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Unfortunately, the proper structural steel education is not taking place before young men and women
hit the shop floor. Trade and welding schools give you the basics about fabricating, but you learn a
lot more on the job. To help that information exchange, an old-school structural steel fabricator
shares six thoughts.
http://www.thefabricator.com/article/shopmanagement/6-structural-steel-lessons-not-found-in-books
16-04-2016
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Committing to consistent
preventative maintenance
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Unfortunately, this type of structural steel education is not taking place. Trade and welding schools give you the basics
about fabricating, but you learn a lot more on the job.
But some of those lessons are not taught even in the structural steel fabricating shops anymore. Experienced workers are
not as plentiful as they once were, and those with communication skills and the patience to educate the next generation of
fabricators are rare. Articles that provide critical information about structural steel fabrication can help, but it's important
that fabricators have good shop floor training programs to accompany the good advice provided by these trade
publications.
After 35 years in the industry, a structural steel fabricator should be able to provide some insight into what makes a good
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16-04-2016
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shop and how it should run. Following is some advice for structural steel job shops to consider.
http://www.thefabricator.com/article/shopmanagement/6-structural-steel-lessons-not-found-in-books
16-04-2016
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In one structural steel shop, shop floor personnel were moving a heavy plate with a beam clamp, but the gripping teeth
were packed with paint residue, which made the gripping area too smooth to pick up the plate effectively. The beam
clamps dropped the plate, almost smashing a person.
That led to an important lesson. When picking up a plate, lay the plate down and use spreader chains with bent plates on
the chains to grab all four edges. Do not use hooks on the ends of chains to move plate, and do not use clamps on painted
material to avoid paint buildup.
4. Sometimes a Combination of Plate and Structural Shapes Is Better for a Particular Job Than Plate
Alone.
Follow this example. A tube radius stringerused in fabricating staircasesneeds to be fabricated. The project starts with
a 12-in. by 2-in. tube, which was made in-house by roll bending metal plate and welding it solid. To manufacture a 15-foot
piece will apply severe stress to the tube's radius, resulting in ripples in the inside of the radius. What can be done to avoid
the stress during bending?
One idea is to take a 12-in. channel and drill holes for bolts. Get the component rolled to the proper radius and put the
plate inside the open edge of the stringer with 1-in.-spaced welds holding it in place. Nonwelded spaces can be finished
off. In the meantime the stringer maintains its structural integrity.
Sometimes jobs don't go exactly as the front office imagines. But a simple twist on how to fabricate a part still can result in
engineering's approval.
http://www.thefabricator.com/article/shopmanagement/6-structural-steel-lessons-not-found-in-books
16-04-2016
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Jim Caudle
J & B Specialty Tool Inc.
526A Paradise Way West
Greenwood, IN 46143
Phone: 317-883-1849
www.beamgaugetool.com
(http://www.beamgaugetool.com)
ShopFloorConnect by
Wintriss
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1 Comment
Audrey Mackay
GREAT ARTICLE. I am always amazed by those structural steel experts. They are intelligent, creative,
imaginative and really amazing.
THE FABRICATOR
Outstanding article on the Oxyacetalyne welding and brazing. This process may be
a dying art but very useful nonetheless.
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16-04-2016
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http://www.thefabricator.com/article/shopmanagement/6-structural-steel-lessons-not-found-in-books
16-04-2016