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RISK ASSESSMENT FORM

Conducted By (Date)

Company

Group 1

Task

Fabrication of pipes in a workshop

Approved By (Date)

31/08/06

Arrange material to
workshop trailer

Cutting of pipe

Grinding of pipe
edge (Electrical)

2. Risk Evaluation
Existing Risk Control

Risk Level

Possible
Accident/III
Health &
Persons-at-risk

Likelihood

Task Step

Next Review Date

Severity

1. Hazard Identification
Hazard

No.

31/08/06

30/08/09

3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)

Reference
Document for
Reference

-Extra chain/belt to
secure
-Crowbar to be used
-Tag line

Lifting Supervisor

Lifting Supervisor

-Pipe falling

-Fatal

-Wedges & side stopper

-Pinch point
-Finger injury

-Facture

-PPE

Fire hazard

-Bodily injury
-Damage
property

Falling object

Fracture / Crush

-Clearing of Combustible
material
-H/W tools check
-PTW
-Tool box meeting

-Deny entry to
unauthorized person
-Using of LIG
-Education/
Enforcement

Workshop Engineer

Physical injury

-Eye injury
-Burnt

PPE

Bodily injury

-For particle in
eyes

-PPE; ear & eye protection

-Accidentally cut

-PPE; glove
-Grinder guard

Using of both hands


to grind
-Rolling down of
sleeves

Association of Singapore Marine Industries

-Crush injury

Workshop Engineer

Continue
from 3
4

Fit and weld

Possible
Accident/III
Health &
Persons-at-risk

2. Risk Evaluation
Existing Risk Control

Risk Level

1. Hazard Identification
Hazard

Likelihood

Task Step

Severity

No.

Electrical hazard

-Electrocution

-Monthly Inspection
-Cable routing on S Hook /
Cable Rack / Housekeeping

Physical Injury

Fracture and
crush injury of
Finger

-Limited to 2 pound hammer

Electrocuted
Electrical hazard
440V

Defective cable

-Inspection tag
-PTW
-Shock preventor

Association of Singapore Marine Industries

3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)

Reference
Document for
Reference

-Physical check of
Workshop Engineer
tools daily
-Change to pneumatic
tools
Workshop Engineer
-Education;
-Tool-box meeting
-Anti-slip handle grip
-Periodic month;
-Daily check

Workshop Engineer

RISK ASSESSMENT FORM


Conducted By (Date)

Company

Group 2

Task

Installation of sounding pipe inside Tank

Approved By (Date)

31/08/06

Pre-inspection /
marking

2. Risk Evaluation
Existing Risk Control

30/08/09

Risk Level

Possible
Accident/III
Health &
Persons-at-risk

Likelihood

Task Step

Next Review Date

Severity

1. Hazard Identification
Hazard

No.

Table 2 Members
31/08/06

3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)

Asphyxiation

Faint, lack of
oxygen, overcome
by gas

-Valid entry permit


-Portable gas detector (working
condition, calibrated, competent
user)
Buddy system
-Dual badge system
-Highlight in VSCC meeting

Pre-inspection
before entry by
Supervisor Ensure
badges displayed
properly at
entrance

Supervisor

Falling / Tripping
hazard

-Fatal due to falling

-Adapt 3 point contact while


climbing ladder
-Wear rubber boots

- Daily briefing
- Ensure lighting
installed properly
(adequate

Supervisor

Fire Explosion

Fatal

Only explosion proof lighting can


be use

-Briefing to
workers
-Pre-check

Supervisor

Hit by object

Injury cause by
falling object, hit by
structure

Proper PPE (safety helmet)

Association of Singapore Marine Industries

Reference
Document for
Reference

Supervisor

Fabrication of pipe
spool on deck

Fire explosion

Fatal accident

-Pinch points

-Hand/Finger
injuries
Hand / finger
injuries
Eye Injury
Burnt injuries on
hand
Sprained or
bruises.

-Sharp edge
-Flying of objects
-Burnt
-Tripping hazard

To cut pipe
penetration on
main deck

To weld doubler
plate on tank
bottom

Fire explosion

Fatal accident

-Falling
Tripping hazard

Injury caused by
falling object
Sprained ankle

Fire explosion

Fatal accident

Association of Singapore Marine Industries

2. Risk Evaluation
Existing Risk Control

Risk Level

Possible
Accident/III
Health &
Persons-at-risk

Likelihood

Task Step

Severity

1. Hazard Identification
Hazard

No.

3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)

-Valid hotwork permit


-Qualified fire watch with working
fire extinguisher/hose
-Valid inspection tag
-Maintain communication among
co workers
-Leather gloves

Pre-check by
supervisor

Supervisor

Pre check

Supervisor

-Eye protection (safety goggles)


-Long sleeve with leather glove /
foot protection
-Housekeeping, passageway
clear

4
3

1
1

l
L

-Valid hotwork permit


-Qualified fire watch with working
fire extinguisher/hose
-Valid inspection tag
Standby watchman at tank bottom

Pre-check by
supervisor

Supervisor

Supervisor

-Covered up the hole

Supervisor

-Valid hotwork permit


-Qualified fire watch with working
fire extinguisher/hose
-Valid inspection tag

Pre-check by
supervisor

Reference
Document for
Reference

Supervisor

To lower pipe to
tank

Install pipe (bottom


to top)

Possible
Accident/III
Health &
Persons-at-risk

2. Risk Evaluation
Existing Risk Control

3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)

Pre-inspection
before entry by
Supervisor Ensure
badges displayed
properly at
entrance

Supervisor

-Pre-check by
holder
-Supervisor
conduct tool-box
meeting

Holder
Supervisor

Supervisor

-Briefing to
workers
-Ensure coworkers can talk
common language

Check on scaffold
before use

Supervisor

Asphyxiation

Faint, lack of
oxygen, overcome
by gas

-Valid entry permit


-Portable gas detector (working
condition, calibrated, competent
user)
Buddy system
-Dual badge system
-Highlight in VSCC meeting

Electrical

Electrocution from
exposed cables,
damaged cable, wet
clothes, condition

-Valid inspection tag


-No damaged cable
-Wear leather glove and boots
-Condition dry (clothes dry)

-Struck by

-Fatal injuries from


falling object

-Maintain communication

Cut against

Finger injuries

Leather gloves
-Remove sharp edge

-Falling

-Scaffold defect

-Valid Ok Tag
-No modification to scaffold

Association of Singapore Marine Industries

Risk Level

1. Hazard Identification
Hazard

Likelihood

Task Step

Severity

No.

Reference
Document for
Reference

Housekeeping

-Falling

Association of Singapore Marine Industries

Possible
Accident/III
Health &
Persons-at-risk

-Injuries caused by
falling object

2. Risk Evaluation
Existing Risk Control

-Contain rubbish bag


-Secure all tools

Risk Level

1. Hazard Identification
Hazard

Likelihood

Task Step

Severity

No.

3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)

Reference
Document for
Reference

RISK ASSESSMENT FORM


Conducted By (Date)

Company

Group 3

Task

Installation of drain line below helipad

Approved By (Date)

Next Review Date

1.

Hazard Identification

2. Risk Evaluation

31/08/09

3. Risk Control

No.

Task Step

Hazard

Possible
Accident/III Health
& Persons-at-risk

Existing Risk Control

Scaffold erection

Falling from
heights

Fatal injury

Erection only done by trained


scaffold
Use of fall protection deivces
(harness, etc.)

Collection and
mobilization of
materials from
workshop include
tools

Hand injury
and Fall
objects

Hand hit by falling of


material

Wearing hand glove and beware


of pinch point.
Ensure no over loading and
appropriate lifting gears

Lifting of spools
using yard cranes

-Caught In
between

-Hand injury

-Wear hand gloves


-Secure properly of bundle of
pipes
-Beware of pinch point
-Use proper lifting gears

Transfer the tools


and spool to install.
Location by chain
blocks

Falling

Injury from falling

-Selection of appropriate belts &


chain blocks
-Proper secure points of chain
block
-Ensure to wear body harness
and hang on secure place

Reference
Document for
Reference

Check thoroughly
the scaffold before
assign to workers

Supervisor of piping
and as well as
Scaffolding
Supervisor

Companys SMS
and work
procedures

Pre job briefing in


morning

Piping Supervisor
and Lifting Supervisor

Companys SMS
and work
procedures

Lifting Supervisor

Companys SMS
and work
procedures

-Competent &
trained person to do
rigging
-Check & inspect of
belts condition (keep
clear of lifting area)
Barricade the area &
display no entry sign

Piping Supervisor

Companys SMS
and work
procedures

Risk Level

Action Officer
Follow-up Date)

Likelihood

Additional Risk
Control Measure

Severity

Association of Singapore Marine Industries

Superintendent
(31/08/06)

1.

Hazard Identification

2. Risk Evaluation

3. Risk Control

Possible
Accident/III Health
& Persons-at-risk

Existing Risk Control

Installation of pipe
& pipes supports
follow by welding

Caught in
Between

Finger injury

-Beware of pinch point


-Wear of gloves
-Proper tools box to be used
-Provide fire cloth
-Ensure fire watch man

Removal of tools
and left over
materials and
housekeeping

-Falling objects
from height

Injury caused by
falling object

-Immediately remove excess


materials, tools and proper
housekeeping

Association of Singapore Marine Industries

Additional Risk
Control Measure

Action Officer
Follow-up Date)

Document for
Reference

Piping Supervisor

Companys SMS
and work
procedures

Piping Supervisor

Companys SMS
and work
procedures

Risk Level

Hazard

Likelihood

Task Step

Severity

No.

Reference

RISK ASSESSMENT FORM


Conducted By (Date)

Company

Group 4

Task

Installation of PVC Pipes in Accommodation Quarters

Approved By (Date)

Leo (Section Manager) Piping


31/08/06
1.

Hazard Identification

Next Review Date

3. Risk Control

Task Step

Hazard

Possible
Accident/III Health
& Persons-at-risk

Existing Risk Control

Identify the PVC


pipe spool to be
install at the
location

Slipped and
fall

Sprained injury &


brusies

Maintain good housekeeping

Selection of proper
tools and
equipments
Installation of pipe
support

Flying objects

Finger and eye


injury

Tool inspected and in good


condition

Fire

-Personal injury due


to burnt

-Firewatch man present


-Fire protection
a) Fire cloth
b) Fire extinguisher

Laying of pipe

Falling object

Bonding of pipe

Clamping of PVC
pipe

Chemical
hazard
Caught in
between

Bidy hit by falling


object
-Skin irritation

Nil

Nil

Nil

Nil

More frequent
inspection

Supervisor
Safety

Follow safe work procedure

-Proper PPE
-MSDS
Use the correct tool

Risk Level

Action Officer Followup Date)

Likelihood

Additional Risk
Control Measure

Severity

Association of Singapore Marine Industries

Finger injury

31/08/09

2. Risk Evaluation

No.

Babu (Supervisor)
31/08/06

Reference
Document for
Reference

RISK ASSESSMENT FORM


Conducted By (Date)

Company

Group 6

Task

Removal and replacement of portable hot water


pipes in accommodation quarters. Size ?

Approved By (Date)

Next Review Date

1. Hazard Identification

Severity

Likelihood

Risk Level

Body injury

Proper platform

Skin irritation

Protective clothing

-Hit by object
Body injury

-Cordon off
Proper platform

2
2

2
2

L
L

Skin irritation

Protective clothing

-Burn

-Shut off system


-Drain the system
-Use proper tools
-Use chisel with cap
-Hand gloves
-Adequate lighting
-Use hand gloves
-Use mechanical handling
of pipe

Hazard

Remove of
ceiling panel for
access

-Falling object -Hit by object

Shift out pipe

-Caught in
between

Association of Singapore Marine Industries

3. Risk Control

-Cordon off

Task Step

-Working at
height
Contact with
insulation
Remove pipe
-Falling object
insulation
Working at
height
Contact with
insulation
Dismantle bolt -Contact with
nut and clamp
hot water
Strike by
hammer

2. Risk Evaluation
Existing Risk Control

No.

31/08/2006

Possible
Accident/III
Health &
Persons-atrisk

Finger injury

-Finger injury

Additional
Risk Control
Measure

Action Officer
Follow-up Date)

-Close
supervision

-Immediate
Supervisor

Reference
Document for
Reference

1. Hazard Identification

2. Risk Evaluation
Risk Level

Action Officer
Follow-up Date)

-Periodic
safety
induction by
forklift
supervisor

-Safety section

Task Step

Hazard

Possible
Accident/III
Health &
Persons-atrisk

Likelihood

Additional
Risk Control
Measure

No.

Severity

Existing Risk Control

3. Risk Control

Transport to
workshop

-Forklift
operation

-Struck by
-Qualified operator
moving vehicle -Forklift checklist
-Observe speed limit

-Loose
material
-Hotwork

Object slip
from fork
-Fire

-Secure object by web


sling
PTW system
Valid hotwork tools

Electrocution

Burn

-Proper insulation of
electrical tools
-Ensure body not wet
Eye injury
Eye protection
-Proper eye protection
Arc Eye
Eye protection
-Proper eye protection
Finger injury
Proper tools
-Hand gloves
-Struck by
-Qualified operator
moving vehicle -Forklift checklist
-Observe speed limit
-Object slip
-Secure object by web
from fork
sling
-Burn
-Shut off system
-Drain the system

Fabricate pipe
in workshop

Flying
particles
Radiation
Strike by
7

Transport back
the pipe to ship

Box up pipe

-Forklift
operation
-Loose
material
-Contact with
hot water

Association of Singapore Marine Industries

Reference
Document for
Reference

1. Hazard Identification
Hazard

Possible
Accident/III
Health &
Persons-atrisk

Existing Risk Control

Likelihood

Risk Level

Task Step

3. Risk Control

Severity

No.

2. Risk Evaluation

-Strike by
hammer

-Finger injury

2
2

2
2

L
L

System test

-Slip and Trip

-Body injury

10

Box up
Insulation

-Falling object
Falling from
height
Contact with
insulation

Hit by object
Body injury

-Use proper tools


-Use chisel with cap
-Hand gloves
-Adequate lighting
-Cordon off
-House keeping
-Warning Sign
-Cordon off
Proper platform

Skin irritation

Protective clothing

Association of Singapore Marine Industries

Additional
Risk Control
Measure

Action Officer
Follow-up Date)

Reference
Document for
Reference

RISK ASSESSMENT FORM


Conducted By (Date)

Company

Group 7

Task

Removal of Exhaust Pipes from Engine Room

Approved By (Date)

Next Review Date

Removal of
Insulation from
Existing Pipes

Proper securing of
pipe

Removal of bolt
and nuts (cold
works)

Risk Level

2. Risk Evaluation
Existing Risk Control

Likelihood

Task Step

Severity

1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk

No.

31/08/2006

-Falling from height


-Falling objects
-

-Highlighted in VSCC meeting


-Certified working platform (OK
Tag)
-Do no keep any loose materials
on scaffolds

Health

Inhalation of fiber
particles

-Proper briefing to employees on


the activity
-Provision of PPEs

-Falling

-Falling from heights

Caught in
between

-Finger/hand injuries

-Using of certified lifting gears


-Liaise with vessels C/E to
ensure the strength of securing
point
-PPEs

-Falling

-Falling from height


-

Strike against

Hand/finger injuries

-Falling
-

Association of Singapore Marine Industries

-Using proper tools and


equipments
-Safe work platform
-Highlighted in VSCC
-PPEs
- Proper tools

3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)

-Proper
supervision and
monitoring of
workers
throughout work
process
-Proper
supervision and
monitoring of
workers
throughout work
process
-Close monitoring
and supervision of
work force

Reference
Document for
Reference

-Piping Supervisor
-Contracts Supervisor

-Piping Supervisor
-Contracts Supervisor

-Piping Supervisor
-Contracts Supervisor

-Close monitoring
and supervision of
work force
-Close monitoring
and supervision of
work force

-Piping Supervisor
-Contracts Supervisor

-Close monitoring
and supervision of
work force

-Piping Supervisor
-Contracts Supervisor

-Piping Supervisor
-Contracts Supervisor

Shifting and lifting


of pipes from
engine room

Risk Level

2. Risk Evaluation
Existing Risk Control

Likelihood

Task Step

Severity

1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk

No.

3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)

-Falling
-Injuries

-Falling from height


-Falling object
-

-Certified lifting gears


-Deployment of qualified riggers
and signalmen

-Close monitoring
and supervision of
work force

-Piping Supervisor
-Contracts Supervisor

Caught in
between

Hand/finger injuries

-Proper briefing to workers on


the activity
-Provision of PPEs

-Close monitoring
and supervision of
work force

-Piping Supervisor
-Contracts Supervisor

Association of Singapore Marine Industries

Reference
Document for
Reference

RISK ASSESSMENT FORM


Conducted By (Date)

Company

Group 9 Marine Piping Specialists

Task

Repair of pipe joint that failed radiography test


(Workshop 4 XS)

Approved By (Date)

31/08/06

Gouge out
weldment

Edge preparation
beveling

Fit and joint


realignment

Preheating using
heating torch

Fire

-Fire

Electrical

-Electrocution

Radiation

2. Risk Evaluation
Existing Risk Control

Risk Level

1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk

Likelihood

Task Step

Next Review Date

Severity

No.

Arc eye (worker)

-Permit to work system


-Provision of fire extinguishing
tools/ fire prevention tools
Periodic checking of electrical
tools
PPE

-Flying sparks

-Fire

-Permit to work system

Strike by sharp
object.

Finger/hand/ face
injury

PPE, such as
face shield, hand glove glass

Caught in
between
Strike by flying
particles

Finger injuries

Fire

Burnt injuries on
hand

-Use the correct tools


- Use of PPE (safety gloves)
-Permit to work
-Provision of fire extinguisher/
prevention system
-Use of PPE
-Provision of ample space for
heating

Association of Singapore Marine Industries

Fire (worker &


environment)

KM Chua

3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)

-Clear work area


of combustible
material
Daily pre-use
checks
Morning pre-job
briefing.

Supervisor

Constant
reminder and
enforcement of
safety rules
Constant
reminder and
enforcement of
safety rules
Morning pre-job
briefing.
Clear work area of
combustible
material
-Barricade
-Signboard
informing
passersby

Supervisor

Reference
Document for
Reference

Supervisor
Supervisor

Supervisor

Supervisor
Supervisor
Supervisor

Welding

Surface
powerbrushing
grinding

Strike by flying
particles

-Fire

Electrical

Electrocution

Radiation

Arc Eye

-Metal fume

Metal fever

-Stike by flying
particles

-Fire (worker)

Dust

-Dust Inhalation

Association of Singapore Marine Industries

2. Risk Evaluation
Existing Risk Control

-Use of proper PPE


a) Welding masks
b) Welding gloves
-Proper ventilation
-Permit to work system
-Safety rules
Periodic checking of electrical
tools
Use of proper PPE
Welding shield

Use of proper PPE


- Welding masks
-Use of proper PPE
a) Dust mask
b) Face shield
Supervisor
-Use of proper PPE
-Dust mask

Risk Level

1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk

Likelihood

Task Step

Severity

No.

3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)

5
2

1
3

M
M

3
5

2
1

M
M

Remind in the
orning pre-job
briefing.

Supervisor

Supervisor

Use forced
ventilation
-Signboard
informing
passersby
-Barricade
covered with
firecloth
Remind in the
orning pre-job
briefing.

-Signboard
informing
passersby
-Barricade
covered with
firecloth

Reference
Document for
Reference

Supervisor

Supervisor

Supervisor

Supervisor

RISK ASSESSMENT FORM


Conducted By (Date)

Company

Group 10

Task

Renewal of high pressure hydraulic pipes from main deck (4


dia)

Approved By (Date)

PJM

1. Hazard Identification

31/08/06

Next Review Date

30/08/09

2. Risk Evaluation

3. Risk Control

Possible
Accident/III Health
& Persons-at-risk

Existing Risk Control

Additional Risk
Control Measure

Action Officer Followup Date)

Document for
Reference

Dismantling of
pipes in sequence

Strike by
object

Finger injury

Correct tools and work


procedure

Morning pre-job
briefing

Supervisor
Foreman

Nil

-Falling
hazard

Body injury

Proper work platform

Morning pre-job
briefing

Supervisor
Foreman

Risk Level

Hazard

Likelihood

Task Step

Severity

No.

Reference

Transportation of
pipes from main
deck to the quay
side by the shore
crane

Strike by
falling object

Injury caused by
falling object

-Use tag line


-Qualified signalmen
-Proper lashing/rigging
-Validity of lifting belts, SWL

Inform worker to
clear off from the
suspended load

Lifting Supervisor
Foreman

Nil

Transport pipes
from quay side to
workshop

-Toppling of
pipes from
forklift

Injuries caused by
toppling pipes

-Proper lashing of the pipes


-Qualified forklift driver

Pre-check by
supervisor

Forklift Driver
Supervisor
Foreman

Checklist for the


forklift

Collect back the


newly fab pipe
from workshop

Falling object
hazard

Injury caused by
falling object

-Use tag line


-Qualified signalmen
-Proper lashing
-Validity of lifting belts, SWL

Inform worker to
clear off from the
suspended load

Lifting Supervisor
Foreman

Nil

Association of Singapore Marine Industries

1. Hazard Identification

2. Risk Evaluation

3. Risk Control

No.

Task Step

Hazard

Possible
Accident/III Health
& Persons-at-risk

Existing Risk Control

Transport the pipes


from Quayside to
on board

Falling object

Injury caused by
falling object

-Use tag line


-Qualified signalmen
-Proper lashing
-Validity of lifting belts, SWL

To install back the


pipe in position

Caught in
between

Finger injury

Use correct tools

-Falling
hazard

Bruise over body

Reference

Inform worker to
clear off from the
suspended load

Lifting Supervisor
Foreman

Nil

Morning briefing
tpo tell work

Supervisor
Foreman

Nil

Risk Level

Document for
Reference

Likelihood

Action Officer Followup Date)

Severity

Additional Risk
Control Measure

Line check by
visual inspection

-Chemical
-Physical
-Tripping

-Sprain his leg and


fall

-Conduct check tightening of bolt


and rink

Nil

Supervisor
Foreman

Nil

Return ? the permit


to safety ?

-Remove
permit before
completing
the job

Nil

Ensure permit expiry

Nil

Supervisor
Foreman

Nil

Association of Singapore Marine Industries

RISK ASSESSMENT FORM


Conducted By (Date)

Company

Group 11

Task

Hydrotest Of Hydraulic Lines At 3000psi Pipe Renewal


Maindeck

Approved By (Date)

31/08/06

Next Review Date

1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk

2. Risk Evaluation
Existing Risk Control

3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)

Equipment
preparation

Caught
between

Finger Injury

-LOTO system info c/e VSCC


meeting (permit to work)
-PPE
-Certified testing equipment
-Briefing of hydroblasting to
worker by respective supervisor

Transport from
store to berth by
lorry

-Falling
object

Injury caused by
falling object

Store the
equipment near to
work site

Supervisor

Road
accident

Hit by forklift

-Using pallet or container


-Properly secured
-Qualified driver
-Checklist for vehicle
Follow speed limit

Yard Manager

Caught in
between

Hand & finger injury

-Follow lifting procedure


- Use proper tools

Designate
walkways in the
yard
Pre-lifting briefing
and checks

Falling object

Injury caused by
falling object

-Qualified crane operator/ lifters

Barricade the area affected

Pre-lifting briefing
and checks

Lifting Supervisor

Lifting by shore
crane

Association of Singapore Marine Industries

Risk Level

Likelihood

Task Step

Severity

No.

Reference
Document for
Reference

Supervisor

Lifting Supervisor

Set up the testing


equipment

7
8

10

Dismantling of
existing hydraulic
pipe

Caught in
between
Electrical
hazard

Risk Level

2. Risk Evaluation
Existing Risk Control

Likelihood

Task Step

Severity

1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk

No.

3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)

Finger injury

Proper tools and PPE

Pre-lifting briefing
and checks

Electrocution

-Lock out and tack out


-Safety signboards
(High Pressure Testing in
Progress)
-To follow safe work procedure
-Oil collect container
-Oil absorbent sheet
Permit to work
Proper tools
To follow safe work procedure in
blanking of pipes

Pre-job briefing
and checks

-Firewatch man
-Immediate
cleaning

3
3
3

1
1
1

L
L
L

-Oil spillage

Injury due to fall by


slippery griunds

Fire hazard
Strike by
Caught in
between

Fire
Finger injury
Finger injury

-Oil spill

Injury from slipping

-Oil collect container


-Oil absorbent sheet

Filing the water of


hydro test pipe line
(150psi)
Checking of
increasing of
hydrotest (750psi)

Overfill

Eye injuries during


leak

Check pressure in
the pipe

Leakage the
joint pipe

Eye injuries during


leak

-Sign board
-Barricade testing area
-PPE
-Sign board
-Barricade testing area
-PPE

Check joints for


leakage.

Increasing
pressure slowly
from 750 to 3000
psi
Release pressure
slowly

-Pipe burst
-Flooding

Body injury

Checking on 2500psi

-Check pressure
in the pipe
-Check joints for
leakage.

High
pressure
water

Body injury

Follow safe working procedure

Blanking of pipe
ends & hook up to
pump

Association of Singapore Marine Industries

Reference
Document for
Reference

Supervisor

1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk

2. Risk Evaluation
Existing Risk Control

Dismantling of the
testing
connections,
equipment

Strike by
objects

Hand & finger


injuries

-Follow safe working procedure


-PPE

12

Housekeeping of
the testing area

Strike by
objects

Finger injuries

PPE

Association of Singapore Marine Industries

Risk Level

11

Likelihood

Task Step

Severity

No.

3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)

Reference
Document for
Reference

Association Of Singapore Marine Industries - Risk Management

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Training Information

RISK MANAGEMENT ASSISTANCE FUND


RISK MANAGEMENT COURSE
RISK ASSESSMENT WORKSHOPS AND GUIDELINES
______________________________________________________________________________________

Events & Activities

Highlights

RISK MANAGEMENT ASSISTANCE FUND


ASMI is one of the Risk Management Assistance Fund (RMAF)
agents appointed by the Ministry of Manpower (MOM) to promote,
process and endorse applications for financial assistance for Small
and Medium Enterprises (SMEs) to conduct risk assessments at
workplaces. SMEs can tap onto RMAF to defray the costs of
engaging consultants
to conduct risk assessments and build in-house capability.

RMAF Application Form


File Name:

ACF500.pdf

Last Uploaded: 2006-10-09 15:41:22


File Size:

355.9KB

Download Time: 1min. 39sec. @ 28.8Kbps

The $5 million fund was set up by the MOM to help SMEs who do not have the capabilities or resources to
implement risk assessment at their workplaces to comply with requirement under the Workplace Safety and
Health (WSH) Act. The Act was implemented on 1 March 2006 to reduce the risks at source by making
stakeholders accountable for managing the risks they create and taking reasonably practicable steps to ensure
the safety and health of workers.
With effect from 1 September 2006, all workplaces are required to implement comprehensive risk assessment
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Association Of Singapore Marine Industries - Risk Management

for work processes, with detailed plans to reduce or minimise workplace safety and health risk at source, where
reasonably practicable. RMAF will co-fund eligible companies up to 70% of the consultancy cost incurred for
approved projects, up to a maximum of $7,500. It will cover training-led consultancy projects to help companies
identify risks at the workplace and suggest solutions to address these risks. The funding will not cover the cost
of implementing the solutions. The consultancy must be undertaken by Approved Risk Consultants certified by
MOM.
To apply for the RMAF, the applicant must fulfil the following criteria:

Is a registered factory and or company covered under the WSH Act

Has 200 or less employees (including administrative staff)

Has not received any funding for risk assessment previously

Has at least two managerial or supervisory staff who have attended a recognised
Risk Management Course conducted by an Accredited Training Provider
Interested companies who meet the eligibility criteria can submit the completed Registration Form to ASMI. For
enquiries or clarifications, please contact ASMI Secretariat at Tel: 6872 0030.
For more information on RMAF, please go to Risk Management Assistance Fund of MOM.
For the list of Accredited Training Providers.
For the list of MOM certified Approved Risk Consultants.
To learn more about the WSH Act, please visit Workplace Safety and Health Act of MOM.

RISK MANAGEMENT COURSE


ASMI organised Risk Management Course (RMC) for members in the marine industry. The 2-day Ministry of
Manpower (MOM) - approved Risk Management Course is conducted by MOM Accredited Training Providers.
The course is targeted at managers and supervisors in the marine industry.
For more information on the Risk Management Course organized by ASMI, please download RMC Course
Brochure.
To register for the course organized by ASMI, please download the RMC Application Form.

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Association Of Singapore Marine Industries - Risk Management

RISK ASSESSMENT WORKSHOPS AND GUIDELINES


In an all out effort to instil a safety culture in the shipyards and to assist marine companies to implement risk
assessment (RA) at their workplace, ASMI and the Ministry of Manpower jointly organised a series of RA
workshops for the industry.
Eight key marine trades were identified for the trade specific RA workshops. These eight trades were:

Scaffolding

Tank Cleaning

Steel Work

Painting and Blasting

Electrical Work

Piping

Transporting

Participants in the workshop were organised in groups and tasked to identify work processes of the trade and
mapped out tasks involved in these processes. They also had to discuss and analyse the hazards, likelihood and
severity of the risks involved and propose risk control measures for the various tasks.
The workshops were conducted between March to November 2006. Each workshop was championed by one of
the major shipyards, and led by a Chief Facilitator from the leading yard and supported by a team of senior safety
and trade personnel for eight shipyards as group facilitators. Officers from MOM also assisted in the facilitation
of the groups.
From the various workshops, risk matrices and templates were drawn up by the participants working in groups.
The following RA templates derived from the workshops (which may not be sufficient or comprehensive) are
available for reference only as sample formats.

RA Template for Scaffolding


RA Template for Tank Cleaning
RA Template for Steel Work
RA Template for Painting and Blasting
RA Template for Mechanical Work
RA Template for Electrical
RA Template for Piping

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Association Of Singapore Marine Industries - Risk Management

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2006 Association Of Singapore Marine Industries. All Rights Reserved.

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