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Abstract
The performance of a privately owned photovoltaic (PV) hydrogen production and storage installation in a onefamily house at Zollbruck i. E. in Switzerland (altitude 630 m, latitude 46.98N) has been studied. The manually
controlled system has operated since 1991 and was built by its owner (M. Markus Friedli) mainly from commercial
components. It consists of an array of roof mounted PV solar panels (65 m2 surface, 5 kWp average peak power,
8.4% average eciency), a DCDC converter (95% eciency), an alkaline membrane electrolyzer (5 kW, 62%
average electrolyzer eciency), a hydrogen purication unit, a compressor, and two metal hydride storage tanks, a
xed one (capacity: 15 Nm3) for in-house storage to operate household appliances running on hydrogen such as a
stove and a laundry machine, and a mobile one (capacity 16 Nm3) for running a hydrogen operated minibus. In-situ
measurements during operation on three typical summer days and computer modeling based on standard
meteorological data suggest a yearly hydrogen production of 1100 Nm3 (16 Nm3/m2 year), corresponding to an
average eciency of 3.6% for converting solar energy into hydrogen fuel for seasonal energy storage. # 1999
International Association for Hydrogen Energy. Published by Elsevier Science Ltd. All rights reserved.
1. Introduction
Photovoltaic (PV) hydrogen is a renewable source of
fuel and electricity [1]. Production plants are in operation in various countries such as Finland [2,18],
Germany [36,19], Italy [7], Japan [8], Spain [9], Saudi
Arabia [10], Switzerland [11] and USA [12,13]. Most
are demonstration units which are operated by public
0360-3199/00/$20.00 # 1999 International Association for Hydrogen Energy. Published by Elsevier Science Ltd. All rights reserved.
PII: S 0 3 6 0 - 3 1 9 9 ( 9 9 ) 0 0 0 1 5 - 4
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Fig. 1. House of M. Friedli in Zollbruck and hydrogen powered minivan; courtesy of M. Friedli.
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ond metal hydride storage tank in a minibus. The domestic grid is exclusively powered by the battery stack via
a DCAC converter and is completely separated from
the public grid. The components shown in the left part
of the diagram can be described as follows.
2.1. PV array
The PV array consists of 162 solar panels which are
connected in series of six panels grouped into two
modules. They cover a total surface of 65.2 m2 (56.6 m2
cell surface) and have a total nominal peak power of
7.4 kWp (3.4 and 4 kWp, Table 1).
As shown in Fig. 3, the actual measured peak power
100
Table 1
Data of PV panels and array
Panels
Supplier
Model
Number of cells
Surface/panel
Nominal power
Real powera
Temperature
Array
Connection
Module 1
Module 2
Total surface
Orientation
Power
Eciency
Siemens
Arcosolar M73 and M75
33/panel
4.023 m2 (total), 3.494 m2 (net)
M73: 41 W, M75: 48 W (at standard conditions: global solar radiation 1000 W/m2, cell temperature 258C)
M73: 37.8 W, M75: 41.6 W
Max. 758C
In series of 6, grouped in two modules
42 M73, 48 M75
72 M75
65.2 m2
108SSE azimuthal, inclination 358
7.4 kW (nominal), 6.6 kW (reala), 4.55.0 kW (measured)
Summer 9.7%0.28% per 100 W/m2 insolationb
Winter 10.4%0.23% per 100 W/m2 insolationb
Midseason 10.1%0.28% per 100 W/m2 insolationb
Yearly average 8.4%
a
As derived from U/I measurements normalized for standard conditions of 1000 W/m2 solar insolation and a panel temperature
of 258C, by using the program PVSYST [14].
b
Based on standard meteorological data and regression on input/output data in steps of 1 h, as generated by PVSYST [14].
computer program PVSYST [14] and standard meteorological data available for that area. The values
obtained vary between 9.7% (0.28% per 100 W/m2)
for the summer season and 10.4% (0.23% per 100
Fig. 3. PV power vs insolation, as measured during two summer days in intervals of 5 min.
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Table 2
Technical data of control unit and DCDC converter [15]
Supplier
Model
Voltage (V)
Current (A)
Power (nominal)
Auxiliary power
Dimensions
Eciency
W/m2) for the winter season (see Table 1). The estimated yearly average panel eciency is 8.4% (see section 4).
2.2. Control unit and DCDC converter
The unit consists of a regulator and a DCDC converter which were developed and supplied by the
Engineering School of Biel, Switzerland [15]. Their
main purpose is to maximize hydrogen production by
matching the characteristics of the PV array and the
electrolyzer (power point tracking), and to increase the
charging eciency of the lead acid batteries. Technical
details are summarized in Table 2.
The system is manually operated and needs less than
30 W auxilliary power. Its average eciency exceeds
95% at an incoming power greater than 1.8 kW.
Various modes of operation are possible, such as
hydrogen production from the two PV modules connected in parallel, charging the batteries from the PV
modules and optional hydrogen production from the
grid, charging the batteries from the 4 kW module and
injection of electricity from the 3.4 kW module into
the grid with optional hydrogen production from the
grid, and hydrogen production from the 4 kW module
with injection of electricity from the 3.4 kW module
into the grid. The installation of the DCDC converter
and the suppression of the initially installed DCAC
ondulator coupled to the ACDC converter in the
electrolyzer (2.3) decreased the losses by about 20%
[15].
2.3. Electrolyzer
The commercial alkaline (KOH) type membrane
model was originally designed for continuous hydrogen
production from the AC grid (Table 3). It had a maximum power of 10 kW and yielded about 2 Nm3 hydro-
70150 DC
2838 DC
2228.5 DC
0120 DC
30300 DC
0300 DC
8.5 kW (batteries)
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Table 3
Technical data of electrolyzer
Supplier
Model
Cell number
Cell surface
Temperature
Pressure
Electrolyte
Dimensions
Maximum power
Requirements
Water
Regulation power
Limitations for PV operation
Power
Current
Hydrogen yield
Eciencya
a
Ratio between the lower heating value of hydrogen and the electric power used.
Fig. 4. Electrolyzer current vs tension at dierent temperatures (triangles and squares), data t on the average operating temperature (solid line), and data from in-situ measurements over 3 days (crosses), in 5-min steps.
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Table 4
Data of hydrogen purication units
Dimensions
Temperature setting
Start-up heating time
Heating power
Hydrogen requirement
Pressure
70 20 105 cm3
858C
45 min (from 25858C)
60 W (200 W during start-up) estimated yearly average 510 MJ (0.13 kWh/Nm3)
0.2 m3/h
2 bar
Table 5
Data for intermediate hydrogen storage tank and compressor
Storage tank
Supplier
Volume
Pressure
Hight
Diameter
H2-capacity
Compressor
Supplier
Model
Power
Time/cycle
Power/cycle
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Fig. 5. Storage characteristics of the metal hydride tank at 5.38C; absorption from half lled to full tank (upper curve, right), total
desorption (lower curve) and absorption from empty to half lled tank (upper curve, left).
3. Daily performance
The performance of the system was evaluated by insitu measurements during three summer days in 1996.
Relevant data for one day (July 26) are presented in
Fig. 6, which shows the evolution of the sunshine,
hydrogen production, PV current and electrolyte temperature as a function of time.
The weather conditions were sunny in the morning
and cloudy in the afternoon. The measurements started
at 08:00 h. The hydrogen production started at about
08:45 h above the threshold setting of the electrolyzer
of 55 A (0380 W/m2 solar radiation), and increased
continuously as a function of time and insolation until
noon. Note that the gross hydrogen production by the
electrolyzer shown here was not actually measured, but
Table 6
Data of metal hydride storage tank
Supplier
Pressure range
Capacity
Volume
Weight
Alloy composition
Storage eciency
Heat of absorption/desorption
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Fig. 6. Solar radiation, hydrogen production, PV current and electrolyte temperature vs time on 26 July 1996.
Fig. 7. Temperature and pressure in metal hydride storage tank, compressor power and rate of hydrogen outlet vs time on 26 July
1996.
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Table 7
Daily performance on three consecutive summer days
Date
26.7.96
27.7.96
28.7.96
a
Production period
(h)
Insulation
Total
(kWh/m2)
During H2 production
(kWh/m2)
8.8
3.4
5.2
6.6
3.3
3.9
6.1
1.6
3.0
PVgross
(kWh)
7.2
13.1
PVnet
(kWh)
H2gross
(Nm3)
H2net
(Nm3)
27.8
6.4
11.4
6.2
1.5
2.7
5.9
1.4
2.5
Measurement missing.
stepwise from 10 to 30 bar, thus requiring a rst venting of hydrogen at noon. A similar evolution was
observed in the afternoon, requiring a second hydrogen venting in the evening. The total amount of vented
hydrogen was 7.3 Nm3 (including H2 production from
the preceding day), which is largely below the
measured total capacity of the metal hydride tank (15
Nm3). The failure to store the daily total production
of hydrogen is due to the incomplete desorption of the
metal hydride bed at the beginning of the measurements, and the inertia of heat transfer during absorption and desorption due to the neglect of using the
thermalizing circuit during operation. A summary of
the system performance on that day and a comparison
with the performance on two other summer days is
shown in Table 7.
Fig. 8. PV power and hydrogen production rate vs solar radiation in collector plane during summer season: comparison between
measurement (points) and simulation (solid lines).
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Table 8
Annual hydrogen production potential
Energy
Solar power
Solar radiation
PV gross (after panels)
PV net (after DCDC converter)
to electrolyzer
to batteries/grid
total
Hydrogen gross (after electrolyzer)
Hydrogen net (after purication)
Auxiliary power
DCDC transformer
Electrolyzer
Dryer
Compressor
Total
Hydrogen volume
GJ/year
MJ/m2 year
Nm3 year
Nm3/m2 year
292.7
24.5
4491
393
29,134
2546
447.1
39.1
18.6
4.9
23.5
11.5
10.6
286
75
361
177
163
1854
489
2343
1148
1056
28.4
7.5
35.9
17.6
16.2
15
11
8
12
45
95
69
51
80
294
0.95
0.69
0.51
0.81
3.0
1.45
1.05
0.78
1.23
4.5
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Fig. 9. Estimated percentage of PV power usable for energy storage via electrolytic hydrogen production, and losses.
5. Conclusion
The performance of the present installation compares well with that of other PV hydrogen production
plants [113,18,19]. Nevertheless, its hydrogen production and storage potential could be improved by
the following measures:
1. Installation of an automatic control unit would
allow operation of the installation in the absence of
house inhabitants and thus increases its eciency.
2. Replacement of the hydrogen purication unit by
one which does not consume hydrogen would
increase the net hydrogen production by about 8%.
3. Increase of the hydrogen storage capacity: the estimated amount for seasonal hydrogen storage (0200
Nm3 hydrogen gas, assuming a uniform consumption over the year) requires a ten times greater storage capacity. For reasons of safety and economy of
operation, increasing the metal hydride reservoir is
preferable to installing a stack of compressed gas
cylinders, although it is more expensive. This underlines the need for developing new inexpensive and
lightweight hydrogen storage alloys.
Acknowledgements
This study has beneted from the valuable advice of
Markus Friedli (Zollbruck), Maurice Maess (Belgium),
Martin Aemmer (Interlaken) and Andre Mermoud
(Geneva), and from technical support by Jean-Luc
Lorenzoni and Eric Pampaloni (Geneva).
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