Scana Steel Stavanger AS

Company Presentation 2010

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Scana Group Overview

In 2009 Scana Industrier ASA had an annual
turnover of NOK 2,3B (approx. Euro 284M) and
1,800 employees world-wide.
The head office is in Stavanger, Norway, a major,
strategic Norwegian commercial and industrial hub
and one of Europes main centres for offshore oil
and gas activities.
Today we operate companies in Norway, Sweden
and China.
Since 1995 we are listed at the Oslo Stock
Exchange.
Established in 1987, we started off providing
products and services to the oil and gas industry.
Today we develop & produce specialized, high-end
steel components and advanced systems for the
global marine, oil and gas, energy & steel industries

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Scana Industrier ASA

History & Tradition
1646 Scana Steel Booforge, Sweden
1656 Scana Steel Bjrneborg, Sweden
1676 Scana Steel Sderfors, Sweden
1910 Scana Steel Stavanger AS
1913 Scana Volda, Norway
1958 Scana Skarpenord, Norway
1974 Scana Mar-El, Norway
1987 Scana Industrier ASA, Norway
1989 Scana VBT, Sweden
1997 Scana Leshan Machinery, China
2005 Scana Offshore Technology, Norway
2006 Scana Offshore Vestby, Norway
2007 Scana Materials Technology, Norway

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Main Market Segments

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Scana Steel Stavanger AS

Established in 1910
Production start-up in 1913
Today our plant consists of:
Melting Shop
Forging Shop
Foundry
Machining Shop
Road Maintenance Equipment Shop

Turnover in 2009 in excess of 295 M NOK (Euro 37 M )

211 employees

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Scana Steel Stavanger AS

Managing Director
Jan yvind Jrgensen

Quality
Peter Lidegran

Health & Safety

Morten Nss

Scana MTC
(Materials Technology Center)
Erik degrd

Jrpeland Kraft AS
*Kjell Ravns

Human Resources & Development

Agnas Eystberg

Production
Jens Eriksson

Marketing & Sales

Tor Anders Skjveland

* Deputy Managing Director

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Finance & Administration

Olav Lge

Planning
Jon Olav Srskr

Melting Shop

2 Herault Electric Arc

Furnaces 7-15 tons

AOD Converter
10-17 tons

Affival; Cored wire

in-ladle treatment system

Scrap Steel,
alloying elements
(Cr, Ni, Mo, Mn, Si, W, V, Ti, Nb,
B, etc.)

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Forging Shop

16 MN hydraulic press
Pre-heat and solution
annealing furnaces with
quenching bath in the same
room

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Forged Steel
Bars, shafts and tubes

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Forged Steel
Corresponding standards

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Forged Steel
Forged products for end customers

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Forged Steel
Forged products for special projects
Platforms / SEMI SUBs
Riser supports
(Material Quality S4501
- A 182 F55
Superduplex)

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Foundry - Cast products

In-house:
Patterns:
Mould system:
Unit weight:

Pattern shop, moulding and melting shops, maintenance, welding,

heat treatment, machining, NDE/QC dept.
Made of wood or plastic
Chemical bounded Olivin sand and Sodium Silicate Ester
500-10000 kg

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Cast steel
Corresponding standards

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CAST STEEL
Magma Soft Simulation

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CAST STEEL
Magma Soft Simulation

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Cast steel products - Energy

Kaplan turbine blades

Hub & Blades for Kaplan turbines

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Cast steel products - Energy

Francis Turbine
Turbine blades
Crown & Ring

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Cast Steel Products, Marine

Propeller Blades in Stainless Steel

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Cast Steel Products

Drilling

(Material Quality S165 M - GX5CrNiMo16-5 - SCANA 2060)

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Cast steel products - Marine

Waterjets and trusters

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Cast Steel Products

Cast Integrals, Mooring and Anchor Handling

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Cast Steel Products - Integrals

We have manufactured and delivered cast integrals for semi-subs for

over two decades.

Our carefully selected and highly qualified international team has

years of experience in meeting challenging deadlines and carefully
following and executing technical requirements.

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Cast Steel Products - Integrals

REFERENCE LIST
CAST INTEGRALS FOR SEMI-SUBS
6 main projects

Customer
AKER KVAERNER

Location
North Sea,
Norway
AKER KVAERNER
North Sea,
Norway
AKER KVAERNER
North Sea,
Norway
AKER KVAERNER
North Sea,
Norway
AKER KVAERNER
North Sea,
Norway
AKER SOLUTION
North Sea,
Norway
ESTALEIRO ATLANTICO SUL Brasil

YEAR
1998

Product
Cast Integrals

PROJECT
sgard B Semi-sub

1999

Cast Integrals

Snorre B Semi-sub

2003

Kristin Semi EPCH

2006

Cast Integrals, suction anchor

castings and forged rgt braces
Cast Integrals

2006

Cast Integrals

H601 Semi-sub

2008

Cast Inserts

Gja Semi-Sub

2009

Cast inserts including wingplates

P-55 Semi-Sub

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H602 Semi-sub

Cast Steel Products - Integrals

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Cast Steel Products - Integrals

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Cast Steel Products - Integrals

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Cast Steel Products - Integrals

Cast Integrals including welded plates for Main Hull Structure - Semi Submersible Platform

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Cast Steel Products - Integrals

Material grades

Structural steels

Based on NORSOK M-122 Grade 310, 420, 460

Properties:

excellent weldability

strength combined with low temperature properties

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Heat Treatment

Equipment for heat-treatment of:

Carbon Steel
Alloyed Steel
Stainless Steel

Furnaces:

Electrically heated, temperature up to 1250OC

Calibration:

ASTM A 991 - Norsok M650

Quenching:

Water or polymer quenching baths

Max dimension:

Length 7000 mm Height 2700 mm

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Machining Shop for forged and cast steel

Rough-machining

Finish machining

Lathes

Vertical mills

8000 x 1230/ 870mm

3000 x 2000 mm

Horizontal drill
and turning mill:

Table 1800 x 2000 mm

Movement XYZ
5600 x 2500 x1025 mm

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PM - H I P
Powder Material - Hot Isostatic Pressing

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HIP Process

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Maximum size of P/M-detail

Diameter 1580 mm
Height 2750 mm
Weight 32 tonnes

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WHY PM-HIP ?
Very low slag inclusion level in powder used
The HISC (Hydrogen Induced Stress Corrosion) problem is reduced due to use of PM
Homogenous material leading to isotropic properties
Gives good ultrasonic inspectability
Complex shaped components, freedom in design
Short series economy
Possibility for Compound, Metal Matrix Composite (MMC) solutions
Dimensionless stock

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PM-HIP : Microstructure

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PM-HIP of Turbine Steam Chest

Freedom in Design

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PM-HIP of Swivel
World's largest HIP in Duplex produced by Scana in 2007

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PM-HIP of Swivel
Machining of Swivel at Scana Vestby

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Material groups for PM-HIP

Austenitic Stainless Steels
Duplex Stainless Steels
Martensitic Stainless Steels
Ultra High Strength Steels
High Speed Steels
Tool Steels
Fe-based Super Alloys
Ni-based Super Alloys
Co-based Super Alloys
ODS Alloys
Metal Matrix Composites

Examples:
Austenitic grades:
304L, 316L, 904L, 254 SMO, 654 SMO
Standard Duplex grades:
UNS S32205, UNS S31803
Super duplex grades:
UNS S32760, UNS S32750, UNS
S32550
Nickel based alloys:
UNS N07716, UNS N06625, UNS
N06022

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Materials Testing
Mechanical testing:

Microscopy/metallurgy:

Tensile/yield-test

Microstructural
examination

Charpy impact test

Hardness test

Quality analysis

Bend test

Macrostructural
examination

Corrosion testing:

Material evaluation

Pitting
Crevice corrosion
Intercrystalline

Chemical analysis:
Spectrographic analysis

Huey-test

Miscellaneous:

Strauss-test
Site Work:

NDT (ultrasonic testing,

dye penetrant, MPI, X-ray,
visual

Hardness testing

Heat treatment

Chemical analysis

WPQ testing

Replica

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Services from Scana Steel Stavanger / MTC

We offer the following services:
TECHNOLOGY:
FORGING - WELDING - FOUNDRY
HEAT TREATMENT - CORROSION
NDE
METALLURGY:
MELTING
OTHERS:
MATERIALS SELECTION
FAILURE ANALYSIS
MATERIALS DOCUMENTATION
VARIOUS COURSES & CUSTOMIZED
TRAINING

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Certificates
ISO 9001 & 14001
All Classification Societies including:
DNV
BV
ABS
Lloyds
GL
General approval according PED
7/23/EC
NORSOK M650 approved supplier

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Who we are:
Scana Steel Stavanger AS is specialized in making unique products with
unique properties.

Scana Steel Stavanger AS produce customized products to

customers needs

Scana Steel Stavanger AS owns and control the entire manufacturing

process from melt to the finished product.

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Thank you for your

attention.