SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

WELDING OF SPECIAL CORROSION RESISTANT MATERIALS (INCLUDING

DUPLEX SS)
PROJECT TITLE:

ITEM
NO.

PROJECT PHASE &

ACTIVITY CODE

1.0

DOCUMENT REVIEW

APPROVED DATE

SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN

SATIP-W-016-01
WBS/BI/JO/NO.

TASK / ACTIVITY

QUALITY
PROCEDURE

QUALITY
RECORD

25-May-05

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

SAUDI
ARAMCO

Welding Procedure
Specifications/Welding Procedure
Qualification Record (WPS/WPQR)

SAIC-W-2001

RH1

RH1

1.2

Welder & Welding Operator

Certifications (and Issuance of JCC)

SAIC-W-2035

RH1

R1

1.3

Method Statement & WPS for Weld

Repair, ie:
a) Crack/Rejectable discontinuities
b) Weld Mis-alignments

SAIC-W-2002

RH1

RH1

1.4

Parent Metal & Weld Joint Identification

System

SAIC-W-2008

RH1

RH1

1.5

Post Weld Heat Treatment (PWHT)

Procedure (If required)

SAIC-W-2003

RH1

RH1

1.6

Production Weld Hardness Testing

Procedure

SAIC-W-2012

RH1

RH1

1.7

Positive Material Identification

Procedure (Alloy Verification)

SAIC-L-2004

RH1

RH1

1.8

Non-Destructive Testing ProceduresLPT, UT & RT

1.9

Procedure for Control of Welding

Consumables

SAIC-W-2009

RH1

R1

1.10

Ferrite Content Testing Procedure for

SS Material

SAIC-W-2029

RH1

RH1

2.0

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

1.1

SATR-W-2004

DISCIPLINE:

REMARKS

Refer to SATIP-NDE-UT-01, LPT-01, RT-01)

MATERIAL RECEIVING

2.1

Receiving Inspection and Verification of

Welding Consumables-(Properties,
Type, approve source, storage, etc.)

SAIC-W-2010

SAIC-W-2010

H1

W2

S. Aramco shall verify and inspect the first batch of

delivered consumables, then random inspection
thereafter.

2.2

Welding Equipment Calibration

Verification

SAIC-W-2011

SAIC-W-2011
SATR-W-2009
SATR-W-2011

H1

W2

Random witnessing by S. Aramco at each calibration

cycle.

Page 1 of 4

WELDING OF SPECIAL CORROSION RESISTANT MATERIALS (INCLUDING

DUPLEX SS)
PROJECT TITLE:

ITEM
NO.

PROJECT PHASE &

ACTIVITY CODE

2.3

3.0
3.1

3.2

APPROVED DATE

SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN

SATIP-W-016-01
WBS/BI/JO/NO.

QUALITY
PROCEDURE

QUALITY
RECORD

Positive Material Identification of

Stainless Steel Pipe and fitting
Materials.

SAIC-L-2010

Control of Welding ConsumablesStorage, Handling, Issuance &

Conditioning

SAIC-W-2032

TASK / ACTIVITY

25-May-05

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

SAUDI
ARAMCO

SAIC-L-2010
SATR-A-2012
SATR-A-2013

H1

W1

SAIC-W-2032
SATR-W-2010

W1

REMARKS

Refer to Note 1 of the General Notes for S.Aramco

Inspection responsibility, afterwhich pre-arranged
witnessing shall be agreed upon.

INSTALLATION

Buttering or Weld Build-Up of Joints

SAIC-W-2033

SAIC-W-2033
SATR-W-2006

H1

W1/H1

3.3

Pre-Welding Inspection

SAIC-W-2005

SAIC-W-2005
SATR-W-2006

H1

W2/H1
(See
remarks)

3.4

In-Process Weld Inspection

SAIC-W-2006

SAIC-W-2006
SATR-W-2007

W1

W2

3.5

Post-Welding Visual Inspection

SAIC-W-2007

SAIC-W-2007

H1

W1

3.6

Inspect Welding of Socket Joint and

Seal Welding Threaded Jts.

SAIC-W-2037

SAIC-W-2037

H1

W1

3.7

Repair of Weld Joints or Base Metal by

Welding (Prior to Weld Acceptance)

SAIC-W-2013

SAIC-W-2013

W1

3.8

DISCIPLINE:

Selection of Weld Joints for NDE

SAIC-W-2015

SAIC-W-2015
SATR-W-2007

Page 2 of 4

H1

W1/W2

Saudi Aramco inspection responsibility varies from H1 to

W1:
a) "W1" -for build-up thickness not exceeding 1/3 of
the metal thickness or 10mm whicever is less.
b) "H1" - for build-up thickness exceeding the above
and requiring CSD's approval.
S. Aramco's responsibilities varies as follows :
a) "W2" - for Welding on normal services at normal
conditions, refer to Note 1 of the General Notes.
b) "H1" - for critical welds, ie.; Tie-Ins, buttering, Hot
Taps, NDE-In-Lieu of Hydro & others as determined
by project requirements.
S. Aramco inspects and verifies Heat Input at random or
on routine basis on stainless steel welding.

For Saudi Aramco Responsibility:

a) "W1" -PID Inspectors shall participate in the
seletion of weld to be radiographed.
b) "W2" - will be in effect once the level of
confidence to the QC is established.

WELDING OF SPECIAL CORROSION RESISTANT MATERIALS (INCLUDING

DUPLEX SS)
PROJECT TITLE:

ITEM
NO.

PROJECT PHASE &

ACTIVITY CODE

APPROVED DATE

SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN

SATIP-W-016-01
WBS/BI/JO/NO.

TASK / ACTIVITY

QUALITY
PROCEDURE

QUALITY
RECORD

DISCIPLINE:

25-May-05

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

SAUDI
ARAMCO

REMARKS

3.9

Ferrite Content Testing (As-Welded

Condition)

SAIC-W-2030

SAIC-W-2030
SATR-W-2016

H1

W1

3.10

Post Weld Heat Treatment Inspection

(If Required)

SAIC-W-2004

SAIC-W-2004
SATR-W-2005

H1

W1/R1

Refer to Note 1 of the General Notes for S.Aramco

Inspection responsibility, afterwhich pre-arranged
witnessing shall be agreed upon.

3.11

Verification of Hardness Testing

Application and Results (If Required)

SAIC-W-2014

SAIC-W-2014
SATR-W-2012

H1

W1 & R1

Refer to Note 1 of the General Notes for S.Aramco

Inspection responsibility, afterwhich pre-arranged
witnessing shall be agreed upon.

3.12

Positive Material Identification (PMI) of

Deposited Weld for alloyed materials
within the scope of SAES-A-206.

SAIC-L-2010

SAIC-L-2010
SATR-A-2012
SATR-A-2013

H1

W1/ R1

Refer to Note 1 of the General Notes for S.Aramco

Inspection responsibility, afterwhich pre-arranged
witnessing shall be agreed upon.

W1/RH1

W1/R1

* Use the applicable SATIPS:

a) SATIP-D-100-01
b) SATIP-NDE-LPT-01
c) SATIP-NDE-MPT-01
d) SATIP-NDE-RT-01
e) SATIP-NDE-UT-01
**Refer to Note 1 of the General Notes for S.Aramco
Inspection responsibility, afterwhich pre-arranged or
random Witnessing shall be agreed upon.

H1

R1

H1

W1

H1

R1

3.13

Verification of Non-Destructive
Examination Method Application and
Evaluation of Results

See Remarks

3.14

Weekly reporting of the following:

a) Production Weld Status,
b) Welder & Project Repair Rate
c) Welder's Repair Assessment &
Tracer Welds

SAIC-W-2016

3.15

Liquid Penetrant Test on removal of

Temporary attachment welds

4.0

4.1

SAIC-W-2016
SATR-W-2013
SATR-W-2018
SATR-W-2019

SATR-NDE-2002 SATR-NDE-2002

S. Aramco reviews on weekly basis.

PRE-COMMISSIONING

Final Welding Documentation (Welding

Summary Report / Record & Weld Map)

SATR-W-2017
SATR-W-2008

SATR-W-2017
SATR-W-2008

Page 3 of 4

Refer to Note 1 of the General Notes for S.Aramco

Inspection responsibility, afterwhich pre-arranged or
random Review shall be agreed upon.

WELDING OF SPECIAL CORROSION RESISTANT MATERIALS (INCLUDING

DUPLEX SS)
PROJECT TITLE:

ITEM
NO.

APPROVED DATE

SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN

SATIP-W-016-01
WBS/BI/JO/NO.

PROJECT PHASE &

ACTIVITY CODE

QUALITY
PROCEDURE

TASK / ACTIVITY

QUALITY
RECORD

DISCIPLINE:

25-May-05

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

REMARKS

SAUDI
ARAMCO

GENERAL NOTES
1

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels
of Saudi Aramco participation based upon the Contractors performance.

Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

Witness:
QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is
not present.

Hold:

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

LEGEND
W1

100% Witness Inspection/Test

H2

Sample Hold Point for QC Inspection or Test

RH1 100% Review and Approval of Documents

RH2 Sample Review and Approval of Documents

W2

Sample Witness Inspection/Test

R1

100% Review of Documents

H1

100% Hold Point for QC Inspection or Test

R2

Sample Review of Documents

Page 4 of 4

Surveillance