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International Journal of Engineering Trends and Technology (IJETT) Volume 29 Number 6 - November 2015
cutting temperature and also have technoenvironmental problems along with the possibility of
corroding the workpiece and machine tool parts. AISI
steel was machined using High Speed Steel cutting
tool at different feed, speed and depth of cut. Different
feed rate was given at low, medium and high
conditions at 0.1, 0.13 and 0.18 mm/rev.
correspondingly at different cutting speeds of 27.14,
33.92 and 43.73 m/min etc. and different depth of cut
of 0.25, 0.5 and 0.75 mm repectively.
Dongsheng
Wen, Guiping Lin, Saeid Vafaei,
Kai Zhang (2009), proposed inclusion of nanoparticles
of metal oxides into any base fluid enhances its
thermal conductivity. Two step method and one step
method has been adopted for nanofluid formulation.
For the two-step method, dried nanoparticles have to
be either synthesized or purchased in the form of dry
powders. Certain stabilizers are generally used during
the formulation of nanofluids to establish steric
barriers among nanoparticles, in order to stabilize the
nanofluids. Gold nanofluids having higher thermal
conductivity is been investigated by a limited number
of studies due to the high cost.
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International Journal of Engineering Trends and Technology (IJETT) Volume 29 Number 6 - November 2015
Speed
(rpm)
Feed
(mm/re
v)
Depth
of cut
(mm)
Nanoparticle
concentration
(wt%)
500
0.05
0.1
0.1
500
0.10
0.2
0.5
500
0.15
0.3
650
0.05
0.2
650
0.10
0.3
0.1
650
0.15
0.1
0.5
850
0.05
0.3
0.5
850
0.10
0.1
850
0.15
0.2
0.1
Experiment
Exp.
No.
Speed
(rpm)
Feed
(mm
/rev)
Depth
of cut
(mm)
Nanoparticle Surface
S/N
concentratio roughness
ratio
n (wt%)
(m)
500
0.05
0.1
0.1
1.687
-4.54
500
0.10
0.2
0.5
1.929
-5.71
500
0.15
0.3
1.691
-4.56
650
0.05
0.2
1.855
-5.37
650
0.10
0.3
0.1
1.890
-5.53
650
0.15
0.1
0.5
0.998
0.02
850
0.05
0.3
0.5
0.897
0.944
850
0.10
0.1
1.866
-5.42
850
0.15
0.2
0.1
1.375
-2.77
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International Journal of Engineering Trends and Technology (IJETT) Volume 29 Number 6 - November 2015
Level
Speed
Feed
Depth
of cut
Nanoparticle
concentration
1.769
1.479
1.517
1.651
1.581
1.895
1.719
1.275
1.379
1.355
1.493
1.804
Delta
0.39
0.54
0.226
0.53
Rank
Degrees
Sum of
Mean
% of
of
squares
of
contribution
freedom
squares
Speed
0.228
0.114
18.29
Feed
0.480
0.240
38.52
Depth of cut
0.093
0.046
7.46
0.445
0.223
35.71
Nanoparticle
concentration
Error
Total
1.246
Speed
(rpm)
1
2
3
4
5
6
7
8
9
500
500
500
650
650
650
850
850
850
Feed
(mm/r
ev)
0.05
0.10
0.15
0.05
0.10
0.15
0.05
0.10
0.15
Depth
of cut
(mm)
0.1
0.2
0.3
0.2
0.3
0.1
0.3
0.1
0.2
Nanoparticle
concentration
(wt%)
0.1
0.5
1
1
0.1
0.5
0.5
1
0.1
MRR
mm3/re
v
314.15
1256.6
2857.3
1633.6
2450.4
1225.2
1602.1
1068.1
3204.3
100
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S/N
ratio
49.94
61.98
69.12
64.26
67.78
61.76
64.09
60.57
70.11
International Journal of Engineering Trends and Technology (IJETT) Volume 29 Number 6 - November 2015
Level
Speed
Feed
1
2
3
Delta
Rank
1476.02
1769.8
1958.17
482.15
4
1183.28
1591.7
2428.93
1245.65
2
Depth
of cut
869.15
2031.5
2303.26
1434.11
1
Nanoparticle
concentration
1989.62
1361.3
1853
628.32
3
of
freedom
Sum of
Mean of
% of
squares
squares
contribution
Speed
354258.56
177129.28
5.13
Feed
2420331.41
1210165.71
35.02
Depth of cut
3482361.52
1741180.76
50.38
655219.93
327609.97
9.48
Nanoparticle
concentration
Error
Total
6912171.42
100
[3]
[4]
[5]
[6]
[7]
V CONCLUSION
Cutting fluids are used in the machining operation as it
cools the workpiece surface and the cutting tool. The
turning operation conducted at different input
conditions indicated results in high heat generation
which causes thermal cracks on the cutting tool and
the workpiece surface. Hence nanofluids (Aluminium
nanoparticle in water) can be used in turning operation
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[2]
[8]
[9]
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