Академический Документы
Профессиональный Документы
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General requirements
Doc. No.
749500-13.0
General ....................................................................................................... 4
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
Loads
Purpose ........................................................................................................
Standards .....................................................................................................
General Arrangement drawings .......................................................................
Sequential progression ...................................................................................
Estimated information ....................................................................................
On hold ........................................................................................................
Buyer supplied equipment ..............................................................................
Release status ...............................................................................................
Update of drawings ........................................................................................
Overlapping plant departments .......................................................................
for calculation of civil structures .............................................................
4
4
4
4
4
4
4
5
5
5
6
2.1
2.2
2.3
2.4
2.5
3.1
Settlements ................................................................................................. 10
3.2
Concrete strength ......................................................................................... 10
3.3
Surface reinforcement ................................................................................... 10
3.4
Alignment and grouting ................................................................................. 11
3.5
Bolt holes .................................................................................................... 13
3.6
Final grouting ............................................................................................... 13
Various specifications ................................................................................... 13
4.1
Water seepage ............................................................................................. 13
4.2
Covering and flashing.................................................................................... 13
4.3
Drain ..........................................................................................................14
4.4
Floors and walls............................................................................................ 14
4.5
Stairways and walkways ................................................................................ 14
4.6
Exit doors ....................................................................................................15
4.7
Steel or concrete structures ........................................................................... 15
4.8
Constructional elements (beams, columns, braces, etc.) .................................... 15
4.9
Tolerances ................................................................................................... 15
Erection corrections...................................................................................... 16
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The information transmitted by this document is the proprietary and confidential property of FLSmidth
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
0 Revision historic
Version 12.0
5-Mar-08
Section 0 Revision historic added
Section 1.2 Standards added
Section 1.7 Buyer supplied equipment added
Section 1.8 Release status. Editorial changes
Section 1.9 Update of drawings. Editorial changes
Section 2.8 Stairs and landing added
General: the equipment supplier and the supplier have been substituted by Seller
Version 13.0
11-Jul-13
The information transmitted by this document is the proprietary and confidential property of FLSmidth
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
3/16
General
1.1
Purpose
This instruction manual is to provide the civil designer, the civil contractor and the
erection contractor with general requirements regarding civil design and erection of
the equipment. Specific requirements are stated in plant layout documentation and
instruction manuals.
1.2
Standards
Reference by Supplier to any international or national Standard does not incur
an obligation on Supplier to provide any recipient, reader or user of the
documentation with samples or copies of the said Standard(s).
Hence, any recipient, reader or user of the documentation is expected at his
own cost to obtain necessary knowledge of the contents of any of the
Standards referred to.
1.3
General Arrangement drawings
General Arrangement drawings (GA drawings) serve to show the project
arrangements with an indication of installation dimensions, conditions of space,
access and loadings, etc. Loads and detailed dimensions are specified on GA
drawings or Outline and Load drawings (OL drawings).
1.4
Sequential progression
The GA drawings are developed through sequential progression and are issued in
different stages of completion.
1.5
Estimated information
On GA drawings some equipment measurements and loads may be estimated. This is
indicated by a cloud marked with E. The cloud may cover the equipment or
localised areas, where the detailed information is not available. Such drawings may
still be used for the ongoing civil design work.
1.6
On hold
Some information in the drawings may be on hold, which is indicated by a cloud
marked with H. The cloud may cover some items of equipment or localised areas,
where the detailed information is not available or needs verification by the Buyer or
other parties. Such drawings may still be used for the ongoing civil design work with
exception of the on hold areas.
1.7
Buyer supplied equipment (BSS), e.g. screw conveyors, secondary filters etc,
is estimated in size, if the equipment is a natural part of the arrangement.
Detailed information regarding hole sizes, platform sizes, loads, reference to
Outline and Load Drawing etc., are not given by Supplier.
If water pipes, compressed air pipes, cables, etc. are Buyer supply, trenches
and holes in floors are not shown by Supplier.
Buyer supplied equipment is usually shown as being Supplier supply i.e.
Supplier equipment.
In case the documentation shows equipment, lining, etc. supplied by Buyer
the measurements and loads have to be informed by the Buyer.
4/16
The information transmitted by this document is the proprietary and confidential property of FLSmidth
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
The information transmitted by this document is the proprietary and confidential property of FLSmidth
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
5/16
6/16
The information transmitted by this document is the proprietary and confidential property of FLSmidth
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
The information transmitted by this document is the proprietary and confidential property of FLSmidth
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
7/16
8/16
The information transmitted by this document is the proprietary and confidential property of FLSmidth
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
Specified uniformly
distributed live load
Single
load
Single
load
Single
load
P1
P2
P3
kN/m2
kN
kN
kN
25.0
18.0
7.0
20.0
15.0
6.0
10.0
12.0
5.0
7.5
11.0
4.5
5.0
10.0
4.0
2.5
5.0
1.5
3.0
2.0
4.0
1.5
2.5
1.5
2.0
1.0
1.0
The information transmitted by this document is the proprietary and confidential property of FLSmidth
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
9/16
10/16
The information transmitted by this document is the proprietary and confidential property of FLSmidth
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
The information transmitted by this document is the proprietary and confidential property of FLSmidth
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
11/16
Grout the holding down bolts here after coarse alignment of the equipment.
2.
3.
4.
5.
6.
7.
8.
When the equipment is attached to embedded plates, the plates must be inserted in
the formwork and support must be carried up to full height.
Supports for equipment requiring fastening with expansion bolts, stud anchors or
similar must be carried to the full height.
Some heavy equipment, e.g. preheater cyclones, is supported directly on the first
concrete pour. Grouting below the supporting surface can not be used due to friction
loads from heat expansions and extractions from the equipment. Tolerances of the
first pour are stated on the GA- or OL-drawings.
12/16
The information transmitted by this document is the proprietary and confidential property of FLSmidth
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
Various specifications
4.1
Water seepage
Roofs must be constructed so as to avoid water accumulations and water seepage.
Holes in roofs for lead-in of machines and pipes to be made with a raised edge of
minimum 100 mm in order to prevent rainwater seepage. On completion of
mounting, the equipment must be provided with a cap, which is extended beyond the
raised edge.
Storey partitions, which also are roofs in a closed room, must be constructed so that
no water seeps into the room.
4.2
Covering and flashing
Coverings and flashings must be made to the extent shown on the GA drawings.
Coverings and flashings must be constructed to avoid water ingress and water
seepage. Openings in building fronts for ventilation or pressure relief from explosion
flaps must likewise be made as shown on the GA drawings.
Any deviations will be accepted only subject to prior arrangement with Supplier.
The information transmitted by this document is the proprietary and confidential property of FLSmidth
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
13/16
4.5
Stairways and walkways
Safety guards to stairways, walkway, platforms, etc. to be made in compliance with
local safety and health regulations.
Openings in floors to be provided with toe plates or raised edges with a minimum up
stand of 100 mm and placed maximum 10 mm from the finished floor level.
The locations given for main stairways and stair flights are for guidance only.
However, the location of stairways and ladders for access platforms and equipment
is final and binding.
14/16
The information transmitted by this document is the proprietary and confidential property of FLSmidth
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
25 mm
Concrete constructions:
Position of construction elements relative
to plotted line system
15 mm
+ 15 mm
10 mm
10 mm
- 5 mm
+ 5 mm
The information transmitted by this document is the proprietary and confidential property of FLSmidth
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
15/16
Steel constructions:
Distance between columns
3 mm
Deck elevations
5 mm
5 mm
5 Erection corrections
Normal erection operations include the correction of minor misfits by moderate
amounts of straightening, shimming, reaming, chipping, cutting or grinding and the
drawing of elements into line using drift pins. Misfits which cannot be corrected by
the foregoing means or which require major changes in equipment configuration are
to be reported immediately to Supplier by the erection contractor, to enable Supplier
either to correct the misfit or to approve the most efficient and economic method of
correction to be implemented.
---o0o---
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The information transmitted by this document is the proprietary and confidential property of FLSmidth
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.