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Training handbook
India
Best regards,
Deepayan Das
Head- Services
Industrial Markets
SKF India Limited
Benefits of training
Mechanical maintenance
Bearing maintenance technology WE201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Basics of rotating machinery WE202. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Lubrication in rolling element bearing WE204. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Sealing solutions technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Root cause bearing damage analysis WE204. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Precision shaft alignment WE240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Electrical maintenance
Electrical motor certification training WE 231 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Fundamentals of electrical equipment maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Advanced condition based maintenance of electrical equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Lubrication systems
Introduction to lubrication systems Basic level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Single line parallel lubrication systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Single line progressive lubrication systems Advance level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Industry specific
Bearing reliability in aggregate and cement industry WE212. . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Bearing reliability in paper industry WE214. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Bearing reliability in steel processing industry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Bearing reliability in food and beverage processing industry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Introduction to
SKF Training Solutions
Chandigarh
Manesar
Surat
Pune
Bengaluru
Jamshedpur
Introduction to
SKF Training Solutions
Introduction to
SKF Training Solutions
Introduction to
SKF Training Solutions
Introduction to
SKF Training Solutions
10
SKF Self-Learning Tools are a one-stop solution for students at various levels including the students of mechanical and other
engineering streams. They offer impartial
assessment, and help you to update your
competencies to acquire new skills.
Level 2
Classroom courses taught by SKF specialists at customer locations or SKF facilities.
A combination of theory and hands on
instruction. Intermediate courses typically
last 2-3 days.
Level 3
Classroom courses taught by SKF specialist
or external experts at customer locations
or SKF facilities. Advanced courses typically
last 3-5 days.
Introduction to
SKF Training Solutions
Course categories
11
Introduction to
SKF Training Solutions
12
Introduction to
SKF Training Solutions
Imparts
knowledge to personnel on
faster and better alignment methods
Savings in power consumption due to
better alignment
Balance detection
Condition monitoring
b. Dismounting techniques
Dismounting from blind assembly
Use of pullers, nuts etc.
A variety of hand held tools that are regularly used for on site condition monitoring
stroboscope, tachometer, thermal camera,
machine condition advisor
Skills developed:
Understanding of maintenance strategy
and need of condition monitoring
Various condition monitoring techniques
and tools for same
Hands on experience of using condition
monitoring tools on test rig available
Effective use of right technique to save
increase MTBF and predictability
13
Introduction to
SKF Training Solutions
14
Introduction to
SKF Training Solutions
Knowledge @ campus
In keeping with the requirements of the
industry, Engineering Institutes often find
themselves focusing more on a fixed curriculum. While it is important to educate
students, they also need to be prepared to
face the real world with soft skills. Wouldnt
it be nice if there was a place where students could enhance their skills through
hands-on experience? With the backing of
such support skills students improve their
employable potential in this highly competitive marketplace.
15
Introduction to
SKF Training Solutions
16
Introduction to
SKF Training Solutions
Technicians
Mechanical
Electrical
Reliability
Condition monitoring
Lubrication
Targeting twelve areas of competency
for improvement
Opportunities for improvement are determined when training needs analysis is
analysed.
Typical improvements fall in the
following areas:
1. Bearing and seal technology
2. Power transmission
3. Lubrication
4. Root cause failure analysis
5. Oil analysis
6. Maintenance strategy
7. Non destructive testing
8. Vibration analysis
9. Thermography
10. Motor testing and diagnostics
11. Precision alignment and balancing
12. Planning and scheduling
Engineers
Mechanical
Electrical
Reliability
Condition
monitoring
Application
17
Introduction to
SKF Training Solutions
Grp Average
Rajesh
Skill gap analysis in all key areas of competency, the training needs analysis will give
you a clearer perspective of your peoples
competency and skill levels.
The results are analysed and you will be
provided with a report which includes:
1. A summary of individuals or group of
individuals work profile.
2. A spider chart, showing a micro-level
assessment of each question, with skill
18
Introduction to
SKF Training Solutions
Faculty profile
Vijay Apte
Vijay has over 26 years of experience as a functional expert
in the fields of maintenance, bearings and services ranging from plant health assessment, condition monitoring of
equipment and mechanical services. He has hands-on experience in the above fields in key industrial segments like
power, metals, pulp and paper and cement. As a faculty for
SKF Training Solutions, Vijay delivers key trainings on world
class maintenance, proactive maintenance techniques and
condition monitoring.
Vijay is SKF Certified Six Sigma Green Belt and has delivered more than 25,500 hours of professional training.
Kumaran Dakshinamurthy
Completed his mechanical engineering and is an ASNT
Level 2 certified vibration analyst, Kumaran is also a BINDT
Category-2 certified vibration analyst. With a rich experience of 21 years in the field of condition monitoring and
dynamic analysis as well as more than 25,000 training
hours completed, Kumaran Dakshinamurthy is one of the
finest experts we have for training in vibration analysis.
Arun Prasath
Arun is B.Tech in mechanical engineering with 9 years of
experience in condition monitoring. He is a BINDT category
2 certified vibration analyst. Expert in predictive reliability
maintenance at and part of integrated maintenance solution contracts at SKF, Arun is truly as asset faculty for SKF
Training Solutions.
19
Introduction to
SKF Training Solutions
Pratap Kambley
Pratap is a Mechanical Engineer from Bangalore University.
His professional career includes positions in application
engineering, sales and marketing, product maintenance. He
has over 20 years of experience in key industrial segments
like cement, steel, pulp and paper, mining, power, machine
tools etc. Pratap heads Application Engineering team for two
regions across India.
Amit Mandal
Amit Mandal is a Sr. Faculty for SKF Training Solutions. He
has completed B Tech Mechanical Engineering from Amravati University and Diploma in Bearing Technology from SKF
College China. Amit is also a SKF Certified Six Sigma Green
Belt and also has a strong domain knowledge in Bearing
Maintenance and Application Engineering. He has completed
his training in Self aligning solutions from SKF Sweden and
Large Size Bearings and 4 Row TRB from SKF Germany.
With 13 years experience and more than 22,000 Training
hours delivered to more than 2,200 professionals across
South Asia, Amit is one of the exceptional faculty we have at
SKF Training Solutions.
Rahul Deshpande
Rahul Deshpande is the principle faculty for SKF Training
Solutions for Vibration Analysis. BE (Mechanical Engg.) from
Pune University having complete domain knowledge of Condition Monitoring, Bearings, Maintenance Products, Sealing
solutions, Lubrication solution, Rahul is a BINDT Category-2
Certified Vibration Analyst with more than 13 years experience working in maintenance and repair solutions. He is
SKF Certified Six Sigma Green Belt and also certified bearing damage analyst.
20
Introduction to
SKF Training Solutions
Prasad Panajkar
Prasad has completed his B.E. Mechanical Engineering
from Nagpur University. He is an expert in bearing maintenance and technology, bearing failure analysis and lubrication. Prasad has 9 years experience in bearing application
engineering.
Gaurav Arora
Gaurav has completed his B.Tech Mechanical Engineering from Punjab Technical University (Guru Nanak Dev
Engineering college Ludhiana). He is an expert in bearing maintenance and technology, bearing failure analysis
and lubrication. Gaurav has 8 years experience in bearing
application engineering. He has trained more than 1,100
participants across different regions across India.
21
Introduction to
SKF Training Solutions
Vasant Terwadkar
Vasant has been with SKF for 10 years now, with over 15
years of rich experience in the textile segment. Since his
graduation in textile plant engineering, he has been associated with OEMs and end users of textile closely. Vasant has
been closely associated with imparting textile products training at Bangladesh, on site trainings for machine handling,
solutions for textile segment, bearing maintenance technology, practical mounting-dismounting, and segment training
to application engineers and territory managers, and has
delivered over more than 5,000 Hours of classroom and
practical trainings till date.
Amit Phakade
Amit has completed his BE Mechanical from Shivaji University. He is SKF ATC-1 level certified and an expert in bearing
maintenance technology and failure analysis and centrifugal
Pumps and has conducted training at SKF Training Solutions
for various customers across segments.
Debottam Bose
Debottam Bose had completed B.E. (Mechanical) from
Jadavpur University, Kolkata and has rich experience in
Bearing maintenance Technology and Application Engineering. Debottam has completed more than 700 hours of
classroom training delivery as a bearing expert.
22
Introduction to
SKF Training Solutions
Yogesh Shinde
Yogesh Shinde, an M. Tech in Manufacturing Technology
from NIT Trichy, has spent four years honing his skills working for industries such as Process, F&B, Machine Tool, Pulp
& Paper, Textiles, Power, Metals and HPI. He is a mechanical
engineer from Jalgaon
Nitin Palve
Nitin has been an industrial transmission specialist for the
last six and half years, working in industries such as electrical motors, metal and traditional power. He has done his
B.Tech in Mechanical Engineering and he has also completed his Post Graduation Diploma in Management.
Nitin has completed his ATC and is also a Certified DFSS
(Design for Six Sigma)
R Nikhil
An IIT Delhi alumnus, Nikhil is a Mechanical Engineer. He
has spent three years in steel plant maintenance and three
in application engineering, working with different bearing
manufacturers. He has hands-on experience in heavy industries such as steel, cement, paper and power, where his
role was to monitor the mounting of large-size bearings.
Nikhil is certified Six Sigma green belt.
23
Introduction to
SKF Training Solutions
Baala Krishnan
Baala is a Mechanical Engineer, with a specialisation in
manufacturing management. He has worked with SKF India
for 5 years and has gained industry experience in Oil and
Gas, power, Pulp and Paper, Refinery, Food and Beverages
and chemical plants. His expertise lies in the areas of condition monitoring and proactive reliability maintenance.
Baala is BINDT Level -1 Certified, an additional qualification
that helps him execute his role better.
Arun M. Naik
Arun has over 22 years in the industry, spent in the fields
of production, maintenance, sales and service. A Mechanical
Engineer by qualification, at SKF, he has been responsible
for looking after sealing solutions for hydraulics and rotary
equipment since 2008.
Nirmal Tosniwal
Nirmal Tosniwal, in his two years of experience, has worked
as an application engineer for industries in Bihar, Jharkhand
and Rourkela. Based out of Jamshedpur, his experiences led
him to understand the workings of industries such as steel
plants, mining iron and coal, cement and power.
Nirmal has done his B. Tech. in Mechanical Engineering
from College of Engineering, in Pune.
24
Introduction to
SKF Training Solutions
Anshuman Dash
Anshuman has over four years of experience working in the
Steel, Mineral Processing and Cement industries. A B-Tech
in Mechanical Engineering from NIT, Rourkela, Anshuman
has been working with SKF for the last one year. He has
acquired ATC1, to further his capabilities in his current field
of operations.
Akash Upadhyay
Akash Upadhyay has over 5 years working with industries
such as Cement, Oil & gas, Metal, Fertilizer, Glass and
Power Plants. A Mechanical Engineer by qualification, it is
his dedication towards knowledge enhancement that has
led him to complete his BINDT Level-1 vibration
certification.
25
Introduction to
SKF Training Solutions
Anirudha Rathi
Anirudha is new to the industry but he already shows great
promise. A Mechanical Engineer from BITS Pilani, Goa, he
embarked upon his career at SKF in July 2012. His experience has been in industry segments such as Paper and
Textile, and Off-Highway OEMs.
He has completed his ATC.
Vaibhav Katiyar
Of the six and half years that Vaibhav has worked in the
industry, four have been spent at SKF, undertaking design
engineering and application engineering projects. He has
acquired experience in machine manufacturing, railway Applications, and industries such as hydro and thermal power,
sugar, paper, cement, packaging and the general
engineering. He has done his B. Tech in Mechanical
Engineering and is pursuing his M. Tech in Design
Engineering.
Vaibhav has qualified for his ATC in 2013 at SKF Bengaluru,
and has also done his Railway Basic Bogie training at ERC
Netherlands in 2012.
26
Introduction to
SKF Training Solutions
Customer testimonials
Excellent training program delivered on vibration analysis. Topics related to spectrum
analysis and problem solving for condition
monitoring equipment, the topics were relevant to our daily problems and the course
was very well structured.
Holcim Group
It was a very interesting and insightful
training. Basics of bearings got cleared and
our knowledge on the same has increased
many folds.
Ultratech Cement Ltd.
It was a good experience, Learned new
things which will be required for my future
in our training. We recovered lots of knowledge about mounting and dismounting.
Excellent training!
ITC Ltd.
Good knowledge about applications of bearings related to lubrication, failure causes
which are generally neglected. Excellent
knowledge gained on bearing failures. Good
study material provided.
Steel Authority of India Ltd.
27
Introduction to
SKF Training Solutions
28
Mechanical
maintenance
29
Mechanical maintenance
Recommended for:
Application Engineer, Condition Monitoring
Engineer / Design Engineer, Maintenance
Engineer / Manager / Supervisor, Quality
Engineer, Reliability Engineer / Manager /
Supervisor.
Prerequisite:
A fundamental knowledge and ability to use
basic hand tool is required.
Course information:
Duration: 4 days
Course fee: ` 40,000/- plus
Service tax (per participant)
Max. Participation: 20
Course fees includes lodging and boarding
facility at Pune location for 3 nights
Imp info:
a. Certification and written exam of
` 2,000/- is included with this course.
Exam is conducted on the afternoon of the
final day of class.
Course schedule:
Location
Date
Pune
Chennai
Manesar
Online training modules to supplement this training will be provided for one month
with this course
30
Mechanical maintenance
Course contents:
Part 1: Industrial motors
Bearing arrangements
Friction
Sealed-for-life lubrication
Shaft and housing fits
Mounting and dismounting
Troubleshooting
Assessments:
Entry and exit level tests with multiple
choice questions
Recommended for:
Application Engineer / Condition Monitoring
Engineer / Design Engineer / Maintenance
Engineer / Manager / Supervisor Quality
Engineer, Reliability Engineer / Manager /
Supervisor.
Bearing
Course information:
Duration: 3 days
Course Fee: ` 27,000/- plus
Service Tax (per participant)
Max. Participation: 20
Prerequisite:
A fundamental knowledge and ability to
use basic hand tool is required.
Atleast one year experience in
maintenance
Course on request
Online training modules to supplement this training will be provided for one month with this
course.
Note: Certification and written exam of ` 2,000/- is included with this course.
Exam is conducted on the afternoon of the final day of class.
31
Mechanical maintenance
Lubrication in rolling
element bearing WE204
Course objective:
The objective of this course is to provide the
knowledge and skills necessary to resolve
lubrication, cleanliness, and sealing issues
in order to extend bearing service life.
Upon completion of this course, attendees
will be able to understand the principles of
bearing life, understand the basics of lubrication theory and the effect of lubrication
and contamination on bearing life
Course contents:
Basics of bearings
Lubrication theory
Selection of proper lubricant
(Oil and grease)
Contamination and cleanliness
Sealing
Bearing service life
Lubrication systems
Assessments:
Entry and exit level tests with multiple
choice questions
Recommended for:
Application Engineer / Condition Monitoring
Engineer / Design Engineer / Maintenance
Engineer / Manager / Supervisor / Quality
Engineer / Reliability Engineer / Manager /
Supervisor
Prerequisite:
Basic machine maintenance skills and
experience.
Course information:
Duration: 2 days
Course fee: ` 2,000/- plus
Service tax (per participant)
Course schedule:
Location
Date
Coimbatore
Note: Certification and written exam of ` 2,000/- is included with this course. Exam is
conducted on the afternoon of the final day of class.
32
Mechanical maintenance
To
Course schedule:
Location
Date
Gurgaon
16 February, 2016
Note: Certification and written exam of ` 2,000/- is included with this course. Exam
is conducted on the afternoon of the final day of class.
33
Mechanical maintenance
Assessments:
Entry and exit level tests with multiple
choice questions
Course contents:
Review on bearings and their application
Load path patterns
ISO 15243Bearing failure modes and
classification
Methodology
Exercise on bearing failure study
How to identify spurious and reconditioned bearings
Course information:
Duration: 2 days
Course fee: ` 24,000/- plus
Service tax (per participant)
Max. participation: 15
Recommended for:
Application Engineer / Maintenance
Engineer / Supervisor, Quality Engineer,
Reliability Engineer
Prerequisite:
Basic knowledge of bearings and their applications
Course schedule:
Location
Date
Pune
Surat
Bangalore
Chandigarh
Online training modules to supplement this training will be provided for one month with
this course.
Note: Certification and written exam of ` 2,000/- is included with this course.
Exam is conducted on the afternoon of the final day of class.
34
Mechanical maintenance
Alignment
Hands-on
methods
laser alignment tool
Assessments:
Entry and exit level tests with multiple
choice questions
Recommended for:
Service, maintenance, machine repair
or plant / facility engineering staff of an
industrial or OEM facility.
Prerequisite:
Basic machine maintenance skills and
experience. General computer and
calculating skills are helpful.
Course information:
Duration: 1 day
Course fee: ` 6,000/- plus
Service tax (per participant)
Max. participation: 15
Course schedule:
Location
Date
Jamshedpur
11 August, 2015
Jamshedpur
15 March, 2016
Online training modules to supplement this training will be provided for one month with this
course.
35
Electrical
maintenance
36
Electrical maintenance
Assessments:
Entry and exit level tests with multiple
choice questions
Course contents:
Bearing arrangements in electric motors
Motor teardown and bearing
dismounting
Shaft and housing fits
Motor assembly and bearing mounting
Lubrication
Post service procedures
Most common bearing failures
Recommended for:
Service, maintenance, machine repair
or plant / facility engineering staff of an
industrial or OEM facility.
Prerequisite:
Basic machine maintenance skills and experience. Basic knowledge of bearings and
electrical motors.
Course on request
Note: Certification and written exam of ` 2,000/- is included with this course. Exam
is conducted on the afternoon of the final day of class.
37
Electrical maintenance
Assessments:
Entry and exit level tests with multiple
choice questions
Recommended for:
Electrical Manager / Application Engineer,
Design Engineer
Prerequisite:
Basic knowledge of electrical equipment
and experience in maintenance will be
helpful.
Course information:
Duration: 2 days
Course fee: ` 16,000/- plus
Service tax (per participant)
Max. participation: 20
Course on request
Note: Certification and written exam of ` 2,000/- is included with this course. Exam is
conducted on the afternoon of the final day of class.
38
Electrical maintenance
Course on request
Online training modules to supplement this training will be provided for one
month with this course.
Note: Certification and written exam of ` 2,000/- is included with this course.
Exam is conducted on the afternoon of the final day of class.
39
Condition monitoring
technology
Condition monitoring
technology
Assessments:
Entry and exit level tests with multiple
choice questions
Recommended for:
Condition Monitoring Engineer / Electrical
Engineer / Manager / Supervisor Engineering Manager / Supervisor Engineering
Manager
Prerequisite:
Minimum 2 years of experience in maintenance, production, planning and condition
monitoring in any industry
Course on request
Note: Certification and written exam of ` 2,000/- is included with this course. Exam
is conducted on the afternoon of the final day of class.
41
Condition monitoring
technology
Basics of thermography
Course objective:
This course is geared to equip the new user
of a thermography camera in its use for a
variety of condition monitoring and predictive maintenance application.
Course contents:
Basic theory of thermography
Thermal science fundamental
Basic camera setup and operation
Heat transfer and infrared science
Thermal measurement
Application of thermography
Hands on use of thermal imaging equipment.
Assessments:
Entry and exit level tests with multiple
choice questions
Recommended for:
Condition Monitoring Engineer / Electrical
Engineer / Supervisor, Engineering Manager / Mechanical Maintenance Engineer /
Supervisor, Reliability Engineer / Supervisor,
Operations Manager / Supervisor
Prerequisite:
Minimum 2 years of experience in any
industry
Course information:
Duration: 2 days
Course fee: ` 16,000/- plus
Service tax (per participant)
Max. participation: 20
Course fees includes lodging and boarding
facility at Pune location for 1 night
Course schedule:
Location
Date
Pune
Note: Certification and written exam of ` 2,000/- is included with this course. Exam
is conducted on the afternoon of the final day of class.
42
Condition monitoring
technology
Assessments:
Entry and exit level tests with multiple
choice questions
Recommended for:
Service, maintenance, condition monitoring, machine repair or plant / facility
engineering staff of an industrial or OEM
facility.
Prerequisite:
Basic machine maintenance skills and experience. General computer and calculating
skills are helpful.
Course information:
Duration: 2 days
Course fee: ` 22,000/- plus
Service tax (per participant)
Max. participation: 15
Course fees includes lodging and boarding
facility at Pune location for 1 night
Course schedule:
Location
Date
Pune
Chennai
Jamshedpur
Chandigarh
Online training modules to supplement this training will be provided for one month
with this course.
Note: Certification and written exam of ` 2,000/- is included with this course. Exam
is conducted on the afternoon of the final day of class.
43
Condition monitoring
technology
Assessments:
Entry and exit level tests with multiple
choice questions
Course contents:
The basics of condition-based maintenance
Fundamentals of machinery vibration
(Brief review of vibration analysis level-1)
ISO 10816 standards for different equipment
Signal processing and data acquisition
Vibration signature analysis
Phase analysis
Practicals with FFT analyser on demonstration rig
Machinery fault diagnosis
Corrective actions
Case studies and discussion
Prerequisite:
Vibration analysis level-1 WI201 or previous experience in vibration required.
General computer and calculating skills are
helpful.
Recommended for:
Service, maintenance, condition monitoring,
machine repair or plant / facility engineering staff of an industrial or OEM facility.
Course information:
Duration: 3 days
Course fee: ` 33,000/- plus
Service tax (per participant)
Max. participation: 15
Course fees includes lodging and boarding
facility at Pune location for 2 nights
Course schedule:
Location
Date
Chennai
Pune
Online training modules to supplement this training will be provided for one month
with this course.
Note: Certification and written exam of ` 2,000/- is included with this course. Exam
is conducted on the afternoon of the final day of class.
44
Condition monitoring
technology
Assessments:
Entry and exit level tests with multiple
choice questions
Recommended for:
Application Engineer, Condition Monitoring
Engineer, Engineering Manager / Supervisor / Mechanical Maintenance Engineer /
Manager / Supervisor / Reliability Engineer
/ Manager / Supervisor.
Prerequisite:
Basic machine maintenance skills
and experience.
Course information:
Duration: 2 days
Course fee: ` 16,000/- plus
Service tax (per participant)
Max. participation: 20
Course fees includes lodging and boarding
facility at Pune location for 1 night
Course schedule:
Location
Date
Pune
Note: Certification and written exam of ` 2,000/- is included with this course. Exam
is conducted on the afternoon of the final day of class.
45
Lubrication
systems
46
Lubrication systems
The
Course content:
lubrication systems?
Basic lubricants preferred
Why
Course on request
47
Lubrication systems
Course on request
48
Operational
Lubrication systems
Benefits
tems
Importance
of progressive distributors
used in the assembly
Testing of the system at one site condition
Lincoln manufacturing in brief on single
line progressive systems and its industrial application/benefits
Assessments:
Entry and exit level tests with multiple
choice questions
Recommended for:
Design, Sales, Service, Maintenance,
Machine Repair or Plant / Facility engineering staff of an industrial.
Prerequisite:
Basic mechanical knowledge, general
computer and calculating skills.
Course information:
Duration: 3 days
Course on request
49
Original
equipment
manufacturers
Original equipment
manufacturers
Assessments:
Entry and exit level tests with multiple
choice questions
Recommended for:
Design engineers, Plant Reliability engineers, Consultants.
Prerequisite:
Basic machine design knowledge. Basic
bearing knowledge
Course information:
Duration: 1 day
Course fee: ` 10,000/- plus service tax
(Per participant)
Max. participation: 15
Course fee includes lodging and boarding
facility at Pune location.
Course schedule:
Location
Date
Pune
10 September, 2015
Note: Certification and written exam of ` 2000/- is included with this course.
Exam is conducted on the afternoon of the final day of class.
51
Original equipment
manufacturers
Assessments:
Entry and exit level tests with multiple
choice questions
Recommended for:
Design engineers, Plant Reliability engineers, Consultants.
Prerequisite:
Basic machine design knowledge
Basic bearing knowledge
Course information:
Duration: 1 day
Course fee: ` 10,000 /- plus service tax
(Per participant)
Max. participation: 15
Course fee includes lodging and boarding
facility at Pune location.
Course schedule:
Location
Date
Pune
09 September, 2015
Note: Certification and written exam of ` 2000/- is included with this course. Exam is
conducted on the afternoon of the final day of class
52
Original equipment
manufacturers
Assessments:
Entry and exit test with multiple choice
questions
Recommended for:
Design engineers, Plant Reliability engineers, Consultants.
Prerequisite:
Basic machine design knowledge.
Course information:
Duration: 1 day
Course fee: ` 10,000/- plus service tax
(Per participant)
Max. participation: 15
Course fee includes lodging and boarding
facility at Pune location.
Course schedule:
Location
Date
Pune
08 September, 2015
Note: Certification and written exam of ` 2000/- is included with this course. Exam
is conducted on the afternoon of the final day of class.
53
Original equipment
manufacturers
Assessments:
Entry and exit level tests with multiple
choice questions
Recommended for:
Design engineers, Plant Reliability engineers, Consultants.
Prerequisite:
Basic machine design knowledge.
Course information:
Duration: 1 day
Course fee: ` 10,000/- plus service tax (Per
participant)
Max. participation: 15
Course fee includes lodging and boarding
facility at Pune location.
Course schedule:
Location
Date
Pune
11 September, 2015
Note: Certification and written exam of ` 2000/- is included with this course. Exam is
conducted on the afternoon of the final day of class
54
Industry
specific
55
Industry specific
56
Recommended for:
Plant Engineers, Maintenance / Engineering
Managers, Engineers, Reliability Managers /
Engineers, Maintenance Supervisors / Team
Leaders, General Maintenance and Plant
and maintenance planners, Mechanical
shop managers, Mechanical repair services
providers, Maintenance operations coordinators and Technical maintenance trainers.
Prerequisite:
Experienced professionals from cement and
aggregate industries
Course information:
Duration: 2 days
Course fee: ` 18,000/- plus
Service tax (per participant)
Max. participation: 20
Industry specific
Recommended for:
Service, maintenance, machine repair, roll
shop or plant / facility engineering staff of
a paper machine. Managers and technicians of paper machines and OEM facilities
responsible for rolling bearing performance
and reliability. Rotating equipment engineers, reliability engineers, millwrights,
mechanics, and maintenance supervisors.
Prerequisite:
Experienced professionals from
Pulp & Paper Industry
Course information:
Duration: 2 days
Course fee: ` 18,000/- plus
Service tax (per participant)
Max. participation: 20
Assessments:
Entry and exit level tests with multiple
choice questions
57
Industry specific
Recommended for:
Service, maintenance, machine repair, roll
shop or plant / facility engineering staff
of a steel machine. Managers and technicians of paper machines and OEM facilities
responsible for rolling bearing performance
and reliability. Rotating equipment engineers, reliability engineers and maintenance
supervisors.
Prerequisite:
Experienced professionals from
Steel Industry
Course information:
Duration: 2 days
Course fee: ` 16,000/- plus
Service tax (per participant)
Max. participation: 20
Assessments:
Entry and exit level tests with multiple
choice questions
Course schedule:
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Location
Date
Jamshedpur
Industry specific
Recommended for:
Service, maintenance, machine repair, roll
shop or plant / facility engineering staff of a
food and beverage machine. Managers and
technicians of paper machines and OEM
facilities responsible for rolling bearing
performance and reliability. Rotating equipment engineers, reliability engineers and
maintenance supervisors.
Prerequisite:
Experienced professionals from food and
beverage industry
Course information:
Duration: 2 days
Course fee: ` 16,000/- plus
Service tax (per participant)
Max. participation: 20
Assessments:
Entry and exit level tests with multiple
choice questions
Course schedule:
Location
Date
Baddi
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Planning and
strategy
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Assessments:
Entry and exit level tests with multiple
choice questions
Recommended for:
Application Engineer, Condition Monitoring Engineer / Technician, Design Engineer,
Maintenance Engineer / Quality Engineer,
Reliability Engineer / TMP Engineers.
Prerequisite:
Basic machine maintenance skills and
experience
Course on request
Note: Certification and written exam of ` 2,000/- is included with this course. Exam
is conducted on the afternoon of the final day of class.
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Recommended for:
Reliability Manager / Supervisor,
Planning Manager / Planner / TMP
Engineers / Maintenance Manager
Course contents:
Maintenance strategies
AEO and Reliability Centred Maintenance
(RCM)
Condition monitoring
Balancing and alignment
Oil analysis
Root Cause Analysis (RCA)
Wrench time
Bench marking-maintenance audit
Course information:
Duration: 4 days
Course fee: ` 36,000/- plus
Service tax (per participant)
Max. participation: 20
Prerequisite:
Basic machine maintenance skills
and experience.
Assessments:
Entry and exit level tests with multiple
choice questions
Course schedule:
Location
Date
Pune
Note: Certification and written exam of ` 2,000/- is included with this course. Exam
is conducted on the afternoon of the final day of class.
62
Recognize
Course contents:
Maintenance strategy
Know how to describe the RCM process
flow
Understand the importance of identifying
and categorizing assets
Understand criticality and the FMECA
approach in RCM
Develop a RCM analysis, as well as know
what the implications are of making the
strategy work
Understand the requirements for RCM
Recognize the importance of data structure
RCM customization
Why to conduct a task comparison
How to implement RCM
Recommended for:
Reliability Manager / Supervisor, Planning
Manager / Planner / Supervisor, Maintenance managers
Case
Assessments:
Entry and exit level tests with multiple
choice questions
Prerequisite:
Basic maintenance skills and experience.
Course information:
Duration: 2 days
Course fee: ` 25,000/- plus
Service tax (per participant)
Max. participation: 15
Course fees includes lodging and boarding
facility at Pune location for 1 night
Course schedule:
Location
Date
Pune
Online training modules to supplement this training will be provided for one month
with this course.
Note: Certification and written exam of ` 2,000/- is included with this course. Exam
is conducted on the afternoon of the final day of class.
63
Assessments:
Entry and exit level tests with multiple
choice questions
Recommended for:
Engineers, supervisors and managers
involved with industrial maintenance inventory control, planning, scheduling purchasing, reliability and maintenance engineering, logistic support, quality, production and
warehouse management.
Prerequisite:
Basic knowledge of planning and handling
spares.
Course on request
Note: Certification & written exam of ` 2,000/- is included with this course. Exam is
conducted on the afternoon of the final day of class.
64
Why
Assessments:
Entry and exit level tests with multiple
choice questions
tree
in practice: Defining objective
Capturing evidence
Interviews
Preparing event sequence
Brainstorming fishbone diagram
when to stop
Forming a team
RCA
Recommended for:
Reliability Manager / Supervisor / Planning
Manager / Planner / Supervisor / Maintenance Manager
Prerequisite:
A fundamental knowledge of and ability to
use analytical skill
Course information:
Duration: 2 days
Course fee: ` 22,000/Service tax (per participant)
Max participation: 12
Course fees includes lodging and boarding
facility at Pune location for 1 night
Course schedule:
Location
Date
Pune
Note: Certification and written exam of ` 2,000/- is included with this course. Exam
is conducted on the afternoon of the final day of class.
65
Business and
manufacturing
excellence
66
Lean manufacturing
Course objective:
To provide participants with a sound
knowledge and understanding of the
terms, terminology, and benefits of lean
manufacturing. To conduct value stream
maps of the current state, identify the
potentials for reduced waste and improved
flow, and develop a future state map.
Participate in the development of a sitespecific lean implementation road map.
Course contents:
1. What is lean?
Origin, definition
Concept of value
Value-added and non-value added
activities
Lean management philosophy (Game /
Exercise on lean)
2. What is MUDA, MURA and MURI
(Japanese words)
MUDA (7 Deadly wastes)
MURA (Unreasonableness)
MURI (Inconsistencies)
How does lean overcome them?
3. Wastes (MUDA)
Types of wastes
Identification of wastes (Exercise)
Significance / Effect / Causes of wastes
(Exercise and simulation)
4. Application of wastes (MUDA)
Manufacturing
Services
Software development
Course on request
Note: Certification and written exam of ` 2,000/- is included with this course. Exam
is conducted on the afternoon of the final day of class.
67
Businessequipment
Original
& manufacturing
manufacturers
Excellence
Course on request
68
Transportation
Case
management
studies
Assessments:
Entry and exit level tests with multiple
choice questions
Recommended for:
Middle-level managers from marketing,
e-commerce, sales and operations, strategic planning and general management
Prerequisite:
One year experience in procurement,
stores, warehouse and basic knowledge of
material flow in the Industry.
Course information:
Duration: 2 days
Course fee: ` 16,000/- plus
Service tax (per participant)
Max. participation: 20
Global
certification
programs
69
Global certification
programs
70
Global certification
programs
Instrumentation
monitoring
Review
5. Machinery vibration characteristics
analysis process
Analyzing typical machinery problems
Analyzing application specific machinery
problems
Analyzing specific driving or driven units
Vibration acceptance levels
Review
6. Test planning and procedures
Test planning
Test procedures
Tables
The
7. Equipment knowledge
Introduction
Electric motors: Generators and drives
pumps
Fans
Steam turbines and gas turbines
Compressors
Reciprocating machinery
Rolling mills
Paper mills
Machine tools
Structures and piping
Rolling element bearings
Bearing features
Bearing capabilities
Journal bearings
Gearing
Belt driven machinery
Vibration
71
Global certification
programs
2. Introduction to vibration 1
Introduction
Principles
of vibration-based condition
monitoring
Vibration spectrum
Relationship between velocity, acceleration and displacement
Examples
3. Vibration instrumentation
Vibration measurement
Sensor mounting methods
Economics of monitoring systems
The
Other
Pumps
Fans
Introduction
Steam
Signal
Compressors
analysis process
typical machinery problems
Analyzing specific driving or driven units
Analyzing
72
Reciprocating
Rolling
machinery
mills
mills
Machine tools
Structures and piping
Rolling element bearings
Bearing features
Bearing capabilities
Journal bearings
Gearing
Belt driven machinery
Paper
Global certification
programs
73
74
75
76
One day
programs
77
Basics of hydraulics
of hydraulics
Pumps
Hydraulic symbols
Hydraulic fluids
Cylinders
Trouble shooting
Reservoir systems
Accumulators
Case studies
Hydraulic equipment
Theory
Introduction to pneumatics
systems
Course objective:
This course is designed to develop in depth
knowledge of pneumatic components and
advance control system, along with familiarization to graphical symbols.
Course contents:
Introduction to pneumatics.
Pneumatic components.
Advance control systems.
Graphical symbols.
Calculation for advance pneumatic
circuits.
Designing of advance pneumatic circuits.
Assembly of advance pneumatic circuits.
Hands on experience on pneumatic systems with PLC
Recommended for:
Project engineers, Automation engineers,
Process engineers, Plant engineering,
Design engineers, Draftsmen.
Prerequisite:
Basic maintenance knowledge or skills.
Course information:
Duration: 1 Days
Course fee: ` 6,000/- plus
Service tax (per participant)
Max. participation: 15
Course fee Includes lodging and boarding
facility at Pune location.
Course schedule:
Location
Date
Gurgaon
14 May, 2015
Gurgaon
06 October, 2015
Chennai
11 March, 2016
Note: Certification and written exam of ` 2,000/- is included with this course. Exam
is conducted on the afternoon of the final day of class.
79
80
Location
Pune
Pune
Chennai
Ahmedabad
Gurgaon
Chandigarh
Pune
Chennai
Indore
Chandigarh
Jamshedpur
Coimbatore
Gurgaon
Allahabad
Coimbatore
Gurgaon
Surat
Surat
Jamshedpur
Pune
Udaipur
Chennai
Pune
Bangalore
Jamshedpur
Pune
Bangalore
Pune
Pune
Pune
Indore
Pune
Gurgaon
Coimbatore
Pune
Gurgaon
Jamshedpur
Surat
Nagpur
Date
20-21 April
05-08 May
05-06 May
07 May
14 May
19 May
09-10 June
09-12 June
10 June
10-11 June
16 June
24 June
26 June
07 July
10 July
15 July
16 July
21-22 July
21-22 July
22-23 July
04 August
04 August
04-07 August
06 August
11 August
11-13 August
25-26 August
08 September
09 September
10 September
10 September
11 September
15 September
18 September
05-08 October
06 October
06-07 October
07 October
14 October
Programme Details
Root Cause Bearing Damage Analysis
Vibration Analysis - Fundamentals
Vibration Analysis Level 2
Fundamentals of Bearing Maintenance
Vibration Analysis - Fundamentals
Root cause bearing damage analysis
Fundamentals of Bearing Maintenance
Vibration Analysis - Fundamentals
Vibration Analysis Level 1
Fundamentals of Bearing Maintenance
Machine Tool Maintenance
Bearing Maintenance Technology
Bearing reliability in food and beverage industry
Fundamentals of Bearing Maintenance
Reliability Centred Maintenance
Location
Pune
Chandigarh
Chennai
Ahmedabad
Hyderabad
Chandigarh
Satna
Jamshedpur
Pune
Haldia
Gurgaon
Manesar
Baddi
Vindhyachal
Pune
Date
19-20 October
27 October
03-05 November
08 November
18 November
18-19 November
24 November
24 November
03-04 December
08 December
08 December
08-11 December
15-16 December
17 December
21-22 December
Location
Date
Pune
Chandrapur
Jamshedpur
Pune
Chennai
Jamshedpur
Pune
Gurgaon
Hyderabad
Haldia
Surat
Chennai
Chennai
Jamshedpur
Pune
Baddi
04-05 January
12 January
18-19 January
19-22 January
23 January
28 January
03-04 February
16 February
17 February
18 February
24-25 February
03-04 March
11 March
15 March
16-17 March
16 April
22,000/6,000/12,000/40,000/6,000/6,000/16,000/6,000/6,000/6,000/24,000/22,000/6,000/6,000/16,000/6,000/-
81
Primary contact:
Regional contacts:
West
Ashish Borhade
RS Territory Manager West
Mobile: +91-93728 54342
Email: ashish.borhade@skf.com
Contact us:
Anand Pendse
Mob: +91-90110 47221
Tel: +91-20-6611 2136
Email: sales.trainingsolutions@skf.com
Abhilasha Lingellu
Mob: +91-91589 01155
Tel: +91-20-6611 2491
Email: admin.trainingsolutions@skf.com
Abhas Acharya
Head Services Sales
Mob: +91-98230 66214
Tel: +91-20-6611 2182
Email: Abhas.Acharya@skf.com
Rahul Deshpande
Mob: +91-98235 63077
Email: Rahul.e.Deshpande@skf.com
Amit Phakade
Mobile: +91-95456 59955
Email: amit.phakade@skf.com
Customer Care Toll Free:
1800 222 007
www.skf.com, www.skfindia.com
82
Mumbai
Mahatma Gandhi Memorial Bldg
Netaji Subash Road, Charni Road
Mumbai 400 002
Tel: +91-22-6633 7777
Fax: +91-22-2281 9074
Pune
Chinchwad, Pune 411 033
Tel: +91-20-6611 2500
South
Mrignak Singh
RS Territory Manager (South)
Mobile: +91-8800 120027
Email: mrigank.singh@skf.com
Chennai
SKCL, Design Square, 1st Floor
S-11 & 12, Thiru-Vi-Ka Industrial
Estate, Guindy Chennai 600 032,
Tamil Nadu, India
Tel: +91-44-6661 4037
Bangalore
Plot No. 2, Bommasandra
Industrial Area, Hosur Road,
Bangalore 560 099
Tel. +91-80-4032 9000
Hyderabad
109, Ashoka Bhoopal Chambers,
S.P. Road, Secunderabad 500 003
Telefax: +91-40-3028 1305
Global Technical Centre India
Bangalore
Plot No. 2, Bommasandra
Industrial Area, Hosur Road,
Bangalore 560 099
Tel: +91-80-4193 0100,
4193 0500
Lincoln Helios (India) Ltd.
Bangalore
M S Snehal
Devanahalli Road, Off Old Madras Road,
Virgonagar Post,
Bangalore 560 049, India.
Tel: +91-80-3071 0017
Mobile: +91-97416 35622
Fax: +91-80-3071 0001
snehal.ms@skf.com
SKF Sealing Solutions
Mysore
Plot No. 36, Part of 37, 38 & 39,
KIADB New Layout, Kadakola Industrial
Area, Kadakola Village, Nanjanagud Road,
Mysore 571 311
North
Divya Kr Bharadwaj
RS Territory Manager (North)
Mob: +91-99999 74152
Tel: +91-124-6700 624
Email: divya.kr.bharadwaj@skf.com
Haridwar
Plot No. 2, Industrial Park 2,
Village Salempur Mehdood,
SIDCUL, Bahadrabad By-Pass Road,
Haridwar 249 402
Tel: +91-133-4238 200
East
Sujay Ray
RS Territory Manager (East)
Mobile: +91-74390 29594
Email: ray.sujay@skf.com
Kolkata
Haute Street, 5th Floor,
Premises nos 505, 506 & 507
86 A Topsia Road (South)
Kolkata 700 046
Tel: +91-33-3028 0619
Jamshedpur
Kasi Kunj, Road No. 2,
Contractors Area, Bistupur,
Jamshedpur 831 001
Tel: +91-657-6574 460
Central
Ahmedabad
3 Milestone No -39 Ahmedabad-Rajkote
Highway - 8A Kerala Village, Bavla Taluka,
Ahmedabad 382 220
Tel: +91-271-4619 100 - 101
Fax: +91-271-4619 202
As of 2010 Lincoln Helios is part of SKF. Lincoln
is a world leader in the manufacture and sale of
lubrication and pumping equipment for industry.
Lincoln is an SKF Group brand.
Gurgaon
Regional Sales & Service
17th FLoor, Tower B, Building No. 5B, DLF
Cyber City, Phase-III,
Gurgaon 122 002 (Haryana)
Mobile: +91-97799 39123
83
skf.com, skfindia.com