Severin Final

Questionnaire for manufacturer qualification according to
Page 1 of 13
- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3

in connection with AD 2000-Merkblatt HP 0 / TRD 201
Reference/Inspection No.:
- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 - EN ISO 3834-3
Application of the Manufacturer
Applicant
Name: SC ENERGOMONTAJ SA BUCHAREST

Branch DROBETA TURNU SEVERIN
Address: Village Halanga , District Mehedinti , zip code 227297
Plant / Department / Production Place: Village Halanga , District
Mehedinti
- Telephone No.: 0040 (0252) 32 11 44; 30 62 32; 0745-10 25 42
- Fax No.:0252/321144
- Internet:` www.saem.ro; www.saemdrobeta.go.ro
- E-mail: saemdrobeta@artelecom.net
Initial / Renewed / Supplementary Manufacturer Qualification according to
AD 2000-Merkblatt HP 0 / HP 100 R / TRD 201 / EN ISO 3834-2 / EN ISO 3834-3
EN 13480 EN 13445 EN 12952 EN 12953
Statements in the forms of this questionnaire are certified to be correct.

Date:07.06.2012
Stamp,
Signature of Corporate Management:
Note:
This questionnaire is valid for the qualification of pressure equipment manufacturers in accordance
with Pressure Equipment Directive (PED) in connection with AD 2000-Rules.
In case that other technical regulations or standards (e.g. EN 13445) instead of AD 2000 are used,
you should refer to their respective paragraphs.
- strike out not applicable parts

- please add supplementary description on a separate page, if the place in the question list is not sufficient
3.06 -Questionnaire_AD_2000-HP0_ISO_3834_en
05.2004
Page 2 of 13

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 -
EN ISO 3834-3
General firms data
Description
1.1
Responsible contact
person for TV
VOICA GHEORGHE-Quality Assurance Reprezentative
1.2
Responsible person of
Qualiy Assurance (QA)
Staff of QA
MURGILA SORIN - Quality Assurance
1.3
General manager
FIRUTI ION
TUCULANU CRISTIAN
Production manager
1.4
Organization
- please add an actual
organization chart
1.5
1.6
Organization chart is attached.
Number of employees
- Administration
31
- Production
159
Working area (approx.)

roofed / roofless
- for Manufacturing
2800 / 10.00 mp
- for Storage
450 / 2650 mp

05.2004
Evaluation /
Remarks
Page 3 of 13

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 -
EN ISO 3834-3
General firms data
Description
Evaluation /
Remarks
1.7
Total production scope
Manufacturing and erection for steam boilers, tanks, piping
(including non-PED items)
lines, hydromechanical equipment, welding steel
1.8
Production scope which

shall be examined
-
Steel structures according EN 1090-2

Metallic industrial piping according series of standards EN
13480
Water-tube boilers according series of standards EN 12952
Shell boilers according series of standards EN 12953
Unfired pressure vessel according series of standards EN 13445
1.9
Manufactured products in Product

the scope of Pressure
Equipment Directive
Boilers, vessels and pipes
97/237EC (PED),
Manufacturing acc. to
module
1.10
Parent metals
structures and other parts of above installation
Category Module
IV
1.1 ; 1.2 ; 1.3 ; 1.4 ; 2 ;3; 4 ; 5 ; 6 ; 7 ; 8 ; 9.1 ; 9.2 ; 9.3 ; 10
(Groups according to
CR ISO 15608)
1.11
Welding processes used
111 ; 135 ; 141 ; 141+111
(EN 24063)
1.12
Max. dimensions of the

products
Wall thickness (welded):100 mm

Diameter: 40.000 mm
Length:25 m
Weight: 60 t

05.2004
Page 4 of 13

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 2
EN ISO 3834-3
Quality requirements acc. to EN ISO 3834-2 / -3
Element
Par. of
Standards
Contract review
5.2
see also
PO
SAEM 01
Are procedures for

contract review
realized?
IO 001
What items /
requirements are
considered at contract
review?
Form 1 of
IO-001
Description
Evaluation/
Remarks
Operational procedure : Contract review

Operational instruction : Review of requirement and
Technical review
Checklist , includes the following :
Products standards ; manufactures ability to satisfy
requieements
E.g. to be clearly defined:

application standard / technical regulation
suplimentary specified requirements (structure, corrosion resistance, specification for the welding
process, non-destructive testing, heat treatment, type of recognized welding process and personnel,
involving of an independent inspection body)
measures against climate influences
How are the procedures for contract review documented?
Form 1 of
IO-001
L ist of applicable external documents , all technical

Form 2 of regulations and standards are available,
of IO-001
Are all necessary tech.

regulations/standards
available and known?
Are procedures for
handling changes and
updates defined?
Design review
Checklist
Form AC- Entire staff is trained on these requirements

F-01 :
5.3
Are procedures for

design review
realized?
IO - 003
Operational instruction : Control changes
PO
SAEM 02
Operational procedure : Design control
What aspects are

considered at design
review?
e.g:
Specifications for parent metals ; welding

consumables, welding procedure specification ;
procedure of termal treatments , welding growes and
sequence, accessibility of welds, quality and
acceptance criteria for welds
specifications for parent metals and welding consumables, welding sequence, accessibility of welds,
quality and acceptance criteria for welds (HP 5/1, EN ISO 5817)
How are the

procedures for design
review documented?
Form 1 of
PO
Checklist
SAEM 02

05.2004
Page 5 of 13

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 2
EN ISO 3834-3
Element
Par. of
Standards
Sub-contracting
What measures are

taken to ensure, that
the sub-contractors
comply with the quality
requirements of this
standard?
see also
Description
PO
SAEM 06
Operational procedure : Evaluating suppliers

- selection of subcontractors (audit for suitability )
- is informed the manufacturer about all
requirements
- to be supplied with all relevant specifications /
standards/ codes
- are reviewed and approved sub-contractors
documents : Working procedures , Quality Plan
and
Inspection and testing plan ( ITP )
- setting ( in IPT ) Hold or Withnes point and
participation of inspection or test
- product audit
Evaluation/
Remarks
The sub-contractor has

- to be informed by the manufacturer about all requirements
- to be supplied with all relevant specifications / standards/ codes
- to be aidited and controlled by the manufacturer
- to document all activities and procedures
Welders and welding 7.2

operators
AD 2000HP 3
TRD 201,
encl. 2
EN 287
How is it ensured, that

only approved welders
are assigned for
welding production?
EN ISO
9606
EN 1418
VdTVMbl. 1164
Only responsible welding coordinator distributes

the welders
Check point in inspection and testing plan for
verification of certificates suitability and validity
List of welders (with explicit range of welding
suitability according calification certificate ) is at
Responsible work
See enclosure 1.
e.g. approval certificates available on site, list of welders
Welding
coordination
personnel
7.3
EN ISO
14731
See enclosure 2.
AD 2000HP3
for planning and

supervising the
welding production
The qualification (education in welding technology) of the welding coordination personnel has to be suitable for
the intended production scope.
Non-destructive
testing personnel
8.2
EN 473
See enclosure 3
AD 2000HP4

05.2004
Page 6 of 13

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 2
EN ISO 3834-3
Element
Par. of
Standards
Personnel for quality 8.1

control and other
inspections
see also
PS SAEM01
Which personnel are

responsible for the
other inspections
(e.g. destructive and
visual inspections,
monitoring and
controlling of heat
treatment)?
Description of
manufacturing and
testing facilities
9.1
9.2
Suitability of
equipment
9.3
1 )Destructive test at
Destructive laborator laboratory of SC
Energomontaj SA Bucharest
2 ) Visual inspection
- Copaceanu Costel
- Moraru Iustinian
- Murgu Gheorghe
3 ) Monitoring and controlling welding process and
heat treatment
- Copaceanu Costel
- Murgila Sorin
IO - 002
Operational instruction : Production planning
IO 001
Check availability and adequacy ( at Contract review

and Technical review and Production planning) of
equipment and maintenance time before the strat of
production
There are record maintenance
9.4
What measures are

taken after installation
of new or refurbished
equipment?
PO - 07
F-07-07
(only applicable to
EN ISO 3834-2)
Maintenance
Operational procedure : Process control
See enclosure 4
What is taken to
ensure, that the
equipment is adequate
for the application
concerned?
New equipment
Description
Operational procedure : Maintenance of equipment

Testing for proper function according with Technical
manual of equipments
Form PO-07 ; Testing and commissioning equipment
9.5
Are there documented

plans for maintenance
of equipment for
production and
testing?
PO-07
F-07-05
Form PO-07 ; Plans for maintenance of

equipment
(only applicable to
EN ISO 3834-2)

05.2004
Evaluation/
Remarks
Page 7 of 13

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 2
EN ISO 3834-3
Element
Par. of
Standards
see also
Calibration and
validation of
measuring,
surveillance and
testing equipment
16
DVSMbl.
0714,
IO 004
Which methods are

performed for calibration of equipment?
EN ISO
17662
EN
50504
(kind of equipment, calibration

authority, calibration intervals,
marking, documentation)
DVSMbl.
3009
EN ISO
3834-5
Production plan
10.1
Which criteria are

defined for production
planning?
Welding procedure
specification (WPS)
PC-TSxx
PCCVI
TS - xx
10.2
Are there WPS for the

welding production?
(applicable only for
EN ISO 3834-2;
or EN ISO 3834-3 in
conjunction with AD 2000HP2/1 /TRD)
EN ISO
15609-1
AD 2000HP 2/1
Description
Operational instruction : Calibration, verification and

validation equipment for welding and ancillary
activities
Essential parameters are tested / calibrated for
welding equipment ( current , voltage , wire speed ,
shielding gaz flow ) according techical manual of
echipment .
Calibration intervals : after repair and according
Mentenance plans ( at one year )
Each calibrated equipment is labeled
,, Calibrated , expire on ....
Calibration procces is recorded
Quality Plan Turnu Severin serial number
Inspection and Testing Plan - Turnu Severin
serial number
Specification for manufacturing and erection
Work procedures,
Equipment suitability
Inspection procedures
Yes
See enclosure 5.
TRD 201,
encl. 1

05.2004
Evaluation/
Remarks
Page 8 of 13

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 2
EN ISO 3834-3
Element
Par. of
Standards
see also
Description
Welding procedure
approval
10.3
EN ISO
15610 15620
Welding procedures are approved / qualified

according following standards
Acc. to which part of

EN ISO 15610 to
16620 are the welding
procedures approved?
AD 2000HP 2/1
TRD 201,
Enclosure
1
- for the manufacture

acc. to AD 2000-HP0
/ TRD 201:
For mettalic construction

- EN ISO 15613 ;
- EN ISO 15612 ;
- EN ISO 15611 ;
- EN ISO 15610 ;
- for the manufacture

acc. to other rules:
Are other
manufacturing
procedures also
approved
(e.g. forming)?
No
If applicable, acc. to
which rules/standards?
Work instructions
See enclosure 5.
- EN ISO 15614-1
No
10.4
Are there also

additional work
instructions beside
WPS?
How is it ensured, that
these instructions
include all necessary
welding parameters
and are in accordance
with the WPS?
POS-01SAEM
Operational procedure :
The general procedure of welding
Operational instructions :
PL-01SAEM
PL-08SAEM
PL-14SAEM
Preheating and heat treatment procedure for welding
The procedure for storage, handling and distribution

of materials welding
The procedure for monitoring qualitative and semiquantitative analysis of metal
PL-21
Reconditioning of fusion welded joints
Additional instructions for WPS
Instruction are developed by Welding coordinator

05.2004
Evaluation/
Remarks
Page 9 of 13

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 2
EN ISO 3834-3
Element
Par. of
Standards
Documentation
of the welding
procedures
10.5
Which procedures do
exist for quality
relevant documents?
Who is responsible for
establishment and
maintenance of
documents (e.g. WPS,
welding procedure,
approval records,
welders approval
certificates)?
Storage and
handling of filler
metals
see also
Description
PS SAEM
02
Quality system procedure : Control of documents
Chief of welding and substitute

Welding coordinator and substitute
11
Which documented
instructions exist for
storage, if applicable
for rebaking and
handling of filler
metals to avoid
damage?
PL-08
SAEM
The procedure for storage, handling and distribution

of materials welding
Yes , technical data shet or welding consumable

catalog ( handbook ) is consulted , also
Are the suppliers

recommendations for
processing available?
suppliers recomandation at package
Is batch testing of filler

metals performed?
(only applicable for
EN ISO 3834-2 and, if
stated, in the contract/
specification)
Only if required.

05.2004
Evaluation/
Remarks
Page 10 of 13

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 2
EN ISO 3834-3
Element
Par. of
Standards
Storage of parent
metals
12
see also
Description
PO
Handling, storage, packaging, preservation
Evaluation/
Remarks
SAEM-05
Delivery
What measures are

taken to prevent
adversely effects (e.g.
damage, oxidation,
soiling, loss of
marking)?
PO
Identification and traceability.
SAEM-08
Periodic checking of the conditions of storage

IO-005
Post-weld heat
treatment
12
Which specifications
for performance of any
post-weld heat
treatment exist?
Which influential
variables are
considered?
ISO/TR
17663
PL 01
- SAEM
Preheating for welding procedure and heat

treatment.
The compatibility with parent metals, welded joints
and construction as well as the accordance with the
application standard / code is considered.
The compatibility with parent metals, welded joints and construction as well as the accordance with the
application standard / code have to be considered.
PL 01
How frequently / by
whom is the heat
treatment process
checked?
- SAEM
Form of
PL-01SAEM
AC F 52
How is the process of

heat treatment
documented?
Form of
POS-01SAEM
AC-F-13
According with the Procedure for preheat of

welding and heat treatment.
Report of preheating and / or thermal treatment

by flame
Weld card
Diagram
Re-traceability of the heat treatment process is necessary.

05.2004
Page 11 of 13

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 2
EN ISO 3834-3
Element
Par. of
Standards
Welding related
inspection and
testing,
General
14.1
Welding related
inspection and
testing, before
welding
14.2
see also
Evaluation/
Remarks
Inspection and testing are scheduled based on the

project requirements and the applicable product
standards,type of inspection, extension, time and
location are specified in the inspection and testing
plan.
EN 287,
EN ISO
15609
WPS
POS-01SAEM
What kind of
inspections are
performed?
e.g.:
Description
- welders ( check if qualification certificate covers the

range of welding works )
- WPS , qualifications ( and approved if required ) ,
product standard requirements and other aplicable
rules
- shape preparation cleaninf and fit-up joint acc. WPS
- safety , health and working environment
- suitability of equipments and tools
suitability and validity of:

- welders and welding operators approval test certificates
- welding procedure approvals, if required
- welding procedure qualifications (WPS)
joint preparation
suitability of working conditions including evironment (air draught, temperature, special measures for
manufacturing of ferritic/austenitic steels etc.)
Welding related
inspection and
testing, during
welding
WPS
POS-1SAEM
14.3
PL 07SAEM
What kind of
inspections are
performed?
e.g.:
The general procedure of welding
Welding visual inspection procedure

- compliance parameters and requirements of WPS
- cleaning, shape or runs and lyers, back gouging
- correct use and handling of filler metals
- inspection (check of distortion, dimensions)
control and, if necessary, documentation of

- welding parameters and preheating / interpass temperature
- cleaning, shape or runs and lyers, back gouging
- correct use and handling of filler metals
- any intermediate inspection (check of distortion, dimensions)

05.2004
Page 12 of 13

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 2
EN ISO 3834-3
Element
Par. of
Standards
Welding related
14.4
inspection and
testing, after welding
What kind of
inspections are
performed?
see also
Description
PL-06
PL-07
Procedures for:- visual inspection
PLL-02
PLL-05
PL-05
PLL-12
PLL-15
PL-100
PL-106
PL-125
Procedures for:- nondestructive tests:
Evaluation/
Remarks
Procedures for:- hardness control
PL-09
e.g.:
- visual inspection
- destructive and non-destructive tests,
- inspection of surface treatment (grinding, pickling etc.)
Inspection and test

status
PCCVI
14.5
Inspection and testing Plan

in signatures when the surgery is complete in
inspection and testing plan
How is the manufacturing and inspection

status of the product
indicated?
by use of routing card,

e.g.:
by use of routing card, production and inspection sequence plan with production related items
Non-conformities
15
and corrective action
Which measures for
control of non-conforming products are
defined?
(e.g. procedures for
separate storage,
repair and/or
rectification including
reinspection)
What measures are
assigned in order to
identify and eliminate
causes of nonconformities
(EN ISO 3834-2)
PS-SAEM Quality system procedure :

- 06
Control of non-compliant product
PL 21
SAEM
Operational instruction :
Reconditioning of fusion welded joints
PS SAEM 07
Quality system procedure :

Corective actions

05.2004
Page 13 of 13

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 2
EN ISO 3834-3
Element
Par. of
Standards
see also
Identification and
traceability
throughout the manufacturing process
17
HP 0,
Para. 4
Operational procedure : Identification and traceability

PO SAEM -08
Which procedures are

defined for identification and traceability
of semifinished
products, welding
consumables, weld
seams (incl. repairs)
and products?
IO-005
Operational instruction : Identification and
traceability
Responsible personnel
for markshift of
materials
See enclosure 6.
AC F 013
Which documentation
for traceability of the
welding operations is
defined?
Quality records
Description
Quality system procedure :
18
Which records,
certificates, approvals
are defined?
According to the manual quality ,
PS
SAEM -02 quality control plan , inspection and testing plan
Who is responsible for

the establishment of
quality records?
Which procedures are

defined for cases of
non-conformities?
Form of POS- 01 SAEM : Weld card
Quality assurance responsible
PS Quality system procedure :

SAEM -06
Control of nonconforming product
What is the minimum

period of retaining the
quality records?
According to law and contractual provisions

05.2004
Evaluation/
Remarks
Enclosure 1 Page 1 of 1

Reference/Inspection No.
- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 1
EN ISO 3834-3
Welder
1.1 Manual welders

(incl. welders for semimechanized welding processes, e.g. 131, 135, 136)
Total number:15
Examination group acc. EN 287-1 (steel)
Number of qualified / approved welders
1.1,1.2,1.4. ( 111 )
14
1.1,1.2,1.4. ( 135 )
11
1.1,1.2,1.3,1.4,2,3,4,5,6,7,8,9.1,11.(141)
1.1,1.2,1.3,1.4,2,3,4,5,6,7,8,9.1,11.(141+111)
8,9.29.3,10.(141+111)
4
See attashed table Encloseure 8
Examination group acc. EN ISO 9606-2 (Aluminium)
acc. to other standards:
1.2 Personnel for mechanized welding (with travelling carriage (e.g. 121), Orbit, Robot)
qualified in accordance with AD 2000-HP 2/1 - HP 5/2 - TRD 201 - EN 1418
Welding process
Parent metal
05.2004
Number of operators

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 -
EN ISO 3834-3
Are welding and testing supervision performed by the same person?
Welding coordinator
yes , same person

(please indicate)
Name:Copceanu Costel
Education in welding technology as
(title): Welding Equipment and technology

at: Technical University of Timisoara
finished on (date):1994
EWE / IWE ASR CERTPERS SRL TIMISOARA
Experience in welding:17 years
employed at: SAEM Drobeta Turnu Severin as: Welding responsible from1995 till:present
Position: Welding coordinator
Range of responsability:According to EN ISO 14731
Substitute for the welding coordinator
Name:
Murgil Sorin
Education in welding technology
(title): Welding Equipment and technology

at:Technical University of Timisoara
Experience in welding:16 years

employed at: SAEM Drobeta Turnu Severin Quality assurance and Quality control from: 1996 till: present
Range of responsability: According to EN ISO 14731
please enclose certificates about welding technology education
05.2004

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 3
EN ISO 3834-3
Supervisor for NonDestructive Testing (NDT)
Name: Copaceanu Costel
Stamp and
Signature:
Education in NDT as (title/level):ISIM Timisoara
Certificate EN 473
issued by ISIM Timisoara
at:
Level:2
Experience NDT:5 years

employed at: SAEM Drobeta Turnu Severin operator from:2002 till: present :
Range of responsibility: Responsible for the non-destructive examination
Substitute of the supervisor for NDT
Name:
MURGU PAVEL
Stamp and
Signature:
Education in NDT as (title):
Nondestructive flaw Center ISSUED training and specialization by: issued by:
professionals in the nuclear field during
at:31.01.1994-29.04.1994
finsihed on (date):
Experience in NDT: 17 years

employed at: SAEM Drobeta Turnu Severin operator from:1995 till: present :
Position: Substitute of NDT chief laboratory

Range of responsability: Responsible for the non-destructive examination
please enclose EN 473 certificates
05.2004

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 4
EN ISO 3834-3
List of personnel for NDT

Testing process
Name
Level
acc. EN 473
Visual test
(VT)
Copaceanu Costel
Dye penetrant test

(PT)
Copaceanu Costel
Moraru Iustinian
Murgu Pavel
Neagoe Toma
Zaharia Ionel
Magnetic particle test

(MT)
Copaceanu Costel
Murgu Pavel
Neagoe Toma
Zaharia Ionel
Radiographic test
(RT)
Copaceanu Costel
Murgru Pavel
Neagoe Toma
Zaharia Ionel
Ultrasonic test
(UT)
Copaceanu Costel
Murgu Pavel
Neagoe Toma
Zaharia Ionel
05.2004

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 1
Processing machines
1.1
Bending mills
EN ISO 3834-3
Quantity
3 pieces
Bending length
3000 mm
Kind of related heating equipment

-
Wall thickness range for rolling

(depending on diameter)
cold:
1.2
mm;
hot:
10
mm
Bending presses
Quantity
1 pieces
Force max.
200 daN
Kind of related heating equipment

-
Wall thickness range for pressing

cold:
1.3
mm;
hot:
Quantity
1 pieces
mm
Remarks
(1-8) mm
Equipment for surface treatment and finishing

Kind of treatment
(e.g. pickling, sand blasting, grinding, polishing)
Sand blasting
Grinding
1.5
20
Other equipment for forming

Kind
Bending presses
1.4
10
Quantity
2 pices
25 pieces
Plate shears
Quantity:3 pieces
Thickness range for cutting for ferritic steel:
1.6
Equipment for thermal cutting

Kind and quantity: CNC oxyfuel
for ferritic steel:
1.7
15 mm; austenitic steel: 10 mm
25 mm
1 pieces
for austenitic steel:15
Devices for handling

Rollers
1. Muffles
Positioners
Quantity
max. load capacity
Kind of drive
60 t
Quantity
max. load capacity
Kind of drive
Quantity
max. load capacity
Kind of drive
Other equipment:
Kind
05.2004

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 -
EN ISO 3834-3
1. Traction device - high
20
2. Normal chain lifting device
15
6t
5
1
3
10 t
3. Pulley
4. Traveler
5. Erecting platform
05.2004
3,2 t
20 t
0.6 t

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 2
EN ISO 3834-3
Welding equipment
Kind
Generators
Quantity
2
max. Current
43 A at 230V
25 A at 400V
DC converters
23
250A
Transformers
---
---
TIG welding machines
250A
TIG pulse welding machines
MAG/MIG welding machines
Quantity
9 pieces
max. Current
450
MAG/MIG pulse welding machines
SAW welding machines
Oxy-fuel welding equipment
2 pieces
Further equipment
(e.g. for plasma arc welding*)
Manipulators for welding machines*)

*) please describe on separate page
3
Drying equipment for welding consumables
15 pieces
3.1
Drying / hot storing equipment for covered electrodes 2 pieces

Kind
max. Temperature (oC)
Calcined kiln and maintaining
400 oC
400 oC
100 oC
3.2
3.3
Quantity
2 piece for 30 kg.
1 piece for 50 kg
15 pieces for 5 kg.
Drying / hot storing equipment for flux-cored wires

Kind
Quantity
Drying / hot storing equipment for flux

Kind
Quantity
4 Heat treatment equipment (stationary and/or transportable)

examined acc. to AD 2000-Merkblatt HP 7 or equivalent code:
Kind and quantity of equipment *)
05.2004
Examination No.
Date

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 -
EN ISO 3834-3
AEG Elotherm 120kW 1 pieces , for local heat treatment

by induction ( 2000 Hz ) , 0 1000 C ; temperature
registation
*)
please add a description of the equipment concerning: size / capacity / kind of heating / furnace atmosphere /
temperature range / kind of heat treatment / quantity of thermocouples for furnace temperature and
component temperature / subcontractor for heat treatment (name and address)
5 Transportation devices for the assembly and transport of individual parts and components as well as for hot
forming and heat treatment
Kind and quantity of transport. devices
1. Load lifting device, 4 hands = 1 piece
2. Auto crane = 1 pcs.
3. Auto crane = 1 pcs.
4. Crawler Crane = 2 pcs.
5. Tower crane = 1 pcs.
6. Gantry crane = 2 pcs.
7. Electric winch = 2 pcs.
8. Slide bridge = 4 pcs.
9. Truck = 1 pcs
1.
2.
3.
4.
5.
6.
7.
8.
9.
Load capacity
maximum load 26,5 t
maximum load 12,5 t
maximum load 25 t
maximum load 30 t
maximum load 1000 tm
maximum load 30 t
maximum load 12 t
maximum load 10 t
maximum load 20 t , 250x250x1600 cm
6 Particular other manufacturing device
1. Lathe = 4 pcs.
2. Finishing machine = 3 pcs.
3. Milling machine = 2 pcs.
4. Screwdriver = 4 pcs.
5. Rotary magnetic = 4 pcs.
6. Portable electric car plate chamfered = 2 pcs.
7. Band Saw = 2 pcs.
8. Chamfered pipe machines = 3 pcs
Material testing equipment
(e.g. tensile, bending, impact, hardness, pellini testing machines)
Quantity and type
Measuring range
Class acc. to
EN ISO 7500-1,
EN 10002-4
By whom and how

often are the machines
checked/ calibrated
(external, incompany)
(ref. DIN 51220)
Special equipment
(e.g. straingage,
elevated temp. and
low temp. tensile test
facilities)
Remarks
Measurement equipment (for simple devices only total number may be listed)
Quantity and type
Applicable range
(in general)
05.2004
By whom and how

often is this equipment
checked/calibrated
Remarks

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 -
EN ISO 3834-3
SC METROREAL SRL
1. TR100 Surface Roughness Tester = 1

pcs.
1.c= 0 2,5 mm , U=0,2%

2. 0 1250 m , dry film thickness
2. Coating thickness gauge = 1 pcs.
3. 0 100 mm , 0,01 accuracy
3. Micrometers = 5 pcs.
4. 0 10 mm , 0,01accuracy
4. Comparator = 3pcs.
5. 0,01 accuracy
5. Nivel = 2 pcs.
6.( 2 0 + 520 ) C
6. Digital thermometer =2 pcs.
7. ( 0 + 1200 ) C
7. Temperature recorder = 2 pcs.

8. Device to measure hardness = 1 pcs.
8. 780 HLD
9 . Steel tapes = 35 pcs
9. 20 m ; 1mm/div
10 Caliper = 10 pcs
10. 800mm ; 0,05 mm/div
11 Theodolite = 1pcs
11. accuracy 20
12 Termohigrometer
12. ( -30 + 60 ) C ; 100RH
Devices for pressure test, leak test and burst test

Type and quantity
1. Pressure pump = 1 piece
Applicable range
Testmedium
max. test
pressure
Hidraulic Pressure
test
- metalic piping
- pressure vesel
- boilers
water
400 bar
Additional remarks:
*) manometers for the testing of pressure equipment shall be calibrated
05.2004
By whom and how

often is this equipment
checked/calibrated
(e.g. manometer) *)
SC METROREAL SRL
Remarks

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 -
EN ISO 3834-3
Equipment for metallographic examination (summary)

Type and Quantity (e.g. microscope)
Remarks
Equipment for chemical analysis

Type and Quantity
Manufacturer,
year of
construction
Elements to be
determined
Are the relevant

requirements
for the analysis
accuracy fulfilled? *)
Remarks
*) e.g. in acc. to German manual Handbuch fr das Eisenhttenlaboratorium
Remarks
Information about further testing equipment and testing procedures

(e.g. devices for identification check, corrosion tests)
Ultrasonic test equipment (UT)

Manufacturer and type
Quantity
1.USM 35 XS -KRAUTKRAMER
2.UT g-WM2 -KRAUTKRAMER
Remarks
(e.g. for calibration)
1
1
Kind of test probes / calibration blocks (summary)

Remarks
CALIBRATION BLOCKS = A1; A2; A3;

MSEB 4 nr. 57462;B1S nr. 57744;MWB 45-2 nr. 56921;MWB70-2 nr 56923
MWB 60-4 nr. 56928;MWB 45-4 nr. 56927;MWB 70-4 nr.56929;B4S nr. 57746
MB2S nr. 57748
Radiographic test equipment (RT)

(z.B. X-ray tubes, isotope inspection equipment, linear accelerator)
Kind
Quantity
1. GAMARID 120M /120
Energy limit
(EG)
or max. activity
80 Ci
2 pieces
Remarks
GAMMARID
URSS
Equipment for film examination

(e.g. densitimeter)
Kind
Quantity
1.Densitometer
05.2004

Namicon HD-03
Remarks

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 -
EN ISO 3834-3
Apparatures and devices for surface crack examination

Magnetic particle test equipment (MT)
max. capacity
Remarks
(e.g. for calibration)
-Yoke magnetization
1 PIECE 4,1 kg.
- PARKER - MAGNETIC Jug DA 400 S 220V CA
- LABINO AB SWEDEN-LABINO PH 135
Test body-Berthold
1 PIECE
DC;AC
- Magnetic current
- Other methods
Devices and test probes for the control of tangential magnetic field intensity and indicator
liquid (e.g. Berhold-test probe)
Remarks
Dye penetrant test (PT)

Type (e.g. wet)
U87; U88; U89 - HELLING GmbH

HELLING
05.2004
Remarks
Test body-P1

- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 -
EN ISO 3834-3
Welding procedure approval tests performed

No.
Parent metals /
form
(material type /
tube, plate etc.)
Filler metals,
auxillary
materials
Welding
process
Welding Dimensional
position range
(thickness, )
mm
Heat
treatment
Operating
temperature
max./min. *)
C
Code
1.
Tube Gr 1
E42 4 B 42
H5 (EN499)
111
HL 045
3-24
PF
3-24
VP
704TUVRO
VP
705TUVRO
2.
Plate Gr 1
E42 4 B 42
H5 (EN499
111
3.
Plate Gr 1
G3Si1
135
PF
3-24
VP
706TUVRO
4.
Plate Gr 1
E46 5 Z B
32
111
PF
3-24
VP
707TUVRO
5.
Plate Gr 1
G42 4 M G
0 SG51
135
PF
3-24
VP
708TUVRO
6.
Plate Gr 1
E42 4 B 42
H5
111
PF
15-60
VP
709TUVRO
7.
Plate Gr 1
G3Si 1
135
PF
15-60
VP
710TUVRO
Additonal remarks:
See also Enclosure 7 for other Welding procedure aproval test performed
*) of welded items
03.2006
Remarks
Enclosure 6

Refernce/Inspection No.:
- EN 13480 EN 13445 EN 12952 EN 12953

- EN ISO 3834-2 -
EN ISO 3834-3
Responsible personnel for markshift
Name: MURGILA SORIN
Stamp and
Signature:
Education
as: Diplomat enginering

at: Technical University Timisoara
finsihed on (date):1995
Function: QA Responsible
Name: MURGU PAVEL
Stamp and
Signature:
Education
as: enginering
at: Technical College
Function: QC Responsible
Name: CINCA VICTOR
Stamp and
Signature:
Education
as: mechanic locksmith

at: Tehnical school
Function: QC Responsible
The consent for the transfer of marking was given by TV on (date) ..
05.2004
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Questionnaire for manufacturer qualification according to

- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3

- EN 13480 EN 13445 EN 12952 EN 12953

Application of the Manufacturer

Name: SC ENERGOMONTAJ SA BUCHAREST

Statements in the forms of this questionnaire are certified to be correct.

- strike out not applicable parts

Questionnaire for manufacturer qualification according to

- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3

- EN 13480 EN 13445 EN 12952 EN 12953

General firms data

VOICA GHEORGHE-Quality Assurance Reprezentative

MURGILA SORIN - Quality Assurance

Organization chart is attached.

Working area (approx.)

- strike out not applicable parts

Questionnaire for manufacturer qualification according to

- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3

- EN 13480 EN 13445 EN 12952 EN 12953

General firms data

Total production scope

Manufacturing and erection for steam boilers, tanks, piping

(including non-PED items)

lines, hydromechanical equipment, welding steel

Production scope which

Steel structures according EN 1090-2

Manufactured products in Product

structures and other parts of above installation

1.1 ; 1.2 ; 1.3 ; 1.4 ; 2 ;3; 4 ; 5 ; 6 ; 7 ; 8 ; 9.1 ; 9.2 ; 9.3 ; 10

Welding processes used

111 ; 135 ; 141 ; 141+111

Max. dimensions of the

Wall thickness (welded):100 mm

- strike out not applicable parts

Questionnaire for manufacturer qualification according to

- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3

- EN 13480 EN 13445 EN 12952 EN 12953

Quality requirements acc. to EN ISO 3834-2 / -3

Are procedures for

Operational procedure : Contract review

E.g. to be clearly defined:

How are the procedures for contract review documented?

L ist of applicable external documents , all technical

Are all necessary tech.

Form AC- Entire staff is trained on these requirements

Are procedures for

Operational instruction : Control changes

Operational procedure : Design control

What aspects are

Specifications for parent metals ; welding

How are the

- strike out not applicable parts

Questionnaire for manufacturer qualification according to

- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3

- EN 13480 EN 13445 EN 12952 EN 12953

Quality requirements acc. to EN ISO 3834-2 / -3

What measures are

Operational procedure : Evaluating suppliers

The sub-contractor has

Welders and welding 7.2

How is it ensured, that

Only responsible welding coordinator distributes

e.g. approval certificates available on site, list of welders

for planning and