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Featuring Ozone-safe HFC134a

Hitachi

NEW

Centrifugal Chillers

Seri
S
GXG
Series
S
GSG
es

Debu

Centrifugal Chiller
New GXG-S, GSG-S Series Debut
High-efficiency New series Centrifugal Chillers
that use HFC134a are excellent products developed by Hitachi, fully utilizing its advanced technologies and rich experience. They are active
throughout the world due to their high reputation
and excellent performance.

Advantages
Excellent Energy-Saving Effect
First class efficiency greatly contributes energy
saving of users.

Compact Design
Significantly compact and light weight design
enables space saving and easy replacement.

High Reliability
Hitachis unique technologies enhance high
reliability and long term stable operation.

Global Warming Prevention


Energy saving by high-efficiency centrifugal chillers
Global warming refers to the phenomenon of global rising in average atmospheric temperatures
due to increased volume of CO2 and methane as a result of burning fossil fuels such as petroleum and coal. The 1995 IPCC* Report predicted that if the emission of CO2, etc. continued as
it was, the atmospheric temperature would rise by as much as 2C by the end of the 21st
century and, as a result, the sea level would rise by approximately 50 cm from the present level.
In such circumstances, it is even more important to save the energy consumed by air conditioners in order to cut CO2 emission.
* IPCC: Intergovernmental Panel on Climate Change

Hitachis Key Technologies Realizing High-Efficiency.


High-efficiency
Refrigerant Cycle
Increased refrigerating cycle
efficiency
2 stages compression cycle

COP

over

6.5

High-efficiency Compressor
Increased compressor efficiency
3 dimensional blade
impeller (2 stages)
Vaned diffuser
Low specific speed compressor enables
the use of low-loss bearing structure.

Achieved

High-performance Heat Exchanger


Increased efficiency resulted from improved
performance of heat exchanger.
Employment of high-performance heat exchange tubes.
Optimal structural design of heat exchanger to match
the behavior of refrigerant.

Hitachis High Technology and Rich Experience Realized Compact,


High-Efficiency and High-Reliability Chillers

Easy Control by Touch Panel Screen

Top-class Compact Design and


Light Weight Design

Display various operating data, condition and trend data graph.

The compact design greatly improves flexibility in installation


Realizing spece saving of machine room

Stock failure and alarm records.


Display handling guide in case of failure.
Automatic restart function after instantaneous power failure
is available (Option)

Easy carry-in to machine room


Suitable for replacement of long-operating chiller

Control panel LCD screen

Significant reduction of refrigerant volume


Comparison of Chiller Size

(Comparison of 1000RT models)


Operating Weight

Installation Space
Approx.31%
Reduction

100%

Conventional
Model

Approx.42%
Reduction

100%

69%

Approx.47%
Reduction

100%

58%

GXG-S
Series

Conventional
Model

GXG-S
Series

Conventional Model

3150

Refrigerant Volume

Normal operation screen

Trend data screen

Failure screen

Handling guide screen

53%
Conventional
Model

GXG-S
Series

GXG-S Series

5000

4550

2400

New Type Economizer


Improvement of vapor-liquid separation performance and
significant downsizing are realized by the use of Newlydeveloped economizer (cyclonic system)

* For GXG-S type only

Refrigerant gas

Flexible Combination of
Compressor & Heat Exchangers
Optimum model selection upon Customer's request for
Efficiency, Pressure Loss, Initial Cost, Installation Space, etc.
Higher COP level can be achieved depending on the
combination.

Two-phase refrigerant

Compressor
Heat Exchanger
Compact

Refrigerant liquid

Less heat transfer area


Compact, Light weight

Standard

High Efficiency
More heat transfer area
Higher efficiency

2-stage Compression Cycle

Key-free shaft coupling is used

To improve compressor efficiency, refrigerant economizer is


added with 2-stage compressor that is equipped with 2
impellers, as shown in the drawing below. In this case, the
refrigerant goes through two expansion devices.
When the refrigerant goes through the first device, some of the
refrigerant flashes, or become a gas.
The flashed refrigerant is introduced to the compressor between
the two stages. In the one-stage compressor cycle without the
economizer, all refrigerant flows in the cycle. Comparatively, in
the 2-stage compressor cycle the part of the refrigerant is
bypass from the economizer to the 2-stage impeller.

A friction force transmission system that is free from stress


concentration further improves strength against low-cycle
fatigue.

2-stage Centrifugal Chiller Cycle

Power source

Power transmitting
surface

Occurrence of
stress concentration

Hitachi's unique
key-free coupling

Key
Coupling
spline

Direct refrigerant cooling of lubrication oil in oil cooler


without cooling water piping increase reliability.

High press.
high temp.
discharge gas

Evaporator

Impeller

Impeller
Key spline

High Reliability Design

Compressor

Low press.
low temp.
suction gas

Key-free system

Key system

Condenser

Lubrication Oil Supplying System


Refrigerant liquid from
the condenser
Oil strainer

Economizer

Oil cooler
(Cooled by the refrigerant)
Cooling
water

Chilled water

Bearing

Lubricating oil

Orifice

Refrigerant gas to
the evaporator
for the prevention of dissolving
refrigerant into the oil when the
machine stops.

Oil tank

Oil pump
Orifice

Oil heater

High-Efficiency Refrigerating Cycle

Wider Operating Range

The economizer cycle is employed to increase


the efficiency of the refrigerating cycle.

Stable operation continues even when rise of condenser


pressure due to cooling water temperature in hot summer
and/ or proceeding of tube fouling.

Three dimensional high efficiency 2-stage impeller


Example of rising cooling water temperature
due to rising ambient temperature.

Blade-like and 3-dimensional structure impeller with low


flow loss achieves high efficiency over wider range.
Impeller material is a high hardness alloyed metal.

1st stage impeller

2nd stage impeller

Cooling capacity (%)

Vacuum precision casting realizes an ideal streamline shape.

Alarm

100

Before stopping due to


High Pressure Cut,
an alarm signals to
activate the overload
prevention control function
to continue operation.

Operating
Range
Increase

50

30

32

34

Cooling water inlet temperature (C)

Rated point
Step-up gear
Refrigerant from
evaporator

Refrigerant to condenser
Refrigerant gas from economizer
Reduced theoretical power

Soft starter is availabe


Soft starter enables smooth start up of motor without
large rush current.

General Data

Specifications
High Efficiency Type HC-F_GXG-S
Model

Product Code

Cooling Capacity

FS20E41C41

HC-F500GXG-S

FS20E51C51

HC-F600GXG-S

FS20E61C61

HC-F700GXG-S

FS25E71C71

HC-F800GXG-S

FS25E81C81

HC-F900GXG-S

FS30E91C91

HC-F1000GXG-S

FS30E101C101

HC-F1100GXG-S

FS35E111C111

HC-F1200GXG-S

FS35E121C121

HC-F1300GXG-S

FS35E131C131

HC-F1400GXG-S

FS35E141C141

360-450
(1,266-1,582)
451-550
(1,586-1,934)
551-650
(1,937-2,285)
651-750
(2,289-2,637)
751-800
(2,641-2,813)
801-950
(2,816-3,340)
951-1,000
(3,344-3,516)
1,001-1,150
(3,520-4,043)
1,151-1,200
(4,047-4,291)
1,201-1,300
(4,223-4,571)
1,301-1,400
(4,574-4,922)

Shipping
Weight

Operating
Weight

Refrigerant
Amount

Length (A)
mm

Width (B)
mm

Height (C)
mm

kg

kg

kg

5.12-6.12

4,050

1,900

2,400

9,200

10,700

500

5.44-6.52

4,050

1,900

2,400

9,400

10,900

560

5.43-6.59

4,050

2,000

2,450

9,900

11,600

650

5.47-6.64

4,050

2,250

2,650

11,100

13,000

740

5.57-6.67

4,050

2,250

2,650

11,500

13,700

830

5.50-6.60

4,050

2,400

2,800

12,800

15,200

930

5.70-6.63

4,550

2,400

2,800

14,300

17,300

1,170

5.53-6.69

4,550

2,600

2,900

15,600

18,800

1,270

5.61-6.80

4,550

2,600

2,900

16,600

20,300

1,490

5.58-6.78

4,550

2,600

2,900

16,600

20,300

1,490

5.77-7.00

4,550

2,600

2,900

16,600

20,300

1,490

Shipping
Weight

Operating
Weight

Refrigerant
Amount

kg

kg

kg

USRT (kW)
HC-F400GXG-S

Overall Dimensions

COP

Standard Efficiency Type HC-F_GSG-S


Model

Product Code

Cooling Capacity

COP

Width (B)
mm

Height (C)
mm

4.43-5.50

3,090

2,070

2,350

7,500

8,300

400

5.00-5.97

3,090

2,070

2,350

7,600

8,500

400

5.00-6.03

3,090

2,080

2,350

7,800

8,800

420

5.12-6.16

3,390

2,090

2,430

9,300

10,700

600

5.33-6.37

3,460

2,350

2,560

10,800

12,300

650

5.38-6.02

3,460

2,370

2,560

11,000

12,600

650

5.20-6.26

3,630

2,590

2,710

12,800

14,800

800

5.26-6.34

3,630

2,590

2,710

13,000

15,100

800

5.31-6.41

3,630

2,590

2,710

13,200

15,300

850

USRT (kW)
HC-F400GSG-S

FS20E40C40

HC-F500GSG-S

FS20E50C50

HC-F600GSG-S

FS20E60C60

HC-F700GSG-S

FS25E70C70

HC-F800GSG-S

FS30E80C80

HC-F900GSG-S

FS30E90C90

HC-F1000GSG-S

FS35E100C100

HC-F1100GSG-S

FS35E110C110

HC-F1200GSG-S

FS35E120C120

360-400
(1,266-1,406)
401-500
(1,410-1,758)
501-600
(1,762-2,110)
601-700
(2,113-2,461)
701-800
(2,465-2,813)
801-900
(2,816-3,164)
901-1,000
(3,168-3,516)
1,001-1,100
(3,520-3,868)
1,101-1,200
(3,871-4,291)

Overall Dimensions
Length (A)
mm

REMARKS

* Please consult with our sales staff or distributor for actual specifications for cooling capacity, expected kW input, and COP, depending on selected
operating parameters.
* The above Specifications are subject to change without notice for technical improvements.
* This table is applicable to chillers to be manufactured for normal water.
* Capacity control range is 100% to approx. 20%.
* Fouling factor is assumed to be 0.018m2K/kW for chilled water and 0.044m2K/kW for cooling water.
* Standard main power sources: 400V (up to F1200GSG-S & F1400GXG-S), 3000V, 6000V, 10000V (F800GSG-S / GXG-S and above) AC, 50Hz, 3phase.
* Maximum working pressure is 1.0MPa for both chilled water and cooling water.
If higher maximum working pressure is required, please specify during inquiry.
(Up to 2MPa is available.)

Standard Scope of Supply


The following table shows the standard scope of supply, but the actual scope depends on the contract.
Please consult with our sales staff or distributor.
Item

Standard Scope

Main Equipment

Compressor, Main motor, Lubrication system, Heat exchanger

Auxiliary Equipment

Safety device, Control panel, Standard accessories (Corrugated rubber vibration insulator plates, Oil strainer
elements, Gasket for oil strainer elements, Dryer), Starter (optional)

Coating

Chiller main unit: Anti-corrosive prime coating


Control panel/Starter (optional): Finish coat (color: Munsell 5Y7/1 semigloss)

Out of Supply Scope

Foundation work, Carrying-in, Installation, Piping work, Cold insulation, Primary and secondary side electrical wiring,
Commissioning for total system, Forced ventilation system, Outdoor discharge piping for safety valve, Counter
flange, Bolt, Nut, Gasket, Foundationbolt, Refrigerant

Dimensional Outline Drawing


Cooling
water inlet

Chilled
water outlet

Cooling
water outlet

Control panel

Chilled
water inlet

Compressor

Height (C)

Main motor

Side B

Side A

Length (A)
Width (B)
Motor terminal box

Condenser

Safety valve for condenser

This dimensional outline drawing shows a standard nozzle


location. Please consult with our sales staff or distributor
in case of a 3-pass or 4-pass system.

Safety valve for evaporator

Evaporator

Positional dimension of water piping


Type

(unit: mm)

Positional dimension of nozzle

Type

Positional dimension of nozzle

HC-F400GXG-S

700

988

435

688

100

360

520

300

420

HC-F400GSG-S

378

673

332

512

118

352

619

358

405

HC-F500GXG-S

700

988

435

688

100

360

520

300

420

HC-F500GSG-S

378

673

352

532

118

352

619

358

405

HC-F600GXG-S

727

1,067

462

747

102

400

545

300

420

HC-F600GSG-S

378

673

352

572

115

358

616

358

405

HC-F700GXG-S

810

1,155

450

750

97

500

562

380

420

HC-F700GSG-S

432

727

387

607

135

358

616

358

409

HC-F800GXG-S

810

1,155

450

750

97

500

562

380

420

HC-F800GSG-S

404

719

380

680

154

415

704

410

409

HC-F900GXG-S

855

1,235

550

910

139

480

640

380

420

HC-F900GSG-S

404

719

380

680

154

415

704

410

409

HC-F1000GXG-S

855

1,235

550

910

139

480

640

380

420

HC-F1000GSG-S

484

784

370

670

183

500

675

500

409

HC-F1100GXG-S

858

1,278

475

855

164

500

668

444

420

HC-F1100GSG-S

484

784

390

690

183

500

675

500

409

HC-F1200GXG-S

858

1,278

475

855

164

500

668

444

420

HC-F1200GSG-S

484

784

410

710

183

500

675

500

409

HC-F1300GXG-S

858

1,278

475

855

164

500

668

444

420

HC-F1400GXG-S

858

1,278

475

855

164

500

668

444

420

Distributed by

Printed in Japan (H) MR-E068P 0812

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