Вы находитесь на странице: 1из 7

IMPACT 3.

Chassis ID

Friday, March 25, 2011

Path
21/Repair/VN, VERSION2, D13F485/Timing Gear Plate, Adjustment. Timing gear cover
removed

Model
VN

Identity
111055405

Publishing Date
Thursday, March 22,

Operation No.

2007

21511-3

21511-3 Timing Gear Plate, Adjustment


Timing gear cover removed

You must read and understand the precautions and guidelines in Service Information, group 20,
"General Safety Practices, Engine" before performing this procedure. If you are not properly trained
and certified in this procedure, ask your supervisor for training before you perform it.

Special tools: 9998601, 9998267, 9999683, 9999696


1

Copyright Volvo Group North America


The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

1/7

IMPACT 3.0

Friday, March 25, 2011

Install the alignment guides 9998601 to the base of the engine block.

Note: Make sure that the guides are flat and free from burrs and other damage, since this could damage the mating
surface of the engine block.

Special tools: 9996401


2

Copyright Volvo Group North America


The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

2/7

IMPACT 3.0

Friday, March 25, 2011

Install the timing gear plate, so that it rests on the 9998601 guides.

Note: Carefully clean all silicone sealer residue from both the timing gear plate and the engine block surface. Also clean
all silicone sealer residue and dirt off the timing gear plate guide holes.

Install three of the timing gear plate bolts: two at the bottom and one at the top (see illustration).
Tighten the bolts until they pull the plate flush against the engine block, but not so tight that the
position of the timing gear plate cannot be adjusted.

Special tools: 9998601


3
Copyright Volvo Group North America
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

3/7

IMPACT 3.0

Friday, March 25, 2011

Install the idler gear.


Install two diagonally placed bolts in the double idler gear.
Install a bolt into the lower idler gear with a covering washer to protect the end of the shaft.
Tighten the bolts until the gears are secure, then check that the timing gear plate position can still
be adjusted.

Copyright Volvo Group North America


The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

4/7

IMPACT 3.0

Friday, March 25, 2011

Place two 0.10 mm (0.004 in.) feeler gauges between the central two gear teeth on each gear
wheel.
Adjust the position of the transmission gear plate using a soft faced hammer, until both feeler
gauges have a consistent amount of pressure between the gear teeth. There must be equal
resistance on both feeler gauges.

Tighten the three bolts in the timing gear plate and the bolts in the idler gear.
Note: Tighten the screws so that the timing gear plate can not be moved.
6

Copyright Volvo Group North America


The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

5/7

IMPACT 3.0

Friday, March 25, 2011

Remove the feeler gauges. Install the dial gauge 9999683 with magnetic stand 9999696 and
measure the gear backlash between the idler gears. Compare the measured values with those in
Specifications, see group 20.
Check the timing gear plate position in relation to the base of the block. This dimension should be 0
0.25 mm (0 0.010 in.).

Special tools: 9999683 9999696 0 0.25 mm (0 0.010 in.)


7

Copyright Volvo Group North America


The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

6/7

IMPACT 3.0

Friday, March 25, 2011

When the gear flank backlash is within the specified values, install the guides 9998267 and torque
tighten them to 60 Nm (44.25 ft-lb). Then, remove the alignment guides from the base of the engine
block.

Special tools: 9998267 60 Nm (44.25 ft-lb)


8

Remove the two idler gears. Remove the timing gear plate.

Note: When the timing gear plate is being removed, it must be drawn straight out to avoid moving or damaging the
guides 9998267.

Special tools: 9998267

Copyright Volvo Group North America


The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

7/7