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Paper history:
Keywords:
Batch Fermentation
Ethanol Inhibition
Membrane Bioreactor
Pervaporation
Polydimethylsiloxane
doi: 10.5829/idosi.ije.2012.25.04b.01
1. INTRODUCTION1
Due to the rapid depletion of fossil fuel reservoirs and
global warming caused by greenhouse gases, biomass
has emerged as an alternative and renewable source of
fuel and energy. Biomass can be converted to various
biofuels such as ethanol that has widely been used as an
alternative useful fuel and fuel additives [1-4]. Besides,
ethanol is used in various processes including food
industry, beverages and brewing process, medicinal and
medical applications [5].
Conventional ethanol fermentation has some
disadvantages such as low ethanol production because
of ethanol inhibition, requirement of additional
purification steps in downstream processing, low cell
*
M. Esfahanian et al. / IJE TRANSACTIONS B: Applications Vol. 25, No. . 4, (November 2012) 249-258
250
(1)
(2)
m max S
KS + S
(3)
X = X 0 exp - max ln S
K S + S0
ks
(4)
m max S n
KS + S n
(5)
X = X 0 exp - max ln S
n
KS + S0
nk s
(6)
251
M. Esfahanian et al. / IJE TRANSACTIONS B: Applications Vol. 25, No. . 4, (November 2012) 249-258
m = m max 1 X max
(7)
X0
1 -
X max
(1 - exp (m max t ))
(8)
M. Esfahanian et al. / IJE TRANSACTIONS B: Applications Vol. 25, No. . 4, (November 2012) 249-258
252
253
M. Esfahanian et al. / IJE TRANSACTIONS B: Applications Vol. 25, No. . 4, (November 2012) 249-258
90
R = 0.9997
80
y = 2.5786x - 0.0006
2.5
1.5
1
0.5
y = 7.7394x + 0.6773
2
R = 0.9944
70
60
50
40
30
20
10
0
0
0
0.2
0.4
0.6
0.8
1.2
Absorbance (nm)
(a)
10
12
(b)
Figure 4. Calibration curve for ethanol analysis by gas
chromatograph with internal standard of (a) 3 v/v % (b) 10
v/v%
1.4
y = 1.3704x + 0.0676
2
R = 0.9975
1.2
1
70
0.8
0.6
60
0.4
50
0.2
0
0
0.2
0.4
0.6
0.8
Absorbance (nm)
(b)
Figure 3. Calibration curve for determination of (a) cell
concentration (b) glucose concentration
Permeate (w/w% )
6
A Eth./ A Int.
Exp.
Vapour-liquid eq.
10
40
30
20
10
0
0
15
20
25
Feed (w/w%)
27
24
y = 2.1955x - 0.0363
R2 = 0.9929
21
18
15
12
9
6
3
0
0
6
A Eth./A Int.
(a)
10
12
M. Esfahanian et al. / IJE TRANSACTIONS B: Applications Vol. 25, No. . 4, (November 2012) 249-258
28
60
Cell
Ethanol
Glucos e
24
50
20
40
16
30
12
20
254
10
4
0
0
0
12
16
20
24
Time (h)
28
60
Ethanol
Glucos e
24
50
20
40
16
30
12
20
Cell
10
4
0
0
0
12
16
20
24
28
Tim e (h)
Conventional
fermentation
MBR
fermentation
50
50
0.32
0.41
0.54
0.59
Broth (w/w%)
2.23
2.21
Broth (g/l)
22.12
22.02
Permeate (w/w%)
13.80
Broth (g/l)
132.83
13.22
15.35
Productivity (g/l.h)
1.106
1.41
UX
UP
Ethanol concentration
255
M. Esfahanian et al. / IJE TRANSACTIONS B: Applications Vol. 25, No. . 4, (November 2012) 249-258
[C
[C
Eth
Eth
C H 2O
Permeate
C H 2O
(9)
Feed
M. Esfahanian et al. / IJE TRANSACTIONS B: Applications Vol. 25, No. . 4, (November 2012) 249-258
256
The kinetic parameters were calculated by nonlinear least square analysis. Matlab software (V 7.1) was
used to determine the Monod, Moser and Logistic
growth kinetic parameters. In Moser kinetic model,
considering similar values of glucose consumption in
conventional batch fermentation and MBR with
pervaporation, it was assumed that n=2 in both systems.
The fitting results of cell concentration versus time for
MBR and conventional batch fermentation using
Equation (4), (6) and (8) are shown in Figure 9. Also,
the kinetic parameters are listed in TABLE 2.
The maximum specific growth rate ( m max ) in MBR
by pervaporation was higher than that of conventional
batch fermentation as illustrated in TABLE 2. This
could be due to the ethanol inhibition removal which
increased the cell growth rate and improved substrate
consumption. The experimental data were also in good
agreement with Monod growth model. The higher
coefficient of determination (R2) and lower root mean
square error (RMSE) obtained for Monod kinetic model
shows the high accuracy and capability of this model to
interpret the experimental data in both batch bioreactors.
5. CONCLUSIONS
This research aimed to design and fabrication of a MBR
consisting of a batch fermenter and a pervaporation
system using PDMS membrane. The MBR used for
ethanol fermentation by Saccharomyces cerevisiae.
Ethanol concentration in permeate was 6 to 7 times
higher than the broth. The ethanol productivity
increased at least by 26.83% over conventional batch
fermentation. In MBR, the yields of ethanol and cell
concentration based on substrate consumption were 0.59
and 0.41 g/g, respectively. In addition, the ethanol
productivity was 1.41 g/l.h. These values were more
than conventional batch fermentation due to the
selective extraction of ethanol, elimination of biological
inhibition and increase of cell growth. This system also
offers the advantage of no requirement for downstream
processing and can perform at higher sugar
concentrations. Studying the cell growth kinetics
showed the suitability of Monod model to describe the
kinetics of cell growth for ethanol production.
TABLE 2. Kinetic parameters for the ethanol production in
conventional and MBR batch fermentation
MBR fermentation
Kinetic
model
max
(h-1)
KS (g/l)
R2
RMSE
Conventional fermentation
max
(h-1)
KS (g/l)
R2
RMSE
Monod
0.966
0.592
0.976
0.990
0.864
0.554
0.998
0.261
Moser
0.832
0.493
0.951
1.407
0.742
0.457
0.992
0.479
Logistic
0.853
0.959
1.227
0.769
0.995
0.367
257
M. Esfahanian et al. / IJE TRANSACTIONS B: Applications Vol. 25, No. . 4, (November 2012) 249-258
6. ACKNOWLEDGMENT
The authors wish to express their special thanks to Mr.
K. Alinezhad from I.O.O.C Company for his technical
support and operational assistance. The next
appreciation goes to Afagh and KGW Isotherm
companies for their close cooperation and technical
supply of equipments and spare parts. Authors have
special thanks to I.F.C.O Company for their financial
support made it to be a successful case.
8.
9.
Ding, W.W., Wu, Y.T., Tang, X.Y., Yuan, L. and Xiao, Z.Y.,
Continuous ethanol fermentation in a closed-circulating system
using an immobilized cell coupled with PDMS membrane
pervaporation, Journal of Chemical Technology &
Biotechnology, Vol. 86, (2011), 82-87.
10. Liu, G., Wei, W., Wu, H., Dong, X., Jiang, M. and Jin, W.,
Pervaporation performance of PDMS/ceramic composite
membrane in acetone butanol ethanol (ABE) fermentation-PV
coupled process, Journal of Membrane Science, Vol. 373,
(2011), 121-129.
11. Zhang, L., Zhao, H., Gan, M., Jin, Y., Gao, X., Chen, Q., Guan,
7. REFERENCE
1.
2.
3.
4.
5.
6.
7.
12. Xiangli, F., Chen, Y., Jin, W. and Xu, N., Polydimethylsiloxane
(PDMS)/ceramic composite membrane with high flux for
pervaporation of ethanol-water mixtures, Industrial &
Engineering Chemistry Research, Vol. 46, (2007), 2224-2230.
13. Chen, C., Tang, X., Xiao, Z., Zhou, Y., Jiang, Y. and Fu, S.,
Ethanol fermentation kinetics in a continuous and closedcirculating fermentation system with a pervaporation membrane
bioreactor, Bioresource Technology, Vol. 114, (2012), 707710.
15. Bailey,
engineering
18. Ikegami, T., Yanagishita, H., Kitamoto, D., Negishi, H., Haraya,
K. and Sano, T., Concentration of fermented ethanol by
pervaporation using silicalite membranes coated with silicone
rubber, Desalination, Vol. 149, (2002), 49-54..
250
M. Esfahanian et al. / IJE TRANSACTIONS B: Applications Vol. 25, No. . 4, (November 2012) 249-258
PAPER INFO
.
. ) (PDMS
. Saccharomyces cerevisiae
.
0/32 0/54 g/g .
0/41 0/59 g/g . %26/83 .
6 7 .
0/966 h-1 0/864 h-1
.
.
.
doi: 10.5829/idosi.ije.2012.25.04b.01
Paper history:
Received 23 June 2012
Received in revised form 21 July 2012
Accepted 30 August 2012
Keywords:
Batch Fermentation
Ethanol Inhibition
Membrane Bioreactor
Pervaporation
Polydimethylsiloxane