Vda Fmea Template

VDA
FMEA
Process:
Product:
Core team:
Operation / Part:
Function / Characteristic:
Failure Effect
Failure Mode
Page 1
Failure Cause
VDA
Factors 1 to 5
1, 2, 3, 4, 5, 6, 8, 9, 10, 12, 15,16, 18, 20, 24, 25, 27, 30, 32, 35, 36, 40, 45, 48, 50, 60, 64, 75, 80, 10
Factors 1 to 10
1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, 14, 15, 16, 18, 20, 21, 24, 25, 27, 28, 30, 32, 35, 36, 40, 42, 45, 48, 49
Page 2
VDA
Page 3
VDA
Page 4
VDA
Page 5
VDA
FMEA
Page:
Responsibility:
Number:
Prepared by:
Created:
Key Date:
Modified:
Preventive
Detection
Page 6
RPN Responsible / deadline
VDA
36, 40, 45, 48, 50, 60, 64, 75, 80, 100, 125
28, 30, 32, 35, 36, 40, 42, 45, 48, 49, 50, 54, 56, 60, 63, 64, 70, 72, 75, 80, 81, 84, 90, 96, 98, 100, 105, 108, 112
Page 7
VDA
Page 8
VDA
Page 9
VDA
Page 10
VDA
Page 11
VDA
96, 98, 100, 105, 108, 112, 120, 125, 126, 128, 135, 140, 144, 147, 150, 160, 162, 168, 175, 180, 189, 192, 196, 2
Page 12
VDA
Page 13
VDA
Page 14
VDA
Page 15
VDA
Page 16
VDA
1
1
2
3
4
5
1
2
4
8
12
16
20
2
3
9
18
27
36
45
3
4
16
32
48
64
80
4
5
25
50
75
100
125
5
1
2
2
4
6
12
12
24
20
40
5
10
3
4
5
6
8
10
18
24
30
36
48
60
60
80
100
15
20
25
1
2
3
4
5
68, 175, 180, 189, 192, 196, 200, 210, 216, 224, 225, 240, 243, 245, 250, 252, 256, 270, 280, 288, 294, 300, 315
1
2
3
4
5
3
3
6
9
12
15
1
4
8
16
24
32
40
2
5
15
30
45
60
75
3
1
4
8
12
16
20
4
2
10
20
30
40
50
5
1
2
3
4
5
4
4
8
12
16
20
1
5
10
20
30
40
50
2
1
3
6
9
12
15
3
2
8
16
24
32
40
4
3
15
30
45
60
75
5
5
5
10
1
2
4
2
6
12
3
12
24
4
20
40
1
2
Page 17
VDA
3
4
5
15
20
25
1
6
8
10
2
18
24
30
3
36
48
60
4
60
80
100
5
1
2
3
4
5
6
7
8
9
10
1
1
2
3
4
5
6
7
8
9
10
1
2
4
8
12
16
20
24
28
32
36
40
2
3
9
18
27
36
45
54
63
72
81
90
3
4
16
32
48
64
80
96
112
128
144
160
4
5
25
50
75
100
125
150
175
200
225
250
5
1
2
3
4
5
6
7
8
9
10
2
2
4
6
8
10
12
14
16
18
20
1
3
6
12
18
24
30
36
42
48
54
60
2
4
12
24
36
48
60
72
84
96
108
120
3
5
20
40
60
80
100
120
140
160
180
200
4
6
30
60
90
120
150
180
210
240
270
300
5
1
2
3
4
5
6
7
8
9
10
3
3
6
9
12
15
18
21
24
27
30
1
4
8
16
24
32
40
48
56
64
72
80
2
5
15
30
45
60
75
90
105
120
135
150
3
6
24
48
72
96
120
144
168
192
216
240
4
7
35
70
105
140
175
210
245
280
315
350
5
4
4
8
12
16
20
24
28
32
5
10
20
30
40
50
60
70
80
6
18
36
54
72
90
108
126
144
7
28
56
84
112
140
168
196
224
8
40
80
120
160
200
240
280
320
1
2
3
4
5
6
7
8
Page 18
VDA
9
10
36
40
1
90
100
2
162
180
3
252
280
4
360
400
5
1
2
3
4
5
6
7
8
9
10
5
5
10
15
20
25
30
35
40
45
50
1
6
12
24
36
48
60
72
84
96
108
120
2
7
21
42
63
84
105
126
147
168
189
210
3
8
32
64
96
128
160
192
224
256
288
320
4
9
45
90
135
180
225
270
315
360
405
450
5
1
2
3
4
5
6
7
8
9
10
6
6
12
18
24
30
36
42
48
54
60
1
7
14
28
42
56
70
84
98
112
126
140
2
8
24
48
72
96
120
144
168
192
216
240
3
9
36
72
108
144
180
216
252
288
324
360
4
10
50
100
150
200
250
300
350
400
450
500
5
1
2
3
4
5
6
7
8
9
10
7
7
14
21
28
35
42
49
56
63
70
1
8
16
32
48
64
80
96
112
128
144
160
2
9
27
54
81
108
135
162
189
216
243
270
3
10
40
80
120
160
200
240
280
320
360
400
4
1
5
10
15
20
25
30
35
40
45
50
5
8
8
16
24
32
40
48
56
64
72
9
18
36
54
72
90
108
126
144
162
10
30
60
90
120
150
180
210
240
270
1
4
8
12
16
20
24
28
32
36
2
10
20
30
40
50
60
70
80
90
1
2
3
4
5
6
7
8
9
Page 19
VDA
10
80
1
180
2
300
3
40
4
100
5
1
2
3
4
5
6
7
8
9
10
9
9
18
27
36
45
54
63
72
81
90
1
10
20
40
60
80
100
120
140
160
180
200
2
1
3
6
9
12
15
18
21
24
27
30
3
2
8
16
24
32
40
48
56
64
72
80
4
3
15
30
45
60
75
90
105
120
135
150
5
1
2
3
4
5
6
7
8
9
10
10
10
20
30
40
50
60
70
80
90
100
1
1
2
4
6
8
10
12
14
16
18
20
2
2
6
12
18
24
30
36
42
48
54
60
3
3
12
24
36
48
60
72
84
96
108
120
4
4
20
40
60
80
100
120
140
160
180
200
5
Page 20
VDA
Page 21
VDA
1
1
2
3
4
5
1
2
4
8
12
16
20
2
3
9
18
27
36
45
3
4
16
32
48
64
80
4
5
25
50
75
100
125
5
2
3
2
4
6
12
12
24
20
40
5
10
4
5
1
6
8
10
18
24
30
36
48
60
60
80
100
15
20
25
1
2
3
4
5
270, 280, 288, 294, 300, 315, 320, 324, 336, 343, 350, 360, 378, 384, 392, 400, 405, 420, 432, 441, 448, 450, 48
3
4
5
1
2
3
3
6
9
12
15
1
4
8
16
24
32
40
2
5
15
30
45
60
75
3
1
4
8
12
16
20
4
2
10
20
30
40
50
5
4
5
1
2
3
4
4
8
12
16
20
1
5
10
20
30
40
50
2
1
3
6
9
12
15
3
2
8
16
24
32
40
4
3
15
30
45
60
75
5
5
5
10
1
2
4
2
6
12
3
12
24
4
20
40
5
1
Page 22
VDA
2
3
4
15
20
25
1
6
8
10
2
18
24
30
3
6
36
72
108
144
180
216
252
288
324
360
6
7
49
98
147
196
245
294
343
392
441
490
7
8
64
128
192
256
320
384
448
512
576
640
8
9
81
162
243
324
405
486
567
648
729
810
9
10
100
200
300
400
500
600
700
800
900
1000
10
7
42
84
126
168
210
252
294
336
378
420
6
8
56
112
168
224
280
336
392
448
504
560
7
9
72
144
216
288
360
432
504
576
648
720
8
10
90
180
270
360
450
540
630
720
810
900
9
8
48
96
144
192
240
288
336
384
432
480
6
9
63
126
189
252
315
378
441
504
567
630
7
10
80
160
240
320
400
480
560
640
720
800
8
9
54
108
162
216
270
324
378
432
10
70
140
210
280
350
420
490
560
1
8
16
24
32
40
48
56
64
36
48
60
4
60
80
100
5
1
2
3
4
5
6
7
8
9
10
1
1
2
3
4
5
6
7
8
9
10
1
1
10
20
30
40
50
60
70
80
90
100
10
2
3
4
5
6
7
8
9
10
1
2
2
4
6
8
10
12
14
16
18
20
1
1
9
18
27
36
45
54
63
72
81
90
9
2
20
40
60
80
100
120
140
160
180
200
10
3
4
5
6
7
8
9
10
1
2
3
3
6
9
12
15
18
21
24
27
30
1
2
18
36
54
72
90
108
126
144
3
30
60
90
120
150
180
210
240
Page 23
4
5
6
7
8
9
10
1
4
4
8
12
16
20
24
28
32
VDA
486
540
6
630
700
7
72
80
8
162
180
9
270
300
10
10
60
120
180
240
300
360
420
480
540
600
6
1
7
14
21
28
35
42
49
56
63
70
7
2
16
32
48
64
80
96
112
128
144
160
8
3
27
54
81
108
135
162
189
216
243
270
9
4
40
80
120
160
200
240
280
320
360
400
10
5
6
7
8
9
10
1
2
3
4
5
5
10
15
20
25
30
35
40
45
50
1
1
6
12
18
24
30
36
42
48
54
60
6
2
14
28
42
56
70
84
98
112
126
140
7
3
24
48
72
96
120
144
168
192
216
240
8
4
36
72
108
144
180
216
252
288
324
360
9
5
50
100
150
200
250
300
350
400
450
500
10
6
7
8
9
10
1
2
3
4
5
6
6
12
18
24
30
36
42
48
54
60
1
2
12
24
36
48
60
72
84
96
108
120
6
3
21
42
63
84
105
126
147
168
189
210
7
4
32
64
96
128
160
192
224
256
288
320
8
5
45
90
135
180
225
270
315
360
405
450
9
6
60
120
180
240
300
360
420
480
540
600
10
7
8
9
10
1
2
3
4
5
6
7
7
14
21
28
35
42
49
56
63
70
1
3
18
36
54
72
90
108
126
144
162
4
28
56
84
112
140
168
196
224
252
5
40
80
120
160
200
240
280
320
360
6
54
108
162
216
270
324
378
432
486
7
70
140
210
280
350
420
490
560
630
Page 24
2
3
8
9
10
1
2
3
4
5
6
36
40
1
8
8
16
24
32
40
48
56
64
72
VDA
180
6
280
7
400
8
540
9
700
10
4
24
48
72
96
120
144
168
192
216
240
6
5
35
70
105
140
175
210
245
280
315
350
7
6
48
96
144
192
240
288
336
384
432
480
8
7
63
126
189
252
315
378
441
504
567
630
9
8
80
160
240
320
400
480
560
640
720
800
10
9
10
1
2
3
4
5
6
7
8
9
9
18
27
36
45
54
63
72
81
90
1
5
30
60
90
120
150
180
210
240
270
300
6
6
42
84
126
168
210
252
294
336
378
420
7
7
56
112
168
224
280
336
392
448
504
560
8
8
72
144
216
288
360
432
504
576
648
720
9
9
90
180
270
360
450
540
630
720
810
900
10
10
1
2
3
4
5
6
7
8
9
10
10
20
30
40
50
60
70
80
90
100
1
Page 25
80
1
VDA
Page 26
VDA
1
1
2
3
4
5
1
2
4
8
12
16
20
2
3
9
18
27
36
45
3
4
16
32
48
64
80
4
5
25
50
75
100
125
5
2
3
4
8
9
18
16
32
25
50
1
2
4
5
1
12
16
20
27
36
45
48
64
80
75
100
125
3
4
5
1
2
3
4
5
5, 420, 432, 441, 448, 450, 480, 486, 490, 500, 504, 512, 540, 560, 567, 576, 600, 630, 640, 648, 700, 720, 729, 8
3
4
5
1
2
3
9
18
27
36
45
3
4
16
32
48
64
80
4
5
25
50
75
100
125
5
1
1
2
3
4
5
1
2
4
8
12
16
20
2
4
5
1
2
3
4
16
32
48
64
80
4
5
25
50
75
100
125
5
1
1
2
3
4
5
1
2
4
8
12
16
20
2
3
9
18
27
36
45
3
5
25
50
1
1
2
2
4
8
3
9
18
4
16
32
5
1
Page 27
VDA
2
3
4
75
100
125
5
3
4
5
1
12
16
20
2
27
36
45
3
48
64
80
4
2
4
8
12
16
20
24
28
32
36
40
2
3
9
18
27
36
45
54
63
72
81
90
3
4
16
32
48
64
80
96
112
128
144
160
4
5
25
50
75
100
125
150
175
200
225
250
5
6
36
72
108
144
180
216
252
288
324
360
6
7
49
98
147
196
245
294
343
392
441
490
7
8
64
128
192
256
320
384
448
512
576
640
8
9
81
162
243
324
405
486
567
648
729
810
9
3
6
12
18
24
30
36
42
48
54
60
2
4
12
24
36
48
60
72
84
96
108
120
3
5
20
40
60
80
100
120
140
160
180
200
4
6
30
60
90
120
150
180
210
240
270
300
5
7
42
84
126
168
210
252
294
336
378
420
6
8
56
112
168
224
280
336
392
448
504
560
7
9
72
144
216
288
360
432
504
576
648
720
8
10
90
180
270
360
450
540
630
720
810
900
9
4
8
16
24
32
40
48
56
64
72
80
2
5
15
30
45
60
75
90
105
120
135
150
3
6
24
48
72
96
120
144
168
192
216
240
4
7
35
70
105
140
175
210
245
280
315
350
5
8
48
96
144
192
240
288
336
384
432
480
6
9
63
126
189
252
315
378
441
504
567
630
7
10
80
160
240
320
400
480
560
640
720
800
8
1
9
18
27
36
45
54
63
72
81
90
9
5
10
20
30
40
50
60
70
80
6
18
36
54
72
90
108
126
144
7
28
56
84
112
140
168
196
224
8
40
80
120
160
200
240
280
320
9
54
108
162
216
270
324
378
432
10
70
140
210
280
350
420
490
560
1
8
16
24
32
40
48
56
64
2
18
36
54
72
90
108
126
144
Page 28
VDA
90
100
2
162
180
3
252
280
4
360
400
5
486
540
6
630
700
7
72
80
8
162
180
9
6
12
24
36
48
60
72
84
96
108
120
2
7
21
42
63
84
105
126
147
168
189
210
3
8
32
64
96
128
160
192
224
256
288
320
4
9
45
90
135
180
225
270
315
360
405
450
5
10
60
120
180
240
300
360
420
480
540
600
6
1
7
14
21
28
35
42
49
56
63
70
7
2
16
32
48
64
80
96
112
128
144
160
8
3
27
54
81
108
135
162
189
216
243
270
9
7
14
28
42
56
70
84
98
112
126
140
2
8
24
48
72
96
120
144
168
192
216
240
3
9
36
72
108
144
180
216
252
288
324
360
4
10
50
100
150
200
250
300
350
400
450
500
5
1
6
12
18
24
30
36
42
48
54
60
6
2
14
28
42
56
70
84
98
112
126
140
7
3
24
48
72
96
120
144
168
192
216
240
8
4
36
72
108
144
180
216
252
288
324
360
9
8
16
32
48
64
80
96
112
128
144
160
2
9
27
54
81
108
135
162
189
216
243
270
3
10
40
80
120
160
200
240
280
320
360
400
4
1
5
10
15
20
25
30
35
40
45
50
5
2
12
24
36
48
60
72
84
96
108
120
6
3
21
42
63
84
105
126
147
168
189
210
7
4
32
64
96
128
160
192
224
256
288
320
8
5
45
90
135
180
225
270
315
360
405
450
9
9
18
36
54
72
90
108
126
144
162
10
30
60
90
120
150
180
210
240
270
1
4
8
12
16
20
24
28
32
36
2
10
20
30
40
50
60
70
80
90
3
18
36
54
72
90
108
126
144
162
4
28
56
84
112
140
168
196
224
252
5
40
80
120
160
200
240
280
320
360
6
54
108
162
216
270
324
378
432
486
Page 29
VDA
180
2
300
3
40
4
100
5
180
6
280
7
400
8
540
9
10
20
40
60
80
100
120
140
160
180
200
2
1
3
6
9
12
15
18
21
24
27
30
3
2
8
16
24
32
40
48
56
64
72
80
4
3
15
30
45
60
75
90
105
120
135
150
5
4
24
48
72
96
120
144
168
192
216
240
6
5
35
70
105
140
175
210
245
280
315
350
7
6
48
96
144
192
240
288
336
384
432
480
8
7
63
126
189
252
315
378
441
504
567
630
9
1
2
4
6
8
10
12
14
16
18
20
2
2
6
12
18
24
30
36
42
48
54
60
3
3
12
24
36
48
60
72
84
96
108
120
4
4
20
40
60
80
100
120
140
160
180
200
5
5
30
60
90
120
150
180
210
240
270
300
6
6
42
84
126
168
210
252
294
336
378
420
7
7
56
112
168
224
280
336
392
448
504
560
8
8
72
144
216
288
360
432
504
576
648
720
9
Page 30
VDA
Page 31
VDA
30, 640, 648, 700, 720, 729, 800, 810, 900, 1000
Page 32
VDA
10
100
200
300
400
500
600
700
800
900
1000
10
1
2
3
4
5
6
7
8
9
10
1
1
2
3
4
5
6
7
8
9
10
1
2
4
8
12
16
20
24
28
32
36
40
2
3
9
18
27
36
45
54
63
72
81
90
3
4
16
32
48
64
80
96
112
128
144
160
4
5
25
50
75
100
125
150
175
200
225
250
5
1
10
20
30
40
50
60
70
80
90
100
10
2
3
4
5
6
7
8
9
10
1
2
4
8
12
16
20
24
28
32
36
40
2
3
9
18
27
36
45
54
63
72
81
90
3
4
16
32
48
64
80
96
112
128
144
160
4
5
25
50
75
100
125
150
175
200
225
250
5
6
36
72
108
144
180
216
252
288
324
360
6
2
20
40
60
80
100
120
140
160
180
200
10
3
4
5
6
7
8
9
10
1
2
3
9
18
27
36
45
54
63
72
81
90
3
4
16
32
48
64
80
96
112
128
144
160
4
5
25
50
75
100
125
150
175
200
225
250
5
6
36
72
108
144
180
216
252
288
324
360
6
7
49
98
147
196
245
294
343
392
441
490
7
4
16
32
48
64
80
96
112
128
5
25
50
75
100
125
150
175
200
6
36
72
108
144
180
216
252
288
7
49
98
147
196
245
294
343
392
8
64
128
192
256
320
384
448
512
3
30
60
90
120
150
180
210
240
4
5
6
7
8
9
10
1
Page 33
VDA
270
300
10
2
3
144
160
4
225
250
5
324
360
6
441
490
7
576
640
8
4
40
80
120
160
200
240
280
320
360
400
10
5
6
7
8
9
10
1
2
3
4
5
25
50
75
100
125
150
175
200
225
250
5
6
36
72
108
144
180
216
252
288
324
360
6
7
49
98
147
196
245
294
343
392
441
490
7
8
64
128
192
256
320
384
448
512
576
640
8
9
81
162
243
324
405
486
567
648
729
810
9
5
50
100
150
200
250
300
350
400
450
500
10
6
7
8
9
10
1
2
3
4
5
6
36
72
108
144
180
216
252
288
324
360
6
7
49
98
147
196
245
294
343
392
441
490
7
8
64
128
192
256
320
384
448
512
576
640
8
9
81
162
243
324
405
486
567
648
729
810
9
10
100
200
300
400
500
600
700
800
900
1000
10
6
60
120
180
240
300
360
420
480
540
600
10
7
8
9
10
1
2
3
4
5
6
7
49
98
147
196
245
294
343
392
441
490
7
8
64
128
192
256
320
384
448
512
576
640
8
9
81
162
243
324
405
486
567
648
729
810
9
10
100
200
300
400
500
600
700
800
900
1000
10
1
1
2
3
4
5
6
7
8
9
10
1
8
64
128
192
256
320
384
448
512
576
9
81
162
243
324
405
486
567
648
729
10
100
200
300
400
500
600
700
800
900
1
1
2
3
4
5
6
7
8
9
2
4
8
12
16
20
24
28
32
36
7
70
140
210
280
350
420
490
560
630
8
9
10
1
2
3
4
5
6
Page 34
VDA
700
10
640
8
810
9
1000
10
10
1
40
2
8
80
160
240
320
400
480
560
640
720
800
10
9
10
1
2
3
4
5
6
7
8
9
81
162
243
324
405
486
567
648
729
810
9
10
100
200
300
400
500
600
700
800
900
1000
10
1
1
2
3
4
5
6
7
8
9
10
1
2
4
8
12
16
20
24
28
32
36
40
2
3
9
18
27
36
45
54
63
72
81
90
3
9
90
180
270
360
450
540
630
720
810
900
10
10
1
2
3
4
5
6
7
8
9
10
100
200
300
400
500
600
700
800
900
1000
10
1
1
2
3
4
5
6
7
8
9
10
1
2
4
8
12
16
20
24
28
32
36
40
2
3
9
18
27
36
45
54
63
72
81
90
3
4
16
32
48
64
80
96
112
128
144
160
4
Page 35
VDA
Page 36
VDA
Page 37
VDA
6
36
72
108
144
180
216
252
288
324
360
6
7
49
98
147
196
245
294
343
392
441
490
7
8
64
128
192
256
320
384
448
512
576
640
8
9
81
162
243
324
405
486
567
648
729
810
9
10
100
200
300
400
500
600
700
800
900
1000
10
7
49
98
147
196
245
294
343
392
441
490
7
8
64
128
192
256
320
384
448
512
576
640
8
9
81
162
243
324
405
486
567
648
729
810
9
10
100
200
300
400
500
600
700
800
900
1000
10
1
1
2
3
4
5
6
7
8
9
10
1
8
64
128
192
256
320
384
448
512
576
640
8
9
81
162
243
324
405
486
567
648
729
810
9
10
100
200
300
400
500
600
700
800
900
1000
10
1
1
2
3
4
5
6
7
8
9
10
1
2
4
8
12
16
20
24
28
32
36
40
2
9
81
162
243
324
405
486
567
648
10
100
200
300
400
500
600
700
800
1
1
2
3
4
5
6
7
8
2
4
8
12
16
20
24
28
32
3
9
18
27
36
45
54
63
72
Page 38
VDA
729
810
9
900
1000
10
9
10
1
36
40
2
81
90
3
10
100
200
300
400
500
600
700
800
900
1000
10
1
1
2
3
4
5
6
7
8
9
10
1
2
4
8
12
16
20
24
28
32
36
40
2
3
9
18
27
36
45
54
63
72
81
90
3
4
16
32
48
64
80
96
112
128
144
160
4
1
1
2
3
4
5
6
7
8
9
10
1
2
4
8
12
16
20
24
28
32
36
40
2
3
9
18
27
36
45
54
63
72
81
90
3
4
16
32
48
64
80
96
112
128
144
160
4
5
25
50
75
100
125
150
175
200
225
250
5
2
4
8
12
16
20
24
28
32
36
40
2
3
9
18
27
36
45
54
63
72
81
90
3
4
16
32
48
64
80
96
112
128
144
160
4
5
25
50
75
100
125
150
175
200
225
250
5
6
36
72
108
144
180
216
252
288
324
360
6
3
9
18
27
36
45
54
63
72
81
4
16
32
48
64
80
96
112
128
144
5
25
50
75
100
125
150
175
200
225
6
36
72
108
144
180
216
252
288
324
7
49
98
147
196
245
294
343
392
441
Page 39
VDA
90
3
160
4
250
5
360
6
490
7
4
16
32
48
64
80
96
112
128
144
160
4
5
25
50
75
100
125
150
175
200
225
250
5
6
36
72
108
144
180
216
252
288
324
360
6
7
49
98
147
196
245
294
343
392
441
490
7
8
64
128
192
256
320
384
448
512
576
640
8
5
25
50
75
100
125
150
175
200
225
250
5
6
36
72
108
144
180
216
252
288
324
360
6
7
49
98
147
196
245
294
343
392
441
490
7
8
64
128
192
256
320
384
448
512
576
640
8
9
81
162
243
324
405
486
567
648
729
810
9
Page 40
Ratings description
significance
detection
occurrence
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
not perceptible
small
small
medium
medium
medium
significant
significant
very significant
very significant
very probable
probable
medium
medium
medium
small
small
small
very small
improbable
improbable
very small
very small
small
small
small
medium
medium
high
high
DESIGN
significance
detection
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
None
Very Minor
Minor
Very Low
Low
Moderate
High
Very High
Hazardous-with warni
Hazardous-without wa
Almost Certain
Very High
High
Moderately High
Moderate
Low
Page 41
Ratings description
detection
occurrence
7
8
9
10
1
2
3
4
5
6
7
8
9
10
Very Low
Remote
Very Remote
Absolute Uncertainty
Remote
Low
Low
Moderate
Moderate
Moderate
High
High
Very High
Very High
PR
significance
detection
occurrence
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
None
Very Minor
Minor
Very Low
Low
Moderate
High
Very High
Hazardous-with warni
Hazardous-without wa
Almost Certain
Very High
High
Moderately High
Moderate
Low
Very Low
Remote
Very Remote
Almost impossible
Remote
Very Low
Low
Moderate
Moderate
Moderate
High
High
Very High
Very High
Page 42
Ratings description
Page 43
Ratings description
SYSTEM
not perceptible It is improbable that this failure will result in a perceptible change in the perform
small This failure is not significant. The customer will not be inconvenienced by a the malfunctio
small This failure is not significant. The customer will not be inconvenienced by a the malfunctio
medium This failure is significant enough to inconvenience or angry the customer. He or she wil
significant Significant failure that causes a total malfunction of the system. The customer will not
significant Significant failure that causes a total malfunction of the system. The customer will not
very significant Significant failure that causes total inoperabilty of the system and possible malfu
very significant Significant failure that causes total inoperabilty of the system and possible malfu
very probable It is improbable that the failure will not be recognized during testing. Chance of d
probable It is improbable that the failure will not be recognized during testing. Chance of discov
medium Chance of discovery >= 99.7%.
small Chance of discovery >= 98%.
very small Chance of discovery >= 90%
improbable Chance of discovery < 90%
improbable It is improbable for this failure to occur. Chance of failure <= 1/100000
very small This design is only slightly different from earlier proven designs. Chance of failure <=
very small This design is only slightly different from earlier proven designs. Chance of failure <=
small This design is only slightly different from earlier proven designs which failed in some case
medium This design is only slightly different from earlier proven designs which caused problem
medium This design is only slightly different from earlier proven designs which caused problem
high This design is almost certain to cause problems. Chance of failure <= 1/10
high This design is almost certain to cause problems. Chance of failure <= 1/2
DESIGN / MACHINE
No Effect
Fit & Finish/Squeak & Rattle item does not conform. Defect noticed by discriminating customer.
Minor Fit & Finish/Squeak & Rattle item does not conform. Defect noticed by average customer.
Very Low Fit & Finish/Squeak & Rattle item does not conform. Defect noticed by most customers.
Low Vehicle/item operable, but Comfort/Convenience item(s) operable at reduced level of perform
Moderate Vehicle/item operable, but Comfort/Convenience item(s) inoperable. Customer experie
High Vehicle/item operable, but at reduced level of performance. Customer dissatisfied.
Very High Vehicle/item inoperable, with loss of primary function.
Hazardous-with warning Very high severity ranking when a potential failure mode affects safe ve
Hazardous-without warning Very high severity ranking when a potential failure mode affects safe
Almost Certain Design Control will almost certainly detect a potential cause/mechanism and subs
Very High Very high chance the Design Control will detect a potential cause/mechanism and subs
High High chance the Design Control will detect a potential cause/mechanism and subsequent fa
Moderately High Moderately high chance the Design Control will detect a potential cause/mechan
Moderate Moderate chance the Design Control will detect a potential cause/mechanism and subs
Low Low chance the Design Control will detect a potential cause/mechanism and subsequent fail
Page 44
Ratings description
Very Low Very low chance the Design Control will detect a potential cause/mechanism and subse
Remote Remote chance the Design Control will detect a potential cause/mechanism and subsequ
Very Remote Very remote chance the Design Control will detect a potential cause/mechanism an
Absolute Uncertainty Design Control will not and/or can not detect a potential cause/mechanism
Remote Failure is unlikely Possible Failure Rate <=1 in 1,500,000
Low Relatively few failures Possible Failure Rate 1 in 150,000
Low Relatively few failures Possible Failure Rate 1 in 15,000
Moderate Occasional failures Possible Failure Rate 1 in 2,000
Moderate Occasional failures Possible Failure Rate 1 in 400
Moderate Occasional failures Possible Failure Rate 1 in 80
High Repeated failures Possible Failure Rate 1 in 20
High Repeated failures Possible Failure Rate 1 in 8
Very High Failure is almost inevitable Possible Failure Rate 1 in 3
Very High Failure is almost inevitable Possible Failure Rate >=1 in 2
PROCESS
None No Effect.
Very Minor Minor disruption to production line. A portion (less than 100%) of the product may hav
Minor Minor disruption to production line. A portion (less than 100%) of the product may have to
Very Low Minor disruption to production line. The product may have to be sorted and a portion (le
Low Minor disruption to production line. 100% of product may have to be reworked. Fit & Finish/S
Moderate Minor disruption to production line. A portion (less than 100%) of the product may have
High Minor disruption to production line. Product may have to be sorted and a portion (less than
Very High Major disruption to production line. 100% of product may have to be scrapped. Vehicl
Hazardous-with warning May endanger machine of assembly operator. Very high severity ranking
Hazardous-without warning May endanger machine of assembly operator. Very high severity rank
Almost Certain
Design control(s) almost certain to detect the failure mode. Reliable detectio
Very High Very high likelihood current control(s) will detect failure mode.
High High likelihood current control(s) will detect failure mode.
Moderately High Moderately high likelihood current control(s) will detect failure mode.
Moderate Moderate likelihood current control(s) will detect failure mode.
Low Low likelihood current control(s) will detect failure mode.
Very Low Very low likelihood current control(s) will detect failure mode.
Remote Remote likelihood current control(s) will detect failure mode.
Very Remote Very remote likelihood current control(s) will detect failure mode.
Almost impossible No known control(s) available to detect failure mode.
Remote
Failure is unlikely. No failures ever associated with almost identical processes.
Very Low Only isolated failures associated with almost identical processes. Possible Failure Rate
Low Isolated failures associated with similar processes. Possible Failure Rate 1 in 15,000 Cpk >=
Moderate Generally associated with processes similar to previous processes which have experien
High Generally associated with processes similar to previous processes that have often failed. Po
High Generally associated with processes similar to previous processes that have often failed. Po
Very High Failure is almost inevitable. Possible Failure Rate 1 in 3 Cpk >= 0.33
Very High Failure is almost inevitable. Possible Failure Rate >= 1 in 2 Cpk < 0.33
Page 45
Ratings description
Page 46
Ratings description
ice this failure.
e system are not impaired.

e system are not impaired.
overnment regulation with warning.

h government regulation without warning.
Page 47
Ratings description
Notes_Spanish
ueak & Rattle item does not conform. Defect noticed by average customers.
Ninguno Sin efecto
Muy menor Puede estropear levemente la linea de produccin
Menor Puede estropear levemente la linea de produccin
Muy bajo Puede estropear levemente la linea de produccin
Bajo Puede estropear levemente la linea de produccin
Moderado Puede estropear levemente la linea de produccin
Alto Puede estropear levemente la linea de produccin
Muy alto Puede estropear la linea de produccin
Aleatoriamente con aviso Puede daar la mquina o la operacin de ensamblaje
Aleatoriamente sin aviso Puede daar la mquina o la operacin de ensamblaje
Casi siempre Los controles actuales detectarn el fallo casi siempre

Muy Alta Muy normalmente los controles actuales detectarn el fallo
Alta Normalmente los controles actuales detectarn el fallo
Moderada alta Los controles actuales detectarn el fallo muy a menudo
Moderada Los controles actuales detectarn el fallo a menudo
Baja Difilcilmente los controles actuales detectarn el fallo
Muy baja Muy dificilmente los controles actuales detectarn el fallo
Remota Remotamente los controles detectarn el fallo
Muy remota Muy remotamente los controles actuales detectarn el fallo
Casi imposible No se conocen controles para detectar el fallo
Remota (1 en 1,500,000) El fallo es casi imposible Cpk>=1.67
Muy baja (1 en 150,000) Asociados a idticos procesos Cpk=1.5
Baja (1 en 15,000) Asociados a procesos similares Cpk>=1.33
Moderada (1 en 2000) Asociados a procesos anteriores en baja proporcin Cpk>=1.17
Page 48
Ratings description
Alta (1 de 20) Asociados a procesos anteriores Cpk>=0.67
Alta (1 de 8) Asociados a procesos anteriores Cpk>=0.51
Muy alta (1 de 3) El fallo es casi inevitable Cpk=0.33
Muy alta (>=1 de 2) El fallo es casi inevitable Cpk<0.33
Page 49
Ratings description
Page 50
Ratings description
ensamblaje
ensamblaje
orcin Cpk>=1.17
cin Cpk>=1.00
n Cpk>=0.88
Page 51
Ratings description
Page 52
FMEA
Process
Type/Model/Fabrication/Load:
Item Code:
Beer making (based on Indian Pale
Ale)
Revision State:
Responsible:
FMEA/Process Step:
Sterilisation
Item Code:
Responsible:
Revision State:
Company:
Company:
Effects
S
Failure Mode
Causes
Preventive Action
O
Process Element: OPERATION UNDER ANALYSIS - e.g. welding
Function: WHAT YOU INTEND TO ACHIEVE AT THIS STATION - e.g. weld as per drawing
Outcome of
the Failure
Mode e.g
Reduced
structural
Integrity
Failure Cause insufficient

acetylene gas
8
Failure Mode Poor weld
penetration
Fails crash
test
10
Outcome of
the Failure
Mode e.g
Reduced
structural
Integrity
Fails crash
test
10
Failure Cause Wire feed

blocked
Coded Welders
4
Way to prevent the
cause!
TPM
Failure Cause No gas shield
Failure Mode Excess weld

penetration
Failure Cause Wire feed too

slow
Company welding
procedures]
Number:1.1
Page:
Created:13/03/2013
Created:13/03/2013
Modified:13/03/2013
Detection
Action
RPN
80
as per drawing
Gas checked
before shift
First off
inspecion
R/D

Vda Fmea Template

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RPN Responsible / deadline

ice this failure.

e system are not impaired.

overnment regulation with warning.

Casi siempre Los controles actuales detectarn el fallo casi siempre

Failure Cause insufficient

Failure Cause Wire feed

Failure Cause No gas shield

Failure Mode Excess weld

Failure Cause Wire feed too

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