E300 Overload Relay with EtherNet/IP

For Classroom Use Only!

Important User Information

This documentation, whether, illustrative, printed, online or electronic (hereinafter Documentation) is intended for use only as a learning aid when
using Rockwell Automation approved demonstration hardware, software and firmware. The Documentation should only be used as a learning tool by
qualified professionals.
The variety of uses for the hardware, software and firmware (hereinafter Products) described in this Documentation, mandates that those
responsible for the application and use of those Products must satisfy themselves that all necessary steps have been taken to ensure that each
application and actual use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards in
addition to any applicable technical documents.
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all other factors affecting the Products that are outside of the direct control of Rockwell Automation.
Reproduction of the contents of the Documentation, in whole or in part, without written permission of Rockwell Automation is prohibited.
Throughout this manual we use the following notes to make you aware of safety considerations:
Identifies information about practices or circumstances
that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.

Identifies information that is critical for successful application and understanding of the product.

Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic
loss. Attentions help you:
identify a hazard
avoid a hazard
recognize the consequence

Labels may be located on or inside the drive to alert people that dangerous voltage may be present.

Labels may be located on or inside the drive to alert people that surfaces may be dangerous temperatures.

E300 ELECTRONIC OVERLOAD RELAY_______________________________________________5

ABOUT THIS HANDS-ON LAB___________________________________________________5
LAB MATERIALS_____________________________________________________________6
DOCUMENT CONVENTIONS_____________________________________________________7
LAB 1: CONFIGURING AN E300 FROM FACTORY DEFAULT SETTINGS (10 MINUTES)______________8
ENABLE THE WEB SERVER AND CONFIGURE THE IP ADDRESS OF THE DEVICE_____________10
TEST THE WEB SERVER AND IP ADDRESS CONFIGURATION IN OPERATION MODE___________11
LAB 2: ADDING THE E300 TO THE INTEGRATED ARCHITECTURE (15 MINUTES)_________________13
INCORPORATE THE E300 OVERLOAD INTO THE INTEGRATED ARCHITECTURE_______________14
LAB 3: USING THE E300 3-WIRE NON-REVERSING STARTER OPERATOR MODE

(10 MINUTES)_17

USING OPERATOR MODE TO CONTROL THE MOTOR__________________________________17

LAB 4: VIEWING MOTOR DATA AND ENABLING TRIP CONDITIONS (10 MINUTES)_______________20
ACCESS THE WEB SERVER TO ENABLE AN OVERLOAD TRIP___________________________21
LAB 5: RESTORING FACTORY SETTINGS (5 MINUTES)___________________________________25
RESTORE THE E300 TO FACTORY SETTINGS_______________________________________26

Hands on Lab # Enter

Enter

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E300 Electronic Overload Relay

About This Hands-On Lab
The E300 Electronic Overload Relay is modular in design in which the end user selects the type of
monitoring (Current, Ground Fault Current, and/or Voltage), control power and digital input ratings
(120V AC, 240V AC, and 24V DC), and native communications (EtherNet/IP DLR or DeviceNet).
This hands-on lab will provide a preview of the E300s capabilities with EtherNet/IP
communications. The first lab focuses on configuring an E300 from factory settings. The second
lab demonstrates integrating the E300 into Studio 5000 through the use of an Add-On Profile. The
third lab will show how to use one of the pre-defined Operator Modes, small DeviceLogix routines,
meant to allow for easy motor control. The fourth lab demonstrates some of the protection
capabilities and diagnostic information of the E300. The fifth lab concludes with a factory reset of
the E300.
The intention of the hands-on labs is not to make you Studio 5000, FactoryTalk View or DeviceLogix
expert. The goal is to provide you with the customer experience of configuring and commissioning
intelligent components in an Integrated Architecture system.
The following sections explain what youll be doing in this lab session, and what you will need to do
to complete the hands-on exercises.
What You Will Accomplish In This Lab
As you complete the exercises in this hands-on session, you will:

Learn how to access the Web Server to configure parameters and view motor data

Learn how to add the E300 into the Integrated Architecture

Learn how to use the pre-defined Operator Modes to control a motor

Lean about some of the protection features and diagnostic information of the E300

Learn how to restore factory settings of the E300

Who Should Complete This Lab

This hands-on lab is intended for individuals who:

Service customers with motor control needs

Are eager to learn about motor control

Lab Materials
For this Hands-On lab, we have provided you with the following materials that will allow you to
complete the labs in this workbook.
Hands on Lab # Enter

Enter

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Hardware
This hands-on lab uses the following hardware:

ControlLogix L75 Processor (v22)

E300 Electronic Overload Relay (1-5A)

Software
This hands-on lab uses the following software:

Studio 5000 (v22)

RSLinx Classic v3.51

DeviceLogix Stand Alone Editor

Lab Files
This hands-on lab uses the following files:
C:\Component HOTT2013\L01 E300 Overload Relay\HOTT_2013_L01.ACD
C:\Component HOTT2013\L01 E300 Overload Relay\0001000302BD0F00.eds

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Document Conventions
Throughout this workbook, we have used the following conventions to help guide you through the
lab materials.
This style or symbol:

Indicates:

Words shown in bold italics

(e.g., RSLogix 5000 or OK)

Any item or button that you must click on, or a menu name
from which you must choose an option or command. This will
be an actual name of an item that you see on your screen or
in an example.

Words shown in bold italics,

enclosed in single quotes
(e.g., 'Controller1')

An item that you must type in the specified field. This is

information that you must supply based on your application
(e.g., a variable).
Note: When you type the text in the field, remember that you
do not need to type the quotes; simply type the words that
are contained within them (e.g., Controller1).
The text that appears inside of this gray box is supplemental
information regarding the lab materials, but not information
that is required reading in order for you to complete the lab
exercises. The text that follows this symbol may provide you
with helpful hints that can make it easier for you to use this
product. Most often, authors use this Tip Text style for
important information they want their students to see.

Note: If the mouse button is not specified in the text, you should click on the left mouse button.

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Lab 1: Configuring an E300 from Factory Default Settings (10 minutes)

Rockwell Automation has developed a new security policy that aims to protect customers data and
to keep intellectual property safe. In accordance with the new policy, the factory settings of the
E300 do not allow the user to access the web server without first entering Administrative Mode
where the web server can then be enabled. The goal of this lab exercise is to become familiar with
setting up a device from factory settings and to configure it to the customers specifications.
About This Lab
This lab exercise will demonstrate how to configure an E300 Overload Relay for customer use,
starting from factory default settings. You will learn how to enter Administrative Mode on the device,
access the web server and permanently enable it in order to configure parameters.

In this lab, you will:

Use Administrative Mode to access the web server

Enable the web server and configure the IP Address of the device

Follow the steps below to complete Lab Section 1.

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1. Slide down the front cover on the E300 to access the three rotary switches that are used to set
the last octet of the IP Address.

2. To enter Administrative Mode, use a small flat blade screwdriver to turn all three of the rotary
switches to 0 - 0 - 0.
3. Cycle power on the device by removing the 120 VAC connector located behind the EtherNet/IP
ports.
4. Type the IP Address of the E300 (192.168.1.x6) in the browsers URL window and press
ENTER to access the web server. The device is now in Administrative Mode.

Enable the Web Server and Configure the IP Address of the Device

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In this section of the lab, you will learn how to configure the IP Address of the E300 using the Web
Server.
1. Select Administrative Setting from the menu on the left side of the screen.

2. Select Network Configuration from the expanded menu

3. You will be prompted to enter a User Name and Password in order to view these settings. Type
Administrator for the User Name and leave the Password field blank. Then select OK.

4. After you have access to the Network Configuration menu, locate the Web Server Control
dropdown menu and select Enabled. This will permanently enable the web server and disable
the rotary switches on the E300.

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Test the Web Server and IP Address Configuration in Operation Mode

In this section of the lab, you will test the web server and IP Address configuration of the E300 in
Operation Mode.
1344. Slide down the front cover on the E300 to access the three rotary switches that are used to
set the last octet of the IP Address.

1345. To use the IP Address assigned in the web page and to return to Operation Mode, use a
small flat blade screwdriver to turn all three of the rotary switches to 9 - 9 - 9.
1346. Cycle power on the device by removing the 120 VAC connector located behind the
EtherNet/IP ports.
1347. Type the IP Address of the E300 (192.168.1.x6) in the browsers URL window and press
ENTER to access the web server. The device is now in Operation Mode and the web server is
enabled.

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You have completed the first exercise. The E300 is now configured from factory settings
and ready to use.

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Lab 2: Adding the E300 to the Integrated Architecture (15 Minutes)

About This Lab
An Add-On Profile (AOP) has been developed for the E300. Using an AOP reduces development
time by simplifying the integration of a device into a Logix system. It allows Studio 5000 to
recognize device statuses, control device outputs and view real-time motor data. The E300 will
appear in the Controller Organizer and I/O tags are created for easy control. This lab will
demonstrate the simplicity of using the E300 AOP to control a motor.
In this lab, you will:

Incorporate the E300 Overload into the Integrated Architecture

Follow the steps below to complete Lab Section 2.

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Incorporate the E300 Overload into the Integrated Architecture

1. Double-click on the Lab Files folder located on the desktop. Open the E300 folder and
open the file HOTT_2013_L01.ACD
2. Right-click on Ethernet in the Controller Organizer and select New Module

3. Type E300 in the search box to find the E300 Add-On Profile (AOP). Select the AOP and
click Create.

4. The New Module window will then appear. Provide a Name and IP Address for the device
by typing E300 and 192.168.1.x6 into the respective field. X is your Station Number. Click
Change to modify the electronic keying.

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5. Disable the Electronic Keying by selecting Disable Keying in the pull down selection box.
Select OK.

Notice that the Sensing and Control Module were automatically filled-in.
6. Press OK to accept the E300 device profile configuration.
7. Press Close to exit the Select Module Type dialog box.

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8. Download the project to your Controller

9. View the E300 tags by double-clicking Controller Tags in the Controller Organizer. This
will open up the E300 Input and Output tags.

10. Explore the three E300 entries to see the types of tags created. We will see that these same
parameters are available on the Web Sever for the device.

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Lab 3: Using the E300 Operator Mode (10 Minutes)

About This Lab
The E300 Overload Relay has pre-programmed Operator Modes (embedded DeviceLogix
programs) embedded in the overload relay that allows a user to quickly set up logic to perform
different motor control tasks. This lab will demonstrate how to use a pre-programmed 3-Wire NonReversing Starter operator mode.
In this lab, you will:

Use the pre-programmed Operator Mode to control the motor

Follow the steps below to complete Lab Section 3.

Using Operator Mode to Control the Motor

1. Double-click the shortcut to DeviceLogix Editor on your desktop

2.

Select New from the top toolbar and choose Select A Device from the dropdown menu.

3. The window will open and provide two options to configure a device. Choose Online
Capabilities Device. To select a DLX Capabilities File, click the

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4. Navigate to Desktop -> Lab Files -> E300 and select 0001000302BD0F00.eds. Click
Open.

5. Click the to set an Online Device Path and an RSWho menu will appear. Expand the
Ethernet network to find the E300 Overload Relay (IP Address of 192.168.1.x6). Then, click
OK.

6. Click the for the HLP File line, select the DLX High Level Program.sat file and click
open. The Select a Device window will come back. Click the Launch DeviceLogix Editor
box and click OK.

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7. Once the DeviceLogix Editor launches, click the Download arrow to send the DeviceLogix
routine to the E300 from the Editor.

8. Answer yes to the 2 questions about stopping and starting logic.

9. The Function Block Editor will open up and display DeviceLogix program that is now in the
E300. Feel free to explore the type of instructions that are available on the tabs.

10. Close the editor and the StandAlone Tool

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Lab 4: Viewing Motor Data and Enabling Trip Conditions (10 Minutes)
About This Lab
Now that you are familiar with accessing the Web Server to configure the IP Address and other
parameters, its time to view motor data and learn to protect the motor by enabling trip conditions.
This lab exercise will focus on navigating the Web Server to monitor Power data.
In this lab, you will:

Access the Web Server to modify some parameters.

Again this is just to get you familiar with navigating the software. We will not be seeing how the
device responds to trips.
Follow the steps below to complete Lab Section 4.

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Access the Web Server to Enable an Overload Trip

1. First place your controller into Program Mode. Then reopen your browser, type the IP Address
(192.168.1.x6) into the browser and press Enter.

2. Expand the Parameters folder on the left of your screen and locate the Device Setup menu. If
prompted, enter the User Name Administrator.

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3. Navigate to parameter 202 by selecting the 2 to move to the second page of parameters.

4. Select the Edit button on the bottom of the web page to modify parameter 202 (Output A
Assignment).

Set Output A Assignment to Control Relay. This allows the E300 to have Output A
represent the trip relay and control relay.

Press Apply to save the configuration changes.

5. Click Overload Setup to view the parameters and click the Edit button to configure the
parameters

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6. Configure Parameter 171 (FLA Setting) for and FLA setting of 2.00 Amps.

7. Configure Parameter 172 (Trip Class) for trip class 5.

8. Configure Parameter 173 (OL/PTC ResetMode) to Manual. Click Apply at the bottom of
the page to save the configuration.

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9. You will see that this has created faults on the E300.

You have now completed the fourth exericse.

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Lab 5: Restoring Factory Settings (5 Minutes)

About This Lab
The hands-on lab will conclude with a reset of the E300. The factory settings will be restored. All of
the parameters that were previously configured throughout this lab will be restored.
In this lab, you will:

Restore the E300 to factory settings

Follow the steps below to complete Lab Section 5.

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Restore the E300 to Factory Settings

1. Open the panel door and locate the E300. Slide down the front cover to access the rotary
switches.

2. With a small flat blade screwdriver, turn all rotary switches to 8 - 8 - 8 to restore factory
defaults.
3. Cycle power on the E300 by unplugging the 120 VAC connector and plugging it in again.
The MS (Module Status) LED on the E300 EtherNet/IP communications will blink red indicating that
a factory default reset has occurred.

4. With a small flat blade screwdriver, turn all rotary switches to 9 - 9 - 9 to restore
EtherNet/IP card rotary switches to the factory default position (DHCP Mode).

5. Cycle power on the E300 by unplugging the 120 VAC connector and plugging it in again.
6. Type the IP Address 192.168.1.10 into the browser to confirm the E300 has been restored to
factory settings. (You should not be able to view the Web Server).

You have completed the E300 Overload Relay with EtherNet/IP Hands-on lab.

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