Академический Документы
Профессиональный Документы
Культура Документы
8G8528
15 April 09
Contents
To Order Parts or for Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Through-the-wall-mounting film infeed - Machine in light room . . . . . . . . . . . . . . . . . . . . . . 4
Existing wall breakthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Through-the-wall-mounting film output - Film output to the light room . . . . . . . . . . . . . . . . . 5
Film exit through the wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Dryer rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Machine cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Algae . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Excessive algae growth in water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
The mains switch is on, but there is no function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
No display, but the circulation pumps are running . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Machine does not start automatically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Machine does not stop automatically; the motor and fan run continuously . . . . . . . . . . . 7
The drive motor does not run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
The display shows error message E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Baths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
No circulation in the developer or fixer baths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
The developer bath temperature is not reached . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
The developer bath temperature is higher than the set temperature, the display
shows two crossbars, the developer temperature button blinks . . . . . . . . . . . . . . . . . . . 8
The developer bath temperature too high or too low (display shows values
of 20 C or 42 C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
The calibration of the bath temperature / actual bath temperature is different from
the displayed value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Calibration process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Film defects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Films will not dry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
The film does not transport correctly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Scratches, pressure marks, dirt on the film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Replenishment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
The replenishment pump does not work or works insufficiently . . . . . . . . . . . . . . . . . . . . 9
Dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
The display shows error message E4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
The dryer ventilation does not function, no water inflow when water cock opened . . . . . 9
The dryer ventilation is too weak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
The dryer temperature cannot be reached . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
The dryer temperature display exceeds the set value . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Dryer temperature cannot be reached or is too high (display shows values
approximately 30 C and 75 C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rinsing water does not flow, ventilation runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water tank overflows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wires and cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard roller racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii
10
10
10
11
12
15
18
The information contained herein is based on the experience and knowledge relating to the subject matter gained by
Carestream Health, Inc. prior to publication.
No patent license is granted by this information.
Carestream Health, Inc. reserves the right to change this information without notice, and makes no warranty, express or
implied, with respect to this information. Carestream Health shall not be liable for any loss or damage, including
consequential or special damages, resulting from any use of this information, even if loss or damage is caused by
Carestream Healths negligence or other fault.
Number
Phone
Direct Mail
PROTEC
GmbH & Co. KG
Lichtenberger Strasse 35
D-71720 Oberstenfeld
Germany
service@protec-med.com
Hours
Normal Business Hours:
Central European Time
(Berlin, Paris, Rome)
Monday - Thursday: 8 am to 5 pm
Friday: 8 to 12 am (noon)
Dimensions
Dimensions
Depending on the model type, the MXP-2000 has either an open stand or a closed cabinet.
Transport
To carry hold
4
Working space
Dimensions in cm
Wall breakthrough
for film input
Through-the-wall
mounting set
1280 0 0000
Installation Data
Installation Data
Working space
Door width min. 69
Dimensions in cm
Wall breakthrough
for film exit
Installation Data
Through-the-wall-mounting film output - Film output to the light room
Installation Data
1
Mains 220 - 240 V, 16 A; Cu wire-Kabel 3 x 1.5 mm2; Ground-Leakage-Switch 25 A / 30 mA; power consumption
2.2 kW.
Drainage hose, diameter 50 mm, acid resistant; odor preventor with connection for 10 mm hose.
Drainage for developer; hose connection 10 mm. Suitable collection bins must be provided. Local water board
regulations have to be complied with.
Drainage for fixer; hose connection 10 mm. Suitable collection bins must be provided. Local water board regulations
have to be complied with.
Sink with hot/cold water and a flexible hose; inner dimensions: 60x40x30 cm deep; material: ceramics, stainless steel,
plastic.
The replenishment containers can be placed under the processor or can be installed externally.
10 Wall breakthrough for film exit through the wall infeed (page 4): The processor is installed outside the darkroom; the
film exits into a light room. For the through-the-wall mounting infeed alteration, assembly kit no. 1280-0-0000 is
necessary.
11
Wall breakthrough for film exit through the wall output (page 5): The processor is installed inside the darkroom; the
film exits through the wall to a light room. For the through-the-wall mounting film output alteration, assembly kit no.
1281-0-0000 is necessary.
Troubleshooting
Troubleshooting
1
Algae
When work has been completed at the end of the day, drain the water out of the machine.
Clean the dryer water rack regularly. Use a soft sponge and soap to remove residue from the rollers.
Install a particle filter system in the fresh water supply for the processor.
If no other solutions can be found, then the use of anti-algae-agents can be a great improvement (automatic
dispensers work the best). However, cleaning agents containing chlorine may corrode the rubber rollers and highgrade steel in the tank area (check before use).
General
While the power switch is on, check the following component: Voltage on contact of main switch. If there is no voltage,
replace the respective component.
Check the entry current of 5 V on contacts no. 7 and 8 of 8-pole-plug X23 from the control unit's PCB. If voltage is
present, then replace the control unit.
Disconnect the temperature sensor developer bath (X25) and check the display again.
Disconnect the temperature sensor dryer (X24) and check the display again.
Drive
When the machine is switched on, place a film in the infeed until it reaches the pull-in rollers. If necessary, move the
film sideways to activate the light barrier. If the display shows two bars with decimal points, then the light barrier is in
order.
Check each of the four eyes on the light barrier. Each eye must start the machine. If they do not, then replace the light
barrier. Check the connection of the light barrier. If there is no reaction on the display, then replace the light barrier.
Eventually the control unit has be changed.
The display shows E1: The cover switch is not actuated by the latch on the cover. The cover switch has no current
passage when activated. Replace the cover switch.
The developer temperature button is flashing: see The developer bath temperature is not reached on page 8.
3.2 Machine does not stop automatically; the motor and fan run continuously
The display is flashing: Control is in the manual mode. Switch back to automatic mode (see the Operator Manual).
The display continuously shows two bars with decimal points: The light sensors on the light barrier are dirty or the
light barrier is defective. Clean with a soft cloth. If necessary, remove the light barrier to clean it. If the switches are
defective, the machine can still be used in the manual mode (see the Operator Manual).
Troubleshooting
3.3 The drive motor does not run
The display shows E1 or E3: See the Operator Manual for descriptions of the error messages.
If current can be registered on the motor, then the motor is defective. Replace it.
The dryer fan runs, but there is no voltage on the motor: Replace the power PCB.
Check the plug-ins between the main drive motor and the power PCB. If E2 appears again, then replace the main
drive motor. In rare cases, the PCB causes the error. See the Operator Manual for descriptions of the error
messages.
Baths
The circulation pump runs but no circulation can be registered. There is an air lock in the heating and circulation
system. Ventilate the system (see the Operator Manual).
There are particles in the pump chamber. Drain the bath before opening the pump. The pump chamber can be easily
opened by removing the four screws. After cleaning, close the pump chamber and ensure that the seal is correctly reinserted and not damaged.
The pump does not run. Check the voltage on the connections X3 and X4 of the power PCB. If no voltage can be
registered, see The mains switch is on, but there is no function on page 7. If voltage can be registered, replace the
pump.
No circulation:
1) The circulation pump has no current or is defective.
2) There is air in the circulation system.
Check the temperature sensor: Voltage at X25 on the control unit between
pin 3 (green) and pin 2 (brown). The value should read 0.32 V at a
temperature of 32 C.
Increase the temperature and check the current on the control unit of clip X13.
The voltage should be between the mains and 60 Volts. If it does not, then
replace the electronics.
4.3 The developer bath temperature is higher than the set temperature, the display shows two crossbars, the
developer temperature button blinks
See above
Check the current on power PCB at clip X13. There may be no current. If current is registered, replace the
electronics.
4.4 The developer bath temperature too high or too low (display shows values of 20 C or 42 C)
Check the temperature sensor. The sensor is either not connected or defective.
4.5 The calibration of the bath temperature / actual bath temperature is different from the displayed value
The differences between the displayed temperature and the measured value in the developer bath can be adjusted.
An adjustment may be necessary; for example, after replacing the bath temperature sensor. A calibration has to be
done if the difference is higher than +/- 0.5 C. The adjustment range is +/- 2 C.
Troubleshooting
Calibration process
1. Switch the processor off. While pressing the developer temperature button, switch the processor on. The display will
show the developer bath temperature as measured by the sensor.
2.
Measure the actual temperature inside the developer bath using a calibrated thermometer.
3.
At first, adjust the displayed value in 1 degree increments using the arrow buttons. To adjust the decimal, hold
developer temperature button down and press the up or down arrow button.
4.
Film defects
Hot air comes out of the air channel, but the film is still not dried to satisfaction. Check the chemicals and film type. If
this leads to no solution, then the transport speed of the machine can be reduced (see the Operator Manual).
5.2 The film does not transport correctly
Check the positioning of the roller racks and ensure that the levers are closed. Check the gears on the roller racks.
Check the positioning of the guide bars and the roller pressure.
Check the gears on the motor and worm gear of the drive shaft.
Straight scratches in the infeed direction suggest a fault on the guide bars. Check the roller racks individually and
adjust the guide bars. If the guide bars are damaged, replace them.
Pressure marks are caused by contaminated or damaged rollers. If necessary, replace the rollers.
Replenishment
The replenishment pump sucks air in. Check the hoses and connections.
Activate replenishment (in manual mode) and while on, check the voltage of
connection X6 (DEV) and X7 (FIX) on the power PCB. If no voltage can be
registered, replace the power PCB.
Dryer
Temperature sensor (see The dryer temperature display exceeds the set value on page 10)
Dryer fan (see The dryer ventilation does not function, no water inflow when water cock opened on page 9 and see
The dryer ventilation is too weak on page 10)
7.2 The dryer ventilation does not function, no water inflow when water cock opened
Start the machine in manual mode (see the Operator Manual). Check the current on X9 and X10 connections on the
power PCB. If no voltage can be registered, replace the power PCB. Otherwise, the ventilation has been connected
wrong or is defective.
Troubleshooting
7.3 The dryer ventilation is too weak
If the ventilation is connected incorrectly, it runs very slowly (the heating element in the air channel starts to glow).
Dryer ventilation connection:
X9
black
X9
brown
X10
blue
X10
PE
yellow / green
Check the temperature sensor: Measure the voltage at X24 on the power PCB between pin 3 (green) and pin 2
(brown). The value should read 0.32 V at a temperature of 32 C.
Only cold air flows from the air channel: The heating element in the air channel is defective. Disconnect the X12 clip
on the power PCB and measure the resistance of the heating element (approximately 26 ).
Enter a dryer temperature of 70 C. Check the voltage of X12 on the power PCB. If no voltage can be registered,
replace the control unit.
Verify the input voltage of 220 - 240 VAC with the heater actuated.
Check the temperature sensor: Measure the voltage at X24 on the power PCB between pin 3 (green) and pin 2
(brown). The value should read 0.32 V at a temperature of 32 C.
Enter a dryer temperature of 35 C. Check the voltage of X12 on the power PCB. If no voltage can be registered,
replace the control unit.
7.6 Dryer temperature cannot be reached or is too high (display shows values approximately 30 C and 75 C)
Check the temperature sensor. The sensor is either not connected or is defective.
Water
The water pressure in the water system is too low: The minimum pressure is 2 bar (29 psi).
The valve activates, but there is no flow passage: The filter at the inflow is blocked.
The water drainage hose (overflow) should have a constant fall. The hose end should be positioned above the
drainage level in the syphon.
Check the water drainage in the tank and hose for blockage and contamination.
When extreme algae growth is noticed, the overflow can be connected directly at the back of the water tank.
10
Spare Parts
Spare Parts
Position
Order No.
Description
1
1190-0-0200
Machine cover
2
1190-0-3101
Light protection cover
3
1190-0-0105
Film infeed tray
4
1191-0-0105
*Film infeed tray, graphics art
5
2006-0-0005
Drain stopcock 10 mm
6
1101-0-2000
Replenisher tank dev. 25l
7
1101-0-2100
Replenisher tank fix. 25l
8
1101-0-1700
Suction pipe w. filter f. 25 l tank
9
1101-0-4100
Floating cover developer
10
2018-0-0001
Water inlet tube
11
1196-0-0010
Processor base stand (open)
12
1190-0-1201
Control panel foil
2018-0-0005
Tube 4x1mm, green
2018-0-0021
Tube 9x2mm, red clear
2018-0-0022
Tube 9x2mm, blue clear
2018-0-0007
Tube 16x4mm, clear, reinforced
2018-0-0008
Tube 10x2mm, red, reinforced
2018-0-0009
Tube 10x2mm, blue, reinforced
2018-0-0012
Tube 10x2mm, clear, reinforced
2022-0-0014
Tube clamp Snap
2022-0-0019
Wire tube clamp
2022-0-0026
Wire tube clamp
2022-0-0028
Wire tube clamp
2022-0-0030
Wire tube clamp
2022-0-0005
Wire tube clamp
1101-0-4600
Floating balls, 300 pcs.
1101-0-4800
Floating balls, 200 pcs.
*Parts for graphic arts version only.
11
Spare Parts
Wires and cables
Position
Order No.
1190-0-0108
1190-0-0112
1190-0-0110
1190-0-0111
1190-0-0114
2004-0-0010
2004-0-0016
2004-0-0012
12
Description
Transformer > power PCB 20V
Power PCB > transformer 230V UL
Power PCB > controller PCB
Motor > controller PCB
Fuse holder > controller PCB UL
Electrical power lead
Electrical power lead UL
Main switch > fuse holder UL
Spare Parts
Position
Order No.
20
21
22
2002-1-0011
2036-1-0001
0002-1-0001
0002-2-0001
0002-1-0008
0190-0-0900
2008-5-0006
0190-0-1801
1190-0-1802
2001-9-0006
1190-0-1102
1190-0-1503
1170-0-1502
1170-0-1503
0170-0-2400
0170-4-2400
2007-0-0010
1190-0-0902
0196-0-0900
2028-0-0023
2010-0-0004
2010-0-0010
2027-0-0012
0190-0-2700
1190-0-0117
1190-0-0904
23
24
25
26
27
30
31
32
33
34
36
37
38
40
41
42
43
44
45
Description
Circulation pump MD-10 (circulation)
Safety-transformer UL
Bellows pump KB2X 230V, 50Hz
Bellows pump KB2X 230V, 60Hz
Valve insertion f. pos. 22
Power PCB
Axial fan
Fan plate
Light protection plate
Main drive motor, new
Motor bracket, variation 2
Drive shaft, variation 2
Bearing block
Worm-gear
Micro switch (Cover)
Micro switch (Cover) UL
Operator for micro switch
Bracket for cover switch, variation 2
Controller PCB
Power switch
Fuse holder
Fuse slow blow in gold, T 10A/250V
Traction relief
Traction relief for UL power cord
Coupling
Line filter
13
Spare Parts
Position
Order No.
50
2008-5-0007
2008-7-0007
1190-0-1301
0190-0-1300
0190-7-1300
0190-0-2200
1190-0-1302
2003-5-0002
2003-7-0002
1190-0-2101
2005-0-0005
1190-0-4100
1190-0-0103
2030-0-0014
0190-0-0800
1190-0-0107
1120-5-1900
1190-0-1304
51
52
53
54
55
56
57
59
60
61
62-63
64
65
66
14
Description
Ventilation 230 V (dryer)
Ventilation 230 V (dryer) UL
Air channel
Heating element 2kW/230V (dryer)
Heating element 2kW/230V (dryer) UL
Temperature sensor (same for bath and dryer heating)
Plate for air channel
Heating element (bath heating)
Heating element 800 W UL
Heat exchanger
Temperature limiter
Condensation cover E
Light barrier support
Rubber inlet
Light barrier holder compl.
Light barrier casing
Solenoid valve 230 V
Channel dryer heating
Spare Parts
Standard roller racks
15
Spare Parts
Position
Order No.
69
69a
70
70a
72
72a
73
74
75
77a
77b
77c
77d
77e
79
80
81
82
83
84
85
86
86a
87
88
90
91
92
93
93a
94
95
95a
1190-0-0300
1196-0-0400
1190-0-0600
1190-0-0610
1190-0-0620
1191-0-0300
1191-0-0400
1191-0-0600
1191-0-0610
1191-0-0620
1190-0-0301
0190-0-0301
1190-0-0401
0190-0-0401
1101-0-3700
1101-0-4500
1190-0-3600
1101-0-0306
1101-0-0307
1190-0-0302
1170-0-0304
1170-0-0303
1101-0-0315
1190-0-0303
1190-0-0310
1101-0-0316
1101-0-0311
1101-0-0303
1101-0-0304
1170-0-0302
1101-0-0302
1101-0-0305
1101-0-0317
1102-0-0401
2014-0-0001
1190-0-0604
1190-0-0603
1190-0-0605
1190-0-0609
0190-0-0608
1190-0-0607
1190-0-0606
0190-0-0606
16
Description
Developer standard
Fixer
Water/dryer standard
Dryer C2
Water C2
Developer graphics art
Fixer graphics art
Water/dryer graphics art
Dryer graphics art C2
Water graphics art C2
Side plate dev. right
Side plate dev. left w. shafts
Side plate fix. right
Side plate fix. left w. shafts
Guide bar 2, curved with nose
Guide bar 2, curved with nose
Guide bar straight, short
PU-roller ground
Rubber roller
Flat spring 68
Flat spring 55
Flat spring 36
Flat spring 30
Flat spring 26
Drive shaft rack C 2
Shaft
Distance bar
Gear t = 32, D-hole
Gear t = 32, R-hole
Worm wheel
Gear t = 16, D-hole
Bearing bush, white
Bearing bush, black
Bearing w. clearance
Circlip
Dryer plate, small
Dryer plate, large
Dryer plate, rear
Side plate D top right
Side plate D top left (with shafts)
Slide for dryer separation
Side plate W/D bottom right
Side plate W/D bottom left (with shafts)
Spare Parts
Position
Order No.
100-104
100
101
102
103
104
1281-0-0000
0281-0-0201
0281-0-0100
1253-0-0001
0281-0-0202
0281-0-0204
0281-0-0203
Position
Order No.
110-115
110
111
112
113
114
1280-0-0000
0280-0-0102
0280-0-0103
0280-0-0104
0280-0-0105
0280-0-0202
Description:
Mounting set Through-the-wall-mounting set film output
Wall plate
Sealing wedge
Catch basket
Mounting kit
Strap
Blind plate 2
Description:
Mounting set Through-the-wall-mounting set film feed
Light protection
Light protection, left
Light protection, right
Wall plate small
Mounting kit
17
Electrical Diagrams
Electrical Diagrams
18
MXP-2000
Leistungsteil/power element
Electrical Diagrams
19
MXP-2000
Netzteil/power supply
Electrical Diagrams
20
MXP-2000
Anschlsse/connections
Electrical Diagrams
21
MXP-2000
CPU
Electrical Diagrams
22
MXP-2000
Messchaltung/test circuit
Electrical Diagrams
Important: For machine type COMPACT 2 Jumper no. X7 should be placed in pos. 2-3.
23
MXP-2000
Heizung/heating
Electrical Diagrams
24
Electrical Diagrams
25
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