Table of Contents

Technical DATA (Leaflet)

Assembly PROCEDURE (Brochure)
Foreword.

SECTION
Main assembly groups
Drive
Hydraulic oil tank
Hydraulic oil cooling
Controlling
Components
Main hydraulic pumps and pump regulation
Operating hydraulic
Hydraulic track tensioning system
Access ladder hydraulic operated
Central refilling system
Hints for the hydraulic circuit diagram
Hints for the electric circuit diagram
Electronic Text Monitoring system
APPENDIX

GY

Each section includes a detailed table of contents.

Page 1

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Main Assembly Groups

MINING GERM AN Y

Table of Contents, Section 1

Page
General lay out

Drive

Control blocks, swing gear

Under carriage, travel drive

Driver's cab

Section 1
Page 1

Section 3
Page 1

Hydraulic Oil Tank

M I N I N G GERMANY

Kow~U

Table of Contents, Section 3

Page
Main ,hydraulic tank
Return and leak oil filter
Breather filter
Location of pressure switches and sensors

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Section 4
Page 1

Hydraulic Oil Cooling

MI NI NG GERM AN Y

Table of Contents, Section 4

Page
General
Cooling circuit
Adjustments
Fan drive
Pressure relief valve and solenoid valve
Axial piston pump
Adjustments
Function check of fan speed control

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Section 5
Page 1

Controlling

MI NI NG G E R M A N Y

Table of Contents, Section 5

Page
Pilot pressure supply

2+3

Checks and adjustments of Pilot pressure

Checking the accumulator function

Travel parking brake

Function check of travel parking brake

Swing parking (house) brake

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Section 7
Page 1

Main Hydraulic Pumps

MINING GERMANY

Table of Contents, Section 7

Page
Main hydraulic pump A7V 1 HD D
SL-bearing

2+3
,

Function of the pump governor

5-7

Pump bearing lubrication

8+9

Pump governor adjustments

10 13

Pump regulation, General

14 - 16

Determination of Peak point (Engine performance test)

17

Hydraulic regulation adjustment, Stop Gap Operation

18

Detailed explanation electronic pump regulation

19

Adjustments and checks for the electronic pump regulation

20

Adjusting the RPM sensor (MPU)

21

Adjustments at the ELL - Module, Nominal fine tuning

22

Testing and setting the complete regulation

23

Checks / Function test / Fault Finding at job site

24

25

26 + 27

EPM module, Function and test

ERM module, Function and test

ELL module, Function and test

28 + 29

Amplifier module, Function and test

30

Simplified trouble shooting of the electronic regulation

31 + 32

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Section 8
Page 1

Operating Hydraulic

MlNfNG GERMANY

Table of Contents, Section 8

Page
Hydraulic for the attachment cylinder

2-3

Adjustments for attachment cylinder hydraulic

41- 12

Swing circuit, general

13 + 14

Swing motor

15 + 16

Swing gear and house brake

17 + 18

Swing brake valve

19 + 20

Swing, function

21 - 25

Checks and Adjustments

26 29

Travel circuit, general

30 + 31

Rotary distributor

32

Travel motors

33 + 34

Travel gear and house brake

35 + 36

Travel function

37 39

Adjustments / Checks

40 42

Never raise the Service Line Relief Valve (SRV) pressure essential or
bottom out the valve. It causes components and/or structural damage.

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Hydraulic Track Tension System

M I N I N G CRM&QI\I

Table of Contents, Section 9

Page
Hydraulic Track Tensioh System

- Function
- Pressure Increasing Valve
- Pressure Relief Valve; Pilot Operated
- Adjustments 1Pressure Checks

Section 9
Page 1

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Access ladder hydraulic operated

Page 1

MINING GE RM A N Y

Table of Contents

Access ladder hydraulic operated

Section 10

Page
'1- 3

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M I N ~ N GG E R M A ~ V Y

Central Refilling System

Section 11
Page 1

Table of Contents
Page
Central refilling system

1- 3

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MINING G E R M A N Y

Hints for the hydraulic circuit

diagram

Table of Contents, Section 12

Page
Hints for reading the circuit diagram

Legend of the hydraulic circuit diagram

3-6

Pressure check points

7+8

How to read the circuit diagram

Section 12
Page 1