Calculo Banda Trasnportadora

Version 15.0.19.
Project
BANDA TRANSPORTADORA
Location
Description
General
Belt Width
Belt Speed
Load
Low Temp
Total Mass
Total HS Inertia
Calculation Method
Friction Force
Lift Force
Misc Drag
Friction Factors
Equivalent DIN f
mm
m/sec
mtph
C
kg
kg-m
kN
kN
kN
Idlers
Specification
Description
Estimated No of Idlers
Belt Width
No of Rolls
Angle
Roll Diameter
Type
Rotating Weight
Bearing Type
Rating
Max Actual Load
Max Calc Load
RPM
Min L10 Life
Ave L10 Life
Vert. Misalign
Angular Install Tolerance
Forward Tilt
Mfg. Tolerance
Idler/Belt Friction
Seal Drag -Kis
Speed Factor -Kiv
Load Factor -Ciw
Drag Multiplier
Kt Multiplier
Carry
mm
deg
mm
kg
N
N
N
hr
hr
mm
mm
deg
mm
Nm
N-m/rpm
mm-N/N
Takeup
Type
Tension
No of Pulleys
Weight
Selected Due To
Approx. Carriage Travel Due To
Permanent
Total
600
1.01
80
35
2914
0
CEMA Proposed (7th)
0.6
0.0
2.1
0.0298
kN
kg
CEMA5
B4
31
610
3
35.0
102
Fixed
8.3
Ball
1824
376
403
189
7337226
7337226
3.175
12.700
0.0
2.540
0.50
0.17
0.0000
0.03454
1.00
0.77
Date
File
Engineer
Company
Material
Description
Density
Surcharge Angle
Actual Area
Percent Loaded
Edge Distance
Bed Depth
Lump Size
Chute Drop Height
Impact Energy
1
4/22/2016
Banda v0.an2x
Ing. Hugo Ariza
SIID S.A.S.
kg/m
deg
m
%
mm
mm
mm
m
N-m
Gypsum
1201
15.0
0.018
55
107
67
152
2.44
127.1
m
m
38
0
Return
CEMA6
B4
12
610
1
0.0
102
Fixed
7.4
Ball
845
296
302
189
1728324
1728324
3.175
12.700
0.0
2.540
0.50
0.34
0.0005
0.03175
1.00
0.77
Profile
Horizontal Length
Vertical Lift
Belt
Type
Description
Cover Gauge
Rating
Safety/DesignFactor
Elastic Modulus
Weight
Apparent Length
Max Run Ten
Max Accel Ten
Max Decel Ten
Fabric-ISO
2/EP200
mm
8.0 x 3.0
kN /(N/mm)
12 / 20
10
N/mm
3500
kg/m
9.9
m
77
kN / N/mm / % 5.1 / 8 / 42
kN / N/mm / % 5.2 / 9 / 43
kN / N/mm / % 3.9 / 7 / 33
Manual
3.1
1
630
Run Sag
(Refer To Belt Manufacturer)
m
m
0.22
0.22
Comments: Ancho de banda: 26" o 30", Longitud: 38 metros, Cantidad: 80 ton/hora, Material: Caliza y yeso triturado, Tamao de grano: 1"
Version 15.0.19.0
Project
Location
Description
Date
File
Engineer
Company
4/22/2016
Banda v0.an2x
Ing. Hugo Ariza
SIID S.A.S.
Drives
Location
Number of Motors
Total Nameplate Power (kW)
Power Ratio
1.00
Efficiency
0.75
Wrap Angle (Deg)
180
Synchronous RPM
1800
HS Inertia (kg-m)
Running
Running Power (kW)
Percent Nameplate (%)
71.9
Running Te (kN)
2.7
Friction Factor
0.35
Wrap Factor
0.50
Slip Ratio
3.00
Actual T1/T2 Ratio
2.06
Breakaway
Breakaway Friction Multiplier
1.50
Req Breakaway Torque (% Nmpl) 108
Motor Peak Torque (% Nmpl)
225
Acceleration
Start Time(sec)
15
Ave Starting Torque (% Nmpl)
77
Starting Te (kN)
2.8
Friction Factor
0.40
Wrap Factor
0.40
Slip Ratio
3.51
Actual T1/T2 Ratio
2.14
Stopping
Est. Drift Time(sec)
1.1
Brake Stop Time(sec)
0.0
Brake Torque (N-m)
Brake Te (kN)
Brake Ratio
0.00
Friction Factor
0.40
Wrap Factor
0.40
Slip Ratio
3.51
Actual T1/T2 Ratio
1.25
Date
File
Engineer
Company
Version 15.0.19.0
Project
Location
Description
3
4/22/2016
Banda v0.an2x
Ing. Hugo Ariza
SIID S.A.S.
Input
Flt
1
2
3
4
Desc
Carry
Dr/Head
Return
Tail/TU
Label
Length
(m)
Lift
(m)
Idler
Angle
Idler
Spacing
(degrees) Selection
(m)
Percent
Load
38.00
0.00
0.00
Carry
1.20
100
-38.00
0.00
0.00
Return
3.05
Skirt
Length
(m)
2.00
Accel
Load
(mtph)
80
No.
Of
Cleaners
No.
Of
Plows
2
1
Extra
Drag
(kN)
Date
File
Engineer
Company
Version 15.0.19.0
Project
Location
Description
4
4/22/2016
Banda v0.an2x
Ing. Hugo Ariza
SIID S.A.S.
Output
Flt
1
2
3
4
Desc
Carry
Dr/Head
Return
Tail/TU
Run
Station Elevation
Tension
(m)
(m)
(kN)
38.00
38.00
3.16
5.09
2.47
3.09
Accel
Tension
(kN)
3.1
5.2
2.4
3.1
Decel Min Sag

Tension Tension
(kN)
(kN)
3.4
3.9
3.2
3.3
Idler
Drag
(N/m)
Idler
Align
(N/m)
Belt
Deform
(N/m)
2.4
6.65
2.85
2.62
1.9
1.05
0.74
0.70
Material
Misc Drag
Trpling
(kN)
(N/m)
0.35
1458
56
525
68
Mass
(kg)
1476
917
468
53
Version 15.0.19.0
Project
Location
Description
Date
File
Engineer
Company
5
4/22/2016
Banda v0.an2x
Ing. Hugo Ariza
SIID S.A.S.
Pulley
Pulley No.
Flight Description
Dr/Head
Tail/TU
Tension (T1) (kN)
5.1
3.1
Tension (T2) (kN)
2.5
3.2
T1 Incoming Angle (deg)
0.0
180.0
Wrap Direction
Clockwise
Clockwise
Wrap Angle (deg)
180.0
180.0
T2 Outgoing Angle (deg)
180.0
0.0
Pulley Weight (kg)
64.95
52.63
Resultant Force (kN)
7.6
6.3
Resultant Force Angle (deg)
265.18
94.73
Pulley Diameter (mm)
305
254
Face Width (mm)
651
651
Lagging Gauge (mm)
12.7
0.0
Lagging Type
Diamond
Plain
Pulley RPM
58.26
75.74
Hub Identifier
XT 25
XT 25
Dimension A (mm)
117
117
Shaft Diameter (mm)
50
50
Bearing Centers B (mm)
803
803
Shaft Length (mm)
1192
976
Shaft Material
1045
1045
Key Type
Profiled
None
Turndown Radius (mm)
Bearing Bore (mm)
40
40
Bearing Identifier
SNL 509
SNL 509
Bearing Type
Roller
Roller
Seal Type
basic
basic
Overhung Load (kN)
0.0
0.0
Overhung Angle (deg)
0.0
0.0
1) Dr/Head@2:
Label
Location
Same As (Pulley No.)
Overhung Dimension C (mm) 0
Shaft Deflection
0.0021
0.0017
Shaft Safety Factor
2.96
2.97
Hub Safety Factor
3.11
3.77
Turndown Safety Factor
2.64
4.32
Bearing L10 Life (hrs) (hr)
16619539
24157338
2) Tail/TU@4:
Backstop Required?
Min Backstop Rating
Backstop Torque
Version 15.0.19.0
Project
Location
Description
Date
File
Engineer
Company
4/22/2016
Banda v0.an2x
Ing. Hugo Ariza
SIID S.A.S.
Idlers
Carry Default
Return Default
Idler Name
Carry
Return
Specification
CEMA5
CEMA6
Description
Type
B4
Fixed
B4
Fixed
Estimated No of Idlers
31
12
For Belt Width (mm)

No of Rolls
610
610
Angle (degrees)
35
Bearing Type
Roll Diameter (mm)
Ball
102
Ball
102
Roll Material
Steel
Steel
Rotating Weight (kg)
8.3
7.4
Load Rating (N)

Max Actual Load (N)
1824
376
845
296
Max Calc. Idler Load - CIL (N)
403
302
RPM
189
189
Min L10 Life (hr)
7337226
1728324
L10 Average (hr)
7337226
1728324
% Reliability for 60000 Hrs
99.99
99.95
Vertical Misalignment (mm)
3.175
3.175
Angular Install Tolerance (mm) 12.700

Angular Install Tolerance (deg) 0.88
12.700
Forward Tilt (degrees)
0.0
0.0
0.88
Manufacturing Tolerance (mm) 2.540
2.540
Idler to Belt Friction Factor
0.50
0.50
Seal Drag - Kis (Nm)
0.17
0.34
Speed Factor - Kiv (Nm/RPM) 0.0000

Load Factor - Ciw (mm-N/N) 0.03454
0.0005
Drag Multiplier
1.00
1.00
Temperature Multiplier - Kt
0.77
0.77
0.03175
Regen Multiplier
Version 15.0.19.0
Project
Location
Description
Date
File
Engineer
Company
4/22/2016
Banda v0.an2x
Ing. Hugo Ariza
SIID S.A.S.
Trajectory
Material Discharge Trajectory

Interval
X Dist mm
305
Y Drop mm
322
610
1287
914
2897
1219
5149
1524
8046
1829
11586
2134
15770
2438
20598
2743
26069
10
3048
32184
11
3353
38943
12
3658
46345
13
3962
54391
14
4267
63081
15
4572
72415
Vertical Bankboard
Pulley Center To Top Of Material
X Dimension
Y Dimension
Pulley Center To Bottom Of Material
X Dimension
Y Dimension
Horizontal Bankboard
Pulley Center To Top Of Material
X Dimension
Y Dimension
Pulley Center To Bottom Of Material
X Dimension
Y Dimension
mm -1524
mm 0
mm -1524
mm 0
mm 0
mm 1524
mm 0
mm 1524
Date
File
Engineer
Company
Version 15.0.19.0
Project
Location
Description
Belt
Specification
Carcass
Rating
Top Cover Gauge
Bottom Cover Gauge
Rubber Type
Max Belt Width
Min Belt Width
Belt Width
Weight
Modulus
Accel/Decel Limit
N/mm
mm
mm
mm
mm
mm
kg/m
N/mm
%
Min Safety Factor

Actual Safety Factor
Local Tension Limits
Min Local Safety Factor
%
Actual Local Safety Factor
Highest Local Tension Location
Lowest Tension Allowable
N/mm
Lowest Local Tension
N/mm
Lowest Local Tension Location
Dynamic Splice Efficiency
Min Splice Dynamic Safety Factor
Actual Splice Safety Factor
8
4/22/2016
Banda v0.an2x
Ing. Hugo Ariza
SIID S.A.S.
Fabric-ISO
2/EP200
20
8.0
3.0
CEMA Default
914
457
0
9.9
3500
Run
10
23.61
115
8.72
10.08
Tail Transition
Tail Transition
0.30
2.62
3.02
Accel
7
23.22
Decel
7
30.49
5.81
10.09
Tail Transition
Tail Transition
1.74
3.03
5.81
9.91
Tail Transition
Tail Transition
1.74
2.97
Date
File
Engineer
Company
Version 15.0.19.0
Project
Location
Description
4/22/2016
Banda v0.an2x
Ing. Hugo Ariza
SIID S.A.S.
Transitions
Transitions
Run
Head Transition Point
Length (mm)
752
Trough Depth (%)
50
Pulley Height (mm)
53
Tension At Head (kN)
Acceleration
Deceleration
5.1
Highest Local Stress (N/mm) 14.8
5.2
3.9
14.9
12.9
Local (S.F.)
13.52
13.40
15.53
Splice (S.F.)
4.06
4.02
4.66
Low Tension (N/mm)
3.5
3.6
1.6
Tail Transition Point
Length (mm)
1057
Trough Depth (%)
Pulley Height (mm)
3.2
Highest Local Stress (N/mm) 19.8
3.1
3.4
19.8
20.2
Local (S.F.)
10.08
10.09
9.91
Splice (S.F.)
3.02
3.03
2.97
Low Tension (N/mm)
0.4
0.4
0.8
Tension At Tail (kN)
Head Transition
Tail Transition
Version 15.0.19.0
Project
Location
Description
Date
File
Engineer
Company
4/22/2016
Banda v0.an2x
Ing. Hugo Ariza
SIID S.A.S.
Case Summary
Case Name
Base
Load (mtph)
80
Percent Loaded
55
Ambient Temperature ( C)
35.0
Total Friction Force (kN)
0.6
Lift Force (kN)
0.0
Misc Drag (kN)
2.1
Equivalent Friction Coefficient 0.0298
Total Nameplate (kW)
Percent Running Power
71.9
Start Time (sec)
15.0
Stopping Belt Travel (m)
0.55
Stopping Discharge (m)
12.19
Belt Rating (N/mm)
20
Average Running S.F.
23.6
Average Starting S.F.
23.2
Average Stopping S.F.
30.5
Local Running S.F.
10.1
Local Starting S.F.
10.1
Local Stopping S.F.
9.9
Splice Running S.F.
3.0
Splice Starting S.F.
3.0
Splice Stopping S.F.
3.0
Normal TU Tension kN
Requirement
Run Sag
10

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Version 15.0.19.

Total Nameplate Power (kW)

Wrap Angle (Deg)

Percent Nameplate (%)

Actual T1/T2 Ratio

Ave Starting Torque (% Nmpl)

Actual T1/T2 Ratio

Brake Stop Time(sec)

Brake Torque (N-m)

Actual T1/T2 Ratio

Decel Min Sag

Tension (T1) (kN)

Tension (T2) (kN)

T1 Incoming Angle (deg)

Wrap Angle (deg)

T2 Outgoing Angle (deg)

Pulley Weight (kg)

Resultant Force (kN)

Resultant Force Angle (deg)

Pulley Diameter (mm)

Face Width (mm)

Lagging Gauge (mm)

Shaft Diameter (mm)

Bearing Centers B (mm)

Shaft Length (mm)

Turndown Radius (mm)

Bearing Bore (mm)

Overhung Load (kN)

Overhung Angle (deg)

Overhung Dimension C (mm) 0

Shaft Safety Factor

Hub Safety Factor

Turndown Safety Factor

Bearing L10 Life (hrs) (hr)

For Belt Width (mm)

Rotating Weight (kg)

Load Rating (N)

Max Calc. Idler Load - CIL (N)

Min L10 Life (hr)

L10 Average (hr)

% Reliability for 60000 Hrs

Vertical Misalignment (mm)

Angular Install Tolerance (mm) 12.700

Forward Tilt (degrees)

Manufacturing Tolerance (mm) 2.540

Idler to Belt Friction Factor

Seal Drag - Kis (Nm)

Speed Factor - Kiv (Nm/RPM) 0.0000

Material Discharge Trajectory

Min Safety Factor

Head Transition Point

Trough Depth (%)

Pulley Height (mm)

Tension At Head (kN)

Low Tension (N/mm)

Tail Transition Point

Trough Depth (%)

Pulley Height (mm)

Low Tension (N/mm)

Tension At Tail (kN)

Total Friction Force (kN)

Lift Force (kN)

Misc Drag (kN)