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3 AUTHORS, INCLUDING:
Mohamed Eldessouki
Ramsis Farag
Auburn University
31 PUBLICATIONS 5 CITATIONS
14 PUBLICATIONS 4 CITATIONS
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Original article
Abstract
In yarn production, the mechanism of twist insertion is a major factor that affects the structure and ultimately the
properties and characteristics of the produced yarn. Moreover, the differences within the same spinning technique may
have a similar effect where, for instance, the properties of yarns produced using Murata Vortex Spinning (MVS) and
Reiter air-jet spinning (J20) will differ, although both technologies are just varieties of the same twist insertion principle of
using a stream of air. In this work, the structure and properties of Murata vortex, Reiter, and rotor-spun yarns are
compared with more emphasis on their mechanical behavior under dynamic stresses. Unlike the dynamic mechanical
analysis of materials that presumes linear viscoelastic behavior and is only valid under small strains, this work suggests a
cyclic loading with larger strains as a means of the dynamic evaluation of the yarns. Results show no significant difference
between the technologies in terms of their initial modulus and maximum elongation, while a significant difference
between the technologies is observed in the maximum loading and, to some extent, the work of rupture. The dynamic
sonic modulus is compared to the results of the standard mechanical and the suggested cyclic loading tests, and a high
correlation between the values was observed.
Keywords
air-jet yarns, dynamic modulus, Rieter jet-spinning, Murata vortex-spinning, viscoelastic properties of yarn
Introduction
There is a direct relation between the yarn forming process, structure, properties, and performance. Yarn
production technology identies the yarn forming
process term in this series of relations, where ringspinning, rotor spinning, air-jet spinning, friction spinning, etc., are found to have dierent eects on the
produced yarns. Each production technology has its
own advantages and disadvantages, as determined
within a certain application window. Air-jet spinning,
for instance, was found to be successful in producing
yarns with reasonable tenacity (Figure 1(a)) at a relatively much higher speed than the ring spinning and the
rotor spinning (Figure 1(b)).1 The Murata Jet Spinner,
MJS 801, was rst exhibited at ATME-International in
1982 as a modication of the fasciated spinning system
introduced by Du Pont in 1956.2 At that stage, the
system had some constraints on producing yarns of
100% cotton or cotton-rich blends, which was then
solved by introducing the Murata Vortex Spinning
(MVS) that allows processing these bers and producing ne yarn counts.
1
Department of Materials Engineering, Technical University of Liberec,
Czech Republic
2
Department of Textile Engineering, Mansoura University, Egypt
3
Department of Textile Technology, Technical University of Liberec,
Czech Republic
4
Department of Polymer and Fiber Engineering, Auburn University, USA
Corresponding author:
Mohamed Eldessouki, Department Materials Engineering, Technical
University of Liberec, Studentska 2 461 17 Liberec 1 Liberec, Czech
Republic.
Email: eldesmo@auburn.edu
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Figure 1. (a) Relationship between the tenacity and the yarn counts for ring-spun, Murata Vortex Spinning (MVS), and open-end
(OE) yarns. (b) Comparative production speeds for different yarn counts produced on ring-spinning, MVS, and OE systems.1
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Figure 2. Illustrations for the Murata Vortex Spinning system (a)3 and the Rieter jet spinning (b).4
using Scanning Electron Microscopy (SEM) and proceeds with physical properties of the studied yarns.
Mechanical testing of the yarns was performed using
the commonly used single-end strength tests at constant
rate of extension (CRE) as well as cyclic loading/
unloading. The sonic modulus of the yarns was investigated using the Dynamic Modulus Tester (DMT).
Methods
Cyclic modulus
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Therefore, the stress can be considered as two components: one that is in-phase with the strain and equals
fm : cos, and another that is 90 out-of-phase and
equals fm : sin. These values are used to dene the
dynamic modulus of the material as
E
strain amplitude
em
fm cos cos
xmax
pxdx
xmin
The resilience of the ith cycle (Ri) represents the hysteresis during that cycle and can be calculated as the
dierence between the loading and the unloading portions of the cycle as follows:
Ri Wloadi Wunloadi
Sonic modulus
The dynamic (sonic) modulus is based on a principle of
the pulse propagation and its speed in the material. To
measure the sonic speed, an apparatus with two transducers (transmitter and receiver) that touch the yarn
specimen and the time interval for the pulse to travel
from one to the other is measured. By knowing the distance between the transducers and the measured time,
the sonic speed C through the material can be measured,
and this speed can then be used in calculating the
sonic modulus of the yarn according to the relation
E :C2
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Figure 4. Loadelongation behavior of vortex yarn under cyclic loading. The inset is an example for the calculation of the modulus in
the first cycle (the blue curve represents the unloading, the red curve represents the loading, and the black dotted line represents the
fitted trend line for the loading cycle). (Color online only.)
Experimental setup
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Figure 5. Scanning electron microscope pictures for the longitudinal view of Rieter, Murata Vortex Spinning, and rotor yarns,
respectively.
Figure 6. Forceextension relations for the Rieter, Murata Vortex Spinning, and rotor yarns: (a)(c) individual curves.
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Vortex
Rotor
Vortex
Rotor
Rieter
Vortex Rotor
1
2
3
4
5
6
7
8
9
10
Average
Stand. dev.
54.7
57.3
55.3
63.7
57.6
82.0
66.5
54.9
64.0
54.9
61.092
8.547
44.0
61.3
70.8
54.5
60.7
90.5
66.1
57.8
69.0
66.3
64.086
12.156
2.932
3.262
2.853
2.730
2.645
2.664
3.214
1.438
1.438
2.549
2.573
0.642
7.420
10.220
14.507
10.696
7.492
14.163
10.239
11.431
11.706
11.353
10.923
2.344
12.256
10.240
6.801
10.441
12.430
7.375
13.575
13.714
14.816
12.500
11.415
2.674
25.473
28.006
21.214
23.421
20.467
20.940
29.689
6.198
6.198
17.267
19.887
8.100
8.462
12.955
24.020
15.997
8.120
25.009
14.874
17.146
19.846
14.469
16.090
5.709
69.8
63.9
64.7
55.5
53.5
54.1
74.0
70.8
70.8
73.4
65.060
8.050
1.688
1.973
2.613
2.316
1.635
2.750
2.276
2.164
2.658
1.995
2.207
0.391
2.020
1.484
1.342
1.745
2.075
2.029
2.070
2.123
2.057
2.084
1.903
0.280
14.154
14.184
11.557
13.644
12.529
12.737
15.206
6.226
6.226
10.774
11.724
3.177
15.337
9.481
5.835
11.633
17.031
9.839
17.910
18.583
18.986
16.488
14.112
4.573
Table 2. Analysis of variance for the mechanical properties of the different yarns
Modulus
Maximum force
Maximum strain
Work of rupture
Source of variation
SS
df
MS
P-value
F crit
Between groups
Within groups
Total
Between groups
Within groups
Total
Between groups
Within groups
Total
Between groups
Within groups
Total
85.5115
2570.6440
2656.1555
2.2482
5.7930
8.0412
3.2639
204.6553
207.9193
172.2703
1072.0674
1244.3377
2
27
29
2
27
29
2
27
29
2
27
29
42.7558
95.2090
0.4491
0.6429
3.3541
1.1241
0.2146
5.2392
0.0120
3.3541
1.6320
7.5798
0.2153
0.8077
3.3541
86.1351
39.7062
2.1693
0.1338
3.3541
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Figure 7. Loadelongation behavior of the Rieter, Murata Vortex Spinning, and rotor yarns under cyclic loading.
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Eldessouki et al.
0.4
0.35
0.3
0.25
0.2
Rieter
0.15
Vortex
Rotor
0.1
0.05
0
0
10
15
20
25
30
35
40
45
-0.05
No. of loading cycle
Figure 9. Change in yarn resilience after many cycles of loading (color online only).
Conclusion
Staple ber yarns were produced on dierent systems of
twist insertion mechanisms. All yarns were made of
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10
22
Reiter 1
Reiter 2
20
Reiter 3
Reiter 4
18
Reiter 5
Distance [cm]
Rotor 2
16
Rotor 3
Rotor 4
14
Rotor 5
Rotor 1
12
Vortex 2
Vortex 3
10
Vortex 4
Vortex 5
Vortex 1
8
60
70
80
90
100
Time [microseconds]
110
120
130
Figure 10. Plot of the individual readings of sonic pulse times at different probe distances used to calculate the sonic speed (color
online only).
Average
Stand. dev.
Reiter
Vortex
Rotor
62.09
55.63
68.56
52.75
55.18
58.84
6.44
49.88
52.01
46.05
46.69
53.60
49.65
3.28
66.54
49.12
62.80
53.71
45.89
55.61
8.82
SS
df
MS
P-value
F crit
Between groups
Within groups
Total
217.762
520.137
737.899
2
12
14
108.881
43.345
2.511974
0.122666
3.885294
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11
70
60
Modulus [g/denier]
50
40
Sonic
Standard
30
20
10
0
Reiter
Vortex
Rotor
Figure 11. Average moduli of different yarns as measured using the sonic tester and the standard tension test.
Funding
This work was supported by the ESF operational program
Education for Competitiveness in the Czech Republic in
the framework of project Support of engineering of excellent
research and development teams at the Technical University
of Liberec No. CZ.1.07/2.3.00/30.0065.
References
1. Cotton Incorporated. Air jet spinning of cotton yarns.
Technical Bulletin, TRI 1001, 2004.
2. Basu DA. Progress in air-jet spinning. Text Prog 1999; 29:
138.
3. Rieter. RIKIPEDIA - The Rieter Textile Knowledge Base,
http://www.rieter.com/en/rikipedia/navelements/mainpage/ (accessed 25 August 2014)
4. Rieter. J 20 air-jet spinning machine, Increased productivity and new winding system for perfect Com4 Jet thread.
Family Event Turkey, 2014.