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The Company
The Company
Organisation Structure
Leadership Team & Vision
Geographical Spread
Comprehensive Capabilities in Engineering & Construction
Management Systems
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Hydrocarbon - Upstream
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Overview
Oil & Gas Projects
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- India
- International
- Middle East & North Africa (MENA)
- South East Asia, Australia & Other Regions
The Registered Office of Larsen & Toubro at Ballard Estate,
Mumbai, India
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Floating Systems
Subsea Systems
Modular Fabrication Facilities
- Hazira,India
- Sohar, Oman
- Kattupalli, India
Upstream Engineering Services
Offshore Installation Services
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Overview
Refinery Projects
Chemical Plants
Fertiliser Projects
Petrochemical Projects
Unit Systems & Modular Process Plants
Hydrocarbon Mid & Downstream - International
Engineering Services
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Overview
Pipeline Engineering Services
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Overview
Electromechanical Construction Joint Ventures
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Co-ordinates
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The Company
Larsen & Toubro is a leading technology, engineering, construction,
manufacturing and financial services company, with global
operations.
One of Indias most respected conglomerates, L&T is widely admired
for its technological achievements, value systems and high standards
of corporate governance. It meets critical requirements in key sectors
infrastructure, oil & gas, power, petrochemical, chemical, mining and
construction. It is ranked fourth in the global list of green companies in
the industrial sector by Newsweek, ninth most innovative company by
Forbes International and Indias most admired company in the E&C
sector. Leadership is sustained in its major lines of business through a
customer-focused approach, an innovative culture and the ability to
respond positively to challenging requirements. Sustainability and
inclusive growth are embedded in L&Ts vision and strategic plans.
The L&T Group markets plant and equipment in over 30 countries and
has a manufacturing footprint that extends across India, China, the
Gulf, South East Asia and Australia. Its supply chain extends across five
continents.
Significant achievements include:
Hydrocarbon projects in India, the Middle East, South East Asia
& Africa
The worlds longest heated and PUF-insulated waxy crude oil
pipeline
Indias largest onshore oil processing terminal
The worlds longest LPG pipeline
Construction of the worlds largest refinery complex
Indias largest onshore gas processing terminal
Major airports in India and overseas
14.00
13.5
11.70
8.50
2009-2010
2010-2011
2011-2012
2012-2013
Organisation Structure
Leadership Team
Geographical Spread
A major EPC player in the Middle East and South East Asia, L&T has
manufacturing facilities in Sohar (Oman), and major work centres in
UAE (Abu Dhabi and Sharjah), Qatar (Doha) and Al-Khobar (Saudi
Arabia).
L&T serves the hydrocarbon sector in Oman, Kuwait, Saudi Arabia and
Malaysia through joint venture companies in these countries.
L&T Knowledge City - the integrated campus at Vadodara houses Hydrocarbon Mid & Downstream business
The engineering and construction capabilities of L&T Hydrocarbon have secured wide recognition
L&T Electromechs offices in Ruwi, Oman houses a large project management team
Management Systems
(Quality, Health & Safety, Environment, Energy, IT Security and Business Processes Capability Maturity)
L&T is committed to continual improvement of its business processes
by using internationally accepted standards. Its corporate policy is a
reflection of an Integrated Management System for Quality,
Environment, Occupational Health & Safety, IT Security and Human
Resources, whilst implementing globally recognised standards such
as ISO 9001 / ISO 29001, ISO 14001, OHSAS 18001, ISO 50001, ISO /
IEC 27001 and SEI - CMMI Level 5.
A centralized Management Systems Cell with qualified personnel
administers these functions. Periodic internal audits and corrective
action with management reviews at various levels prevent noncompliance throughout the business processes and lead to continual
improvements.
ISO 9001 / ISO 29001 - Quality
L&T's Quality Management System is certified to ISO 9001 / ISO
29001. This approval reflects L&T's capability to execute turnkey
projects covering marketing, design, engineering, project
management, procurement, manufacturing, erection, construction
and commissioning of various plants & systems.
IS0 14001 - Environment
L&T's Engineering, Research & Development Centres are certified to
ISO 14001 for its capability to design and engineer environmentally
friendly plants. Also, our Modular Fabrication Facilities / Yards and all
projects construction and commissioning activities are in compliance
with Environment Management System and are certified to ISO
14001.
OHSAS 18001 - Health & Safety
L&T's Modular Fabrication Facilities / Yards and all projects
construction and commissioning activities are in compliance with
Occupational Health and Safety Management Systems and are
certified to OHSAS 18001.
ISO 50001 Energy
L&T's Modular Fabrication Facilities / Yards are in compliance with
Energy Management System and are certified to ISO 50001.
ISO / IEC 27001 - IT Security
Along with the Ministry of Communications and Information
Technology, Government of India, L&T pioneered the IT Security
Management System movement in India. L&T's R&D effort in this
field resulted in a National Standard for ISMS and the project of
national significance created a new benchmark for Indian industries
and strategic sectors, assuring the security of customer information
while protecting critical information and information processing
assets.
L&T is the worlds first company to be certified to ISO/IEC 27001 on
the very first day of its publication. The certification was granted by
BVC.
Hydrocarbon - Upstream
L&T has a 2000-strong professional group dedicated to engineering,
procurement, fabrication / construction, installation (EPCI) services
for the offshore E&P industry. L&Ts in-house capabilities cover the
entire value chain - encompassing oil & gas production, processing,
transportation and deepwater projects.
L&T has successfully delivered EPCI services for many projects in the
upstream hydrocarbon sector over the last two decades in India, the
Middle East, Africa, South East Asia and Australia. Customers
include reputed international companies like ONGC, GSPC, British
Gas, Petronas, Songas, Qatar Petroleum, ADMA OPCO, GASCO,
PTTEP, Shell, MODEC, Technip, Maersk Oil and Bunduq. The
Company has successfully completed large projects delivering stateof-the-art platforms, process facilities, subsea pipelines, offshore &
onshore modules, large topsides suitable for FPSOs and offshore
drilling rigs.
L&Ts Hydrocarbon Upstream Strategic Business Group is organised
under :
Oil & Gas Projects - India
International Oil & Gas Projects Middle East & North Africa
(MENA)
International Oil & Gas Projects South East Asia, Australia & Other
Regions
Floating Systems
Subsea Systems
Modular Fabrication Facilities Hazira, Kattupalli and Oman
L&T-Valdel Engineering Limited
L&T Sapura Shipping Private Limited
L&T Sapura Offshore Private Limited
L&T-Valdel offers Front End Engineering & Design (FEED) and detailed
engineering services for the upstream offshore sector.
Single piece pile (144m) being launched by LTS3000 for Zawtika Project in Myanmar
Aerial view of MHN process platform and living quarters project for ONGC in Mumbai High North Field
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Range
Wellhead platforms
Process platforms
Living quarter modules
Gas compression modules
Platform and pipeline modifications
Subsea systems
Integrated topsides for FPSOs
Jack-up rigs
Semi-submersibles
L&T has over two decades of experience and expertise in the
offshore oil & gas sector. This impeccable track record of executing
complex fast-track projects affirms its capabilities.
L&T has a reputation for on-time delivery, cost-competitiveness
and international quality standards with focus on best-in-class HSE
practices.
On-going/Completed Projects
Wellhead Platforms
HRP-II 3 Wellhead project for ONGC involving 3 wellhead
platforms and composite cable connection with nearby Heera
Process Complex for remote operation.
B-127 Wellhead project for ONGC involving 3 wellhead
platforms and 1 wellhead platform-B 127 including compressor
module & bridge connected to MOPU Sagar Lakshmi.
Load-out of Indias heaviest module (4300 MT), 150-man Living Quarters for ONGC
BCP-B2 process platform and well-head complex connected to the pre-existing BPB Complex of ONGC. It is located in the Bassein Gas Field, around 80 km north-west of
Mumbai.
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MNW, MNP and MLQ platform in operation for ONGCs MHN project
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TPP process decks and topsides for Enron Oil & Gas involving a
process platform, flares and interconnecting bridges
Compression Platform Projects
MHN PGC module project involving three process gas
compressor modules for installation on MHN Platform for
ONGC in Mumbai High North Field
Vasai East Development Project (VEDP) for ONGC, executed
through a consortium, involving two booster compressor
modules and one HP gas compressor at the BCPA2 platform
Booster Compressor Platform Project (BCP-B2) for ONGC
involving booster gas compressor platform housing two
compressor modules with two compressor trains per module
and one building module in South Basin Gas Fields
Process Gas Compressor Module for ONGC Mumbai High North Field project
L&T has laid more than 600 km of subsea pipelines for domestic and international
projects
Process platform installation and pipeline modification at Heera Complex of ONGC. (Capacity: 30,000 BPD oil, 20,000 BPD water, and 1.5 MMSCMD gas)
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Zawtika WP3 topside for PTTEP ready for loadout at L&T MFY, Oman
Inset: Zawtika WP1 platform installed in Gulf of Mottama in Myanmar
Gas Injection Platform (GIP), bound for an oil & gas field of Bunduq Company Ltd.,
Abu Dhabi.
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PS-2/3 Living quarters and power upgrade project for Qatar Petroleum.
L&T's modular fabrication facility at Sohar in Oman undertakes fabrication of single module weighing up to 20,000 metric tonnes. The largest such facility in Oman, it serves
oil & gas fields in the Gulf, North Africa & Europe. Picture shows a jacket, wellhead platform and jack-up rig at the yard.
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Floating Systems
L&Ts Floating Systems Business Unit (FSBU) offers a single-point
solution for floating systems like o ffshore drilling rigs, FPSOs and
semi-submersibles.
Integrating L&T's extensive engineering resources at Bengaluru,
Faridabad and Chennai for design & detail engineering, and the
expertise developed over the past two decades by executing megaoffshore projects, the Company can construct modern jack-up rigs
and semi-submersibles on turnkey basis, and fabricate and integrate
topsides for FPSOs and FSRUs at its Oman and Kattupalli Yard
facilities. L&T's work centres at Mumbai and Abu Dhabi undertake
complete project management, procurement, QA / HSE and the
coordination necessary for such projects, including transportation,
installation and commissioning.
Ongoing / completed projects
Offshore rig refurbishment for ONGC's jack-up rig 'Sagar Uday'
(BMC Class 300) involving major lay-up and repair
Refurbishment of hurricane-damaged rig Foresight Driller-VII
(FD-VII) for Lynemouth Drilling SA (subsidiary of Foresight Ltd.,
U.K.). The scope included major rig refurbishment, fabrication of
damaged legs, spud cans, hull renewal, living quarters, drill floor
equipment and the helideck.
Refurbishment / EPS conversion of Sagar Lakshmi rig for ONGC.
The scope involved spud can and leg section fabrication, complete
topside modification and the bridge connecting B-173A platform
at Mumbai High.
Production Units
Engineering of FPSO topsides (MV-18, MV-20 & MV-21) for MODEC,
GTG module of Tupi-2 (MV-28) FPSO for MODEC, complete topsides
of OSX-3 FPSO, and GTG modules for Cernambi FPSO. Scope
involved FEED verification, HAZOP, safety studies, detailed
engineering, procurement engineering, 3D design and modeling,
class approval (ABS) and yard assistance.
FPSO Cidade de Niteroi (MV-18): Topsides engineering by L&T Valdel (see pg.23)
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Subsea Systems
L&Ts Subsea Systems Business Unit can undertake a range of turnkey
solutions for deepwater exploration and production in collaboration
with leading service providers in this segment.
L&T's rich experience of executing challenging offshore oil & gas
projects for national and international oil companies provides the
ideal platform to develop indigenous capabilities in deepwater field
development projects. In addition to leveraging its competencies in
project management, precision manufacturing, installation and
commissioning of large and complex offshore facilities, L&T has
entered into partnerships with key technology providers of
deepwater engineering and installation services.
Offerings comprise concept studies, FEED, detailed engineering,
procurement, installation and commissioning. L&T makes
substantial investments in engineering and EPIC of subsea
production systems for deepwater installation, testing and
commissioning through technical collaboration and partnerships
with proven players.
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L&T's strategically located fabrication yards offer round-the-year delivery with a cumulative annual fabrication capacity exceeding 150,000 MT to cater to regional markets
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Infrastructure
Area: 475,000 sq. m
Jetty:
Main Jetty: 200m x 18m x 7.3m above C.D.
L-Jetty: 80m x 42m x 7.3m above C.D.
Ro-Ro Jetty: 60m x 40m x 7.3m above C.D.
Tides
MHWS : +4.0 m*
MHWS : +4.0 m*
MHWN : +2.8 m*
MLWN : -0.5 m *
MLWS : -0.5 m*
* All Levels from the Chart Datum (C.D.)
Load-out of HA wellhead deck (2600 MT) at L&Ts fabrication yard at Hazira for
Maersk Oil Qatar.
Water depth
Dredged level: -3.5 m to -5.0 m*
Deck / jetty level: +7.3 m*
MNP South West Process module being loaded-out from MFF-Hazira for ONGC
MHN Project
Gas compressor module (size: 31m x 16m x 16m, weight: 1000 MT) being
despatched from MFF - Hazira.
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Sohar, Oman
L&T's Modular Fabrication Yard (MFY) at Sohar, north Oman is
located in what is termed as the 'gateway to the Gulf', in proximity to
the ports of Muscat and Dubai. It serves the oil-rich Gulf region and
North Africa. The yard is the largest such facility in Oman, with the
attendant advantages of being contiguous with the Sohar Industrial
Port.
L&T MFY at Sohar has an all-weather captive jetty with break water. It
is geared for fabrication and load-out of complex onshore and
offshore modules like integrated process platforms, well head
platforms, large jackets, living quarter modules, compressor and
GTG modules, PAU, PAR, PAM modules, jack-up rigs & LNG modules.
This State-of-the-art module fabrication facility include automatic
plate & pipe profile cutting machines, plate bending machines,
automatic shot-blasting and painting facilities, automatic pipe spool
fabrication facility, plate girder fabrication facility, state of the art
valve test bench, for testing of valves covered warehouses and inhouse testing laboratories. The yard is also equipped with heavyduty crawler cranes, Goliath cranes and a range of other material
handling equipment.
L&T MFY is certified to: ISO 9001, ISO 14001, OHSAS 18001, and has
the Certificate of Authority to use the API monogram for products
manufactured as per specifications API 5L and API 2B. The yard is also
authorised to use ASME 'U' and 'S' stamps and NBBI's 'R' stamp.
The yard was judged 'Best Offshore Construction Yard' in the GCC at
the Marine International Maritime Awards ceremony in 2011. It also
won a bronze award from the American Society of Safety Engineers
for implementing the best HSE Management System in the
Engineering and Construction category in GCC countries in 2012.
A joint venture with the Zubair Corporation, Oman, L&T MFY is
committed to the development of local skills and conforms to all local
regulations. A welder-training centre has been set up on the campus.
Trade related training is imparted to the local youth.
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Infrastructure
Area: 500,000 sq.m.
Jetty: 300 m
Water front: 450 m
Water depth: 10m to 13 m (depending on tide)
Load-out capacity: Single module of 20,000 MT
Annual capacity: 50,000 MT of finished modules
Ongoing/ completed projects:
Nasr-Umm Lulu Field Development project of ADMA-OPCO, Abu
Dhabi; which includes 5 platforms, each weighing 1800-2700 MT
Zawtika Field Development Project Phase 1A for PTTEPI, Thailand
which involves EPCIC of three jackets and topsides, each weighing
about 8500 MT and 1500MT respectively and 21 km of 18 subsea
pipelines
Heera Redevelopment Phase-II project of ONGC, India
Musssandam Gas Plant project for Oman Oil Company Exploration
& Production LLC
Major refurbishment and lay-up of jack-up rig 'Sagar Uday' for
ONGC, India
MHNRD-II wellhead platform project of ONGC, India
8-legged, 13,500 MT of MNP process platform jacket (fabrication
completed in less than 11 months) and living quarters platform
project for ONGC, India
FD-VII jack-up rig - major repair and upgradation project for
Foresight Drilling, UK
HB offshore platform project for Maersk Oil Qatar
Wellhead topside sea fastened on a self-propelled vessel and ready for sail away
Sail-away of Asias largest process platform jacket (13,500 MT, 8-legged launch-type
with 23 pre-installed risers) from L&T MFY, Oman for MHN project of ONGC, India
Sail away of 170 m long, 8000 MT, launch type jacket. Simultaneous fabrication of
3 similar jackets was undertaken at L&T MFY, Oman, in 2012.
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Infrastructure
Area
: 600,000 sq. m
Jetty
: 84 m
Waterfront
: 450 m
Water depth
: 8 m (minimum)
Load-out capacity
: >12,000 MT
Annual capacity
: 50,000 MT/annum
Aerial view of L&Ts Modular Fabrication Facility at Kattupalli, near Chennai on the east coast of India. INSET: Sailing out of 2000 MT wellhead platform for GSPC.
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LTV won the first place at the Golden Valve Awards, conducted by INTERGRAPH
Corp, USA, in the Visually Complex Category (Winning entry: Boats view of RS-15
platform. Inset: Platform installed at Mumbai High North field)
3D model of wellhead tower-1, Umm Lulu Field, ADMA OPCO, Abu Dhabi
(under execution)
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South Asia's largest process platform jacket - 13,500 MT, 8-legged launch-type, with 23 pre-installed risers.
Left: 3-D model. Right: Sailout from L&T-MFY, Sohar, Oman.
L&T-Valdel's scope included design, concept selection, FEED, detail engineering and pre-service analysis.
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: 160 m
Crane capacity
: 3000 ST (maximum)
Beam
: 37.8 m
Pipelay capacity
Depth
: 15 m
Accommodation
: 290-Men LQ
Propulsion
: 2 azimuth thrusters
Classification
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Lube base oil project built by L&T on an EPC basis for PETRONAS Penapisans refinery at Melaka, Malaysia
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Lube oil base stock quality upgradation project (200,000 MTPA) executed by L&T on
LSTK basis for HPCL, Mumbai
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FCC reactor regenerator section (INDMAX) for IOCL at Paradip under construction
Capacity: 4.17 MMTPA
Chemical Plants
L&Ts Chemical Plants Business Unit offers design, engineering,
project management, procurement, con s t r u c t i o n a n d
commissioning services to the oil & gas industry.
Range
Hydrogen Plants
Syn gas generation projects
Methanol, Formaldehyde and Carbon monoxide projects
Gas Processing projects including:
Gas Sweetening Unit (GSU)
Gas Dehydration Unit ( GDU)
Sulphur Recovery Unit ( SRU)
Onshore Processing Facility
Condensate Stabilisation
Condensate Handling Unit ( CHU)
Condensate Fractionation Unit (CFU)
LPG Unit
Gas Gathering Stations (GGS)
Coal Gasification projects
Cryogenic Air Separation Plants for Oxygen, Nitrogen & Argon
LNG Regasification Terminals
2 x 44,000 MTPA hydrogen generation units for Guru Gobind Singh Refinery of
HPCL-Mittal Energy at Bhatinda (Punjab)
L&T has executed a large number of projects based on process knowhow and design back-up from reputed international companies like
Haldor Topse, Denmark (hydrogen, syngas and carbon monoxide
plants); Technip, The Netherlands (hydrogen plants) and Shell Global
Solutions (gas sweetening ).
Completed / Ongoing projects
Gas Processing
70,000 MTPA HGU for Phase - III refinery project of MRPL at Mangalore on
Licence + EPC basis
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900 TPD Ammonia plant modernization project for National Fertilizers Limited at Bhatinda, Punjab
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Fertiliser Projects
L&T has actively participated in almost all the fertiliser projects in
India, contributing significantly to the countrys Green Revolution.
Leveraging this expertise, L&T undertakes projects for the fertiliser
industry (ammonia and urea complexes) including revamp,
expansions and fully integrated brownfield/grassroots plants, on
turnkey basis with single-point responsibility.
Through strategic alliances with internationally renowned
companies, L&T has access to world-class technologies, helping it
offer processes for manufacture of ammonia and urea.
Services offered include engineering, procurement, construction
and commissioning on lumpsum turnkey basis covering systems/
packages, either individually or as complete plant or as a complex
covering ammonia & urea plants and associated offsites and utilities.
900 TPD Ammonia plant modernization project for National Fertilizers Ltd., Panipat
Fertiliser complex constructed by L&T for Nagarjuna Fertilisers & Chemicals Limited
at Kakinada
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Petrochemical Projects
L&T offers comprehensive services covering engineering,
procurement, construction and commissioning to the petrochemical
sector through EPC projects on lumpsum turnkey basis covering:
Purified terephthalic acid plant for Indian Oil Corporation Limited, Panipat,
executed by L&T on an EPC basis
Naphtha cracker & associated units executed by L&T on an EPC basis for Indian Oil Corporation Limited, Panipat
Associated units comprising C4 hydrogenation unit, pyrolysis gasoline hydrogenation unit and benzene extraction unit executed by L&T for Indian Oil Corporation
Limited, Panipat
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All the process units of the grassroots aromatic complex with the
responsibility of overall project management, residual process
design, detailed engineering, procurement, supply, construction and
commissioning on LSTK basis at Mangalore, India for ONGC
Mangalore Petrochemicals Limited (OMPL) is getting ready for
commissioning.
Over 26 million man-hours and 30 million man-hours without losttime accidents were achieved for PTA and Naphtha Cracker projects.
In addition to the client's certificate for best safety performance, L&T
won accolades like the Golden Safety Award of National Safety
Council, India & Silver Award of the Royal Society for Prevention of
Accidents, U.K., for zero-lost time accidents.
LSTK-1
LSTK-2
LSTK-3
Mangalore Aromatic Complex under advanced stages of execution on LSTK basis for ONGC-Mangalore Petrochemicals Limited
Pictures above feature 3 CAD models and the project covering Naphtha Hydrotreating, Continuous Catalytic Regeneration & Platforming Units (LSTK-1); Parex, Isomar &
Xylene Fractionation Units (LSTK-2); Shell Sulpholane, Tatoray and Benzene & Toluene Fractionation Units (LSTK-3)
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CCR heaters and reactor charge heaters for IOCLs Gujarat refinery
2 x 1 0 0 , 0 0 0 N m 3 / h r h y d ro g e n re f o r m e r s f o r D a l i a n
Petrochemicals, China. Process know-how: Haldor Topse,
Denmark
900 TPD ammonia reformer upgradation for RCF, Mumbai
220 TPD methanol reformer for RCF, Mumbai
2 x 70,000 MTPA hydrogen reformers for Haldor Topse,
Denmark, for Panipat refinery expansion project of IOCL
21,000 TPA hydrogen reformer for Toyo India / CPCL, Manali.
Process know-how: Haldor Topse, Denmark
Cryogenic ethylene/propylene storage terminal for Reliance Industries Limited at
Hazira.
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Cracking Furnaces
L&T has executed cracking furnaces based on processes of CB&I
Lummus, The Netherlands, and Shaw Stone & Webster, USA
7 cracking furnaces for Indian Oil Corporation Limited, Panipat
(800,000 MTPA ethylene and 500,000 MTPA propylene). Process
know-how: CB&I Lummus, USA
15 Naphtha / NGL cracking furnaces for Reliance Industries
Limited, Hazira. (Capacity: 750,000 MTPA, Process know-how:
SWEC, USA)
One of the worlds largest platforming heaters with CycleMax CCR unit supplied to
Jamnagar Refinery of Reliance Industries Limited. Inset: Installation of CCR modules
Onshore Oil & Gas Processing modules (8 nos.) for ADGAS-OAG Project of Technip Abu Dhabi being dispatched from MFF Hazira (Total tonnage: 3,500 MT)
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GCC Region
L&T's business operations in this region is organised under two
clusters.
GCC Cluster 1: Operating out of United Arab Emirates, we provide
comprehensive services in proposal & estimation, engineering,
procurement, construction and commissioning to the onshore oil &
gas field development, refining, petrochemical and fertiliser sectors.
700 TPD Methanol + 100 TPD CO plant for Methanol Chemicals Company (Chemanol) at Al Jubail in Saudi Arabia.
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Ongoing projects
CIS & Africa region
Expanding its reach in newer geographies, L&T is also looking for
opportunities in CIS and African countries. Turkmenistan and
Azerbaijan are on the immediate radar in CIS. Mozambique, Gabon,
Uganda, Tanzania and Kenya are some of the focus countries in
Africa. A dedicated team focussing on CIS and Africa operates from
the Cluster 3 set-up at Sharjah, UAE.
International Qualifications
L&T is approved / pre-qualified as EPC contractor with several
national and international oil companies like Shell, ExxonMobil,
Petronas, Saudi Aramco, Saudi Basic Industries Corporation (SABIC),
Saudi Aramco Total Refining & Petrochemicals Company (SATORP),
Kuwait National Petroleum Company (KNPC), Kuwait Oil Company
(KOC), Bahrain National Gas Company (Banagas), Gazprom, Korea
Gas Corporation, Kuwait Energy Company, Abu Dhabi National Oil
Company (ADNOC), Abu Dhabi Oil Refining Company (TAKREER),
Abu Dhabi Gas Industries Limited (GASCO), Abu Dhabi Marine
Operating Company (ADMA OPCO), Zakum Development Company
(ZADCO), Abu Dhabi Company for On Shore Oil Operations
(ADCO), Abu Dhabi Gas Liquefaction Company Ltd (ADGAS),
Emirates National Oil Company (ENOC), Qatar Petroleum (QP), Qatar
Shell GTL Ltd., Petroleum Development Oman (PDO), Occidental
Lekhwair Gas Field Development project for Petroleum Development Oman LLC on
an EPC basis
50,000 MTPA methyl amine & 60,000 MTPA dimethyl formamide plants
for Methanol Chemicals Company (Chemanol) at Al Jubail in Saudi Arabia
Gas compression project for GASCO at Bu Hasa, Abu Dhabi to enhance gas
handling capacity to 65 MMSCFD
Sulphur recovery unit at Ruwais refinery for Abu Dhabi Oil Refining Company
(TAKREER)
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Other Regions
MG3 lube base oil project (VDU - Capacity: 19,500 BPSD, HDT
Capacity: 13,000 BPSD) for Petronas, Malaysia.
Synthesis gas reformers (Capacity: 248,000 MTPA CO) for
Petronas, Malaysia
2 x 35 MMSCFD gas processing plant for Songas Limited, Tanzania
3
2 x 100,000 Nm /Hr. Hydrogen Reformer for Dalian
Petrochemicals, China
50,000 MTPA of methyl amine & 60,000 MTPA of DMF plants for
Chemanol, Al-Jubail, Saudi Arabia.
HDT / MSDW process unit at Petronas Melaka refinery in Malaysia as a part of MG3
lube base oil project.
3D model of ammonia syngas generation plant for GNFC, Bharuch. L&T Engineering provided detailed engineering services
for the project.
40
Unit based on the process know-how from UOP for the Jamnagar
refinery of Reliance Petroleum Limited.
L&T Engineering holds the distinction of being among those few
engineering companies which pioneered the extensive use of 3D
modelling for process plant engineering. L&T's Technology and
Engineering Centres make extensive use of the latest engineering
software, and are equipped with state-of-the-art computer facilities.
Besides commercial software resources, software developed inhouse is used for design and engineering.
L&T Engineering has carried out many prestigious projects in India
and abroad. Detailed engineering projects in North America, the
Middle East, South East Asia and Africa are a few examples of the
Companys increasing thrust in the global market. L&T Engineering
has also provided FEED verification, flow assurance and dynamic
simulation studies for projects including the recent international
projects for Petroleum Development Oman (PDO), Oman and
Dolphin Energy Limited, Qatar. Through its track record of direct
engineering and EPC projects, L&T Engineering worked closely with
many licensors in Refineries, Petrochemicals, Gas Processing and
Fertilizers. This has helped to develop a deep understanding of
specific licensor requirements, which enable it to provide high quality
engineering services to its customers.
In recent years, L&T Engineering has used its advanced engineering
capabilities to provide low-cost innovative solutions to help our
customers resolve complex issues. This ability to add value for
customers has helped L&T Engineering qualify with major oil
companies like Saudi Aramco, Shell, SABIC, etc.
L&T-Chiyoda Limited
L&T-Chiyoda Limited (LTC) is an internationally reputed design and
engineering consultancy organisation catering to the hydrocarbon
processing industry. LTC was established in 1994 as a joint venture
between L&T and Chiyoda Corporation of Japan. LTC has
engineering offices in Vadodara and Mumbai. Both the offices are
well-equipped with the latest communication facilities.
LTC offers total engineering solutions for the hydrocarbon sector and
related industries such as:
Petroleum refineries
Petrochemical units
Oil and gas processing facilities
LNG & LPG plants
Fertiliser plants
Chemical plants
LTC provides the complete gamut of engineering and consultancy
services including:
Feasibility reports
Technology evaluation / licensor selection
Front-End Engineering & Design
Process design package preparation
Basic engineering
Detailed engineering
Modular engineering
Procurement assistance
Start-up and commissioning assistance
To ensure flawless commissioning of the plants engineered, LTC
utilises sophisticated design tools and systems. The engineering is
performed in an integrated IT environment using latest database
driven systems such Smart Plant P&ID, 3D Design Systems (PDS,
PDMS, SP-3D) and INtools. LTC also provides high-end engineering
solutions such as Process Simulation, Hazop Study, Thermal Rating,
Composite Analysis, Piping Stress Analysis, Electrical System
Analysis, Hazardous Area Classification, SIL Study, etc.
41
42
3-D CAD model for diesel hydrotreater unit for MRPL, Mangalore
3-D CAD model of Sulphur Recovery Block for IOCL, Gujarat Refinery
State-of-the-art Software
Process Engineering
Aspen Plus, Aspen Plus Dynamics, Aspen HYSYS, HYSYS Dynamics, HYSYS Upstream,
Aspen Flare System Analyzer (FLARENET), PIPENET, PRO II, AspenTech (Enterprise
Version), PROMAX , Aspen Energy Analyzer (HX-Net), Aspen Basic Engineering (Aspen
Zyqad), Unisim, PROTREAT, REFORM3-PC, Aspen refSYS
Safety/Environmental Engineering
Corrosion/Material Science
Civil/Structural Engineering
STAAD Pro ,FRAME WORKS, SACS, GTSTRUDL, Foundation 3D, MAT 3D, RISA Base,
Mathcad, STAAD Fdn, AutoCad Civil 3D, PCA COLUMN, Open Steel, PRO STEEL,
STRUCAD, TEKLA STRUCTURES, SAFE
CAESAR II, AUTOPIPE, PIPENET, PIPESIM, NAVISWORKS, CAD Worx, Moses Module
PELICAN FORGE
PVEIite (PROVESSEL), Aspen Shell & Tube Mechanical, ANSYS Professional NLS, Arrow,
ARMD, KISSSoft, SoundPLAN
Electrical Engineering
Instrumentation Engineering
3-D CAD
Intergraph PDS, ISOGEN, AutoCAD, NavisWorks, Smart Plant Review, Optiplant, PDMS,
CATIA
2-D CAD
Primavera Enterprise & Risk Analysis, MS Projects, eALPS+, Pro-eTrack, Punch Mon,
Palisade@Risk, Easy Track
SAP ECC for all Project-related Transactions & SAP - Business Intelligence Warehouse
- a powerful decision support system
Business specific
Knowledge Management
43
L&Ts HCP operations are broadly classified into the following two
business lines:
Mangala Process Terminal for Cairn Energy India Limited at Barmer in Rajasthan.
L&T set up the terminal & associated well-pads including pipelines and substations
Laying of the worlds longest heated and PUF-insulated waxy crude oil pipeline 24 dia. x 592-km with an 8 dia. x 517 km of gas line for Cairn Energy
900 TPD Ammonia plant modernisation projected executed by L&T on Licence + EPC basis for National Fertilizers Limited, Bhatinda (Punjab)
44
Night view of the worlds largest refinery complex at Jamnagar for Reliance,
constructed by L&T
Isomerisation plant for MRPL at Mangalore. Inset: MSQ upgradation project for IOCL
at Mathura
Panoramic view of Guru Gobind Singh Refinery of HPCL-Mittal Energy Limited (HMEL) at Bhatinda, Punjab. L&T's scope included EPC of 2 x 44,000 MTPA Hydrogen
Generation Units and mechanical construction of 7 processing units.
45
L&T has executed prestigious orders for Cairn Energy India Ltd., for
the development of their oil & gas fields in Rajasthan, and the crosscountry pipeline to transport waxy crude from Barmer, Rajasthan to
Salaya, Gujarat. These projects have changed the overall dynamics of
crude oil production and import scenarios in India.
Asias largest and the worlds deepest cavern for storing LPG (190m below ground,
capacity: 60,000MT) at Visakhapatnam in South India
46
Night view of diesel hydrotreater project executed by L&T for MRPL at Mangalore
Aromatic Complex under construction for ONGC-Mangalore Petrochemicals Limited at Mangalore. Inset: Proven heavy-lift capability gives L&T an edge in project execution
47
L&T GULF
Business Domain
48
Resources
LTG is housed in L&Ts Faridabad engineering campus, and occupies
an office area of approx 508 sq.m.
LTG has a 80 strong team of experienced, multi-disciplinary pipeline
engineering professionals all under one roof. In case of project
exigencies, LTG has the benefit of sourcing engineers from the pools
of 300 at L&Ts Faridabad Engineering campus and 2000 at L&T
Hydrocarbons various other Engineering & Design offices.
LTGs engineering team has real-time interface with GULF for
technical interaction, cold-eye review etc. The latest hardware and
software, networked workstations, and the video conferencing
facility help provide the best quality deliverables to the customers.
LTG has been rendering engineering services in the overseas market
as well, and is poised to confidently take its place in the global arena.
Track Record
With the synergy of a strong team of 80 multi-disciplinary and
experienced pipeline engineering professionals, LTG has delivered a
variety of projects.
LTG engineered the worlds longest (592 km) heated and insulated
crude oil pipeline for evacuation of waxy crude oil from Cairn Indias
Mangala fields in Rajasthan to Salaya in Gujrat. LTG undertook
detailed engineering of the second phase of the pipeline up to
Bhogat terminal near the Gujarat coast, extending the length of the
pipeline to 670 km. LTG has prepared Detailed Feasibility Report
(DFR) for HPCLs Raman Mandi to Bahadurgarh Pipeline (18 x 235
km) which has been implemented & commissioned. LTG has also
prepared DFRs for HPCLs Rewari-Kanpur Multi-Product Pipeline (430
km) & Kanpur Marketing Terminal which are under implementation.
Subsequent to the completion of Detailed Engineering for Phase-I of
Bhagyam Field Development Project of Cairn India Limited covering
crude oil flowlines and total 81 wells (51 production + 30 injection
water) in 15 nos. of well pads, L&T-GULF has been awarded Detailed
Engineering for additional 72 wells in the same well pads on
nomination basis.
LTG has rendered Project Management Consultancy Service for
GSPLs Pipavav-Veraval Pipeline Project.
Cross-section of an insulated pipeline
Track Record
In operation for 62 months
Detailed Engineering
: 19
Project Management
Consultancy: 1
Detailed Feasibility
Studies: 15
Quantification &
Estimation Engineering: 47
Kms: 3283
Kms: 111
Kms: 8596
Kms: 4546
Stations: 133
Stations: 6
Stations: 133
Stations: 166
River Crossing: 7
River Crossing:
53
Road Crossing: 11
Road Crossing:
510
Hydraulic &
Optimization: 16
Hydraulic &
Optimization: 1
Hydraulic &
Optimization: 14
Hydraulic &
Optimization: 35
49
Length
(km)
Dia (inch)
Owner
DE
592
24
CIL
DE
515
CIL
Darod-Jafrabad NG pipeline
DE
102
24
GSPL
DE
25
6/8/10/12/16
CIL
DE
132
8/24
CIL
DE
20
GSPL
DE
23
8/12
GSPL
DE
31
6/12
GSPL
DE
2.5
10
CIL
DE
910
10/12/16/20/28
TAKREER
DE
DE
100
56
Turkmengas
DE
320
2/4/6/10/12/20/24
Turkmengas
DE
122
48/52
GASCO
DE
50.3
6/8/10
PDO, Oman
DE
CIL
DE
25/83/83
6/4/16
Saudi Aramco
Pipavav-Veraval NG pipeline
PMC
111
18
GSPL
DFR
29.6
10
HPCL
Ramanmandi-Bahadurgarh MP pipeline
DFR
243
18
HPCL
DFR
1054
16/18
HPCL
DFR
1500
18/24/36
PNGRB
DFR
1585
24/36
PNGRB
DFR
12
BPCL
DFR
40
12
BPCL
DFR
448
18
HPCL
DFR
12
16
HMPL
DFR
572
14/16/18
HPCL
DFR
150
18
IOCL
FU
103
18
SS
1012
28/30
HMPL
SS
4.33
12
CIL
SS
335
16
GULF
Pipeline Description
SS
292
24/32
Transportadora de
Gas del Peru SA
SS
448
18
HPCL
SS
150
CIL
SS
25
24
CIL
DE: Detailed Engineering; PMC: Project Management Consultancy; DFR: Detailed Feasibility Study; FU: FEED Updation; MP: Multi-Product;
SS: Special Studies; NG: Natural Gas
In addition, LTG has carried out a number of quantification and estimation engineering assignments.
50
Pipelines Across Tough Terrain - L&T has built over 4000 km of onshore and 600 km of offshore pipelines in India, the Middle East and Africa. These include projects
executed on an EPC basis, viz.,cross-country gas pipelines for Qatar Petroleum at Ras Laffan and Habshan-Ruwais-Shuweihat pipeline for GASCO in Abu Dhabi.
51
L&T is qualified by the national oil companies of GCC and major EPC
companies. It has executed various projects for key clients such as
Saudi Aramco, SABIC, Petronas, Kuwait National Petroleum
Company, Kuwait Oil Company, Kuwait Aviation Fuelling Company,
Qatar Petroleum, ADNOC Group of Companies, Petroleum
Development Oman (PDO), Oman Gas Company, Oiltanking Odfejell
Terminals & Co. and Emirates National Oil Company (ENOC).
L&T has plans to enter select South East Asian, SAARC, Africa and CIS
countries to offer Hydrocarbon Mid & Downstream solutions,
including Onshore Pipelines & Construction.
Completed / Ongoing projects
Mechanical construction
Pearl GTL Project at Qatar
EPC of pure soda ash plant for Magadi Soda Company in Kenya
Liquid Processing Unit for QP Shells Pearl Gas-to-Liquid (GTL) project at Ras
Laffan in Qatar
52
Oil storage tanks & terminal facilities undertaken by L&T Electromech at Sohar for
Odfjell Terminals & Co. LLC, Oman.
EPCC of new aviation fuel terminal & pipelines project for KAFCO in Kuwait
Electro-mechanical construction undertaken by L&T-ATCO for Saudi Aramco-TOTAL Refining and Petrochemical Company (SATORP)
53
54
business development, design and engineering, project management, procurement, construction management, construction, precommissioning and commissioning.
Larsen & Toubro ATCO Saudia LLC
Larsen & Toubro ATCO Saudia LLC (L&T-ATCO) is a joint venture of
L&T International FZE (International wing of L&T) and Abdulrahman
Ali Al-Turki Group of Companies (ATCO) Dammam, a renowned
Saudi conglomerate.
L&T-ATCO offers electro-mechanical construction services in key
segments covering oil & gas, petrochemical, pipelines, power
projects, water & effluent treatment plants, etc., backed by L&Ts rich
resources in engineering, manufacturing and construction.
L&T-ATCO executed a construction project for Saudi Aramcos
prestigious Jubail Export Refinery project, and is executing a Lump
Sum Procure & Build contract for solution polyethylene and
elastomer production facilities for a JV of Saudi Aramco and Dow
Chemicals at Al-Jubail in Saudi Arabia.
Vacuum distillation unit for lube base oil project at Melaka refinery of Petronas,
Malaysia
Naphtha hydrotreater and CCR reformer project at ENOC, Jebel Ali Free Zone in
Dubai (Inset: Electro-mechanical construction)
Formaldehyde plant at Sohar, Oman, constructed by L&T Electromech LLC for Oman
Formaldehyde Co. LLC
Effluent water & seawater injection project under construction for Kuwait Oil
Company
55
56
Site / Project
2012
2012
2012
RoSPA
2012
RoSPA
2012
RoSPA
2012
RoSPA
2012
2012
2011
RoSPA
2011
RoSPA
2011
2011
2011
2010
2010
2010
2010
2010
RoSPA
2009
2008
2007
2007
2006
2005
57
Received from
Site / Project
2013
ADMA - OPCO
2013
PTTEPI
2013
2013
2012
2012
Saipem
2012
ONGC
2012
ONGC- Hazira
2012
GNFC - Bharuch
2012
2012
IOCL - Paradip
2012
2011
IOCL Vadodara
2011
HPCL, Mumbai
2011
2011
2011
2011
2011
BSPL Project
2011
MARC Project
Year of award
58
Year of award
Received from
Site / Project
2010
NQRC Project
2010
HPCL, Mumbai
2010
2010
2009
2009
2009
2009
2008
Petronas Penapisan
2008
2008
2007
2006
2006
2006
2005
2004
Songas Limited
2004
2004
2004
59
AutoCAD
Plant Design
PDS / PDMS
Customer
KnowNet 2.0
Engineering
Collaborator
Contractor
W
E
B
PBOM
Primavera
Store Management
System
eProcurPlus
S
I
T
E
MOSS-based DMS
Procurement
60
SAP PLM
ERP SAP
ECC 6.0
Construction
E-ALPS+
Engineering
The Project Task Force comprising of multi-disciplinary, high-calibre
engineers from our engineering hubs review the engineering inputs
provided by the customer / process licensor and prepare a design
basis for subsequent engineering work.
Interaction through the ERP-SAP package provides instantaneous
release of the engineering documents in electronic form. Interfaces
of ERP and engineering software are utilised for uploading bills of
material. This ensures that collaborative design, engineering and
project management bring measurable benefits in terms of reduced
cycle time and better service levels. Custom-built software 'P-BOM'
bridges the Plant Design System with the ERP system. Plant Design
Systems such as PDS and PDMS generate the plant engineering
drawings and the bill of material. Unique web-based material
codification software is developed and is integrated with ERP.
Procurement
L&T undertakes procurement services including strategy
development, vendor identification, global sourcing, logistics &
licensing, quality and other compliances. Continuous widening of
vendor base is ensured through structured & comprehensive vendor
evaluation, qualification and continuous monitoring. The
procurement team is involved at the bidding stage to ensure fast
track order placement in strict compliance with contract
specifications.
e-Procurement has helped in automating purchasing systems and
effectively controlling delivery schedules, cost and quality of
Logistics Management
Specialists provide traffic and logistics services for domestic and
international customers. All arrangements are made for safe, lowcost and timely deliveries.
The procurement group, together with the logistics department,
undertakes shipping arrangements, employing international
forwarders. GPS techniques are used for online tracking of critical
assignments and rapid transportation of equipment and materials
from source to final destination.
Site Management
Activity Level Planning System (eALPS+) is a proprietary web enabled
software developed in-house for Construction Management with
the tight integration of SAP to achieve proper data integrity and
consistency. This application is used for micro planning, tracking,
control and integration of construction activities at all project sites. It
is a seamlessly integrated solution, which is capable of tracking the
material, right from release of purchase order, tracking individual
material flows including to subcontractors to usage of materials at
site to provide Real Time status.
Reactors sail out from L&T's manufacturing facility at Hazira for coal gasification
plants in Vietnam
61
KnowNet 2.0
L&T HYDROCARBON
KM PORTAL
62
Video conferencing and other electronic communication systems are extensively used to accelerate schedules and ensure seamless operations.
63
Technology Centres
R&D Centre - A Centre of Excellence in Advanced Engineering
L&T Hydrocarbons R&D Centre symbolises the state-of-the-art
capabilities of L&Ts Hydrocarbon Projects business in the areas of
advanced engineering, analysis and technology. It offers high-end
technology support to the entire spectrum of L&Ts EPC business,
covering the Oil & Gas sector (the entire Hydrocarbon value chain
from Upstream to Mid & Downstream), Fertiliser and Chemical
Plants.
Located in Mumbai, its expertise includes the technology domains of
Process, Materials, Mechanical and Thermal Engineering. The
advanced engineering capabilities of R&D are utilised over the entire
lifecycle of a project, thus enabling the business units to choose the
right technology and product, optimise process design / equipment
design, solve product or process-related problems and achieve
guaranteed performance of the plants. The R&D Groups work
harmoniously through multi-disciplinary teams, drawing upon the
domain expertise available in each area.
CHEMICAL
ENGINEERING
THERMAL
ENGINEERING
Chemical Engineering
Advanced Process Simulation capabilities developed by the Chemical
Engineering Group enables effective process technology support for
FEED, proposal engineering, plant performance assessment and
trouble-shooting. Current focus areas include process simulation for
complete ammonia / urea plants and gas processing applications.
The Chemical Engineering Group is now actively involved in
developing in-house expertise in the area of coal gasification
technologies, in order to play a key role in supporting the emerging
business opportunities in this field. In-house expertise in refractory
design and engineering is used to design and trouble-shoot of hightemperature process equipment.
WATER
TECHNOLOGIES
R&D Centre
L&T Hydrocarbon
MECHANICAL
ENGINEERING
MATERIAL
SCIENCE &
CORROSION
MACHINERY
& SYSTEM
ENGINEERING
Thermal Engineering
The Thermal Engineering Group of R&D specialises in design/analysis
of heat-transfer equipment and systems. The Group has proven
capability of performing dynamic simulation of power plants. This
powerful analysis tool is being effectively used to verify the
64
New Initiatives
66
67
Powai (Mumbai)
68
Hazira manufacturing complex, with its own waterfront facility comprising load-out
quay and ro-ro jetty, has manufactured large and over-dimensional equipment
weighing more than 2000MT.
Ranoli workshop fabricates equipment from stainless steel, aluminium, inconel and
other exotic materials, and specialises in refractory-lining of equipment.
Sohar manufacturing complex, a joint venture of L&T with The Zubair Corporation
of Oman, has a 300m jetty. It is equipped to manufacture critical high-technology
reactors, pressure vessels and heat exchangers for the hydrocarbon sector.
Engineering Excellence
Engineering capabilities are geared to design equipment and systems
as per specific customer requirements and international codes and
standards. Design engineers generate optimum solutions leading to
lowest capital and operating costs.
Manufacturing Capabilities
World-class manufacturing capabilities have been achieved through
perfect integration of efficient material handling and preparation,
precision machining and welding processes for a range of material in
varying thicknesses, backed by technological excellence in design
and engineering and responsive quality systems.
Thermal
Analysis
Special
Design to International
Codes and Standards
ASME Sect. I, III & VIII
PD5500 - British
AS1210 - Australian
ADM German
JIS Japanese
Stoomwezen The Netherlands
TEMA for heat exchangers
GB 150 - Chinese
Algerian
IBR
Design of Equipment
All types of Shell &
Tube Exchangers
Helixchanger/Helitower
Waste Heat Boiler systems
Spiral Heat Exchangers
Air Cooled Exchangers
Feed Water Heaters
Surface Condensers
Embaffle Heat Exchangers
Heat Transfer Systems
Design & Analysis
Corrosion analysis
Destructive testing
Failure analysis
Piping Flexibility
Lifting & Transportation
Computational Fluid Dynamics
Flow Induced Vibration analysis
Materials Welded
SMAW
Carbon steels
Low alloy steels including Cr-Mo-V
Quenched & tempered steel
Austenitic stainless steels
Duplex, super duplex& hyper duplex
stainless steel
Super austenitic stainless steel
Nickel based alloys
(Inconel, Incoloy, Hastelloy, Monel)
Copper based alloys
(Cupro-Nickel, aluminium bronze, brass)
Titanium & Titanium alloys
Aluminium & Aluminium alloys
Maraging steel
Clad steels with stainless steel, inconel.
monel, cupro-nickel, titanium etc.
GTAW
GMAW
FCAW
SAW
PAW
ESW
Arc Stud Welding
CD Stud Welding
Electron Beam Welding
Laser Beam Welding
69
Product Profile
Oil & Gas
Petrochemical
Refinery
Fertiliser
LNG
Coal Gasifiers
70
The worlds largest multi-wall ammonia converter being despatched for a project in
Australia
Worlds largest coke drum for IOCL being despatched to Paradip, India
71
Industrial Valves
L&T Valves offers specialised valves for oil & gas, refining,
petrochemical, fertiliser, thermal and nuclear power sectors
worldwide.
Talent Management
The ability to attract, develop and retain talent determines the
strategic capability of organisations. At L&T, a premium is placed on
how talent is sourced, selected, and developed. The recruitment
approach seeks not only to hire the most qualified and valuable
employees but also puts a strong emphasis on retention.
Continuous training keeps L&Ts people abreast with the latest in
technology, enabling the company to consistently offer cutting-edge
solutions to its clients.
A slew of HR initiatives focus on all-round growth that translates into
excellence.
Leadership Programmes
A menu of career growth options is offered to young aspiring
professionals to develop their careers and achieve excellence in
project management and engineering . Leadership identification and
development has been institutionalised in the Company in
association with leading HR consultants.
Leadership Development programmes use a unique on-the-job
approach focused on growing leadership qualities within the
business context. This allows participants to develop as leaders even
as they work on their current project.
72
With a basket of courses and accreditations and certifications, L&TIPM's educational initiatives are emerging as benchmark standards in
project management education. Future plans include getting an
independent residential campus with several full-time faculty
members, and research in project management.
73
Sustainability
74
Floating Systems
Subsea Systems
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