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Caterpillar - Diesel Engines


PAGE

ENGINE
MODEL

CID

CYL

BORE

STROKE

CAT10

C10

10.3

644

125mm

140mm

CAT12

C12

12.0

747

130mm

150mm

CAT15

C15

15.2

893

137mm

165mm

CAT315

D315

5.1

312

4.500

5.500

CAT318

D318

8.6

525

4.500

5.500

CAT330-1

D330

5.7

350

4.500

5.500

CAT330-2

D330C

7.0

425

4.751

6.000

CAT333-1

D333

8.6

525

4.500

5.500

CAT333-2

D333C

10.5

638

4.750

6.000

CAT334

D334

10.5

638

4.750

6.000

CAT336

D336

11.5

700

4.500

5.500

CAT339

D339

13.6

831

4.750

8.000

CAT340

D340

9.8

595

5.400

6.500

CAT342

D342

20.4

1246

5.750

8.000

CAT343

D343

14.6

893

5.400

6.500

CAT346

D346

19.5

1191

5.400

6.500

CAT348

D348

29.3

1786

12

5.400

6.500

CAT349

D349

39.0

2382

16

5.400

6.500

CAT353

D353

24.2

1473

6.250

8.000

CAT364

D364

27.3

1662

5.750

8.000

CAT375

D375

27.3

1662

5.750

8.000

CAT379

D379

32.2

1964

6.250

8.000

CAT386

D386

40.9

2493

12

5.750

8.000

CAT397

D397

40.9

2493

12

5.750

8.000

CAT398

D398

48.8

2976

12

6.250

8.000

CAT399

D399

64.4

3928

16

6.250

8.000

CAT3140

1140

8.6

522

4.500

4.100

CAT3145

1145

8.6

522

4.500

4.100

CAT3150

1150

9.4

573

4.500

4.500

CAT3160

1160

10.4

636

4.500

5.000

CAT1670

1670

5.7

350

4.500

5.500

CAT1673-1

1673

8.6

525

4.500

6.000

CAT1673-2

1673C

10.5

638

4.750

6.000

Endurance Power Products

LITER

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

Caterpillar - Diesel Engines


ENGINE
MODEL

PAGE

LITER

CID

CYL

BORE

STROKE

CAT1674

1674

10.5

638

4.750

6.000

CAT336

1676

11.5

700

4.500

5.500

CAT343

1693

14.6

893

5.400

6.500

CAT3064

3064

4.3

260

102mm

130mm

CAT3066

3066

6.4

390

102mm

130mm

CAT3114

3114

4.4

269

105mm

127mm

CAT3116

3116

6.6

403

105mm

127mm

CAT3126

3126

7.2

442

110mm

127mm

CAT3140

3140

8.6

552

4.500

4.100

CAT3145

3145

8.6

522

4.500

4.100

CAT3150

3150

10.4

636

4.500

4.500

CAT3160

3160

10.4

636

4.500

5.000

CAT3176

3176

10.3

629

125mm

140mm

CAT3204

3204

5.2

318

4.500

5.000

CAT3208

3208

10.4

636

4.500

5.000

CAT3304

3304

7.0

425

4.750

6.000

CAT3306

3306

10.5

638

4.750

6.000

CAT3406

3406

14.6

893

5.400

6.500

CAT3408

3408

18.0

1099

5.400

6.000

CAT3412

3412

27.0

1649

12

5.400

6.000

CAT3508

3508

34.5

2105

6.700

7.000

CAT3512

3512

52.0

3173

12

6.700

7.000

CAT3516

3516

64.7

3948

15

6.700

7.000

Endurance Power Products

(800) 467-5545

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Caterpillar
Diesel
644 CID
GASKET & SEALS

CATGASKET

NOTE

C10012

Set inframe

C10022

Set inframe

C10013

Set cylinder head

C10023

Set cylinder head

1 1873306
Gasket cylinder head
sn: 2PN1-Up, 8YS1-5388, 3CS1-718
1 1873307
Gasket cylinder head
sn: 3CS719-Up; 8YS5389-Up

VALVE TRAIN

6 Cylinder
Bore 125mm
Stroke 140mm

C10 / 10.3L

For gasket sets: Call with Serial and Arrangement Numbers

Scalloped edge along the cam side [repl 1163779, 1260065, 1482048, 1620486, 1728182, 1757350]
Straight edge along the cam side [repl 1620682, 1704833, 1757400]

12
12

7E9578
01582S

Valve intake
Valve intake

1.772 head dia [repl 7C5215]


1.772 head dia, 6.850 length, 0.3717 stem dia, 0.5720 tip to grv, 30 deg, 2G, stellite face

12

1337029

Valve exhaust

(repl 7C1586)

48
24

2A4429
122-1177

Valve lock
Valve stem seal

0.372 stem dia, 2G, 7 degree

24

140-8592

Valve guide

24
24

7W7082
7W7083

Valve spring
Valve spring

1161102

Injector sleeve

FUEL / INJECTOR

Umbrella type, nylon material, oil shield style [7E7978]


0.3745 ID, 0.6305 OD, 2.785 length [1008150, 7W6878]
Inner
Outer

INJECTOR

INJECTOR

New or remanufactured available, call for pricing

2245797

Injector seal kit

External injector seal kit

1375541

Fuel priming pump

TURBO / AIR

TURBO

TURBOCHARGER

Endurance Power Products

New or remanufactured available, call for pricing

CAT10

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

Caterpillar
Diesel
747 CID
GASKET & SEALS

CATGASKET

NOTE

C10012

Set inframe

C10022

Set inframe

C10013

Set cylinder head

C10023

Set cylinder head

1 1873306
Gasket cylinder head
sn: 1YN1-Up, 9NS1-16227, 2KS1-388
1 1873307
Gasket cylinder head
sn: 9NS16288-Up, 2KS389-Up

VALVE TRAIN

6 Cylinder
Bore 130mm
Stroke 150mm

C12 / 11.9L

For gasket sets: Call with Serial and Arrangement Numbers

Scalloped edge along the cam side [repl 1163779, 1260065, 1482048, 1620486, 1728182, 1757350]
Straight edge along the cam side [repl 1620682, 1704833, 1757400]

12
12

7E9578
01582S

Valve intake
Valve intake

1.772 head dia [repl 7C5215]


1.772 head dia, 6.850 length, 0.3717 stem dia, 0.5720 tip to grv, 30 deg, 2G, stellite face

12

1337029

Valve exhaust

(repl 7C1586)

48
24

2A4429
122-1177

Valve lock
Valve stem seal

0.372 stem dia, 2G, 7 degree

24

140-8592

Valve guide

24
24

7W7082
7W7083

Valve spring
Valve spring

1161102

Injector sleeve

FUEL / INJECTOR

Umbrella type, nylon material, oil shield style [7E7978]


0.3745 ID, 0.6305 OD, 2.785 length [1008150, 7W6878]
Inner
Outer

INJECTOR

INJECTOR

New or remanufactured available, call for pricing

2245797

Injector seal kit

External injector seal kit

1375541

Fuel priming pump

TURBO / AIR

TURBO

TURBOCHARGER

New or remanufactured available, call for pricing

(800) 467-5545 5
Endurance Power Products
CAT12
Call +1 305 8872380 | E-mail:
info@upperlift.com. 1/25/2008
or visit www.upperlift.com

Caterpillar
Diesel
893 CID

6 Cylinder
Bore 137mm
Stroke 165mm

C15 / 14.6L

ENGINE KITS

Articulated 2-pc piston; crown number 1807351, 18.1:1


1 IF7351/002
InFrame kit
Does not include the 1685248 isolation seal for the underframe stiffener plate where applicable
Articulated 2-pc piston; crown number 1807352, 16.6:1
1 IF7352/002
InFrame kit
Does not include the 1685248 isolation seal for the underframe stiffener plate where applicable
Crown-less; crowns compatible with 1326663 skirt: 1807351, 1807352
1 IF6663/002
InFrame kit
Does not include the 1685248 isolation seal for the underframe stiffener plate where applicable

CYLINDER KIT
6

PLG1807351

Cylinder kit

PLG1807352

Cylinder kit

6
6

1807351
1807352

Piston crown
Piston crown

2.165 pin, 2-pc articulated IPDSteel, closed crown gallery, 18.1:1 [1807351 crown, 1326663 skirt,
1777496RS ring set, 1687246 pin, 7E1177 retainers]
2.165 pin, 2-pc articulated IPDSteel, closed crown gallery, 16.6:1 [1807352 crown, 1326663 skirt,
1777496RS ring set, 1687246 pin, 7E1177 retainers]
2.165 pin, 2-pc articulated IPDSteel cast steel, closed crown gallery, 18.1:1
2.165 pin, 2-pc articulated IPDSteel cast steel, closed crown gallery, 16.6:1

1326663

Piston skirt

Used with crowns: 1807351, 1807352

6
12

1687246
7E1177

Piston pin
Retainer piston pin

2.165 dia [repl 7E1749]


Use with 2.165 pin diameter

1
6

1777496RS
1777496

Ring set
Ring piston

5/32 top ring, 4.75mm mid, 4.00mm oil [1777496 top, 1765749 mid, 1899771 oil] 1 cyl set
Top

1765749

Ring piston

Intermediate

1899771

Ring piston

Oil control

2W6000

Cylinder liner kit

5.4000 bore (uses 1183732 oring kit) [New# 1979322]

6
6

2W6000CSWS
9L5854

Cylinder liner
Cylinder liner oring

5.4000 bore, Lower crevice seal liner


Upper band seal, 1 per liner

1427072

Cylinder liner oring

Seal, 140.2mm ID, coolant

6
6

1102220
1426217

Cylinder liner oring


Cylinder liner oring

Lower oring seal, 3 per liner

BEARINGS
7

Seal oring, oil

2170390
4W5698

Bearing main pair


Bearing main pair

4W5699

Bearing main pair

4W5700
4W5701

Bearing main pair


Bearing main pair

Oversize OD: .025 OD, Std ID; 1.645 length

7E9262

Thrust washer

2 per engine, 0.228 thick, no centering tab

9Y7735

Bearing rod pair

Std, 1.9300 length, 3.5425/3.5441 journal

7E0558

Bearing rod pair

.025, 1.9300 length, 3.5425/3.5441 std journal

7E0559

Bearing rod pair

.050, 1.9300 length, 3.5425/3.5441 std journal

4P7377

Bushing con rod

1345251
1504793

Bearing cam
Bearing cam

New part# 216-5582 [replaces 4P5053]


0.010 oversize OD [std 1345251]

1608151

Bearing cam

0.030 oversize OD [std 1345251]

GASKET & SEALS


1

.025, 1.645 length, 4.7492/4.7508 std journal [repl 6N4168, 7N1192, 8N5422]
.050, 1.645 length, 4.7492/4.7508 std journal [repl 6N4170, 7N1194, 8N5423]
Oversize OD: .025 OD, .025 ID; 1.645 length [check for availability]

CATGASKET

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

C15002NLS

Set inframe

Does not include: injector orings or the 1685248 isolation seal for the underframe stiffener plate where
applicable

For Truck Applications: 6NZ, 9NZ


1 C15001NLS
Set overhaul
For Truck Applications: 6NZ, 9NZ

Endurance Power Products

Does not include the 1685248 isolation seal for the underframe stiffener plate where applicable

CAT15

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

Caterpillar
Diesel
893 CID

6 Cylinder
Bore 137mm
Stroke 165mm

C15 / 14.6L

(Continued)

2245122

Gasket cylinder head

1
3

2271204
2429537

Shim spacer plate


Gasket valve cover

5P5678

Seal valve cover

Sold by the meter; NOTE: With Jake brake equiped 9 meters required

24

3E6772

Seal water

Through spacer plate (4W1055)

1
1

6V1197
1669144

Seal ring
Gasket gear hsg

Camshaft cover plate

4N1151

Gasket oil pan

Puzzle type gasket (2 required with pan spacer plate)

1
1

4N1151-6
1425867

Gasket oil pan


Seal crankshaft front

One piece gasket (2 required with pan spacer plate)


[repl 2W1733]

1425868

Seal crankshaft rear

[repl 2W1734]

Camshaft

[OEM] Call for price and availability of remanufactured

CAMSHAFT
1

1390538

VALVE TRAIN
12
12

1537024
1537023

Valve exhaust
Valve intake

1.646 head dia, 7.953 length, 2G


1.850 head dia, 7.951 OAL, 2G

48

2A4429

Valve lock

0.372 stem dia, 2G, 7 degree

24

1227375
1228612

Valve guide
Valve guide

0.3745 ID, 0.6298 OD, 3.358 length


0.13mm OS (0.005 inch)

1220447

Valve guide

0.51mm OS (0.020 inch)

24
24

1026229
1757523

Valve stem seal


Valve spring

[New# 1632478]

24

1757526

Valve spring

24
12

1862001
1527582

Rotator
Valve insert

1670642

Valve insert

1704737
1753617

Valve insert
Valve insert

1670643

Valve insert

Intake, Std [SB1891E-1]


Intake, 0.76mm OS

1704738

Valve insert

Intake, 0.51mm OS

2274239

Injector sleeve

2274239ORK

Oring injector sleeve

Oring Kit for 2274239 Injector sleeve

6
6

1662903
1662904

Oring injector sleeve


Oring injector sleeve

Injector sleeve seal, upper


Injector sleeve seal, middle

9X7430

Oring injector sleeve

Injector sleeve seal, lower

Crankshaft

3406C, 3406E; Snout: 6 bolt holes; Flange: Centering ring, 12 bolt holes

Connecting rod
Bolt conn rod

Reman, 2.16 pin tapered; cast# 9Y6048, part# 9Y6054; 16mm bolt (no nut)

Oring oil pump


Oring oil pump

Pickup tube suction side, 40.64mm ID


Pickup tube discharge side, 33.47mm ID

HEUI: External, for 1 injector, contains:9X7419 oring upper, 9X7418 oring center, 9X7317 oring lower

12

CRANKSHAFT
1

6I1453

CONNECTING ROD
6
12

0R3780
7E4195

OIL / LUBE SYSTEM


1
1

1090072
1090078

FUEL / INJECTOR
6

INJECTOR
1895390

INJECTOR
Injector seal kit

1375541

Fuel priming pump

COOLING SYSTEM

2.885 free, 0.992 OD, 0.740 ID, 0.127 wire; inner, dual valve spring
3.285 free, 1.429 OD, 1.075 ID, 0.177 wire; outer, dual valve spring
use with dual spring engines
Exhaust, Std [SB1687E-1N]
Exhaust, 0.76mm OS
Exhaust, 0.51mm OS

New or remanufactured available, call for pricing

2477133

Thermostat

3S9643

Seal thermostat

208F degree
Use with 6I4954 and 4W4794 thermostats

4N1156

Gasket thermostat

Cover

Endurance Power Products

CAT15

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

Caterpillar
Diesel
893 CID
1

1393550

TURBO / AIR

C15 / 14.6L

(Continued)

6 Cylinder
Bore 137mm
Stroke 165mm

Gasket therm hsg

TURBO
ESK3406E

TURBOCHARGER
Exhaust stud kit

New or remanufactured available, call for pricing


Taper lock studs, lock nuts, washers [(11) 1061792, (1) 1061793, (12) 1687800 / 2N2766]

11

1061792

Stud manifold exhaust

taperlock 3/8-16 x 4

1
12

1061793
2N2766

Stud manifold exhaust


Nut turbo mounting

taperlock 3/8-16 x 2.36


Turbo mounting and Exhaust manifold [new# 1687800]

1/25/2008
(800) 467-5545
Endurance
CAT15
CallPower
+1 305Products
8872380 | E-mail: info@upperlift.com.
or visit www.upperlift.com
8

Caterpillar
Diesel
312 CID

CYLINDER KIT

4 Cylinder
Bore 4.500
Stroke 5.500

D315 / 5.1L

LK2000

Cylinder kit

8H2000

Piston body

4.5000 bore, straight rod, PC, single ni [8H2000 piston, 9H1212 rings, 4M5489 pin, 4F7021 retainers,
4F6486 liner, 3S3977 seals]
4.5000 dia, PC, straight rod, single ni, rectangular rings, use with ring set 9H1212

4M5489

Piston pin

1.8123 diameter

8
4

4F7021
9H1212

Retainer piston pin


Ring set

4.5000 bore; (1) 1/8, (2) 3/32, (1) 7/32 [1 cyl set]

4F6486

Cylinder liner

4.5000 bore, liner only

12

3S3977

Cylinder liner oring

4.5000 bore; Lower seal

BEARINGS

D315BRG1

NOTE:

3.5000 journal, 4.2500 housing bore

1
2

4F1724
4F1725

Bearing main pair


Bearing main pair

Std; 3.4990/3.5000 journal, 4.2497/4.2505 hsg bore, 2.000 length

4F1726

Bearing thrust pair

Std; 3.4990/3.5000 journal, 4.2497/4.2505 hsg bore, 1.500 length


Std; 3.4990/3.5000 journal, 4.2497/4.2505 hsg bore, 2.736 length

4F1727

Bearing main pair

Std; 3.4990/3.5000 journal, 4.2497/4.2505 hsg bore, 3.567 length

4F8375

Bearing main pair

.030 [4F1724 std]

2
1

4F8374
4F8377

Bearing main pair


Bearing thrust pair

.030 [4F1725 std]

4F8376

Bearing main pair

D315BRG2

NOTE:

1H1544

Bearing main pair

3.5000 journal, 3.8946 housing bore


Std; 3.4990/3.5000 journal, 3.8942/3.8950 hsg bore, 1.817 length

1H1545

Bearing main pair

Std; 3.4990/3.5000 journal, 3.8942/3.8950 hsg bore, 1.437 length

1
1

1H1546
1H1547

Bearing thrust pair


Bearing main pair

Std; 3.4990/3.5000 journal, 3.8942/3.8950 hsg bore, 2.177 and 2.738 length
Std; 3.4990/3.5000 journal, 3.8942/3.8950 hsg bore, 3.378 length

1
2

1H3729
1H3730

Bearing main pair


Bearing main pair

.030 [1H1544 std]


.030 [1H1545 std]

1H3728

Bearing thrust pair

.030 [1H1546 std]

1H3731

Bearing main pair

.030 [1H1547 std]

9F8580

Bearing rod pair

Std; 2.9990/3.3000 journal, 3.3280/3.3290 hsg bore, 1.500 length

4
6

9F8580 10
2040AP 20

Bearing rod pair


Bearing rod pair

.010
.020; check for availability

9F8581

Bearing rod pair

.030

CB400AL50

Bearing rod pair

.050

7F8295

Bearing cam

7F8294

Bearing cam

9F1848

Bushing con rod

GASKET & SEALS

CATGASKET

.030 [4F1726 std]


.030 [4F1727 std]

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT
Lifter

Remanufactured available, call with casting number

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

D315HEAD1
6H3026

NOTE:
Valve intake

4F0212

Valve exhaust

CAMSHAFT
8

CAMSHAFT
6F3242

VALVE TRAIN

Endurance Power Products

[OEM] Call for price and availability of remanufactured

CAT315

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

Caterpillar
Diesel
312 CID

4 Cylinder
Bore 4.500
Stroke 5.500

D315 / 5.1L

(Continued)

4F6949

Valve guide

8
8

1B9704
5B6030

Valve spring
Valve spring

2A3292

Rotator

24

2A3291

Valve lock

D315HEAD2
6H3026

NOTE:
Valve intake

4F0212

Valve exhaust

8
8

4H0621
5F3111

Valve guide
Valve spring

Inner

5F3112

Valve spring

Outer

8
24

5F3109
2A3291

Rotator
Valve lock

For tapered groove

D315HEAD3

NOTE:

4
4

6H3026
6H4110

Valve intake
Valve exhaust

7H7067

Valve guide

8
8

5F3111
5F3112

Valve spring
Valve spring

7H0864

Rotator

24

2A3291

Valve lock

For tapered groove

Nozzle service group

Contains: capsule nozzle, orings, seal ring

TURBOCHARGER

New or remanufactured available, call for pricing

FUEL / INJECTOR
4

6H3364

TURBO / AIR

TURBO

Inner
Outer
For tapered groove

[6H3045]
Inner
Outer

Products
CAT315
Call +1Power
305 8872380
| E-mail: info@upperlift.com.
10Endurance

or visit www.upperlift.com (800) 467-5545

Caterpillar
Diesel
525 CID

CYLINDER KIT

6 Cylinder
Bore 4.500
Stroke 5.500

D318 / 8.6L

LK2000

Cylinder kit

8H2000

Piston body

4.5000 bore, straight rod, PC, single ni [8H2000 piston, 9H1212 rings, 4M5489 pin, 4F7021 retainers,
4F6486 liner, 3S3977 seals]
4.5000 dia, PC, straight rod, single ni, rectangular rings, use with ring set 9H1212

4M5489

Piston pin

1.8123 diameter

12
6

4F7021
9H1212

Retainer piston pin


Ring set

4.5000 bore; (1) 1/8, (2) 3/32, (1) 7/32 [1 cyl set]

4F6486

Cylinder liner

4.5000 bore, liner only

18

3S3977

Cylinder liner oring

4.5000 bore; Lower seal

BEARINGS

D315BRG1

NOTE:

3.5000 journal, 4.2500 housing bore

1
4

4F1724
4F1725

Bearing main pair


Bearing main pair

Std; 3.4990/3.5000 journal, 4.2497/4.2505 hsg bore, 2.000 length

4F1726

Bearing thrust pair

Std; 3.4990/3.5000 journal, 4.2497/4.2505 hsg bore, 1.500 length


Std; 3.4990/3.5000 journal, 4.2497/4.2505 hsg bore, 2.736 length

4F1727

Bearing main pair

Std; 3.4990/3.5000 journal, 4.2497/4.2505 hsg bore, 3.567 length

4F8375

Bearing main pair

.030 [4F1724 std]

4
1

4F8374
4F8377

Bearing main pair


Bearing thrust pair

.030 [4F1725 std]

4F8376

Bearing main pair

.030 [4F1726 std]


.030 [4F1727 std]

D315BRG2

NOTE:

1H1544

Bearing main pair

3.5000 journal, 3.8946 housing bore


Std; 3.4990/3.5000 journal, 3.8942/3.8950 hsg bore, 1.817 length

1H1545

Bearing main pair

Std; 3.4990/3.5000 journal, 3.8942/3.8950 hsg bore, 1.437 length

1
1

1H1546
1H1547

Bearing thrust pair


Bearing main pair

Std; 3.4990/3.5000 journal, 3.8942/3.8950 hsg bore, 2.177 and 2.738 length
Std; 3.4990/3.5000 journal, 3.8942/3.8950 hsg bore, 3.378 length

1
4

1H3729
1H3730

Bearing main pair


Bearing main pair

.030 [1H1544 std]


.030 [1H1545 std]

1H3728

Bearing thrust pair

.030 [1H1546 std]

1H3731

Bearing main pair

.030 [1H1547 std]

9F8580

Bearing rod pair

Std; 2.9990/3.3000 journal, 3.3280/3.3290 hsg bore, 1.500 length

6
6

9F8580 10
2040AP 20

Bearing rod pair


Bearing rod pair

.010
.020; check for availability

9F8581

Bearing rod pair

.030

CB400AL50

Bearing rod pair

.050

7F8295

Bearing cam

7F8294

Bearing cam

9F1848

Bushing con rod

GASKET & SEALS

CATGASKET

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT
Lifter

Remanufactured available, call with casting number

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

D315HEAD1
6H3026

NOTE:
Valve intake

4F0212

Valve exhaust

CAMSHAFT
12

CAMSHAFT
6F3242

VALVE TRAIN

[OEM] Call for price and availability of remanufactured

(800) 467-5545
Endurance Power Products
CAT318
Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com 11

Caterpillar
Diesel
525 CID

6 Cylinder
Bore 4.500
Stroke 5.500

D318 / 8.6L

(Continued)

12

4F6949

Valve guide

12
12

1B9704
5B6030

Valve spring
Valve spring

12

2A3292

Rotator

36

2A3291

Valve lock

D315HEAD2
6H3026

NOTE:
Valve intake

4F0212

Valve exhaust

12
12

4H0621
5F3111

Valve guide
Valve spring

Inner

12

5F3112

Valve spring

Outer

12
36

5F3109
2A3291

Rotator
Valve lock

For tapered groove

D315HEAD3

NOTE:

6
6

6H3026
6H4110

Valve intake
Valve exhaust

12

7H7067

Valve guide

12
12

5F3111
5F3112

Valve spring
Valve spring

12

7H0864

Rotator

36

2A3291

Valve lock

For tapered groove

TURBOCHARGER

New or remanufactured available, call for pricing

TURBO / AIR

TURBO

Inner
Outer
For tapered groove

[6H3045]
Inner
Outer

Endurance
Products
CAT318
Call +1Power
305 8872380
| E-mail: info@upperlift.com.
12

or visit www.upperlift.com (800) 467-5545

Caterpillar
Diesel
350 CID

CYLINDER KIT

4 Cylinder
Bore 4.500
Stroke 5.500

D330 / 5.7L

4
4

PLG9L2308
PLG2M5558

Cylinder kit
Cylinder kit

9L2308

Piston body

4.500 bore, 1.500 pin, PC [2M5558 piston, 3S4029 rings, 7N9804 pin, 9H4015 retainers, 8S2240 liner]
4.5000 bore, 1.700 pin (rectangular comp rings)

2M5558

Piston body

4.5000 bore, PC, dual-ni, 1.500 pin (rectangular comp rings)

4
4

3S4029
7N9804

Ring set
Piston pin

4.5000 bore; 2 rectangular compression (3S4027, 3S4026, 9S4867)


1.500 dia, 3.735 length

7N9805

Piston pin

1.700 dia, 3.730 length

8
8

9H4015
1S9543

Retainer piston pin


Retainer piston pin

use with 1.500 dia pin


use with 1.700 dia pin

8S2240

Cylinder liner

4.5000 bore

3S3977

Cylinder liner oring

4.5000 bore; Lower seal

BEARINGS

4.500 bore, 1.700 pin dia [9L2308 piston, 3S4029 rings, 7N9805 pin, 1S9543 retainers, 8S2240 liner]

4W5738

Bearing main pair

Std, 3.5000 journal, 3.8160 housing bore, 1.130 length (replaces 8N8224)

4
4

8N8225
8N8226

Bearing main pair


Bearing main pair

.010
.020

8N8227

Bearing main pair

.030

4
4

2531APA 40
2531APA 50

Bearing main pair


Bearing main pair

.040
.050

1
1

7S9439
7S9844

Bearing thrust pair


Bearing thrust pair

Std flanged; 3.5000 journal, 3.8160 housing bore, 1.130 and 1.676 length

7S9845

Bearing thrust pair

.010 flanged
.020 flanged

7S9846

Bearing thrust pair

.030 flanged

4W5739

Bearing rod pair

Std, 3.0000 journal, 3.2500 housing bore, 1.504 length (replaces 8N8220)

4
4

8N8221
8N8222

Bearing rod pair


Bearing rod pair

.010

8N8223

Bearing rod pair

.020
.030

7M4046
Bearing cam
2 or 3 or 4 used (2 or 3 used with 9M5477)
9M5477
Bearing cam
Not used on all engines

1.008 OAL

9H3984

Bushing con rod

1.500 pin, 1.450 OAL, straight

4
4

9M4010
8N0702

Bushing con rod


Bushing con rod

1.500 pin, 1.388 OAL, straight

8N0703

Bushing con rod

1.700 pin, 1.430 OAL, straight


For gasket sets: Call with Serial and Arrangement Numbers

GASKET & SEALS

1.135 OAL

CATGASKET

NOTE

8S1963

Gasket oil pan

1
1

9Y9895
4W0452

Seal crankshaft front


Seal crankshaft rear

2.625 shaft, 3.700 OD


6.198 shaft, 7.336 OD, directional type, late

Camshaft
Lifter

[repl 2S0531] Call for price and availability on Remanufactured

NOTE
Valve intake

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

CYLHEAD
7M7358

9M4163

Valve exhaust

CAMSHAFT
1
8

9Y3225
7M7681

VALVE TRAIN

Endurance Power Products

1.895 head, 6.563 length, 0.3717 stem, 30 deg, 2G


1.770 head, 6.563 length, 0.372 stem, 30 deg, 2G; stellite [repl 7M7359]

CAT330-1

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

13

Caterpillar
Diesel
350 CID

4 Cylinder
Bore 4.500
Stroke 5.500

D330 / 5.7L

(Continued)

8 9H9164
Intake and exhaust
8 140-1906N
8 4N3668

Valve spring

1.282 OD, .188 wire dia, 2.678 free

Valve guide
Valve guide

0.3771 ID, 0.6577 OD, 3.220 length, flanged, old style [5S4507]
0.3750 ID, 0.6585 OD, 3.180 length, New style, flangeless

16

Valve lock

0.372 stem dia, 2G, 7 degree

2A4429

8 3S0461
4 1W5321
Intake: D330A, D330B
4 9M6495
4 3T9562

CRANKSHAFT
1

8M4505

CONNECTING ROD

Rotator
Valve insert
Valve insert
Glow plug

Exhaust
[repl 1P7324]

Crankshaft

Flange: Flat, 9 bolt hole; Snout: taper with gear, 1 keyway, 1 bolt hole

1P9956

Bolt connecting rod

5S6348

Nut connecting rod

FUEL / INJECTOR
4

8M1584

Nozzle service group

Contains: capsule nozzle, orings, seal ring

4
4

8N8796
6H3364

Nozzle service group


Nozzle service group

Contains: capsule nozzle, orings, seal ring

3S6638

Nozzle service group

Contains: capsule nozzle, orings, seal ring


Contains: capsule nozzle, orings, seal ring

TURBOCHARGER

New or remanufactured available, call for pricing

TURBO / AIR

TURBO

Products
CAT330-1 or visit
Call +1Power
305 8872380
| E-mail: info@upperlift.com.
14Endurance

www.upperlift.com (800) 467-5545

Caterpillar
Diesel
425 CID

CYLINDER KIT

4 Cylinder
Bore 4.750
Stroke 6.000

D330C / 7.0L

PLG8N3180

Cylinder kit

PLG8N3182

Cylinder kit

PLG9N5250

Cylinder kit

8N3180

Piston

4.750 bore, 1.500 pin, PC, straight rod [8N3180 piston, 9S3068 rings, 7N9804 pin, 9H4015 retainers,
1105800 liner] [Can use PLG8N3182]
4.750 bore, 1.500 pin, PC, straight rod [8N3182 piston, 9S3068 rings, 7N9804 pin, 9H4015 retainers,
1105800 liner]
4.750 bore, 1.700 pin, PC,straight rod, 17.5:1 CR, with plug [9N5250 piston, 9S3068 rings, 7N9805 pin,
1S9543 retainers, 1105800 liner]
4.7500 bore, PC, single-ni (can use 8N3182)

8N3182

Piston

4.7500 bore, PC, dual-ni

4
4

9N5250
3S4029

Piston
Ring set

4.7500 bore, PC, dual-ni, with heat plug, 17.5:1 CR (rect comp rings)
4.5000 bore; 2 rectangular compression (3S4027, 3S4026, 9S4867)

9S3068

Ring set

4.7500 bore; 2 rectangular compression, .218 oil (9S3029, 5S6750, 9S7788)

4
4

7N9804
7N9805

Piston pin
Piston pin

1.500 dia, 3.735 length


1.700 dia, 3.730 length

9H4015

Retainer piston pin

use with 1.500 dia pin

8
4

1S9543
8S2240

Retainer piston pin


Cylinder liner

use with 1.700 dia pin


4.5000 bore

3S3977

Cylinder liner oring

4.5000 bore; Lower seal

4
4

1105800
5P8768

Cylinder liner
Cylinder liner oring kit

4.7500 bore, uses 5P8768 liner oring kit (Liner only) [repl 2P8889]
(3) 5S6670, (1) 2W6134

12

5S6670

Cylinder liner oring

Lower seal

2W6134

Cylinder liner oring

Upper filler band

BEARINGS
5

4W5738

Bearing main pair

Std, 3.5000 journal, 3.8160 housing bore, 1.130 length (replaces 8N8224)

5
5

8N8225
8N8226

Bearing main pair


Bearing main pair

.010
.020

8N8227

Bearing main pair

.030

5
5

2531APA 40
2531APA 50

Bearing main pair


Bearing main pair

.040

2
2

6N8940
9S3037

Thrust plate
Thrust plate

.185 thick (replaces 6N4129)

4
4

4W5739
8N8221

Bearing rod pair


Bearing rod pair

Std, 3.0000 journal, 3.2500 housing bore, 1.504 length (replaces 8N8220)

8N8222

Bearing rod pair

.010
.020

8N8223

Bearing rod pair

.030

7M4046
Bearing cam
2 or 3 used (2 used with 9M5477)
9M5477
Bearing cam
Not used with (3) 7M4046
4 9H3984
Bushing con rod

.050

.232 thick (replaces 6N4129)

1.008 OAL
1.135 OAL
1.500 pin, 1.450 OAL, straight

4
4

9M4010
8N0702

Bushing con rod


Bushing con rod

1.500 pin, 1.388 OAL, straight

8N0703

Bushing con rod

1.700 pin, 1.430 OAL, straight


For gasket sets: Call with Serial and Arrangement Numbers

GASKET & SEALS

CATGASKET

NOTE

8S1963

Gasket oil pan

1
1

9Y9895
5S9022

Seal crankshaft front


Seal crankshaft rear

2.625 shaft, 3.700 OD


6.204 shaft, 7.336 OD

(800) 467-5545
Endurance Power Products
Call +1 305 8872380 | CAT330-2
E-mail: info@upperlift.com. or visit www.upperlift.com
15

Caterpillar
Diesel
425 CID

CAMSHAFT

4 Cylinder
Bore 4.750
Stroke 6.000

D330C / 7.0L

(Continued)

7C3862

Camshaft

[9Y1723 cam kit]

7S3161

Lifter

Solid type

VALVE TRAIN

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

4
4

5S6452
2W2621

Valve intake
Valve intake

2.020 head dia, 5.510 length, .3717 stem, 30 deg, 2G


2.020 head dia, 5.510 length, .3717 stem, 30 deg, 2G, Stellite (replaces 4W1670, 7S8809, 9N6117)

5S6449

Valve exhaust

1.896 head, 5.469 length, 0.3717 stem, 30 deg, 2G [can use 8N0875]

4
8

8N0875
7S7144

Valve exhaust
Valve spring

1.896 head dia, 5.469 length, 0.3717 stem dia, 30 degree, 2G, stellite [repl 7S6767]
1.373 OD, .185 wire dia, 2.085 free

1621589

Valve guide

16

2A4429

Valve lock

1W5300

Rotocap

0.3741 ID, 0.6583 OD, 2.781 length (repl: 1487425, 1487502, 1167553, 1090390, 1033298, 2P1262,
5S4598)
0.372 stem dia, 2G, 7 degree
Includes 6N7174 shield

8 1031800
4 1W5321
Exhuast
4 1070268
4 5S7218

Rotator
Valve insert

without shield [repl 8N7782, 5S5874]

Valve insert
Valve insert

Intake, 2.00 OD [repl 7N4448]

Glow plug

Intake, 2.125 OD
[repl 1P7324]

Crankshaft

Flange: Flat, 9 bolt hole; Snout: taperded, 1 keyway, 1 bolt hole

3T9562

CRANKSHAFT
1

4N7692

CONNECTING ROD
8

1P9956

Bolt connecting rod

5S6348

Nut connecting rod

FUEL / INJECTOR
4

8M1584

Nozzle service group

Contains: capsule nozzle, orings, seal ring

4
4

8N8796
6H3364

Nozzle service group


Nozzle service group

Contains: capsule nozzle, orings, seal ring


Contains: capsule nozzle, orings, seal ring

3S6638

Nozzle service group

Contains: capsule nozzle, orings, seal ring

TURBOCHARGER

New or remanufactured available, call for pricing

TURBO / AIR

TURBO

Endurance Power Products

16

CAT330-2

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
525 CID

CYLINDER KIT

6 Cylinder
Bore 4.500
Stroke 5.500

D333 / 8.6L

4
4

PLG9L2308
PLG2M5558

Cylinder kit
Cylinder kit

9L2308

Piston body

4.500 bore, 1.500 pin, PC [2M5558 piston, 3S4029 rings, 7N9804 pin, 9H4015 retainers, 8S2240 liner]
4.5000 bore, 1.700 pin (rectangular comp rings)

4.500 bore, 1.700 pin dia [9L2308 piston, 3S4029 rings, 7N9805 pin, 1S9543 retainers, 8S2240 liner]

2M5558

Piston body

4.5000 bore, PC, dual-ni, 1.500 pin (rectangular comp rings)

4
4

3S4029
7N9804

Ring set
Piston pin

4.5000 bore; 2 rectangular compression (3S4027, 3S4026, 9S4867)


1.500 dia, 3.735 length

7N9805

Piston pin

1.700 dia, 3.730 length

8
8

9H4015
1S9543

Retainer piston pin


Retainer piston pin

use with 1.500 dia pin


use with 1.700 dia pin

8S2240

Cylinder liner

4.5000 bore

3S3977

Cylinder liner oring

4.5000 bore; Lower seal

BEARINGS
6

4W5738

Bearing main pair

Std, 3.5000 journal, 3.8160 housing bore, 1.130 length (replaces 8N8224)

6
6

8N8225
8N8226

Bearing main pair


Bearing main pair

.010
.020

8N8227

Bearing main pair

.030

6
6

2531APA 40
2531APA 50

Bearing main pair


Bearing main pair

.040
.050

7S9439
7S9844

Bearing thrust pair


Bearing thrust pair

Std flanged; 3.5000 journal, 3.8160 housing bore, 1.130 and 1.676 length

7S9845

Bearing thrust pair

.010 flanged
.020 flanged

7S9846

Bearing thrust pair

.030 flanged

4W5739

Bearing rod pair

Std, 3.0000 journal, 3.2500 housing bore, 1.504 length (replaces 8N8220)

6
6

8N8221
8N8222

Bearing rod pair


Bearing rod pair

.010

8N8223

Bearing rod pair

7M4046

Bearing cam

9M5477

Bearing cam

6
6

9H3984
9M4010

Bushing con rod


Bushing con rod

1.500 pin, 1.450 OAL, straight

8N0702

Bushing con rod

1.500 pin, 1.388 OAL, straight

8N1985

Bushing con rod

1.500 pin, tapered

GASKET & SEALS

.020
.030
1.008 OAL
1.135 OAL

CATGASKET

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

1
1

1694200
8S1965

Gasket oil pan


Gasket oil pan

41" length [repl 12903357, 4M2969]


Spacer plate gasket, 22" length [New# 1694199]

9Y9895

Seal crankshaft front

2.625 shaft, 3.700 OD

4W0452

Seal crankshaft rear

6.198 shaft, 7.336 OD, directional type, late

Camshaft kit

With 2S5650 camshaft; Call for price and availability on Remanufactured


For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
1.895 head, 6.563 length, 0.3717 stem, 30 deg, 2G

CAMSHAFT
1

9Y3229

VALVE TRAIN

CYLHEAD

NOTE

7M7358

Valve intake

6
12

9M4163
9H9164

Valve exhaust
Valve spring

12

140-1906N

Valve guide

Endurance Power Products

1.770 head, 6.563 length, 0.372 stem, 30 deg, 2G; stellite [repl 7M7359]
1.282 OD, .188 wire dia, 2.678 free
0.3771 ID, 0.6577 OD, 3.220 length, flanged, old style [5S4507]

CAT333-1

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

17

Caterpillar
Diesel
525 CID

6 Cylinder
Bore 4.500
Stroke 5.500

D333 / 8.6L

(Continued)

12

4N3668

Valve guide

0.3750 ID, 0.6585 OD, 3.180 length, New style, flangeless

24
12

2A4429
3S0461

Valve lock
Rotator

0.372 stem dia, 2G, 7 degree

6 1W5321
Intake
6 9M6495
6 3T9562

CRANKSHAFT
1

9M2337

CONNECTING ROD

Valve insert
Valve insert
Glow plug
Crankshaft

12

1P9956

Bolt connecting rod

12

5S6348

Nut connecting rod

FUEL / INJECTOR

Exhaust
[repl 1P7324]

8M1584

Nozzle service group

Contains: capsule nozzle, orings, seal ring

6
6

8N8796
3S6638

Nozzle service group


Nozzle service group

Contains: capsule nozzle, orings, seal ring


Contains: capsule nozzle, orings, seal ring

TURBOCHARGER

New or remanufactured available, call for pricing

TURBO / AIR

TURBO

(800) 467-5545
Endurance
Products
CAT333-1
+1 305
8872380 | E-mail: info@upperlift.com.
or visit www.upperlift.com
18 CallPower

Caterpillar
Diesel
638 CID

CYLINDER KIT

6 Cylinder
Bore 4.750
Stroke 6.000

D333C / 10.5L

PLG8N3180

Cylinder kit

PLG8N3182

Cylinder kit

PLG9N5250

Cylinder kit

8N3180

Piston

4.750 bore, 1.500 pin, PC, straight rod [8N3180 piston, 9S3068 rings, 7N9804 pin, 9H4015 retainers,
1105800 liner] [Can use PLG8N3182]
4.750 bore, 1.500 pin, PC, straight rod [8N3182 piston, 9S3068 rings, 7N9804 pin, 9H4015 retainers,
1105800 liner]
4.750 bore, 1.700 pin, PC,straight rod, 17.5:1 CR, with plug [9N5250 piston, 9S3068 rings, 7N9805 pin,
1S9543 retainers, 1105800 liner]
4.7500 bore, PC, single-ni (can use 8N3182)

8N3182

Piston

4.7500 bore, PC, dual-ni

4
4

9N5250
9S3068

Piston
Ring set

4.7500 bore, PC, dual-ni, with heat plug, 17.5:1 CR (rect comp rings)
4.7500 bore; 2 rectangular compression, .218 oil (9S3029, 5S6750, 9S7788)

7N9804

Piston pin

1.500 dia, 3.735 length

4
8

7N9805
9H4015

Piston pin
Retainer piston pin

1.700 dia, 3.730 length


use with 1.500 dia pin

1S9543

Retainer piston pin

use with 1.700 dia pin

4
4

1105800
5P8768

Cylinder liner
Cylinder liner oring kit

4.7500 bore, uses 5P8768 liner oring kit (Liner only) [repl 2P8889]
(3) 5S6670, (1) 2W6134

12

5S6670

Cylinder liner oring

Lower seal

2W6134

Cylinder liner oring

Upper filler band

BEARINGS
7

4W5738

Bearing main pair

Std, 3.5000 journal, 3.8160 housing bore, 1.130 length (replaces 8N8224)

7
7

8N8225
8N8226

Bearing main pair


Bearing main pair

.010
.020

8N8227

Bearing main pair

.030

7
7

2531APA 40
2531APA 50

Bearing main pair


Bearing main pair

.040
.050

2
2

6N8940
9S3037

Thrust plate
Thrust plate

.185 thick (replaces 6N4129)

1003652

Thrust plate

4W5739

Bearing rod pair

8N8221

Bearing rod pair

6
6

8N8222
8N8223

Bearing rod pair


Bearing rod pair

.020

7M4046

Bearing cam

1.008 OAL

9M5477

Bearing cam

1.135 OAL

9H3984

Bushing con rod

1.500 pin, 1.450 OAL, straight

6
6

9M4010
8N0702

Bushing con rod


Bushing con rod

1.500 pin, 1.388 OAL, straight

8N1985

Bushing con rod

1.500 pin, tapered

GASKET & SEALS

.232 thick (replaces 6N4129)


.214 thick (replaces 7N9342)
Std, 3.0000 journal, 3.2500 housing bore, 1.504 length (replaces 8N8220)
.010
.030

CATGASKET

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

1694200

Gasket oil pan

41" length [repl 12903357, 4M2969]

1
1

8S1965
9Y9895

Gasket oil pan


Seal crankshaft front

Spacer plate gasket, 22" length [New# 1694199]


2.625 shaft, 3.700 OD

5S9022

Seal crankshaft rear

6.204 shaft, 7.336 OD

CAMSHAFT
1

7E9980

Camshaft

[repl 5S3972, 7C3863, 7C3864, 8N3981] [4P2942, 9Y1722 cam kit]

12

7S3161

Lifter

Solid type

(800) 467-5545
Endurance Power Products
CAT333-2
Call +1 305 8872380 | E-mail:
info@upperlift.com. or visit www.upperlift.com
19

Caterpillar
Diesel
638 CID

VALVE TRAIN

D333C / 10.5L

(Continued)

6 Cylinder
Bore 4.750
Stroke 6.000

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

6
6

5S6452
2W2621

Valve intake
Valve intake

2.020 head dia, 5.510 length, .3717 stem, 30 deg, 2G


2.020 head dia, 5.510 length, .3717 stem, 30 deg, 2G, Stellite (replaces 4W1670, 7S8809, 9N6117)

5S6449

Valve exhaust

1.896 head, 5.469 length, 0.3717 stem, 30 deg, 2G [can use 8N0875]

6
12

8N0875
7S7144

Valve exhaust
Valve spring

1.896 head dia, 5.469 length, 0.3717 stem dia, 30 degree, 2G, stellite [repl 7S6767]
1.373 OD, .185 wire dia, 2.085 free

12

1621589

Valve guide

24

2A4429

Valve lock

0.3741 ID, 0.6583 OD, 2.781 length (repl: 1487425, 1487502, 1167553, 1090390, 1033298, 2P1262,
5S4598)
0.372 stem dia, 2G, 7 degree

12

1W5300

Rotocap

Includes 6N7174 shield

12 1031800
6 1W5321
Exhaust
6 1070268
6 5S7218

Rotator
Valve insert

without shield [repl 8N7782, 5S5874]

Valve insert
Valve insert

Intake, 2.00 OD [repl 7N4448]

Glow plug

Intake, 2.125 OD
[repl 1P7324]

Crankshaft

[2W7458] Flange: Flat, 9 bolt holes; Snout: Tapered, 1 keyway, 1 bolt hole

3T9562

CRANKSHAFT
1

4N7693

CONNECTING ROD
12

1P9956

Bolt connecting rod

12

5S6348

Nut connecting rod

FUEL / INJECTOR
6

8M1584

Nozzle service group

Contains: capsule nozzle, orings, seal ring

6
6

8N8796
3S6638

Nozzle service group


Nozzle service group

Contains: capsule nozzle, orings, seal ring


Contains: capsule nozzle, orings, seal ring

TURBOCHARGER

New or remanufactured available, call for pricing

TURBO / AIR

TURBO

Endurance Power Products

20

CAT333-2

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
638 CID

CYLINDER KIT

6 Cylinder
Bore 4.750
Stroke 6.000

D334 / 10.5L

LK2886

Cylinder kit

5S2886

Piston body

4.7500 bore, 1.700 pin, PC [5S2886 piston, 9S3068 rings, 7N9805 pin, 1S9543 retainers1105800 liner,
5P8768 seal kit]
4.7500 bore, 1.700 pin, PC, dual ni, 4 valve relief, rectangual comp rings; use with ring set 9S3068

9S3068

Ring set

4.7500 bore; 2 rectangular compression, .218 oil (9S3029, 5S6750, 9S7788)

6
12

7N9805
1S9543

Piston pin
Retainer piston pin

1.700 dia, 3.730 length


use with 1.700 dia pin

1105800

Cylinder liner

4.7500 bore, uses 5P8768 liner oring kit (Liner only) [repl 2P8889]

6
18

5P8768
5S6670

Cylinder liner oring kit


Cylinder liner oring

(3) 5S6670, (1) 2W6134


Lower seal

2W6134

Cylinder liner oring

Upper filler band


Std, 3.5000 journal, 3.8160 housing bore, 1.130 length (replaces 8N8224)
.010

BEARINGS
7

4W5738

Bearing main pair

8N8225

Bearing main pair

7
7

8N8226
8N8227

Bearing main pair


Bearing main pair

.020

2
2

6N8940
9S3037

Thrust plate
Thrust plate

.185 thick (replaces 6N4129)

6
6

4W5739
8N8221

Bearing rod pair


Bearing rod pair

Std, 3.0000 journal, 3.2500 housing bore, 1.504 length (replaces 8N8220)

8N8222

Bearing rod pair

.010
.020

8N8223

Bearing rod pair

.030

7M4046

Bearing cam

1.008 OAL

9M5477

Bearing cam

1.135 OAL

8N0703

Bushing con rod

1.700 pin, 1.430 OAL, straight

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT

Remanufactured available, call with casting number

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

GASKET & SEALS

CATGASKET

CAMSHAFT

CAMSHAFT

VALVE TRAIN

CYLHEAD

.030

.232 thick (replaces 6N4129)

12

2S8143

Valve intake

1.430 head dia, 5.800 OAL

12
48

1S2903
1S2898

Valve exhaust
Valve lock

1.370 head dia, 5.800 length

24

5S2921

Valve guide

24
24

2S7339
1S3028

Valve spring
Rotator

12

1S2894

Insert intake

12

1S2895

Insert exhaust

FUEL / INJECTOR
6

8M1584

Nozzle service group

Contains: capsule nozzle, orings, seal ring

9N6173

Nozzle

Capsule nozzle (repl 7S5105)

TURBOCHARGER

New or remanufactured available, call for pricing

TURBO / AIR

TURBO

Endurance Power Products

CAT334

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

21

Caterpillar
Diesel
700 CID

CYLINDER KIT

8 Cylinder
Bore 4.500
Stroke 5.500

D336 / 1676 / 11.5L

8
8

1S8417
9S8704

Piston body
Ring set
Piston pin

4.5000 bore, 1.700 pin, 4 valve relief with plug


4.5000 bore, rectangular comperssion ring [1 cyl set]
1.700 dia

1S2912

16

1S9543

Retainer piston pin

use with 1.700 dia pin

8
24

7C9522
3S3977

Cylinder liner
Cylinder liner oring

4.5000 bore [uses (3) 3S3977, (1) 9L5854 seals]


4.5000 bore; Lower seal

9L5854

Cylinder liner oring

Upper band seal, 1 per liner

BEARINGS
4

1S2777

Bearing main pair

Std

4S9463

Bearing main pair

.010

4
4

4S9466
4S9469

Bearing main pair


Bearing main pair

.020
.030

1
1

1S2778
4S9462

Bearing thrust pair


Bearing thrust pair

Std
.010

4S9465

Bearing thrust pair

.020

4S9468

Bearing thrust pair

.030

1S2785

Bearing rod pair

Std

8
8

4S9470
4S9471

Bearing rod pair


Bearing rod pair

.010

4S9472

Bearing rod pair

1S2915

Bushing con rod

GASKET & SEALS

CATGASKET

CAMSHAFT

CAMSHAFT

VALVE TRAIN

.020
.030

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT

Remanufactured available, call with casting number

16

CYLHEAD
2S8143

NOTE
Valve intake

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
1.430 head dia, 5.800 OAL

16

1S2903

Valve exhaust

1.370 head dia, 5.800 length

64 1S2898
Valve lock
32 1S2899
Valve guide
54B1 to 812, 814 to 821, 847 to 852, 855 to 859
32 5S2921
Valve guide
54B813, 822 to 846, 853, 854, 860 to 1272; 54B1273 & Up
32 2S7339
Valve spring
32 1S3028
Lower
32 2S7338
Upper
16 1S2894

Insert intake

16

Insert exhaust

1S2895

FUEL / INJECTOR
8

8N3177

TURBO / AIR

TURBO

Rotator
Retainer

Nozzle

Capsule nozzle (repl 2S9828)

TURBOCHARGER

New or remanufactured available, call for pricing

Endurance Power Products

22

CAT336

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

Caterpillar
Diesel
831 CID

CYLINDER KIT

4 Cylinder
Bore 5.750
Stroke 8.000

D339 / 13.6L

LK9111

Cylinder kit

PLG7N1366

Cylinder kit

4
4

4M9111
7N1366

Piston body
Piston body

3S4031

Ring set

4
4

8N5760
7N9809

Ring set
Piston pin

7M4926

Retainer piston pin

4
4

8N5676
5P9221

Cylinder liner
Cylinder liner oring kit

12

6L7812

Cylinder liner oring

Contains: (3) 6L7812, (1) 8N4638


Lower liner seal; contained in 5P9221 seal kit

8N4638

Cylinder liner oring

Upper filler band; contained in 5P9221 seal kit

D339BRG

NOTE

3 styles of mains: (1) 3.750 sft, 4.625 hsg bore; (2) 3.750 sft, 4.114 hsg bore, (3) 4.261 sft, 4.625 hg
bore

BEARINGS

5.750 bore, PC, straight rod, with plug, rect ring [4M9111 piston, 3S4031 rings, 7N9809 pin, 7M4926
retainers, 8N5676 liner, 5P9221 seal kit]
5.750 bore, PC, straight rod, with plug, key ring [8N5676 liner, 7N1366 piston, 8N5760 rings, 7N9809
pin, 7M4926 retainers, 8N5676 liner]
5.750 bore, PC, straight rod, with plug, rectangular ring; use with ring set 3S4031
5.750 bore, PC, straight rod, with plug, keystone ring
5.7500 bore, rectangular ring [1 cyl set]
5.7500 bore, keystone ring [1 cyl set]
2.3899 dia, 4.726 length
use with 2.400 dia pin [repl 6B2291]
5.7500 bore, bare liner

D339BRG1

NOTE

Early main bearing set: 3.750 shaft, 4.625 housing bore

6F1931

Bearing main pair

Std, rear; 3.7500 journal, 4.625 housing bore, 2.587 length

2
1

6F1932
4H5510

Bearing main pair


Bearing thrust pair

Std, intermediate; 3.7500 journal, 4.625 housing bore, 1.791 length


Std, center; 3.7500 journal, 4.625 housing bore, 3.256 and 3.858 length

6H4510

Bearing main pair

Std, front; 3.7500 journal, 4.625 housing bore, 4.083 length

6H4498

Seal

Front, Std

2H2451

Bearing main pair

.025, rear

2
1

2H2449
4H5511

Bearing main pair


Bearing thrust pair

.025, intermediate

7H4448

Bearing main pair

.025, center
.025, front

7H6747

Seal

Front, Oversize

6F1935

Bearing main pair

.050, rear

2
1

6F1936
4H5512

Bearing main pair


Bearing thrust pair

.050, intermediate

7H4449

Bearing main pair

.050, center
.050, front

7H6747

Seal

Front, Oversize

D339BRG2

NOTE

Mid main bearing set:: 3.750 shaft, 4.114 housing bore

9M2429

Bearing main pair

Std, Intermediate and Rear; 3.7500 journal, 4.114 housing bore, 1.780 length

1
1

9M2430
9M2431

Bearing thrust pair


Bearing main pair

Std, Center; 3.7500 journal, 4.114 housing bore, 3.256 and 3.858 length
Std, Front; 3.7500 journal, 4.114 housing bore, 4.086 length

3S7569

Adapter

Std, Front

6H4498

Seal

Front, Std

1S7573

Bearing main pair

.025, Intermediate and Rear

1
1

1S7574
1S7575

Bearing thrust pair


Bearing main pair

.025, Center
.025, Front

4S5358

Adapter

Front, Oversize

7H6747

Seal

Front, Oversize

1S7576

Bearing main pair

.050, Intermediate and Rear

Endurance Power Products

CAT339

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

23

Caterpillar
Diesel
831 CID

4 Cylinder
Bore 5.750
Stroke 8.000

D339 / 13.6L

(Continued)

1S7577

Bearing thrust pair

.050, Center

1
1

1S7578
4S5358

Bearing main pair


Adapter

.050, Front

7H6747

Seal

Front, Oversize
Front, Oversize

D339BRG3
8N7923

NOTE
Bearing main pair

Late main bearing set: 4.261 shaft, 4.625 housing bore


Std; Front, Intermediate, Rear; 4.2610 journal, 4.6250 housing bore, 1.780 length [repl 4S6581]

8N7928

Bearing thrust pair

Std; Center; 4.2610 journal, 4.6250 housing bore, 3.248 and 3.858 length [repl 4S6582]

8N7924

Bearing main pair

.025; Front, Intermediate, Rear [repl 4S9396]

8N7929

Bearing thrust pair

.025; Center [repl 4S9397]

8N7925

Bearing main pair

.050; Front, Intermediate, Rear [repl 4S9398]

8N7930

Bearing thrust pair

.050; Center [repl 4S9399]

4 2M6499
Early, Mid
4 2485AP 10
4 2485AP 20

Bearing rod pair

Std, 3.6250 journal, 3.9670 housing bore, 2.563 length

Bearing rod pair


Bearing rod pair

.010
.020

2M6500

Bearing rod pair

.025

2M6501

Bearing rod pair

.050

4 8N7933
Late
4 8N7933 10

Bearing rod pair

Std; 3.6250 journal, 3.9670 housing bore, 2.000 length

Bearing rod pair

8N7934

Bearing rod pair

.010
.025

8N7935

Bearing rod pair

.050

Bearing cam

2.010 OAL

Bearing cam

3.110 OAL

Bearing cam

1.200 OAL

2 8F8523
Early, Mid, Late
1 8F8521
Early
2 4H9640
Mid, Late
4

4M9183

Bushing con rod

2.380 ID, 2.617 OD, 2.06 OAL

1599X

Bushing con rod

2.350 ID, 2.687 OD, 2.067 OAL; Full round bushing; use with rod 7B6225, 7B6625

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

GASKET & SEALS

CATGASKET

CAMSHAFT

CAMSHAFT
CAMSHAFT
Reman lifters - call for pricing

VALVE TRAIN

CYLHEAD

NOTE

Remanufactured available, call with casting number

D339HEAD1

EARLY HEAD

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
Tapered groove valve stem with 0.4955 dia and 3 locks each, flanged guide

8H1993

Valve intake

2.343 head dia, 9.297 OAL, 0.4955 stem dia, tapered groove [repl 7F5310]

4
8

8H1994
4F5409

Valve exhaust
Valve spring

2.282 head dia, 9.266 length, 0.4955 stem dia, tapered groove [repl 7F4784, 5F8365, 1H9292]
Inner, 1.145 OD, 2.359 free

4F5408

Valve spring

Outer, 1.641 OD, 2.421 free

4
4

2S0893
1S6654

Valve guide
Valve guide

Intake, flanged; for 0.4955 stem dia [repl 6F5263]


Exhaust, flanged; for 0.4955 stem dia

24

3B1143

Valve lock

No bead, for tapered valve stem, for 0.4995 stem

Endurance Power Products

24

CAT339

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
831 CID

D339 / 13.6L

(Continued)

4 Cylinder
Bore 5.750
Stroke 8.000

7F7666

Rotator

D339HEAD2
8H1993

MID HEAD
Valve intake

8H1994

Valve exhaust

2.343 head dia, 9.297 OAL, 0.4955 stem dia, tapered groove [repl 7F5310]
2.282 head dia, 9.266 length, 0.4955 stem dia, tapered groove [repl 7F4784, 5F8365, 1H9292]

9M5349

Valve spring

Inner, 1.125 OD, 2.201 free

8
8

9M5350
7N2051

Valve spring
Valve guide

Outer, 1.654 OD, 2.574 free


Both, non-flanged; for 0.4955 stem dia; use with 3N1414 spacer

3N1414

Spacer

Use with non-flanged guide

24
8

3B1143
7N7639

Valve lock
Rotator

No bead, for tapered valve stem, for 0.4995 stem


[repl 8M7637, 4S7468]

D339HEAD3

LATE HEAD

Two groove valve stem with 0.3717 dia and 2 locks each, non-flanged guide

4
4

1W1818
1W1819

Valve intake
Valve exhaust

2.343 head dia, 9.297 OAL, 0.3717 stem dia, 45 deg, 2G


2.282 head dia, 9.266 length, 0.3717T stem dia, 45 deg, 2G

9M5349

Valve spring

Inner, 1.125 OD, 2.201 free

8
8

9M5350
1W1816

Valve spring
Valve guide

Outer, 1.654 OD, 2.574 free


Both, non-flanged; for 0.3717 stem dia; use with 3N1414 spacer

3N1414

Spacer

Use with non-flanged guide

16
8

2A4429
7N7639

Valve lock
Rotator

0.372 stem dia, 2G, 7 degree


[repl 8M7637, 4S7468]

Nozzle service group

Contains: capsule nozzle, orings, seal ring

TURBOCHARGER

New or remanufactured available, call for pricing

FUEL / INJECTOR
4

8M1584

TURBO / AIR

TURBO

Endurance Power Products

Tapered groove valve stem with 0.4955 dia and 3 locks each, non-flanged guide

CAT339

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

25

Caterpillar
Diesel
595 CID

CYLINDER KIT

4 Cylinder
Bore 5.400
Stroke 6.500

D340 / 9.8L

6
6

PLG9N2874
LK0735

Cylinder kit
Cylinder kit

9N2874

Piston body

5.4000 bore, PC, 2.000 pin, straight rod, dual ni, 1/4 oil ring [7N0735 piston, 1P0734 rings, 7N9806 pin,
7E5665 retainers, 1260739 liner, 5P8789 seal kit]
5.400 bore, 2.00 pin, PC, straight rod, 4 valve relief with plug, 1/8 oil ring

6
6

7N0735
8N0822

Piston body
Ring set

5.4000 bore, 2.00 pin, PC, straight rod, early type piston L/F, dual-ni, 1/4 oil ring groove
1/8 keystone top ring [8N0502 top, 2P2817 mid, 7N7078 oil] 1 cyl set

1P0734

Ring set

5.4000 bore, 1/4 oil ring [1 cyl set]

6
12

7N9806
3F8513

Piston pin
Retiner piston pin

2.000 dia, 4.525 length (straight and narrow taper rod)

12

7E5665

Retainer piston pin

Use with 2.000 pin diameter [repl 8N7295]

6
6

1260739
5P8789

Cylinder liner
Cylinder liner oring kit

5.4000 bore [uses (3) 3S3978, (1) 9L5854 seals] [repl 6N8700]
Contains: (3) 3S3978, (1) 9L5854

18

3S3978

Cylinder liner oring

9L5854

Cylinder liner oring

Upper band seal, 1 per liner

BEARINGS

5.400 bore, 2.00 pin, PC [9N2874 piston, 8N0822 rings, 7N9806 pin, 3F8513 retainers, 1260739 liner]

7W2138

Bearing main pair

Std, 4.500 journal, 4.8860 housing bore, 1.500 length

4
4

8N5346
8N5347

Bearing main pair


Bearing main pair

.025

1
1

7W2137
8N5341

Bearing thrust pair


Bearing thrust pair

Std, 4.500 journal, 4.8860 housing bore, 1.500 and 2.088 length

8N5342

Bearing thrust pair

.025
.050

4
4

7W2136
8N5339

Bearing rod pair


Bearing rod pair

Std, 3.540 journal, 3.8560 housing bore, 1.776 length


.025

8N5338

Bearing rod pair

.050

5M3560

Bearing cam

2.885 shaft, 3.127 OD, 0.744 OAL

5M3603

Bearing cam

1.878 shaft, 2.127 OD, 0.720 OAL

1M6107

Bushing con rod

2.001 ID, 2.183 OD, 1.875 OAL

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT

Remanufactured available, call with casting number


For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
1.771 head dia, 5.997 OAL [repl 1P0407]

GASKET & SEALS

CATGASKET

CAMSHAFT

CAMSHAFT

VALVE TRAIN

.050

CYLHEAD

NOTE

1N4885

Valve intake

8
32

7E7830
2A4429

Valve exhaust
Valve lock

16

6N2236

Valve guide

16
16

2S4213
4N6761

Valve spring
Rotator

9M3205

Insert intake

1W5283

Valve insert

Exhaust, IPD standard size 1.692"

TURBOCHARGER

New or remanufactured available, call for pricing

TURBO / AIR

TURBO

1.646 head dia, 5.997 length [repl 1P1081]


0.372 stem dia, 2G, 7 degree
[repl 2N3293]

(800) 467-5545
Endurance
CAT340
+1 305Products
8872380 | E-mail: info@upperlift.com.
or visit www.upperlift.com
26 Call Power

Caterpillar
Diesel
1246 CID

CYLINDER KIT

6 Cylinder
Bore 5.750
Stroke 8.000

D342 / 20.4L

LK9111

Cylinder kit

PLG7N1366

Cylinder kit

6
6

4M9111
7N1366

Piston body
Piston body

3S4031

Ring set

6
6

8N5760
7N9809

Ring set
Piston pin

12

7M4926

Retainer piston pin

6
6

8N5676
5P9221

Cylinder liner
Cylinder liner oring kit

18

6L7812

Cylinder liner oring

Contains: (3) 6L7812, (1) 8N4638


Lower liner seal; contained in 5P9221 seal kit

8N4638

Cylinder liner oring

Upper filler band; contained in 5P9221 seal kit

D339BRG

NOTE

3 styles of mains: (1) 3.750 sft, 4.625 hsg bore; (2) 3.750 sft, 4.114 hsg bore, (3) 4.261 sft, 4.625 hg
bore

BEARINGS

5.750 bore, PC, straight rod, with plug, rect ring [4M9111 piston, 3S4031 rings, 7N9809 pin, 7M4926
retainers, 8N5676 liner, 5P9221 seal kit]
5.750 bore, PC, straight rod, with plug, key ring [8N5676 liner, 7N1366 piston, 8N5760 rings, 7N9809
pin, 7M4926 retainers, 8N5676 liner]
5.750 bore, PC, straight rod, with plug, rectangular ring; use with ring set 3S4031
5.750 bore, PC, straight rod, with plug, keystone ring
5.7500 bore, rectangular ring [1 cyl set]
5.7500 bore, keystone ring [1 cyl set]
2.3899 dia, 4.726 length
use with 2.400 dia pin [repl 6B2291]
5.7500 bore, bare liner

D339BRG1

NOTE

Early main bearing set: 3.750 shaft, 4.625 housing bore

6F1931

Bearing main pair

Std, rear; 3.7500 journal, 4.625 housing bore, 2.587 length

4
1

6F1932
4H5510

Bearing main pair


Bearing thrust pair

Std, intermediate; 3.7500 journal, 4.625 housing bore, 1.791 length


Std, center; 3.7500 journal, 4.625 housing bore, 3.256 and 3.858 length

6H4510

Bearing main pair

Std, front; 3.7500 journal, 4.625 housing bore, 4.083 length

6H4498

Seal

Front, Std

2H2451

Bearing main pair

.025, rear

5
1

2H2449
4H5511

Bearing main pair


Bearing thrust pair

.025, intermediate

7H4448

Bearing main pair

.025, center
.025, front

7H6747

Seal

Front, Oversize

6F1935

Bearing main pair

.050, rear

5
1

6F1936
4H5512

Bearing main pair


Bearing thrust pair

.050, intermediate

7H4449

Bearing main pair

.050, center
.050, front

7H6747

Seal

Front, Oversize

D339BRG2

NOTE

Mid main bearing set:: 3.750 shaft, 4.114 housing bore

9M2429

Bearing main pair

Std, Intermediate and Rear; 3.7500 journal, 4.114 housing bore, 1.780 length

1
1

9M2430
9M2431

Bearing thrust pair


Bearing main pair

Std, Center; 3.7500 journal, 4.114 housing bore, 3.256 and 3.858 length
Std, Front; 3.7500 journal, 4.114 housing bore, 4.086 length

3S7569

Adapter

Std, Front

6H4498

Seal

Front, Std

1S7573

Bearing main pair

.025, Intermediate and Rear

1
1

1S7574
1S7575

Bearing thrust pair


Bearing main pair

.025, Center
.025, Front

4S5358

Adapter

Front, Oversize

7H6747

Seal

Front, Oversize

1S7576

Bearing main pair

.050, Intermediate and Rear

(800) 467-5545
Endurance Power Call
Products
CAT342
+1 305 8872380 | E-mail:
info@upperlift.com. or visit www.upperlift.com
27

Caterpillar
Diesel
1246 CID

6 Cylinder
Bore 5.750
Stroke 8.000

D342 / 20.4L

(Continued)

1S7577

Bearing thrust pair

.050, Center

1
1

1S7578
4S5358

Bearing main pair


Adapter

.050, Front

7H6747

Seal

Front, Oversize
Front, Oversize

D339BRG3
8N7923

NOTE
Bearing main pair

Late main bearing set: 4.261 shaft, 4.625 housing bore


Std; Front, Intermediate, Rear; 4.2610 journal, 4.6250 housing bore, 1.780 length [repl 4S6581]

8N7928

Bearing thrust pair

Std; Center; 4.2610 journal, 4.6250 housing bore, 3.248 and 3.858 length [repl 4S6582]

8N7924

Bearing main pair

.025; Front, Intermediate, Rear [repl 4S9396]

8N7929

Bearing thrust pair

.025; Center [repl 4S9397]

8N7925

Bearing main pair

.050; Front, Intermediate, Rear [repl 4S9398]

8N7930

Bearing thrust pair

.050; Center [repl 4S9399]

6 2M6499
Early, Mid
6 2485AP 10
6 2485AP 20

Bearing rod pair

Std, 3.6250 journal, 3.9670 housing bore, 2.563 length

Bearing rod pair


Bearing rod pair

.010
.020

2M6500

Bearing rod pair

.025

2M6501

Bearing rod pair

.050

6 8N7933
Late
6 8N7933 10

Bearing rod pair

Std; 3.6250 journal, 3.9670 housing bore, 2.000 length

Bearing rod pair

8N7934

Bearing rod pair

.010
.025

8N7935

Bearing rod pair

.050

8F8523

Bearing cam

2.010 OAL

4H9640

Bearing cam

1.200 OAL

4M9183

Bushing con rod

2.380 ID, 2.617 OD, 2.06 OAL

1599X

Bushing con rod

2.350 ID, 2.687 OD, 2.067 OAL; Full round bushing; use with rod 7B6225, 7B6625

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

Camshaft
Lifter

[OEM] (9Y3230 cam kit) Call for price and availability of remanufactured
[OEM] Call for price and availability of remanufactured

CYLHEAD
D339HEAD1

NOTE
EARLY HEAD

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
Tapered groove valve stem with 0.4955 dia and 3 locks each, flanged guide

8H1993

Valve intake

2.343 head dia, 9.297 OAL, 0.4955 stem dia, tapered groove [repl 7F5310]

6
12

8H1994
4F5409

Valve exhaust
Valve spring

2.282 head dia, 9.266 length, 0.4955 stem dia, tapered groove [repl 7F4784, 5F8365, 1H9292]

12

4F5408

Valve spring

6
6

2S0893
1S6654

Valve guide
Valve guide

36

3B1143

Valve lock

12

7F7666
D339HEAD2

Rotator
MID HEAD

8H1993

Valve intake

Tapered groove valve stem with 0.4955 dia and 3 locks each, non-flanged guide
2.343 head dia, 9.297 OAL, 0.4955 stem dia, tapered groove [repl 7F5310]

8H1994

Valve exhaust

2.282 head dia, 9.266 length, 0.4955 stem dia, tapered groove [repl 7F4784, 5F8365, 1H9292]

GASKET & SEALS

CATGASKET

CAMSHAFT

1W3176
5S1220

VALVE TRAIN

Endurance Power Products

28

Inner, 1.145 OD, 2.359 free


Outer, 1.641 OD, 2.421 free
Intake, flanged; for 0.4955 stem dia [repl 6F5263]
Exhaust, flanged; for 0.4955 stem dia
No bead, for tapered valve stem, for 0.4995 stem

CAT342

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
1246 CID

D342 / 20.4L

(Continued)

6 Cylinder
Bore 5.750
Stroke 8.000

12

9M5349

Valve spring

Inner, 1.125 OD, 2.201 free

12
12

9M5350
7N2051

Valve spring
Valve guide

Outer, 1.654 OD, 2.574 free

12

3N1414

Spacer

Both, non-flanged; for 0.4955 stem dia; use with 3N1414 spacer
Use with non-flanged guide

36

3B1143

Valve lock

No bead, for tapered valve stem, for 0.4995 stem

12

7N7639
D339HEAD3

Rotator
LATE HEAD

[repl 8M7637, 4S7468]


Two groove valve stem with 0.3717 dia and 2 locks each, non-flanged guide

1W1818

Valve intake

2.343 head dia, 9.297 OAL, 0.3717 stem dia, 45 deg, 2G

6
12

1W1819
9M5349

Valve exhaust
Valve spring

2.282 head dia, 9.266 length, 0.3717T stem dia, 45 deg, 2G


Inner, 1.125 OD, 2.201 free

12

9M5350

Valve spring

Outer, 1.654 OD, 2.574 free

12
12

1W1816
3N1414

Valve guide
Spacer

Both, non-flanged; for 0.3717 stem dia; use with 3N1414 spacer
Use with non-flanged guide

24

2A4429

Valve lock

0.372 stem dia, 2G, 7 degree

12

7N7639

Rotator

[repl 8M7637, 4S7468]

Nozzle

Capsule nozzle (repl 7S1059)

TURBOCHARGER

New or remanufactured available, call for pricing

FUEL / INJECTOR
6

8N1831

TURBO / AIR

TURBO

Endurance Power Products

CAT342

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

29

Caterpillar
Diesel
893 CID

6 Cylinder
Bore 5.400
Stroke 6.500

D343 / 1693 / 14.6L

CYLINDER KIT

6 PLG9N2874
Cylinder kit
Replaces LK0735 cylinder kit in sets
6 LK0735
Cylinder kit
6 9N2874
Piston body
Replaces 7N0735 piston in sets
6 7N0735
Piston body
6 8N0822
Ring set
Used with 9N2874 piston body
6 1P0734
Ring set
Used with 7N0735 piston body
6 7N9806
Piston pin

12 3F8513
Retiner piston pin
Used with 9N2874 piston body
12 7E5665
Retainer piston pin
Used with 7N0735 piston body
6 1260739
Cylinder liner

5.400 bore, 2.00 pin, PC [9N2874 piston, 8N0822 rings, 7N9806 pin, 3F8513 retainers, 1260739 liner]
5.4000 bore, PC, 2.000 pin, straight rod, dual ni, 1/4 oil ring [7N0735 piston, 1P0734 rings, 7N9806 pin,
7E5665 retainers, 1260739 liner, 5P8789 seal kit]
5.400 bore, 2.00 pin, PC, straight rod, 4 valve relief with plug, 1/8 oil ring
5.4000 bore, 2.00 pin, PC, straight rod, early type piston L/F, dual-ni, 1/4 oil ring groove
1/8 keystone top ring [8N0502 top, 2P2817 mid, 7N7078 oil] 1 cyl set
5.4000 bore, 1/4 oil ring [1 cyl set]
2.000 dia, 4.525 length (straight and narrow taper rod)

Use with 2.000 pin diameter [repl 8N7295]


5.4000 bore [uses (3) 3S3978, (1) 9L5854 seals] [repl 6N8700]

6
18

5P8789
3S3978

Cylinder liner oring kit


Cylinder liner oring

Contains: (3) 3S3978, (1) 9L5854

9L5854

Cylinder liner oring

Upper band seal, 1 per liner

BEARINGS
6

7W2138

Bearing main pair

Std, 4.500 journal, 4.8860 housing bore, 1.500 length

8N5346

Bearing main pair

.025

8N5347

Bearing main pair

.050

7W2137

Bearing thrust pair

Std, 4.500 journal, 4.8860 housing bore, 1.500 and 2.088 length

1
1

8N5341
8N5342

Bearing thrust pair


Bearing thrust pair

.025

6
6

7W2136
8N5339

Bearing rod pair


Bearing rod pair

Std, 3.540 journal, 3.8560 housing bore, 1.776 length

8N5338

Bearing rod pair

12

5M3560

Bearing cam

5M3603

Bearing cam

2.885 shaft, 3.127 OD, 0.744 OAL


1.878 shaft, 2.127 OD, 0.720 OAL

1M6107

Bushing con rod

2.001 ID, 2.183 OD, 1.875 OAL

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT

Remanufactured available, call with casting number

NOTE
Valve intake

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
1.771 head dia, 5.997 OAL [repl 1P0407]

GASKET & SEALS

CATGASKET

CAMSHAFT

CAMSHAFT

VALVE TRAIN

.050

.025
.050

12

CYLHEAD
1N4885

12

7E7830

Valve exhaust

1.646 head dia, 5.997 length [repl 1P1081]

48
24

2A4429
6N2236

Valve lock
Valve guide

0.372 stem dia, 2G, 7 degree


[repl 2N3293]

24

2S4213

Valve spring

24
12

4N6761
9M3205

Rotator
Insert intake

12

1W5283

Valve insert

Endurance Power Products

30

Exhaust, IPD standard size 1.692"

CAT343

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
893 CID

FUEL / INJECTOR

D343 / 1693 / 14.6L

(Continued)

6 Cylinder
Bore 5.400
Stroke 6.500

8N1831

Nozzle

Capsule nozzle (repl 7S1059)

8N3176

Nozzle

Capsule nozzle (repl 7M4190)

TURBOCHARGER

New or remanufactured available, call for pricing

TURBO / AIR

TURBO

Endurance Power Products

CAT343

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

31

Caterpillar
Diesel
1191 CID

CYLINDER KIT
8

PLG8N0931

Cylinder kit

8 PLG9N2874
Cylinder kit
Replaces LK0735 cylinder kit in sets
8 LK0735
Cylinder kit
8

8N0931

8 Cylinder
Bore 5.400
Stroke 6.500

D346 / 19.9L

Piston body

5.400 bore, 2.00 pin, PC, 4 valve relief [8N0931 piston, 8N0822 rings, 7N9808 pin, 3F8513 retainers,
1260739 liner]
5.400 bore, 2.00 pin, PC [9N2874 piston, 8N0822 rings, 7N9806 pin, 3F8513 retainers, 1260739 liner]
5.4000 bore, PC, 2.000 pin, straight rod, dual ni, 1/4 oil ring [7N0735 piston, 1P0734 rings, 7N9806 pin,
7E5665 retainers, 1260739 liner, 5P8789 seal kit]
5.4000 bore, 2.00 pin, PC, 4 valve relief, 1/8 oil ring

8 9N2874
Piston body
Replaces 7N0735 piston in sets
8 7N0735
Piston body

5.400 bore, 2.00 pin, PC, straight rod, 4 valve relief with plug, 1/8 oil ring

8 8N0822
Ring set
Used with 8N0931 and 9N2874 piston body
8 1P0734
Ring set
Used with 7N0735 piston body
8 7N9808
Piston pin
8 7N9806
Piston pin

1/8 keystone top ring [8N0502 top, 2P2817 mid, 7N7078 oil] 1 cyl set

5.4000 bore, 2.00 pin, PC, straight rod, early type piston L/F, dual-ni, 1/4 oil ring groove

5.4000 bore, 1/4 oil ring [1 cyl set]


2.000 dia, 4.292 length
2.000 dia, 4.525 length (straight and narrow taper rod)

16

3F8513

Retiner piston pin

16
8

7E5665
1260739

Retainer piston pin


Cylinder liner

Use with 2.000 pin diameter [repl 8N7295]


5.4000 bore [uses (3) 3S3978, (1) 9L5854 seals] [repl 6N8700]

5P8789

Cylinder liner oring kit

Contains: (3) 3S3978, (1) 9L5854

24
8

3S3978
9L5854

Cylinder liner oring


Cylinder liner oring

Upper band seal, 1 per liner

BEARINGS

4 7N2458
Bearing main pair
Early engines used with thrust bearing
4 7N2459
Bearing main pair

Std

.050

7N2461

Bearing main pair

1 7N2463
Bearing thrust pair
Early engines with thrust bearing
1 7N2464
Bearing thrust pair
1

7N2465

Bearing thrust pair

.025

Std
.025
.050

5 8N6652
Bearing main pair
Late engines used with thrust washers
5 8N5957
Bearing main pair

Std, 5.2500 journal, 5.6350 housing bore, 1.744 length

.050

8N5958

Bearing main pair

.025

2 9S1162
Thust washer
Late engines with thrust washers

0.186 thick

8 7N2581
Early
8 7N2582

Bearing rod pair

Std, 4.3745/4.3755 journal, 4.7210 housing bore, 1.373 length, notched oil groove

Bearing rod pair

7N2583

Bearing rod pair

.025
.050

8 1W8539
Late
8 4W5693
8 4W5694

Bearing rod pair

Std, 4.3742/4.3752 journal, 4.7210 housing bore, 1.373 length, short oil groove

Bearing rod pair


Bearing rod pair

.025 [repl 8N5948]


.050

(800) 467-5545
Endurance
Products
CAT346
+1 305
8872380 | E-mail: info@upperlift.com.
or visit www.upperlift.com
32 CallPower

Caterpillar
Diesel
1191 CID

8 1M6107
Early
8 8N2018
Late

GASKET & SEALS

CATGASKET

CAMSHAFT

CAMSHAFT

VALVE TRAIN

8 Cylinder
Bore 5.400
Stroke 6.500

D346 / 19.9L

(Continued)

Bushing con rod

2.001 ID, 2.183 OD, 1.875 OAL

Bushing con rod

Wide taper rod, 1.9845 ID, 2.1825 OD, 1.875 OAL (can use 4P8495)

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT

Remanufactured available, call with casting number

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

16

1N4885

Valve intake

1.771 head dia, 5.997 OAL [repl 1P0407]

16
64

7E7830
2A4429

Valve exhaust
Valve lock

1.646 head dia, 5.997 length [repl 1P1081]


0.372 stem dia, 2G, 7 degree

32

6N2236

Valve guide

[repl 2N3293]

32
32

3S3018
2S2813

Valve spring
Rotator

32

9M3205

Insert intake

32

1W5283

Valve insert

Exhaust, IPD standard size 1.692"

FUEL / INJECTOR
8

8N1831

Nozzle

Capsule nozzle (repl 7S1059)

8N3176

Nozzle

Capsule nozzle (repl 7M4190)

TURBOCHARGER

New or remanufactured available, call for pricing

TURBO / AIR

TURBO

(800) 467-5545
Endurance PowerCall
Products
CAT346
+1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com 33

Caterpillar
Diesel
1786 CID

CYLINDER KIT
12

PLG8N0931

Cylinder kit

12 PLG9N2874
Cylinder kit
Replaces LK0735 cylinder kit in sets
12 LK0735
Cylinder kit
12

8N0931

12 Cylinder
Bore 5.400
Stroke 6.500

D348 / 29.3L

Piston body

5.400 bore, 2.00 pin, PC, 4 valve relief [8N0931 piston, 8N0822 rings, 7N9808 pin, 3F8513 retainers,
1260739 liner]
5.400 bore, 2.00 pin, PC [9N2874 piston, 8N0822 rings, 7N9806 pin, 3F8513 retainers, 1260739 liner]
5.4000 bore, PC, 2.000 pin, straight rod, dual ni, 1/4 oil ring [7N0735 piston, 1P0734 rings, 7N9806 pin,
7E5665 retainers, 1260739 liner, 5P8789 seal kit]
5.4000 bore, 2.00 pin, PC, 4 valve relief, 1/8 oil ring

12 9N2874
Piston body
Replaces 7N0735 piston in sets
12 7N0735
Piston body

5.400 bore, 2.00 pin, PC, straight rod, 4 valve relief with plug, 1/8 oil ring

12 8N0822
Ring set
Used with 8N0931 and 9N2874 piston body
12 1P0734
Ring set
Used with 7N0735 piston body
12 7N9808
Piston pin
12 7N9806
Piston pin

1/8 keystone top ring [8N0502 top, 2P2817 mid, 7N7078 oil] 1 cyl set

5.4000 bore, 2.00 pin, PC, straight rod, early type piston L/F, dual-ni, 1/4 oil ring groove

5.4000 bore, 1/4 oil ring [1 cyl set]


2.000 dia, 4.292 length
2.000 dia, 4.525 length (straight and narrow taper rod)

24

3F8513

Retiner piston pin

24
12

7E5665
1260739

Retainer piston pin


Cylinder liner

Use with 2.000 pin diameter [repl 8N7295]


5.4000 bore [uses (3) 3S3978, (1) 9L5854 seals] [repl 6N8700]

12

5P8789

Cylinder liner oring kit

Contains: (3) 3S3978, (1) 9L5854

36
12

3S3978
9L5854

Cylinder liner oring


Cylinder liner oring

Upper band seal, 1 per liner

BEARINGS
7

D348BRG1
2S2838

NOTE:
Bearing main pair

5S6303

Bearing main pair

Std
.025

5S6306

Bearing main pair

.050

2H1190

Dowel

Main thrust
Mid eng use: (7) 8N6652, (2) 9S1162; 1.744 length
Std, 5.2500 journal, 5.6350 housing bore, 1.744 length

Early eng use:(7) 2S2838, (2) 9S1162, (4) 2H1190 [repl 2S2839:(1) 2S2838, (2) 9S1162, (4) 2H1190

D348BRG2

NOTE:

8N6652

Bearing main pair

7
7

8N5957
8N5958

Bearing main pair


Bearing main pair

.025
.050

D348BRG3

NOTE:

Late eng use: (7) 4W5488, (2) 9S1162; 1.886 length

7
7

4W5488
4W5689

Bearing main pair


Bearing main pair

Std, 5.2500 journal, 5.6350 housing bore, 1.886 length [repl 8N5622]
.025 [repl 8N6528]

4W5690

Bearing main pair

.050 [repl 8N6529]

9S1162

Thust washer

0.186 thick

12 7N2581
Early and Mid engines
12 7N2582

Bearing rod pair

Std, 4.3745/4.3755 journal, 4.7210 housing bore, 1.373 length, notched oil groove

Bearing rod pair

.025

12

7N2583

Bearing rod pair

.050

12 1W8539
Late engines
12 4W5693

Bearing rod pair

Std, 4.3742/4.3752 journal, 4.7210 housing bore, 1.373 length, short oil groove

Bearing rod pair

12

Bearing rod pair

.025 [repl 8N5948]


.050

4W5694

Endurance Power Products

34

CAT348

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
1786 CID
12

8N2018

12 Cylinder
Bore 5.400
Stroke 6.500

D348 / 29.3L

(Continued)

Bushing con rod

Wide taper rod, 1.9845 ID, 2.1825 OD, 1.875 OAL (can use 4P8495)

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT

Remanufactured available, call with casting number

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

24
24

1N4885
7E7830

Valve intake
Valve exhaust

1.771 head dia, 5.997 OAL [repl 1P0407]


1.646 head dia, 5.997 length [repl 1P1081]

96

2A4429

Valve lock

0.372 stem dia, 2G, 7 degree

48
48

6N2236
3S3018

Valve guide
Valve spring

[repl 2N3293]

48

2S2813

Rotator

24
24

9M3205
1W5283

Insert intake
Valve insert

Exhaust, IPD standard size 1.692"

Nozzle

Capsule nozzle (repl 7S1059)

TURBOCHARGER

New or remanufactured available, call for pricing

GASKET & SEALS

CATGASKET

CAMSHAFT

CAMSHAFT

VALVE TRAIN

FUEL / INJECTOR
12

8N1831

TURBO / AIR

TURBO

(800) 467-5545
Endurance PowerCall
Products
CAT348
+1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com 35

Caterpillar
Diesel
2382 CID

CYLINDER KIT

16 Cylinder
Bore 5.400
Stroke 6.500

D349 / 39.0L

16

PLG8N0931

Cylinder kit

16

8N0931

Piston body

5.400 bore, 2.00 pin, PC, 4 valve relief [8N0931 piston, 8N0822 rings, 7N9808 pin, 3F8513 retainers,
1260739 liner]
5.4000 bore, 2.00 pin, PC, 4 valve relief, 1/8 oil ring

16

8N0822

Ring set

1/8 keystone top ring [8N0502 top, 2P2817 mid, 7N7078 oil] 1 cyl set

16
32

7N9808
3F8513

Piston pin
Retiner piston pin

2.000 dia, 4.292 length

16

1260739

Cylinder liner

5.4000 bore [uses (3) 3S3978, (1) 9L5854 seals] [repl 6N8700]

16
48

5P8789
3S3978

Cylinder liner oring kit


Cylinder liner oring

Contains: (3) 3S3978, (1) 9L5854

16

9L5854

Cylinder liner oring

Upper band seal, 1 per liner

BEARINGS
9

8N6652

Bearing main pair

8N5957

Bearing main pair

Std, 5.2500 journal, 5.6350 housing bore, 1.744 length


.025

8N5958

Bearing main pair

.050

9S1162

Thust washer

0.186 thick

16 7N2581
Early engines
16 7N2582

Bearing rod pair

Std, 4.3745/4.3755 journal, 4.7210 housing bore, 1.373 length, notched oil groove

Bearing rod pair

.025

16

7N2583

Bearing rod pair

.050

16 1W8539
Late engines
16 4W5693

Bearing rod pair

Std, 4.3742/4.3752 journal, 4.7210 housing bore, 1.373 length, short oil groove

Bearing rod pair

.025 [repl 8N5948]

16

4W5694

Bearing rod pair

.050

16

8N2018

Bushing con rod

Wide taper rod, 1.9845 ID, 2.1825 OD, 1.875 OAL (can use 4P8495)

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT

Remanufactured available, call with casting number

CYLHEAD

NOTE

32

1N4885

Valve intake

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
1.771 head dia, 5.997 OAL [repl 1P0407]

32
128

7E7830
2A4429

Valve exhaust
Valve lock

64

6N2236

Valve guide

64
64

3S3018
2S2813

Valve spring
Rotator

32

9M3205

Insert intake

32

1W5283

Valve insert

Exhaust, IPD standard size 1.692"

Nozzle

Capsule nozzle (repl 7S1059)

TURBOCHARGER

New or remanufactured available, call for pricing

GASKET & SEALS

CATGASKET

CAMSHAFT

CAMSHAFT

VALVE TRAIN

FUEL / INJECTOR
16

8N1831

TURBO / AIR

TURBO

Endurance Power Products

36

1.646 head dia, 5.997 length [repl 1P1081]


0.372 stem dia, 2G, 7 degree
[repl 2N3293]

CAT349

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

Caterpillar
Diesel
1473 CID

CYLINDER KIT

6 Cylinder
Bore 6.250
Stroke 8.000

D353 / 24.2L

PLG7N4515

PLG7N5036

Cylinder kit

6.2500 bore, rectangular ring [7N4515 piston, 1W5105 rings, 7N9810 pin, 7M4926 retainers, 8N9174
liner]
6.2500 bore, keystone ring [7N5036 piston, 1N3601 rings, 7N9810 pin, 7M4926 retainers, 8N9174 liner]

8M3167

Piston body

6.2500 bore, PC [3S4066]

6
6

7N4515
7N5036

Piston body
Piston body

6.2500 bore, PC [3S5502] rectangular compression ring


6.2500 bore, PC [7N5037] keystone compression ring

5H1085

Piston pin

2.4 dia; use with 8M3167 piston

6
12

7N9810
7M4926

Piston pin
Retainer piston pin

2.5 dia; use with 7N4515, 7N5036 piston [4L3843]


use with 2.400 dia pin [repl 6B2291]

1W5105

Ring set

6.2500 bore, use with 8M3167, 7N4515 piston [9S8973]; rectangular comp ring

6
6

1N3601
8N9174

Ring set
Cylinder liner

6.2500 bore, use with 7N5036 piston; keystone comp ring


6.2500 bore

5P8970

Cylinder liner oring kit

For one liner, contains: (3) 6L7815, (1) 8N4708

18
6

6L7815
8N4708

Cylinder liner oring


Cylinder liner oring

Lower liner seal; contained in 5P8970 seal kit

Thick wall bearings, 0.2474 wall, 4.6250 journal, 5.1240/5.1250 housing bore

BEARINGS

Cylinder kit

Upper filler band; contained in 5P8970 seal kit

D353BRG1
9M3894

NOTE:
Bearing main pair

9M3893

Bearing main pair

1
1

9M3895
9M3896

Bearing main pair


Bearing thrust pair

Std; 0.2474 thickness, 4.6250 journal, 5.1250 housing bore, 3.224 length

9M4873

Bearing main pair

.025

1
1

9M4872
9M4874

Bearing main pair


Bearing main pair

.025
.025

9M4875

Bearing thrust pair

.025

9M4878

Bearing main pair

.050

9M4877

Bearing main pair

.050

1
1

9M4879
9M4880

Bearing main pair


Bearing thrust pair

.050
.050

D353BRG2
1N4317

NOTE:
Bearing main pair

Thin wall bearings, 0.1805 wall, 4.6250 journal, 4.9883/4.9893 housing bore
Std; 0.1805 thick, 4.6250 journal, 4.9890 housing bore, 1.874 length

1N4316

Bearing main pair

Std; 0.1805 thick, 4.6250 journal, 4.9890 housing bore, 2.382 length

1
1

1N4318
1N4331

Bearing main pair


Bearing thrust pair

Std; 0.1805 thick, 4.6250 journal, 4.9890 housing bore, 2.972 length
Std; 0.1805 thick, 4.6250 journal, 4.9890 housing bore, 2.874 and 3.671 length

4
1

1N4320
1N4319

Bearing main pair


Bearing main pair

.025
.025

1N4321

Bearing main pair

.025

1N4332

Bearing thrust pair

.025

1N4323

Bearing main pair

.050

1
1

1N4322
1N4324

Bearing main pair


Bearing main pair

.050

1N4333

Bearing thrust pair

1N4336

Bearing rod pair

1N4336 10

Bearing rod pair

Std; 4.1250 journal, 4.4400 housing bore, 1.980 length [4H9884, 9M3892]
.010

1N4337

Bearing rod pair

.025 [5H5993, 9M4871]

Endurance Power Products

Std; 0.2474 thickness, 4.6250 journal, 5.1250 housing bore, 2.008 length
Std; 0.2474 thickness, 4.6250 journal, 5.1250 housing bore, 2.382 length
Std; 0.2474 thickness, 4.6250 journal, 5.1250 housing bore, 2.882 and 3.670 length

.050
.050

CAT353

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

37

Caterpillar
Diesel
1473 CID

6 Cylinder
Bore 6.250
Stroke 8.000

D353 / 24.2L

(Continued)

1N4338

Bearing rod pair

2H2330

Bearing cam

2H7878

Bearing cam

6
6

4H9842
8N2275

Bushing con rod


Bushing con rod

2.450 ID, 2.678 OD, 2.250 length

NOTE
Seal crankshaft front

For gasket sets: Call with Serial and Arrangement Numbers


Piston ring type
Piston ring type

GASKET & SEALS


1

CATGASKET
2W6769

2W2191

Seal crankshaft rear

2L3451

Gasket oil pan

CAMSHAFT

.050 [5H5992, 9M4876]

CAMSHAFT

CAMSHAFT

Remanufactured available, call with casting number

2H3069

Lifter

Solid; Call for price and availability of remanufactured

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

NOTE:
Valve intake

Tapered groove valve stem with 0.4955 dia and 3 locks each

D353HEAD1
7M7817

8N3723

Valve exhaust

12

VALVE TRAIN

2.505 head, 0.4955 stem, tapered groove [4H9805, 6H3186, 1M7452]


2.340 head, 0.4955 stem, tapered groove [4H9804, 6H3187, 8H7097, 4N6883, 3N1141]

12 7S6323
Valve spring
Single spring, use with 7N7639 rotocap
12 4F5408
Valve spring
Dual spring
12 4F5409
Valve spring
Dual spring
6 4N3664
Valve guide

Single spring

6
12

Exhaust; non flanged, use with 3N1414 spacer; for 0.4955 stem dia, 5.438 length
Use with non-flanged guide

6N8847
3N1414

Valve guide
Spacer

Outer, 1.641 OD, 2.421 free


Inner, 1.145 OD, 2.359 free
Intake; non flanged, use with 3N1414 spacer; for 0.4955 stem dia, 5.045 length

36

No bead, for tapered valve stem, for 0.4995 stem


3B1143
Valve lock
[repl 8M7637, 4S7468]
12 7N7639
Rotator
Use with single valve spring
12 7F7666
Rotator
Use with dual valve springs
12 3H5867
Retainer
12 used; 6 used on intake with 3B1142 used on exhaust
6 3B1142
Retainer
6 used on exhaust with 3H5867 retainer on intake
Intake
6 5H1464
Valve seat
use with 6H8514 cylinder head
Intake
6 5S1757
Valve seat
Exhaust
6 5H1463
Valve seat
use with 6H8514 cylinder head
Exhaust
6 8M4014
Valve seat
Two groove valve stem with 0.3717 dia and 2 locks each
D353HEAD2
NOTE:
6

1W8606

Valve intake

2.505 head, 0.3717 stem, 2 groove

6
6

2W3211
1W1822

Valve exhaust
Valve exhaust

2.350 head, 0.3717 stem, 2 groove


2.350 head, 0.3717 stem, 2 groove

12

9M5349

Valve spring

Inner, 1.125 OD, 2.201 free

12
6

9M5350
2N9298

Valve spring
Valve guide

Outer, 1.654 OD, 2.574 free


Intake; for 0.3717 stem, 5.065 length

2N9299

Valve guide

Exhaust; for 0.3717 stem, 5.450 length

Endurance
Products| E-mail: info@upperlift.com.
CAT353
Call +1Power
305 8872380
38

or visit www.upperlift.com (800) 467-5545

Caterpillar
Diesel
1473 CID

6 Cylinder
Bore 6.250
Stroke 8.000

D353 / 24.2L

(Continued)

12

3N1414

Spacer

Use with non-flanged guide

24
12

2A4429
7N7639

Valve lock
Rotator

0.372 stem dia, 2G, 7 degree

1W3062

Retainer

[repl 8M7637, 4S7468]


Intake; includes 8N7780 shield

2N9297

Retainer

Exhaust

6
6

5S1757
8M4014

Valve seat
Valve seat

Intake
Exhaust

FUEL / INJECTOR
6
6

5H7936
7M7431

Nozzle service group


Nozzle service group

Contains: capsule nozzle, orings, seal ring


Contains: capsule nozzle, orings, seal ring

8N1831

Nozzle

Capsule nozzle (repl 7S1059)

COOLING SYSTEM
2

2S4044

Thermostat

170 degree

6N4540

Thermostat

180 degree

2
2

4W4841
4L3848

Thermostat
Seal thermostat

190 degree
Use with 6N4540 and 4W4841 thermostats

TURBOCHARGER

New or remanufactured available, call for pricing

8N6938

Insert block

0.0625, stainless steel

1W6265
1W6266

Sleeve block
Sleeve block

Z stepped

5P0936

Sleeve block

TURBO / AIR

TURBO

BLOCK
4
2

Endurance Power Products

Z stepped
L type, Cast Iron

CAT353

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

39

Caterpillar
Diesel
1662 CID

CYLINDER KIT

8 Cylinder
Bore 5.750
Stroke 8.000

D364 / 27.3L

LK9111

Cylinder kit

PLG7N1366

Cylinder kit

8
8

4M9111
7N1366

Piston body
Piston body

3S4031

Ring set

8
8

8N5760
7N9809

Ring set
Piston pin

16

7M4926

Retainer piston pin

8
8

8N5676
5P9221

Cylinder liner
Cylinder liner oring kit

24

6L7812

Cylinder liner oring

Contains: (3) 6L7812, (1) 8N4638


Lower liner seal; contained in 5P9221 seal kit

8N4638

Cylinder liner oring

Upper filler band; contained in 5P9221 seal kit

BEARINGS

5.750 bore, PC, straight rod, with plug, rect ring [4M9111 piston, 3S4031 rings, 7N9809 pin, 7M4926
retainers, 8N5676 liner, 5P9221 seal kit]
5.750 bore, PC, straight rod, with plug, key ring [8N5676 liner, 7N1366 piston, 8N5760 rings, 7N9809
pin, 7M4926 retainers, 8N5676 liner]
5.750 bore, PC, straight rod, with plug, rectangular ring; use with ring set 3S4031
5.750 bore, PC, straight rod, with plug, keystone ring
5.7500 bore, rectangular ring [1 cyl set]
5.7500 bore, keystone ring [1 cyl set]
2.3899 dia, 4.726 length
use with 2.400 dia pin [repl 6B2291]
5.7500 bore, bare liner

D364BRG1

NOTE

Early main bearing set:

7F9121

Bearing main pair

Std

5F9848

Bearing main pair

Std

4H9972

Bearing main pair

.050

5F9847

Bearing main pair

.050

D364BRG2

NOTE

Late main bearing set:

4
1

4M8121
4M8122

Bearing main pair


Bearing main pair

Std
Std

4
1

4M9045
4M9046

Bearing main pair


Bearing main pair

.050
.050

8
8

4M9043
4M9044

Bearing rod pair


Bearing rod pair

Std
.050

1
4

7F5075
7F5073

Bearing cam
Bearing cam

8
8

4M9183
1599X

Bushing con rod


Bushing con rod

2.380 ID, 2.617 OD, 2.06 OAL

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT

Remanufactured available, call with casting number

GASKET & SEALS

CATGASKET

CAMSHAFT

CAMSHAFT

VALVE TRAIN

2.350 ID, 2.687 OD, 2.067 OAL; Full round bushing; use with rod 7B6225, 7B6625

CYLHEAD
8H1993

NOTE
Valve intake

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
2.343 head dia, 9.297 OAL, 0.4955 stem dia, tapered groove [repl 7F5310]

8H1994

Valve exhaust

2.282 head dia, 9.266 length, 0.4955 stem dia, tapered groove [repl 7F4784, 5F8365, 1H9292]

16
16

4F5409
4F5408

Valve spring
Valve spring

Inner, 1.145 OD, 2.359 free


Outer, 1.641 OD, 2.421 free

2S0893

Valve guide

Intake, flanged; for 0.4955 stem dia [repl 6F5263]

8
48

1S6654
3B1143

Valve guide
Valve lock

Exhaust, flanged; for 0.4955 stem dia


No bead, for tapered valve stem, for 0.4995 stem

16

7F7666

Rotator

Endurance Power Products

40

CAT364

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
1662 CID

TURBO / AIR

TURBO

D364 / 27.3L

(Continued)

TURBOCHARGER

Endurance Power Products

8 Cylinder
Bore 5.750
Stroke 8.000
New or remanufactured available, call for pricing

CAT364

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

41

Caterpillar
Diesel
1662 CID

CYLINDER KIT

8 Cylinder
Bore 5.750
Stroke 8.000

D375 / 27.3L

LK9111

Cylinder kit

PLG7N1366

Cylinder kit

8
8

4M9111
7N1366

Piston body
Piston body

3S4031

Ring set

8
8

8N5760
7N9809

Ring set
Piston pin

16

7M4926

Retainer piston pin

8
8

8N5676
5P9221

Cylinder liner
Cylinder liner oring kit

24

6L7812

Cylinder liner oring

Contains: (3) 6L7812, (1) 8N4638


Lower liner seal; contained in 5P9221 seal kit

8N4638

Cylinder liner oring

Upper filler band; contained in 5P9221 seal kit

BEARINGS

5.750 bore, PC, straight rod, with plug, rect ring [4M9111 piston, 3S4031 rings, 7N9809 pin, 7M4926
retainers, 8N5676 liner, 5P9221 seal kit]
5.750 bore, PC, straight rod, with plug, key ring [8N5676 liner, 7N1366 piston, 8N5760 rings, 7N9809
pin, 7M4926 retainers, 8N5676 liner]
5.750 bore, PC, straight rod, with plug, rectangular ring; use with ring set 3S4031
5.750 bore, PC, straight rod, with plug, keystone ring
5.7500 bore, rectangular ring [1 cyl set]
5.7500 bore, keystone ring [1 cyl set]
2.3899 dia, 4.726 length
use with 2.400 dia pin [repl 6B2291]
5.7500 bore, bare liner

D364BRG1

NOTE

Early main bearing set:

7F9121

Bearing main pair

Std

5F9848

Bearing main pair

Std

4H9972

Bearing main pair

.050

5F9847

Bearing main pair

.050

D364BRG2

NOTE

Late main bearing set:

4
1

4M8121
4M8122

Bearing main pair


Bearing main pair

Std
Std

4
1

4M9045
4M9046

Bearing main pair


Bearing main pair

.050
.050

8
8

4M9043
4M9044

Bearing rod pair


Bearing rod pair

Std
.050

1
4

7F5075
7F5073

Bearing cam
Bearing cam

8
8

4M9183
1599X

Bushing con rod


Bushing con rod

2.380 ID, 2.617 OD, 2.06 OAL

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT

Remanufactured available, call with casting number

GASKET & SEALS

CATGASKET

CAMSHAFT

CAMSHAFT

VALVE TRAIN

2.350 ID, 2.687 OD, 2.067 OAL; Full round bushing; use with rod 7B6225, 7B6625

CYLHEAD
8H1993

NOTE
Valve intake

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
2.343 head dia, 9.297 OAL, 0.4955 stem dia, tapered groove [repl 7F5310]

8H1994

Valve exhaust

2.282 head dia, 9.266 length, 0.4955 stem dia, tapered groove [repl 7F4784, 5F8365, 1H9292]

16
16

4F5409
4F5408

Valve spring
Valve spring

Inner, 1.145 OD, 2.359 free


Outer, 1.641 OD, 2.421 free

2S0893

Valve guide

Intake, flanged; for 0.4955 stem dia [repl 6F5263]

8
48

1S6654
3B1143

Valve guide
Valve lock

Exhaust, flanged; for 0.4955 stem dia


No bead, for tapered valve stem, for 0.4995 stem

16

7F7666

Rotator

Endurance Power Products

42

CAT375

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

Caterpillar
Diesel
1662 CID

FUEL / INJECTOR
8

9F2393

TURBO / AIR

TURBO

D375 / 27.3L

(Continued)

8 Cylinder
Bore 5.750
Stroke 8.000

Nozzle service group

Contains: capsule nozzle, orings, seal ring

TURBOCHARGER

New or remanufactured available, call for pricing

Endurance Power Products

CAT375

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

43

Caterpillar
Diesel
1964 CID

CYLINDER KIT

8 Cylinder
Bore 6.250
Stroke 8.000

D379 / 32.2L

PLG7N4515

Cylinder kit

PLG7N5036

Cylinder kit

6.2500 bore, rectangular ring [7N4515 piston, 1W5105 rings, 7N9810 pin, 7M4926 retainers, 8N9174
liner]
6.2500 bore, keystone ring [7N5036 piston, 1N3601 rings, 7N9810 pin, 7M4926 retainers, 8N9174 liner]

8M3167

Piston body

6.2500 bore, PC [3S4066]

8
8

7N4515
7N5036

Piston body
Piston body

6.2500 bore, PC [3S5502] rectangular compression ring


6.2500 bore, PC [7N5037] keystone compression ring

5H1085

Piston pin

2.4 dia; use with 8M3167 piston

8
16

7N9810
7M4926

Piston pin
Retainer piston pin

2.5 dia; use with 7N4515, 7N5036 piston [4L3843]


use with 2.400 dia pin [repl 6B2291]

1W5105

Ring set

6.2500 bore, use with 8M3167, 7N4515 piston [9S8973]; rectangular comp ring

8
8

1N3601
8N9174

Ring set
Cylinder liner

6.2500 bore, use with 7N5036 piston; keystone comp ring


6.2500 bore

5P8970

Cylinder liner oring kit

For one liner, contains: (3) 6L7815, (1) 8N4708

24
8

6L7815
8N4708

Cylinder liner oring


Cylinder liner oring

Lower liner seal; contained in 5P8970 seal kit

Std, 5.750 journal, 6.3730 housing bore, 2.130 length

BEARINGS

Upper filler band; contained in 5P8970 seal kit

5
5

8N7764
8N7764 10

Bearing main pair


Bearing main pair

8N7765

Bearing main pair

.010
.025

8N7766

Bearing main pair

.050

4L4653

Thrust washer

0.284 thick

8
8

8N7769
8N7769 10

Bearing rod pair


Bearing rod pair

Std, 5.000 journal, 5.3850 housing bore, 1.862 length


.010

8N7770

Bearing rod pair

.025

8N7771

Bearing rod pair

.050

5L2894

Bearing cam

8N2275

Bushing con rod

2.450 ID, 2.678 OD, 2.250 length

GASKET & SEALS


4

CATGASKET
3N3220

NOTE
Gasket cylinder head

For gasket sets: Call with Serial and Arrangement Numbers


Metal clad, use with 6L4497 gasket

3N3220CP

Gasket cylinder head

Soft, use with 6L4497 gasket

4
4

6L4497
6L3352

Gasket push rod oil


Gasket valve cover

Push rod oil return, use with 3N3220 or 3N3220CP

2N3597

Seal valve cover

1
1

4W2606
4W2607

Seal crankshaft
Seal crankshaft

3N9160

Ring crankshaft

8L5457

Gasket oil pan

CAMSHAFT
16

CAMSHAFT

Remanufactured available, call with casting number

1021561

Lifter

(repl 5L5486)

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

D353HEAD1

NOTE:

Tapered groove valve stem with 0.4955 dia and 3 locks each

7M7817
8N3723

Valve intake
Valve exhaust

2.505 head, 0.4955 stem, tapered groove [4H9805, 6H3186, 1M7452]


2.340 head, 0.4955 stem, tapered groove [4H9804, 6H3187, 8H7097, 4N6883, 3N1141]

Endurance Power Products

44

Directional CCW
Piston ring type

CAMSHAFT

VALVE TRAIN

8
8

Directional CW

CAT379

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

Caterpillar
Diesel
1964 CID

8 Cylinder
Bore 6.250
Stroke 8.000

D379 / 32.2L

(Continued)

16 7S6323
Valve spring
Single spring, use with 7N7639 rotocap
16 4F5408
Valve spring
Dual spring
16 4F5409
Valve spring
Dual spring
8 4N3664
Valve guide

Single spring

6N8847

Valve guide

Exhaust; non flanged, use with 3N1414 spacer; for 0.4955 stem dia, 5.438 length

16
48

3N1414
3B1143

Spacer
Valve lock

Use with non-flanged guide


No bead, for tapered valve stem, for 0.4995 stem

Outer, 1.641 OD, 2.421 free


Inner, 1.145 OD, 2.359 free
Intake; non flanged, use with 3N1414 spacer; for 0.4955 stem dia, 5.045 length

[repl 8M7637, 4S7468]


16 7N7639
Rotator
Use with single valve spring
16 7F7666
Rotator
Use with dual valve springs
16 3H5867
Retainer
12 used; 6 used on intake with 3B1142 used on exhaust
8 3B1142
Retainer
6 used on exhaust with 3H5867 retainer on intake
Intake
8 5H1464
Valve seat
use with 6H8514 cylinder head
Intake
8 5S1757
Valve seat
Exhaust
8 5H1463
Valve seat
use with 6H8514 cylinder head
Exhaust
8 8M4014
Valve seat
8

D353HEAD2
1W8606

NOTE:
Valve intake

Two groove valve stem with 0.3717 dia and 2 locks each
2.505 head, 0.3717 stem, 2 groove

2W3211

Valve exhaust

2.350 head, 0.3717 stem, 2 groove

8
16

1W1822
9M5349

Valve exhaust
Valve spring

2.350 head, 0.3717 stem, 2 groove


Inner, 1.125 OD, 2.201 free

16

9M5350

Valve spring

Outer, 1.654 OD, 2.574 free

8
8

2N9298
2N9299

Valve guide
Valve guide

Intake; for 0.3717 stem, 5.065 length


Exhaust; for 0.3717 stem, 5.450 length

16

3N1414

Spacer

Use with non-flanged guide

32
16

2A4429
7N7639

Valve lock
Rotator

0.372 stem dia, 2G, 7 degree

1W3062

Retainer

8
8

2N9297
5S1757

Retainer
Valve seat

8M4014

Valve seat

FUEL / INJECTOR

[repl 8M7637, 4S7468]


Intake; includes 8N7780 shield
Exhaust
Intake
Exhaust

9F2393

Nozzle service group

7M7431

Nozzle service group

Contains: capsule nozzle, orings, seal ring


Contains: capsule nozzle, orings, seal ring

Thermostat
Thermostat

Used with 4W9135 water connector group (4W4011)


Used with 7W8066 water lines group only, 180 degree [new# 2477133]

COOLING SYSTEM
4
4

6I4954
4W4794

4W4841

Thermostat

190 degree

4
1

3S9643
3S1723

Seal thermostat
Set water pump

Use with 6I4954 and 4W4794 thermostats


All engines with large case seal

TURBOCHARGER

New or remanufactured available, call for pricing

Insert block

0.0625, stainless steel

TURBO / AIR

TURBO

BLOCK

8N6938

Endurance Power Products

CAT379

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

45

Caterpillar
Diesel
1964 CID

1W6267

Sleeve block

Z stepped

5P0936

Sleeve block

L type, Cast Iron

Endurance Power Products

46

8 Cylinder
Bore 6.250
Stroke 8.000

D379 / 32.2L

(Continued)

CAT379

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
2493 CID

CYLINDER KIT

12 Cylinder
Bore 5.750
Stroke 8.000

D386 / 40.9L

12

LK9111

Cylinder kit

12

PLG7N1366

Cylinder kit

12
12

4M9111
7N1366

Piston body
Piston body

12

3S4031

Ring set

12
12

8N5760
7N9809

Ring set
Piston pin

24

7M4926

Retainer piston pin

12
12

8N5676
5P9221

Cylinder liner
Cylinder liner oring kit

36

6L7812

Cylinder liner oring

Contains: (3) 6L7812, (1) 8N4638


Lower liner seal; contained in 5P9221 seal kit

12

8N4638

Cylinder liner oring

Upper filler band; contained in 5P9221 seal kit

D386BRG1

NOTE

Early main bearing set:

7F9121

Bearing main pair

Std

5F9848

Bearing main pair

Std

4H9972

Bearing main pair

.050

5F9847

Bearing main pair

.050

BEARINGS

5.750 bore, PC, straight rod, with plug, rect ring [4M9111 piston, 3S4031 rings, 7N9809 pin, 7M4926
retainers, 8N5676 liner, 5P9221 seal kit]
5.750 bore, PC, straight rod, with plug, key ring [8N5676 liner, 7N1366 piston, 8N5760 rings, 7N9809
pin, 7M4926 retainers, 8N5676 liner]
5.750 bore, PC, straight rod, with plug, rectangular ring; use with ring set 3S4031
5.750 bore, PC, straight rod, with plug, keystone ring
5.7500 bore, rectangular ring [1 cyl set]
5.7500 bore, keystone ring [1 cyl set]
2.3899 dia, 4.726 length
use with 2.400 dia pin [repl 6B2291]
5.7500 bore, bare liner

D386BRG2

NOTE

Late main bearing set:

6
1

4M8121
4M8122

Bearing main pair


Bearing main pair

Std
Std

6
1

4M9045
4M9046

Bearing main pair


Bearing main pair

.050
.050

12
12

4M9043
4M9044

Bearing rod pair


Bearing rod pair

Std
.050

1
6

7F5075
7F5073

Bearing cam
Bearing cam

12
12

4M9183
1599X

Bushing con rod


Bushing con rod

2.380 ID, 2.617 OD, 2.06 OAL

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT

Remanufactured available, call with casting number

GASKET & SEALS

CATGASKET

CAMSHAFT

CAMSHAFT

VALVE TRAIN

2.350 ID, 2.687 OD, 2.067 OAL; Full round bushing; use with rod 7B6225, 7B6625

12

CYLHEAD
8H1993

NOTE
Valve intake

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
2.343 head dia, 9.297 OAL, 0.4955 stem dia, tapered groove [repl 7F5310]

12

8H1994

Valve exhaust

2.282 head dia, 9.266 length, 0.4955 stem dia, tapered groove [repl 7F4784, 5F8365, 1H9292]

24
24

4F5409
4F5408

Valve spring
Valve spring

Inner, 1.145 OD, 2.359 free


Outer, 1.641 OD, 2.421 free

12

2S0893

Valve guide

Intake, flanged; for 0.4955 stem dia [repl 6F5263]

12
72

1S6654
3B1143

Valve guide
Valve lock

Exhaust, flanged; for 0.4955 stem dia


No bead, for tapered valve stem, for 0.4995 stem

24

7F7666

Rotator

Endurance Power Products

CAT386

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

47

Caterpillar
Diesel
2493 CID

FUEL / INJECTOR

D386 / 40.9L

(Continued)

12 Cylinder
Bore 5.750
Stroke 8.000

12

8M1584

Nozzle service group

Contains: capsule nozzle, orings, seal ring

12

9F2393

Nozzle service group

Contains: capsule nozzle, orings, seal ring

TURBOCHARGER

New or remanufactured available, call for pricing

TURBO / AIR

TURBO

Products
CAT386
Call +1Power
305 8872380
| E-mail: info@upperlift.com.
48Endurance

or visit www.upperlift.com (800) 467-5545

Caterpillar
Diesel
2493 CID

CYLINDER KIT

12 Cylinder
Bore 5.750
Stroke 8.000

D397 / 40.9L

12

LK9111

Cylinder kit

12

PLG7N1366

Cylinder kit

12
12

4M9111
7N1366

Piston body
Piston body

12

3S4031

Ring set

12
12

8N5760
7N9809

Ring set
Piston pin

24

7M4926

Retainer piston pin

12
12

8N5676
5P9221

Cylinder liner
Cylinder liner oring kit

36

6L7812

Cylinder liner oring

Contains: (3) 6L7812, (1) 8N4638


Lower liner seal; contained in 5P9221 seal kit

12

8N4638

Cylinder liner oring

Upper filler band; contained in 5P9221 seal kit

D386BRG1

NOTE

Early main bearing set:

7F9121

Bearing main pair

Std

5F9848

Bearing main pair

Std

4H9972

Bearing main pair

.050

5F9847

Bearing main pair

.050

BEARINGS

5.750 bore, PC, straight rod, with plug, rect ring [4M9111 piston, 3S4031 rings, 7N9809 pin, 7M4926
retainers, 8N5676 liner, 5P9221 seal kit]
5.750 bore, PC, straight rod, with plug, key ring [8N5676 liner, 7N1366 piston, 8N5760 rings, 7N9809
pin, 7M4926 retainers, 8N5676 liner]
5.750 bore, PC, straight rod, with plug, rectangular ring; use with ring set 3S4031
5.750 bore, PC, straight rod, with plug, keystone ring
5.7500 bore, rectangular ring [1 cyl set]
5.7500 bore, keystone ring [1 cyl set]
2.3899 dia, 4.726 length
use with 2.400 dia pin [repl 6B2291]
5.7500 bore, bare liner

D386BRG2

NOTE

Late main bearing set:

6
1

4M8121
4M8122

Bearing main pair


Bearing main pair

Std
Std

6
1

4M9045
4M9046

Bearing main pair


Bearing main pair

.050
.050

12
12

4M9043
4M9044

Bearing rod pair


Bearing rod pair

Std
.050

1
6

7F5075
7F5073

Bearing cam
Bearing cam

12
12

4M9183
1599X

Bushing con rod


Bushing con rod

2.380 ID, 2.617 OD, 2.06 OAL

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT

Remanufactured available, call with casting number

GASKET & SEALS

CATGASKET

CAMSHAFT

CAMSHAFT

VALVE TRAIN

2.350 ID, 2.687 OD, 2.067 OAL; Full round bushing; use with rod 7B6225, 7B6625

12

CYLHEAD
8H1993

NOTE
Valve intake

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
2.343 head dia, 9.297 OAL, 0.4955 stem dia, tapered groove [repl 7F5310]

12

8H1994

Valve exhaust

2.282 head dia, 9.266 length, 0.4955 stem dia, tapered groove [repl 7F4784, 5F8365, 1H9292]

24
24

4F5409
4F5408

Valve spring
Valve spring

Inner, 1.145 OD, 2.359 free


Outer, 1.641 OD, 2.421 free

12

2S0893

Valve guide

Intake, flanged; for 0.4955 stem dia [repl 6F5263]

12
72

1S6654
3B1143

Valve guide
Valve lock

Exhaust, flanged; for 0.4955 stem dia


No bead, for tapered valve stem, for 0.4995 stem

24

7F7666

Rotator

(800) 467-5545
Endurance Power Products
CAT397
Call +1 305 8872380 | E-mail:
info@upperlift.com. or visit www.upperlift.com
49

Caterpillar
Diesel
2493 CID

FUEL / INJECTOR

D397 / 40.9L

(Continued)

12 Cylinder
Bore 5.750
Stroke 8.000

12

8M1584

Nozzle service group

Contains: capsule nozzle, orings, seal ring

12

9F2393

Nozzle service group

Contains: capsule nozzle, orings, seal ring

TURBOCHARGER

New or remanufactured available, call for pricing

TURBO / AIR

TURBO

Endurance
Products
CAT397
Call +1Power
305 8872380
| E-mail: info@upperlift.com.
50

or visit www.upperlift.com (800) 467-5545

Caterpillar
Diesel
2976 CID

CYLINDER KIT

12 Cylinder
Bore 6.250
Stroke 8.000

D398 / 48.8L

12

PLG7N4515

Cylinder kit

12

PLG7N5036

Cylinder kit

6.2500 bore, rectangular ring [7N4515 piston, 1W5105 rings, 7N9810 pin, 7M4926 retainers, 8N9174
liner]
6.2500 bore, keystone ring [7N5036 piston, 1N3601 rings, 7N9810 pin, 7M4926 retainers, 8N9174 liner]

12

8M3167

Piston body

6.2500 bore, PC [3S4066]

12
12

7N4515
7N5036

Piston body
Piston body

6.2500 bore, PC [3S5502] rectangular compression ring


6.2500 bore, PC [7N5037] keystone compression ring

12

5H1085

Piston pin

2.4 dia; use with 8M3167 piston

12
24

7N9810
7M4926

Piston pin
Retainer piston pin

2.5 dia; use with 7N4515, 7N5036 piston [4L3843]


use with 2.400 dia pin [repl 6B2291]

12

1W5105

Ring set

6.2500 bore, use with 8M3167, 7N4515 piston [9S8973]; rectangular comp ring

12
12

1N3601
8N9174

Ring set
Cylinder liner

6.2500 bore, use with 7N5036 piston; keystone comp ring


6.2500 bore

12

5P8970

Cylinder liner oring kit

For one liner, contains: (3) 6L7815, (1) 8N4708

36
12

6L7815
8N4708

Cylinder liner oring


Cylinder liner oring

Lower liner seal; contained in 5P8970 seal kit

Std, 5.750 journal, 6.3730 housing bore, 2.130 length

BEARINGS

Upper filler band; contained in 5P8970 seal kit

7
7

8N7764
8N7764 10

Bearing main pair


Bearing main pair

8N7765

Bearing main pair

.010
.025

8N7766

Bearing main pair

.050

4L4653

Thrust washer

0.284 thick

12
12

8N7769
8N7769 10

Bearing rod pair


Bearing rod pair

Std, 5.000 journal, 5.3850 housing bore, 1.862 length


.010

12

8N7770

Bearing rod pair

.025

12

8N7771

Bearing rod pair

.050

5L2894

Bearing cam

12

8N2275

Bushing con rod

2.450 ID, 2.678 OD, 2.250 length

GASKET & SEALS


6

CATGASKET
3N3220

NOTE
Gasket cylinder head

For gasket sets: Call with Serial and Arrangement Numbers


Metal clad, use with 6L4497 gasket

3N3220CP

Gasket cylinder head

Soft, use with 6L4497 gasket

6
6

6L4497
6L3352

Gasket push rod oil


Gasket valve cover

Push rod oil return, use with 3N3220 or 3N3220CP

2N3597

Seal valve cover

1
1

4W2606
4W2607

Seal crankshaft
Seal crankshaft

3N9160

Ring crankshaft

8L5457

Gasket oil pan

CAMSHAFT
24

Directional CCW
Piston ring type

CAMSHAFT

CAMSHAFT

Remanufactured available, call with casting number

1021561

Lifter

(repl 5L5486)

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

D353HEAD1

NOTE:

Tapered groove valve stem with 0.4955 dia and 3 locks each

7M7817
8N3723

Valve intake
Valve exhaust

2.505 head, 0.4955 stem, tapered groove [4H9805, 6H3186, 1M7452]


2.340 head, 0.4955 stem, tapered groove [4H9804, 6H3187, 8H7097, 4N6883, 3N1141]

VALVE TRAIN

12
12

Directional CW

(800) 467-5545
Endurance Power Products
CAT398
Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com 51

Caterpillar
Diesel
2976 CID

12 Cylinder
Bore 6.250
Stroke 8.000

D398 / 48.8L

(Continued)

24 7S6323
Valve spring
Single spring, use with 7N7639 rotocap
24 4F5408
Valve spring
Dual spring
24 4F5409
Valve spring
Dual spring
12 4N3664
Valve guide

Single spring

12

6N8847

Valve guide

Exhaust; non flanged, use with 3N1414 spacer; for 0.4955 stem dia, 5.438 length

24
72

3N1414
3B1143

Spacer
Valve lock

Use with non-flanged guide


No bead, for tapered valve stem, for 0.4995 stem

Outer, 1.641 OD, 2.421 free


Inner, 1.145 OD, 2.359 free
Intake; non flanged, use with 3N1414 spacer; for 0.4955 stem dia, 5.045 length

[repl 8M7637, 4S7468]


24 7N7639
Rotator
Use with single valve spring
24 7F7666
Rotator
Use with dual valve springs
24 3H5867
Retainer
12 used; 6 used on intake with 3B1142 used on exhaust
12 3B1142
Retainer
6 used on exhaust with 3H5867 retainer on intake
Intake
12 5H1464
Valve seat
use with 6H8514 cylinder head
Intake
12 5S1757
Valve seat
Exhaust
12 5H1463
Valve seat
use with 6H8514 cylinder head
Exhaust
12 8M4014
Valve seat
12

D353HEAD2
1W8606

NOTE:
Valve intake

Two groove valve stem with 0.3717 dia and 2 locks each
2.505 head, 0.3717 stem, 2 groove

12

2W3211

Valve exhaust

2.350 head, 0.3717 stem, 2 groove

12
24

1W1822
9M5349

Valve exhaust
Valve spring

2.350 head, 0.3717 stem, 2 groove


Inner, 1.125 OD, 2.201 free

24

9M5350

Valve spring

Outer, 1.654 OD, 2.574 free

12
12

2N9298
2N9299

Valve guide
Valve guide

Intake; for 0.3717 stem, 5.065 length


Exhaust; for 0.3717 stem, 5.450 length

24

3N1414

Spacer

Use with non-flanged guide

48
24

2A4429
7N7639

Valve lock
Rotator

0.372 stem dia, 2G, 7 degree

12

1W3062

Retainer

12
12

2N9297
5S1757

Retainer
Valve seat

12

8M4014

Valve seat

Intake
Exhaust

Nozzle service group

Contains: capsule nozzle, orings, seal ring

FUEL / INJECTOR
12

7M7431

COOLING SYSTEM

[repl 8M7637, 4S7468]


Intake; includes 8N7780 shield
Exhaust

6I4954

Thermostat

Used with 4W9135 water connector group (4W4011)

4
4

4W4794
3S9643

Thermostat
Seal thermostat

Used with 7W8066 water lines group only, 180 degree [new# 2477133]
Use with 6I4954 and 4W4794 thermostats

TURBOCHARGER

New or remanufactured available, call for pricing

8N6938

Insert block

0.0625, stainless steel

1W6267
5P0936

Sleeve block
Sleeve block

Z stepped
L type, Cast Iron

TURBO / AIR

TURBO

BLOCK

+1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com(800) 467-5545


52 Call Power
Endurance
Products
CAT398

Caterpillar
Diesel
3928 CID

CYLINDER KIT

16 Cylinder
Bore 6.250
Stroke 8.000

D399 / 64.4L

16

PLG7N4515

16

PLG7N5036

Cylinder kit

6.2500 bore, rectangular ring [7N4515 piston, 1W5105 rings, 7N9810 pin, 7M4926 retainers, 8N9174
liner]
6.2500 bore, keystone ring [7N5036 piston, 1N3601 rings, 7N9810 pin, 7M4926 retainers, 8N9174 liner]

16

8M3167

Piston body

6.2500 bore, PC [3S4066]

16
16

7N4515
7N5036

Piston body
Piston body

6.2500 bore, PC [3S5502] rectangular compression ring


6.2500 bore, PC [7N5037] keystone compression ring

16

5H1085

Piston pin

2.4 dia; use with 8M3167 piston

16
32

7N9810
7M4926

Piston pin
Retainer piston pin

2.5 dia; use with 7N4515, 7N5036 piston [4L3843]


use with 2.400 dia pin [repl 6B2291]

16

1W5105

Ring set

6.2500 bore, use with 8M3167, 7N4515 piston [9S8973]; rectangular comp ring

16
16

1N3601
8N9174

Ring set
Cylinder liner

6.2500 bore, use with 7N5036 piston; keystone comp ring


6.2500 bore

16

5P8970

Cylinder liner oring kit

For one liner, contains: (3) 6L7815, (1) 8N4708

48
16

6L7815
8N4708

Cylinder liner oring


Cylinder liner oring

Lower liner seal; contained in 5P8970 seal kit

Std, 5.750 journal, 6.3730 housing bore, 2.130 length

BEARINGS

Cylinder kit

Upper filler band; contained in 5P8970 seal kit

9
9

8N7764
8N7764 10

Bearing main pair


Bearing main pair

8N7765

Bearing main pair

.010
.025

8N7766

Bearing main pair

.050

4L4653

Thrust washer

0.284 thick

16
16

8N7769
8N7769 10

Bearing rod pair


Bearing rod pair

Std, 5.000 journal, 5.3850 housing bore, 1.862 length


.010

16

8N7770

Bearing rod pair

.025

16

8N7771

Bearing rod pair

.050

5L2894

Bearing cam

16

8N2275

Bushing con rod

2.450 ID, 2.678 OD, 2.250 length

GASKET & SEALS


8

CATGASKET
3N3220

NOTE
Gasket cylinder head

For gasket sets: Call with Serial and Arrangement Numbers


Metal clad, use with 6L4497 gasket

3N3220CP

Gasket cylinder head

Soft, use with 6L4497 gasket

8
8

6L4497
6L3352

Gasket push rod oil


Gasket valve cover

Push rod oil return, use with 3N3220 or 3N3220CP

2N3597

Seal valve cover

1
1

4W2606
4W2607

Seal crankshaft
Seal crankshaft

3N9160

Ring crankshaft

8L5457

Gasket oil pan

CAMSHAFT
32

Directional CCW
Piston ring type

CAMSHAFT

CAMSHAFT

Remanufactured available, call with casting number

1021561

Lifter

(repl 5L5486)

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

D353HEAD1

NOTE:

Tapered groove valve stem with 0.4955 dia and 3 locks each

7M7817
8N3723

Valve intake
Valve exhaust

2.505 head, 0.4955 stem, tapered groove [4H9805, 6H3186, 1M7452]


2.340 head, 0.4955 stem, tapered groove [4H9804, 6H3187, 8H7097, 4N6883, 3N1141]

VALVE TRAIN

16
16

Directional CW

Call +1 305 8872380 | E-mail:


info@upperlift.com. or visit www.upperlift.com
(800) 467-5545 53
Endurance Power Products
CAT399

Caterpillar
Diesel
3928 CID

16 Cylinder
Bore 6.250
Stroke 8.000

D399 / 64.4L

(Continued)

32 7S6323
Valve spring
Single spring, use with 7N7639 rotocap
32 4F5408
Valve spring
Dual spring
32 4F5409
Valve spring
Dual spring
16 4N3664
Valve guide

Single spring

16

6N8847

Valve guide

Exhaust; non flanged, use with 3N1414 spacer; for 0.4955 stem dia, 5.438 length

32
96

3N1414
3B1143

Spacer
Valve lock

Use with non-flanged guide


No bead, for tapered valve stem, for 0.4995 stem

Outer, 1.641 OD, 2.421 free


Inner, 1.145 OD, 2.359 free
Intake; non flanged, use with 3N1414 spacer; for 0.4955 stem dia, 5.045 length

[repl 8M7637, 4S7468]


32 7N7639
Rotator
Use with single valve spring
32 7F7666
Rotator
Use with dual valve springs
32 3H5867
Retainer
12 used; 6 used on intake with 3B1142 used on exhaust
16 3B1142
Retainer
6 used on exhaust with 3H5867 retainer on intake
Intake
16 5H1464
Valve seat
use with 6H8514 cylinder head
Intake
16 5S1757
Valve seat
Exhaust
16 5H1463
Valve seat
use with 6H8514 cylinder head
Exhaust
16 8M4014
Valve seat
16

D353HEAD2
1W8606

NOTE:
Valve intake

Two groove valve stem with 0.3717 dia and 2 locks each
2.505 head, 0.3717 stem, 2 groove

16

2W3211

Valve exhaust

2.350 head, 0.3717 stem, 2 groove

16
32

1W1822
9M5349

Valve exhaust
Valve spring

2.350 head, 0.3717 stem, 2 groove


Inner, 1.125 OD, 2.201 free

32

9M5350

Valve spring

Outer, 1.654 OD, 2.574 free

16
16

2N9298
2N9299

Valve guide
Valve guide

Intake; for 0.3717 stem, 5.065 length


Exhaust; for 0.3717 stem, 5.450 length

32

3N1414

Spacer

Use with non-flanged guide

64
32

2A4429
7N7639

Valve lock
Rotator

0.372 stem dia, 2G, 7 degree

16

1W3062

Retainer

16
16

2N9297
5S1757

Retainer
Valve seat

16

8M4014

Valve seat

Intake
Exhaust

Nozzle service group

Contains: capsule nozzle, orings, seal ring

FUEL / INJECTOR
16

7M7431

COOLING SYSTEM

[repl 8M7637, 4S7468]


Intake; includes 8N7780 shield
Exhaust

6I4954

Thermostat

Used with 4W9135 water connector group (4W4011)

4
4

4W4794
4W4841

Thermostat
Thermostat

Used with 7W8066 water lines group only, 180 degree [new# 2477133]
190 degree

3S9643

Seal thermostat

Use with 6I4954 and 4W4794 thermostats

TURBOCHARGER

New or remanufactured available, call for pricing

8N6938
1W6267

Insert block
Sleeve block

0.0625, stainless steel


Z stepped

5P0936

Sleeve block

L type, Cast Iron

TURBO / AIR

TURBO

BLOCK

305 Products
8872380 | E-mail: info@upperlift.com.
or visit www.upperlift.com(800) 467-5545
54 Call +1
Endurance
Power
CAT399

Caterpillar
Diesel
350 CID

CYLINDER KIT

4 Cylinder
Bore 4.500
Stroke 5.500

1670 / 5.7L

4
4

PLG9L2308
9L2308

Cylinder kit
Piston body

3S4029

Ring set

4.5000 bore, 1.700 pin (rectangular comp rings)


4.5000 bore; 2 rectangular compression (3S4027, 3S4026, 9S4867)

7N9805

Piston pin

1.700 dia, 3.730 length

8
4

1S9543
8S2240

Retainer piston pin


Cylinder liner

use with 1.700 dia pin


4.5000 bore

3S3977

Cylinder liner oring

4.5000 bore; Lower seal

BEARINGS

4.500 bore, 1.700 pin dia [9L2308 piston, 3S4029 rings, 7N9805 pin, 1S9543 retainers, 8S2240 liner]

4W5738

Bearing main pair

Std, 3.5000 journal, 3.8160 housing bore, 1.130 length (replaces 8N8224)

8N8225

Bearing main pair

.010

4
4

8N8226
8N8227

Bearing main pair


Bearing main pair

.020
.030

2531APA 40

Bearing main pair

.040

2531APA 50

Bearing main pair

.050

7S9439

Bearing thrust pair

Std flanged; 3.5000 journal, 3.8160 housing bore, 1.130 and 1.676 length

1
1

7S9844
7S9845

Bearing thrust pair


Bearing thrust pair

.010 flanged
.020 flanged

7S9846

Bearing thrust pair

.030 flanged

4W5739

Bearing rod pair

8N8221

Bearing rod pair

Std, 3.0000 journal, 3.2500 housing bore, 1.504 length (replaces 8N8220)
.010

4
4

8N8222
8N8223

Bearing rod pair


Bearing rod pair

.020

2
1

7M4046
9M5477

Bearing cam
Bearing cam

1.008 OAL

9H3984

Bushing con rod

1.500 pin, 1.450 OAL, straight

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT

Remanufactured available, call with casting number

GASKET & SEALS

CATGASKET

CAMSHAFT

CAMSHAFT

VALVE TRAIN

.030

1.135 OAL

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

4
4

7M7358
9M4163

Valve intake
Valve exhaust

1.895 head, 6.563 length, 0.3717 stem, 30 deg, 2G


1.770 head, 6.563 length, 0.372 stem, 30 deg, 2G; stellite [repl 7M7359]

16

2A4429

Valve lock

0.372 stem dia, 2G, 7 degree

8
8

4N3668
140-1906N

Valve guide
Valve guide

0.3750 ID, 0.6585 OD, 3.180 length, New style, flangeless


0.3771 ID, 0.6577 OD, 3.220 length, flanged, old style [5S4507]

9H9164

Valve spring

1.282 OD, .188 wire dia, 2.678 free

8 3S0461
4 1W5321
Intake
4 9M6495

Rotator
Valve insert

FUEL / INJECTOR

Valve insert

Exhaust

8M1584

Nozzle service group

Contains: capsule nozzle, orings, seal ring

8N8796

Nozzle service group

Contains: capsule nozzle, orings, seal ring

TURBOCHARGER

New or remanufactured available, call for pricing

TURBO / AIR

TURBO

Call +1 305 8872380 | E-mail:


info@upperlift.com. or visit www.upperlift.com
(800) 467-5545 55
Endurance Power Products
CAT1670

Caterpillar
Diesel
525 CID

CYLINDER KIT

6 Cylinder
Bore 4.500
Stroke 6.000

1673 / 8.6L

6
6

PLG2M5558
2M5558

Cylinder kit
Piston body

3S4029

Ring set

4.5000 bore, PC, dual-ni, 1.500 pin (rectangular comp rings)


4.5000 bore; 2 rectangular compression (3S4027, 3S4026, 9S4867)

4.500 bore, 1.500 pin, PC [2M5558 piston, 3S4029 rings, 7N9804 pin, 9H4015 retainers, 8S2240 liner]

7N9804

Piston pin

1.500 dia, 3.735 length

12
6

9H4015
8S2240

Retainer piston pin


Cylinder liner

use with 1.500 dia pin


4.5000 bore

12

3S3977

Cylinder liner oring

4.5000 bore; Lower seal

BEARINGS
6

4W5738

Bearing main pair

Std, 3.5000 journal, 3.8160 housing bore, 1.130 length (replaces 8N8224)

8N8225

Bearing main pair

.010

6
6

8N8226
8N8227

Bearing main pair


Bearing main pair

.020
.030

2531APA 40

Bearing main pair

.040

2531APA 50

Bearing main pair

.050

7S9439

Bearing thrust pair

Std flanged; 3.5000 journal, 3.8160 housing bore, 1.130 and 1.676 length

1
1

7S9844
7S9845

Bearing thrust pair


Bearing thrust pair

.010 flanged
.020 flanged

7S9846

Bearing thrust pair

.030 flanged

4W5739

Bearing rod pair

8N8221

Bearing rod pair

Std, 3.0000 journal, 3.2500 housing bore, 1.504 length (replaces 8N8220)
.010

6
6

8N8222
8N8223

Bearing rod pair


Bearing rod pair

.020

4
1

7M4046
9M5477

Bearing cam
Bearing cam

1.008 OAL

6
6

9H3984
9M4010

Bushing con rod


Bushing con rod

1.500 pin, 1.450 OAL, straight

8N0702

Bushing con rod

1.500 pin, 1.388 OAL, straight

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT

CAMSHAFT

Remanufactured available, call with casting number

7M4166

Lifter

[OEM] Call for price and availability of remanufactured

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

6
6

7M7358
9M4163

Valve intake
Valve exhaust

1.895 head, 6.563 length, 0.3717 stem, 30 deg, 2G


1.770 head, 6.563 length, 0.372 stem, 30 deg, 2G; stellite [repl 7M7359]

24

2A4429

Valve lock

0.372 stem dia, 2G, 7 degree

12
12

4N3668
140-1906N

Valve guide
Valve guide

0.3750 ID, 0.6585 OD, 3.180 length, New style, flangeless


0.3771 ID, 0.6577 OD, 3.220 length, flanged, old style [5S4507]

12

9H9164

Valve spring

1.282 OD, .188 wire dia, 2.678 free

12 3S0461
6 1W5321
Intake
6 9M6495

Rotator
Valve insert

GASKET & SEALS

CATGASKET

CAMSHAFT
12

VALVE TRAIN

FUEL / INJECTOR

.030

1.135 OAL

Valve insert

Exhaust

8M1584

Nozzle service group

Contains: capsule nozzle, orings, seal ring

8N8796

Nozzle service group

Contains: capsule nozzle, orings, seal ring

Endurance
CAT1673-1 or visit www.upperlift.com(800) 467-5545
+1 305Products
8872380 | E-mail: info@upperlift.com.
56 Call Power

Caterpillar
Diesel
525 CID

TURBO / AIR

TURBO

1673 / 8.6L

(Continued)

TURBOCHARGER

6 Cylinder
Bore 4.500
Stroke 6.000
New or remanufactured available, call for pricing

(800) 467-5545 57
Endurance Power Products
CAT1673-1
Call +1 305 8872380 | E-mail:
info@upperlift.com. or visit www.upperlift.com

Caterpillar
Diesel
638 CID

CYLINDER KIT

6 Cylinder
Bore 4.750
Stroke 6.000

1673C / 10.5L

PLG9N5250

Cylinder kit

9N5250

Piston

4.750 bore, 1.700 pin, PC,straight rod, 17.5:1 CR, with plug [9N5250 piston, 9S3068 rings, 7N9805 pin,
1S9543 retainers, 1105800 liner]
4.7500 bore, PC, dual-ni, with heat plug, 17.5:1 CR (rect comp rings)

9S3068

Ring set

4.7500 bore; 2 rectangular compression, .218 oil (9S3029, 5S6750, 9S7788)

6
12

7N9805
1S9543

Piston pin
Retainer piston pin

1.700 dia, 3.730 length


use with 1.700 dia pin

1105800

Cylinder liner

4.7500 bore, uses 5P8768 liner oring kit (Liner only) [repl 2P8889]

6
18

5P8768
5S6670

Cylinder liner oring kit


Cylinder liner oring

(3) 5S6670, (1) 2W6134


Lower seal

2W6134

Cylinder liner oring

Upper filler band


Std, 3.5000 journal, 3.8160 housing bore, 1.130 length (replaces 8N8224)
.010

BEARINGS
7

4W5738

Bearing main pair

8N8225

Bearing main pair

7
7

8N8226
8N8227

Bearing main pair


Bearing main pair

2531APA 40

Bearing main pair

.030
.040

2531APA 50

Bearing main pair

.050

6N8940

Thrust plate

.185 thick (replaces 6N4129)

9S3037

Thrust plate

.232 thick (replaces 6N4129)

4W5739

Bearing rod pair

Std, 3.0000 journal, 3.2500 housing bore, 1.504 length (replaces 8N8220)

8N8221

Bearing rod pair

.010

6
6

8N8222
8N8223

Bearing rod pair


Bearing rod pair

.020
.030

4
1

7M4046
9M5477

Bearing cam
Bearing cam

1.008 OAL
1.135 OAL

8N0703

Bushing con rod

1.700 pin, 1.430 OAL, straight

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT

CAMSHAFT

Remanufactured available, call with casting number

7S3161

Lifter

Solid type

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
2.020 head dia, 5.510 length, .3717 stem, 30 deg, 2G, Stellite (replaces 4W1670, 7S8809, 9N6117)

GASKET & SEALS

CATGASKET

CAMSHAFT
12

VALVE TRAIN

CYLHEAD

.020

2W2621

Valve intake

6
24

8N0875
2A4429

Valve exhaust
Valve lock

12

1621589

Valve guide

12
12

7S7144
1031800

Valve spring
Rotator

0.372 stem dia, 2G, 7 degree


0.3741 ID, 0.6583 OD, 2.781 length (repl: 1487425, 1487502, 1167553, 1090390, 1033298, 2P1262,
5S4598)
1.373 OD, .185 wire dia, 2.085 free
without shield [repl 8N7782, 5S5874]

12

1W5300

6 5S7218
6 1W5321
exhaust

FUEL / INJECTOR

1.896 head dia, 5.469 length, 0.3717 stem dia, 30 degree, 2G, stellite [repl 7S6767]

Rotocap

Includes 6N7174 shield

Valve insert
Valve insert

Intake, 2.125 OD

8M1584

Nozzle service group

Contains: capsule nozzle, orings, seal ring

8N8796

Nozzle service group

Contains: capsule nozzle, orings, seal ring

+1 305Products
8872380 | E-mail: info@upperlift.com.
(800) 467-5545
Endurance
CAT1673-2 or visit www.upperlift.com
58 Call Power

Caterpillar
Diesel
638 CID

TURBO / AIR

TURBO

1673C / 10.5L

(Continued)

TURBOCHARGER

6 Cylinder
Bore 4.750
Stroke 6.000
New or remanufactured available, call for pricing

(800) 467-5545 59
Endurance Power Products
CAT1673-2
Call +1 305 8872380 | E-mail:
info@upperlift.com. or visit www.upperlift.com

Caterpillar
Diesel
638 CID

CYLINDER KIT

6 Cylinder
Bore 4.750
Stroke 6.000

1674 / 10.5L

LK2886

Cylinder kit

5S2886

Piston body

4.7500 bore, 1.700 pin, PC [5S2886 piston, 9S3068 rings, 7N9805 pin, 1S9543 retainers1105800 liner,
5P8768 seal kit]
4.7500 bore, 1.700 pin, PC, dual ni, 4 valve relief, rectangual comp rings; use with ring set 9S3068

9S3068

Ring set

4.7500 bore; 2 rectangular compression, .218 oil (9S3029, 5S6750, 9S7788)

6
12

7N9805
1S9543

Piston pin
Retainer piston pin

1.700 dia, 3.730 length


use with 1.700 dia pin

1105800

Cylinder liner

4.7500 bore, uses 5P8768 liner oring kit (Liner only) [repl 2P8889]

6
18

5P8768
5S6670

Cylinder liner oring kit


Cylinder liner oring

(3) 5S6670, (1) 2W6134


Lower seal

2W6134

Cylinder liner oring

Upper filler band


Std, 3.5000 journal, 3.8160 housing bore, 1.130 length (replaces 8N8224)
.010

BEARINGS
6

4W5738

Bearing main pair

8N8225

Bearing main pair

6
6

8N8226
8N8227

Bearing main pair


Bearing main pair

2531APA 40

Bearing main pair

.030
.040

2531APA 50

Bearing main pair

.050

7S9439

Bearing thrust pair

Std flanged; 3.5000 journal, 3.8160 housing bore, 1.130 and 1.676 length

1
1

7S9844
7S9845

Bearing thrust pair


Bearing thrust pair

.010 flanged

7S9846

Bearing thrust pair

.020 flanged
.030 flanged

6
6

4W5739
8N8221

Bearing rod pair


Bearing rod pair

Std, 3.0000 journal, 3.2500 housing bore, 1.504 length (replaces 8N8220)
.010

8N8222

Bearing rod pair

.020

8N8223

Bearing rod pair

.030

8N0703

Bushing con rod

1.700 pin, 1.430 OAL, straight

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT

Remanufactured available, call with casting number

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

6
6

2S8143
1S2903

Valve intake
Valve exhaust

1.430 head dia, 5.800 OAL

24

1S2898

Valve lock

12
12

5S2921
2S7339

Valve guide
Valve spring

12

1S3028

Rotator

6
6

1S2894
1S2895

Insert intake
Insert exhaust

GASKET & SEALS

CATGASKET

CAMSHAFT

CAMSHAFT

VALVE TRAIN

FUEL / INJECTOR
6
6

8N3177
9N6173

TURBO / AIR

TURBO

.020

1.370 head dia, 5.800 length

Nozzle
Nozzle

Capsule nozzle (repl 2S9828)

TURBOCHARGER

New or remanufactured available, call for pricing

Capsule nozzle (repl 7S5105)

Endurance
CAT1674
+1 305Products
8872380 | E-mail: info@upperlift.com.
or visit www.upperlift.com(800) 467-5545
60 Call Power

Caterpillar
Diesel
260 CID

ENGINE KITS
KIT

CYLINDER KIT
4 5I7537
3064 Natural
4 5I7792
3064 Natural
4 5I7793
3064 Natural

4 Cylinder
Bore 102mm
Stroke 130mm

3064 / 4.3L

Engine kit

Call for price and availability

Piston body

Std

Piston body

0.25mm

Piston body

0.50mm

4 1786546
Piston body
3064T all except KJA, PCA
4 1786547
Piston body
3064T all except KJA, PCA
4 1786548
Piston body
3064T all except KJA, PCA

Std

4 5I7538
3064 Natural
4 5I7790
3064 Natural
4 5I7791
3064 Natural

Ring set

Std, 1 cylinder set

Ring set

0.25mm, 1 cylinder set

Ring set

0.50mm, 1 cylinder set

4 1786543
Ring set
3064T all except KJA, PCA
4 1786544
Ring set
3064T all except KJA, PCA
4 1786545
Ring set
3064T all except KJA, PCA

0.25mm
0.50mm

Std, 1 cylinder
0.25mm, 1 cylinder set
0.50mm, 1 cylinder set

0947134

Piston pin

5I7667

Retainer piston pin

5I7523

Cylinder liner

repair sleeve

BEARINGS
5

5I7588

Bearing main pair

Std

5
5

5I7784
5I7785

Bearing main pair


Bearing main pair

0.25mm u/s
0.50mm u/s

5I7786

Bearing main pair

0.75mm u/s

5I7654

Thrust washer

Std

5I7787

Thrust washer

0.15mm

3
3

5I7788
5I7789

Thrust washer
Thrust washer

0.30mm
0.45mm

8
8

5I7637
5I7794

Bearing rod half


Bearing rod half

Std
0.25mm u/s

5I7795

Bearing rod half

0.50mm u/s

5I7796

Bearing rod half

0.75mm u/s

5I7539

Bushing con rod

(800) 467-5545
Endurance Power Products
CAT3064
Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com 61

Caterpillar
Diesel
260 CID
1
1

5I7528
5I7529

Bearing cam
Bearing cam

5I8009

Bearing cam

GASKET & SEALS

4 Cylinder
Bore 102mm
Stroke 130mm

3064 / 4.3L

(Continued)

CATGASKET
5I7660

NOTE
Seal crankshaft rear

5I7524

Seal crankshaft rear

5I7540

Sleeve crankshaft

rear
(repl 5I7627)

CAMSHAFT
8

2228183

Lifter

8
8

5I7723
0913474

Push rod
Nut rocker assembly

For gasket sets: Call with Serial and Arrangement Numbers


Seal kit

VALVE TRAIN

4 5I7738
Valve intake
Except 3064T KJA and PCA
4 5i7739
Valve exhaust
8
8

5I7740
5I7625

Valve spring
Valve spring retainer

16

5I7719

Valve keeper

4
4

1838172
1838173

Valve guide
Valve guide

5I7624

Valve stem seal

8 5I7630
Valve stem cap
4 5I8011
Valve insert
Except 3064T KJA and PCA
4 5I8012
Valve insert
17

5I7718

CRANKSHAFT
5I7541

Plate crankshaft gear

1307596

Nut crankshaft

0947154

Bolt connecting rod

0947516

Nut connecting rod

TURBO / AIR

TURBO

TURBOCHARGER

Endurance Power Products

62

Exhaust

Intake
Exhaust

Bolt cylinder head

CONNECTING ROD

Intake

New or remanufactured available, call for pricing

CAT3064

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
390 CID

ENGINE KITS
KIT

6 Cylinder
Bore 102mm
Stroke 130mm

3066 / 6.4L

Engine kit

Call for price and availability

6 5I7537
For 7JK
6 5I7792
For 7JK
6 5I7793
For 7JK

Piston body

Std

Piston body

0.25mm

Piston body

0.50mm

6 1786546
All except 7JK
6 1786547
All except 7JK
6 1786548
All except 7JK

Piston body

Std

Piston body

0.25mm

Piston body

0.50mm

6 5I7538
For 7JK
6 5I7790
For 7JK
6 5I7791
For 7JK

Ring set

Std, 1 cylinder set

Ring set

0.25mm, 1 cylinder set

Ring set

0.50mm, 1 cylinder set

6 1786543
All except 7JK
6 1786544
All except 7JK
6 1786545
All except 7JK

Ring set

Std, 1 cylinder

Ring set

0.25mm, 1 cylinder set

Ring set

0.50mm, 1 cylinder set

0947134

Piston pin

12

5I7667

Retainer piston pin

5I7523

Cylinder liner

repair sleeve

CYLINDER KIT

BEARINGS
7

5I7588

Bearing main pair

Std

7
7

5I7784
5I7785

Bearing main pair


Bearing main pair

0.25mm u/s
0.50mm u/s

5I7786

Bearing main pair

0.75mm u/s

5I7654

Thrust washer

Std

5I7787

Thrust washer

0.15mm

3
3

5I7788
5I7789

Thrust washer
Thrust washer

0.30mm
0.45mm

12
12

5I7637
5I7794

Bearing rod half


Bearing rod half

Std
0.25mm u/s

12

5I7795

Bearing rod half

0.50mm u/s

12

5I7796

Bearing rod half

0.75mm u/s

5I7539

Bushing con rod

Endurance Power Products

CAT3066

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

63

Caterpillar
Diesel
390 CID
2
1

5I7528
5I7529

Bearing cam
Bearing cam

5I8009

Bearing cam

GASKET & SEALS

6 Cylinder
Bore 102mm
Stroke 130mm

3066 / 6.4L

(Continued)

10

CATGASKET
5I7648

11

5I7728

Gasket head plate

rear

1
1

5I7660
5I7524

Seal crankshaft rear


Seal crankshaft rear

Seal kit

5I7540

Sleeve crankshaft

rear
(repl 5I7627)

CAMSHAFT

NOTE
Gasket cylinder head

For gasket sets: Call with Serial and Arrangement Numbers

12

2228183

Lifter

12

5I7723

Push rod

12

0913474

Nut rocker assembly

VALVE TRAIN
6

5I7738

Valve intake

6
12

5i7739
5I7740

Valve exhaust
Valve spring

12

5I7625

Valve spring retainer

24
6

5I7719
1838172

Valve keeper
Valve guide

1838173

Valve guide

12
12

5I7624
5I7630

Valve stem seal


Valve stem cap

5I8011

Valve insert

Intake

6
26

5I8012
5I7718

Valve insert
Bolt cylinder head

Exhaust

CRANKSHAFT
1

5I7541

Plate crankshaft gear

1307596

Nut crankshaft

CONNECTING ROD
12

0947154

Bolt connecting rod

12

0947516

Nut connecting rod

TURBO / AIR

TURBO

TURBOCHARGER

Endurance Power Products

64

Intake
Exhaust

New or remanufactured available, call for pricing

CAT3066

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
269 CID

ENGINE KITS
KIT

CYLINDER KIT

3114 / 4.4L

Engine kit

4 Cylinder
Bore 105mm
Stroke 127mm
Call for price and availability

1077791

Piston skirt

4
4

PK4P2990
4P2990

Piston kit
Piston body

Std; 1-pc Aluminum [piston, rings, pin, retainers]


Std; 1-pc Aluminum, Use with ring set 4P6914

4
4

PK6I1144
PK6I1144B

Piston kit
Piston kit

Std; 1-pc Aluminum [piston, rings, pin, retainers]


0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]

6I1144

Piston body

Std; 1-pc Aluminum, Use with ring set 4P6914

6I1144B

Piston body

0.50mm; 1-pc Aluminum

PK1014495

Piston kit

Std; 1-pc Aluminum [piston, rings, pin, retainers]

4
4

PK1014495B
1014495

Piston kit
Piston body

0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]


Std; 1-pc Aluminum, Use with ring set 4P6914 [repl 4P1550]

1014495B

Piston body

0.50mm; 1-pc Aluminum

PK1051710

Piston kit

1051710 piston, rings, pin, retainers

1051710

Piston body

Use Ring Set 4P6914

PK7E3428

Piston kit

Std; 1-pc Aluminum [piston, rings, pin, retainers]


0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]

PK7E3428B

Piston kit

4
4

7E3428
7E3428B

Piston body
Piston body

Std; 1-pc Aluminum, Use with ring set 7E5213

4
4

PK7C5668
PK7C5668B

Piston kit
Piston kit

Std; 1-pc Aluminum [piston, rings, pin, retainers]

7C5668

Piston body

0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]


Std; 1-pc Aluminum, Use with ring set 7E5213

7C5668B

Piston body

0.50mm; 1-pc Aluminum

PK9Y7452

Piston kit

Std; 1-pc Aluminum [piston, rings, pin, retainers]

PK9Y7452B

Piston kit

0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]

4
4

9Y7452
9Y7452B

Piston body
Piston body

Std; 1-pc Aluminum, Use with ring set 7E5213


0.50mm; 1-pc Aluminum

4
4

PK1154124
PK1154124B

Piston kit
Piston kit

Std; 1-pc Aluminum [piston, rings, pin, retainers]


0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]

1154124

Piston body

Std; 1-pc Aluminum, Use with ring set 7E5213

1154124B

Piston body

0.50mm; 1-pc Aluminum

PK1077563

Piston Kit

1077563 piston, rings, pin, retainers

1077563

Piston body

Use Ring Set 7E5213

7E5213

Ring set

Std, [1 cyl set: 1077787, 7E5786, 7C5232]

4P6914

Ring set

[1 cyl set: 1077787, 4P1807, 4P1806]

1077787

Ring piston

Top chrome [Replaces 1077548, 1051568, 7C0260] [contained in ring sets: 7E5213, 4P6914]

7E5786

Ring piston

Intermediate [contained in ring set: 7E5213]

4P1807

Ring piston

Intermediate [contained in ring set: 4P6914]

Endurance Power Products

0.50mm; 1-pc Aluminum

CAT3114

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

65

Caterpillar
Diesel
269 CID

4 Cylinder
Bore 105mm
Stroke 127mm

3114 / 4.4L

(Continued)

4
4

7C5232
4P1806

Ring piston
Ring piston

Oil control [contained in ring set: 7E5213]

7C0115

Piston pin

For one piece piston

4
8

7C3901
7C0111

Piston pin
Retainer piston pin

For two piece piston


For one and two piece pistons

7C6208

Cylinder liner

Repair sleeve

BEARINGS

Oil control [contained in ring set: 4P6914]

7W9415

Bearing rod pair

Std

4
4

7C6976
7C6977

Bearing rod pair


Bearing rod pair

.25mm u/s
.50mm u/s

1
3

MS2064P
1011530

Bearing main set


Bearing main pair

Std; (3)MB3455P, (1) MB3454P, (1) MB3456PF [(3) 1011530, (1) 1077708, (1) 1077602]
Std

1077708

Bearing main pair

Std

1077602

Bearing thrust pair

Std flanged thrust [new# 2124893]

MS2064P25MM

Bearing main set

.25mm u/s

3
1

1450163
1450162

Bearing main pair


Bearing main pair

.25mm u/s [repl 7C6971]

7C6966

Bearing main pair

MS2064P50MM

Bearing main set

1450165

Bearing main pair

1
1

1450164
7C6967

Bearing main pair


Bearing main pair

4
1

2W0027
2W7211

Bushing con rod


Bearing cam

2W7213

Bearing cam

GASKET & SEALS


1

CATGASKET
3E7460

NOTE
Set turbo mounting

7X2526

Set turbo mounting

1
1

7X2523
7X2525

Set front cover/hsg


Set rear cover/hsg

.25mm u/s [repl 7C6961]


.25mm u/s
.50mm u/s
.50mm u/s [repl 7C6972]
.50mm u/s [repl 7C6962]
.50mm u/s, thrust

For gasket sets: Call with Serial and Arrangement Numbers

7X2528

Set water pump

1
1

1192921
1154109

Seal crankshaft front


Seal crankshaft rear

(7C4163)
(7C3571)

7C7980

Sleeve crank seal

rear

Valve intake

[repl 6I1589]

Valve intake

(1136180)

VALVE TRAIN

4 7W8064
MUI engine
4 1614280
HEUI engine
4 1360819

[repl 1051779, 7W2699, 6I1590]


Valve exhaust
(New# 1632432)
4 1577126
Valve exhaust
Intake; 2.80 free length
4 7C4273
Valve spring
MUI early engines (8) Intake and Exhaust; MUI late engines (4) Intake; HEUI all (4) Intake

Endurance
Power
Products| E-mail: info@upperlift.com.
CAT3114
Call +1
305 8872380
66

or visit www.upperlift.com (800) 467-5545

Caterpillar
Diesel
269 CID

4 Cylinder
Bore 105mm
Stroke 127mm

3114 / 4.4L

(Continued)

Exhaust, 3.20 length


4 6I2307
Valve spring
MUI late engines (4) Exhaust; HEUI all (4) Exhaust
0.390 height
8 7E7779
Valve spring retainer
MUI early engines (8) Intake and Exhaust; MUI late engines (4) Intake; HEUI all (4) Intake
(repl 4P4949)
4 1335037
Valve spring reatiner
MUI late engines (6) Exhaust; HEUI all (6) Exhaust
8 9Y8848
Valve guide
8

1193036

Valve stem seal

16 1W2715
4 7W8065
MUI engines
4 1639063
4 1W2713

Valve lock
Valve insert

Intake

Valve insert
Valve insert

Intake
Exhaust

Injector sleeve

(1193086, 7W5749)

1193061

CONNECTING ROD
8

9N3832

Bolt connecting rod

9L7669

Nut connecting rod

COOLING SYSTEM
1

4P3682

Water pump

7012X

Water pump

1
1

4W0251
4W0250

Impeller
Shaft

2W0712

Seal

7C7890

Pulley

2
3

3D2824
3K0360

Seal oring
Seal oring

3J1907

Seal oring

1
1

3J9671
1265869

Seal oring
Thermostat

1265870

Gasket thermostat

1
1

4W0549
2W7212

Gasket thermostat
Gasket thermostat

TURBO / AIR

TURBO

TURBOCHARGER

New
Reman, 4-3/8 pulley; Cast# 4P3681, OEM# 4W0253, 9Y4879

(repl 9Y3365)

New or remanufactured available, call for pricing

(800) 467-5545
Endurance Power Products
CAT3114
Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com 67

Caterpillar
Diesel
403 CID

ENGINE KITS

3116 / 6.6L

6 Cylinder
Bore 105mm
Stroke 127mm

IF3116
IF3116B

InFrame kit
InFrame kit

OF3116

Overhaul kit

Std, Aluminum One Piece Piston


Std, Aluminum One Piece Piston

OF3116B

Overhaul kit

Std, Aluminum One Piece Piston

IF1210/12GBLK

InFrame kit

Std, 2-pc, Truck; Main bearings for grooved style block

IF1210B/12GBLK

InFrame kit

0.50mm, 2-pc, Truck; Main bearings for grooved style block

Std, Aluminum One Piece Piston

OF1210/31GBLK Overhaul kit


OF1210B/31GBLK Overhaul kit

Std, 2-pc, Truck; Main bearings for grooved style block


0.50mm, 2-pc, Truck; Main bearings for grooved style block

IF1210/12
IF1210B/12

InFrame kit
InFrame kit

Std, 2-pc, Truck; Main bearings for NON-grooved style block


0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block

OF1210/31

Overhaul kit

Std, 2-pc, Truck; Main bearings for NON-grooved style block

OF1210B/31

Overhaul kit

0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block

IF7545/12GBLK

InFrame kit

Std, 2-pc, Truck; Main bearings for grooved style block

IF7545B/12GBLK
OF7545/31GBLK

InFrame kit
Overhaul kit

0.50mm, 2-pc, Truck; Main bearings for grooved style block


Std, 2-pc, Truck; Main bearings for grooved style block

OF7545B/31GBLK Overhaul kit

0.50mm, 2-pc, Truck; Main bearings for grooved style block

IF7545/12

InFrame kit

Std, 2-pc, Truck; Main bearings for NON-grooved style block

IF7545B/12

InFrame kit

0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block

OF7545/31
OF7545B/31

Overhaul kit
Overhaul kit

Std, 2-pc, Truck; Main bearings for NON-grooved style block

IF7553/12GBLK
IF7553B/12GBLK

InFrame kit
InFrame kit

Std, 2-pc, Truck; Main bearings for grooved style block

OF7553/31GBLK

0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block

Overhaul kit

0.50mm, 2-pc, Truck; Main bearings for grooved style block


Std, 2-pc, Truck; Main bearings for grooved style block

OF7553B/31GBLK Overhaul kit

0.50mm, 2-pc, Truck; Main bearings for grooved style block

IF7553/12

InFrame kit

Std, 2-pc, Truck; Main bearings for NON-grooved style block

IF7553B/12

InFrame kit

0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block

OF7553/31
OF7553B/31

Overhaul kit
Overhaul kit

Std, 2-pc, Truck; Main bearings for NON-grooved style block


0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block

IF1720/12GBLK
IF1720B/12GBLK

InFrame kit
InFrame kit

Std, 2-pc, Truck; Main bearings for grooved style block


0.50mm, 2-pc, Truck; Main bearings for grooved style block

OF1720/31GBLK

Overhaul kit

Std, 2-pc, Truck; Main bearings for grooved style block

OF1720B/31GBLK Overhaul kit

0.50mm, 2-pc, Truck; Main bearings for grooved style block

IF1720/12

InFrame kit

Std, 2-pc, Truck; Main bearings for NON-grooved style block

IF1720B/12
OF1720/31

InFrame kit
Overhaul kit

0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block


Std, 2-pc, Truck; Main bearings for NON-grooved style block

OF1720B/31

Overhaul kit

0.50mm, 2-pc, Truck; Main bearings for NON-grooved style block

CYLINDER KIT
6

1077791

Piston skirt

6
6

PK4P2990
4P2990

Piston kit
Piston body

Std; 1-pc Aluminum [piston, rings, pin, retainers]


Std; 1-pc Aluminum, Use with ring set 4P6914

Endurance
Products| E-mail: info@upperlift.com.
CAT3116
Call +1Power
305 8872380
68

or visit www.upperlift.com (800) 467-5545

Caterpillar
Diesel
403 CID

3116 / 6.6L

(Continued)

6 Cylinder
Bore 105mm
Stroke 127mm

PK6I1144

Piston kit

Std; 1-pc Aluminum [piston, rings, pin, retainers]

6
6

PK6I1144B
6I1144

Piston kit
Piston body

0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]

6I1144B

Piston body

Std; 1-pc Aluminum, Use with ring set 4P6914


0.50mm; 1-pc Aluminum

6
6

PK1014495
PK1014495B

Piston kit
Piston kit

Std; 1-pc Aluminum [piston, rings, pin, retainers]


0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]

1014495

Piston body

Std; 1-pc Aluminum, Use with ring set 4P6914 [repl 4P1550]

1014495B

Piston body

0.50mm; 1-pc Aluminum

PK1051710

Piston kit

1051710 piston, rings, pin, retainers

1051710

Piston body

Use Ring Set 4P6914

PK7E3428

Piston kit

Std; 1-pc Aluminum [piston, rings, pin, retainers]

6
6

PK7E3428B
7E3428

Piston kit
Piston body

0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]


Std; 1-pc Aluminum, Use with ring set 7E5213

7E3428B

Piston body

0.50mm; 1-pc Aluminum

PK7C5668

Piston kit

Std; 1-pc Aluminum [piston, rings, pin, retainers]

PK7C5668B

Piston kit

0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]

6
6

7C5668
7C5668B

Piston body
Piston body

Std; 1-pc Aluminum, Use with ring set 7E5213


0.50mm; 1-pc Aluminum

6
6

PK9Y7452
PK9Y7452B

Piston kit
Piston kit

Std; 1-pc Aluminum [piston, rings, pin, retainers]

9Y7452

Piston body

0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]


Std; 1-pc Aluminum, Use with ring set 7E5213

9Y7452B

Piston body

0.50mm; 1-pc Aluminum

PK1154124

Piston kit

Std; 1-pc Aluminum [piston, rings, pin, retainers]

6
6

PK1154124B
1154124

Piston kit
Piston body

0.50mm; 1-pc Aluminum [piston, rings, pin, retainers]

1154124B

Piston body

PK1077563

Piston Kit

1077563

Piston body

1077563 piston, rings, pin, retainers


Use Ring Set 7E5213

6
6

7E5213
4P6914

Ring set
Ring set

Std, [1 cyl set: 1077787, 7E5786, 7C5232]


[1 cyl set: 1077787, 4P1807, 4P1806]

1077787

Ring piston

Top chrome [Replaces 1077548, 1051568, 7C0260] [contained in ring sets: 7E5213, 4P6914]

7E5786

Ring piston

Intermediate [contained in ring set: 7E5213]

4P1807

Ring piston

Intermediate [contained in ring set: 4P6914]

7C5232

Ring piston

Oil control [contained in ring set: 7E5213]

4P1806

Ring piston

Oil control [contained in ring set: 4P6914]

7C0115

Piston pin

For one piece piston

6
12

7C3901
7C0111

Piston pin
Retainer piston pin

For two piece piston


For one and two piece pistons

Endurance Power Products

Std; 1-pc Aluminum, Use with ring set 7E5213


0.50mm; 1-pc Aluminum

CAT3116

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

69

Caterpillar
Diesel
403 CID
6

7C6208

BEARINGS

6 Cylinder
Bore 105mm
Stroke 127mm

3116 / 6.6L

(Continued)

Cylinder liner

Repair sleeve

6
6

7W9415
7C6976

Bearing rod pair


Bearing rod pair

Std
.25mm u/s

7C6977

Bearing rod pair

.50mm u/s

Std: (3) 1011530, (3) 1077708, (1) 1077602


1 00040
Bearing main set
used with early block#: 7C3346, 1012342, 1014496, 1291094; with grooved main bearing saddles
Std
3 1011530
Bearing main pair
Std
3 1077708
Bearing main pair
1

1077602

Bearing thrust pair

Std flanged thrust [new# 2124893]

00041

Bearing main set

.25mm u/s: (3) 7C6971, (3) 7C6961, (1) 7C6966

1450163

Bearing main pair

.25mm u/s [repl 7C6971]

3
1

1450162
7C6966

Bearing main pair


Bearing main pair

.25mm u/s [repl 7C6961]


.25mm u/s

1
3

00042
1450165

Bearing main set


Bearing main pair

.50mm u/s: (3) 7C6972, (3) 7C6962, (1) 7C6967


.50mm u/s [repl 7C6972]

1450164

Bearing main pair

.50mm u/s [repl 7C6962]

7C6967

Bearing main pair

.50mm u/s, thrust

Std, (6) 1077708, (1) 1077602


1 00043
Bearing main set
Use with Late style cylinder block part# 1495403; without groove main bearing saddles
0.25mm; (6) 7C6961, (1) 7C6966
1 00044
Bearing main set
0.50mm; (6) 7C6962, (1) 7C6967
1 00045
Bearing main set
6

2W0027

Bushing con rod

2W7211

Bearing cam

2W7213

Bearing cam

GASKET & SEALS

CATGASKET

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

116011
Set overhaul
On-Highway Truck; 2BK1 - Up, 7JL1 - Up, 7SF1 - Up, 9LN1 - Up, 2FR1-Up, 9CJ1- Up, 9GK1-Up, 9YN1-Up
116012
Set inframe
On-Highway Truck; 2BK1 - Up, 7JL1 - Up, 7SF1 - Up, 9LN1 - Up, 2FR1-Up, 9CJ1- Up, 9GK1-Up, 9YN1-Up
116013
Set cylinder head
On-Highway Truck; 2BK1 - Up, 7JL1 - Up, 7SF1 - Up, 9LN1 - Up, 2FR1-Up, 9CJ1- Up, 9GK1-Up, 9YN1-Up
116031
Set overhaul
On-Highway Truck ATAAC (Air to Air Aftercooled): MUI and EUI only; 5EN1 - Up
116012
Set inframe
On-Highway Truck ATAAC (Air to Air Aftercooled): MUI and EUI only; 5EN1 - Up
116023
Set cylinder head
On-Highway Truck ATAAC (Air to Air Aftercooled): MUI and EUI only; 5EN1 - Up
Part number In Development
116TRKOF
Set overhaul
On-Highway Truck JWAC (Jacket Water Aftercooler); 5EN1 - Up
Part number In Development
116TRKIF
Set inframe
On-Highway Truck JWAC (Jacket Water Aftercooler); 5EN1 - Up
Part number In Development
116TRKHD
Set cylinder head
On-Highway Truck JWAC (Jacket Water Aftercooler); 5EN1 - Up

Endurance Power Products

70

CAT3116

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
403 CID

6 Cylinder
Bore 105mm
Stroke 127mm

3116 / 6.6L

(Continued)

116031
Set overhaul
Industrial and Generator Set ATAAC (Air to Air Aftercooled): MUI and EUI only; 1NJ1 -Up, 2SG1 -Up, 2MR1 - Up, 2WG1 - Up, 4PG1-Up
116023
Set cylinder head
Industrial and Generator Set ATAAC (Air to Air Aftercooled): MUI and EUI only; 1NJ1 -Up, 2SG1 -Up, 2MR1 - Up, 2WG1 - Up, 4PG1-Up
116041
Marine; 1SK, 4KG
116MFRIF
Marine; 1SK, 4KG
116043
Marine; 1SK, 4KG
1

Set overhaul
Set inframe

Part number In Development

Set cylinder head

9X8318

Set cylinder head

9X8318-1
9X8318-2

S/N 7SF1
S/N 2BK1-864

3E3283

Set cylinder head


S/N 2BK865 & UP
Set cylinder head

A/R 4P1533, 4P1534, 4P1535

3E3283-1
3E3325
3E3325-1

S/N 2WG1-2527

A/R 4P4271, 4P4918, 6I2322, 9Y2756, 9Y6728, 9Y6729

3E3325-2
3E3325-3

S/N 2WG2937 & UP


S/N 2BK1-848

A/R 1013134, 1072777, 1135818, 1162290

3E3325-4

S/N 2BK1-873

A/R 4P2109
A/R 4P2793-99, 4P2800-4, 4P2818, 9, 4P2821-24, 4P2831-36

3E3325-5

S/N 2BK1-873

A/R 4P3656, 57, 58, 4P7157, 58, 59, 4P7160-7, 4P7362

3E3325-6
3E3325-7

S/N 7SF9138 & UP


S/N 7SF 15129 & UP

A/R 4P4268, 4P4269, 4P4270, 4P4271, 4P5214, 4P5215, 4P5216


A/R 4P5075, 4P7154, 4P7155, 4P7156, 4P7361

3E3325-8

S/N 4PG1

A/R 1013134

3E3340
3E3340-1

Set cylinder head


S/N 2BK1 & UP

A/R 4P2108-9, 4P2801-9, 4P2811-17, 4P2825-30, 4P3301, 4P3304, 4P5076, 4P3655

3E3340-2

S/N 2BK 184 & UP

A/R 4P2793-9, 4P2800, 4P2803-4

3E3340-3
3E3340-4

S/N 2BK 874 &UP


S/N 2BK1034 & UP

A/R 4P2818-9, 4P2821-4, 4P2831-6, 4P7157-64


A/R 4P7452

3E3340-5

S/N 2BK3018 & UP

A/R 4P6692, 4P6693

3E3340-6
3E3340-7

S/N 2BK4622 & UP


S/N 2BK6418 & UP

A/R 4P8906, 4P9144-5


A/R 4P8560, 4P9847

3E3340-8

S/N 7JL1 & UP

A/R 1013146, 1013149

3E3340-9
3E3340-10

S/N 9GK782 & UP


S/N 9GK8669 & UP

A/R 1067846
A/R 1167046, 1168697 - 1168700, 1170537

3E7496

Set cylinder head

3E7496-1
3E7496-2

S/N 4KG1378 & UP


S/N 2BK23739 & UP

A/R 6I4187-9, 1019408


A/R 1021965

3E7496-3

S/N 1SK1 & UP

A/R 1019410

3E7496-4
1002951

S/N 1SK435 & UP


Set cylinder head

A/R 6I4190-2

1002951-1

S/N 2BK1 & UP

A/R 6I1217, 6I4445, 4P5105, 4P7453, 4P8439, 4P9117

1002951-2
1002951-3

S/N 2BK21025 & UP


S/N 2BK23739 & UP

A/R 6I2481, 6I3567, 6I4130, 6I4135-9, 6I4143, 6I4145-6, 6I4159, 6I4161, 6I4166-7

1002951-4

S/N 2BK25733 & UP

1002951-5
1002951-6

S/N 2BK30162 & UP


S/N 9GK1 & UP

1002952

Set cylinder head

1002952-1

S/N 9GK1 - Up

A/R 7E0340, 7E0816-25, 7E1084-6, 7E2309-12, 7E4217-24, 4P0536-53


A/R 4P1533,4P1534,4P1535,4P1536,4P1537

A/R 6I0889, 6I4148, 6I4150, 6I4152, 1005164-8, 1005170, 1023661


A/R 1006304, 1013080, 1022404, 1052243
A/R 1031602,1035813,1041917-9,1041922-3,1041928-35,1041937,1041939-41,1044984,1047414
A/R 1067857, 1067889-96
A/R 4P8977, 6I4992-3, 1047407, 1061554, 1067845

(800) 467-5545
Endurance Power Call
Products
CAT3116
+1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com 71

Caterpillar
Diesel
403 CID

6 Cylinder
Bore 105mm
Stroke 127mm

3116 / 6.6L

(Continued)

1002952-2

S/N 9GK1 - Up

A/R 1067847, 1067855-6, 1067858-61, 1067872, 1067911-19

1002952-3
1002952-4

S/N 9GK679 - Up
S/N 2BK1 - Up

A/R 1067834-44

1002952-5

S/N 2BK18836 - Up

A/R 6I2821, 6I3344, 6I3998


A/R 6I3333, 1006305, 1007034, 1067904

1002952-6

S/N 2BK21025 - Up

A/R 6I2482-8, 6I3536, 6I3566, 6I4131-4, 6I4140-2, 6I4144

1002952-7
1002952-8

S/N 2BK21037 - Up
S/N 2BK23756 - Up

A/R 6I4147, 6I4149, 6I4151, 6I4153- 8, 6I4160, 6I4162-5


A/R 1023537-8, 1031086-7

1002952-9

S/N 2BK29829 - Up

A/R 4P7849, 4P8979, 1006303

1002952-10
1002952-11

S/N 2BK36350 - Up
S/N 2BK41679 - Up

A/R 1067868-71, 1067908-10


A/R 1067907

1002953

Set cylinder head

1002953-1
1002953-2

S/N 2WG1 & Up


S/N 2WG2918- Up

A/R 6I2320-8
A/R 1013130-1

1002953-3

S/N 4PG787-Up

A/R 6I2320-4, 6I2326, 6I2328

S/N 4PG1062-Up
Set cylinder head

A/R 1013131

1002953-4
9X6445

9X6533

Set cylinder head

1
1

9X8320
1062822

Set cylinder head


Set cylinder head

(7X2527)

7X2521

Set cylinder block/pan

All s/n except 1WM1

1243690
1243690-1

Set cylinder block/pan


S/N 1WM124-Up

A/R 1214321-6
A/R 1221789, 1230860, 1230865

1243690-2

S/N 1WM124-Up

1
1

3E7460
7X2526

Set turbo mounting


Set turbo mounting

9X2225

Set turbo mounting

1
1

9X6446
3E3278

Set turbo mounting


Set front cover/hsg

7X2523

Set front cover/hsg

1
1

1154342
1243687

Set front cover/hsg


Set front cover/hsg

7X2525

Set rear cover/hsg

1
1

3E3339
1045833

Set fuel system


Set fuel system

1243688

Set fuel system

7X2528

Set water pump

1
1

1243683
7X2524

Set water pump


Set oil cooler

1243686

Set oil cooler

1
1

1077832
1192940

Gasket cylinder head


Gasket valve cover

1136200

Gasket manifold exhaust

1
1

1154202
1192921

Gasket oil pan


Seal crankshaft front

(7C4163)

1154109

Seal crankshaft rear

(7C3571)

7C7980

Sleeve crank seal

rear

CAMSHAFT

CAMSHAFT

Remanufactured available, call with casting number

1077694

Plate camshaft thrust

CAMSHAFT
1

Endurance Power Products

72

(4P6930, 7W9956)

CAT3116

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

Caterpillar
Diesel
403 CID

VALVE TRAIN

6 7W8064
MUI engine
6 1614280
HEUI engine
6 1360819
6 1577126

6 Cylinder
Bore 105mm
Stroke 127mm

3116 / 6.6L

(Continued)

Valve intake

[repl 6I1589]

Valve intake

(1136180)

Valve exhaust
Valve exhaust

[repl 1051779, 7W2699, 6I1590]


(New# 1632432)

Intake; 2.80 free length


6 7C4273
Valve spring
MUI early engines (12) Intake and Exhaust; MUI late engines (6) Intake; HEUI all (6) Intake
Exhaust, 3.20 length
6 6I2307
Valve spring
MUI late engines (6) Exhaust; HEUI all (6) Exhaust
0.390 height
12 7E7779
Valve spring retainer
MUI early engines (12) Intake and Exhaust; MUI late engines (6) Intake; HEUI all (6) Intake
(repl 4P4949)
6 1335037
Valve spring reatiner
MUI late engines (6) Exhaust; HEUI all (6) Exhaust
12 9Y8848
Valve guide
12

1193036

Valve stem seal

24 1W2715
6 7W8065
MUI engines
6 1639063

Valve lock
Valve insert

Intake

Valve insert

Intake

6
6

Valve insert
Injector sleeve

Exhaust
(1193086, 7W5749)

1W2713
1193061

CONNECTING ROD
12
12

9N3832
9L7669

OIL / LUBE SYSTEM


1

1192924

COOLING SYSTEM

Bolt connecting rod


Nut connecting rod
Oil pump

(2W8625)

4P3682

Water pump

New

1
1

7012X
4W0251

Water pump
Impeller

Reman, 4-3/8 pulley; Cast# 4P3681, OEM# 4W0253, 9Y4879

4W0250

Shaft

1
1

2W0712
7C7890

Seal
Pulley

3D2824

Seal oring

3
2

3K0360
3J1907

Seal oring
Seal oring

3J9671

Seal oring

1
1

1265869
1265870

Thermostat
Gasket thermostat

4W0549

Gasket thermostat

2W7212

Gasket thermostat

TURBO / AIR

TURBO

TURBOCHARGER

(repl 9Y3365)

New or remanufactured available, call for pricing

(800) 467-5545
Endurance Power Call
Products
CAT3116
+1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com 73

Caterpillar
Diesel
442 CID

6 Cylinder
Bore 110mm
Stroke 127mm

3126 / 7.2L

ENGINE KITS

OF5044/11
OF5044B/11

Overhaul kit
Overhaul kit

Truck Applications S/N 1WM & 4ES ( 2 valve )

OF5044/31

Overhaul kit

0.50mm oversize piston; Truck Applications S/N 1WM & 4ES ( 2 valve )
Industrial Applications S/N 3TR1-241 ( 2 valve )

OF5044B/31

Overhaul kit

0.50mm oversize piston; Industrial Applications S/N 3TR1-241 ( 2 valve )

OF4621/41
OF4621B/41

Overhaul kit
Overhaul kit

Industrial Applications BEJ1-UP ( 3 valve )


0.50mm oversize piston; Industrial Applications BEJ1-UP ( 3 valve )

OF4621/21

Overhaul kit

Truck Application S/N 6PZ, 8SZ, 9SZ, CKM, 7AS ( 3 valve )

OF4621B/21
OF6556/51

Overhaul kit
Overhaul kit

0.50mm oversize piston; Truck Application S/N 6PZ, 8SZ, 9SZ, CKM, 7AS ( 3 valve )
Marine Applications S/N 8NM1-UP ( 2 valve )

OF4983/71

Overhaul kit

938 G Machines ( 2 valve )

OF4983B/71
OF2729/21

Overhaul kit
Overhaul kit

0.50mm oversize piston; 938 G Machines ( 2 valve )


Aluminum Piston

IF5044/12
IF5044B/12

InFrame kit
InFrame kit

Truck Applications S/N 1WM & 4ES ( 2 valve )


0.50mm oversize piston; Truck Applications S/N 1WM & 4ES ( 2 valve )

IF5044/32

InFrame kit

Industrial Applications S/N 3TR1-241 ( 2 valve )

IF5044B/32
IF4621/42

InFrame kit
InFrame kit

0.50mm oversize piston; Industrial Applications S/N 3TR1-241 ( 2 valve )


Industrial Applications BEJ1-UP ( 3 valve )

IF4621B/42

InFrame kit

0.50mm oversize piston;Industrial Applications BEJ1-UP ( 3 valve )

IF4621/22
IF4621B/22

InFrame kit
InFrame kit

Truck Application S/N 6PZ, 8SZ, 9SZ, CKM, 7AS ( 3 valve )


0.50mm oversize piston; Truck Application S/N 6PZ, 8SZ, 9SZ, CKM, 7AS ( 3 valve )

IF6556/52

InFrame kit

Marine Applications S/N 8NM1-UP ( 2 valve )

IF4983/72
IF4983B/72

InFrame kit
InFrame kit

938 G Machines ( 2 valve )

IF2729/22

InFrame kit

0.50mm oversize piston; 938 G Machines ( 2 valve )


Aluminum Piston

6 PK1335044
Truck and Industrial 2 pc.
6 PK1335044B
Truck and Industrial 2 pc.
6 PK1504621
Truck and Industrial 2 pc.
6 PK1504621B
Truck and Industrial 2 pc.
6 PK1646556
Marine Applications
6 PK1334983
938 G Machines
6 PK1334983B
938 G Machines
6 PK2382729
Aluminum Piston

Piston kit

Std

Piston kit

0.50mm

Piston kit

Std

Piston kit

0.50mm

Piston kit

Std

Piston kit

Std

Piston kit

0.50mm

Piston kit

Std

6 2382729
Aluminum Piston

Piston body

Std

6 1335044
Truck and Industrial 2 pc.
6 1335044B
Truck and Industrial 2 pc.

Piston crown

Std

Piston crown

0.50mm

CYLINDER KIT

Endurance Power Products

74

CAT3126

1/25/2008

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
442 CID

6 Cylinder
Bore 110mm
Stroke 127mm

3126 / 7.2L

(Continued)

6 1504621
Truck and Industrial 2 pc.
6 1504621B
Truck and Industrial 2 pc.
6 1646556
Marine Applications
6 1334983
938 G Machines
6 1334983B
938 G Machines

Piston crown

Std

Piston crown

0.50mm

Piston crown

Std

Piston crown

Std

Piston crown

0.50mm

6
6

2382726
2382726B

Piston skirt
Piston skirt

Std; use with all Articulated pistons

6
6

1687226
1687224

Piston pin
Piston pin

Use with all Articulated Pistons

12

7C0111

Retainer piston pin

For one and two piece pistons

1979386

Ring piston

Top, Std [repl 1325246]

1979386B

Ring piston

Top, 0.50mm

1979277

Ring piston

Intermediate, Std

1979277B

0.50mm; use with all Articulated pistons

Used in PK238279 Aluminum Piston Kit

Ring piston

Intermediate, 0.50mm

6 1154102
Marine Applications

Ring piston

Intermediate, Std

6
6

1979354
1979354B

Ring piston
Ring piston

Oil ring, Std [repl 1077566]


Oil ring, 0.50mm

1077604

Cylinder liner

Repair sleeve; to sleeve block back to std

BEARINGS
1

1969519

Bearing main set

Contains: (6) 1077708, (1) 2124893 / 1077602

1077708

Bearing main pair

Std

1077602

Bearing thrust pair

Std flanged thrust [new# 2124893; repl 7W9416]

1450162

Bearing main pair

.25mm u/s [repl 7C6961]

7C6966

Bearing main pair

.25mm u/s, thrust [New# 2295153; Std# 1077602]

1450164

Bearing main pair

.50mm u/s [repl 7C6962]

7C6967

Bearing thrust pair

.50mm u/s, thrust [New# 2295154; Std# 1077602]

2246638

Bearing rod pair

Std [repl 7W9415]

6
6

7C6976
7C6977

Bearing rod pair


Bearing rod pair

.25mm u/s

1
6

2W7211
2W7213

Bearing cam
Bearing cam

2W0027

Bushing con rod

GASKET & SEALS

CATGASKET

NOTE

Endurance Power Products

.50mm u/s

For gasket sets: Call with Serial and Arrangement Numbers

CAT3126

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

75

Caterpillar
Diesel
442 CID

6 Cylinder
Bore 110mm
Stroke 127mm

3126 / 7.2L

(Continued)

3126011

Set overhaul

Truck Applications S/N 1WM & 4ES ( 2 valve )

1
1

3126021
3126031

Set overhaul
Set overhaul

Truck Application S/N 6PZ, 8SZ, 9SZ, CKM, 7AS ( 3 valve )

3126041

Set overhaul

Industrial Applications S/N 3TR1-241 ( 2 valve )


Industrial Applications BEJ1-UP ( 3 valve )

3126051

Set overhaul

Marine Applications S/N 8NM1-UP ( 2 valve )

3126071

Set overhaul

938 G Machines ( 2 valve )

3126012

Set inframe

Truck Applications S/N 1WM & 4ES ( 2 valve )

1
1

3126022
3126032

Set inframe
Set inframe

Truck Application S/N 6PZ, 8SZ, 9SZ, CKM, 7AS ( 3 valve )


Industrial Applications S/N 3TR1-241 ( 2 valve )

3126042

Set inframe

Industrial Applications BEJ1-UP ( 3 valve )

1
1

3126052
3126072

Set inframe
Set inframe

Marine Applications S/N 8NM1-UP ( 2 valve )


938 G Machines ( 2 valve )

1
1

3126013
3126023

Set cylinder head


Set cylinder head

Truck Applications S/N 1WM & 4ES ( 2 valve )


Truck Application S/N 6PZ, 8SZ, 9SZ, CKM, 7AS ( 3 valve )

3126033

Set cylinder head

Industrial Applications S/N 3TR1-241 ( 2 valve )

1
1

3126043
3126053

Set cylinder head


Set cylinder head

Industrial Applications BEJ1-UP ( 3 valve )


Marine Applications S/N 8NM1-UP ( 2 valve )

3126073

Set cylinder head

938 G Machines ( 2 valve )


FOR 2-VALVE HEAD
(1136180)

VALVE TRAIN

3126HEAD2

1614280

Valve intake

6
12

1360819
9Y8848

Valve exhaust
Valve guide

[repl 1051779, 7W2699, 6I1590]

12

7C4273

Valve spring

Intake; 2.80 free length

24
12

1W2715
1193036

Valve lock
Valve stem seal

7E7779

Valve spring retainer

Intake; 0.390 height

6
6

6I2307
1639063

Valve spring
Valve insert

Exhaust, 3.20 length

1W2713

Valve insert

Intake
Exhaust

12

3126HEAD3
1457390

Valve intake

FOR 3-VALVE HEAD


1.575 head dia, 1G

1478211

Valve exhaust

1.693 head dia, 2G

12
6

1409670
1478220

Valve guide
Valve guide

12

1406188

Valve spring

Intake

6 1376718
24 1W2715
used with intake valve
12 2A4429
used with exhaust valve
12 1478214
used with intake valve
12 7E7779

Valve spring
Valve lock

Exhaust

Valve lock

0.372 stem dia, 2G, 7 degree

1344483

Valve spring retainer

Intake; 0.390 height


Exhaust

6
12

1478218
1559504

Valve insert
Valve insert

Exhaust

Valve seal
Valve spring retainer

Endurance Power Products

76

Intake

CAT3126

1/25/2008

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
442 CID

3126 / 7.2L

(Continued)

6 1193061
Injector sleeve
2-Valve cylinder head
6 2272911
Injector sleeve
3126B / 3126E HEUI (3-Valve cylinder head)

6 Cylinder
Bore 110mm
Stroke 127mm
(1193086, 7W5749)

FUEL / INJECTOR

6 1895390
Injector seal kit
For top mounted coil injectors only
6 2421539
Injector seal kit
3126B / 3126E HEUI (3-Valve cylinder head)

Endurance Power Products

HEUI: External, for 1 injector, contains:9X7419 oring upper, 9X7418 oring center, 9X7317 oring lower
External injector seal kit

CAT3126

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

77

Caterpillar
Diesel
522 CID

CYLINDER KIT

8 Cylinder
Bore 4.500
Stroke 4.100

1140 / 3140 / 8.6L

PK9317

Piston kit

9L9317

Piston body

Std, 4.500 bore, 2-ring style, DI, straight rod; Piston, rings, pin, retainers [9L9317, 2W8265, 7N9803,
8N7294]
Std, 4.500 bore, 2-ring style, DI, straight rod

PK9667

Piston kit

.020, 2-ring style, DI, straight rod; Piston, rings, pin, retainers [9L9667, 2W8646, 7N9803, 8N7294]

8
8

9L9667
PK9320

Piston body
Piston kit

.020, 2-ring style, DI, straight rod


.040, 2-ring style, DI, straight rod; Piston, rings, pin, retainers [9L9320, 2W8647, 7N9803, 8N7294]

9L9320

Piston body

.040, 2-ring style, DI, straight rod

2W8265

Ring set

4.5000 bore; Std, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]

2W8265 10

Ring set

.010, 2-ring style [1 cyl set]

8
8

2W8646
2W8265 30

Ring set
Ring set

.020, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]


.030, 2-ring style [1 cyl set]

2W8647

Ring set

.040, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]


For all 3-ring and 2-ring pistons, 1.500 dia, 3.207 length [repl 9L9889]
For all 3-ring and 2-ring pistons

7N9803

Piston pin

16

8N7294

Retainer piston pin

9N6275

Cylinder liner

9N6275SP

Cylinder liner

BEARINGS

Repair sleeve, 3/32 thick


Repair sleeve, 1/8 thick

9N5923

Bearing rod pair

9N5924

Bearing rod pair

Std, 0.950 wide, early style; 2.750 journal, 2.942 housing bore, 0.957 length
.010, 0.950 wide, early style

9N5925

Bearing rod pair

.020, 0.950 wide, early style

8
8

9N5923 30
9N5923 40

Bearing rod pair


Bearing rod pair

.030, 0.950 wide, early style


.040, 0.950 wide, early style

9N5926

Bearing rod pair

.050, 0.950 wide, early style

1100BRG1

MAINBEARING NOTE

1100BRG2

Style 1

(1) 4W8092, (3) 4W8092, (1) 8N9084 [4980M, MS1064P]

1100BRG3
1100BRG4

Style 2
Style 3

(1) 4W8092, (3) 4W8092, (1) 4W8091 [5034M, MS1421P; MS1592P O/S]
(1) 8N8929, (3) 4W8092, (1) 4W8091 [5101M, MS1422P; MS1594P O/S]

1100BRG5

Style 4

(1) 4W8093, (3) 4W8092, (1) 4W8091 [5089M, MS1420P; MS1593P O/S]

4W8092
Bearing main pair
See notes above for application
8N9022
Bearing main pair
8N9023
Bearing main pair

Std; grooved, center oil hole, right hand offset tang, 3.500 jrn, 3.708 hsg bore, 1.000 length
.010
.020

4W8092 30

Bearing main pair

.030

4W8092 40
8N9020

Bearing main pair


Bearing main pair

.040

4W8093
Bearing main pair
See notes above for application
8N8976
Bearing main pair

.050
Std; non grooved, 3 oil holes, center tang, 3.500 journal, 3.708 housing bore, 1.000 length
.010

8N8972
4W8093 30

Bearing main pair


Bearing main pair

4W8093 40

Bearing main pair

.030
.040

8N8974

Bearing main pair

.050

8N8929
Bearing main pair
See notes above for application

.020

Std, grooved, center hole, center tang; 3.500 journal, 3.708 housing bore, 1.000 length

Endurance
Power
CAT3140 or visit www.upperlift.com(800) 467-5545
305 Products
8872380 | E-mail: info@upperlift.com.
78 Call +1

Caterpillar
Diesel
522 CID

8 Cylinder
Bore 4.500
Stroke 4.100

1140 / 3140 / 8.6L

(Continued)

8N8926

Bearing main pair

.010

8N8931
8N8932

Bearing main pair


Bearing main pair

.020

4W8091

Bearing thrust pair

Std, thrust; 3.500 journal, 3.708 housing bore, 1.253 and 1.000 length

1
1

8N9065
8N9064

Bearing thrust pair


Bearing thrust pair

.010
.020

4W8091 30

Bearing thrust pair

.030

1
1

4W8091 40
8N9066

Bearing thrust pair


Bearing thrust pair

.040
.050

1
1

8N9084
8N9083

Bearing thrust pair


Bearing thrust pair

Std, thrust; 3.500 journal, 3.708 housing bore, 1.234 and 1.000 length
.010, thrust

8N9082

Bearing thrust pair

.020, thrust

8N9081

Bearing thrust pair

.050, thrust

8N9021

Bearing main pair

Oversize for 4W8092; Std crank, .010 o/s OD

8N9019
8N9018

Bearing main pair


Bearing main pair

Oversize for 4W8092; .020 crank, .010 o/s OD


Oversize for 4W8092; .050 crank, .010 o/s OD

8N8973
8N8971

Bearing main pair


Bearing main pair

Oversize for 4W8093; Std crank, .010 o/s OD


Oversize for 4W8093; .020 crank, .010 o/s OD

8N8975

Bearing main pair

Oversize for 4W8093; .050 crank, .010 o/s OD

8N8928

Bearing main pair

8N8930

Bearing main pair

Oversize for 8N8929; Std crank, .010 o/s OD


Oversize for 8N8929; .020 crank, .010 o/s OD

8N8927

Bearing main pair

Oversize for 8N8929; .050 crank, .010 o/s OD

8N9067

Bearing main pair

Oversize for 4W8091; Std crank, .010 o/s OD

8N9068
8N9069

Bearing main pair


Bearing main pair

Oversize for 4W8091; .020 crank, .010 o/s OD

8N0701

Bushing con rod

For straight connecting rod

9N5246

Bearing cam

[repl 9L8072]

GASKET & SEALS

.050

Oversize for 4W8091; .050 crank, .010 o/s OD

1
1

PGE0050
PGE0053

Set overhaul
Set cylinder head

For truck engines


Non turbo engines; set for both heads

5P8538

Set cylinder head

Non turbo engines; set for one head

2
1

9L8020
9L8016

Gasket valve cover


Gasket oil pan

9L9098

Injector seal

Seal, teflon (white)

G3
9L7735

CRANK SEALS
Seal crankshaft front

2.375 shaft, 3.066 OD

9N0307

Seal crankshaft front

2.875 shaft, 3.628 OD; Lip type seal

1
1

7C6660
99237

Seal crankshaft front


Sleeve crank seal

2.875 shaft, 3.628 OD; Directional teflon seal (included in overhaul gasket set)
Front, redi-sleeve: 2.374/2.380, 0.781 width

5P6183

Sleeve crank seal

Front, for 2.875 shaft

1
1

7W3200
99499

Seal crankshaft rear


Sleeve crank seal

Seal and sleeve, directional (included in overhaul gasket set) [repl 9L7736, 9L7600]
Rear, 4.998/5.006 shaft, 1.000 width

(800) 467-5545
Endurance Power Call
Products
CAT3140
+1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com 79

Caterpillar
Diesel
522 CID

CAMSHAFT

8 Cylinder
Bore 4.500
Stroke 4.100

1140 / 3140 / 8.6L

(Continued)

2W4197

Camshaft

Non turbo engines; without gear, use with solid lifters; use with late style gear assy 2W4197 or 2W6944

9N5786

Lifter

Solid type, mechanical (repl 9L9630)

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

8
8

9L7682
9L7683

Valve intake
Valve exhaust

2.094 head dia, 5.698 length, 0.3725 stem, 30 deg, 2G


1.804 head dia, 5.693 length, 0.3715 stem, 45 deg, 2G

VALVE TRAIN

1196772

Valve exhaust

1.804 head dia, 5.683 length, 0.3715 stem, 45 deg, 2G; Stellite (replaces 9N5125)

32
8

2A4429
6I2864

Valve lock
Valve guide

0.372 stem dia, 2G, 7 degree


Intake; converts cast in guide to replaceable guide

6I2865

Valve guide

Exhaust; converts cast in guide to replaceable guide

8
8

9N3617
9L9425

Valve spring
Valve spring retainer

1.875 height, .190 wire dia


use with 9N3617 spring only

2N8943

Valve insert

Intake

9N2837

Valve insert

Exhaust

CRANKSHAFT
1

9L6264

CONNECTING ROD

Crankshaft

0R0767

Connecting rod

16

9L7669

Nut connecting rod

OIL / LUBE SYSTEM


1

9L9654

Oil pump

9L8636

Bushing oil pump

FUEL / INJECTOR

Remanufactured; Cast: 9L8207, 9N3031, 9N8001

Assembly

8
8

0R2500
9L9099

Injector
Injector seal

16

1H1023

Oring injector

Oring for nut

8
8

6F4855
9L6439

Oring injector
Injector boot

Oring for adapter


[repl 9L8436]

Water pump

Remanufactured; OEM 9L7660, 0R0644; Cast 9L8323; press on pulley

COOLING SYSTEM
1

7005X

Reman (9L7675, 9L7883, 9L9263, 9N2366) marked: 23143, 23141, 20939, 20821, 29959, 18138
Seal, compression (black)

Endurance
Products| E-mail: info@upperlift.com.
CAT3140
Call +1Power
305 8872380
80

or visit www.upperlift.com (800) 467-5545

Caterpillar
Diesel
522 CID

CYLINDER KIT

8 Cylinder
Bore 4.500
Stroke 4.100

1145 / 3145 / 8.6L

PK9317

Piston kit

9L9317

Piston body

Std, 4.500 bore, 2-ring style, DI, straight rod; Piston, rings, pin, retainers [9L9317, 2W8265, 7N9803,
8N7294]
Std, 4.500 bore, 2-ring style, DI, straight rod

PK9667

Piston kit

.020, 2-ring style, DI, straight rod; Piston, rings, pin, retainers [9L9667, 2W8646, 7N9803, 8N7294]

8
8

9L9667
PK9320

Piston body
Piston kit

.020, 2-ring style, DI, straight rod


.040, 2-ring style, DI, straight rod; Piston, rings, pin, retainers [9L9320, 2W8647, 7N9803, 8N7294]

9L9320

Piston body

.040, 2-ring style, DI, straight rod

2W8265

Ring set

4.5000 bore; Std, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]

2W8265 10

Ring set

.010, 2-ring style [1 cyl set]

8
8

2W8646
2W8265 30

Ring set
Ring set

.020, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]


.030, 2-ring style [1 cyl set]

2W8647

Ring set

.040, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]


For all 3-ring and 2-ring pistons, 1.500 dia, 3.207 length [repl 9L9889]
For all 3-ring and 2-ring pistons

7N9803

Piston pin

16

8N7294

Retainer piston pin

9N6275

Cylinder liner

9N6275SP

Cylinder liner

BEARINGS

Repair sleeve, 3/32 thick


Repair sleeve, 1/8 thick

9N5923

Bearing rod pair

9N5924

Bearing rod pair

Std, 0.950 wide, early style; 2.750 journal, 2.942 housing bore, 0.957 length
.010, 0.950 wide, early style

9N5925

Bearing rod pair

.020, 0.950 wide, early style

8
8

9N5923 30
9N5923 40

Bearing rod pair


Bearing rod pair

.030, 0.950 wide, early style


.040, 0.950 wide, early style

9N5926

Bearing rod pair

.050, 0.950 wide, early style

1100BRG1

MAINBEARING NOTE

1100BRG2

Style 1

(1) 4W8092, (3) 4W8092, (1) 8N9084 [4980M, MS1064P]

1100BRG3
1100BRG4

Style 2
Style 3

(1) 4W8092, (3) 4W8092, (1) 4W8091 [5034M, MS1421P; MS1592P O/S]
(1) 8N8929, (3) 4W8092, (1) 4W8091 [5101M, MS1422P; MS1594P O/S]

1100BRG5

Style 4

(1) 4W8093, (3) 4W8092, (1) 4W8091 [5089M, MS1420P; MS1593P O/S]

4W8092
Bearing main pair
See notes above for application
8N9022
Bearing main pair
8N9023
Bearing main pair

Std; grooved, center oil hole, right hand offset tang, 3.500 jrn, 3.708 hsg bore, 1.000 length
.010
.020

4W8092 30

Bearing main pair

.030

4W8092 40
8N9020

Bearing main pair


Bearing main pair

.040

4W8093
Bearing main pair
See notes above for application
8N8976
Bearing main pair
8N8972
4W8093 30

Bearing main pair


Bearing main pair

.050
Std; non grooved, 3 oil holes, center tang, 3.500 journal, 3.708 housing bore, 1.000 length
.010
.020

4W8093 40

Bearing main pair

.030
.040

8N8974

Bearing main pair

.050

8N8929
Bearing main pair
See notes above for application

Endurance Power Products

Std, grooved, center hole, center tang; 3.500 journal, 3.708 housing bore, 1.000 length

CAT3145

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

81

Caterpillar
Diesel
522 CID

8 Cylinder
Bore 4.500
Stroke 4.100

1145 / 3145 / 8.6L

(Continued)

8N8926

Bearing main pair

.010

8N8931
8N8932

Bearing main pair


Bearing main pair

.020

4W8091

Bearing thrust pair

Std, thrust; 3.500 journal, 3.708 housing bore, 1.253 and 1.000 length

1
1

8N9065
8N9064

Bearing thrust pair


Bearing thrust pair

.010
.020

4W8091 30

Bearing thrust pair

.030

1
1

4W8091 40
8N9066

Bearing thrust pair


Bearing thrust pair

.040
.050

1
1

8N9084
8N9083

Bearing thrust pair


Bearing thrust pair

Std, thrust; 3.500 journal, 3.708 housing bore, 1.234 and 1.000 length
.010, thrust

8N9082

Bearing thrust pair

.020, thrust

8N9081

Bearing thrust pair

.050, thrust

8N9021

Bearing main pair

Oversize for 4W8092; Std crank, .010 o/s OD

8N9019
8N9018

Bearing main pair


Bearing main pair

Oversize for 4W8092; .020 crank, .010 o/s OD


Oversize for 4W8092; .050 crank, .010 o/s OD

8N8973
8N8971

Bearing main pair


Bearing main pair

Oversize for 4W8093; Std crank, .010 o/s OD


Oversize for 4W8093; .020 crank, .010 o/s OD

8N8975

Bearing main pair

Oversize for 4W8093; .050 crank, .010 o/s OD

8N8928

Bearing main pair

8N8930

Bearing main pair

Oversize for 8N8929; Std crank, .010 o/s OD


Oversize for 8N8929; .020 crank, .010 o/s OD

8N8927

Bearing main pair

Oversize for 8N8929; .050 crank, .010 o/s OD

8N9067

Bearing main pair

Oversize for 4W8091; Std crank, .010 o/s OD

8N9068
8N9069

Bearing main pair


Bearing main pair

Oversize for 4W8091; .020 crank, .010 o/s OD

8N0701

Bushing con rod

For straight connecting rod

9N5246

Bearing cam

[repl 9L8072]

GASKET & SEALS

.050

Oversize for 4W8091; .050 crank, .010 o/s OD

1
1

PGE0050
PGE0053

Set overhaul
Set cylinder head

For truck engines


Non turbo engines; set for both heads

5P8538

Set cylinder head

Non turbo engines; set for one head

2
1

9L8020
9L8016

Gasket valve cover


Gasket oil pan

9L9098

Injector seal

Seal, teflon (white)

G3
9L7735

CRANK SEALS
Seal crankshaft front

2.375 shaft, 3.066 OD

9N0307

Seal crankshaft front

2.875 shaft, 3.628 OD; Lip type seal

1
1

7C6660
99237

Seal crankshaft front


Sleeve crank seal

2.875 shaft, 3.628 OD; Directional teflon seal (included in overhaul gasket set)
Front, redi-sleeve: 2.374/2.380, 0.781 width

5P6183

Sleeve crank seal

Front, for 2.875 shaft

1
1

7W3200
99499

Seal crankshaft rear


Sleeve crank seal

Seal and sleeve, directional (included in overhaul gasket set) [repl 9L7736, 9L7600]
Rear, 4.998/5.006 shaft, 1.000 width

Endurance Power Products

82

CAT3145

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

Caterpillar
Diesel
522 CID

CAMSHAFT

8 Cylinder
Bore 4.500
Stroke 4.100

1145 / 3145 / 8.6L

(Continued)

2W4197

Camshaft

Non turbo engines; without gear, use with solid lifters; use with late style gear assy 2W4197 or 2W6944

9N5786

Lifter

Solid type, mechanical (repl 9L9630)

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

8
8

9L7682
9L7683

Valve intake
Valve exhaust

2.094 head dia, 5.698 length, 0.3725 stem, 30 deg, 2G


1.804 head dia, 5.693 length, 0.3715 stem, 45 deg, 2G

VALVE TRAIN

1196772

Valve exhaust

1.804 head dia, 5.683 length, 0.3715 stem, 45 deg, 2G; Stellite (replaces 9N5125)

32
8

2A4429
6I2864

Valve lock
Valve guide

0.372 stem dia, 2G, 7 degree


Intake; converts cast in guide to replaceable guide

6I2865

Valve guide

Exhaust; converts cast in guide to replaceable guide

8
8

9N3617
9L9425

Valve spring
Valve spring retainer

1.875 height, .190 wire dia


use with 9N3617 spring only

2N8943

Valve insert

Intake

9N2837

Valve insert

Exhaust

CRANKSHAFT
1

9L6264

CONNECTING ROD

Crankshaft

0R0767

Connecting rod

16

9L7669

Nut connecting rod

OIL / LUBE SYSTEM


1

9L9654

Oil pump

9L8636

Bushing oil pump

FUEL / INJECTOR

Remanufactured; Cast: 9L8207, 9N3031, 9N8001

Assembly

8
8

0R2500
9L9099

Injector
Injector seal

16

1H1023

Oring injector

Oring for nut

8
8

6F4855
9L6439

Oring injector
Injector boot

Oring for adapter


[repl 9L8436]

Water pump

Remanufactured; OEM 9L7660, 0R0644; Cast 9L8323; press on pulley

COOLING SYSTEM
1

7005X

Reman (9L7675, 9L7883, 9L9263, 9N2366) marked: 23143, 23141, 20939, 20821, 29959, 18138
Seal, compression (black)

(800) 467-5545
Endurance Power Products
CAT3145
Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com 83

Caterpillar
Diesel
573 CID

CYLINDER KIT

8 Cylinder
Bore 4.500
Stroke 4.500

1150 / 3150 / 9.4L

PK9318

Piston kit

9L9318

Piston body

Std, 4.500 bore, 2-ring style, DI, straight rod; Piston, rings, pin, retainers [9L9318, 2W8265, 7N9803,
8N7294]
Std, 4.500 bore, 2-ring style, DI, straight rod

PK9668

Piston kit

.020, 2-ring style, DI, straight rod; Piston, rings, pin, retainers [9L9668, 2W8646, 7N9803, 8N7294]

8
8

9L9668
PK9321

Piston body
Piston kit

.020, 2-ring style, DI, straight rod


.040, 2-ring style, DI, straight rod; Piston, rings, pin, retainers [9L9321, 2W8647, 7N9803, 8N7294]

9L9321

Piston body

.040, 2-ring style, DI, straight rod

2W8265

Ring set

4.5000 bore; Std, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]

2W8265 10

Ring set

.010, 2-ring style [1 cyl set]

8
8

2W8646
2W8265 30

Ring set
Ring set

.020, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]


.030, 2-ring style [1 cyl set]

2W8647

Ring set

.040, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]


For all 3-ring and 2-ring pistons, 1.500 dia, 3.207 length [repl 9L9889]
For all 3-ring and 2-ring pistons

7N9803

Piston pin

16

8N7294

Retainer piston pin

9N6275

Cylinder liner

9N6275SP

Cylinder liner

BEARINGS

Repair sleeve, 3/32 thick


Repair sleeve, 1/8 thick

9N5923

Bearing rod pair

9N5924

Bearing rod pair

Std, 0.950 wide, early style; 2.750 journal, 2.942 housing bore, 0.957 length
.010, 0.950 wide, early style

9N5925

Bearing rod pair

.020, 0.950 wide, early style

8
8

9N5923 30
9N5923 40

Bearing rod pair


Bearing rod pair

.030, 0.950 wide, early style


.040, 0.950 wide, early style

9N5926

Bearing rod pair

.050, 0.950 wide, early style

1100BRG1

MAINBEARING NOTE

1100BRG2

Style 1

(1) 4W8092, (3) 4W8092, (1) 8N9084 [4980M, MS1064P]

1100BRG3
1100BRG4

Style 2
Style 3

(1) 4W8092, (3) 4W8092, (1) 4W8091 [5034M, MS1421P; MS1592P O/S]
(1) 8N8929, (3) 4W8092, (1) 4W8091 [5101M, MS1422P; MS1594P O/S]

1100BRG5

Style 4

(1) 4W8093, (3) 4W8092, (1) 4W8091 [5089M, MS1420P; MS1593P O/S]

4W8092
Bearing main pair
See notes above for application
8N9022
Bearing main pair
8N9023
Bearing main pair

Std; grooved, center oil hole, right hand offset tang, 3.500 jrn, 3.708 hsg bore, 1.000 length
.010
.020

4W8092 30

Bearing main pair

.030

4W8092 40
8N9020

Bearing main pair


Bearing main pair

.040

4W8093
Bearing main pair
See notes above for application
8N8976
Bearing main pair

.050
Std; non grooved, 3 oil holes, center tang, 3.500 journal, 3.708 housing bore, 1.000 length
.010

8N8972
4W8093 30

Bearing main pair


Bearing main pair

4W8093 40

Bearing main pair

.030
.040

8N8974

Bearing main pair

.050

8N8929
Bearing main pair
See notes above for application

.020

Std, grooved, center hole, center tang; 3.500 journal, 3.708 housing bore, 1.000 length

Endurance
Products| E-mail: info@upperlift.com.
CAT3150
Call +1Power
305 8872380
84

or visit www.upperlift.com (800) 467-5545

Caterpillar
Diesel
573 CID

8 Cylinder
Bore 4.500
Stroke 4.500

1150 / 3150 / 9.4L

(Continued)

8N8926

Bearing main pair

.010

8N8931
8N8932

Bearing main pair


Bearing main pair

.020

4W8091

Bearing thrust pair

Std, thrust; 3.500 journal, 3.708 housing bore, 1.253 and 1.000 length

1
1

8N9065
8N9064

Bearing thrust pair


Bearing thrust pair

.010
.020

4W8091 30

Bearing thrust pair

.030

1
1

4W8091 40
8N9066

Bearing thrust pair


Bearing thrust pair

.040
.050

1
1

8N9084
8N9083

Bearing thrust pair


Bearing thrust pair

Std, thrust; 3.500 journal, 3.708 housing bore, 1.234 and 1.000 length
.010, thrust

8N9082

Bearing thrust pair

.020, thrust

8N9081

Bearing thrust pair

.050, thrust

8N9021

Bearing main pair

Oversize for 4W8092; Std crank, .010 o/s OD

8N9019
8N9018

Bearing main pair


Bearing main pair

Oversize for 4W8092; .020 crank, .010 o/s OD


Oversize for 4W8092; .050 crank, .010 o/s OD

8N8973
8N8971

Bearing main pair


Bearing main pair

Oversize for 4W8093; Std crank, .010 o/s OD


Oversize for 4W8093; .020 crank, .010 o/s OD

8N8975

Bearing main pair

Oversize for 4W8093; .050 crank, .010 o/s OD

8N8928

Bearing main pair

8N8930

Bearing main pair

Oversize for 8N8929; Std crank, .010 o/s OD


Oversize for 8N8929; .020 crank, .010 o/s OD

8N8927

Bearing main pair

Oversize for 8N8929; .050 crank, .010 o/s OD

8N9067

Bearing main pair

Oversize for 4W8091; Std crank, .010 o/s OD

8N9068
8N9069

Bearing main pair


Bearing main pair

Oversize for 4W8091; .020 crank, .010 o/s OD

8N0701

Bushing con rod

For straight connecting rod

9N5246

Bearing cam

[repl 9L8072]

Set overhaul
Set cylinder head

For truck engines


Non turbo engines; set for both heads
Non turbo engines; set for one head

GASKET & SEALS


1
1

PGE0050
PGE0053

.050

Oversize for 4W8091; .050 crank, .010 o/s OD

5P8538

Set cylinder head

2
1

9L8020
9L8016

Gasket valve cover


Gasket oil pan

9L9098

Injector seal

Seal, teflon (white)

G3
9L7735

CRANK SEALS
Seal crankshaft front

2.375 shaft, 3.066 OD

9N0307

Seal crankshaft front

2.875 shaft, 3.628 OD; Lip type seal

1
1

7C6660
99237

Seal crankshaft front


Sleeve crank seal

2.875 shaft, 3.628 OD; Directional teflon seal (included in overhaul gasket set)
Front, redi-sleeve: 2.374/2.380, 0.781 width

5P6183

Sleeve crank seal

Front, for 2.875 shaft

1
1

7W3200
99499

Seal crankshaft rear


Sleeve crank seal

Seal and sleeve, directional (included in overhaul gasket set) [repl 9L7736, 9L7600]
Rear, 4.998/5.006 shaft, 1.000 width

Endurance Power Products

CAT3150

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

85

Caterpillar
Diesel
573 CID

CAMSHAFT

8 Cylinder
Bore 4.500
Stroke 4.500

1150 / 3150 / 9.4L

(Continued)

2W4197

Camshaft

Non turbo engines; without gear, use with solid lifters; use with late style gear assy 2W4197 or 2W6944

9N5786

Lifter

Solid type, mechanical (repl 9L9630)

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

8
8

9L7682
9L7683

Valve intake
Valve exhaust

2.094 head dia, 5.698 length, 0.3725 stem, 30 deg, 2G


1.804 head dia, 5.693 length, 0.3715 stem, 45 deg, 2G

1196772

Valve exhaust

1.804 head dia, 5.683 length, 0.3715 stem, 45 deg, 2G; Stellite (replaces 9N5125)

32
8

2A4429
6I2864

Valve lock
Valve guide

0.372 stem dia, 2G, 7 degree


Intake; converts cast in guide to replaceable guide

6I2865

Valve guide

Exhaust; converts cast in guide to replaceable guide

8
8

9N3617
9L9425

Valve spring
Valve spring retainer

1.875 height, .190 wire dia


use with 9N3617 spring only

2N8943

Valve insert

Intake

9N2837

Valve insert

Exhaust

VALVE TRAIN

CRANKSHAFT
1

9L6265

CONNECTING ROD

Crankshaft

0R0767

Connecting rod

16

9L7669

Nut connecting rod

OIL / LUBE SYSTEM


1

9L9654

Oil pump

9L8636

Bushing oil pump

FUEL / INJECTOR

Remanufactured; Cast: 9L8207, 9N3031, 9N8001

Assembly

8
8

0R2500
9L9099

Injector
Injector seal

16

1H1023

Oring injector

Oring for nut

8
8

6F4855
9L6439

Oring injector
Injector boot

Oring for adapter


[repl 9L8436]

Water pump

Remanufactured; OEM 9L7660, 0R0644; Cast 9L8323; press on pulley

COOLING SYSTEM
1

7005X

Endurance Power Products

86

Reman (9L7675, 9L7883, 9L9263, 9N2366) marked: 23143, 23141, 20939, 20821, 29959, 18138
Seal, compression (black)

CAT3150

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
636 CID

CYLINDER KIT

1160 / 3160 / 10.4L

PK7737

9L7737

Piston body

PK7827

Piston kit

9L7827

Piston body

PK7828

Piston kit

9L7828

Piston body

PK7737-3R

Piston kit

9L7737-3R

Piston body

PK7827-3R

Piston kit

9L7827-3R

Piston body

PK7828-3R

Piston kit

9L7828-3R

Piston body

.020, 3-ring style, DI, straight & tapered rod, 16.5:1 CR, (2) 3/32, (1) 3/16; Piston, rings, pin, retianers
[9L7827-3R, 2W8646-3R, 7N9803, 8N7294]
.020, 3-ring style, 2.320 CD, cup, both rods, 16.5:1 CR; (2) 3/32, (1) 3/16; use with ring set 2W8646-3R
.040, 3-ring style, DI, straight & tapered rod, 16.5:1 CR, (2) 3/32, (1) 3/16; Piston, rings, pin, retianers
[9L7828-3R, 2W8647-3R, 7N9803, 8N7294]
.040, 3-ring style, 2.320 CD, cup, both rods, 16.5:1 CR; (2) 3/32, (1) 3/16; use with ring set 2W8647-3R

PK3208TA

Piston kit

Std, 3-ring style, turbo, 17.1:1 CR; Piston, rings, pin, retainers

8
8

3208TA
PK3208TB

Piston body
Piston kit

Std, 3-ring style, turbo, 17.1:1 CR


.020, 3-ring style, turbo, 17.1:1 CR; Piston, rings, pin, retainers

3208TB

Piston body

.020, 3-ring style, turbo, 17.1:1 CR

8
8

PK3208TC
3208TC

Piston kit
Piston body

.030, 3-ring style, turbo, 17.1:1 CR; Piston, rings, pin, retainers
.030, 3-ring style, turbo, 17.1:1 CR

PK3208TD

Piston kit

.040, 3-ring style, turbo, 17.1:1 CR; Piston, rings, pin, retainers

3208TD

Piston body

.040, 3-ring style, turbo, 17.1:1 CR

2W8265

Ring set

4.5000 bore; Std, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]

8
8

2W8265 10
2W8646

Ring set
Ring set

.010, 2-ring style [1 cyl set]


.020, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]

2W8265 30

Ring set

.030, 2-ring style [1 cyl set]

2W8647

Ring set

.040, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]

2W8265-3R

Ring set

Std, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16, rect comp

8
8

2W8646-3R
2W8647-3R

Ring set
Ring set

.020, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16, rect comp

8
8

3R3208RSA
3R3208RSB

Ring set
Ring set

Std, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16

3R3208RSC

Ring set

.020, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16


.030, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16

3R3208RSD

Ring set

.040, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16

7N9803

Piston pin

For all 3-ring and 2-ring pistons, 1.500 dia, 3.207 length [repl 9L9889]

16

8N7294

Retainer piston pin

For all 3-ring and 2-ring pistons

9N6275

Cylinder liner

Repair sleeve, 3/32 thick

9N6275SP

Cylinder liner

Repair sleeve, 1/8 thick

BEARINGS

Piston kit

8 Cylinder
Bore 4.500
Stroke 5.000
Std, 4.500 bore, 2-ring style, DI, early, straight rod, 16.5:1 CR; Piston, rings, pin, retianers [9L7737,
2W8265, 7N9803, 8N7294] [Can replace in sets with 3-ring 3208TA]
Std, 4.500 bore, 2-ring style, DI, early, cup, str rod, 16.5:1 CR [Can repl in sets with 3-ring PK3208TA]
.020, 2-ring style, early, DI, straight rod, 16.5:1 CR; Piston, rings, pin, retianers [9L7827, 2W8646,
7N9803, 8N7294]
.020, 2-ring style, early, 2.318 CD, cup .828 x 2.25, straight rod, 16.5:1 CR, use with ring set 2W8646
.040, 2-ring style, DI, early, straight rod, 16.5:1 CR; Piston, rings, pin, retianers [9L7828, 2W8647,
7N9803, 8N7294]
.040, 2-ring style, early, 2.318 CD, cup .828 x 2.25, straight rod, 16.5:1 CR, use with ring set 2W8247
Std, 4.500 bore, 3-ring style, DI, straight & tapered rod, 16.5:1 CR, (2) 3/32, (1) 3/16; Piston, rings, pin,
retianers [9L7737-3R, 2W8265-3R, 7N9803, 8N7294]
Std, 4.500 bore, 3-ring style, DI, cup, both rods, 16.5:1 CR; (2) 3/32, (1) 3/16

.040, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16, rect comp

9N5923

Bearing rod pair

Std, 0.950 wide, early style; 2.750 journal, 2.942 housing bore, 0.957 length

9N5924

Bearing rod pair

.010, 0.950 wide, early style

Endurance Power Products

CAT3160

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

87

Caterpillar
Diesel
636 CID

8 Cylinder
Bore 4.500
Stroke 5.000

1160 / 3160 / 10.4L

(Continued)

9N5925

Bearing rod pair

.020, 0.950 wide, early style

8
8

9N5923 30
9N5923 40

Bearing rod pair


Bearing rod pair

.030, 0.950 wide, early style

9N5926

Bearing rod pair

.040, 0.950 wide, early style


.050, 0.950 wide, early style

1100BRG1
1100BRG2

MAINBEARING NOTE
Style 1

(1) 4W8092, (3) 4W8092, (1) 8N9084 [4980M, MS1064P]

1100BRG3

Style 2

(1) 4W8092, (3) 4W8092, (1) 4W8091 [5034M, MS1421P; MS1592P O/S]

1100BRG4
1100BRG5

Style 3
Style 4

(1) 8N8929, (3) 4W8092, (1) 4W8091 [5101M, MS1422P; MS1594P O/S]
(1) 4W8093, (3) 4W8092, (1) 4W8091 [5089M, MS1420P; MS1593P O/S]

4W8092
Bearing main pair
See notes above for application
8N9022
Bearing main pair
8N9023
4W8092 30

Std; grooved, center oil hole, right hand offset tang, 3.500 jrn, 3.708 hsg bore, 1.000 length
.010

Bearing main pair


Bearing main pair

.020
.030

4W8092 40

Bearing main pair

.040

8N9020

Bearing main pair

.050

4W8093
Bearing main pair
See notes above for application
8N8976
Bearing main pair
8N8972

Bearing main pair

4W8093 30
4W8093 40

Bearing main pair


Bearing main pair

8N8974

Bearing main pair

8N8929
Bearing main pair
See notes above for application
8N8926
Bearing main pair

Std; non grooved, 3 oil holes, center tang, 3.500 journal, 3.708 housing bore, 1.000 length
.010
.020
.030
.040
.050
Std, grooved, center hole, center tang; 3.500 journal, 3.708 housing bore, 1.000 length
.010

8N8931
8N8932

Bearing main pair


Bearing main pair

.020
.050

1
1

4W8091
8N9065

Bearing thrust pair


Bearing thrust pair

Std, thrust; 3.500 journal, 3.708 housing bore, 1.253 and 1.000 length
.010

8N9064

Bearing thrust pair

.020

1
1

4W8091 30
4W8091 40

Bearing thrust pair


Bearing thrust pair

.030
.040

8N9066

Bearing thrust pair

.050

8N9084

Bearing thrust pair

Std, thrust; 3.500 journal, 3.708 housing bore, 1.234 and 1.000 length

8N9083

Bearing thrust pair

.010, thrust

1
1

8N9082
8N9081

Bearing thrust pair


Bearing thrust pair

.020, thrust
.050, thrust

8N9021
8N9019

Bearing main pair


Bearing main pair

Oversize for 4W8092; Std crank, .010 o/s OD

8N9018

Bearing main pair

8N8973

Bearing main pair

8N8971

Bearing main pair

Oversize for 4W8092; .020 crank, .010 o/s OD


Oversize for 4W8092; .050 crank, .010 o/s OD
Oversize for 4W8093; Std crank, .010 o/s OD
Oversize for 4W8093; .020 crank, .010 o/s OD

Endurance
Products| E-mail: info@upperlift.com.
CAT3160
Call +1Power
305 8872380
88

or visit www.upperlift.com (800) 467-5545

Caterpillar
Diesel
636 CID

8 Cylinder
Bore 4.500
Stroke 5.000

1160 / 3160 / 10.4L

(Continued)

8N8975

Bearing main pair

Oversize for 4W8093; .050 crank, .010 o/s OD

8N8928

Bearing main pair

8N8930

Bearing main pair

Oversize for 8N8929; Std crank, .010 o/s OD


Oversize for 8N8929; .020 crank, .010 o/s OD

8N8927

Bearing main pair

Oversize for 8N8929; .050 crank, .010 o/s OD

8N9067

Bearing main pair

Oversize for 4W8091; Std crank, .010 o/s OD

8N9068

Bearing main pair

Oversize for 4W8091; .020 crank, .010 o/s OD

8N9069

Bearing main pair

Oversize for 4W8091; .050 crank, .010 o/s OD

8N0701

Bushing con rod

For straight connecting rod

9N5246

Bearing cam

[repl 9L8072]

GASKET & SEALS


1
1

PGE0050
PGE0053

Set overhaul
Set cylinder head

For truck engines


Non turbo engines; set for both heads

5P8538

Set cylinder head

Non turbo engines; set for one head

2
1

9L8020
9L8016

Gasket valve cover


Gasket oil pan

9L9098

Injector seal

G3
9L7735

CRANK SEALS
Seal crankshaft front

9N0307

Seal crankshaft front

1
1

7C6660
99237

Seal crankshaft front


Sleeve crank seal

5P6183

Sleeve crank seal

1
1

7W3200
99499

Seal crankshaft rear


Sleeve crank seal

Seal and sleeve, directional (included in overhaul gasket set) [repl 9L7736, 9L7600]

Camshaft
Lifter

Non turbo engines; without gear, use with solid lifters; use with late style gear assy 2W4197 or 2W6944

CAMSHAFT
1
8

2W4197
9N5786

VALVE TRAIN

Seal, teflon (white)


2.375 shaft, 3.066 OD
2.875 shaft, 3.628 OD; Lip type seal
2.875 shaft, 3.628 OD; Directional teflon seal (included in overhaul gasket set)
Front, redi-sleeve: 2.374/2.380, 0.781 width
Front, for 2.875 shaft
Rear, 4.998/5.006 shaft, 1.000 width

Solid type, mechanical (repl 9L9630)

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

8
8

9L7682
9L7683

Valve intake
Valve exhaust

2.094 head dia, 5.698 length, 0.3725 stem, 30 deg, 2G


1.804 head dia, 5.693 length, 0.3715 stem, 45 deg, 2G

1196772

Valve exhaust

1.804 head dia, 5.683 length, 0.3715 stem, 45 deg, 2G; Stellite (replaces 9N5125)

32
8

2A4429
6I2864

Valve lock
Valve guide

0.372 stem dia, 2G, 7 degree


Intake; converts cast in guide to replaceable guide

6I2865

Valve guide

Exhaust; converts cast in guide to replaceable guide

8
8

9N3617
9L9425

Valve spring
Valve spring retainer

1.875 height, .190 wire dia


use with 9N3617 spring only

2N8943

Valve insert

Intake

9N2837

Valve insert

Exhaust

CRANKSHAFT
1

9L6266

CONNECTING ROD

Crankshaft

0R0767

Connecting rod

16

9L7669

Nut connecting rod

OIL / LUBE SYSTEM


1

9L9654

Oil pump

9L8636

Bushing oil pump

Endurance Power Products

Remanufactured; Cast: 9L8207, 9N3031, 9N8001

Assembly

CAT3160

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

89

Caterpillar
Diesel
636 CID

FUEL / INJECTOR

8 Cylinder
Bore 4.500
Stroke 5.000

1160 / 3160 / 10.4L

(Continued)

0R2500

Injector

Reman (9L7675, 9L7883, 9L9263, 9N2366) marked: 23143, 23141, 20939, 20821, 29959, 18138

8
16

9L9099
1H1023

Injector seal
Oring injector

Seal, compression (black)


Oring for nut

6F4855

Oring injector

Oring for adapter

9L6439

Injector boot

[repl 9L8436]

Water pump

Remanufactured; OEM 9L7660, 0R0644; Cast 9L8323; press on pulley

COOLING SYSTEM
1

7005X

Endurance Power Products

90

CAT3160

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
629 CID

GASKET & SEALS

CATGASKET

6 Cylinder
Bore 125mm
Stroke 140mm

3176 / 10.3L

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT

Remanufactured available, call with casting number

12

CYLHEAD
7E9578

NOTE
Valve intake

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
1.772 head dia [repl 7C5215]

12

1337029

Valve exhaust

(repl 7C1586)

48
24

2A4429
140-8592

Valve lock
Valve guide

0.372 stem dia, 2G, 7 degree


0.3745 ID, 0.6305 OD, 2.785 length [1008150, 7W6878]

24

140-7447

Valve guide

0.3745 ID, 0.5640 OD, 2.625 length; plain ID conversion guide

24
24

140-7448
7W7082

Valve guide
Valve spring

0.3745 ID, 0.5640 OD, 3.000 length; plain ID conversion guide


Inner

24

7W7083

Valve spring

Outer

12
12

4N5893
SB1817E-3

Valve insert
Valve insert

Intake, IPD standard size 1.817"


Intake

12

SB1711E-1C

Valve insert

Exhaust; 1.416T ID, 1.711 OD, 0.3780 depth (Std size is .0025 larger than OEM svc part)

TURBOCHARGER

New or remanufactured available, call for pricing

CAMSHAFT

CAMSHAFT

VALVE TRAIN

TURBO / AIR

TURBO

Endurance Power Products

CAT3176

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

91

Caterpillar
Diesel
318 CID

CYLINDER KIT

3204 / 5.2L

4 Cylinder
Bore 4.500
Stroke 5.000

PK4221

Piston kit

6N4221

Piston body

Std, 4.500 bore, 2-ring style, PC, straight rod; Piston, rings, pin, retainers [6N4221, 2W8265, 7N9803,
8N7294]
Std, 4.500 bore, 2-ring style, PC, straight rod, rectangular rings; use with ring set 2W8265

PK4341

Piston kit

.020, 2-ring style, PC, straight rod; Piston, rings, pin, retainers [6N4341, 2W8646, 7N9803, 8N7294]

4
4

6N4341
PK4351

Piston body
Piston kit

.020, 2-ring style, PC, straight rod, rectangular rings; use with ring set 2W8646
.040, 2-ring style, PC, straight rod; Piston, rings, pin, retainers [6N4351, 2W8647, 7N9803, 8N7294]

6N4351

Piston body

.040, 2-ring style, PC, straight rod, rectangular rings; use with ring set 2W8647

PK3208TA

Piston kit

Std, 3-ring style, turbo, 17.1:1 CR; Piston, rings, pin, retainers

3208TA

Piston body

Std, 3-ring style, turbo, 17.1:1 CR

4
4

PK3208TB
3208TB

Piston kit
Piston body

.020, 3-ring style, turbo, 17.1:1 CR; Piston, rings, pin, retainers
.020, 3-ring style, turbo, 17.1:1 CR

PK3208TC

Piston kit

.030, 3-ring style, turbo, 17.1:1 CR; Piston, rings, pin, retainers

4
4

3208TC
PK3208TD

Piston body
Piston kit

.030, 3-ring style, turbo, 17.1:1 CR

3208TD

Piston body

PK3208HA

Piston kit

3208HA

Piston body

4
4

PK3208HB
3208HB

Piston kit
Piston body

PK3208HC

Piston kit

4
4

3208HC
PK3208HD

Piston body
Piston kit

3208HD

Piston body

PK1146

Piston kit

7C1146

Piston body

PK4831

Piston kit

2W4831

Piston body

PK8410

Piston kit

4
4

2W8410
2W4831 30

Piston body
Piston body

PK8411

Piston kit

2W8411

Piston body

PK4729

Piston kit

7E4729

Piston body

Std, 4.500 bore, 3-ring style,DI, tapered rod, 16.5:1 CR, (2) 1/8, (1) 7/64; piston, rings, pin retainers
[7E4729, 7E4729-RS, 7N9803, 8N7294]
Std, 4.500 bore, 3-ring style, DI, tapered rod, 16.5:1 CR; (2) 1/8, (1) 7/64; use w/ring set 7E4729-RS

4
4

3R3208RSA
3R3208RSB

Ring set
Ring set

Std, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16


.020, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16

3R3208RSC

Ring set

.030, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16

3R3208RSD

Ring set

.040, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16

2W8265

Ring set

4.5000 bore; Std, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]

92
Endurance
Power Products

.040, 3-ring style, turbo, 17.1:1 CR; Piston, rings, pin, retainers
.040, 3-ring style, turbo, 17.1:1 CR
Std, 3-ring style, non-turbo, 18.2:1 CR; Piston, rings, pin, retainers
Std, 3-ring style, non-turbo, 18.2:1 CR
.020, 3-ring style, non-turbo, 18.2:1 CR; Piston, rings, pin, retainers
.020, 3-ring style, non-turbo, 18.2:1 CR
.030, 3-ring style, non-turbo, 18.2:1 CR; Piston, rings, pin, retainers
.030, 3-ring style, non-turbo, 18.2:1 CR
.040, 3-ring style, non-turbo, 18.2:1 CR; Piston, rings, pin, retainers
.040, 3-ring style, non-turbo, 18.2:1 CR
Std, 4.500 bore, 2-ring style, DI, taper rod; Piston, rings, pin, retainers [7C1146, 2W8265, 7N9803,
8N7294] [Can replace in sets with 3-ring PK3208TA]
Std, 4.500 bore, 2-ring style, DI, taper rod [Can repl in sets with 3-ring PK3208TA] use w/ring 2W8265
Std, 4.500 bore, 2-ring style, DI, tapered rod, 16.5:1 CR; piston, rings, pin retainers [2W4831, 2W8265,
7N9803, 8N7294] [Can replace sets with 3-ring PK3208TA]
Std, 4.500 bore, 2-ring style, DI, 2.320 CD, cup .824 x 2.50, tapered rod, 16.5:1 CR [Can replace sets
with 3-ring PK3208TA] use with ring set 2W8265
.020, 2-ring style, DI, tapered rod, 16.5:1 CR; Piston, rings, pin, retianers [2W8410, 2W8646, 7N9803,
8N7294]
.020, 2-ring style, 2.320 CD, cup .824 x 2.50, tapered rod, 16.5:1 CR, use with ring set 2W8646
.030, 2-ring style, 2.320 CD, cup .824 x 2.50, tapered rod, 16.5:1 CR
.040, 2-ring style, DI, tapered rod, 16.5:1 CR; Piston, rings, pin, retianers [2W8411, 2W8647, 7N9803,
8N7294]
.040, 2-ring style, 2.320 CD, cup .824 x 2.50, tapered rod, 16.5:1 C, Ruse with ring set 2W8647

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

CAT3204

(800) 467-5545

Caterpillar
Diesel
318 CID

4 Cylinder
Bore 4.500
Stroke 5.000

3204 / 5.2L

(Continued)

2W8265 10

Ring set

.010, 2-ring style [1 cyl set]

4
4

2W8646
2W8265 30

Ring set
Ring set

.020, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]

2W8647

Ring set

.030, 2-ring style [1 cyl set]


.040, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]

4
4

2W8265-3R
2W8646-3R

Ring set
Ring set

Std, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16, rect comp
.020, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16, rect comp

2W8647-3R

Ring set

.040, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16, rect comp

7E4729-RS

Ring set

Std, 4.500 bore, 3-ring style: (2) 1/8, (1) 7/64, keystone comp [1 cyl set]

4
8

7N9803
8N7294

Piston pin
Retainer piston pin

For all 3-ring and 2-ring pistons, 1.500 dia, 3.207 length [repl 9L9889]
For all 3-ring and 2-ring pistons

4
4

9N6275
9N6275SP

Cylinder liner
Cylinder liner

Repair sleeve, 3/32 thick


Repair sleeve, 1/8 thick

BEARINGS

3204BRGS
MAIN BEARING NOTE
Use in sets: 4W8093, 4W08092, 6N8940
3 4W8093
Bearing main pair

Select main bearings by serial# & arrangement#; 1.000 length bearings [5059M, MS2020P]

3
3

8N8976
8N8972

Bearing main pair


Bearing main pair

.010

4W8093 30

Bearing main pair

.020
.030

4W8093 40

Bearing main pair

.040

4W8092

Bearing main pair

Std; grooved, center oil hole, right hand offset tang, 3.500 jrn, 3.708 hsg bore, 1.000 length

2
2

8N9022
8N9023

Bearing main pair


Bearing main pair

.010

4W8092 30

Bearing main pair

.020
.030

4W8092 40

Bearing main pair

.040

8N9020

Bearing main pair

.050

6N8940

Thrust plate

.185 thick (replaces 6N4129)

Std; non grooved, 3 oil holes, center tang, 3.500 journal, 3.708 housing bore, 1.000 length

3204BRGS2
MAIN BEARING NOTE
Use in sets: 1W0311, 1W0312, 1003652
2 1W0311
Bearing main pair
2 1W1661
Bearing main pair

Select main bearings by serial# & arrangement#; 1.173 length bearings [MS2000P]

1W1662

Bearing main pair

.020

1W1663

Bearing main pair

.050

1W0312

Bearing main pair

Std, 3.500 journal, 3.708 housing bore, 1.173 length

3
3

1W1655
1W1656

Bearing main pair


Bearing main pair

.010
.020

1W1657

Bearing main pair

.050

1003652

Thrust plate

.214 thick (replaces 7N9342)

4
4

8N6308
1N3821

Bearing rod pair


Bearing rod pair

Std, 2.750 journal, 2.9423 housing bore, 1.260 length

1N3822

Bearing rod pair

Std, 3.500 journal, 3.708 housing bore, 1.173 length


.010

.010
.020

+1 305 8872380 | E-mail:


info@upperlift.com. or visit www.upperlift.com
(800) 467-5545
Endurance Power Call
Products
CAT3204
93

Caterpillar
Diesel
318 CID

4 Cylinder
Bore 4.500
Stroke 5.000

3204 / 5.2L

(Continued)

1W3906

Bearing rod pair

.050

9N5082

Bushing con rod

8N0701

Bushing con rod

For tapered connecting rod


For straight connecting rod

4 9N5246
Bearing cam
3 or 4 used; 2 used with 1W5920 front bearing
1 1W5920
Bearing cam
Front, used with (2) 9N5246

GASKET & SEALS

[repl 9L8072]

CATGASKET

NOTE

9L8016
G3

Gasket oil pan


CRANK SEALS

9L7735

Seal crankshaft front

2.375 shaft, 3.066 OD

9N0307
7C6660

Seal crankshaft front


Seal crankshaft front

2.875 shaft, 3.628 OD; Lip type seal


2.875 shaft, 3.628 OD; Directional teflon seal (included in overhaul gasket set)

99237

Sleeve crank seal

Front, redi-sleeve: 2.374/2.380, 0.781 width

5P6183
7W3200

Sleeve crank seal


Seal crankshaft rear

Front, for 2.875 shaft

99499

Sleeve crank seal

CAMSHAFT

For gasket sets: Call with Serial and Arrangement Numbers

Seal and sleeve, directional (included in overhaul gasket set) [repl 9L7736, 9L7600]
Rear, 4.998/5.006 shaft, 1.000 width

2W1221

Camshaft

4N0657

Camshaft

1
8

6N2394
4N0649

Camshaft
Lifter

[OEM] (9Y3353 cam kit) Call for price and availability of remanufactured

VALVE TRAIN

[OEM] (9Y3353 cam kit) Call for price and availability of remanufactured
[OEM] (9Y3351 cam kit) Call for price and availability of remanufactured
[OEM] Call for price and availability of remanufactured

CYLHEAD

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

4
4

9N0180
9L7682

Valve intake
Valve intake

1.894 head dia, 5.701 OAL, 0.372 stem dia, 30 degree


2.094 head dia, 5.698 length, 0.3725 stem, 30 deg, 2G

9N0185

Valve exhaust

1.801 head dia, 5.685 length, 0.372 stem dia, 45 degree

Valve exhaust

1.804 head dia, 5.693 length, 0.3715 stem, 45 deg, 2G

4 9L7683
Non-turbo engines
4 1196772
Turbo engines
16 2A4429

Valve exhaust

1.804 head dia, 5.683 length, 0.3715 stem, 45 deg, 2G; Stellite (replaces 9N5125)

Valve lock

0.372 stem dia, 2G, 7 degree

6I2864

Valve guide

Intake; converts cast in guide to replaceable guide

8
8

6I2865
9N0187

Valve guide
Rotator

Exhaust; converts cast in guide to replaceable guide


Use with 9N0180, 9N0185 valves

9L9425

Valve spring retainer

use with 9N3617 spring only

8
8

1W4259
9N3617

Valve spring
Valve spring

2.000 free, 1.56 OD, 1.15 ID, 0.20 wire

1W9897

Valve spring washer

1.875 height, .190 wire dia


Lower washer, all engines

4 7W9143
Intake
4 9N0181

Valve insert

Intake; use with 9N0180 valve

4
4

Valve insert
Valve insert

Intake

2N8943
9N2837

CRANKSHAFT
1

1W9771

CONNECTING ROD

Valve stem seal

Exhaust

Crankshaft

0R3274

Connecting rod

Remanufactured; specify casting and straight or tapered

4N2217

Connecting rod

New, straight, cast# 4N2218

Endurance
Products| E-mail: info@upperlift.com.
CAT3204
Call +1Power
305 8872380
94

or visit www.upperlift.com (800) 467-5545

Caterpillar
Diesel
318 CID
4

8N3753

FUEL / INJECTOR
4
4

4W7015R
8N3175

COOLING SYSTEM
1

2W1223

TURBO / AIR

TURBO

4 Cylinder
Bore 4.500
Stroke 5.000

3204 / 5.2L

(Continued)

Connecting rod

New, tapered, cast# 6N8011

Injector
Nozzle

Reman (0R3419, 1W3996, 4W7015, 8N7004)


Capsule nozzle

Water pump

New

TURBOCHARGER

New or remanufactured available, call for pricing

+1 305 8872380 | E-mail:


info@upperlift.com. or visit www.upperlift.com
95
(800) 467-5545
Endurance PowerCall
Products
CAT3204

Caterpillar
Diesel
636 CID

ENGINE KITS

8 Cylinder
Bore 4.500
Stroke 5.000

3208 / 10.4L

1
1

OF3208/11
OF3208/31

IF3208-3R

InFrame kit

Turbo engines
Non turbo engines

IF3208T-3R

InFrame kit

Turbo engines

CYLINDER KIT

Overhaul kit
Overhaul kit

Non turbo engines

PK3208HA

Piston kit

Std, 3-ring style, non-turbo, 18.2:1 CR; Piston, rings, pin, retainers

3208HA

Piston body

Std, 3-ring style, non-turbo, 18.2:1 CR

8
8

PK3208HB
3208HB

Piston kit
Piston body

.020, 3-ring style, non-turbo, 18.2:1 CR; Piston, rings, pin, retainers
.020, 3-ring style, non-turbo, 18.2:1 CR

PK3208HC

Piston kit

.030, 3-ring style, non-turbo, 18.2:1 CR; Piston, rings, pin, retainers

8
8

3208HC
PK3208HD

Piston body
Piston kit

.030, 3-ring style, non-turbo, 18.2:1 CR


.040, 3-ring style, non-turbo, 18.2:1 CR; Piston, rings, pin, retainers

3208HD

Piston body

.040, 3-ring style, non-turbo, 18.2:1 CR

PK3208TA

Piston kit

Std, 3-ring style, turbo, 17.1:1 CR; Piston, rings, pin, retainers

3208TA

Piston body

Std, 3-ring style, turbo, 17.1:1 CR

8
8

PK3208TB
3208TB

Piston kit
Piston body

.020, 3-ring style, turbo, 17.1:1 CR; Piston, rings, pin, retainers
.020, 3-ring style, turbo, 17.1:1 CR

PK3208TC

Piston kit

.030, 3-ring style, turbo, 17.1:1 CR; Piston, rings, pin, retainers

8
8

3208TC
PK3208TD

Piston body
Piston kit

.030, 3-ring style, turbo, 17.1:1 CR

3208TD

Piston body

3R3208RSA

Ring set

3R3208RSB

Ring set

8
8

3R3208RSC
3R3208RSD

Ring set
Ring set

.030, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16

8
16

7N9803
8N7294

Piston pin
Retainer piston pin

For all 3-ring and 2-ring pistons, 1.500 dia, 3.207 length [repl 9L9889]

PK7737

Piston kit

9L7737

Piston body

Std, 4.500 bore, 2-ring style, DI, early, straight rod, 16.5:1 CR; Piston, rings, pin, retianers [9L7737,
2W8265, 7N9803, 8N7294] [Can replace in sets with 3-ring 3208TA]
Std, 4.500 bore, 2-ring style, DI, early, cup, str rod, 16.5:1 CR [Can repl in sets with 3-ring PK3208TA]

PK7827

Piston kit

9L7827

Piston body

PK7828

Piston kit

9L7828

Piston body

PK4831

Piston kit

2W4831

Piston body

PK8410

Piston kit

2W8410

Piston body

Std, 4.500 bore, 2-ring style, DI, tapered rod, 16.5:1 CR; piston, rings, pin retainers [2W4831, 2W8265,
7N9803, 8N7294] [Can replace sets with 3-ring PK3208TA]
Std, 4.500 bore, 2-ring style, DI, 2.320 CD, cup .824 x 2.50, tapered rod, 16.5:1 CR [Can replace sets
with 3-ring PK3208TA] use with ring set 2W8265
.020, 2-ring style, DI, tapered rod, 16.5:1 CR; Piston, rings, pin, retianers [2W8410, 2W8646, 7N9803,
8N7294]
.020, 2-ring style, 2.320 CD, cup .824 x 2.50, tapered rod, 16.5:1 CR, use with ring set 2W8646

2W4831 30

Piston body

.030, 2-ring style, 2.320 CD, cup .824 x 2.50, tapered rod, 16.5:1 CR

PK8411

Piston kit

2W8411

Piston body

.040, 2-ring style, DI, tapered rod, 16.5:1 CR; Piston, rings, pin, retianers [2W8411, 2W8647, 7N9803,
8N7294]
.040, 2-ring style, 2.320 CD, cup .824 x 2.50, tapered rod, 16.5:1 C, Ruse with ring set 2W8647

.040, 3-ring style, turbo, 17.1:1 CR; Piston, rings, pin, retainers
.040, 3-ring style, turbo, 17.1:1 CR
Std, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16
.020, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16
.040, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16

For all 3-ring and 2-ring pistons

.020, 2-ring style, early, DI, straight rod, 16.5:1 CR; Piston, rings, pin, retianers [9L7827, 2W8646,
7N9803, 8N7294]
.020, 2-ring style, early, 2.318 CD, cup .828 x 2.25, straight rod, 16.5:1 CR, use with ring set 2W8646
.040, 2-ring style, DI, early, straight rod, 16.5:1 CR; Piston, rings, pin, retianers [9L7828, 2W8647,
7N9803, 8N7294]
.040, 2-ring style, early, 2.318 CD, cup .828 x 2.25, straight rod, 16.5:1 CR, use with ring set 2W8247

Endurance
CAT3208
+1 305 Products
8872380 | E-mail: info@upperlift.com.
or visit www.upperlift.com(800) 467-5545
96 Call Power

Caterpillar
Diesel
636 CID

3208 / 10.4L

(Continued)

Piston kit

8 Cylinder
Bore 4.500
Stroke 5.000

PK8412

2W8412

Piston body

PK8414

Piston kit

2W8414

Piston body

PK8415

Piston kit

2W8415

Piston body

PK4729

Piston kit

7E4729

Piston body

PK7737-3R

Piston kit

9L7737-3R

Piston body

PK7827-3R

Piston kit

9L7827-3R

Piston body

PK7828-3R

Piston kit

9L7828-3R

Piston body

.040, 3-ring style, DI, straight & tapered rod, 16.5:1 CR, (2) 3/32, (1) 3/16; Piston, rings, pin, retianers
[9L7828-3R, 2W8647-3R, 7N9803, 8N7294]
.040, 3-ring style, 2.320 CD, cup, both rods, 16.5:1 CR; (2) 3/32, (1) 3/16; use with ring set 2W8647-3R

8
8

2W8265
2W8265 10

Ring set
Ring set

4.5000 bore; Std, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]
.010, 2-ring style [1 cyl set]

2W8646

Ring set

.020, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]

8
8

2W8265 30
2W8647

Ring set
Ring set

.030, 2-ring style [1 cyl set]

E-479K

Ring set

1
1

E-479K 20
E-479K 30

Ring set
Ring set

E-479K 40

Ring set

2W8265-3R

Ring set

2W8646-3R

Ring set

Std, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16, rect comp
.020, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16, rect comp

2W8647-3R

Ring set

.040, 3-ring style [1 cyl set] (2) 3/32, (1) 3/16, rect comp

E-649K

Ring set

4.5000 bore; Std, 3-ring style: (2) 3/32, (1) 3/16, rectangular comp [8 cyl set]

E-649K 20

Ring set

.020, 3-ring style: (2) 3/32, (1) 3/16, rectangular comp [8 cyl set]

E-649K 40

Ring set

.040, 3-ring style: (2) 3/32, (1) 3/16, rectangular comp [8 cyl set]

7E4729-RS

Ring set

Std, 4.500 bore, 3-ring style: (2) 1/8, (1) 7/64, keystone comp [1 cyl set]

Std, 4.500 bore, 2-ring style, DI, 2.320 CD, cup .710 x 2.50, tapered rod, 18.2:1 CR; [2W8412, 2W8265,
7N9803, 8N7294] [ Can replace in sets with 3-ring PK3208HA]
Std, 4.500 bore, 2-ring style, DI, tapered rod, 18.2:1 CR [can replace in sets with 3-ring PK3208HA]
.020, 2-ring style, DI, 2.320 CD, cup .710 x 2.50, tapered rod, 18.2:1 CR; Piston, rings, pin, retainers
[2W8414, 2W8646, 7N9803, 8N7294]
.020, 2-ring style, tapered rod, 18.2:1 CR
.040, 2-ring style, DI, 2.320 CD, cup .710 x 2.50, tapered rod, 18.2:1 CR; Piston, rings, pin, retainers
[2W8415, 2W8247, 7N9803, 8N7294]
.040, 2-ring style, tapered rod, 18.2:1 CR
Std, 4.500 bore, 3-ring style,DI, tapered rod, 16.5:1 CR, (2) 1/8, (1) 7/64; piston, rings, pin retainers
[7E4729, 7E4729-RS, 7N9803, 8N7294]
Std, 4.500 bore, 3-ring style, DI, tapered rod, 16.5:1 CR; (2) 1/8, (1) 7/64; use w/ring set 7E4729-RS
Std, 4.500 bore, 3-ring style, DI, straight & tapered rod, 16.5:1 CR, (2) 3/32, (1) 3/16; Piston, rings, pin,
retianers [9L7737-3R, 2W8265-3R, 7N9803, 8N7294]
Std, 4.500 bore, 3-ring style, DI, cup, both rods, 16.5:1 CR; (2) 3/32, (1) 3/16
.020, 3-ring style, DI, straight & tapered rod, 16.5:1 CR, (2) 3/32, (1) 3/16; Piston, rings, pin, retianers
[9L7827-3R, 2W8646-3R, 7N9803, 8N7294]
.020, 3-ring style, 2.320 CD, cup, both rods, 16.5:1 CR; (2) 3/32, (1) 3/16; use with ring set 2W8646-3R

.040, 2-ring style: (1) 1/8, (1) 7/64 [1 cyl set]


4.5000 bore; Std, 2-ring style: (1) 1/8, (1) 7/64 [8 cyl set]
.020, 2-ring style: (1) 1/8, (1) 7/64 [8 cyl set]
.030, 2-ring style: (1) 1/8, (1) 7/64 [8 cyl set]
.040, 2-ring style: (1) 1/8, (1) 7/64 [8 cyl set]

E-650K

Ring set

Std, 3-ring style: (2) 1/8, (1) 7/64, keystone comp [8 cyl set]

E-650K 20

Ring set

.020, 3-ring style: (2) 1/8, (1) 7/64, keystone comp [8 cyl set]

E-650K 40

Ring set

.040, 3-ring style: (2) 1/8, (1) 7/64, keystone comp [8 cyl set]

9N6275

Cylinder liner

Repair sleeve, 3/32 thick

9N6275SP

Cylinder liner

Repair sleeve, 1/8 thick

Bearing rod pair

Std, 0.950 wide, early style; 2.750 journal, 2.942 housing bore, 0.957 length

BEARINGS
8

9N5923

Endurance Power Products

CAT3208

(800) 467-5545

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97

Caterpillar
Diesel
636 CID

8 Cylinder
Bore 4.500
Stroke 5.000

3208 / 10.4L

(Continued)

9N5924

Bearing rod pair

.010, 0.950 wide, early style

8
8

9N5925
9N5923 30

Bearing rod pair


Bearing rod pair

.020, 0.950 wide, early style

9N5923 40

Bearing rod pair

.030, 0.950 wide, early style


.040, 0.950 wide, early style

9N5926

Bearing rod pair

.050, 0.950 wide, early style

4W8090

Bearing rod pair

Std, 1.000 wide, late style; 2.750 journal, 2.9423 housing bore, 1.012 length

9N5920

Bearing rod pair

.010, 1.000 wide, late style

8
8

9N5921
7E7894 30

Bearing rod pair


Bearing rod pair

.020, 1.000 wide, late style


.030, 1.000 wide, late style

7E7894 40

Bearing rod pair

.040, 1.000 wide, late style

9N5922

Bearing rod pair

.050, 1.000 wide, late style

3208BRGS
MAIN BEARING NOTE All engines use: (3) 4W8092, (1) 4W8091, (1) #1 journal bearing
Select proper #1 bearing: 4W8093 or 8N8929 or 4W8092
(1) 4W8092, (3) 4W8092, (1) 4W8091
3208BRGS2
Style A: right tang
Style "A": Grv front main brg with right tang. Crank#: 9L9230, 9L9231, 9L9232; Bck gps: 9L6553, 9N0130, 9N1250 [5034M, MS1421P]
(1) 4W8093, (3) 4W8092, (1) 4W8091
3208BRGS3
Style B: grv in block
Style "B": Non-groove front main brg, groove is in cylinder block. Block groups: 9N3120, 9N3551, 9N3761 [5089M, MS1420P]
(1) 8N8929, (3) 4W8092, (1) 4W8091
3208BRGS4
Style C: center tang
Style "C": Grv front main brg with center tang, no groove in block. Block group: 9N1255 [5101M, MS1422P]
.010 oversize OD for MS1421P: MS1592P std/.020
3208BRGS5
Style A: .010 OS OD
Std set: (1) 8N8973, (3) 8N9021, (1) 8N9067; .020 set: (1) 8N8971, (3) 8N9019, (1) 8N9068
.010 oversize OD for MS1420P: MS1593P std/.020
3208BRGS6
Style B: .010 OS OD
Std set: (1) 8N8928, (3) 8N9021, (1) 8N9067; .020 set: (1) 8N8930, (3) 8N9019, (1) 8N9068
.010 oversize OD for MS1422P: MS1594P std/.020
3208BRGS7
Style C: .010 OS OD
Std set: (1) 8N9021, (3) 8N9021, (1) 8N9067; .020 set: (1) 8N9019, (3) 8N9019, (1) 8N9068
1 4W8091
Journal number 4 (thrust)
1 8N9065

Bearing thrust pair

Std, thrust; 3.500 journal, 3.708 housing bore, 1.253 and 1.000 length

Bearing thrust pair

.010

8N9064

Bearing thrust pair

.020

1
1

4W8091 30
4W8091 40

Bearing thrust pair


Bearing thrust pair

.030

8N9066

Bearing thrust pair

4W8092
Bearing main pair
See notes above for quantities: 3 or 4 used
8N9022
Bearing main pair
8N9023
Bearing main pair

.040
.050
Std; grooved, center oil hole, right hand offset tang, 3.500 jrn, 3.708 hsg bore, 1.000 length
.010

4W8092 30

Bearing main pair

.020
.030

4W8092 40

Bearing main pair

.040

8N9020

Bearing main pair

.050

1 4W8093
Bearing main pair
See notes above for application
1 8N8976
Bearing main pair

Std; non grooved, 3 oil holes, center tang, 3.500 journal, 3.708 housing bore, 1.000 length

8N8972

Bearing main pair

.020

1
1

4W8093 30
4W8093 40

Bearing main pair


Bearing main pair

.030
.040

8N8974

Bearing main pair

.050

.010

Endurance
Products| E-mail: info@upperlift.com.
CAT3208
Call +1Power
305 8872380
98

or visit www.upperlift.com (800) 467-5545

Caterpillar
Diesel
636 CID

8 Cylinder
Bore 4.500
Stroke 5.000

3208 / 10.4L

(Continued)

1 8N8929
Bearing main pair
See notes above for application
1 8N8926
Bearing main pair

Std, grooved, center hole, center tang; 3.500 journal, 3.708 housing bore, 1.000 length

8N8931

Bearing main pair

.020

8N8932

Bearing main pair

.050

8N9067

Bearing main pair

Oversize for 4W8091; Std crank, .010 o/s OD

8N9068
8N9069

Bearing main pair


Bearing main pair

Oversize for 4W8091; .020 crank, .010 o/s OD


Oversize for 4W8091; .050 crank, .010 o/s OD

8N9021
8N9019

Bearing main pair


Bearing main pair

Oversize for 4W8092; Std crank, .010 o/s OD


Oversize for 4W8092; .020 crank, .010 o/s OD

8N9018

Bearing main pair

Oversize for 4W8092; .050 crank, .010 o/s OD

8N8973

Bearing main pair

Oversize for 4W8093; Std crank, .010 o/s OD

8N8971

Bearing main pair

Oversize for 4W8093; .020 crank, .010 o/s OD

8N8975

Bearing main pair

Oversize for 4W8093; .050 crank, .010 o/s OD

8N8928

Bearing main pair

Oversize for 8N8929; Std crank, .010 o/s OD

8N8930
8N8927

Bearing main pair


Bearing main pair

Oversize for 8N8929; .020 crank, .010 o/s OD

8
8

9N5082
8N0701

Bushing con rod


Bushing con rod

For tapered connecting rod

9N5246

Bearing cam

[repl 9L8072]

GASKET & SEALS

.010

Oversize for 8N8929; .050 crank, .010 o/s OD

For straight connecting rod

CATGASKET

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

208011

Set overhaul

Non turbo engines

1
1

208031
PGE0054

Set overhaul
Set inframe

Turbo engines
Non turbo engines

PGE0062

Set inframe

Turbo engines

1
2

PGE0053
5P8538

Set cylinder head


Set cylinder head

Non turbo engines; set for both heads


Non turbo engines; set for one head

PGE0063

Set cylinder head

Turbo engines; set for both heads

2
1

208034
6V3789

Set cylinder head


Set front cover

Turbo engines; set for one head


Check serial# for application

5P8543

Set front cover

Check serial# for application

G1
7W2059

UPPER GASKETS
Gasket cylinder head

9L8020

Gasket valve cover

2
2

9L7630
9L8027

Gasket manifold intake


Gasket manifold exhaust

9L9658

Lock exhaust manifold

Non turbo engines

8
2

4N0196
1W0727

Lock exhaust manifold


Gasket turbo exhaust

Turbo engines
Exhaust donut
Steel gasket

1W7810

Gasket turbo exhaust

1
1

9L7873
9L8837

Diaphram PCV
Gasket diaphram

9L8786

Gasket PCV mounting

Endurance Power Products

CAT3208

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

99

Caterpillar
Diesel
636 CID

8 Cylinder
Bore 4.500
Stroke 5.000

3208 / 10.4L

(Continued)

G5

PAN GASKETS

1
1

9L8016
3B1925

Gasket oil pan


Gasket drain plug

9N0241

Gasket oil sump

9L9098

Injector seal

G2
9N0258

FRONT GASKETS
Gasket front cover

9N1828

Gasket top cover

1
2

9N0237
4W3122

Gasket oil cooler


Sleeve water

Hose housing gasket


Plastic sleeve, head to front cover (replaces 9N0146)

6F0711

Oring

For water sleeve

2
1

9L7631
7C2230

Clamp
Gasket oil cooler mtg

For water sleeve


Non turbo engines; cooler to plate

7C1651

Gasket oil cooler mtg

Non turbo engines; plate to filter base

2
2

9N2281
8M8283

Oring oil cooler


Oring oil cooler

Oil cooler mounting, square seal ring to block


Seal ring

G6

MISC GASKETS

9N6098
7M7260

Gasket flywheel hsg


Gasket liquid

Red, 8 fluid oz

5H2471

Gasket cement

Green, conact cement, 8 fluid oz

5P3931
G3

Anti seize
CRANK SEALS

Brush top can, 1.06 qt

9N0307

Seal crankshaft front

2.875 shaft, 3.628 OD; Lip type seal

1
1

7C6660
5P6183

Seal crankshaft front


Sleeve crank seal

2.875 shaft, 3.628 OD; Directional teflon seal (included in overhaul gasket set)

7W3200

Seal crankshaft rear

Front, for 2.875 shaft


Seal and sleeve, directional (included in overhaul gasket set) [repl 9L7736, 9L7600]

99499

Sleeve crank seal

Rear, 4.998/5.006 shaft, 1.000 width

CAMSHAFT

Seal, teflon (white)

2W4197

Camshaft

Non turbo engines; without gear, use with solid lifters; use with late style gear assy 2W4197 or 2W6944

1
1

2W4239
9N3597

Camshaft
Camshaft

Turbo engines; without gear, use with solid lifters (9Y3355 cam kit)

16

9N5786

Lifter

Turbo engines; without gear, use with roller lifters


Solid type, mechanical (repl 9L9630)

16

9L6931

Lifter

Roller type

16
16

9L6931RK
9N0141

Lifter repair kit


Spring guide

For roller lifter


Use with roller lifter

7C6267

Gear camshaft

Non turbo engines

9N0293

Timing pointer

VALVE TRAIN
1

0R1574

Cylinder head

Reman, assembly, Non Turbo

1
8

0R1101
9L7682

Cylinder head
Valve intake

Reman, assembly, Turbo


2.094 head dia, 5.698 length, 0.3725 stem, 30 deg, 2G

Valve exhaust

1.804 head dia, 5.693 length, 0.3715 stem, 45 deg, 2G

8 9L7683
Non-turbo engines
8 1196772
Turbo engines
32 2A4429
8 6I2864

Valve exhaust

1.804 head dia, 5.683 length, 0.3715 stem, 45 deg, 2G; Stellite (replaces 9N5125)

Valve lock
Valve guide

0.372 stem dia, 2G, 7 degree

Valve guide

6I2865

16 1W4260
16 9L9425
Early non-turbo

Valve spring retainer


Valve spring retainer

Intake; converts cast in guide to replaceable guide


Exhaust; converts cast in guide to replaceable guide
use with 1W4259 spring only
use with 9N3617 spring only

Endurance
Power
Products| E-mail: info@upperlift.com.
CAT3208
Call +1
305 8872380
100

or visit www.upperlift.com (800) 467-5545

Caterpillar
Diesel
636 CID

8 Cylinder
Bore 4.500
Stroke 5.000

3208 / 10.4L

(Continued)

16 9N5497
Valve spring retainer
Turbo engines
16 1W4259
Valve spring
Late non-turbo; single spring
16 9N3617
Valve spring
Early non-turbo; single spring
16 9N5496
Valve spring
Turbo engines, outer
16 9N5495
Valve spring
Turbo engines, inner
16 1W9897
Valve spring washer

2.000 free, 1.56 OD, 1.15 ID, 0.20 wire


1.875 height, .190 wire dia

Lower washer, all engines

8 7W9143
Valve stem seal
Non-turbo engines, used on intake valves
16 5S5917
Valve adjustment screw
8
8

2N8943
9N2837

0L1329

Bolt cylinder head

6
8

5B9603
6F5282

Bolt cylinder head


Bolt cylinder head

12

2B2006

Bolt cylinder head

1/2 x 5.25
1/2 x 4.75

2B0947

Bolt cylinder head

1/2 x 2.25

1
1

0S1571
9L9166

Bolt cylinder head


Bolt cylinder head

1.75 length, left head


3.60 length, right head (stud)

36

3H7654

Washer head bolt

For 1/2 bolts

CRANKSHAFT

Valve insert
Valve insert

2W0085

Crankshaft

7N6290

Gear crankshaft

1
1

9N6677
9N0293

Key crankshaft
Pointer

CONNECTING ROD
8
8

0R0768
0R0820

Connecting rod
Connecting rod

16

9N3832

Bolt connecting rod

16

9L7669

Nut connecting rod

Intake
Exhaust
1/2 x 3.00
3/8 x 5.00

Reman, straight rod; Cast# 9N0406, 9N1078, 1W2258


Reman, tapered rod; Cast# 9N0406, 9N1078, 1W2558

OIL / LUBE SYSTEM

1 9N3207
Oil pump rotor
For sn: All 40S, 32Y1-68440
1 9N2856
Bushing oil pump
For sn: All 40S, 32Y1-68440
1 9L9243
Spring relief valve
For sn: All 40S, 32Y1-68440
1 9L9235
Plunber relief valve
For sn: All 40S, 32Y1-68440
1 7C2933
Guide relief valve
For sn: All 40S, 32Y1-68440
1 9N5569
Oil pump rotor
For sn: 32Y68441 & up; All 51Z & 2Z
1 9N5461
Bushing oil pump
For sn: 32Y68441 & up; All 51Z & 2Z
1 1W2208
Spring relief valve
For sn: 32Y68441 & up; All 51Z & 2Z
1 4P3546
Relief valve assembly
For sn: 32Y68441 & up; All 51Z & 2Z

Rotor assembly, 1.25 wide; standard volume


.685 wide (in front cover)

Rotor assembly, 1.45 wide (38 teeth); high volume


.850 wide (in front cover)

(800) 467-5545
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Products
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101

Caterpillar
Diesel
636 CID

8 Cylinder
Bore 4.500
Stroke 5.000

3208 / 10.4L

(Continued)

Rotor assembly, 30 teeth


1 9Y5175
Oil pump rotor
Late applications with 9Y5215 crank gear
New, non turbo, 8 plate, no studs
1 7W1762
Oil cooler
8 plate: 9L6251, 9L8821, 9L8274 with studs: sub (1) 7W1762 cooler, (3) 4B4845 plug, (1) 7C1651 gasket.
Reman, 8 plate, with studs
1 9L6251
Oil cooler
8 plate: 9L6251, 9L8821, 9L8274 with studs: sub (1) 7W1762 cooler, (3) 4B4845 plug, (1) 7C1651 gasket.
Reman, 10 plate, no studs
1 9N5233
Oil cooler
10 plate: 9L6252, 9N0485 with studs: sub (1) 9N5233 cooler, (1) 9L5981 divider, (3) 4B4845 plug, (1) 7C1651 gasket
Reman, 10 plate, with studs
1 9N0485
Oil cooler
10 plate: 9L6252, 9N0485 with studs: sub (1) 9N5233 cooler, (1) 9L5981 divider, (3) 4B4845 plug, (1) 7C1651 gasket
3/8 standard thread
2 4B4845
Plug, pipe
1
1

5M6213
7W9077

Plug, pipe
Hose oil cooler

7W9078

Hose oil cooler

1
1

7W9079
7W9080

Hose oil cooler


Hose oil cooler

1R0734

Oil filter

2
2

1R0713
1R0714

Oil filter
Oil filter

9L8412

Plug oil galley

1
1

4K8603
2B0858

Plug oil galley


Plug oil galley

4D1322

8F8997

Guide oil dipstick

9L8439

Plug oil filler

Expandable

8 0R2501
sn 40S
8 0R2502
sn 40S
8 0R2821
sn 62W
8 0R2503
sn 32Y
8 4W8483R

Injector

Reman, pencil (9L6969) marked: 22762, 22746, 2613, 22039, 21831, 21650, 21258, 20333

Injector

Reman, pencil (9N3299) marked: 22817, 22815, 22240, 21833

Injector

Reman, pencil (7W3710) marked: 27957

Injector

Reman, pencil (1W5829, 9N3979) marked: 23546, 23385, 22584, 22349, 22052

Injector

0R3420

Injector

Reman, pencil (0R3284, 4W8483) marked: 27254


Reman (0R3420, 4W7010, 4W7011, 4W7016)

8
8

7W7024R
9L9099

Injector
Injector seal

FUEL / INJECTOR

1/4-18NPT x 3/4 high


Non turbo, lower hose, L-shaped (replaces 2N9846)
Non turbo, upper hose, S-shaped (replaces 9L7708. 9L8074, 9L8958)
Turbo (replaces 1W8426, 9N0482)
Turbo (replaces 9N0483)
Early, 15/16 oil hole (9N5680)
Late, 1-1/16 oil hole (8N9586)
Late, 2Z1 & up, turbo engines (9N6007)
Front, pipe plug, .75 thread
Front, cup plug

Rear, pipe plug, .50 thread


Retainer oil galley plug Use with 4K8603 plug

Reman (0R3427, 7W7024)


Seal, compression (black)
Seal, compression (clear)

9N3738

Injector seal

16
8

1H1023
6F4855

Oring injector
Oring injector

4N1132

Housing fuel trans pump

4N0406

1
1

4N0429
4N3779

Gear fuel transfer pump 10 teeth


Gear fuel transfer pump 15 teeth
Key fuel transfer pump Key for 4N0429 gear to shaft

6N1716

Relief valve fuel

1
1

306816
7E5346

Elbow fuel inlet


Check valve assembly

Under fuel inlet

4W0788

Fuel priming pump

Hand pump, use with 1P0436 mounting gasket

1
1

6N9988
9M9729

Solenoid fuel shutoff


Oring fuel pump

All 12 volt, use with 2W1706 mounting gasket


Large, on transfer pump

8M8157

Oring fuel pump

Small, under pump

Oring for nut


Oring for adapter

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CAT3208
Call +1Power
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102

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Caterpillar
Diesel
636 CID

8 Cylinder
Bore 4.500
Stroke 5.000

3208 / 10.4L

(Continued)

8M5260

Oring fuel pump

1
1

8N3946
4N2954

Governor housing
Sleeve fueul pump drive Cone
Inner, low idle spring, 1 pink stripe
Spring governor

1 4N5663
Natural and Turbo
1 9L6508
sn 40S; 32Y1-68440
1 4N0527

Large, under pump

Spring governor

Outer, high idle spring, 1 yellow stripe

Spring governor

Small dashpot spring

1
1

7W6335
8N0628

Bushing fuel pump cam Drive end


Bushing fuel pump cam Governor end

9N5822

Thrust washer fuel pum

8
8

6N7527
1W3010

Plunger and barrel


Plunger and barrel

9N5862

1
1

9Y0231
9Y0232

Spring plunger and barr Included with 6N7527 & 1W3010 assemblies
#1, used on engines with pencil type nozzles only
Injection line
#2, used on engines with pencil type nozzles only
Injection line

9Y0233

Injection line

#3, used on engines with pencil type nozzles only

1
1

9Y0234
9Y0235

Injection line
Injection line

#4, used on engines with pencil type nozzles only

9Y0236

Injection line

1
1

9Y0237
9Y0238

Injection line
Injection line

9N3873X

Timing advance unit

1
1

7W3825X
9L6180X

Timing advance unit


Timing advance unit

7W3823X

Timing advance unit

Reman, marked: 9L6180


Reman, marked: 7W3823; low speed turbo enigines 2000 to 2200 rpm

9N6050X

Timing advance unit

Reman, marked: 9N6040

COOLING SYSTEM

For 8mm fuel pump (sets of 8) (check sn for proper applications)


For 8.5mm fuel pump, turbo engine (sets of 8) (check sn for proper applications)

#5, used on engines with pencil type nozzles only


#6, used on engines with pencil type nozzles only
#7, used on engines with pencil type nozzles only
#8, used on engines with pencil type nozzles only
Reman, marked: 9N0430, 9N3873
Reman, marked: 9N2422, 9N3874, 7W3825; Low speed engines 2000 to 2200 rpm

7002X

Water pump

Reman, bolt on pulley (2W1225, 8N6147)

7004X

Water pump

Reman, thread on pulley (2W1227)

1
1

6V6894
2W3535

Water pump kit


Impeller

Includes: shaft, bearings, seals

2W0712

Seal

2
1

5P7807
9N3899

Bearing water pump


Pulley water pump

9N0137

Gasket water pump mtg

2
1

9N5121
6I4954

Thermostat
Thermostat

180 degree
Used with 4W9135 water connector group (4W4011)

4W4794

Thermostat

Used with 7W8066 water lines group only, 180 degree [new# 2477133]

1
1

3S9643
9N5429

Seal thermostat
Gasket thermostat hsg

Use with 6I4954 and 4W4794 thermostats

9L6467

Gasket water inlet

TURBO / AIR

TURBO

TURBOCHARGER

In 6V6894 repair kit

New or remanufactured available, call for pricing

(800) 467-5545
Endurance Power Products
CAT3208
Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com 103

Caterpillar
Diesel
425 CID
CYLINDER KIT

3304 / 7.0L

PLG8N3180

Cylinder kit

PLG8N3182

Cylinder kit

PLG8N3184

Cylinder kit

PLG9N5250

Cylinder kit

PLG9N5403

Cylinder kit

PLG1290358

Cylinder kit

PLG1654262

Cylinder kit

Caution: use casting# from crown, not skirt or bottom


4 PLG1684531
Cylinder kit
4

PLG1646560

Cylinder kit

PLG1548087

Cylinder kit

PLG1073565

Cylinder kit

4 Cylinder
Bore 4.750
Stroke 6.000
4.750 bore, 1.500 pin, PC, straight rod, 17.5:1 CR, [8N3180 piston, 9S3068 rings, 7N9804 pin, 9H4015
retainers, 1105800 liner] [Can use PLG8N3182]
4.750 bore, 1.500 pin, PC, straight rod, 17.5:1 CR, [8N3182 piston, 9S3068 rings, 7N9804 pin, 9H4015
retainers, 1105800 liner]
4.750 bore, 1.500 pin, PC,straight rod, 21:1 CR [8N3184 piston, 9S3068 rings, 7N9804 pin, 9H4015
retainers, 1105800 liner]
4.750 bore, 1.700 pin, PC,straight rod, 17.5:1 CR, with plug [9N5250 piston, 9S3068 rings, 7N9805 pin,
1S9543 retainers, 1105800 liner]
4.750 bore, 1.700 pin, PC, straight rod, 17.5:1 CR, with plug [9N5403 piston, 2W1709 rings, 7N9805
pin, 1S9543 retainers, 1105800 liner]
4.750 bore, 1.700 pin, DI, taper rod, 15:1 CR [1290358 piston, 2W6091 rings, 7N9805 pin, 1S9543
retainers, 1105800 liner]
4.750 bore, 1.700 pin, DI, taper rod, 15:1 CR [1654262 piston, 2114321 rings, 7N9805 pin, 1S9543
retainers, 1105800 liner] (replaces PLG1290338, PLG8N3102)
4.750 bore, 1.700 pin, DI, taper rod, 16:1 CR [1684531 piston, 2114321 rings, 7N9805 pin,
1S9543retainers, 1105800 liner] (replaces PLG1568262, PLG9Y8271)
4.750 bore, 1.700 Pin, DI,taper rod, 16:1 CR [1646560 piston, 3300RS3 rings, 7N9805 pin, 1S9543
retainers, 1105800 liner]
4.750 bore, 1.700 pin, DI, taper rod, 17:1 CR [1548087 piston, 2114321 rings, 7N9805 pin, 1S9543
retainers, 1105800 liner] (replaces PLG6I2650)
4.750 bore, 1.700 pin, DI, taper rod, 17:1 CR [1073565 piston, 3300RS2 rings, 7N9805 pin, 1S9543
retainers,1105800 liner]

Caution: use casting# from crown, not skirt or bottom


4
4

8N3180
8N3182

Piston
Piston

8N3184

Piston

4
4

9N5250
9N5403

Piston
Piston

1290358

Piston

4.7500 bore, PC, dual-ni, with heat plug, 17.5:1 CR (key comp rings)
4.7500 bore, DI, dual-ni, 15:1 CR (rect comp rings) (replaces 1W6757)

1654262

Piston

4.7500 bore, DI, dual-ni, 15:1 CR (key comp rings) (replaces 1290338, 8N3102)

4
4

1684531
1290359

Piston
Piston

4.7500 bore, DI, dual-ni, 16:1 CR (key comp rings) (replaces 1568262, 9Y8217)
4.7500 bore, DI, 16:1 CR (rect comp rings) (replaces 4P8132) [will be 1646560]

1548087

Piston

4.7500 bore, DI, 17:1 CR (key comp rings, 4mm oil ring) (replaces 6I2650)

4
4

1073565
1290360

Piston
Piston

4.7500 bore, DI, 17:1 CR, 1 valve rlf, (key comp, reverse twist intermediate)
4.7500 bore, DI, 15:1 CR (3300RS3 ring set) (replaces 6I3650)

1568263

Piston

4.7500 bore, DI, 16:1 CR (3300RS4 ring set) (replaces 1050185)

9S3068

Ring set

4.7500 bore; 2 rectangular compression, .218 oil (9S3029, 5S6750, 9S7788)

2W6091

Ring set

4.7500 bore; 2 rectangular compression, .125 oil (9S3029, 5S6750, 7E6047)

4
4

2W1709
2114321

Ring set
Ring set

4.7500 bore; 2 keystone compression, .125 oil (2W1707, 2W1708. 7E6047)


4.7500 bore, 1 keystone comp, 1 keystone inside bevel comp, 4mm oil (replaces 3300RS1)

3300RS2

Ring set

4.7500 bore; 2 keystone comp, reverse twist intermediate, 4mm oil (1006695, 1006694, 6I0497)

4
4

3300RS3
3300RS4

Ring set
Ring set

4.7500 bore; 1 keystone comp, 1 rectangular comp, .125 oil (2W1707, 5S6750, 7E6047)
4.7500 bore; 1 keystone comp, 1 rectangular comp, 4mm oil (2W1707, 5S6750, 6I0497)

4
4

7N9804
7N9805

Piston pin
Piston pin

1.500 dia, 3.735 length

9H4015

Retainer piston pin

1.700 dia, 3.730 length


use with 1.500 dia pin

1S9543

Retainer piston pin

use with 1.700 dia pin

1105800

Cylinder liner

4.7500 bore, uses 5P8768 liner oring kit (Liner only) [repl 2P8889]

4.7500 bore, PC, single-ni, 17.5:1 CR (can use 8N3182)


4.7500 bore, PC, dual-ni, 17.5:1 CR
4.7500 bore, PC, dual-ni, high altitude: 21:1 CR
4.7500 bore, PC, dual-ni, with heat plug, 17.5:1 CR (rect comp rings)

Endurance
Products| E-mail: info@upperlift.com.
CAT3304
Call +1Power
305 8872380
104

1/25/2008
(800) 467-5545
or visit www.upperlift.com

Caterpillar
Diesel
425 CID

4 Cylinder
Bore 4.750
Stroke 6.000

3304 / 7.0L

(Continued)

5P8768

Cylinder liner oring kit

(3) 5S6670, (1) 2W6134

12
4

5S6670
2W6134

Cylinder liner oring


Cylinder liner oring

Lower seal

BEARINGS

Upper filler band

4W5738

Bearing main pair

Std, 3.5000 journal, 3.8160 housing bore, 1.130 length (replaces 8N8224)

5
5

8N8225
8N8226

Bearing main pair


Bearing main pair

.010
.020

8N8227

Bearing main pair

.030

5
5

2531APA 40
2531APA 50

Bearing main pair


Bearing main pair

.040
.050

6N8940

Thrust plate

.185 thick (replaces 6N4129)

2
2

9S3037
1003652

Thrust plate
Thrust plate

.232 thick (replaces 6N4129)


.214 thick (replaces 7N9342)

4W5739

Bearing rod pair

Std, 3.0000 journal, 3.2500 housing bore, 1.504 length (replaces 8N8220)

4
4

8N8221
8N8222

Bearing rod pair


Bearing rod pair

.010
.020

8N8223

Bearing rod pair

.030

2
1

7M4046
9M5477

Bearing cam
Bearing cam

1.008 OAL
1.135 OAL

8N0702

Bushing con rod

1.500 pin, 1.388 OAL, straight

4
4

8N1985
8N0703

Bushing con rod


Bushing con rod

1.500 pin, tapered

8N1849

Bushing con rod

GASKET & SEALS

CATGASKET

NOTE

9Y9895

Seal crankshaft front

1
1

2P3859
9S3111

Sleeve crankshaft
Seal crankshaft rear

2P3858

Sleeve crankshaft

1
1

4W0452
7C4297

Seal crankshaft rear


Seal crankshaft rear

8S1963

Gasket oil pan

CAMSHAFT
1
8

7C3862
7S3161

Camshaft
Lifter

1.700 pin, 1.430 OAL, straight


1.700 pin, tapered
For gasket sets: Call with Serial and Arrangement Numbers
2.625 shaft, 3.700 OD
Front, 2.502 shaft, 2.627 effective shaft
6.328 shaft, 7.336 OD, lip type seal
Rear, use with 9S3111 seal, 6.206 shaft, 6.328 effective shaft
6.198 shaft, 7.336 OD, directional type, late
6.202 shaft, 7.336 OD, directional type seal, late, double lip (4W0452 single lip)

[9Y1723 cam kit]


Solid type

VALVE TRAIN

CYLHEAD
NOTE
4 1007860
Valve intake
DI: Turbo & Natural
4 5S6452
Valve intake
IDI: Natural
4 2W2621
Valve intake
IDI: Turbo, Spark ignited short
4 7W7490
Valve intake
Spark ignited long
4 6N9915
Valve intake
DI: Natural
4 1487455
Valve exhaust
DI: Turbo & Natural
4 5S6449
Valve exhaust
IDI: Natural

Endurance Power Products

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
2.020 head dia, 5.350 length, .3717 stem, 30 deg, 2G, stellite (replaces: 6N9915, 2W2620, 7N0572)
2.020 head dia, 5.510 length, .3717 stem, 30 deg, 2G
2.020 head dia, 5.510 length, .3717 stem, 30 deg, 2G, Stellite (replaces 4W1670, 7S8809, 9N6117)
2.020 head dia, 6.437 length, .3717 stem, 30 deg, 2G
2.020 head dia, 5.369 length, .3717 stem, 30 deg, 2G (CAN USE 1007860)
1.896 head dia, 5.285 length, .3717 stem, 30 deg, 2G, stellite (replaces 1007861, 6N9916, 7N0573)
1.896 head, 5.469 length, 0.3717 stem, 30 deg, 2G [can use 8N0875]

CAT3304

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

105

Caterpillar
Diesel
425 CID
4 2W2877
Spark ignited short
4 8N0875
IDI: Turbo, Natural
4 7W7491
Spark ignited long
4 7N0573
DI: Natural
8 1621589

(Continued)
Valve exhaust

1.896 head dia, 5.469 length, .3717 stem, 30 deg, 2G

Valve exhaust

1.896 head dia, 5.469 length, 0.3717 stem dia, 30 degree, 2G, stellite [repl 7S6767]

Valve exhaust

1.896 head dia, 6.396 length, .3717 stem, 30 deg, 2G

Valve exhaust

1.896 head dia, 5.308 length, .3717 stem, 30 deg, 2G (CAN USE 1487455)

Valve guide

0.3741 ID, 0.6583 OD, 2.781 length (repl: 1487425, 1487502, 1167553, 1090390, 1033298, 2P1262,
5S4598)
0.3750 ID, 0.6580 OD, 2.775 length (replaces: 7N4310) Natural gas, short valve engine

4W9176

Valve guide

8
8

7E1551
9Y7895

Valve guide
Valve guide

16

2A4429

Valve lock

8
8

1W5300
1031800

Rotocap
Rotator

7S7144

Valve spring

CRANKSHAFT
1
1

4N7692
1678123

CONNECTING ROD

4 Cylinder
Bore 4.750
Stroke 6.000

3304 / 7.0L

0.3750 ID, 0.6580 OD, 2.640 length; Natural gas, short valve engine, improved cooling
0.3750 ID, 0.6580 OD, 3.700 length; Natural gas, long valve engine
0.372 stem dia, 2G, 7 degree
Includes 6N7174 shield
without shield [repl 8N7782, 5S5874]
1.373 OD, .185 wire dia, 2.085 free

Crankshaft
Vibration damper

Flange: Flat, 9 bolt hole; Snout: taperded, 1 keyway, 1 bolt hole

Connecting rod
Connecting rod

Reman, 1.50 pin tapered; cast# 8N1720, part# 8N1984; bushing 8N1985
Reman, 1.50 pin straight; cast# 2P0933, 6N8068; part# 8N1984; bushing 8N0702

4
4

0R0915
5S6360X

0R0914

Connecting rod

Reman, 1.70 pin tapered; cast# 8N1720, part# 8N1721; bushing 8N1849

4
8

5S2793X
1P9956

Connecting rod
Bolt connecting rod

Reman, 1.75 pin straight; cast# 2P0933, 6N8068; part# 8N1721; bushing 8N0703

5S6348

Nut connecting rod

FUEL / INJECTOR
4

0R4124

Injector

Reman (7W7038) [changes to 1705187]

4
4
4

7W7045R

Injector

Reman (0R3591) [changes to 1705181]

0R3417
8N7005R

Injector
Injector

Reman (8N7003, 8N7002)

0R4336

Injector

4
4

0R4340
0R4341

Injector
Injector

0R4342

Injector

4
4

0R8782
0R8783

Injector
Injector

0R3568

Injector

4
4

8M1584
8N8796

Nozzle service group


Nozzle service group

Contains: capsule nozzle, orings, seal ring

COOLING SYSTEM

Reman (0R3418)
Reman (1007552)
Reman (1007559)
Reman (1007560)
Reman (1007561)
Reman (1007563)
Reman (1007564)
Reman, pencil (0R3568, 7N0449) marked: 22514
Contains: capsule nozzle, orings, seal ring

7010X

Water pump

Remanufactured; OEM: 7N5909, Cast: 2P0671; Two large bottom holes

1118010

Thermostat

175 degree

TURBO

TURBOCHARGER

New or remanufactured available, call for pricing

MANIFOLD
7L0520

MANIFOLD
Stud manifold exhaust

Manifolds and elbows available, call with application


3/8" x 2"

4S6137

Stud manifold exhaust

3/8" x 3.2"

2N2766
8M7145

Nut turbo mounting


Washer

Turbo mounting and Exhaust manifold [new# 1687800]


3/8

TURBO / AIR

Endurance
Products| E-mail: info@upperlift.com.
CAT3304
Call +1Power
305 8872380
106

1/25/2008
(800) 467-5545
or visit www.upperlift.com

Caterpillar
Diesel
425 CID
BLOCK
1

7N8021

4 Cylinder
Bore 4.750
Stroke 6.000

3304 / 7.0L

(Continued)

Spacer plate

Steel

+1 305 8872380 | E-mail:


info@upperlift.com. or1/25/2008
visit www.upperlift.com
107
(800) 467-5545
Endurance Power Call
Products
CAT3304

Caterpillar
Diesel
638 CID
CYLINDER KIT

3306 / 10.5L

PLG8N3180

Cylinder kit

PLG8N3182

Cylinder kit

PLG8N3184

Cylinder kit

PLG9N5250

Cylinder kit

PLG9N5403

Cylinder kit

PLG1290358

Cylinder kit

PLG1654262

Cylinder kit

Caution: use casting# from crown, not skirt or bottom


6 PLG1684531
Cylinder kit
6

PLG1646560

Cylinder kit

PLG1548087

Cylinder kit

6 Cylinder
Bore 4.750
Stroke 6.000
4.750 bore, 1.500 pin, PC, straight rod, 17.5:1 CR, [8N3180 piston, 9S3068 rings, 7N9804 pin, 9H4015
retainers, 1105800 liner] [Can use PLG8N3182]
4.750 bore, 1.500 pin, PC, straight rod, 17.5:1 CR, [8N3182 piston, 9S3068 rings, 7N9804 pin, 9H4015
retainers, 1105800 liner]
4.750 bore, 1.500 pin, PC,straight rod, 21:1 CR [8N3184 piston, 9S3068 rings, 7N9804 pin, 9H4015
retainers, 1105800 liner]
4.750 bore, 1.700 pin, PC,straight rod, 17.5:1 CR, with plug [9N5250 piston, 9S3068 rings, 7N9805 pin,
1S9543 retainers, 1105800 liner]
4.750 bore, 1.700 pin, PC, straight rod, 17.5:1 CR, with plug [9N5403 piston, 2W1709 rings, 7N9805
pin, 1S9543 retainers, 1105800 liner]
4.750 bore, 1.700 pin, DI, taper rod, 15:1 CR [1290358 piston, 2W6091 rings, 7N9805 pin, 1S9543
retainers, 1105800 liner]
4.750 bore, 1.700 pin, DI, taper rod, 15:1 CR [1654262 piston, 2114321 rings, 7N9805 pin, 1S9543
retainers, 1105800 liner] (replaces PLG1290338, PLG8N3102)
4.750 bore, 1.700 pin, DI, taper rod, 16:1 CR [1684531 piston, 2114321 rings, 7N9805 pin,
1S9543retainers, 1105800 liner] (replaces PLG1568262, PLG9Y8271)
4.750 bore, 1.700 Pin, DI,taper rod, 16:1 CR [1646560 piston, 3300RS3 rings, 7N9805 pin, 1S9543
retainers, 1105800 liner]
4.750 bore, 1.700 pin, DI, taper rod, 17:1 CR [1548087 piston, 2114321 rings, 7N9805 pin, 1S9543
retainers, 1105800 liner] (replaces PLG6I2650)

3306C ATAAC Truck engine 7RJ (1991) sn


6 PLG1073565
Cylinder kit

4.750 bore, 1.700 pin, DI, taper rod, 17:1 CR [1073565 piston, 3300RS2 rings, 7N9805 pin, 1S9543
retainers,1105800 liner]
3306C ATAAC Truck engine 9TL (1993) sn;Caution: use casting# from crown, not skirt or bottom
6

8N3180

Piston

8N3182

Piston

4.7500 bore, PC, single-ni, 17.5:1 CR (can use 8N3182)


4.7500 bore, PC, dual-ni, 17.5:1 CR

8N3184

Piston

4.7500 bore, PC, dual-ni, high altitude: 21:1 CR

6
6

9N5250
9N5403

Piston
Piston

4.7500 bore, PC, dual-ni, with heat plug, 17.5:1 CR (rect comp rings)
4.7500 bore, PC, dual-ni, with heat plug, 17.5:1 CR (key comp rings)

1290358

Piston

4.7500 bore, DI, dual-ni, 15:1 CR (rect comp rings) (replaces 1W6757)

6
6

1654262
1684531

Piston
Piston

4.7500 bore, DI, dual-ni, 15:1 CR (key comp rings) (replaces 1290338, 8N3102)
4.7500 bore, DI, dual-ni, 16:1 CR (key comp rings) (replaces 1568262, 9Y8217)

1290359

Piston

4.7500 bore, DI, 16:1 CR (rect comp rings) (replaces 4P8132) [will be 1646560]

6
6

1548087
1073565

Piston
Piston

4.7500 bore, DI, 17:1 CR (key comp rings, 4mm oil ring) (replaces 6I2650)
4.7500 bore, DI, 17:1 CR, 1 valve rlf, (key comp, reverse twist intermediate)

6 1290360
Piston
Unique to 330/330L Excavators
6 1568263
Piston

4.7500 bore, DI, 15:1 CR (3300RS3 ring set) (replaces 6I3650)

6
6

9S3068
2W6091

Ring set
Ring set

4.7500 bore; 2 rectangular compression, .218 oil (9S3029, 5S6750, 9S7788)


4.7500 bore; 2 rectangular compression, .125 oil (9S3029, 5S6750, 7E6047)

2W1709

Ring set

4.7500 bore; 2 keystone compression, .125 oil (2W1707, 2W1708. 7E6047)

6
6

2114321
3300RS2

Ring set
Ring set

4.7500 bore, 1 keystone comp, 1 keystone inside bevel comp, 4mm oil (replaces 3300RS1)

3300RS3

Ring set

4.7500 bore; 2 keystone comp, reverse twist intermediate, 4mm oil (1006695, 1006694, 6I0497)
4.7500 bore; 1 keystone comp, 1 rectangular comp, .125 oil (2W1707, 5S6750, 7E6047)

3300RS4

Ring set

4.7500 bore; 1 keystone comp, 1 rectangular comp, 4mm oil (2W1707, 5S6750, 6I0497)

7N9804

Piston pin

1.500 dia, 3.735 length

6
12

7N9805
9H4015

Piston pin
Retainer piston pin

12

1S9543

Retainer piston pin

4.7500 bore, DI, 16:1 CR (3300RS4 ring set) (replaces 1050185)

1.700 dia, 3.730 length


use with 1.500 dia pin
use with 1.700 dia pin

1/25/2008
Endurance
CAT3306
+1 305Products
8872380 | E-mail: info@upperlift.com.
or visit www.upperlift.com(800) 467-5545
108 Call Power

Caterpillar
Diesel
638 CID

6 Cylinder
Bore 4.750
Stroke 6.000

3306 / 10.5L
(Continued)

1105800

Cylinder liner

4.7500 bore, uses 5P8768 liner oring kit (Liner only) [repl 2P8889]

6
18

5P8768
5S6670

Cylinder liner oring kit


Cylinder liner oring

(3) 5S6670, (1) 2W6134

2W6134

Cylinder liner oring

Lower seal
Upper filler band

BEARINGS
7
7

4W5738
8N8225

Bearing main pair


Bearing main pair

Std, 3.5000 journal, 3.8160 housing bore, 1.130 length (replaces 8N8224)
.010

8N8226

Bearing main pair

.020

7
7

8N8227
2531APA 40

Bearing main pair


Bearing main pair

.030
.040

2531APA 50

Bearing main pair

.050

2
2

6N8940
9S3037

Thrust plate
Thrust plate

.185 thick (replaces 6N4129)


.232 thick (replaces 6N4129)

1003652

Thrust plate

.214 thick (replaces 7N9342)

6
6

4W5739
8N8221

Bearing rod pair


Bearing rod pair

Std, 3.0000 journal, 3.2500 housing bore, 1.504 length (replaces 8N8220)
.010

8N8222

Bearing rod pair

.020

6
4

8N8223
7M4046

Bearing rod pair


Bearing cam

.030
1.008 OAL

9M5477

Bearing cam

1.135 OAL

6
6

8N0702
8N1985

Bushing con rod


Bushing con rod

1.500 pin, 1.388 OAL, straight

8N0703

Bushing con rod

1.500 pin, tapered


1.700 pin, 1.430 OAL, straight

8N1849

Bushing con rod

1.700 pin, tapered


For gasket sets: Call with Serial and Arrangement Numbers

GASKET & SEALS

CATGASKET

NOTE

1
1

8S1605
1694200

Gasket valve cover


Gasket oil pan

8S1965

Gasket oil pan

1
1

9Y9895
2P3859

Seal crankshaft front


Sleeve crankshaft

9S3111

Seal crankshaft rear

Front, 2.502 shaft, 2.627 effective shaft


6.328 shaft, 7.336 OD, lip type seal

2P3858

Sleeve crankshaft

Rear, use with 9S3111 seal, 6.206 shaft, 6.328 effective shaft

1
1

4W0452
7C4297

Seal crankshaft rear


Seal crankshaft rear

6.198 shaft, 7.336 OD, directional type, late


6.202 shaft, 7.336 OD, directional type seal, late, double lip (4W0452 single lip)

CAMSHAFT

41" length [repl 12903357, 4M2969]


Spacer plate gasket, 22" length [New# 1694199]
2.625 shaft, 3.700 OD

1
1

7E9980
7E7261

Camshaft
Camshaft

[repl 5S3972, 7C3863, 7C3864, 8N3981] [4P2942, 9Y1722 cam kit]


[OEM] Call for price and availability of remanufactured

1073144

Camshaft

[OEM] Call for price and availability of remanufactured

12

7S3161

Lifter

Solid type

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

VALVE TRAIN

CYLHEAD

6 6N9915
Valve intake
DI: Natural
6 1007860
Valve intake
DI: Turbo & Natural
6 5S6452
Valve intake
IDI: Natural
6 2W2621
Valve intake
IDI: Turbo, Spark ignited short
6 7W7490
Valve intake
Spark ignited long

Endurance Power Products

2.020 head dia, 5.369 length, .3717 stem, 30 deg, 2G (CAN USE 1007860)
2.020 head dia, 5.350 length, .3717 stem, 30 deg, 2G, stellite (replaces: 6N9915, 2W2620, 7N0572)
2.020 head dia, 5.510 length, .3717 stem, 30 deg, 2G
2.020 head dia, 5.510 length, .3717 stem, 30 deg, 2G, Stellite (replaces 4W1670, 7S8809, 9N6117)
2.020 head dia, 6.437 length, .3717 stem, 30 deg, 2G

CAT3306

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

109

Caterpillar
Diesel
638 CID
6 7N0573
DI: Natural
6 1487455
DI: Turbo & Natural
6 5S6449
IDI: Natural
6 8N0875
IDI: Turbo, Natural
6 2W2877
Spark ignited short
6 7W7491
Spark ignited long
12 1621589

3306 / 10.5L
(Continued)

6 Cylinder
Bore 4.750
Stroke 6.000

Valve exhaust

1.896 head dia, 5.308 length, .3717 stem, 30 deg, 2G (CAN USE 1487455)

Valve exhaust

1.896 head dia, 5.285 length, .3717 stem, 30 deg, 2G, stellite (replaces 1007861, 6N9916, 7N0573)

Valve exhaust

1.896 head, 5.469 length, 0.3717 stem, 30 deg, 2G [can use 8N0875]

Valve exhaust

1.896 head dia, 5.469 length, 0.3717 stem dia, 30 degree, 2G, stellite [repl 7S6767]

Valve exhaust

1.896 head dia, 5.469 length, .3717 stem, 30 deg, 2G

Valve exhaust

1.896 head dia, 6.396 length, .3717 stem, 30 deg, 2G

Valve guide

12

4W9176

Valve guide

0.3741 ID, 0.6583 OD, 2.781 length (repl: 1487425, 1487502, 1167553, 1090390, 1033298, 2P1262,
5S4598)
0.3750 ID, 0.6580 OD, 2.775 length (replaces: 7N4310) Natural gas, short valve engine

12
12

7E1551
9Y7895

Valve guide
Valve guide

0.3750 ID, 0.6580 OD, 2.640 length; Natural gas, short valve engine, improved cooling
0.3750 ID, 0.6580 OD, 3.700 length; Natural gas, long valve engine

24

2A4429

Valve lock

0.372 stem dia, 2G, 7 degree

12
12

7S7144
1W5300

Valve spring
Rotocap

1.373 OD, .185 wire dia, 2.085 free


Includes 6N7174 shield

12

1031800

Rotator

without shield [repl 8N7782, 5S5874]


[2W7458] Flange: Flat, 9 bolt holes; Snout: Tapered, 1 keyway, 1 bolt hole

CRANKSHAFT
1

4N7693

Crankshaft

1678123

Vibration damper

CONNECTING ROD
6

0R0915

Connecting rod

Reman, 1.50 pin tapered; cast# 8N1720, part# 8N1984; bushing 8N1985

5S6360X

Connecting rod

Reman, 1.50 pin straight; cast# 2P0933, 6N8068; part# 8N1984; bushing 8N0702

6
6

0R0914
5S2793X

Connecting rod
Connecting rod

Reman, 1.70 pin tapered; cast# 8N1720, part# 8N1721; bushing 8N1849

12

1P9956

Bolt connecting rod

12

5S6348

Nut connecting rod

FUEL / INJECTOR

Reman, 1.75 pin straight; cast# 2P0933, 6N8068; part# 8N1721; bushing 8N0703

0R4124

Injector

Reman (7W7038) [changes to 1705187]

6
6

7W7045R
0R3417

Injector
Injector

Reman (0R3591) [changes to 1705181]

8N7005R

Injector

Reman (8N7003, 8N7002)


Reman (0R3418)

0R4336

Injector

Reman (1007552)

6
6

0R4340
0R4341

Injector
Injector

Reman (1007559)
Reman (1007560)

0R4342

Injector

Reman (1007561)

6
6

0R8782
0R8783

Injector
Injector

Reman (1007563)
Reman (1007564)

0R3568

Injector

Reman, pencil (0R3568, 7N0449) marked: 22514

6
6

1705181
1705187

Injector
Injector

New (repl 0R3591, 7W7045)


New (repl 0R4124, 7W7038)

8N8796

Nozzle service group

Contains: capsule nozzle, orings, seal ring

6
6

8M1584
3S6638

Nozzle service group


Nozzle service group

Contains: capsule nozzle, orings, seal ring


Contains: capsule nozzle, orings, seal ring

COOLING SYSTEM
1
1

7010X
7007X

Water pump
Water pump

Remanufactured; OEM: 7N5909, Cast: 2P0671; Two large bottom holes


Remanufactured; OEM: 6N8413, Angled teeth, One small and One large bottom hole

7007GX

Water pump

Remanufactured; OEM: 4P9862, Straight teeth, One small and One large bottom hole

Endurance Power Products

110

CAT3306

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

Caterpillar
Diesel
638 CID

6 Cylinder
Bore 4.750
Stroke 6.000

3306 / 10.5L
(Continued)

7013X

Water pump

Remanufactured; OEM: 0R9497, 0R1003; Small bearing; One small and One large bottom hole

1
1

7014X
1118010

Water pump
Thermostat

Remanufactured; OEM: 0R9785, oR1002; Angled teeth, bolt on center gear; One small & large hole

TURBO

TURBOCHARGER

New or remanufactured available, call for pricing

MANIFOLD
1S4295

MANIFOLD
Gasket turbo mtg

Manifolds and elbows available, call with application


Dual throat, turbo to exhaust manifold

1S6595

Gasket turbo oil

Supply

1S4810
7L0520

Gasket turbo oil


Stud manifold exhaust

Drain
3/8" x 2"

4S6137

Stud manifold exhaust

3/8" x 3.2"

2N2766
8M7145

Nut turbo mounting


Washer

Turbo mounting and Exhaust manifold [new# 1687800]


3/8

Spacer plate

Steel

TURBO / AIR

BLOCK
1

7N7998

Endurance Power Products

175 degree

CAT3306

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

111

Caterpillar
Diesel
893 CID
ENGINE KITS

3406 / 14.6L

6 Cylinder
Bore 5.400
Stroke 6.500

IF3633/32
OF3633/31

InFrame kit
Overhaul kit

A; PC, 2.000" pin dia, narrow taper, piston 7N3633 (92U5944 & up)

IF4126/42

InFrame kit

A; PC, 2.000" pin dia,straight & wide taper, piston 6N4126 (92U1-5943)

IF4126/32
OF4126/31

InFrame kit
Overhaul kit

A; PC, 2.000" pin dia,straight & wide taper, piston 6N4126 (92U5944 & up)
A; PC, 2.000" pin dia,straight & wide taper, piston 6N4126 (92U1-5943)

IF3509/32
OF3509/31

InFrame kit
Overhaul kit

B; 2.000" pin dia, narrow taper, piston 7N3509 (92U5944 & up)
B; 2.000" pin dia, narrow taper, piston 7N3509 (92U5944 & up)

IF4004
OF4004

InFrame kit
Overhaul kit

A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 [Select gasket set: 406032, 406052, 406062]
A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 [Select gasket set: 406032, 406052, 406062]

IF4004/32

InFrame kit

A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (JWAC, 92U5944 & up) [USE IF4004]

OF4004/31
IF4004/52

Overhaul kit
InFrame kit

A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (JWAC, 92U5944 & up) [USE IF4004]

A; PC, 2.000" pin dia, narrow taper, piston 7N3633 (92U5944 & up)

A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (JWAC, 7FB & 4MG early) [USE IF4004]
A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (JWAC, 7FB & 4MG early) [USE IF4004]

OF4004/51

Overhaul kit

IF4004/62
OF4004/61

InFrame kit
Overhaul kit

A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (ATAAC 7FB & 4MG) [USE IF4004]

IF3116/52
IF3116/62

InFrame kit
InFrame kit

B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y3116, JWAC (7FB1 & up, 4MG1 & up)

OF3116/51

Overhaul kit

B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y3116, ATAAC (7FB1,4MG1,5KJ1-7799,8TC1, 3ZJ116181)
B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y3116, JWAC (7FB1 & up, 4MG1 & up)

IF9889

InFrame kit

B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 [Select gasket set: 406052, 406062]

OF9889

Overhaul kit

B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 [Select gasket set: 406052, 406062]

IF9889/52
OF9889/51

InFrame kit
Overhaul kit

B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 (JWAC, 4MG & 8TC) [USE IF9889]
B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 (JWAC, 4MG & 8TC) [USE IF9889]

IF9889/62

InFrame kit

B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 (ATAAC, 4MG & 8TC) [USE IF9889]

OF9889/61

Overhaul kit

B; 2.000" pin dia, 15.2:1, wide taper, piston 9Y9889 (ATAAC, 4MG & 8TC) [USE IF9889]

IF7212/52

InFrame kit

B; 2.000" pin dia, 15.6:1, wide taper, piston 9Y7212 (JWAC, 4MG & 8TC)

OF7212/51
IF7212/62

Overhaul kit
InFrame kit

B; 2.000" pin dia, 15.6:1, wide taper, piston 9Y7212 (JWAC, 4MG & 8TC)

OF7212/61

Overhaul kit

IF8656M/62N

InFrame kit

A/B; 2.000" pin dia, 14.5:1, wide taper, piston 9Y4004 (ATAAC 7FB & 4MG) [USE IF4004]

B; 2.000" pin dia, 15.6:1, wide taper, piston 9Y7212 (ATAAC, 4MG & 8TC)
B; 2.000" pin dia, 15.6:1, wide taper, piston 9Y7212 (ATAAC, 4MG & 8TC)

OF8656M/61N

Overhaul kit

B/C; 2.000" pin dia, 15.6:1, narrow brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)
B/C; 2.000" pin dia, 15.6:1, narrow brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)

IF8656M/62W

InFrame kit

B/C; 2.000" pin dia, 15.6:1, wide brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)

OF8656M/61W
IF8656M/112

Overhaul kit
InFrame kit

B/C; 2.000" pin dia, 15.6:1, wide brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)
C; 2.000" pin dia, 15.6:1, wide brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)

OF8656M/111

Overhaul kit

C; 2.000" pin dia, 15.6:1, wide brgs, 15.6:1, piston 7E8656 (ATAAC, 3ZJ & 4CK)

IF0539M/62

InFrame kit

C; 2.000" pin dia, 15.2:1, wide taper, piston 7E0539 (ATAAC, 4MG, 8TC, 3ZJ)

OF0539M/61

Overhaul kit

C; 2.000" pin dia, 15.2:1, wide taper, piston 7E0539 (ATAAC, 4MG, 8TC, 3ZJ)

IF8700M/62N

InFrame kit

B/C; 2.000" pin dia, 15.2:1, narrow brgs, piston 7E8700 (ATAAC, 8TC, 4CK)

OF8700M/61N

Overhaul kit

B/C; 2.000" pin dia, 15.2:1, narrow brgs, ATAAC (7FB1, 4MG1, 5KJ1-7799, 8TC1, 3ZJ1-16181)

IF8700M/62W
OF8700M/61W

InFrame kit
Overhaul kit

B/C; 2.000" pin dia, 15.2:1, wide brgs, piston 7E8700 (ATAAC, 8TC, 4CK)
B/C; 2.000" pin dia, 15.2:1, wide brgs, piston 7E8700 (ATAAC, 8TC, 4CK)

IF8700M/112

InFrame kit

C; 2.000" pin dia, 15.2:1, wide brgs, piston 7E8700 (ATAAC, 8TC, 4CK)

Endurance Power Products

112

CAT3406

1/25/2008

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
893 CID

3406 / 14.6L
(Continued)

6 Cylinder
Bore 5.400
Stroke 6.500

OF8700M/111

Overhaul kit

C; 2.000" pin dia, 15.2:1, wide brgs, piston 7E8700 (ATAAC, 8TC, 4CK)

IF1131/112

InFrame kit

C; 2.000" pin dia, 14.5:1, wide taper, piston 1601131 (ATAAC, 4CK)

OF7403M/111

Overhaul kit

C; 2.165" pin dia, wide taper (4CK846 & up, 7KJ7800 & up)

IF0016M/112

InFrame kit

C; 2.165" pin dia, 16.4:1, wide taper, piston 1010016 (ATAAC, 3ZJ)

OF0016M/111

Overhaul kit

C; 2.165" pin dia, 16.4:1, wide taper, piston 1010016 (ATAAC, 3ZJ)

IF0292M/112

InFrame kit

C; 2.165" pin dia, 15.6:1, wide taper, piston 7E0292 (ATAAC, 3ZJ & 4CK)

OF0292M/111

Overhaul kit

C; 2.165" pin dia, 15.6:1, wide taper, piston 7E0292 (ATAAC, 3ZJ & 4CK)

IF5063M/272

InFrame kit

OF5063M/271

Overhaul kit

C; 2.165" pin dia, 16.0:1, wide taper, piston 1175063, anodized coated (ATAAC, 8PN)
C; 2.165" pin dia, 16.0:1, wide taper, piston 1175063, anodized coated (ATAAC, 8PN)

IF6223/272

InFrame kit

C; IPD Steel, 16.1:1, piston 1506233 (8PN optional update)

IF0241/462

InFrame kit

E; Crownless, 1300241 skirt (5EK & 6TS) [compatible with crowns 1352837, 7C2888, 1495566)

IF6663/462

InFrame kit

E; Crownless, 1326663 skirt (5EK & 6TS) [compatible with crown 1807352)

IF2716M/462

InFrame kit

E; piston 1082716M (ATAAC, Aluminum piston, 5EK & 6TS)

IF2837/462
IF5566/462

Inframe kit
Inframe kit

E: Articulated 2-pc piston; crown number 1352837, 16.25:1 (5EK & 6TS)
E: Articulated 2-pc piston; crown number 1495566, 16.25:1 (5EK & 6TS)

IF2888/462

Inframe kit

E: Articulated 2-pc piston; crown number 7C2888, 16.25:1 (5EK & 6TS)

IF7352/462

InFrame kit

E: Articulated 2-pc piston; crown number 1807352, 16.6:1 (1LW, 2WS)

PLG6N4126

Cylinder kit

2.000 pin, PC engines, straight and wide taper rod, 460 hp [6N4126 piston, 8N0822 rings, 7N9807 pin,
7E5655 retainers, 2W6000 liner]

3406A
6 PLG7N3633

Cylinder kit

2.000 pin, PC, Narrow taper rod, 14.5:1 CR, 400 hp [7N3633 piston, 8N0822 rings, 7N9807 pin, 7E5665
retainers, 2W6000 liner]

3406A
6 LK3724

Cylinder kit

5.4000 bore, 2.000 pin, DI, narrow taper rod, 4 vlv rlf, single ni [4N3724 piston, 8N0822 rings, 7N9806
pin, 8N7295 retainers, 2W6000 liner, 1183732 seal kit
2.000 pin, DI, straight rod [6N4080 piston, 8N0822 rings, 7N9806 pin, 7E5655 retainers, 2W6000 liner]

CYLINDER KIT
6

6 PLG6N4080
3406A
6 PLG7N3509
3406A
6 PLG9Y4004

Cylinder kit
Cylinder kit

2.000 pin, DI, Narrow taper rod, 15.2:1 CR, Under 350 hp [7N3509 piston, 8N0822 rings, 7N9806 pin,
7E5665 retainers, 2W6000 liner]

Cylinder kit

2.000 pin, DI, wide taper rod, 14.5:1 CR [9Y4004 piston, 1W8922 rins, 8N1608 pin, 7E5665 retainers,
2W6000 liner]

3406A DITA, 3406B, 3406C


6 PLG9Y9889
Cylinder kit

2.000 pin, DI, wide taper rod, 15.2:1 CR, 350 - 425 hp [9Y9889 piston, 1W8922 rings, 8N1608 pin,
7E5665 retainers, 2W6000 liner]

3406B ATAAC
6 PLG9Y7212

Cylinder kit

2.000 pin, DI, wide taper rod, 15.6:1 CR, up to 310 hp [9Y7212 piston, 1W8922 rings, 8N1608 pin,
7E5665 retainers, 2W6000 liner]

3406B ATAAC
6 PLG7C0473

Cylinder kit

2.000 pin, DI, High top ring, offset pin, wide taper rod, 400 hp [7C0473 piston, 1W8922 rings, 8N1608
pin, 7E5665 retainer, 2W6000 liner]

3406B CARB
6 PLG7E8885

Cylinder kit

2.000 pin, DI, High top ring, wide taper rod, 15.6:1 CR, 310 hp [7E8885 piston, 1W8922 rings, 8N1608
pin, 7E5665 retainers, 2W6000 liner]

3406B

Endurance Power Products

CAT3406

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

113

Caterpillar
Diesel
893 CID
6

PLG7E0539M

6 Cylinder
Bore 5.400
Stroke 6.500

3406 / 14.6L
(Continued)

Cylinder kit

2.000 pin, DI, Mid ring (lower than OE), wide taper rod, 15.2:1 CR, 350 - 425 hp [7E0539 piston, 1W8922
rings, 8N1608 pin, 7E5665 retainers, 2W6000 liner]

3406B 1990 PEEC


6 PLG9Y3116

Cylinder kit

2.000 pin, DI, High top ring, wide taper rod, 15.2:1 CR, up to 310 hp [9Y3116 piston, 1W8922 rings,
8N1608 pin, 7E5665 retainers, 2W6000 liner]

3406B JWAC/ATAAC
6 PLG7E8700M

Cylinder kit

2.000 pin, DI, Mid ring (lower than OE), wide taper rod, 15.2:1 CR, 350 - 425 hp [7E8700M piston,
1W8922 rings, 8N1608 pin, 7E5665 retainers, 2W6000 liner]

3406B; 3406C 1991 & 1992 engines


6 PLG7E8656M
Cylinder kit

2.000 pin, DI, Mid ring (lower than OE), wide taper rod, 15.6:1 CR, 285-330 hp [7E8656M piston,
1W8922 rings, 8N1608 pin, 7E5665 retainers, 2W6000 liner]

3406B 1991 & 1992 mechanical, 1992 310 hp electric


2.000 pin, DI, High top ring, wide taper rod, 14.5:1 CR, crown gallery cooled [1601131 piston, 1W8922
6 PLG1601131
Cylinder kit
rings, 8N1608 pin, 7E5665 retainers]
3406B, 3406C
2.000 pin, DI, wide taper rod, 15.9:1 CR, Gallery cooled [1168154 piston, 1W8922 ring set, 8N1608 pin,
6 PLG1168154
Cylinder kit
7E5665 retainers]
3406C
2.165 pin, DI, Mid ring (lower than OE), wide taper rod, 15.6:1 CR, 310 - 425 hp [7E0292M piston,
6 PLG7E0292M
Cylinder kit
1W8922 rings, 1687246 pin, 7E1177 retainers, 2W6000 liner]
3406B & C PEEC 1992 engines
2.165 pin, DI, Mid ring (lower than OE), wide taper rod, 16.4:1 CR, 310 - 425 hp [1010016M piston,
6 PLG1010016M
Cylinder kit
1687246 pin, 7E1177 retainers]
3406C
2.165 pin, DI, wide taper rod, anodized coated, 16.0:1 CR [1175063 piston, 1029796 pin, 7E1177
6 PLG1175063M
Cylinder kit
retainers]
3406C
15.5:1 CR, gallery cooled
6 LK1723280
Cylinder kit
2.165 pin, DI, wide taper rod [1082716M piston, 1W8922 ring set, 1687246 pin, 7E1177 retainer]
6 PLG1082716M
Cylinder kit
3406E
2.165 pin, 2-pc articulated IPDSteel, open crown gallery, 16.25:1 [1352837 crown, 1300241 skirt,
6 PLG1352837
Cylinder kit
1343761RS ring set, 1687246 pin, 7E1177 retainers]
3406E
2.165 pin, 2-pc articulated IPDSteel, open crown gallery, 16.25:1 [1495566 crown, 1300241 skirt,
6 PLG1495566
Cylinder kit
1343761RS ring set, 1687246 pin, 7E1177 retainers]
3406E
2.165 pin, 2-pc articulated IPDSteel, open crown gallery, 16.25:1 [7C2888 crown, 1300241 skirt,
6 PLG7C2888
Cylinder kit
1343761RS ring set, 1687246 pin, 7E1177 retainers]
3406E
2.165 pin, 2-pc articulated IPDSteel, closed crown gallery, 16.6:1 [1807352 crown, 1326663 skirt,
6 PLG1807352
Cylinder kit
1777496RS ring set, 1687246 pin, 7E1177 retainers]
3406E / C15
6
6

6N4126
7N3633

Piston body
Piston body

4N3724

Piston body

6
6

6N4080
7N3509

Piston body
Piston body

9Y4004

Piston body

2.00 pin, DI, 15.2:1


2.00 pin, DI, 14.5:1 [repl 1W9372]

9Y9889

Piston body

2.00 pin, DI, 15.2:1 [repl 7C3406]

6
6

9Y7212
7C0473

Piston body
Piston body

2.00 pin, DI, 15.6:1 [repl 2W0865]


2.00 pin, DI

7E8885

Piston body

2.00 pin, DI, 15.6:1

6
6

7E0539M
9Y3116

Piston body
Piston body

2.00 pin, DI, 15.2:1


2.00 pin, DI, 15.2:1

7E8700M

Piston body

2.00 pin, DI, 15.2:1

2.00 pin, PC
2.00 pin, PC, 14.5:1
2.00 pin, DI
2.00 pin, DI

Endurance
Products| E-mail: info@upperlift.com.
CAT3406
Call +1Power
305 8872380
114

1/25/2008
(800) 467-5545
or visit www.upperlift.com

Caterpillar
Diesel
893 CID

6 Cylinder
Bore 5.400
Stroke 6.500

3406 / 14.6L
(Continued)

7E8656M

Piston body

2.00 pin, DI, 15.6:1

6
6

1601131
1168154

Piston
Piston body

2.00 pin, DI, 14.5:1, crown gallery cooled [repl 1136045, 7E0489]

7E0292M

Piston body

2.00 pin, DI, 15.9:1, gallery cooled


2.165 pin, DI, 15.6:1

1010016M

Piston body

2.165 pin, DI, 16.4:1

6
6

1175063M
1723280

Piston body
Piston body

2.165 pin, DI, 16.0:1


5.4000 dia, 15.5:1 CR; gallery cooled, high output engines, oil cooled, aluminum

1082716M

Piston body

2.165 pin

6
6

1352837
1495566

Piston crown
Piston crown

2.165 pin, 2-pc articulated IPDSteel, open crown gallery, 16.25:1


2.165 pin, 2-pc articulated IPDSteel, open crown gallery, 16.25:1

7C2888

Piston crown

2.165 pin, 2-pc articulated IPDSteel, open crown gallery, 16.25:1

6
6

1807351
1807352

Piston crown
Piston crown

2.165 pin, 2-pc articulated IPDSteel cast steel, closed crown gallery, 18.1:1
2.165 pin, 2-pc articulated IPDSteel cast steel, closed crown gallery, 16.6:1

6
6

1300241
1326663

Piston skirt
Piston skirt

Used with crowns: 1352837, 1495566, 7C2888


Used with crowns: 1807351, 1807352

6
6

8N0822
1W8922

Ring set
Ring set

1/8 keystone top ring [8N0502 top, 2P2817 mid, 7N7078 oil] 1 cyl set
5/32 keystone top ring [1W9460 top, 2P2817 mid, 7N7078 oil] 1 cyl set

1343761RS

Ring set

5/32 top ring, 3.00mm mid, 3.25mm oil [1343761 top, 2P2817 mid, 7N7078 oil] 1 cyl set

1777496RS

Ring set

5/32 top ring, 4.75mm mid, 4.00mm oil [1777496 top, 1765749 mid, 1899771 oil] 1 cyl set

7N9807

Piston pin

2.000 dia, 3.966 length; Use with PC piston: 6N4126, 7N3633

6
6

7N9806
8N1608

Piston pin
Piston pin

2.000 dia, 4.525 length (straight and narrow taper rod)

1687246

Piston pin

2.000 dia, 4.405 length; Use with DI piston (wide taper rod)
2.165 dia [repl 7E1749]

1029796

Piston pin

Use with DI piston, 2.165 dia: 1175063M

12

7E5665

Retainer piston pin

Use with 2.000 pin diameter [repl 8N7295]

12

7E1177

Retainer piston pin

Use with 2.165 pin diameter

2W6000

Cylinder liner kit

5.4000 bore (uses 1183732 oring kit) [New# 1979322]

6
6

2W6000CSWS
1183732

Cylinder liner
Cylinder liner oring kit

5.4000 bore, Lower crevice seal liner

1183732CS

Cylinder liner oring kit

9L5854

Cylinder liner oring

Upper band seal, 1 per liner

18

1102220

Cylinder liner oring

Lower oring seal, 3 per liner

BEARINGS

For one liner, contains: (3) 1102220, (1) 9L5854


For one liner, for lower crevice seal liner

8N5429

Bearing main pair

Std [For sn: 90U1 - 90U440; 92U1 - 92U2953]

7
7

8N5430
8N5431

Bearing main pair


Bearing main pair

.025 [For sn: 90U1 - 90U440; 92U1 - 92U2953]


.050 [For sn: 90U1 - 90U440; 92U1 - 92U2953]

7
7

2170390
4W5492-010

Bearing main pair


Bearing main pair

.010, 1.645 length, 4.7492/4.7508 std journal

4W5698

Bearing main pair

.025, 1.645 length, 4.7492/4.7508 std journal [repl 6N4168, 7N1192, 8N5422]

4W5699

Bearing main pair

.050, 1.645 length, 4.7492/4.7508 std journal [repl 6N4170, 7N1194, 8N5423]

4W5700

Bearing main pair

Oversize OD: .025 OD, Std ID; 1.645 length

4W5701

Bearing main pair

Oversize OD: .025 OD, .025 ID; 1.645 length [check for availability]

7E9262

Thrust washer

2 per engine, 0.228 thick, no centering tab

1/25/2008
(800) 467-5545
Endurance Power Call
Products
CAT3406
+1 305 8872380 | E-mail:
info@upperlift.com. or visit www.upperlift.com
115

Caterpillar
Diesel
893 CID

3406 / 14.6L
(Continued)

6 Cylinder
Bore 5.400
Stroke 6.500

6
6

CB1372P
8N5435

Bearing rod pair


Bearing rod pair

8N5436

Bearing rod pair

.025, 1.3850 length, 3.8195/3.8205 journal [For sn: 90U1 - 90U440; 92U1 - 92U2953]
.050, 1.3850 length, 3.8195/3.8205 journal [For sn: 90U1 - 90U440; 92U1 - 92U2953]

6
6

9Y9497G
9Y9497G-10

Bearing rod pair


Bearing rod pair

Std, Grooved, 1.5350 length, 3.8189/3.8197 journal


.010, Grooved, 1.5350 length, 3.8189/3.8197 std journal

4W5702G

Bearing rod pair

.025, Grooved, 1.5350 length, 3.8189/3.8197 std journal

Std, 1.3850 length, 3.8195/3.8205 journal [For sn: 90U1 - 90U440; 92U1 - 92U2953]

9Y9497

Bearing rod pair

Std, 1.5350 length, 3.8189/3.8197 journal [repl 2170586, 1W7524, 6N3908, 6N7436, 8N5426]

9Y9497 10

Bearing rod pair

.010, 1.5350 length, 3.8189/3.8197 std journal

6
6

4W5702
4W5703

Bearing rod pair


Bearing rod pair

.025, 1.5350 length, 3.8189/3.8197 std journal [repl 6N4166, 8N5427]


.050, 1.5350 length, 3.8189/3.8197 std journal [repl 6N4167, 8N5428]

9Y7735G

Bearing rod pair

Std, Grooved, 1.9300 length, 3.5425/3.5441 journal

9Y7735

Bearing rod pair

Std, 1.9300 length, 3.5425/3.5441 journal

6
6

7E0558
7E0559

Bearing rod pair


Bearing rod pair

.025, 1.9300 length, 3.5425/3.5441 std journal


.050, 1.9300 length, 3.5425/3.5441 std journal

1
6

4N6658
4N0685

Bearing cam
Bearing cam

Front, position 1
Position 2-7

New part# 216-5582 [replaces 4P5053]


7 1345251
Bearing cam
3406E with sn prefixes: 1MM, 2WS, 5DS, 5EK, 6TS, 6BR, 9AP, BET, BKN, 9WR
0.010 oversize OD [std 1345251]
1504793
Bearing cam
0.030 oversize OD [std 1345251]
1608151
Bearing cam
6

8N0705

Bushing con rod

8N0706

Bushing con rod

6
6

8N2018
4P8495

Bushing con rod


Bushing con rod

6I2726

Bushing con rod

2.00 pin, taper 9 degree, with relief


Wide taper rod, 2.160 ID

CATGASKET
406041NLS

NOTE
Set overhaul

For gasket sets: Call with Serial and Arrangement Numbers


Truck: 92U1 - 5943; Lube through head stud

406031NLS

Set overhaul

Truck: 92U5944 to last built 92U

1
1

406051NLS
406061NLS

Set overhaul
Set overhaul

Truck: 3406B: 7FB1-99999; 4MG1 - 4MG3599; 4MG3600 & UP JWAC; Single pan gasket
Truck: 3406B: 4MG3600 & UP ATTAC; 8TC1 & UP; 3ZJ1 - 16181; Two pan gaskets

406111NLS

Set overhaul

Truck: 3406C: 3ZJ16182 - 60112; 4CK846 & UP; 5KJ7800 & UP

1
1

406042NLS
406032NLS

Set Inframe
Set Inframe

Truck: 92U1 - 5943; Lube through stud


Truck: 92U5944 to last built 92U

406052NLS

Set Inframe

Truck: 3406B: 7FB, 4MG1 - 4MG3599; 4MG3600 & UP JWAC; Single pan gasket

1
1

406062NLS
406112NLS

Set Inframe
Set Inframe

Truck: 3406B: 4MG3600 & UP ATAAC; 8TC1 & UP; 3ZJ1 - 16181; Two pan gaskets
Truck: 3406C: 3ZJ16182 - 60112; 4CK846 & UP; 5KJ7800 & UP

406272NLS

Set Inframe

Truck: 3406C: 3ZJ60113 & UP; 8PN1 & UP

1
1

406043
PGE0083

Set cylinder head


Set cylinder head

Truck: 92U1 - 5943; Lube through head stud


Truck: 92U5944 to last built 92U [PGE0083-OS avail w/ o/s head gsk - see note for hd gsk 7E3600]

PGE0093

Set cylinder head

Truck: 3406B: 7FB1 - 99999; 4MG1 - 4MG3599; 4MG3600 & UP JWAC

1
1

406063
406113

Set cylinder head


Set cylinder head

Truck: 3406B: 4MG3600 & UP ATAAC; 8TC1 & UP

406273

Set cylinder head

GASKET & SEALS

Endurance Power Products

116

2.00 pin, straight


2.00 pin, taper 6 degree
Wide taper rod, 1.9845 ID, 2.1825 OD, 1.875 OAL (can use 4P8495)

Truck: 3406C: 3ZJ16182 - 60112; 4CK846 & UP; 5KJ7800 & UP


Truck: 3406C: 3ZJ60113 & UP; 8PN1 & UP

CAT3406

1/25/2008

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
893 CID

3406 / 14.6L
(Continued)

6 Cylinder
Bore 5.400
Stroke 6.500

G1

UPPER GASKETS

1
1

2W8128
7E6000

Gasket cylinder head


Gasket cylinder head

7E6000-OS

Gasket cylinder head

92U5944 & Up, 3406B & 3406C (6I3066) [Std thickness: for .003" - .0060" liner protrusion]
Oversized [for .000" - .0029" liner protrusion, to be used with standard .338" spacer plate only]

7N0631

Gasket spacer plate

92U1 - 92U5943, lube through stud

1
24

7N0625
3E6772

Gasket spacer plate


Seal water

92U5944 & Up, 3406B & 3406C (6I4024)


Through spacer plate (4W1055)

3S5496

Seal oring oil supply

Around head dowels; 92U5944 & Up, 3406 & 3406C

6
6

5P5678
1299452

Sold by the meter; NOTE: With Jake brake equiped 9 meters required
Seal valve cover
Gasket manifold exhaust Graph-foil [repl 1052873, 7N8175]
Gasket manifold exhaust Round port, 2 required per cylinder

12 1384611
3406C/E
6 2N8204

92U1 - 92U5943, lube through stud

Gasket manifold intake

G3

CRANK SEALS

1
1

2W1733
2W1734

Seal crankshaft front


Seal crankshaft rear

1
1

1593021
1085891

Gasket flywheel hsg


Gasket flywheel hsg

G5

PAN GASKETS

1
1

4N1151-6
4N1151

Gasket oil pan


Gasket oil pan

2A3398

Gasket oil drain plug

619458

Oring oil drain plug

1.00 ID, 0.139 diameter

CAMSHAFT

6.204 shaft, 7.336 OD, directional CW seal with sleeve (red in color)
6.198 shaft, 7.336 OD, directional CCW seal with sleeve (blue in color) - Do not use w/ flywheel hsg:
1164894, 1164895, 1164896, 1164897, 1303788
Standard 19 bolt gasket [repl 1055082]
Late style 24 bolt gasket
One piece gasket (2 required with pan spacer plate)
Puzzle type gasket (2 required with pan spacer plate)

8N9245WOG

Camshaft

without gear; 92U serial numbers [repl 4N6598, 4N5615]

4W2430WOG

Camshaft

without gear; 3406B, 4W2431 camshaft group

1
1

1007408WOG
1176206WOG

Camshaft
Camshaft

without gear; 3406B, 3406C [repl 7W3797] 7W3798 & 1007407 camshaft groups
without gear; 3406C, 8PN serial numbers, 1169901 group; Call for price and availability of reman

Remanufactured; stamped 1298586 (will interchange with 1879381, 1361157)


1 0R7653
Camshaft
NOTE: always check engine serial numbers to supply correct camshaft
[OEM] Call for price and availability of remanufactured
1 1879381
Camshaft
[OEM] Call for price and availability of remanufactured
1 1310510
Camshaft
1
1

1390538
1439153

Camshaft
Camshaft

1B8705

Key camshaft gear

12
12

1017788
4W3817

Cam follower
Pin and roller

[OEM] Call for price and availability of remanufactured


[OEM] Call for price and availability of remanufactured
roller type, replaces 9Y4011
used to service 1017788 lifter

Remanufactured; shaft and arm assembly


3 1374361X
Rocker arm group
NOTE: always check engine serial numbers to supply correct rocker arm group
12 6N6872
Lifter clip

VALVE TRAIN
1
1

0R1445
0R3674

Cylinder head
Cylinder head

6I2981

Spacer plate

12

1152367

Valve exhaust

1.646 head dia, 7.132 length, 2G [repl: 1061111, 1W3860]

12 1220321
C series engines
12 1537024
E series engines
12 1152368

Valve exhaust

1.646 head dia, 7.250 length, 2G

Valve exhaust

1.646 head dia, 7.953 length, 2G

Valve intake

1.771 head dia, 7.140 OAL, 2G [repl: 1085902, 2W2622]

Endurance Power Products

Remanufactured assembly, 3406A


Remanufactured assembly, 3406B

CAT3406

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

117

Caterpillar
Diesel
893 CID
12 1220322
C series engines
12 1537023
E series engines
48 4P4661
48
24

6 Cylinder
Bore 5.400
Stroke 6.500

3406 / 14.6L
(Continued)

Valve intake

1.771 head dia, 7.250 OAL, 2G

Valve intake

1.850 head dia, 7.951 OAL, 2G

Valve lock

Single groove: use 2A4429 lock, 1862001 rot, 1757523/1757526 springs, 1537023/1537024 valves

2A4429
4N2803

Valve lock
Valve guide

0.372 stem dia, 2G, 7 degree


0.3750 ID, 0.6890 OD, 3.250 length, plain; Std dia, intake and exhaust, [new# 1737188]

24

1737188/002

Valve guide

.002 oversize

24
24

7C0363
7C5306

Valve guide
Valve guide

.005 oversize
.020 oversize

24 1227374
C series engines
24 1227375
E series engines
24 4N5906
92U serial numbers
24 4W2471
B & C series engines
24 4W2472
B & C series engines
24 1027665

Valve guide

0.3740 ID, 0.6890 OD, 3.050 length

Valve guide

0.3745 ID, 0.6298 OD, 3.358 length

Valve spring

2.525 free, 1.250 OD, 0.866 ID, 0.192 wire; single spring engines, use with 6N7175 rotator

Valve spring

2.341 free, 1.469 OD, 1.069 ID, 0.200 wire; outer, dual valve spring

Valve spring

2.678 free, 0.989 OD, 0.739 ID, 0.125 wire; inner, dual valve spring

Valve spring

single spring: use 2A4429 lock, 1862001 rot, 1757523/1757526 springs, 1537023/1537024 valves

24 1757526
E series engines
24 1757523
E series engines
24 6N7175
92U serial numbers
24 6N7174
24 4W2474
B & C series engines
24 1862001
E series engines
12 4N5893

Valve spring

3.285 free, 1.429 OD, 1.075 ID, 0.177 wire; outer, dual valve spring

Valve spring

2.885 free, 0.992 OD, 0.740 ID, 0.127 wire; inner, dual valve spring

Rotator

with shield, single spring engines

Rotator shield
Rotator

use w/ 6N7175, do not use with 4W2474


use w/ dual valve springs

Rotator

use with dual spring engines

Valve insert

Intake, IPD standard size 1.817"

12
12

7C7602
7C7603

Valve insert
Valve insert

Intake, .005 over IPD standard

12

7C7604

Valve insert

Intake, .010 over IPD standard


Intake, .020 over IPD standard

Valve insert

Intake, late style with swirl plate

12 SB1812E-7
B series engines
12 SB1891E-1
E series engines
12 1W5283
12 4S8902

Valve insert

Intake [1564168, 1753617

Valve insert
Valve insert

Exhaust, IPD standard size 1.692"


Exhaust, .005 over IPD standard

12

4S8903

Valve insert

Exhaust, .010 over IPD standard

20

HB
2H3750

HEAD BOLTS
Bolt cylinder head

Head bolts and plugs


3406, 3406B, 3406C; hex head 3/4" x 7-1/2"

2P9845

Bolt cylinder head

for rocker shaft stands, hex head 3/4" x 11-1/2"

12
26

5F4899
5H1504

Bolt cylinder head


Washer head bolt

3/8" x 5-1/2"
use w/ 3/4" bolts

10
12

3B0623
3B0645

Freeze plug cup


Freeze plug cup

exhaust side of head, 1" diameter


top of head, 1-1/4" diameter

2M6471

Freeze plug cup

end of head, 1-1/2" diameter

Endurance Power Products

118

CAT3406

1/25/2008

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
893 CID
6 2274239
3406E
6 2274239ORK

CRANKSHAFT

(Continued)

Injector sleeve
Oring injector sleeve

Oring Kit for 2274239 Injector sleeve


3406A, 3406B; Snout: 12 bolt holes, dowel; Flange: Centering ring, 12 bolt holes
3406C, 3406E; Snout: 6 bolt holes; Flange: Centering ring, 12 bolt holes

1
1

7C4859
6I1453

Crankshaft
Crankshaft

1678126

Vibration damper

14

9H1031

Washer main cap bolt

CONNECTING ROD

6 Cylinder
Bore 5.400
Stroke 6.500

3406 / 14.6L

0R0718

Connecting rod

Reman, 2.00 pin, 6 deg taper; cast 6N3910, par# 7N3231, 9/16 bolt & nut, narrow crank

6
6

0R0905
9Y6400

Connecting rod
Connecting rod

Reman, 2.00 pin 9 deg taper, cast 8N1727, part 8N1726, 9/16 bolt & nut, narrow crank
New; 2.00 pin tapered; cast# 7E0034, part# 9Y6400; 16mm bolt & nut (old torque specs) [use 0R3781]

0R3781

Connecting rod

Reman, 2.00 pin tapered; cast# 9Y6048, part# 7E5996; 16mm bolt (no nut)

6
12

0R3780
6N8942

Connecting rod
Bolt connecting rod

Reman, 2.16 pin tapered; cast# 9Y6048, part# 9Y6054; 16mm bolt (no nut)

12

8L3441

Nut conn rod

OIL / LUBE SYSTEM


1

7W2164RX

Oil cooler core

7C3039

Oil cooler core

1
1

8T3387
4N0733

Oil cooler gsk kit


Oil pump

6N1931

Plunger relief

1
1

2S2760
1W7238

Spring relief
Oil pump shaft

1W7239

Oil pump shaft

Drive shaft, 1W7239 idler shaft; Except brakesaver


Idler shaft; Except brakesaver

7N2156

Bushing oil pump

In pump body (drive end), Except brakesaver

1
1

8S6511
5P5846

Bushing oil pump


Oring oil pump

In cover w/ replaceable bushings only, Except brakesaver


Pickup tube suction side, Except brakesaver

5P8068

Oring oil pump

Pickup tube discharge side, Except brakesaver

6 1895390
For HEUI injectors
INJ1
6 0R3422

Injector seal kit

HEUI: External, for 1 injector, contains:9X7419 oring upper, 9X7418 oring center, 9X7317 oring lower

DI INJECTOR
Injector reman

DI INJECTOR MARKINGS
4W7012, 4W7018

0R3421

Injector reman

4W7017; replaces 8N7007

6
6

0R3426
0R3423

Injector reman
Injector reman

4W7022
7W7026

0R3424

Injector reman

7W7032

6
6

0R3425
0R3586

Injector reman
Injector reman

7W7037
7W7040

0R3587

Injector reman

7W7041

6
6

0R3588
0R3589

Injector reman
Injector reman

7W7042

0R3590

Injector reman

6
6

0R4335
0R4338

Injector reman
Injector reman

0R4339

Injector reman

0R4337
INJ2

Injector reman
DI INJECTOR PARTS

1007600; services 1007550, 1007556

7W4482

Injector washer

9.8mm ID, 17.15mm OD, 3.15mm thick; copper, green coding

7W4483

Injector washer

9.8mm ID, 17.15mm OD, 2.65mm thick; copper, red coding

FUEL / INJECTOR

Endurance Power Products

Remanufactured, has flanged ends (0R5601)


New, 4.43 dia., Except brakesaver, Can replace: 7W2164, 2W1008, 7C3039
New, except arr#'s: 7E1842, 7E184, and Brakesaver
For 4N0733 oil pump
For 4N0733 oil pump

7W7043
7W7044
1007551
1007557
1007558

CAT3406

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

119

Caterpillar
Diesel
893 CID

6 Cylinder
Bore 5.400
Stroke 6.500

3406 / 14.6L
(Continued)

7W4485

Injector washer

9.7mm ID, 15.20mm OD, 1.30mm thick; copper

6
6

7W4486
7W4487

Injector washer
Injector washer

9.8mm ID, 17.15mm OD, 1.80mm thick; copper, purple coding

9N3246

Injector nozzle

Black coding
DI, Small capsule style nozzle

9L6884

Injector nozzle

DI, Small capsule style nozzle

6
6

4N4997
7N1220

Plunger and barrel


Plunger and barrel

For PC engines

7W0182

Plunger and barrel

For late DI engines

6
6

1086631
1082104

Plunger and barrel


Plunger and barrel

3400B & C DI engines [repl 2W3414]


3400B & C DI engines

INJ3

PRECHAMBER

CHAMBER AND ADAPTERS

6
6

4N3714
7N9843

Prechamber assembly
Capsule nozzle

PC engines only, 55mm


PC Engines (repl 4N1251)

4W5719

Adapter nozzle

DI, replaces chamber, 55mm

6
6

7W1902
2W9758

Adapter nozzle
Adapter nozzle

DI, short 55mm; uses 2S2251 oring, 4N7253 gsk [repl 1W2950 with 7W1997 clamp also]
DI, 55mm uses 2S2251 oring, 4N7253 gsk [repl 1W7884]

7W5435

Adapter nozzle

DI, tall 40mm; uses 5H1753 oring, 4N7253 gsk [repl 7W1645]

6
6

1006920
2S2251

Adapter nozzle
Oring nozzle holder

DI, uses 8M5429 oring, 4N7253 gasket


use with 55mm DI nozzle adapters AND 4N3714 PC

5H7153

Oring nozzle holder

use with 40mm DI nozzle adapters, 1.225 (31.12mm) ID

6
6

8M5249
4N7253

Oring nozzle holder


Gasket nozzle adapter

use with DI nozzle adapter 1006920, 1.359 (34.52mm) ID x .139 diameter


use w/ 4N3714 PC, all 40mm prechambers, also on 55mm DI nozzle adapters

4N1797

Fuel line adapter

Fuel line adapter through head

6
6

8M4437
3T8705

Oring nozzle adapter


Glow plug

For fuel line adapter through head


12 volt

INJ4

FUEL PUMP

1
1

4W5481
1W1700

Fuel transfer pump


Fuel transfer pump

4J8997

Oring fuel pump

1
1

6J2419
4N5434

Oring fuel pump


Gasket fuel pump

4W0788

Fuel priming pump

1
1

1P0436
1W4797

Gasket priming pump


Diaphram

6L5766

Gasket air fuel control

Air/fuel ratio control, 92U serial numbers


92U serial numbers

2P8643

Gasket air fuel control

92U serial numbers

1
1

4N0813
6F4718

Gasket fuel pump mtg


Oring fuel pump mtg

92U serial numbers


Large oring on drive end, black. 3406B & Early 3406C; 6.484" ID x .210 dia.

1S0004

Oring fuel pump mtg

Small oil supply oring, black. 3406, 3406B, Early 3406C; .725" ID x .210" dia.

1
1

9M9647
6V7681

Oring fuel pump mtg


Oring fuel pump mtg

Large oil supply oring, black. 3406, 3406B, Early 3406C; 1.60" ID x .210" dia.
Can replace 6F4718, optional viton (brown) Late 3406C

2N3350

Oring fuel pump mtg

Can replace 1S0004, optional viton (brown) Late 3406C

COOLING SYSTEM

Gear pump: 92U serial numbers


Piston pump: 3406B & 3406C
Transfer pump mounting; to mount 1W1700
Transfer pump mounting; to mount 4W5481
Transfer pump mounting; to mount 4W5481
Hand pump, use with 1P0436 mounting gasket
To mount 4W0788 pump

7006X

Water pump

Reman, gear driven, Cast 9N5034[repl 7C4957, 7W7109, 0R8217, 0R0482]

7006EX

Water pump

Reman, electronic gear driven, dome gear, Cast 100-7497, 9N5034-01 [repl 6I3890, 0R8218E]

1
1

9N6289
1293069

Water pump kit


Water pump kit

Ball bearing style pump (Does not contain seals or impeller)


Roller bearing style (Does not contain seals or impeller)

4W3864

Water pump seal

Assembly, 1.350 case diameter (Replaces 7E6844, 1010700, 1067150)

1
1

7C5479
7C9222

Impeller
Backing plate

Cast iron replacement [repl 4N3004]


Cast iron replacement (check clearance when using w/ roller bearing pump)

4K6804

Oring water pump mtg

Water pump to front housing: 8.484" ID x .139" diameter

Endurance Power Products

120

CAT3406

1/25/2008

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
893 CID

6 Cylinder
Bore 5.400
Stroke 6.500

3406 / 14.6L
(Continued)

4N1135

1
1

1W2636
9M3786

4F7387

1090077

1
1

8C3100
4W4794

7C3095

Thermostat

190 degrees [new# 2477133]

1
1

3S9643
4N1156

Seal thermostat
Gasket thermostat

Use with 6I4954 and 4W4794 thermostats


Cover

4W4014

Gasket thermostat

Housing, 6 bolt

1
1

9Y2588
1048585

Gasket thermostat
Gasket thermostat

Housing, 5 bolt
Housing

7C0307

Gasket water pipe

1
1

5K5959
6L1651

Oring water pipe


Oring water pipe

Black: 1.975 ID x .210 diameter


Yellow: 1.975 ID x .210 diameter (optional)

TURBOCHARGER
Bolt turbo mounting

New or remanufactured available, call for pricing


high head, high temp, stainless steel

TURBO / AIR

Gasket water pump mtg Early style, .031 thick


Gasket water pump mtg Late style, .062 thick
Oring water pump plate Outside diameter of backing plate (water pump impeller side) 5.475" ID x .210" diameter
Oring water pump plate Backside of backing plate to water pump cover, toward oil cooler. 3.975" ID x .210" diameter
Oring water pump plate Late 3406C w/ roller brg water pump, backing plate to pump cvr, toward oil cooler. 3.975 ID x .210 dia
Teflon lip seal [repl 8T1361]
Seal water pump
Used with 7W8066 water lines group only, 180 degree [new# 2477133]
Thermostat

TURBO
2N2765

8M2295

Bolt turbo mounting

standard head, high temp, stainless steel

4
1

2N2766
AK-3406EEM

Nut turbo mounting


Manifold exhaust

Turbo mounting and Exhaust manifold [new# 1687800]

Exhaust stud kit

Taper lock studs, lock nuts, washers [(11) 4S6137, (1) 7L0520, (12) 2N2766, (12) 5M2894]

Exhaust stud kit

Taper lock studs, lock nuts, washers [(11) 1061792, (1) 1061793, (12) 1687800 / 2N2766]

Stud manifold exhaust

3/8" x 3.2"

Stud manifold exhaust

3/8" x 2"

Stud manifold exhaust


Nut turbo mounting

3/8" x 1-3/4"
Turbo mounting and Exhaust manifold [new# 1687800]

1 ESK3406B
3406A & B
1 ESK3406E
3406E
11 4S6137
3406 A & B
1 7L0520
3406 A & B
6L8562
12 2N2766
11

2S3770

12
1

5M2894
1S4295

Spacer manifold exhaust 1-5/16" long


Washer manifold exhaus hardened, for 3/8" studs (22/32" x 13/32" x .109" thick)
Dual throat, turbo to exhaust manifold
Gasket turbo mtg

7M7273

Gasket turbo mtg

Single throat, turbo to exhaust manifold

Gasket turbo oil

Supply

1 1S6595
sn: 92U, 7FB, 4MG, 8TC
1 1S4810
sn: 92U, 7FB, 4MG, 8TC
2 4L8337

Gasket turbo oil

Drain

Oring air crossover

5S1188

Oring air crossover

92U, Turbo outlet, Non-Aftercooled & Aftercooled, JWC, with 3.75 turbo compressor side outlet bore.
3.225 ID x .275 dia.
92U, Tube to Intake manifold, aftercooler elbow; JWC crossover tube. 3.480 ID x .275 dia.

2
2

5H7704
4N1320

Oring air crossover


Gasket air crossover

Jacket water cooled, with 4.25 turbo compressor side outlet bore. 3.765 ID x .275 dia.
Check serial #

7W0688

Gasket air crossover

Check serial #

6I2981

Spacer plate

Steel

9Y3368

Insert counterbore

.0324 thick

2W3815
5N0093

Insert counterbore
Insert counterbore

.0625 thick
.1067 thick

1010523

Insert counterbore

.2051 thick

BLOCK
1

Endurance Power Products

CAT3406

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

121

Caterpillar
Diesel
893 CID

6 Cylinder
Bore 5.400
Stroke 6.500

3406 / 14.6L
(Continued)

1010524

Insert counterbore

.2031 thick

1010525
4W6061

Insert counterbore
Repair sleeve

.2071 thick

4W4588

Repair sleeve

Lower liner oring receiver bore area


Lifter bore

1
1

7W5735
1006178

Gasket air compressor


Gasket air compressor

92U serial numbers


3406B & 3406C

4N3989

Gasket timing advance

92U serial numbers

2W0459

Gasket timing advance

3406B & 3406C

MISC

Endurance
Products| E-mail: info@upperlift.com.
CAT3406
Call +1Power
305 8872380
122

1/25/2008
or visit www.upperlift.com (800) 467-5545

Caterpillar
Diesel
1099 CID
CYLINDER KIT

8 Cylinder
Bore 5.400
Stroke 6.000

3408 / 18.0L

PLG6N4126

Cylinder kit

PLG7N3633

Cylinder kit

8
8

PLG6N4080
PLG6N4785

Cylinder kit
Cylinder kit

PLG7N3509

Cylinder kit

PLG7N3511

Cylinder kit

PLG9Y4004

Cylinder kit

PLG9Y9889

Cylinder kit

PLG9Y7212

Cylinder kit

LK1723280

Cylinder kit

2.000 pin, DI, Straight rod [6N4785 piston, 8N0822 rings, 7N9806 pin, 7E5665 retainers, 2W6000 liner]
2.000 pin, DI, Narrow taper rod, 15.2:1 CR, Under 350 hp [7N3509 piston, 8N0822 rings, 7N9806 pin,
7E5665 retainers, 2W6000 liner]
2.000 pin, DI, Narrow taper rod [7N3511 piston, 8N0822 rings, 7N9806 pin, 7E5665 retainers, 2W6000
liner]
2.000 pin, DI, wide taper rod, 14.5:1 CR [9Y4004 piston, 1W8922 rins, 8N1608 pin, 7E5665 retainers,
2W6000 liner]
2.000 pin, DI, wide taper rod, 15.2:1 CR, 350 - 425 hp [9Y9889 piston, 1W8922 rings, 8N1608 pin,
7E5665 retainers, 2W6000 liner]
2.000 pin, DI, wide taper rod, 15.6:1 CR, up to 310 hp [9Y7212 piston, 1W8922 rings, 8N1608 pin,
7E5665 retainers, 2W6000 liner]
15.5:1 CR, gallery cooled

8
8

6N4126
7N3633

Piston body
Piston body

2.00 pin, PC
2.00 pin, PC, 14.5:1

6N4080

Piston body

2.00 pin, DI

8
8

6N4785
7N3509

Piston body
Piston body

2.00 pin, DI
2.00 pin, DI, 15.2:1

7N3511

Piston body

2.00 pin, DI

8
8

9Y4004
9Y9889

Piston body
Piston body

2.00 pin, DI, 14.5:1 [repl 1W9372]

9Y7212

Piston body

1723280

Piston body

1300241

Piston skirt

8N0822

Ring set

1W8922

Ring set

7N9807

Piston pin

7N9806

Piston pin

2.000 dia, 3.966 length; Use with PC piston: 6N4126, 7N3633


2.000 dia, 4.525 length (straight and narrow taper rod)

8N1608

Piston pin

2.000 dia, 4.405 length; Use with DI piston (wide taper rod)

8
8

1687246
1029796

Piston pin
Piston pin

2.165 dia [repl 7E1749]


Use with DI piston, 2.165 dia: 1175063M

16
16

7E5665
7E1177

Retainer piston pin


Retainer piston pin

Use with 2.000 pin diameter [repl 8N7295]


Use with 2.165 pin diameter

8
8

2W6000
2W6000CSWS

Cylinder liner kit


Cylinder liner

5.4000 bore (uses 1183732 oring kit) [New# 1979322]


5.4000 bore, Lower crevice seal liner

1183732

Cylinder liner oring kit

For one liner, contains: (3) 1102220, (1) 9L5854

8
8

1183732CS
9L5854

Cylinder liner oring kit


Cylinder liner oring

For one liner, for lower crevice seal liner


Upper band seal, 1 per liner

24

1102220

Cylinder liner oring

Lower oring seal, 3 per liner

BEARINGS
5

2170390

Bearing main pair

4W5492-010

Bearing main pair

Endurance Power Products

2.000 pin, PC engines, straight and wide taper rod, 460 hp [6N4126 piston, 8N0822 rings, 7N9807 pin,
7E5655 retainers, 2W6000 liner]
2.000 pin, PC, Narrow taper rod, 14.5:1 CR, 400 hp [7N3633 piston, 8N0822 rings, 7N9807 pin, 7E5665
retainers, 2W6000 liner]
2.000 pin, DI, straight rod [6N4080 piston, 8N0822 rings, 7N9806 pin, 7E5655 retainers, 2W6000 liner]

2.00 pin, DI, 15.2:1 [repl 7C3406]


2.00 pin, DI, 15.6:1 [repl 2W0865]
5.4000 dia, 15.5:1 CR; gallery cooled, high output engines, oil cooled, aluminum
Used with crowns: 1352837, 1495566, 7C2888
1/8 keystone top ring [8N0502 top, 2P2817 mid, 7N7078 oil] 1 cyl set
5/32 keystone top ring [1W9460 top, 2P2817 mid, 7N7078 oil] 1 cyl set

.010, 1.645 length, 4.7492/4.7508 std journal

CAT3408

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

123

Caterpillar
Diesel
1099 CID

3408 / 18.0L
(Continued)

8 Cylinder
Bore 5.400
Stroke 6.000

4W5698

Bearing main pair

.025, 1.645 length, 4.7492/4.7508 std journal [repl 6N4168, 7N1192, 8N5422]

4W5699

Bearing main pair

.050, 1.645 length, 4.7492/4.7508 std journal [repl 6N4170, 7N1194, 8N5423]

4W5700

Bearing main pair

Oversize OD: .025 OD, Std ID; 1.645 length

4W5701

Bearing main pair

Oversize OD: .025 OD, .025 ID; 1.645 length [check for availability]

7E9262

Thrust washer

2 per engine, 0.228 thick, no centering tab

8
8

9Y9497G
9Y9497G-10

Bearing rod pair


Bearing rod pair

Std, Grooved, 1.5350 length, 3.8189/3.8197 journal


.010, Grooved, 1.5350 length, 3.8189/3.8197 std journal

4W5702G

Bearing rod pair

.025, Grooved, 1.5350 length, 3.8189/3.8197 std journal

9Y9497

Bearing rod pair

Std, 1.5350 length, 3.8189/3.8197 journal [repl 2170586, 1W7524, 6N3908, 6N7436, 8N5426]

9Y9497 10

Bearing rod pair

.010, 1.5350 length, 3.8189/3.8197 std journal

8
8

4W5702
4W5703

Bearing rod pair


Bearing rod pair

.025, 1.5350 length, 3.8189/3.8197 std journal [repl 6N4166, 8N5427]


.050, 1.5350 length, 3.8189/3.8197 std journal [repl 6N4167, 8N5428]

9Y7735G

Bearing rod pair

Std, Grooved, 1.9300 length, 3.5425/3.5441 journal

9Y7735

Bearing rod pair

Std, 1.9300 length, 3.5425/3.5441 journal

8
8

7E0558
7E0559

Bearing rod pair


Bearing rod pair

.025, 1.9300 length, 3.5425/3.5441 std journal


.050, 1.9300 length, 3.5425/3.5441 std journal

2
3

4N6658
4N0685

Bearing cam
Bearing cam

Front, position 1

1345251

Bearing cam

8N0705

Bushing con rod

8N0706

Bushing con rod

8
8

8N2018
4P8495

Bushing con rod


Bushing con rod

6I2726

Bushing con rod

GASKET & SEALS

CATGASKET
1 408081
Truck: 28V1-28V427
1 408091
Truck: 28V428 & Up
1 408082
Truck: 28V1-28V427
1 408092
Truck: 28V428 & Up
1 408083
Truck: 28V1-28V427
1 408093
Truck: 28V428 & Up
G1

NOTE
Set overhaul

Position 2-7
New part# 216-5582 [replaces 4P5053]
2.00 pin, straight
2.00 pin, taper 6 degree
Wide taper rod, 1.9845 ID, 2.1825 OD, 1.875 OAL (can use 4P8495)
2.00 pin, taper 9 degree, with relief
Wide taper rod, 2.160 ID
For gasket sets: Call with Serial and Arrangement Numbers

Set overhaul
Set Inframe
Set Inframe
Set cylinder head
Set cylinder head
UPPER GASKETS

7E7308

Gasket cylinder head

[repl 2W7984]

6N9133

Gasket spacer plate

Spacer plate to block

8
8

5P5678
1299452

32

3E6772

Sold by the meter; NOTE: With Jake brake equiped 9 meters required
Seal valve cover
Gasket manifold exhaust Graph-foil [repl 1052873, 7N8175]
Through spacer plate (4W1055)
Seal water

Endurance
Products| E-mail: info@upperlift.com.
CAT3408
Call +1Power
305 8872380
124

1/25/2008
or visit www.upperlift.com (800) 467-5545

Caterpillar
Diesel
1099 CID
1
1

8 Cylinder
Bore 5.400
Stroke 6.000

3408 / 18.0L
(Continued)

G3

CRANK SEALS

2W1733
2W1734

Seal crankshaft front


Seal crankshaft rear

6.204 shaft, 7.336 OD, directional CW seal with sleeve (red in color)
6.198 shaft, 7.336 OD, directional CCW seal with sleeve (blue in color) - Do not use w/ flywheel hsg:
1164894, 1164895, 1164896, 1164897, 1303788

G5

PAN GASKETS

1
1

4N1151-8
4N1151

Gasket oil pan


Gasket oil pan

2A3398

Gasket oil drain plug

1
1

619458
1131474

Oring oil drain plug


Gasket flywheel hsg

1.00 ID, 0.139 diameter


[repl 8N1911] new# 1617293

1094318

Gasket flywheel hsg

new# 1617294

1234207

Gasket front cover

Gear housing [repl 4W5599] new# 1669145


[repl 1W5060]

CAMSHAFT
1

2W7980

Camshaft

1
16

1B8705
1017788

Key camshaft gear


Cam follower

16

4W3817

Pin and roller

16

6N6872

Lifter clip

VALVE TRAIN

CYLHEAD

One piece gasket (2 required with pan spacer plate)


Puzzle type gasket (2 required with pan spacer plate)

roller type, replaces 9Y4011


used to service 1017788 lifter

NOTE

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting

16 1152367
16 1220321
C series engines
16 1537024
E series engines
16 1152368

Valve exhaust
Valve exhaust

1.646 head dia, 7.132 length, 2G [repl: 1061111, 1W3860]

Valve exhaust

1.646 head dia, 7.953 length, 2G

Valve intake

1.771 head dia, 7.140 OAL, 2G [repl: 1085902, 2W2622]

16 1220322
C series engines
16 1537023
E series engines
64 4P4661
64 2A4429

Valve intake

1.771 head dia, 7.250 OAL, 2G

Valve intake

1.850 head dia, 7.951 OAL, 2G

Valve lock
Valve lock

Single groove: use 2A4429 lock, 1862001 rot, 1757523/1757526 springs, 1537023/1537024 valves
0.372 stem dia, 2G, 7 degree

32

4N2803

Valve guide

0.3750 ID, 0.6890 OD, 3.250 length, plain; Std dia, intake and exhaust, [new# 1737188]

32
32

1737188/002
7C0363

Valve guide
Valve guide

.002 oversize

32

7C5306

Valve guide

.005 oversize
.020 oversize

32 1227374
C series engines
32 1227375
E series engines
32 4N5906
32 4W2471
B & C series engines
32 4W2472
B & C series engines
32 1027665

Valve guide

0.3740 ID, 0.6890 OD, 3.050 length

Valve guide

0.3745 ID, 0.6298 OD, 3.358 length

Valve spring
Valve spring

2.525 free, 1.250 OD, 0.866 ID, 0.192 wire; single spring engines, use with 6N7175 rotator
2.341 free, 1.469 OD, 1.069 ID, 0.200 wire; outer, dual valve spring

Valve spring

2.678 free, 0.989 OD, 0.739 ID, 0.125 wire; inner, dual valve spring

Valve spring

single spring: use 2A4429 lock, 1862001 rot, 1757523/1757526 springs, 1537023/1537024 valves

32 1757526
E series engines
32 1757523
E series engines
32 6N7175

Valve spring

3.285 free, 1.429 OD, 1.075 ID, 0.177 wire; outer, dual valve spring

Valve spring

2.885 free, 0.992 OD, 0.740 ID, 0.127 wire; inner, dual valve spring

Rotator

32

Rotator shield

with shield, single spring engines


use w/ 6N7175, do not use with 4W2474

6N7174

Endurance Power Products

1.646 head dia, 7.250 length, 2G

CAT3408

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

125

Caterpillar
Diesel
1099 CID

3408 / 18.0L
(Continued)

8 Cylinder
Bore 5.400
Stroke 6.000

32 4W2474
B & C series engines
32 1862001
E series engines
16 4N5893

Rotator

use w/ dual valve springs

Rotator

use with dual spring engines

Valve insert

Intake, IPD standard size 1.817"

16
16

7C7602
7C7603

Valve insert
Valve insert

Intake, .005 over IPD standard


Intake, .010 over IPD standard

16

7C7604

Valve insert

Intake, .020 over IPD standard

Valve insert

Intake, late style with swirl plate

16 SB1812E-7
B series engines
16 SB1891E-1
E series engines
16 1W5283

Valve insert

Intake [1564168, 1753617

Valve insert

Exhaust, IPD standard size 1.692"

16

4S8902

Valve insert

Exhaust, .005 over IPD standard

16

4S8903
HB

Valve insert
HEAD BOLTS

Exhaust, .010 over IPD standard

28

2H3750

Bolt cylinder head

2P9845
5F4899

Bolt cylinder head


Bolt cylinder head

36

5H1504

Washer head bolt

3/8" x 5-1/2"
use w/ 3/4" bolts

Injector sleeve

For HEUI injectors

Seal kit

For 1080219 sleeve

8 1080219
3408E sn: 99C, 7PR, 5XD
8 1080219ORK

CRANKSHAFT
1

1678130

OIL / LUBE SYSTEM

Head bolts and plugs


3406, 3406B, 3406C; hex head 3/4" x 7-1/2"
for rocker shaft stands, hex head 3/4" x 11-1/2"

Vibration damper

7C3039

Oil cooler core

New, 4.43 dia., Except brakesaver, Can replace: 7W2164, 2W1008, 7C3039

1
1

5P9856
4N8734

Set oil cooler


Oil pump

Gasket set for 7C3039

1614113

Oil pump

1
1

1161980
6N1931

Oil pump
Plunger relief

For 4N0733 oil pump

2S2760

Spring relief

For 4N0733 oil pump

1
1

1W7238
1W7239

Oil pump shaft


Oil pump shaft

Drive shaft, 1W7239 idler shaft; Except brakesaver


Idler shaft; Except brakesaver

7N2156

Bushing oil pump

In pump body (drive end), Except brakesaver

Bushing oil pump


Oring oil pump

In cover w/ replaceable bushings only, Except brakesaver


Pickup tube discharge side

Oring oil pump

Pickup tube suction side, Except brakesaver

Oring oil pump

Pickup tube discharge side, Except brakesaver

Oring oil pump


Oring oil pump

Pickup tube suction side, 40.64mm ID


Pickup tube discharge side, 33.47mm ID

8 1895390
For HEUI Injectors
1 9M9647
28V1-4749
8 7W0182

Injector seal kit

HEUI: External, for 1 injector, contains:9X7419 oring upper, 9X7418 oring center, 9X7317 oring lower

Oring fuel pump mtg

Large oil supply oring, black. 3406, 3406B, Early 3406C; 1.60" ID x .210" dia.

Plunger and barrel

For late DI engines

Plunger and barrel

3400B & C DI engines [repl 2W3414]

2 8S6511
1 5L2727
28V1-4912
1 5P5846
28V4750 & Up
1 5P8068
28V4913 & Up
1 1090072
1 1090078

FUEL / INJECTOR

1086631

Endurance Power Products

126

CAT3408

1/25/2008

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
1099 CID

8 Cylinder
Bore 5.400
Stroke 6.000

3408 / 18.0L
(Continued)

1082104

Plunger and barrel

3400B & C DI engines

8
8

7N9843
9L6884

Capsule nozzle
Injector nozzle

PC Engines (repl 4N1251)

8 8M4437
28V1 - 28V4773
8 5P8119
28V4774 & Up
8 3T8705

Oring nozzle adapter

DI, Small capsule style nozzle


For fuel line adapter through head

Oring nozzle adapter

For fuel line adapter through head

Glow plug

12 volt

INJ4
4W0788

FUEL PUMP
Fuel priming pump

Hand pump, use with 1P0436 mounting gasket

1P0436

Gasket priming pump

To mount 4W0788 pump

1
1

6J2419
1W4797

Oring fuel pump


Diaphram

Transfer pump mounting; to mount 4W5481


Air/fuel ratio control, 92U serial numbers

6L5766

Gasket air fuel control

92U serial numbers

COOLING SYSTEM
1

4N7498

9N6289

Water pump kit

Ball bearing style pump (Does not contain seals or impeller)

1
1

4W3864
1012749

Water pump seal


Backing plate

Assembly, 1.350 case diameter (Replaces 7E6844, 1010700, 1067150)

8C3100

Seal water pump

Teflon lip seal [repl 8T1361]

2
2

4W4794
7C3095

Thermostat
Thermostat

Used with 7W8066 water lines group only, 180 degree [new# 2477133]

3S9643

Seal thermostat

190 degrees [new# 2477133]


Use with 6I4954 and 4W4794 thermostats

4N1156

Gasket thermostat

Cover

TURBO / AIR

Water pump

TURBO

TURBOCHARGER

New or remanufactured available, call for pricing

2N2765

Bolt turbo mounting

high head, high temp, stainless steel

4
4

8M2295
2N2766

Bolt turbo mounting


Nut turbo mounting

standard head, high temp, stainless steel


Turbo mounting and Exhaust manifold [new# 1687800]

1S4295

Gasket turbo mtg

Dual throat, turbo to exhaust manifold

1
1

7M7273
1S6595

Gasket turbo mtg


Gasket turbo oil

Single throat, turbo to exhaust manifold


Supply

1S4810

Gasket turbo oil

Drain

4S6137
7L0520

Stud manifold exhaust


Stud manifold exhaust

3/8" x 3.2"
3/8" x 2"

6L8562

Stud manifold exhaust

3/8" x 1-3/4"

2S3770
5M2894

Spacer manifold exhaust 1-5/16" long


Washer manifold exhaus hardened, for 3/8" studs (22/32" x 13/32" x .109" thick)

BLOCK
2

6I4613
6I4361

Spacer plate
Insert counterbore

Steel
.0304 thick

9Y3368

Insert counterbore

.0324 thick

6I4362
2W3815

Insert counterbore
Insert counterbore

.0343 thick

6I4364

Insert counterbore

6I4365
5N0093

Insert counterbore
Insert counterbore

6I4366

Insert counterbore

1010523
1010524

Insert counterbore
Insert counterbore

1010525

Insert counterbore

Endurance Power Products

.0625 thick
.0652 thick
.1047 thick
.1067 thick
.1087 thick
.2051 thick
.2031 thick
.2071 thick

CAT3408

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

127

Caterpillar
Diesel
1099 CID

8 Cylinder
Bore 5.400
Stroke 6.000

3408 / 18.0L
(Continued)

4W6061

Repair sleeve

Lower liner oring receiver bore area

4W4588

Repair sleeve

Lifter bore

Call +1Power
305 8872380
Endurance
Products| E-mail: info@upperlift.com.
CAT3408
128

1/25/2008
or visit www.upperlift.com
(800) 467-5545

Caterpillar
Diesel
1649 CID
CYLINDER KIT

12 Cylinder
Bore 5.400
Stroke 6.000

3412 / 27.0L

12

PLG6N4126

Cylinder kit

12

PLG7N3633

Cylinder kit

12
12

PLG6N4080
PLG6N4785

Cylinder kit
Cylinder kit

12

PLG7N3509

Cylinder kit

12

PLG7N3511

Cylinder kit

12

PLG9Y4004

Cylinder kit

12

PLG9Y9889

Cylinder kit

12

PLG9Y7212

Cylinder kit

12

LK1723280

Cylinder kit

2.000 pin, DI, Straight rod [6N4785 piston, 8N0822 rings, 7N9806 pin, 7E5665 retainers, 2W6000 liner]
2.000 pin, DI, Narrow taper rod, 15.2:1 CR, Under 350 hp [7N3509 piston, 8N0822 rings, 7N9806 pin,
7E5665 retainers, 2W6000 liner]
2.000 pin, DI, Narrow taper rod [7N3511 piston, 8N0822 rings, 7N9806 pin, 7E5665 retainers, 2W6000
liner]
2.000 pin, DI, wide taper rod, 14.5:1 CR [9Y4004 piston, 1W8922 rins, 8N1608 pin, 7E5665 retainers,
2W6000 liner]
2.000 pin, DI, wide taper rod, 15.2:1 CR, 350 - 425 hp [9Y9889 piston, 1W8922 rings, 8N1608 pin,
7E5665 retainers, 2W6000 liner]
2.000 pin, DI, wide taper rod, 15.6:1 CR, up to 310 hp [9Y7212 piston, 1W8922 rings, 8N1608 pin,
7E5665 retainers, 2W6000 liner]
15.5:1 CR, gallery cooled

12
12

6N4126
7N3633

Piston body
Piston body

2.00 pin, PC
2.00 pin, PC, 14.5:1

12

6N4080

Piston body

2.00 pin, DI

12
12

6N4785
7N3509

Piston body
Piston body

2.00 pin, DI
2.00 pin, DI, 15.2:1

2.000 pin, PC engines, straight and wide taper rod, 460 hp [6N4126 piston, 8N0822 rings, 7N9807 pin,
7E5655 retainers, 2W6000 liner]
2.000 pin, PC, Narrow taper rod, 14.5:1 CR, 400 hp [7N3633 piston, 8N0822 rings, 7N9807 pin, 7E5665
retainers, 2W6000 liner]
2.000 pin, DI, straight rod [6N4080 piston, 8N0822 rings, 7N9806 pin, 7E5655 retainers, 2W6000 liner]

12

7N3511

Piston body

2.00 pin, DI

12
12

9Y4004
9Y9889

Piston body
Piston body

2.00 pin, DI, 14.5:1 [repl 1W9372]

12

9Y7212

Piston body

12

1723280

Piston body

12

1300241

Piston skirt

12

8N0822

Ring set

12

1W8922

Ring set

12

7N9807

Piston pin

12

7N9806

Piston pin

2.000 dia, 3.966 length; Use with PC piston: 6N4126, 7N3633


2.000 dia, 4.525 length (straight and narrow taper rod)

12

8N1608

Piston pin

2.000 dia, 4.405 length; Use with DI piston (wide taper rod)

12
12

1687246
1029796

Piston pin
Piston pin

2.165 dia [repl 7E1749]


Use with DI piston, 2.165 dia: 1175063M

24
24

7E5665
7E1177

Retainer piston pin


Retainer piston pin

Use with 2.000 pin diameter [repl 8N7295]


Use with 2.165 pin diameter

12
12

2W6000
2W6000CSWS

Cylinder liner kit


Cylinder liner

5.4000 bore (uses 1183732 oring kit) [New# 1979322]


5.4000 bore, Lower crevice seal liner

12

1183732

Cylinder liner oring kit

For one liner, contains: (3) 1102220, (1) 9L5854

12
12

1183732CS
9L5854

Cylinder liner oring kit


Cylinder liner oring

For one liner, for lower crevice seal liner


Upper band seal, 1 per liner

36

1102220

Cylinder liner oring

Lower oring seal, 3 per liner

BEARINGS
7

2170390

Bearing main pair

4W5492-010

Bearing main pair

Endurance Power Products

2.00 pin, DI, 15.2:1 [repl 7C3406]


2.00 pin, DI, 15.6:1 [repl 2W0865]
5.4000 dia, 15.5:1 CR; gallery cooled, high output engines, oil cooled, aluminum
Used with crowns: 1352837, 1495566, 7C2888
1/8 keystone top ring [8N0502 top, 2P2817 mid, 7N7078 oil] 1 cyl set
5/32 keystone top ring [1W9460 top, 2P2817 mid, 7N7078 oil] 1 cyl set

.010, 1.645 length, 4.7492/4.7508 std journal

CAT3412

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

129

Caterpillar
Diesel
1649 CID

3412 / 27.0L
(Continued)

12 Cylinder
Bore 5.400
Stroke 6.000

4W5698

Bearing main pair

.025, 1.645 length, 4.7492/4.7508 std journal [repl 6N4168, 7N1192, 8N5422]

4W5699

Bearing main pair

.050, 1.645 length, 4.7492/4.7508 std journal [repl 6N4170, 7N1194, 8N5423]

4W5700

Bearing main pair

Oversize OD: .025 OD, Std ID; 1.645 length

4W5701

Bearing main pair

Oversize OD: .025 OD, .025 ID; 1.645 length [check for availability]

7E9262

Thrust washer

2 per engine, 0.228 thick, no centering tab

12
12

9Y9497G
9Y9497G-10

Bearing rod pair


Bearing rod pair

Std, Grooved, 1.5350 length, 3.8189/3.8197 journal


.010, Grooved, 1.5350 length, 3.8189/3.8197 std journal

12

4W5702G

Bearing rod pair

.025, Grooved, 1.5350 length, 3.8189/3.8197 std journal

12

9Y9497

Bearing rod pair

Std, 1.5350 length, 3.8189/3.8197 journal [repl 2170586, 1W7524, 6N3908, 6N7436, 8N5426]

12

9Y9497 10

Bearing rod pair

.010, 1.5350 length, 3.8189/3.8197 std journal

12
12

4W5702
4W5703

Bearing rod pair


Bearing rod pair

.025, 1.5350 length, 3.8189/3.8197 std journal [repl 6N4166, 8N5427]


.050, 1.5350 length, 3.8189/3.8197 std journal [repl 6N4167, 8N5428]

12

9Y7735G

Bearing rod pair

Std, Grooved, 1.9300 length, 3.5425/3.5441 journal

12

9Y7735

Bearing rod pair

Std, 1.9300 length, 3.5425/3.5441 journal

12
12

7E0558
7E0559

Bearing rod pair


Bearing rod pair

.025, 1.9300 length, 3.5425/3.5441 std journal


.050, 1.9300 length, 3.5425/3.5441 std journal

5
2

4N6658
4N0685

Bearing cam
Bearing cam

Front, position 1

1345251

Bearing cam

12

8N0705

Bushing con rod

12

8N0706

Bushing con rod

12
12

8N2018
4P8495

Bushing con rod


Bushing con rod

12

6I2726

Bushing con rod

2.00 pin, taper 9 degree, with relief


Wide taper rod, 2.160 ID

NOTE

For gasket sets: Call with Serial and Arrangement Numbers

CAMSHAFT

CAMSHAFT

Remanufactured available, call with casting number

1017788
4W3817

Cam follower
Pin and roller

roller type, replaces 9Y4011


used to service 1017788 lifter

NOTE
Valve exhaust

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
1.646 head dia, 7.132 length, 2G [repl: 1061111, 1W3860]

24 1220321
C series engines
24 1537024
E series engines
24 1152368
24 1220322
C series engines
24 1537023
E series engines
96 4P4661

Valve exhaust

1.646 head dia, 7.250 length, 2G

Valve exhaust

1.646 head dia, 7.953 length, 2G

Valve intake
Valve intake

1.771 head dia, 7.140 OAL, 2G [repl: 1085902, 2W2622]

Valve intake

1.850 head dia, 7.951 OAL, 2G

Valve lock

Single groove: use 2A4429 lock, 1862001 rot, 1757523/1757526 springs, 1537023/1537024 valves

96

Valve lock

0.372 stem dia, 2G, 7 degree

GASKET & SEALS

CATGASKET

CAMSHAFT
24
24

VALVE TRAIN
24

CYLHEAD
1152367

2A4429

Position 2-7
New part# 216-5582 [replaces 4P5053]
2.00 pin, straight
2.00 pin, taper 6 degree
Wide taper rod, 1.9845 ID, 2.1825 OD, 1.875 OAL (can use 4P8495)

1.771 head dia, 7.250 OAL, 2G

Endurance
Products
CAT3412
Call +1Power
305 8872380
| E-mail: info@upperlift.com.
130

1/25/2008
(800) 467-5545
or visit www.upperlift.com

Caterpillar
Diesel
1649 CID

12 Cylinder
Bore 5.400
Stroke 6.000

3412 / 27.0L
(Continued)

48

4N2803

Valve guide

0.3750 ID, 0.6890 OD, 3.250 length, plain; Std dia, intake and exhaust, [new# 1737188]

48
48

1737188/002
7C0363

Valve guide
Valve guide

.002 oversize

48

7C5306

Valve guide

.005 oversize
.020 oversize

48 1227374
C series engines
48 1227375
E series engines
48 4N5906
48 4W2471
B & C series engines
48 4W2472
B & C series engines
48 1027665

Valve guide

0.3740 ID, 0.6890 OD, 3.050 length

Valve guide

0.3745 ID, 0.6298 OD, 3.358 length

Valve spring
Valve spring

2.525 free, 1.250 OD, 0.866 ID, 0.192 wire; single spring engines, use with 6N7175 rotator
2.341 free, 1.469 OD, 1.069 ID, 0.200 wire; outer, dual valve spring

Valve spring

2.678 free, 0.989 OD, 0.739 ID, 0.125 wire; inner, dual valve spring

Valve spring

single spring: use 2A4429 lock, 1862001 rot, 1757523/1757526 springs, 1537023/1537024 valves

48 1757526
E series engines
48 1757523
E series engines
48 6N7175

Valve spring

3.285 free, 1.429 OD, 1.075 ID, 0.177 wire; outer, dual valve spring

Valve spring

2.885 free, 0.992 OD, 0.740 ID, 0.127 wire; inner, dual valve spring

Rotator

48

Rotator shield

with shield, single spring engines


use w/ 6N7175, do not use with 4W2474

Rotator

use w/ dual valve springs

Rotator

use with dual spring engines

Valve insert
Valve insert

Intake, IPD standard size 1.817"


Intake, .005 over IPD standard

Valve insert

Intake, .010 over IPD standard

Valve insert
Valve insert

Intake, .020 over IPD standard


Intake, late style with swirl plate

6N7174

48 4W2474
B & C series engines
48 1862001
E series engines
24 4N5893
24 7C7602
24

7C7603

24 7C7604
24 SB1812E-7
B series engines
24 SB1891E-1
E series engines
24 1W5283

Valve insert

Intake [1564168, 1753617

Valve insert

Exhaust, IPD standard size 1.692"

24
24

Valve insert
Valve insert

Exhaust, .005 over IPD standard

4S8902
4S8903

12 1080219
Injector sleeve
3412E sn: 80M, 9KS, 9PW
12 1080219ORK
Seal kit

CRANKSHAFT
1

1678130

FUEL / INJECTOR
12 1895390
For HEUI Injectors
12 7N9843
12 9L6884

For 1080219 sleeve

Vibration damper
Injector seal kit

HEUI: External, for 1 injector, contains:9X7419 oring upper, 9X7418 oring center, 9X7317 oring lower

Capsule nozzle
Injector nozzle

PC Engines (repl 4N1251)


DI, Small capsule style nozzle

TURBOCHARGER

New or remanufactured available, call for pricing

6I4611

Spacer plate

Steel

6I4361
9Y3368

Insert counterbore
Insert counterbore

.0304 thick

6I4362

Insert counterbore

TURBO / AIR

TURBO

BLOCK
2

Exhaust, .010 over IPD standard


For HEUI injectors

Endurance Power Products

.0324 thick
.0343 thick

CAT3412

1/25/2008

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

131

Caterpillar
Diesel
1649 CID

12 Cylinder
Bore 5.400
Stroke 6.000

3412 / 27.0L
(Continued)

2W3815

Insert counterbore

.0625 thick

6I4364
6I4365

Insert counterbore
Insert counterbore

.0652 thick

5N0093

Insert counterbore

.1047 thick
.1067 thick

6I4366

Insert counterbore

.1087 thick

1010523
1010524

Insert counterbore
Insert counterbore

.2051 thick
.2031 thick

1010525

Insert counterbore

.2071 thick

4W6061
4W4588

Repair sleeve
Repair sleeve

Lower liner oring receiver bore area


Lifter bore

Endurance
Products| E-mail: info@upperlift.com.
CAT3412
Call +1Power
305 8872380
132

1/25/2008
or visit www.upperlift.com (800) 467-5545

Caterpillar
Diesel
2105 CID

8 Cylinder
Bore 6.700
Stroke 7.000

3508 / 34.5L

CYLINDER KIT
8

PLG7C2431/8206

Cylinder kit

PLG7C2431

Cylinder kit

PLG9Y4124HD/82

Cylinder kit

PLG9Y4124HD

Cylinder kit

PLG9Y2100HD

Cylinder kit

6.7000 bore, small flange liner, DI [7C2431 piston, RS3500D rings, 1388506 pin, 8N7296 retainer,
13238206 liner, 6V3774 seal kit]
6.7000 bore, large flange liner, DI [7C2431 piston, RS3500D rings, 1388506 pin, 8N7296 retainer,
1106993/2117826 liner, 6V3774 seal kit]
6.7000 bore, small flange liner, DI [9Y4124HD piston, RS3500D rings, 1388506 pin, 8N7296 retainer,
1238206 liner, 6V3774 seal kit]
6.7000 bore, large flange liner, DI [9Y4124HD piston, RS3500D rings, 1388506 pin, 8N7296 retainer,
1106993/2117826 liner, 6V3774 seal kit]
6.7000 bore [9Y2100 piston, RS3500D rings, 1388506 pin, 8N7296 retainers]

7C2431

Piston body

6.7000 dia, DI, 13.0:1 CR, 1 piece cast aluminum piston [repl 4W7402]

8
8

9Y4124HD
9Y2100HD

Piston body
Piston body

6.7000 dia, DI, 13.0:1 CR [repl 7W0552]


6.7000 dia, DI; 13.5:1 CR

8
16

1388506
8N7296

Piston pin
Retainer piston pin

[repl 4W8484]

RS3500D

Ring set

6.7000 bore

1106993

Cylinder liner

6.7000 bore, small flange: 8.332 dia x 0.498 height [repl 1189494]

8
8

1238206
6V3774

Cylinder liner
Cylinder liner oring kit

6.7000 bore, large flange: 8.150 dia x 0.498 height

8N4707

Cylinder liner oring

Kit for 1 liner; Contains: (1) 8N4707, (3) 7N2046


Upper filler band

24

7N2046

Cylinder liner oring

Lower oring seal

BEARINGS
5

1050253

Bearing main pair

Std, 6.300 journal, 6.6836 housing bore, 2.248 length [4W5704]

5
5

1050254
1050255

Bearing main pair


Bearing main pair

.025

7C6209

Thrust washer

1077330

Bearing rod pair

Std, 5.3160 journal, 5.6316 housing bore, 2.248 length [7E7997, 1W7538]

1077331

Bearing rod pair

.025

1077332

Bearing rod pair

.050

10

7N2048

Bearing cam

Early style

10
10

1011198
1161359

Bearing cam
Bearing cam

8
8

1W9166
1181655

Bushing con rod


Bushing con rod

use with rods: 1W4300, 1W4800, 8N6020


use with rods: 1440725, 1612500

GASKET & SEALS

.050

CATGASKET
1106991

NOTE
Gasket cylinder head

For gasket sets: Call with Serial and Arrangement Numbers

8
8

1345958

Oring valve cover

[repl 4W1596]

2067030
2082364

Seal valve cover


Seal valve cover

Fits A Series with MUI & Natural Gas applications; ribbed style seal

2W2073

Oring block cover

2082363
2082362

Seal side cover


Seal camshaft cover

Endurance Power Products

Fits A Series with EUI & B Series; ribbed style seal


Block side cover oring
ribbed style seal
ribbed style seal

CAT3508

4/17/2007

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

133

Caterpillar
Diesel
2105 CID

CAMSHAFT
24
24

8 Cylinder
Bore 6.700
Stroke 7.000

3508 / 34.5L

(Continued)

CAMSHAFT

CAMSHAFT

Remanufactured available, call with casting number

1329439
1329439RK

Lifter
Lifter repair kit

Roller type (repl 2W3256, 4P1827)


Includes: pin and roller

VALVE TRAIN

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
CYLHEAD
NOTE
2.205 head, 0.3717 stem, 30 deg [repl 7C6217]
32 7E4609
Valve intake/exhaust
Intake and Exhaust for early engines; Intake only for late engines with 1219839 exhaust valve
2.205 head dia, 0.3717 stem, 20 deg [repl 1212028]
16 2102542
Valve intake
30 degree, tapered stem
16 1219839
Valve exhaust
Exhaust for late engines
2.205 head dia, 0.3717 stem, 45 deg [new# 2102529]
16 1219835
Valve exhaust
2.205 head dia, 0.4950 stem, 45 deg
16 1944897
Valve exhaust
32

1339306

Valve guide

0.3735 ID, 4.060 length, step for seal [repl 1302613, 7N1819]

1665944
1491982

Valve guide
Valve guide

0.005 oversize [Std# 1339306]

32

9Y1847

Valve guide

64
32

2A4429
7N1903

Valve lock
Valve spring

32

7N1904

Valve spring

32

1333814
Rotator
1189491
Valve insert
Use with 7E4609 valve for intake and exhaust
7E5862
Valve insert
1302607
1302608

0.372 stem dia, 2G, 7 degree


Inner
Outer
Without shield; [Order 4P2520 for rotator with 4P2522 shield]
Exhaust, 2.367 OD, 30 deg [can use 2102529 valve with 1302608 insert] [repl 1W1801]
Intake, 2.367 OD, 30 deg [can use 2102542 valve with 1302607 insert]

Valve insert
Valve insert

Intake; 2.387 OD, 20 deg [4P6776]


Exhaust; 2.366 OD, 45 deg

TURBOCHARGER

New or remanufactured available, call for pricing

7W5949

Sleeve counter bore

0.1250

1204334
1205337

Sleeve counter bore


Sleeve counter bore

0.2000
0.3000

TURBO / AIR

TURBO

BLOCK

Endurance Power Products

134

0.020 oversize [Std# 1339306]


0.3745 ID, 4.060 length, counterbored, plain

CAT3508

4/17/2007

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

(800) 467-5545

Caterpillar
Diesel
3173 CID

12 Cylinder
Bore 6.700
Stroke 7.000

3512 / 52.0L

CYLINDER KIT
12

PLG7C2431/8206

Cylinder kit

12

PLG7C2431

Cylinder kit

12

PLG9Y4124HD/82

Cylinder kit

12

PLG9Y4124HD

Cylinder kit

12

PLG9Y2100HD

Cylinder kit

6.7000 bore, small flange liner, DI [7C2431 piston, RS3500D rings, 1388506 pin, 8N7296 retainer,
13238206 liner, 6V3774 seal kit]
6.7000 bore, large flange liner, DI [7C2431 piston, RS3500D rings, 1388506 pin, 8N7296 retainer,
1106993/2117826 liner, 6V3774 seal kit]
6.7000 bore, small flange liner, DI [9Y4124HD piston, RS3500D rings, 1388506 pin, 8N7296 retainer,
1238206 liner, 6V3774 seal kit]
6.7000 bore, large flange liner, DI [9Y4124HD piston, RS3500D rings, 1388506 pin, 8N7296 retainer,
1106993/2117826 liner, 6V3774 seal kit]
6.7000 bore [9Y2100 piston, RS3500D rings, 1388506 pin, 8N7296 retainers]

12

7C2431

Piston body

6.7000 dia, DI, 13.0:1 CR, 1 piece cast aluminum piston [repl 4W7402]

12
12

9Y4124HD
9Y2100HD

Piston body
Piston body

6.7000 dia, DI, 13.0:1 CR [repl 7W0552]


6.7000 dia, DI; 13.5:1 CR

12
24

1388506
8N7296

Piston pin
Retainer piston pin

[repl 4W8484]

12

RS3500D

Ring set

6.7000 bore

12

1106993

Cylinder liner

6.7000 bore, small flange: 8.332 dia x 0.498 height [repl 1189494]

12
12

1238206
6V3774

Cylinder liner
Cylinder liner oring kit

6.7000 bore, large flange: 8.150 dia x 0.498 height

12

8N4707

Cylinder liner oring

Kit for 1 liner; Contains: (1) 8N4707, (3) 7N2046


Upper filler band

36

7N2046

Cylinder liner oring

Lower oring seal

BEARINGS
7

1050253

Bearing main pair

Std, 6.300 journal, 6.6836 housing bore, 2.248 length [4W5704]

7
7

1050254
1050255

Bearing main pair


Bearing main pair

.025

7C6209

Thrust washer

12

1077330

Bearing rod pair

Std, 5.3160 journal, 5.6316 housing bore, 2.248 length [7E7997, 1W7538]

12

1077331

Bearing rod pair

.025

12

1077332

Bearing rod pair

.050

14

7N2048

Bearing cam

Early style

14
14

1011198
1161359

Bearing cam
Bearing cam

12
12

1W9166
1181655

Bushing con rod


Bushing con rod

use with rods: 1W4300, 1W4800, 8N6020


use with rods: 1440725, 1612500

NOTE
Gasket cylinder head

For gasket sets: Call with Serial and Arrangement Numbers

12

CATGASKET
1106991

12

1345958

Oring valve cover

[repl 4W1596]

2067030
2082364

Seal valve cover


Seal valve cover

Fits A Series with MUI & Natural Gas applications; ribbed style seal

2W2073

Oring block cover

2082363
2082362

Seal side cover


Seal camshaft cover

GASKET & SEALS

12

Endurance Power Products

.050

Fits A Series with EUI & B Series; ribbed style seal


Block side cover oring
ribbed style seal
ribbed style seal

CAT3512

1/5/2007

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

135

Caterpillar
Diesel
3173 CID

CAMSHAFT
36
36

12 Cylinder
Bore 6.700
Stroke 7.000

3512 / 52.0L

(Continued)

CAMSHAFT

CAMSHAFT

Remanufactured available, call with casting number

1329439
1329439RK

Lifter
Lifter repair kit

Roller type (repl 2W3256, 4P1827)


Includes: pin and roller

VALVE TRAIN

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
CYLHEAD
NOTE
2.205 head, 0.3717 stem, 30 deg [repl 7C6217]
48 7E4609
Valve intake/exhaust
Intake and Exhaust for early engines; Intake only for late engines with 1219839 exhaust valve
2.205 head dia, 0.3717 stem, 20 deg [repl 1212028]
24 2102542
Valve intake
30 degree, tapered stem
24 1219839
Valve exhaust
Exhaust for late engines
2.205 head dia, 0.3717 stem, 45 deg [new# 2102529]
24 1219835
Valve exhaust
2.205 head dia, 0.4950 stem, 45 deg
24 1944897
Valve exhaust
48

1339306

Valve guide

0.3735 ID, 4.060 length, step for seal [repl 1302613, 7N1819]

1665944
1491982

Valve guide
Valve guide

0.005 oversize [Std# 1339306]

48

9Y1847

Valve guide

96
48

2A4429
7N1903

Valve lock
Valve spring

48

7N1904

Valve spring

48

1333814
Rotator
1189491
Valve insert
Use with 7E4609 valve for intake and exhaust
7E5862
Valve insert
1302607
1302608

0.020 oversize [Std# 1339306]


0.3745 ID, 4.060 length, counterbored, plain
0.372 stem dia, 2G, 7 degree
Inner
Outer
Without shield; [Order 4P2520 for rotator with 4P2522 shield]
Exhaust, 2.367 OD, 30 deg [can use 2102529 valve with 1302608 insert] [repl 1W1801]
Intake, 2.367 OD, 30 deg [can use 2102542 valve with 1302607 insert]

Valve insert
Valve insert

Intake; 2.387 OD, 20 deg [4P6776]


Exhaust; 2.366 OD, 45 deg

TURBOCHARGER

New or remanufactured available, call for pricing

7W5949

Sleeve counter bore

0.1250

1204334
1205337

Sleeve counter bore


Sleeve counter bore

0.2000
0.3000

TURBO / AIR

TURBO

BLOCK

Endurance
Products
CAT3512
Call +1Power
305 8872380
| E-mail: info@upperlift.com.
136

1/5/2007
or visit www.upperlift.com (800) 467-5545

Caterpillar
Diesel
3948 CID

16 Cylinder
Bore 6.700
Stroke 7.000

3516 / 64.7L

CYLINDER KIT
16

PLG7C2431/8206

Cylinder kit

16

PLG7C2431

Cylinder kit

16

PLG9Y4124HD/82

Cylinder kit

16

PLG9Y4124HD

Cylinder kit

16

PLG9Y2100HD

Cylinder kit

6.7000 bore, small flange liner, DI [7C2431 piston, RS3500D rings, 1388506 pin, 8N7296 retainer,
13238206 liner, 6V3774 seal kit]
6.7000 bore, large flange liner, DI [7C2431 piston, RS3500D rings, 1388506 pin, 8N7296 retainer,
1106993/2117826 liner, 6V3774 seal kit]
6.7000 bore, small flange liner, DI [9Y4124HD piston, RS3500D rings, 1388506 pin, 8N7296 retainer,
1238206 liner, 6V3774 seal kit]
6.7000 bore, large flange liner, DI [9Y4124HD piston, RS3500D rings, 1388506 pin, 8N7296 retainer,
1106993/2117826 liner, 6V3774 seal kit]
6.7000 bore [9Y2100 piston, RS3500D rings, 1388506 pin, 8N7296 retainers]

16

7C2431

Piston body

6.7000 dia, DI, 13.0:1 CR, 1 piece cast aluminum piston [repl 4W7402]

16
16

9Y4124HD
9Y2100HD

Piston body
Piston body

6.7000 dia, DI, 13.0:1 CR [repl 7W0552]


6.7000 dia, DI; 13.5:1 CR

16
32

1388506
8N7296

Piston pin
Retainer piston pin

[repl 4W8484]

16

RS3500D

Ring set

6.7000 bore

16

1106993

Cylinder liner

6.7000 bore, small flange: 8.332 dia x 0.498 height [repl 1189494]

16
16

1238206
6V3774

Cylinder liner
Cylinder liner oring kit

6.7000 bore, large flange: 8.150 dia x 0.498 height

16

8N4707

Cylinder liner oring

Kit for 1 liner; Contains: (1) 8N4707, (3) 7N2046


Upper filler band

96

7N2046

Cylinder liner oring

Lower oring seal

BEARINGS
9

1050253

Bearing main pair

Std, 6.300 journal, 6.6836 housing bore, 2.248 length [4W5704]

9
9

1050254
1050255

Bearing main pair


Bearing main pair

.025

7C6209

Thrust washer

16

1077330

Bearing rod pair

Std, 5.3160 journal, 5.6316 housing bore, 2.248 length [7E7997, 1W7538]

16

1077331

Bearing rod pair

.025

16

1077332

Bearing rod pair

.050

18

7N2048

Bearing cam

Early style

18
18

1011198
1161359

Bearing cam
Bearing cam

16
16

1W9166
1181655

Bushing con rod


Bushing con rod

use with rods: 1W4300, 1W4800, 8N6020


use with rods: 1440725, 1612500

NOTE
Gasket cylinder head

For gasket sets: Call with Serial and Arrangement Numbers

16

CATGASKET
1106991

16

1345958

Oring valve cover

[repl 4W1596]

2067030
2082364

Seal valve cover


Seal valve cover

Fits A Series with MUI & Natural Gas applications; ribbed style seal

2W2073

Oring block cover

2082363
2082362

Seal side cover


Seal camshaft cover

GASKET & SEALS

16

Endurance Power Products

.050

Fits A Series with EUI & B Series; ribbed style seal


Block side cover oring
ribbed style seal
ribbed style seal

CAT3516

1/5/2007

(800) 467-5545

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

137

Caterpillar
Diesel
3948 CID

CAMSHAFT
48
48

16 Cylinder
Bore 6.700
Stroke 7.000

3516 / 64.7L

(Continued)

CAMSHAFT

CAMSHAFT

Remanufactured available, call with casting number

1329439
1329439RK

Lifter
Lifter repair kit

Roller type (repl 2W3256, 4P1827)


Includes: pin and roller

VALVE TRAIN

For complete and bare cylinder heads - Refer to Cylinder Head Catalog or Call with casting
CYLHEAD
NOTE
2.205 head, 0.3717 stem, 30 deg [repl 7C6217]
64 7E4609
Valve intake/exhaust
Intake and Exhaust for early engines; Intake only for late engines with 1219839 exhaust valve
2.205 head dia, 0.3717 stem, 20 deg [repl 1212028]
32 2102542
Valve intake
30 degree, tapered stem
32 1219839
Valve exhaust
Exhaust for late engines
2.205 head dia, 0.3717 stem, 45 deg [new# 2102529]
32 1219835
Valve exhaust
2.205 head dia, 0.4950 stem, 45 deg
32 1944897
Valve exhaust
64

1339306

Valve guide

0.3735 ID, 4.060 length, step for seal [repl 1302613, 7N1819]

1665944
1491982

Valve guide
Valve guide

0.005 oversize [Std# 1339306]

64

9Y1847

Valve guide

128
64

2A4429
7N1903

Valve lock
Valve spring

64

7N1904

Valve spring

64

1333814
Rotator
1189491
Valve insert
Use with 7E4609 valve for intake and exhaust
7E5862
Valve insert
1302607
1302608

0.372 stem dia, 2G, 7 degree


Inner
Outer
Without shield; [Order 4P2520 for rotator with 4P2522 shield]
Exhaust, 2.367 OD, 30 deg [can use 2102529 valve with 1302608 insert] [repl 1W1801]
Intake, 2.367 OD, 30 deg [can use 2102542 valve with 1302607 insert]

Valve insert
Valve insert

Intake; 2.387 OD, 20 deg [4P6776]


Exhaust; 2.366 OD, 45 deg

TURBOCHARGER

New or remanufactured available, call for pricing

7W5949

Sleeve counter bore

0.1250

1204334
1205337

Sleeve counter bore


Sleeve counter bore

0.2000
0.3000

TURBO / AIR

TURBO

BLOCK

138

0.020 oversize [Std# 1339306]


0.3745 ID, 4.060 length, counterbored, plain

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

Endurance Power Products

CAT3516

1/5/2007

(800) 467-5545

Table of Contents
Air Intake and Exhaust Systems
Mufers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Exhaust Pipe Extensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Air Intake Pipe Extensions . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Air Intake and Exhaust Stack Clamps . . . . . . . . . . . . . . . . 1-8
Rain Traps and Rain Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Batteries and Electrical Parts
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Electrical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Filters and Fluids
Filters Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Engine Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Fuel Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Fuel Water Separators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Breathers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Hydraulic Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Coolants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
Greases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Specialty Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
Ground Engaging Tools Backhoe Loaders
Backhoe Loader Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Backhoe Loader Edges and Adapters . . . . . . . . . . . . . . . . 4-3
Backhoe Loader Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Backhoe Loader Base Edge and Corners . . . . . . . . . . . . . 4-5
Backhoe Loader Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Backhoe Loader Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Ground Engaging Tools Loaders


Base Edge/Base Edge Assembly . . . . . . . . . . . . . . . . . . . . 8-2
Loader Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Loader Edges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Loader Rock Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Loader GP Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Loader Segments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
Segments & Top Wear Plates . . . . . . . . . . . . . . . . . . . . . . 8-16
Segments & Spade Edge Segments . . . . . . . . . . . . . . . . 8-20
Loader GP Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
Loader Wear Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
Loader Sidebar Protectors . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
Sidebar Protectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
Loader Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-29
Loader Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
Loader Adapters/Protectors . . . . . . . . . . . . . . . . . . . . . . . 8-37
Ground Engaging Tools Motor Graders
Motor Grader Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Motor Grader Cutting Edges . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Motor Grader End Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Ground Engaging Tools Paving Products
Paving Product Bits, Tools and Holders . . . . . . . . . . . . . . 10-2
Ground Engaging Tools Rippers/Scariers
Ripper/Scarier Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Ripper/Scarier Shanks . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Ripper/Scarier Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
Ground Engaging Tools Scrapers
Scraper Cutting Edges . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
Scraper Router Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
Scraper Cutting Edges and Tips . . . . . . . . . . . . . . . . . . . . 12-4
Scraper Bolt-On Adapter Tips . . . . . . . . . . . . . . . . . . . . . . 12-5
Elevating Scraper Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6
Elevating Scraper Parts/Parts Kits . . . . . . . . . . . . . . . . . . 12-9
Plastic Auger Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-10
Steel Auger Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11

Ground Engaging Tools Bulldozers/Compactors


Bulldozer Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Bulldozer End Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Bulldozer Wear Bars and Plates . . . . . . . . . . . . . . . . . . . 5-21
Bulldozer Wear Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Compactor Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Compactor Cutting Edges . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Compactor End Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Compactor Plates/Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33 Hardware
Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2
Compactor Feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-30
Compactor Feet/Cleaner Bars . . . . . . . . . . . . . . . . . . . . . 5-35
Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-38
Compactor Wear Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-41
Ground Engaging Tools Compact Construction Equipment
Link Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-44
Compact Wheel Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Rivets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-45
Mini-Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-47
Skid Steer Loaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Rod Ends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-50
Woodruff Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-53
Ground Engaging Tools Excavators
Snap Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-54
Excavator Bucket Base Edge Assemblies. . . . . . . . . . . . . 7-2
Hose Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-56
Excavator Bucket Base Edges . . . . . . . . . . . . . . . . . . . . . . 7-7
Springs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
Excavator Tips K Series . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-60
Excavator Tips Side Pin Style . . . . . . . . . . . . . . . . . . . . . 7-10
Convenient Hardware Packages . . . . . . . . . . . . . . . . . . 13-61
Excavator Sidecutters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Check-a-Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-63

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139
1

Table of Contents
Hose And Couplings
Bulk Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2
Couplings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-4
Specialty Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-10
Hump Hoses & Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-12
Operator Environment
Lamps, Lights and Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2
Cat Comfort Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-9
Cat Radios and Accessories . . . . . . . . . . . . . . . . . . . . . 15-18
Installation Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-21
Adapter Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-21
Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-22
Speakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-22
Coax Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-23
Converters 24 Volts to 12 Volts . . . . . . . . . . . . . . . . . . . 15-23
Cat Air Conditioning Kits . . . . . . . . . . . . . . . . . . . . . . . . . 15-24
Windshield Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-26
Mud Flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-27
Remanufactured Products
Remanufactured Products for Engines . . . . . . . . . . . . . . 16-2
Seals
Seals/O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-2
Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-30
Seals/O-Ring Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . 17-33
Seals/Backup Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-35
Service And Repair Kits
Kit Denition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2
Service & Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2
Finding Service & Repair Kits . . . . . . . . . . . . . . . . . . . . . . 18-2
Engine Gasket Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-3
Power Train Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-4
Hydraulic Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-4

140
2

Tires
Cat Tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-2
Cat Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-2
Premium Conventional Tires . . . . . . . . . . . . . . . . . . . . . . . 19-2
Low Side Wall (LSW) Tires . . . . . . . . . . . . . . . . . . . . . . . . . 19-3
Premium Conventional vs. Low Side Wall . . . . . . . . . . . . 19-4
Premium Conventional Flotation Tires . . . . . . . . . . . . . . . 19-4
Extreme Duty Pneumatic . . . . . . . . . . . . . . . . . . . . . . . . . . 19-5
Extreme Duty Solid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-6
Extreme Duty Solid Flexport . . . . . . . . . . . . . . . . . . . . . . . . 19-6
Non-Marking Extreme Duty Solid Flexport . . . . . . . . . . . 19-7
Mounted Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-8
Shop Supplies And Hand Tools
Metal Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-2
Lighting/Electrical Products. . . . . . . . . . . . . . . . . . . . . . . . 20-4
Personal/Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-7
Material Handling, Storage,
Packaging, and Shipping . . . . . . . . . . . . . . . . . . . . . . . . . 20-40
Disposal and Storage Products
for Hazardous Material . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-41
Hand Tools (Inch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-42
Hand Tools (Metric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-57
Miscellaneous Hand Tools . . . . . . . . . . . . . . . . . . . . . . . . 20-65
Casting Salvage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-86
Tool Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-90
Electrical Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-95
Torque Wrenches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-96
Pneumatic Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-102
V-Belts
V-Belt Sizing Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-2
V-Belt Maintenance Tips . . . . . . . . . . . . . . . . . . . . . . . . . . 21-2
Non-Cog Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-3
Cog Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-4
Serpentine Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-8

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

ONE SAFE SOURCE

2008-2009

AIR INTAKE AND EXHAUST SYSTEMS


Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

141

Mufers

Help reduce engine exhaust sound and aid in operator comfort.


Are essential for machines working in enclosed areas.

Air Intake and Exhaust Systems

A
B

A
Body Length
279.4 mm (11.00 in)
279.4 mm (11.00 in)
302.3 mm (11.9 in)
309.6 mm (12.19 in)
309.9 mm (12.2 in)
330.2 mm (13.00 in)
333 mm (13.11 in)
336.6 mm (13.25 in)
336.8 mm (13.26 in)

B
Overall Length
482.6 mm (19 in)
485.1 mm (19.1 in)
485.1 mm (19.1 in)
431.8 mm (17 in)
433.4 mm (17.06 in)
565.2 mm (22.25 in)
494.22 mm (19.46 in)
565.2 mm (22.25 in)
722.8 mm (28.46 in)

C
Inlet Diameter
101.6 mm (4 in)
88.9 mm (3.5 in)
76.2 mm (3 in)
76.2 mm (3 in)
117.5 mm (4.63 in)
102.39 mm (4.031 in)
34.9 mm (1.374 in)
102.4 mm (4.03 in)
102.4 mm (4.03 in)

D
Outlet Diameter
101.6 mm (4 in)
88.9 mm (3.5 in)
76.2 mm (3 in)
79.4 mm (3.13 in)
130.2 mm (5.13 in)
101.6 mm (4 in)
34.9 mm (1.374 in)
101.6 mm (4 in)
101.6 mm (4 in)

Part
Number
3B-6216
5H-2656
3B-6218
3K-3124
6N-0731
112-5088
150-3416
7E-3683
4Y-4951

341.8 mm (13.46 in)


355.6 mm (14.00 in)
374.5 mm (14.74 in)
381 mm (15.00 in)
383.4 mm (15.09 in)
393.7 mm (15.5 in)
400 mm (15.75 in)
412.7 mm (16.25 in)
434.3 mm (17.1 in)
434.3 mm (17.1 in)
434.3 mm (17.1 in)
434.8 mm (17.12 in)
434.9 mm (17.12 in)
441.5 mm (17.38 in)
444.5 mm (17.5 in)
447.8 mm (17.63 in)
452.4 mm (17.81 in)
452.4 mm (17.81 in)
457.2 mm (18.00 in)
459.7 mm (18.1 in)
462.8 mm (18.22 in)
465 mm (18.31 in)
465 mm (18.31 in)
470 mm (18.5 in)
470 mm (18.5 in)
470 mm (18.5 in)
472.6 mm (18.61 in)
482.6 mm (19.00 in)
482.6 mm (19.00 in)
493 mm (19.41 in)
493.7 mm (19.44 in)
494 mm (19.45 in)
499.1 mm (19.65 in)
500 mm (19.69 in)
500 mm (19.69 in)

389 mm (15.31 in)


560 mm (22.05 in)
590.6 mm (23.25 in)
584.2 mm (23 in)
444.5 mm (17.5 in)
533.4 mm (21 in)
455 mm (17.91 in)
676.2 mm (26.62 in)
679.5 mm (26.75 in)
793.8 mm (31.25 in)
882.6 mm (34.75 in)
584.2 mm (23 in)
584.2 mm (23 in)
567 mm (22.32 in)
526.5 mm (20.73 in)
558.8 mm (22 in)
603.3 mm (23.75 in)
679.5 mm (26.75 in)
653.1 mm (25.71 in)
663.9 mm (26.14 in)
462.8 mm (18.22 in)
1400 mm (55.12 in)
1554 mm (61.18 in)
470 mm (18.5 in)
470 mm (18.5 in)
470 mm (18.5 in)
844.6 mm (33.25 in)
647.7 mm (25.5 in)
647.7 mm (25.5 in)
607 mm (23.9 in)
683 mm (26.89 in)
500 mm (19.69 in)
660.4 mm (26 in)
500 mm (19.69 in)
550 mm (21.65 in)

127.97 mm (5.038 in)


130.2 mm (5.13 in)
128 mm (5.04 in)
Threaded
76.2 mm (3 in)
76.2 mm (3 in)
45.5 mm (1.791 in)
102.4 mm (4.03 in)
111.1 mm (4.37 in)
111.1 mm (4.37 in)
111.1 mm (4.37 in)
101.6 mm (4 in)
101.6 mm (4 in)
76.2 mm (3 in)
92.1 mm (3.63 in)
127 mm (5 in)
111.1 mm (4.37 in)
111.1 mm (4.37 in)
88.9 mm (3.5 in)
127 mm (5 in)
76.2 mm (3 in)
66.7 mm (2.626 in)
66.7 mm (2.626 in)
73.4 mm (2.89 in)
73.4 mm (2.89 in)
73.4 mm (2.89 in)
102.39 mm (4.031 in)
88.9 mm (3.5 in)
102.4 mm (4.03 in)
128 mm (5.04 in)
127 mm (5 in)
73.41 mm (2.89 in)
127.96 mm (5.038 in)
73 mm (2.87 in)
80.7 mm (3.177 in)

130.81 mm (5.15 in)


104.8 mm (4.13 in)
127 mm (5 in)
76.2 mm (3 in)
66.7 mm (2.63 in)
79.5 mm (3.13 in)
42 mm (1.654 in)
105.2 mm (4.14 in)
114.3 mm (4.5 in)
114.2 mm (4.5 in)
114.3 mm (4.5 in)
127 mm (5 in)
127 mm (5 in)
79.4 mm (3.13 in)
104.8 mm (4.13 in)
130.1 mm (5.12 in)
114.2 mm (4.5 in)
114.3 mm (4.5 in)
92.1 mm (3.63 in)
131.8 mm (5.19 in)
79.4 mm (3.13 in)
63.5 mm (2.5 in)
63.5 mm (2.5 in)
73.3 mm (2.89 in)
73.3 mm (2.89 in)
73.3 mm (2.886 in)
104.19 mm (4.102 in)
92.1 mm (3.63 in)
105.2 mm (4.14 in)
156.2 mm (6.15 in)
127 mm (5 in)
73.33 mm (2.887 in)
157.23 mm (6.19 in)
73 mm (2.87 in)
80.7 mm (3.177 in)

116-0680
8N-9463
1W-9229
2N-1572
7N-4674
4P-0660
175-6542
112-3249*
8S-2809
7N-8117
2P-5081
1W-2572
6N-3964
7N-0061
8N-5388
8S-9473
1P-0408
7S-8443
1W-4623
7W-7439
4P-4757
197-9717
131-8259
127-8592
127-8594
142-1576
112-7670
7C-7344
9S-9328
7N-1393
7E-0853
7W-5194
200-3200
9Y-0254
8U-0801

* Ejector is included with mufer.

(Continued)

142
1-2

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Additional Parts

7E-3870 Clamp

2B-6296 (2) Stud

7E-3870 Clamp

Mufers
Mufers (Continued)
B
Overall Length
802 mm (31.57 in)
626.5 mm (24.67 in)
749.3 mm (29.5 in)
1181.1 mm (46.5 in)
591 mm (23.27 in)
626.5 mm (24.67 in)
626.5 mm (24.67 in)
626.5 mm (24.67 in)
513 mm (20.2 in)
569.4 mm (22.42 in)
571.5 mm (22.5 in)
608.2 mm (23.94 in)
608.3 mm (23.95 in)
597 mm (23.5 in)
681 mm (26.81 in)
662.5 mm (26.08 in)

C
Inlet Diameter
89.4 mm (3.52 in)
116 mm (4.57 in)
101.6 mm (4 in)
150.6 mm (5.93 in)
102.11 mm (4.02 in)
116 mm (4.57 in)
116 mm (4.57 in)
116 mm (4.567 in)
76.65 mm (3.018 in)
116 mm (4.567 in)
76.66 mm (3.018 in)
127.96 mm (5.038 in)
127.96 mm (5.038 in)
64.01 mm (2.52 in)
128 mm (5.04 in)
131.97 mm (5.196 in)

D
Outlet Diameter
91.75 mm (3.612 in)
130.8 mm (5.15 in)
104.8 mm (4.13 in)
101.6 mm (4 in)
102.11 mm (4.02 in)
130.8 mm (5.15 in)
130.8 mm (5.15 in)
130.81 mm (5.15 in)
79.5 mm (3.13 in)
130.81 mm (5.15 in)
79.5 mm (3.13 in)
130.81 mm (5.15 in)
156.24 mm (6.151 in)
64.01 mm (2.52 in)
156.2 mm (6.15 in)
129.7 mm (5.106 in)

Part
Number
146-9733
7C-5851
1W-1766
8S-0905
2U-8426
4W-5053
4P-6548
101-8740
101-0349
6I-2408
107-7473
4P-6649
200-3199
134-1945
7N-9674
166-6670

535.9 mm (21.1 in)


535.9 mm (21.1 in)
541.2 mm (21.31 in)
552.2 mm (21.74 in)
558.2 mm (21.98 in)
558.2 mm (21.98 in)
558.8 mm (22.00 in)

662.5 mm (26.08 in)


662.5 mm (26.08 in)
647.2 mm (25.48 in)
644.7 mm (25.38 in)
563 mm (22.17 in)
563 mm (22.17 in)
755.7 mm (29.75 in)

131.97 mm (5.196 in)


127.97 mm (5.038 in)
101.6 mm (4 in)
127 mm (5 in)
73.4 mm (2.89 in)
73.4 mm (2.89 in)
114.3 mm (4.5 in)

129.7 mm (5.106 in)


129.7 mm (5.106 in)
92.1 mm (3.63 in)
155.6 mm (6.13 in)
73.33 mm (2.887 in)
73.33 mm (2.887 in)
130.2 mm (5.13 in)

134-5423
198-1939
4P-4010
1W-4187*
112-5089
112-5090
2W-3428

558.8 mm (22.00 in)


559 mm (22.01 in)
565 mm (22.24 in)
565.2 mm (22.25 in)
575 mm (22.64 in)
575 mm (22.64 in)
581.1 mm (22.88 in)
596.7 mm (23.49 in)
596.9 mm (23.5 in)
596.9 mm (23.5 in)
596.9 mm (23.5 in)
600 mm (23.62 in)
600 mm (23.62 in)
601.7 mm (23.69 in)
601.7 mm (23.69 in)
601.6 mm (23.69 in)
609.6 mm (24.00 in)
609.5 mm (24.00 in)
612.6 mm (24.12 in)
612.6 mm (24.12 in)
612.6 mm (24.12 in)
622.3 mm (24.5 in)
625.4 mm (24.62 in)
625.6 mm (24.63 in)
630 mm (24.8 in)
635.1 mm (25.00 in)
635.2 mm (25.01 in)

895.6 mm (35.26 in)


645 mm (25.39 in)
894.8 mm (35.23 in)
906.5 mm (35.69 in)
575 mm (22.64 in)
575 mm (22.64 in)
581.1 mm (22.88 in)
741.4 mm (29.19 in)
596.9 mm (23.5 in)
755.6 mm (29.75 in)
755.7 mm (29.75 in)
747.3 mm (29.42 in)
654 mm (25.75 in)
939.8 mm (37 in)
939.8 mm (37 in)
1035 mm (40.75 in)
696 mm (27.4 in)
787.5 mm (31 in)
612.6 mm (24.12 in)
612.5 mm (24.11 in)
1551.7 mm (61.09 in)
571.5 mm (22.5 in)
735.2 mm (28.94 in)
774.2 mm (30.48 in)
630 mm (24.8 in)
689 mm (27.13 in)
1051 mm (41.38 in)

127 mm (5 in)
116 mm (4.57 in)
222.3 mm (8.75 in)
204.19 mm (8.039 in)
61.7 mm (2.429 in)
61.5 mm (2.421 in)
89.3 mm (3.516 in)
169.4 mm (6.669 in)
101.6 mm (4 in)
168.3 mm (6.63 in)
168.3 mm (6.63 in)
127 mm (5 in)
89.28 mm (3.515 in)
101.6 mm (4 in)
102.4 mm (4.03 in)
101.6 mm (4 in)
111.1 mm (4.37 in)
102.4 mm (4.03 in)
89.3 mm (3.516 in)
89.3 mm (3.516 in)
220.1 mm (8.665 in)
76.66 mm (3.018 in)
155.6 mm (6.13 in)
127.64 mm (5.025 in)
93.1 mm (3.67 in)
76.2 mm (3 in)
102.4 mm (4.031 in)

130.8 mm (5.15 in)


130.8 mm (5.15 in)
257.2 mm (10.13 in)
258.8 mm (10.189 in)
61.7 mm (2.429 in)
61.5 mm (2.421 in)
91.7 mm (3.61 in)
171.04 mm (6.734 in)
104.8 mm (4.13 in)
171 mm (6.73 in)
171 mm (6.73 in)
155.6 mm (6.13 in)
101.6 mm (4 in)
130.2 mm (5.13 in)
130.8 mm (5.15 in)
104.8 mm (4.13 in)
133.4 mm (5.25 in)
130.8 mm (5.15 in)
92.13 mm (3.627 in)
92.13 mm (3.627 in)
258.8 mm (10.189 in)
66.8 mm (2.63 in)
158.8 mm (6.25 in)
156.2 mm (6.15 in)
79.5 mm (3.13 in)
79.4 mm (3.13 in)
130.8 mm (5.15 in)

6N-5437
1N-2936
4W-0532
111-4352
5I-7935
5I-7914
173-7129
4W-8485
2W-3597
7W-3659
7W-3660
7C-6398
7C-3693
2P-5609
4N-8942*
6N-1878
4W-3632
2T-3814
9Y-4668
119-8411
4W-0969
126-0734
2W-8437
4P-1463
112-1665
9Y-1403
2C-9500

Additional Parts
9Y-8315 Clamp

7E-3870 Clamp

Air Intake and Exhaust Systems

A
Body Length
501.7 mm (19.75 in)
505.5 mm (19.9 in)
508 mm (20.00 in)
508 mm (20.00 in)
508 mm (20.00 in)
511.9 mm (20.15 in)
512 mm (20.16 in)
512 mm (20.16 in)
513 mm (20.2 in)
516.4 mm (20.33 in)
520.7 mm (20.5 in)
523.6 mm (20.61 in)
523.8 mm (20.62 in)
528 mm (20.79 in)
533.4 mm (21 in)
535.9 mm (21.1 in)

2P-5608 (1) Pipe


0S-1571 (2) Bolt

9Y-8315 Clamp

9Y-8315 Clamp
9Y-8315 Clamp

2C-8705 Cap

* Ejector is included with mufer.

(Continued)

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1-3

Mufers

Air Intake and Exhaust Systems

Mufers (Continued)
A
Body Length
645 mm (25.39 in)
645 mm (25.39 in)
654 mm (25.75 in)
657.2 mm (25.87 in)
660.4 mm (26.00 in)
660.4 mm (26.00 in)
660.4 mm (26.00 in)
660.4 mm (26.00 in)
660.4 mm (26.00 in)
660.4 mm (26.00 in)
660.4 mm (26.00 in)
660.4 mm (26.00 in)
660.4 mm (26.00 in)
660.4 mm (26.00 in)
660.4 mm (26.00 in)
660.4 mm (26.00 in)

B
Overall Length
645 mm (25.39 in)
645 mm (25.39 in)
790.7 mm (31.13 in)
844.6 mm (33.25 in)
660.4 mm (26 in)
788 mm (31.02 in)
831.9 mm (32.75 in)
844.6 mm (33.25 in)
844.6 mm (33.25 in)
844.5 mm (33.25 in)
882.7 mm (34.75 in)
882.7 mm (34.75 in)
938 mm (36.93 in)
952.5 mm (37.5 in)
952.5 mm (37.5 in)
987 mm (38.86 in)

C
Inlet Diameter
61.5 mm (2.42 in)
66 mm (2.6 in)
168.2 mm (6.622 in)
127 mm (5 in)
101.6 mm (4 in)
104.8 mm (4.13 in)
101.6 mm (4 in)
127 mm (5 in)
127 mm (5 in)
127 mm (5 in)
88.9 mm (3.5 in)
101.6 mm (4 in)
127 mm (5 in)
152.4 mm (6 in)
152.4 mm (6 in)
127 mm (5 in)

D
Outlet Diameter
94 mm (3.7 in)
94 mm (3.7 in)
171.04 mm (6.734 in)
127 mm (5 in)
101.6 mm (4 in)
101.6 mm (4 in)
130.2 mm (5.13 in)
130.2 mm (5.13 in)
130.2 mm (5.13 in)
130.2 mm (5.13 in)
104.8 mm (4.13 in)
104.8 mm (4.13 in)
130.2 mm (5.13 in)
155.6 mm (6.13 in)
155.6 mm (6.13 in)
155.6 mm (6.13 in)

Part
Number
272-4674
272-4673
4P-2496
6N-0396*
7E-2944
7E-5663
9S-7079*
4N-4577*
8S-6558
7N-3235*
2P-6255
2P-2744
4W-0456*
8S-5438*
8S-6443
1N-3452*

660.4 mm (26.00 in)


660.4 mm (26.00 in)
660.4 mm (26.00 in)
660.4 mm (26.00 in)
663.1 mm (26.11 in)
663.4 mm (26.12 in)
673.1 mm (26.5 in)
693 mm (27.28 in)
697 mm (27.44 in)
723.9 mm (28.5 in)
723.9 mm (28.5 in)
724 mm (28.5 in)
725.4 mm (28.56 in)
727 mm (28.62 in)
733.4 mm (28.87 in)
736.6 mm (29.00 in)
736.6 mm (29.00 in)

819.2 mm (32.25 in)


914.4 mm (36 in)
952.5 mm (37.5 in)
660.4 mm (26.00 in)
809.7 mm (31.88 in)
663.4 mm (26.12 in)
774.7 mm (30.5 in)
693 mm (27.28 in)
1060.7 mm (41.76 in)
1122.4 mm (44.19 in)
723.9 mm (28.5 in)
724 mm (28.5 in)
775.4 mm (30.53 in)
824.8 mm (32.47 in)
1122 mm (44.17 in)
930.2 mm (36.62 in)
977.9 mm (38.5 in)

89.3 mm (3.516 in)


102.39 mm (4.031 in)
153.39 mm (6.039 in)
89.3 mm (3.52 in)
169.4 mm (6.669 in)
102.4 mm (4.031 in)
76.2 mm (3 in)
102.39 mm (4.031 in)
92.1 mm (3.63 in)
63.5 mm (2.5 in)
102.39 mm (4.031 in)
102.39 mm (4.031 in)
153.4 mm (6.039 in)
154.6 mm (6.087 in)
76.2 mm (3 in)
127 mm (5 in)
127 mm (5 in)

89.3 mm (3.516 in)


130.81 mm (5.15 in)
171.04 mm (6.734 in)
91.7 mm (3.61 in)
171.04 mm (6.734 in)
101.6 mm (4 in)
66.7 mm (2.63 in)
105.23 mm (4.143 in)
92.1 mm (3.63 in)
66.7 mm (2.63 in)
104.2 mm (4.102 in)
104.2 mm (4.102 in)
156 mm (6.142 in)
203.2 mm (8 in)
66.7 mm (2.63 in)
152.4 mm (6 in)
155.6 mm (6.13 in)

111-0389
4N-5191
1W-2489
252-1152
7W-5867
137-6995
4N-6638
7Y-2040
137-4097
7N-1659
6I-3662
128-1009
157-2828
2W-9626
1W-9832
6N-4184*
7N-8923*

790 mm (31.1 in)


790 mm (31.1 in)
796.8 mm (31.37 in)
806.5 mm (31.75 in)
806.4 mm (31.75 in)
806.5 mm (31.75 in)
806.5 mm (31.75 in)
806.4 mm (31.75 in)
806.5 mm (31.75 in)
806.5 mm (31.75 in)
806.5 mm (31.75 in)
806.5 mm (31.75 in)
813 mm (32.01 in)
817.6 mm (32.19 in)
825.5 mm (32.5 in)

790 mm (31.1 in)


790 mm (31.1 in)
1136.6 mm (44.75 in)
1035 mm (40.75 in)
1054.1 mm (41.5 in)
1098.6 mm (43.25 in)
1098.6 mm (43.25 in)
1098 mm (43.2 in)
1098.6 mm (43.25 in)
1143 mm (45 in)
1098.55 mm (43.25 in)
1098.6 mm (43.25 in)
1132 mm (44.57 in)
1071 mm (42.17 in)
1089.8 mm (42.91 in)

102.4 mm (4.03 in)


102.39 mm (4.031 in)
203.2 mm (8 in)
168.3 mm (6.63 in)
152.4 mm (6 in)
168.2 mm (6.62 in)
168.2 mm (6.62 in)
168.2 mm (6.62 in)
168.3 mm (6.63 in)
168.2 mm (6.62 in)
168.2 mm (6.622 in)
168.2 mm (6.622 in)
89.15 mm (3.51 in)
153.39 mm (6.039 in)
101.6 mm (4 in)

105.2 mm (4.14 in)


105.23 mm (4.143 in)
206.4 mm (8.13 in)
168.3 mm (6.63 in)
171.5 mm (6.75 in)
171.2 mm (6.74 in)
171.2 mm ( 6.74 in)
171 mm (6.73 in)
171.5 mm (6.75 in)
171.2 mm (6.74 in)
171.15 mm (6.738 in)
171.15 mm (6.738 in)
89 mm (3.504 in)
156.4 mm (6.157 in)
104.8 mm (4.13 in)

7Y-1508
118-9906
7N-6905
7W-8445*
4N-5184
2P-2728
8S-6559
307-1303
8N-4975
9S-7786*
8S-8167
1W-2491
222-0458
7W-9707
1W-0370

Additional Parts

4P-6465 (1) Tube Assy.

7E-3870 Clamp

7E-3870 Clamp
7E-3870 Clamp

7N-8903 (1)
Bracket Assy.
0S-1588 (1) Cap Screw
1D-4717 (1) Nut
5M-2894 (2) Washer

6F-7012 (2) Stud

1F-0750 Weld Nut

* Ejector is included with mufer.

(Continued)

144
1-4

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Mufers
Mufers (Continued)
B
Overall Length
1132.52 mm (44.59 in)
1136.6 mm (44.75 in)
875 mm (34.45 in)
875 mm (34.45 in)
875 mm (34.45 in)
875 mm (34.45 in)
977.6 mm (38.49 in)
1074.7 mm (42.31 in)
1122.5 mm (44.19 in)
1121.5 mm (44.15 in)
924 mm (36.38 in)
924 mm (36.38 in)
924 mm (36.38 in)
954.5 mm (37.58 in)
1136.6 mm (44.75 in)
1141.5 mm (44.94 in)

C
Inlet Diameter
88.9 mm (3.5 in)
204.19 mm (8.039 in)
102.39 mm (4.031 in)
102.39 mm (4.031 in)
102.39 mm (4.031 in)
102.39 mm (4.031 in)
76.2 mm (3 in)
127 mm (5 in)
76.2 mm (3 in)
89.15 mm (3.51 in)
141 mm (5.551 in)
127.8 mm (5.031 in)
127.8 mm (5.031 in)
127.8 mm (5.031 in)
128 mm (5.04 in)
101.6 mm (4 in)

D
Outlet Diameter
92.1 mm (3.626 in)
202.92 mm (7.989 in)
114.2 mm (4.496 in)
114.2 mm (4.496 in)
105.23 mm (4.143 in)
114.2 mm (4.496 in)
79.4 mm (3.13 in)
152.4 mm (6 in)
79.4 mm (3.13 in)
76.2 mm (3 in)
152.4 mm (6 in)
131 mm (5.157 in)
131 mm (5.157 in)
131 mm (5.157 in)
153.4 mm (6.04 in)
127 mm (5 in)

Part
Number
100-4594
2W-3773
7Y-1978
6I-6425
109-9323
109-9463
7N-5539
7N-2187
1W-9519
6I-1715
102-3927
196-8203
139-8723
205-6642
4N-1565*
6N-4183*

990.6 mm (39.00 in)

1143 mm (45 in)

152.4 mm (6 in)

152.4 mm (6 in)

2W-4072

1024.1 mm (40.32 in)


1028.7 mm (40.5 in)
1066.8 mm (42.00 in)
1127 mm (44.37 in)
1155.5 mm (45.49 in)
1354.8 mm (53.34 in)
1378 mm (54.25 in)
1449.3 mm (57.06 in)
1455.6 mm (57.31 in)
1509.8 mm (59.44 in)

1024.4 mm (40.33 in)


1114.5 mm (43.88 in)
1371.6 mm (54 in)
1601.9 mm (63.07 in)
1595.5 mm (62.81 in)
1505 mm (59.25 in)
1505 mm (59.25 in)
1700.3 mm (66.94 in)
1700.3 mm (66.94 in)
1593.9 mm (62.75 in)

116 mm (4.567 in)


168.2 mm (6.62 in)
254 mm (10 in)
152.4 mm (6 in)
152.4 mm (6 in)
127.64 mm (5.025 in)
127.64 mm (5.025 in)
102.4 mm (4.031 in)
102.4 mm (4.031 in)
152.4 mm (6 in)

129.67 mm (5.105 in)


171 mm (6.73 in)
258.8 mm (10.19 in)
130.81 mm (5.15 in)
130.2 mm (5.13 in)
127 mm (5 in)
127 mm (5 in)
101.6 mm (4 in)
127 mm (5 in)
130.2 mm (5.13 in)

160-8583
7N-9647
7E-6811
122-4989
7W-7181
163-0451
6I-0137
129-4048
106-6699
7W-7182

Additional Parts
8N-4044 Flange

7E-3870 Clamp
7E-3870 Clamp

8N-4044 Flange

Air Intake and Exhaust Systems

A
Body Length
828.8 mm (32.63 in)
844.6 mm (33.25 in)
875 mm (34.45 in)
875 mm (34.45 in)
875 mm (34.45 in)
875 mm (34.45 in)
889 mm (35.00 in)
889 mm (35.00 in)
889 mm (35.00 in)
898.5 mm (35.37 in)
924 mm (36.38 in)
924 mm (36.38 in)
924 mm (36.38 in)
924 mm (36.38 in)
952.5 mm (37.5 in)
965.2 mm (38.00 in)

2W-7861 (1) Flange


2W-7862 (1) Gasket
5L-4398 (6) Bolt
1B-5357 (6) Nut
5P-8245 (12) Washer

7E-3870 Clamp
7E-3870 Clamp

* Ejector is included with mufer.

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1-5

Exhaust Pipe Extensions

Air Intake and Exhaust Systems

Help remove exhaust, sound, and smoke from the operators area.
Not for use with an engine that has an air pre-cleaner with an exhaust-powered
dust ejection system.
Item
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
Straight Pipe (A)
45 Outlet (B)
Radial Square Cut Outlet (C)
Radial Square Cut Outlet (C)
Radial Square Cut Outlet (C)
Radial Square Cut Outlet (C)
Radial Square Cut Outlet (C)
45 Square Cut Outlet (D)
45 Square Cut Outlet (D)
45 Square Cut Outlet (D)
45 Square Cut Outlet (D)
45 Square Cut Outlet (D)
45 Square Cut Outlet (D)
45 Square Cut Outlet (D)
45 Square Cut Outlet (D)
45 Square Cut Outlet (D)
45 Square Cut Outlet (D)
45 Square Cut Outlet (D)

Outside Diameter
63.5 mm (2.50 in)
76.2 mm (3.00 in)
76.2 mm (3.00 in)
76.2 mm (3.00 in)
82.6 mm (3.25 in)
88.9 mm (3.50 in)
92.2 mm (3.63 in)
101.6 mm (4.00 in)
101.6 mm (4.00 in)
101.6 mm (4.00 in)
101.6 mm (4.00 in)
105.2 mm (4.14 in)
114.3 mm (4.50 in)
117.5 mm (4.63 in)
117.5 mm (4.63 in)
130.8 mm (5.15 in)
133.4 mm (5.25 in)
149.9 mm (5.90 in)
168.2 mm (6.62 in)
171.5 mm (6.75 in)
108.0 mm (4.25 in)
101.6 mm (4.00 in)
101.6 mm (4.00 in)
152.4 mm (6.00 in)
152.4 mm (6.00 in)
167.4 mm (6.59 in)
80.3 mm (3.16 in)
80.3 mm (3.16 in)
80.3 mm (3.16 in)
107.6 mm (4.24 in)
107.7 mm (4.24 in)
111.3 mm (4.38 in)
114.8 mm (4.52 in)
139.7 mm (5.50 in)
167.4 mm (6.59 in)
175.0 mm (6.89 in)
195.1 mm (7.68 in)

Length
673.1 mm (26.50 in)
584.2 mm (23.00 in)
838.2 mm (33.00 in)
1574.8 mm (62.00 in)
901.7 mm (35.50 in)
762.0 mm (30.00 in)
730.0 mm (28.74 in)
339.6 mm (13.37 in)
698.5 mm (27.50 in)
762.0 mm (30.00 in)
850.9 mm (33.50 in)
635.0 mm (25.00 in)
762.0 mm (30.00 in)
431.8 mm (17.00 in)
698.5 mm (27.50 in)
908.1 mm (35.75 in)
762.0 mm (30.00 in)
762.0 mm (30.00 in)
797.1 mm (31.38 in)
304.8 mm (12.00 in)
276.1 mm (10.87 in)
312.7 mm (12.31 in)
1003.3 mm (39.50 in)
965.0 mm (37.99 in)
1267.0 mm (49.88 in)
1092.2 mm (43.00 in)
248.9 mm (9.80 in)
654.1 mm (25.75 in)
1125.2 mm (44.30 in)
285.0 mm (11.22 in)
676.2 mm (26.62 in)
1016.0 mm (40.00 in)
665.2 mm (26.19 in)
950.0 mm (37.40 in)
1339.9 mm (52.75 in)
1066.8 mm (42.00 in)
1378.0 mm (54.25 in)

Part Number
3B-6940
8F-6403
7B-3831
7M-5350
1P-9554
3H-8688
6C-0027
4N-6217
9F-2838
4H-7256
4M-0810
2P-6249
1M-5270
8S-8981
9S-1768
2P-1438
8H-2718
4S-6941
9S-6120
4N-6668
1P-8463
7N-2537
2H-2191
7E-3509
4N-5958
3R-5327
9S-7534
7S-7128
7S-7681
7Y-1517
2P-4611
5M-5856
7S-8736
8N-4445
7M-9877
9S-7290
5D-7771

Related parts, such as hardware and braces, are not included with all exhaust pipe extensions.
Please check the parts book for related part numbers.

146
1-6

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Air Intake Pipe Extensions


Intake extensions raise the air intake level to avoid low-lying dust concentrations.
Provide cleaner air for your engine.
Are easily installed between the pre-cleaner and the inlet pipe of the air cleaner.
Outside Diameter
82.6 mm (3.25 in)
82.6 mm (3.25 in)
101.6 mm (4.00 in)

Length
698.5 mm (27.50 in)
1168.4 mm (46.00 in)
342.9 mm (13.50 in)

Part Number
7S-7117
8S-0985
8S-2382

101.6 mm (4.00 in)


101.6 mm (4.00 in)
115.1 mm (4.53 in)
127.0 mm (5.00 in)
127.0 mm (5.00 in)
127.0 mm (5.00 in)
150.1 mm (5.91 in)
167.1 mm (6.58 in)

762.0 mm (30.00 in)


1320.8 mm (52.00 in)
457.2 mm (18.00 in)
342.9 mm (13.50 in)
457.2 mm (18.00 in)
1143.0 mm (45.00 in)
1143.0 mm (45.00 in)
342.9 mm (13.50 in)

7F-1499
1F-1342
7H-0870
8S-2381
9H-8318
5H-7610
5D-5016
8S-2383

177.8 mm (7.00 in)

685.8 mm (27.00 in)

8S-8354

228.6 mm (9.00 in)

339.1 mm (13.35 in)

8S-2384

Air Intake and Exhaust Systems

Item
Air Intake Pipe Extension
Air Intake Pipe Extension
Air Intake Pipe Extension
(with clamp)
Air Intake Pipe Extension
Air Intake Pipe Extension
Air Intake Pipe Extension
Air Intake Pipe Extension
Air Intake Pipe Extension
Air Intake Pipe Extension
Air Intake Pipe Extension
Air Intake Pipe Extension
(with clamp)
Air Intake Pipe Extension
(with clamp)
Air Intake Pipe Extension
(with clamp)

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1-7

Air Intake and Exhaust Stack Clamps

Air Intake and Exhaust Systems

Item
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps
Air Intake and Exhaust Stack Clamps

148
1-8

Diameter
35.1 mm (1.38 in)
38.1 mm (1.50 in)
42.5 mm (1.67 in)
44.5 mm (1.75 in)
63.5 mm (2.50 in)
67.6 mm (2.66 in)
68.5 mm (2.70 in)
69.9 mm (2.75 in)
76.2 mm (3.00 in)
79.2 mm (3.12 in)
79.8 mm (3.14 in)
81.8 mm (3.22 in)
83.3 mm (3.28 in)
83.5 mm (3.29 in)
93.3 mm (3.67 in)
96.0 mm (3.78 in)
103.9 mm (4.09 in)
106.0 mm (4.17 in)
109.5 mm (4.31 in)
118.6 mm (4.67 in)
131.4 mm (5.17 in)
131.6 mm (5.18 in)
133.4 mm (5.25 in)
142.0 mm (5.59 in)
152.4 mm (6.00 in)
157.2 mm (6.19 in)
160.5 mm (6.32 in)
165.6 mm (6.52 in)
171.9 mm (6.77 in)
174.2 mm (6.86 in)
178.8 mm (7.04 in)
181.6 mm (7.15 in)
185.0 mm (7.28 in)
198.1 mm (7.80 in)
207.3 mm (8.16 in)
208.0 mm (8.19 in)
213.4 mm (8.40 in)
223.9 mm (8.81 in)
265.8 mm (10.46 in)

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

Part Number
8M-4106
1F-9774
8M-7581
8M-2325
6B-3771
2F-8299
099-2062
8N-9758
8M-3121
4K-2544
2F-5152
1W-5869
5S-0580
5A-8598
3H-8604
8F-5714
2H-2190
9S-8068
9S-8071
5A-8600
2P-7806
6F-8814
8H-2758
8M-0280
5D-5017
1N-4720
8S-5444
2R-1159
5H-7292
8S-1460
5S-5327
8S-1353
7P-4595
8M-1883
4N-9330
2P-7418
1W-1305
4W-1814
6N-9298

Batteries
Premium High Output Batteries

Batteries and Electrical Parts

Vibration Resistance . . . 5-times the industry Standard.


4D & 8D Maintenance Free Batteries Worlds Highest Cold Cranking Amps.
Exclusive Flat Top 4D & 8D Maintenance Free Batteries No leaking or
lost caps.
Provide three or more times the life of the best known battery brands.

BCI
Group
Size
8D
8D
4D
4D
4D
4D
31
31
31
31
31
31
31
24
74
58
2
31

Part
Number
153-5720
101-4000
153-5710
153-5700
9X-9730
9X-9720
175-4390
175-4370
175-4360
115-2422
115-2421
9X-3404
3T-5760
153-5656
153-5660
175-4280
153-5690
250-0480

Cold
Cranking
Amps*
1,500
1,400
1,400
1,125
1,300
1,000
1,000
825
710
1,000
950
950
750
650
650
500
765
710

Reserve
Capacity
Minutes**
465
400
425
305
400
275
180
190
185
170
170
165
165
110
110
70
210
185

Volts
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
6
12

Amp Hr.
Capacity @
20 Hrs.
210
190
200
145
190
140
90
100
100
90
90
100
100
52
52
35
90
100

65

230-6368

880

140

12

80

All batteries have taper post design and are shipped dry except as noted.

Construction
Maintenance Free Calcium Design
Hybrid Design (Dry Only)
Maintenance Free Calcium Design
Maintenance Free Calcium Design
Hybrid Design (Dry Only)
Hybrid Design (Dry Only)
Maintenance Free Calcium Design, Stud Terminals Starting
Maintenance Free Calcium Design, Stud Terminals, Start/Deep Cycle
Maintenance Free Calcium Design, Stud Terminals, Deep Cycle/Start
Maintenance Free Calcium Design Accessible Cover
Maintenance Free Calcium Design Accessible Cover
Maintenance Free Calcium Design
Maintenance Free Silver/Calcium Design
Maintenance Free Silver/Calcium Design
Maintenance Free Silver/Calcium Design, Side Terminals
Maintenance Free Silver/Calcium Design
Hybrid Design (Dry Only)
Maintenance Free Calcium Design, Dual Terminal Stud and
SAE-Marine Deep Cycle/Starting
Maintenance Free Silver/Calcium Design
* For 30 seconds at 0 F

** 25 Amp output at 80 F

(Continued)
2-2

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

149

Batteries
Premium High Output Batteries (Continued)

Part
Number
153-5720
101-4000
153-5710
153-5700
9X-9730
9X-9720
175-4390
175-4370
175-4360
115-2422
115-2421
9X-3404
3T-5760
153-5656
153-5660
175-4280
153-5690
250-0480
230-6368

Add Water
Maintenance
Check/Hrs.
MF
1,000
MF
MF
1,000
1,000
MF
MF
MF
MF
MF
MF
MF
MF
MF
MF
1,000
MF
MF

BCI Overall Dimensions


Length
520 mm (20.47 in)
526.5 mm (20.7 in)
520 mm (20.47 in)
520 mm (20.47 in)
527 mm (20.75 in)
527 mm (20.75 in)
328.4 mm (12.9 in)
328.4 mm (12.9 in)
328.4 mm (12.9 in)
328.4 mm (12.9 in)
328.4 mm (12.9 in)
330.2 mm (13 in)
330.2 mm (13 in)
278.9 mm (10.98 in)
278.9 mm (10.98 in)
253.1 mm (9.96 in)
260 mm (10.24 in)
328.4 mm (12.9 in)
303.4 mm (11.9 in)

Width
275 mm (10.8 in)
278 mm (10.96 in)
218 mm (8.58 in)
218 mm (8.58 in)
218 mm (8.58 in)
218 mm (8.58 in)
171.2 mm (6.74 in)
171.2 mm (6.74 in)
171.2 mm (6.74 in)
171.2 mm (6.74 in)
171.2 mm (6.74 in)
172 mm (6.77 in)
172 mm (6.77 in)
174 mm (6.85 in)
178.2 mm (7.0 in)
182.5 mm (7.2 in)
173 mm (6.8 in)
171.2 mm (6.74 in)
190.8 mm (7.5 in)

Height
248 mm (9.76 in)
248 mm (9.76 in)
248 mm (9.76 in)
248 mm (9.76 in)
248 mm (9.76 in)
248 mm (9.76 in)
236 mm (9.29 in)
236 mm (9.29 in)
236 mm (9.29 in)
240.3 mm (9.46 in)
240.3 mm (9.46 in)
240.3 mm (9.46 in)
240.3 mm (9.46 in)
229.1 mm (9.0 in)
206.9 mm (8.15 in)
176 mm (6.9 in)
221.6 mm (8.72 in)
236 mm (9.29 in)
191.4 mm (7.5 in)

Nominal Weight
Wet
60 kg (132 lb)
60 kg (132 lb)
54 kg (119 lb)
46 kg (101 lb)
54 kg (119 lb)
46 kg (101 lb)
27 kg (60 lb)
27 kg (60 lb)
27 kg (60 lb)
27 kg (60 lb)
27 kg (60 lb)
26 kg (58 lb)
25 kg (55 lb)
18 kg (39 lb)
18 kg (39 lb)
14 kg (31 lb)
17 kg (37 lb)
27 kg (60 lb)
21 kg (45.5 lb)

Dry
-39 kg (86 lb)
--37 kg (81 lb)
27 kg (59 lb)
----20 kg (44 lb)
-----10 kg (22 lb)
---

Acid To Fill
-17.0 L (18.0 qt)
--14.0 L (14.8 qt)
15.0 L (15.9 qt)
----6.2 L (6.6 qt)
-----4.5 L (4.8 qt)
---

MF Maintenance Free

150

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

2-3

Batteries and Electrical Parts

BCI
Group
Size
8D
8D
4D
4D
4D
4D
31
31
31
31
31
31
31
24
74
58
2
31
65

2-4

145-4517

145-4518

3E-8925

9X-1384

9X-1383

8C-3640

8C-3617

8C-3629

8C-3620

8C-3632

8C-3633

8C-3623

8C-3622

8C-3635

26

26R

27

22F

24

8V

3EE

3EH

4D

4DLT

7D

12

12

12

12

12

12

12

12

12

Volts

950

860

900

1,000

875

400

780

650

980

650

425

675

540

540

650

950

1,400

650

Cold
Cranking
Amps*

350

250

260

270

250

95

215

180

350

120

65

120

80

80

120

350

675

180

Reserve
Capacity
Minutes**

All batteries have taper post design and are shipped dry except as noted

9X-1382

24F

8T-9730

3D

8T-9731

8T-9734

7D

Part
Number

BCI
Group Size

General Service Batteries

* For 30 seconds at 0 F

** 25 Amp output at 80 F

175 mm
(6.9 in)
175 mm
(6.9 in)
109 mm
(4.3 in)
109 mm
(4.3 in)
175 mm
(6.9 in)
216 mm
(8.5 in)
208 mm
(8.2 in)
178 mm
(7.0 in)

184 mm
(7.2 in)

173 mm
(6.8 in)
173 mm
(6.8 in)

175 mm
(6.9 in)
221 mm
(8.7 in)
178 mm
(7.0 in)
173 mm
(6.8 in)
173 mm
(6.8 in)
173 mm
(6.8 in)
170 mm
(6.7 in)

Width

Height

224 mm
(8.8 in)
224 mm
(8.8 in)
229 mm
(9.0 in)
254 mm
(10.0 in)
241 mm
(9.5 in)
257 mm
(10.1 in)
208 mm
(8.2 in)
234 mm
(9.2 in)

270 mm
(10.6 in)

211 mm
(8.3 in)
229 mm
(9.0 in)

224 mm
(8.8 in)
254 mm
(10.0 in)
231 mm
(9.1 in)
229 mm
(9.0 in)
203 mm
(8.0 in)
203 mm
(8.0 in)
229 mm
(9.0 in)

BCI Overall Dimensions

Construction
Length
Agricultural/Industrial/Truck (Shipped Dry)
100
Maintenance Free,
229 mm
Calcium Grids
(9.0 in)
320
Low Maintenance,
518 mm
Low Antimony Grids
(20.4 in)
156
Low Maintenance,
399 mm
Low Antimony Grids
(15.7 in)
50
Maintenance Free,
269 mm
Silver/Calcium Grids
(10.6 in)
48
Maintenance Free,
224 mm
Silver/Calcium Grids
(8.8 in)
48
Maintenance Free,
224 mm
Silver/Calcium Grids
(8.8 in)
55
Maintenance Free,
305 mm
Silver/Calcium Grids
(12.0 in)
Automotive/Light Truck/SUV (Shipped Dry)
32
Maintenance Free,
239 mm
Silver/Calcium Grids
(9.4 in)
50
Maintenance Free,
259 mm
Silver/Calcium Grids
(10.2 in)
Marine/Recreational (Shipped Dry)
175
Low Maintenance,
527 mm
Low Antimony Grids
(20.8 in)
General Service Agricultural/Industrial/Truck (Shipped Wet)
100
Maintenance Free,
229 mm
Calcium Grids
(9.0 in)
90
Low Maintenance,
264 mm
Low Antimony Grids
(10.4 in)
54
Low Maintenance,
490 mm
Low Antimony Grids
(19.3 in)
115
Low Maintenance,
490 mm
Low Antimony Grids
(19.3 in)
125
Maintenance Free,
320 mm
Calcium Grids
(12.5 in)
115
Low Maintenance,
528 mm
Low Antimony Grids
(20.8 in)
100
Low Maintenance,
508 mm
Low Antimony Grids
(20.0 in)
156
Low Maintenance,
401 mm
Low Antimony Grids
(15.8 in)

Amp Hr.
Capacity
@ 20 Hrs.

Batteries and Electrical Parts

14 kg
(30.0 lb)
17 kg
(36.5 lb)
20 kg
(43.0 lb)
22 kg
(47.5 lb)
21 kg
(47.0 lb)
44 kg
(97.0 lb)
36 kg
(79.0 lb)
27 kg
(59.5 lb)

41 kg
(90.0 lb)

13 kg
(29.5 lb)
17 kg
(38.5 lb)

15 kg
(33.5 lb)
54 kg
(120.0 lb)
27 kg
(59.5 lb)
17 kg
(38.5 lb)
15 kg
(33.0 lb)
15 kg
(33.0 lb)
20 kg
(45.0 lb)

Wet

--

--

--

--

--

--

--

--

27 kg
(60.0 lb)

8 kg
(18.0 lb)
12 kg
(25.5 lb)

8 kg
(17.5 lb)
38 kg
(84.0 lb)
15 kg
(34.0 lb)
12 kg
(25.5 lb)
11 kg
(24.0 lb)
11 kg
(24.0 lb)
13 kg
(29.0 lb)

Dry

Nominal Weight

(Continued)

--

--

--

--

--

--

--

--

10.9 L
(11.5 qt)

4.3 L
(4.5 qt)
5.7 L
(6.0 qt)

4.3 L
(4.5 qt)
10.4 L
(11.0 qt)
7.1 L
(7.5 qt)
5.7 L
(6.0 qt)
3.1 L
(3.5 qt)
3.3 L
(3.5 qt)
6.2 L
(6.5 qt)

Acid To Fill

Batteries

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

151

152

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

8C-3624

3T-5858

8C-3601

8C-3602

8C-3627

8C-3628

250-0473

3T-5859

3T-5857

8C-3600

8C-3605

8C-3611

8C-3612

7X-6100

250-0490

250-0488

8D

24F

27

27F

30H

31

8D

22F

24

26

41

55/56/62

58

75

42

25

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

Volts

600

475

720

580

585

660

540

650

425

1,450

800

850

675

675

650

1,300

Cold
Cranking
Amps*

90

70

100

55

95

110

80

120

65

450

170

180

120

120

120

430

Reserve
Capacity
Minutes**

All batteries have taper post design and are shipped dry except as noted

Part
Number

BCI
Group Size

241 mm
(9.5 in)
230 mm
(9.1 in)

254 mm
(10.0 in)
229 mm
(9.0 in)

239 mm
(9.4 in)
259 mm
(10.2 in)
224 mm
(8.8 in)
292 mm
(11.5 in)
224 mm
(8.8 in)

526 mm
(20.7 in)

526 mm
(20.7 in)
269 mm
(10.6 in)
305 mm
(12.0 in)
315 mm
(12.4 in)
330 mm
(13.0 in)
330 mm
(13.0 in)

175 mm
(6.9 in)
175 mm
(6.8 in)

183 mm
(7.2 in)
178 mm
(7.0 in)

173 mm
(6.8 in)
173 mm
(6.8 in)
173 mm
(6.8 in)
175 mm
(6.9 in)
152 mm
(6.0 in)

279 mm
(11.0 in)

279 mm
(11.0 in)
173 mm
(6.8 in)
170 mm
(6.7 in)
170 mm
(6.7 in)
173 mm
(6.8 in)
173 mm
(6.8 in)

Width

Height

175 mm
(6.9 in)
225 mm
(8.8 in)

175 mm
(6.9 in)
185 mm
(7.3 in)

211 mm
(8.3 in)
229 mm
(9.0 in)
203 mm
(8.0 in)
175 mm
(6.9 in)
216 mm
(8.5 in)

254 mm
(10.0 in)

254 mm
(10.0 in)
229 mm
(9.0 in)
229 mm
( 9.0 in)
229 mm
(9.0 in)
241 mm
(9.5 in)
241 mm
(9.5 in)

BCI Overall Dimensions


Length

** 25 Amp output at 80 F

Low Maintenance,
Low Antimony Grids
Maintenance Free,
Silver/Calcium Grids
Maintenance Free,
Silver/Calcium Grids
Maintenance Free,
Silver/Calcium Grids
Maintenance Free,
Calcium Grids
Maintenance Free,
Calcium Grids
(Stud terminals)
Maintenance Free,
Calcium Grids
Transit Bus Terminal
Automotive/Light Truck/SUV
Maintenance Free,
Silver/Calcium Grids
Maintenance Free,
Silver/Calcium Grids
Maintenance Free,
Silver/Calcium Grids
Maintenance Free,
Silver/Calcium Grids
Maintenance Free,
Silver/Calcium Grids
(Dual terminals)
Maintenance Free,
Silver/Calcium Grids
Maintenance Free,
Silver/Calcium Grids
(Side terminals)
Maintenance Free,
Silver/Calcium Grids
Maintenance Free,
Silver/Calcium Alloy
Severe Service

Construction
Agricultural/Industrial/Truck (cont.)

* For 30 seconds at 0 F

45

40

60

53

52

64

45

55

35

190

80

100

65

65

55

190

Amp Hr.
Capacity
@ 20 Hrs.

Batteries and Electrical Parts

General Service Batteries (Wet)

13 kg
(29.0 lb)
14 kg
(31.0 lb)

14 kg
(30.5 lb)
16 kg
(34.5 lb)

13 kg
(29.5 lb)
17 kg
(38.5 lb)
11 kg
(24.5 lb)
17 kg
(37.0 lb)
15 kg
(33.0 lb)

62 kg
(136.5 lb)

60 kg
(131.5 lb)
17 kg
(38.5 lb)
20 kg
(45.0 lb)
20 kg
(45.0 lb)
26 kg
(57.5 lb)
25 kg
(54.5 lb)

Wet

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

Dry

Nominal Weight

(Continued)

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

Acid To Fill

Batteries

2-5

2-6

250-0487

250-0484

127-0824

127-0826

250-0486

250-0489

8C-3641

8C-3636

8C-3638

8C-3639

152-8006

152-7242

35

65

24/24F/74

34/78

34/78

75/86

GC-2

U1

24M

27M

4D

8D

12

12

12

12

12

12

12

12

12

12

12

Volts

1150

970

625

650

115 min.
75 Amps
@ 80 F
260

540

690

875

930

650

600

Cold
Cranking
Amps*

475

375

150

120

32

85

100

120

130

105

90

Reserve
Capacity
Minutes**

All batteries have taper post design and are shipped dry except as noted

Part
Number

BCI
Group Size

General Service Batteries (Wet) (Continued)

528 mm
(20.8 in)
528 mm
(20.8 in)

318 mm
(12.5 in)

274 mm
(10.8 in)

198 mm
(7.8 in)

262 mm
(10.3 in)

248 mm
(9.7 in)

216 mm
(8.5 in)
282 mm
(11.1 in)

173 mm
(6.8 in)

173 mm
(6.8 in)

130 mm
(5.1 in)

180 mm
(7.1 in)

178 mm
(7.0 in)

178 mm
(7.0 in)
175 mm
(6.9 in)
175 mm
(6.8 in)

187 mm
(7.3 in)

304 mm
(12 in)

277 mm
(10.9 in)
274 mm
(10.8 in)
273 mm
(10.7 in)

175 mm
(6.8 in)

230 mm
(9.1 in)

Width

Height

254 mm
(10.0 in)
254 mm
(10.0 in)

239 mm
(9.4 in)

239 mm
(9.4 in)

185 mm
(7.3 in)

277 mm
(10.9 in)

206 mm
(8.1 in)

229 mm
(9.0 in)
203 mm
(8.0 in)
203 mm
(8.0 in)

194 mm
(7.6 in)

225 mm
(8.8 in)

BCI Overall Dimensions


Length

** 25 Amp output at 80 F

Construction
Automotive/Light Truck/SUV (cont.)
Maintenance Free,
Silver/Calcium Alloy
Severe Service
Maintenance Free,
Silver/Calcium Alloy
Severe Service
Dual Terminal Offering
Maintenance Free,
Silver/Calcium Grids
Maintenance Free,
Silver/Calcium Grids
Maintenance Free,
Silver/Calcium Alloy
Severe Service
Maintenance Free
Silver/Calcium Grids
Marine/Recreational
Deep Cycle,
Antimony Grids
(Offset post with horizontal hole)
Maintenance Free,
Calcium Grids
(L-Terminal)
Marine Starting,
Maintenance Free
Silver, Calcium Grids
(Stud terminals)
Deep Cycle,
Antimony Grids
Dual Terminal (Stud terminals)
Maintenance Free
Gelled Deep Cycle
Maintenance Free
Gelled Deep Cycle

* For 30 seconds at 0 F

225

183

80

55

25

215

47

60

66

63

55

45

Amp Hr.
Capacity
@ 20 Hrs.

Batteries and Electrical Parts

59 kg
(129.8 lb)
73 kg
(160.8 lb)

22 kg
(49.0 lb)

17 kg
(38.5 lb)

7 kg
(16.5 lb)

29 kg
(63.0 lb)

14 kg
(30.5 lb)

20 kg
(44.0 lb)
19 kg
(41.0 lb)
17 kg
(36.5 lb)

18 kg
(39.0 lb)

14 kg
(31.0 lb)

Wet

--

--

--

--

--

--

--

--

--

--

--

--

Dry

Nominal Weight

--

--

--

--

--

--

--

--

--

--

--

--

Acid To Fill

Batteries

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153

Batteries
Absorbed Glass Mat (AGM) Batteries, Designed for High-rate Uninterruptible Power Supplies (UPS)
or Standby Applications
Discharge Ratings
Discharge
Rating in
Power
Amperes
Watts Per
Cell
For
15 Mins.
For
to End
15 Mins. to Voltage of
1.67 V.P.C. 1.67 V.P.C.
@ 25 C
@ 25 C
(77 F)
(77 F)
116
62

BCI Overall Dimensions

Amp Hour
@ 20 Hour
Rate to
1.75 Volts
Per Cell
@ 25 C
(77 F)
1.63

Part No.
250-0474

45

250-0475

156

84.3

2.75

12

MF-AGM/VRLA

24

250-0476

262

140

3.95

12

MF-AGM/VRLA

27

250-0477

304

165

4.61

12

MF-AGM/VRLA

31

250-0478

350

186

5.25

12

MF-AGM/VRLA

31(A)

250-0479

475

261

6.66

12

MF-AGM/VRLA

4D(H)

250-0483

624

338

9.91

12

MF-AGM/VRLA

Normal
Voltage Construction Terminal
12
MF-AGM/VRLA
1

Length
196 mm
(7.71 in)
225 mm
(8.84 in)
259 mm
(10.2 in)
323 mm
(12.72 in)
329 mm
(12.93 in)
342 mm
(13.5 in)
552 mm
(21.73 in)

Width
132 mm
(5.18 in)
135 mm
(5.31 in)
173 mm
(6.8 in)
173 mm
(6.8 in)
171 mm
(6.75 in)
172 mm
(6.77 in)
210 mm
(8.82 in)

Terminal
Height
182 mm
(7.18 in)
221 mm
(8.7 in)
232 mm
(9.14 in)
220 mm
(8.68 in)
222 mm
(8.75 in)
286 mm
(11.25 in)
237 mm
(9.34 in)

Container
Height
157 mm
(6.18 in)
207 mm
(8.14 in)
206 mm
(8.12 in)
206 mm
(8.12 in)
218 mm
(8.58 in)
281 mm
(11.08 in)
222 mm
(8.74 in)

Nominal
Weight
Wet
11 kg
(24 lb)
18 kg
(38.5 lb)
24 kg
(53 lb)
29 kg
(63 lb)
31 kg
(69 lb)
45 kg
(98 lb)
59 kg
(129 lb)

MF-AGM/VRLA = Maintenance Free-Absorbed Glass Mat (AGM) Battery. Battery has Flame Arrestor and is low-pressure self sealing
Housed in ame-retardant polypropylene (rated 28 LOI) 12-Volt Monoblocks
(A) = Battery is 63.5 mm (2.5 in) taller and 13 mm (0.57 in) longer than standard Group 31
(H) = Battery has handles
Sealed Valve-Regulated Lead Acid (VRLA) with electrolyte absorbed in separators consisting of a sponge-like mass of matted glass bers
Preferred for high-rate performance in uninterruptible power supply (UPS) or standby applications
VPC = Volts per Cell
WPC = Watts per Cell. Ratings conform to IEEE-485 Standards
VRLA batteries use recombination reaction to prevent the escape of hydrogen and oxygen gases normally lost in a ooded lead
acid battery. They are non-spillable, never need watering and should never be opened
* Note: Availability of UPS batteries are planned for late 2005
UL Recognized Component
AGM batteries have a longer production lead time than regular lead-acid type batteries
Important: Alternator and charger instructions: for 12-volt AGM Batteries charge to 14.4 volts but no more than 14.6 volts at 20 C (68 F)

Valve Regulated AGM Batteries Terminal Locations


1-BCI Group U1

2-BCI Groups 45, 24, 27

3-BCI Group 31

4-BCI Group

VRLA batteries are a UL Recognized Component and are


I.C.C.O., I.M.D.E., I.A.T.A., and D.O.T. Air Transportable Approved.
Terminals
1 = Lead terminal. L shaped. Terminals have square holes.
2 = Lead terminal with brass inserts. 1/4-20 0.25 Deep Female Thread.
3 = Lead terminal with brass inserts. Centerline terminals. 1/4-20 0.25 Deep Female Thread.
4 = End terminals with brass inserts. 1/4-20 (UNC) Female Thread. Ratings conform to IEEE-485 Standards.

154

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2-7

Batteries and Electrical Parts

BCI
Group
Size
U1

Batteries
Digital Battery Analyzer

Used to test the condition (full state charge, voltage) of 6 and 12-volt batteries
quickly and accurately, even when discharged to as low as one volt.
Tests batteries in the machine or vehicle without disconnecting battery cables.
Item
Digital Battery Analyzer

Part Number
177-2330

Battery Load Tester

Measures voltage and amps for 6, 8, and 12-volt batteries.


Measures voltage to one-hundredth of a volt and has a 1,000 amp load capacity.
Item
Battery Load Tester

Part Number
4C-4911

24-Volt Analyzer Group 271-8590


Batteries and Electrical Parts

SMCS Code: 1401-081, 0785


Model: All
Warranty: Manufacturers
European Union compliant, CE marked
Used to perform battery, electrical system and diode tests.
Used with 225-8266 Amp Probe and 271-8585 Printer.
Used on 12 and 24-volt electrical systems (digital circuitry accurately controls
testing requires minimal interaction).
Hand-held
Large, backlit display requires less scrolling, provides more information.
Long 4.6 m (15.0 ft) cables allow operator to perform tests from cab of machine.
Step-by-step instructions quickly and easily guide technician through tests.
Tests ooded lead acid and absorbed glass mat (AGM) batteries with 50 to
4,000 Cold Cranking Amp (CCA). Cranking Amp (CA), Amp Hours (A-HR),
Japanese Industrial Standard (JIS), or German-Deutsche Industry Norm (DIN)
capacity ratings.
Tests battery pack congurations, through algorithm design:
single battery, 6 or 12 volt
two batteries in series, 24 volt
two, three, or four batteries in parallel, 12 volt
two banks in parallel, each bank with batteries in series, 24 volt
Internal resistance loads are applied for all congurations.
Amp clamp connections allow use of optional amp clamp cables for current
drain and starting/charging tests.
Features infrared communications compatibility for optional wireless printer with
user dened header and footer for custom printouts.
PC interface port allows unit updates as new software is released
downloaded software for new battery types, system updates, and features.
Ergonomically designed over-molded surround with soft-touch keys for easy
operation while wearing gloves during cold weather.
Security cable connection tethers tool in order to prevent drops or for
security purposes.
Includes 24-volt analyzer, test cables, battery terminal adapters, manual,
and case with foam insert.
(Continued)
2-8

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155

Batteries
24-Volt Analyzer Group 271-8590 (Continued)
Repair Information
The unit is warrantied by the manufacturer for 3 years from the date of receipt.
Cables are warrantied for 90 days from the date of receipt. If the unit needs servicing,
contact the manufacturers repair facility.
SPX Service Solutions
2300 Park Drive
Owatonna, MN 55060-0994
Phone: 1-800-344-4013 x4369
Reference
NEHS0973 Tool Operating Manual 271-8590 Analyzer Group (24 Volt)
Replacement Parts
Test Cables, 4.6 m (15 ft)
Rechargeable Battery
Carrying Case with Foam Insert
Analyzer Only
Optional Accessories
Clamp-on Ammeter (400, 1,200 Amp Ranges)
Optional Printer Group
Printer Serial Cable
Thermal Paper

Cold Cranking Amp Range


Battery Voltage
Electrical System Tests
Scales
PC Interface
IR Compatible
Amp Clamp Ports
Display

156

255-8266
271-8585
281-1948
184-7679

Batteries and Electrical Parts

Battery Tests

271-8587
281-1947
281-1950
271-8589

Flooded Lead Acid (FLA)


Absorbed Glass Mat (AGM)
50 to 4,000 CCA 24 Volt
Single, Series, or Parallel to 24 Volt
12 and 24 Volt, Starting/Charging/Diode Test
CCA, CA, AHR, MCA, JIS, DIN
For Field Software Updates
For Optional Infrared Wireless Printer
For Optional Amp Clamp Connections
Backlit 4 20 Character Display

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2-9

Batteries
Battery Voltmeter 295-2618

Batteries and Electrical Parts

Small digital voltmeter designed to quickly determine state of charge


of 6 to 60-volt batteries on or off the machine.
Easier and faster than using a hydrometer to measure specic gravity.
Works on all batteries including sealed maintenance free batteries.
Bright, red LED display easy to read outdoors and in low light conditions.
Chart on rear of meter shows battery approximate percent of charge based
on battery voltage for 12-volt batteries (Chart in Operating Manual includes
6, 8, and 12-volt batteries).
No internal batteries to wear out.
Small enough to carry in pocket or toolbox.
4C-8552 Test Lead Kit included with 295-2618 Voltmeter.
Range
Operating Temperature Range
Accuracy:
0 C to 70 C (32 F to 158 F)
-30 C to 0 C (-22 F to 32 F)
Input Voltage Protection
Power
Current Requirement
Settling Time
Weight
Size
Service Part

6.0 to 60.0 VDC


-30 C to +70 C (-22 F to +158 F)
+0.2 VDC
+0.23 VDC
+100 VDC Max.
Powered by Battery Being Tested
0.18 Amp
3 Seconds
0.113 kg (4 oz)
76 mm 84 mm 20 mm (3.0 in 3.3 in 0.8 in)
4C-8552 Test Lead Kit (included with 295-2618 Voltmeter)

Coolant and Battery Tester

Used for checking coolant freezing point and battery charge condition
(specic gravity).
Can also be used to check some types of permanent antifreeze, such as
Dowtherm 209 Coolant.
For use on either hot or cold radiators.
Item
Coolant and Battery Tester ( C)
Coolant and Battery Tester ( F)

2-10

Part Number
245-5829
245-5829

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157

Batteries
Battery Cable Terminals
Item
Battery Cable Terminal (A Negative)
Battery Cable Terminal (A Negative)
Battery Cable Terminal (A Positive)
Battery Cable Terminal (A Positive)
Battery Cable Terminal (B Negative)
Battery Cable Terminal (B Negative)
Battery Cable Terminal (B Positive)
Battery Cable Terminal (B Positive)
Battery Cable Terminal (C 12 inch Hole)
Battery Cable Terminal (C 12 inch Hole)
Battery Cable Terminal (C 12 inch Hole)
Battery Cable Terminal (C 12 inch Hole)
Battery Cable Terminal (C 14 inch Hole)
Battery Cable Terminal (C 14 inch Hole)
Battery Cable Terminal (C 38 inch Hole)
Battery Cable Terminal (C 38 inch Hole)
Battery Cable Terminal (C 38 inch Hole)
Battery Cable Terminal (C 38 inch Hole)
Battery Cable Terminal (C 516 inch Hole)
Battery Cable Terminal (C 516 inch Hole)

Cable Size
365
365
365
365
365
365
365
365

Part Number
3S-6050
9S-6333
3S-6049
3S-6051
9S-5753
9S-5755
9S-5752
9S-5754

365
365
365
366
365
365
365
365
365

1M-4986
1S-7251
5P-2600
3L-7634
030-1709
030-1706
030-1707
1S-7252
035-0425

366
365
365

031-9295
030-1708
030-1705

Item
Battery Ground Strap
Battery Ground Strap
Battery Ground Strap
Battery Ground Strap
Battery Ground Strap
Battery Ground Strap

Length
Ground End Hole Battery End Hole
108 mm (4.3 in)
11 mm (716 in)
14 mm (916 in)
137 mm (5.4 in)
8 mm (516 in)
5 mm (316 in)
140 mm (5.5 in)
11 mm (716 in)
11 mm (716 in)
305 mm (12.0 in)
10 mm (1332 in)
14 mm (916 in)
305 mm (12.0 in)
14 mm (1732 in)
10 mm (1332 in)
457 mm (18.0 in)
14 mm (1732 in)
17 mm (2132 in)

Batteries and Electrical Parts

Battery Ground Straps


Part Number
8M-4963
8L-8420
1S-2342
2L-6716
4M-7146
3R-2853

Battery Cable Repair Kit

For use during cable fabrication and repair.


For use with heavy 1/0 through 4/0 gauge electrical cables.
Kit Part Number
6V-3025

158

Item
Cable Repair Kit
Roto Crimping Tool
Cable Cutter
Box Assembly
Butt Splice (4/0)
Butt Splice (3/0)
Butt Splice (2/0)
Butt Splice (1/0)

Quantity

Part Number

1
1
1
2
3
4
3

6V-3021
6V-3022
6V-3023
6V-3020
6V-3019
6V-3017
6V-3018

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2-11

Batteries
Battery Charging Posts

For checking state of charge and charging of stud terminal type batteries.
Part Number
4C-5637
4C-5638

Description
Charging Posts (+ & -) for Group 31 Stud Terminal Batteries
Charging Posts (+ & -) for screw-in Side Terminal Batteries

Extra Vent Caps for Dry Charged Batteries


Part Number
7N-0060

Description
10 - Vent Caps

Booster Cables

Batteries and Electrical Parts

Part No.
4C-4933
4C-49341
4C-4935
4C-4936
300-5899
4C-4938
1
2

Professional quality
Ensure quick and efcient connections
Designed for convenience and safety
Flexi-spring cable guards
Meets SAEJ1494 specications

Length
3.66 m (12 ft)

Gauge
4

Cir. Mil. Copper


32,900

Jacket2
T-94

Amp Clamp
500

Side Terminal
Adapters
YES

Weight
3.6 kg (8 lb)

3.66 m (12 ft)


4.572 m (15 ft)
6 m (20 ft)
6 m (20 ft)
4.572 m (15 ft)

4
4
4 AWG
1 AWG
1/0 AWG

32,900
32,900
41,300
83,600
106,400

T-94
T-94
T-94
T-94
T-94

500
500
500
800
800

YES
YES
YES
NO
NO

3.6 kg (8 lb)
4.1 kg (9 lb)
5.4 kg (12 lb)
7.7 kg (17 lb)
7.3 kg (16 lb)

Equipped with stop/go light red L.E.D.s warn operator if polarity is reversed.
T-94: exible to 4 C (-40 F).

2-12

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159

Batteries
Portable Chargers 4C-4924 and 4C-4925

Charges all standard and maintenance-free batteries with four


charging positions
Heavy-duty chrome plated handles
Fan cooled
UL and CSA listed for indoor/outdoor use

4C-4924 also features:


Automatic timer 90 minute and hold position
AC and DC circuit overload protection
Patented stop/go light

UL Cranking
Assist Rate
(Amps)
230
132

UL Boost Rate
(Amps)
420
250

AC Cord
6 12 ft 16-3
6 12 ft 18-3

DC Leads
7 ft 4AWG
6 ft 8AWG

Clamp Rating
500A
200A

Volt
6/12
6/12

Weight
17.2 kg (38 lb)
11.8 kg (26 lb)

Emergency Jump Start Receptacle Assemblies

Mount on the machine to provide a direct electrical connection to the


starting motor.
Available in several cable lengths to suit your particular application.
For use with 8S-2632 or 9S-3664 Emergency Start Systems.
Item
Emergency Jump Start Receptacle Assembly
Emergency Jump Start Receptacle Assembly
Emergency Jump Start Receptacle Assembly
Emergency Jump Start Receptacle Assembly
Emergency Jump Start Receptacle Assembly
Emergency Jump Start Receptacle Assembly
Emergency Jump Start Receptacle Assembly
Emergency Jump Start Receptacle Assembly
Emergency Jump Start Receptacle Assembly

160

Length
0.380 m (1.25 ft)
0.460 m (1.42 ft)
1.220 m (4.00 ft)
1.520 m (5.00 ft)
1.820 m (6.00 ft)
2.130 m (7.00 ft)
2.680 m (9.00 ft)
3.050 m (10.00 ft)
3.660 m (12.00 ft)

Part Number
9S-9015
2G-1830
8S-2633
9S-9016
4N-6580
1P-1250
4N-6579
9S-9312
9D-8647

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2-13

Batteries and Electrical Parts

Part. No.
4C-4924
4C-4925

UL Continuous
Ratings (Amps)
70/60
40/10/2

Electrical Parts
Fuses
Maximum Voltage
250V
250V
500V
32V
32V

Fuse Desc.
Time Delay Ferrule
Time Delay Ferrule
Time Delay Ferrule
Time Delay Ferrule
Plug Fuse

Part Number
9G-3782
9K-1896
5N-0095
6N-9353
9W-1442

15A
20A
30A
12A
15A
15A
25A
50A
60A
70A
400A
50A

32V
32V
32V
250V
130V
250V
600V
600V
600V
600V
150V
30VDC

Plug Fuse
Plug Fuse
Plug Fuse
TRON Rectier
TRON Rectier
TRON Rectier
TRON Rectier
TRON Rectier
TRON Rectier
TRON Rectier
TRON Rectier
Stud Mounted

9W-1441
9W-1446
8T-9636
7C-3882
3N-2050
3N-7807
7L-2760
7L-2765
7L-6745
7L-6750
039-6987
3C-1064

60A
275A
450A
500A
500A
600A
600A
60A
300A
0.75A
1.25A
1A
1A
2A
3A
3A
4A
4A
5A
5A
5A
6A
6A
6A
6A
7.5A
7.5A
8A
10A
10A
14A
15A
20A
25A
30A

125V
30VDC
250V
250V
30VDC
250V
250V
125V
125V
250V
250V
250V
600V
250V
32V
250V
60V
32V
250V
600V
250V
250V
60V
250V
32V
250V
32V
32V
250V
250V
32V
32V
32V
32V
32V

Stud Mounted
Stud Mounted
Stud Mounted
Stud Mounted
Stud Mounted
Stud Mounted
Stud Mounted
Low Voltage Limiter
Low Voltage Limiter
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule
Ferrule

031-2436
3C-0524
030-1698
030-1699
3C-0516
039-6577
030-1697
090-7012
090-7013
7T-0037
034-3128
8K-4644
3N-5612
8D-8724
8M-0454
8D-8113
7N-0472
8M-0457
2S-6024
5N-5535
033-3672
8M-0458
3T-5802
8D-9497
9D-6032
3K-8781
8M-0455
7D-4975
9Y-6027
3K-8782
3D-4529
8M-8948
8M-0456
3T-4425
8M-8947

Graphic

Batteries and Electrical Parts

Amperage
3A
4A
5A
30A
10A

(Continued)

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2-15

Electrical Parts
Fuses (Continued)
Amperage
5A
10A
12A
15A
5A

Maximum Voltage
250VAC
250VAC
600V
250VAC
32V

Fuse Desc.
General Purpose
General Purpose
LIMITRON
General Purpose
Mini

Part Number
5N-5532
5N-5533
9Y-8419
5N-5534
141-2759

7.5A
10A
15A
20A
25A
30A
70A
80A
110A
125A
150A
175A

32V
32V
32V
32V
32V
32V
600V
600V
600V
600V
600V
600V

Mini
Mini
Mini
Mini
Mini
Mini
LIMITRON Quick Acting
LIMITRON Quick Acting
LIMITRON Quick Acting
LIMITRON Quick Acting
LIMITRON Quick Acting
LIMITRON Quick Acting

141-2760
113-8490
113-8491
113-8492
113-8493
124-3548
190-9551
190-9558
173-5434
173-5435
190-9563
184-4645

Graphic

Batteries and Electrical Parts

Fuse Holders and Puller


Item
Dashmount Fuse Holder
In-Line Fuse Holder
Fuse Block
Fuse Holder
Wire-to-Wire Fuse Holder
Wire-to-Wire Fuse Holder
Fuse Puller

Part Number
4K-5122
051-4069
5K-2849
7N-8292
3K-8783
8D-8719
116-7471

Pressure Switches
For use with engine oil pressure sensing or any application requiring setting
switches.

Item
Pressure Switch
Pressure Switch
Pressure Switch
Pressure Switch
Pressure Switch
Pressure Switch
Pressure Switch
Pressure Switch

162
2-16

Switching Point
37.9 21 kPa (5.5 3 psi)
68.9 21 kPa (10.0 3 psi)
68.9 21 kPa (10.0 3 psi)
68.9 21 kPa (10.0 3 psi)
68.9 21 kPa (10.0 3 psi)
124.0 21 kPa (18.0 3 psi)
207.0 28 kPa (30.0 4 psi)
276.0 28 kPa (40.0 4 psi)

Contacts at 0 kPa
Open
Open
Closed
Open
Open
Open and Closed
Open and Closed
Open and Closed

Port Fitting
1/4 NPTF
1/8 NPTF
1/8 NPTF
1/4 NPTF
9/16 UNF
9/16 UNF
9/16 UNF
9/16 UNF

Electrical Connector
#8 Screws
#8 Screws
#8 Screws
#8 Screws
Sure Seal
Sure Seal
Sure Seal
Sure Seal

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Part Number
3E-2026
107-0611
107-0616
107-0612
6T-4949
6T-6652
6T-6651
6T-6653

Electrical Parts
Bulk Electrical Cable and Wire
Item
Lighting Wire
Lighting Wire
Lighting Wire
Lighting Wire
Lighting Wire
Lighting Wire
Lighting Wire
Starter Cable
Starter Cable
Starter Cable
Starter Cable
Starter Cable
Starter Cable
Ignition Wire
Glow Plug Wire

Gauge
6
8
10
12
14
16
18
Black 00
Black 000
Red 0
Red 00
Red 000
Red 0000
N/A
No. 12

Package* Length
15 m (50 ft)
15 m (50 ft)
30 m (100 ft)
30 m (100 ft)
30 m (100 ft)
30 m (100 ft)
30 m (100 ft)
7.62 m (25 ft)
7.62 m (25 ft)
7.62 m (25 ft)
7.62 m (25 ft)
7.62 m (25 ft)
7.62 m (25 ft)
7.62 m (25 ft)
7.62 m (25 ft)

Part Number
5P-5675
5P-5689
5P-5622
5P-5621
5P-5624
5P-5623
5P-5677
159-8050
159-8052
159-8047
159-8049
159-8051
159-8053
5P-6036
5P-6020

Wire Size
16-14
16-14
16-14
8
12-10
16-14
12-10
16-14
12-10
12-10
16-14
16-14

Part Number
5P-4571 (30)
4S-1988 (10)
136-4877 (15)
2L-8058 (10)
2L-8067 (10)
2L-8077 (15)
2L-8069 (10)
2L-8079 (15)
2L-8071 (10)
2L-8076 (20)
2L-8066 (10)
2L-8075 (20)

* Serviced in increments of their packaged length.

Electrical Terminals
Screw Size
Female
Male
4 inch
4 inch
1
4 inch
3
8 inch
3
8 inch
1
2 inch
No. 10
No. 10
No. 8
1
1

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Batteries and Electrical Parts

Item
Blade Terminal
Blade Terminal
Butt Splices
Ring Terminal
Ring Terminal
Ring Terminal
Ring Terminal
Ring Terminal
Ring Terminal
Ring Terminal
Ring Terminal
Ring Terminal

163
2-17

Electrical Parts
Wire Protector
Item

Outside Diameter

Package* Length

Part Number

Wire Protector

6 mm (0.25 in)

7.62 m (25 ft)

5P-6039

* Serviced in increments of their packaged length.

Electrical Conduit Field Repair Fasteners

Provide fast and easy electrical system repairs.


Made of high-impact plastic and locked with a steel spring clip.
Designed to separate for quick installation or removal.
Item
Repair Fastener

Part Number
9S-5324

Batteries and Electrical Parts

Sure-Seal Electrical Connector Kit

164

For use in replacing faulty sure-seal connectors or fabricating new wiring


harnesses.
Provides longer service life and superior corrosion resistance.
Allows for fast, in-eld installation.
Kit Part Number

Item

6V-3000

Sure-Seal Electrical Connector Kit

Quantity

Part Number

Crimping Tool

6V-3001

Box Assembly

6V-3007

Socket

100

7N-7779

Pin

100

7N-7780

Sealing Plug

50

9G-3695

Housing

7N-7777

Housing

7N-7778

Housing

7N-9738

Housing

7N-9737

Housing

7N-7781

Housing

7N-7782

Housing

7N-8204

Housing

7N-8205

Housing

9G-3670

Housing

9G-3676

Housing

9G-3667

Housing

9G-3673

Insertion Tool

6V-3008

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2-19

Electrical Parts
Deutsch (DT) Style Connector Service Kit

Required for eld repair of Deutsch (DT) style electrical connectors.

Batteries and Electrical Parts

Kit Part Number


175-3700

Item
Deutsch (DT) Style Connector Service Kit
Wedge Removal Tool
Removal Tool
Utility Box
Seal Plug
Connector Pin
Connector Socket
Connector Pin
Connector Socket
Receptacle Lock Wedge
Receptacle Lock Wedge
Receptacle Lock Wedge
Receptacle Lock Wedge
Receptacle Kit
Receptacle Kit
Receptacle Kit
Receptacle Kit
Receptacle Kit
Receptacle Kit
Connector Plug Kit
Plug Lock Wedge
Plug Lock Wedge
Connector Plug Kit
Plug Lock Wedge
Connector Plug Kit
Connector Plug Kit
Connector Plug Kit
Connector Plug Kit

Quantity

Part Number

1
6
1
30
30
30
30
30
10
5
5
5
3
10
5
5
3
3
3
5
5
5
5
3
10
5
3

147-6456
151-6320
152-7997
8T-8737
9X-3401
9X-3402
126-1767
126-1768
3E-3371
3E-3377
3E-3383
3E-3389
102-8801
102-8802
102-8803
102-8804
102-8805
102-8806
155-2255
155-2258
155-2259
155-2260
155-2263
155-2265
155-2270
155-2271
155-2274

Field Soldering Iron Group

For use in soldering electrical connections in the eld.


Designed to be lightweight and easy to use.
Designed with a temperature regulated tip that provides better control
for outdoor usage.
Designed with an in-line fuse to help prevent damage or overload.
For use with a 12V vehicle cigarette lighter plug or with a 4C-9024 Portable
Battery Pack.
Item
Field Soldering Iron Group
Solder, 0.5 kg (1 lb) Spool

2-20

Part Number
9U-7560
9U-7562

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165

Electrical Parts
Crimping Tools
Item
Standard Crimping Tool
Heavy-Duty Crimping Tool
12-18 Gauge Crimping Tool

Part Number
9S-9150
8S-1075
1U-5804

Voltage Tester 5P-7277

Used to make quick checks for presence of voltage.


Indispensable for checking out circuits, relays, bulbs, wires, and switches.
Designed for voltage range from 12 to 36 volts.
Bulb lights brightly when connected to 36 volts and gets progressively dimmer
with lower voltages.
Encased in rugged, hi-impact plastic housing which is grease and chemical
resistant.

Batteries and Electrical Parts

Circuit Tester

Provides a fast check for continuity in non-energized circuits.


Shines brightly when connected to zero ohms and progressively dims
up to about 10 ohms.
Includes batteries and bulb.
Item

Part Number

Circuit Tester

8T-0500

Spark Plug Firing Indicator

166

Provides a simple, effective way to check spark plug voltage.


Shows voltage intensity, spark plug misres, faulty coils, and faulty wiring.
Features a compact size and handy clip for pocket storage.
Item

Part Number

Firing Indicators

9U-6695

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2-21

ONE SAFE SOURCE

2008-2009

FILTERS AND FLUIDS


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167

Engine Oil Filters


Cat Standard Efciency Fluid Filters Engine Oil

Features standard elements for normal duty ltration.


Designed to maintain system cleanliness.
Removes contaminants before the lube oil reaches critical components.
Available for all Cat equipment models.

Cat Advanced Efciency Fluid Filters Engine Oil


Cat Advanced Efciency Engine Oil Filters provide increased contamination control over Standard Efciency Filters,
without requiring a shortened change interval. And, they are more economically priced than Ultra High Efciency lters.
Standard Efciency

Advanced Efciency

1R-0739

1R-1807

1R-0716

1R-1808

Improved Filtering Media


Cat Advanced Efciency Oil Filters contain an improved
ltering media which captures more contaminants, reducing
wear on critical oil-lubricated engine components. This results
in extended life and improved performance. The graphs below
illustrate the efciency of the 1R-1807 and 1R-1808 lters as
compared to their Standard Efciency Counterparts.

Filters and Fluids

168

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3-3

Engine Oil Filters


Reserve Dirt-holding Capacity

Filters and Fluids

Although higher-efciency lters accumulate dirt more


quickly than Standard Efciency lters, Cat Advanced
Efciency Engine Oil lters do not require a shortened change
interval. They feature a reserve dirt-holding capacity, which
compensates for the majority of dirt accumulation increase,
letting customers maintain standard oil change intervals.
The relative dirt-holding capacity of Advanced and Standard
Efciency lters are illustrated in the graph.

3-4

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169

Fuel Filters
Cat PrimeTime Priming Pumps

Filters and Fluids

Cat PrimeTime Priming Pumps are easily installed on the frame or engine as retrots.
They prime the lter and fuel system with a ip of the switch.
No need to pre-ll lter and risk debris reaching injectors
Primes fuel lter in two to six minutes
No time-consuming, difcult manual pumping

170
3-6

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Fuel Water Separators


Cat Fuel Water Separators

Removes more than 98% of debris 10 microns and larger and eliminates
virtually all free water and more than 87% emulsied water.
Minimize the risk of plunger-to-barrel scufng and seizure in fuel injectors,
reducing failure rates.
Extends the life of engine fuel injectors and the secondary, high efciency
fuel lter.
Features
Thicker gauge canister
Primary fuel lter

Water separator

Manual screw knob


Reusable water collection bowl

Benets
Resist canister cracking and
failure in extensive eld testing
Removes more than 98% of
debris 10 microns and larger

Results
Longer life and
increased protection
Minimize the risk of plunger-tobarrel scufng and seizure in fuel
injectors, reducing failure rates
Removes virtually all free water
Extend the life of engine fuel
and more than 87% of emulsied
injectors and the secondary,
water from diesel fuel
high efciency fuel lter
Drains the collection bowl
Reduces maintenance
in less than a minute
and downtime
Transparent for easy monitoring
Reduces maintenance costs

1R-0770

Cat Fuel Water Separators Retrots


Engine
Small Engines C12 and smaller

Prime Time Full Flow Conguration


Kit 206-5756

Prime Time Prime Only Conguration


N/A

Medium Engines C15-C16, 3408-3412

Kit 206-5756 The 1R-0770, included


in the kit, can be replaced with the
1R-0771 for additional capacity.
N/A

N/A

Large Engines 3500 series

Kit 206-5756

Basic Conguration
Base 195-1068 with 1R-0769
(axial seal) FWS or Base 177-9778
with 1R-0770 (radial seal) FWS
Base 195-1068 with 1R-0781
(axial seal) FWS or Base 177-9778
with 1R-0771 (radial seal) FWS
(2) 207-2422 groups, each includes
a 200-4139 (axial seal) FWS

Filters and Fluids


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3-7

Air Filters
Cat Standard Efciency Radial Seal Air Filters

Features standard elements for normal duty ltration.


Designed for larger capacity and longer service life.
Prevents dirt, soot, sand and other contaminants from entering your system.
Available for all Cat equipment models.
Technology Features
Radial seal design

Benets
No tools required

All-steel adapter ring available to


retrot some axial seal cleaners
One-piece molded
urethane end caps

Quickly bolts into position to


accept the new lter design
Forms a tough, reliable,
corrosion-proof bond
to paper media
Large media area provides
up to 50% more capacity
Prevents pleat bunching

Densely pleated lter paper


Built-in pleat support and
positive pleat spacing
Heavy-duty metal inner
and outer wrap
Baked-on enamel
outer lter wrap

Increases structural strength


and durability
Resists corrosion

Results
Service times and maintenance
costs minimized
Easily converts some
older machines
Up to 30% more seal contact
area; more reliable seal than
conventional elements
Superior capacity without
impeding airow
Ensures optimum lter
media surface area
Added protection and longer life
Longer component life

Cat Ultra High Efciency Radial Seal Air Filters

Features a unique media with a very ne ber surface layer that improves
ltration efciency early in the life of the elements.
Super fast efciency rate eliminates window of opportunity for sharp abrasive
particles to damage engine.
Sustained low restriction leads to improved lter capacity, engine performance
and fuel economy.
Highly effective in todays engines with tight engine tolerances; maintain low
emission and high performance requirements.
Unique design for applications where extremely ne dust particles make up
a high percentage of the contaminants in the atmosphere.
Ideal for applications that have operating conditions with high amounts of
exhaust soot, which tends to plug normal lters at low hours.
Technology Features
High initial ltration efciency
and high overall efciency
Immediate dust cake build-up
on the lter surface
Low initial and overall restriction
throughout the life of the lter

Filters and Fluids

Super capacity
Exclusive Cat media

172
3-8

Benets
Less dust reaches the engine

Results
Reduced engine wear

Media at maximum
efciency when new;
dust cake builds faster
Engine breathes easier; less
power required to pull in air

Reduced engine wear, improved


fuel economy and lower
maintenance costs
Improved fuel economy
and better engine
performance and power
Less chance of contamination
during service
Protect engine, reduce wear
of hard sharp particles that
can score cylinder

Filter lasts longer with


fewer lter changes
Super capacity, long life,
maximum protection

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Air Filters
Air Axial Seal Filter to Air Radial Seal Filter Adapter Kit Cross Reference
Axial Seal Type
Standard Primary
7W-5389
7W-5389
7W-5317
7W-5317
7W-5316
7W-5316
7W-5495
7W-5313
7W-5313
7W-5216
7W-9853
4W-5716
8N-6309
9Y-7662

Axial Seal Type


Secondary
2S-1285
8N-4901
2S-1286
9S-9972
8N-6883
2S-1287
1P-7360
1P-8482
6N-6444
7N-1308
7W-9567
6N-6067
8N-2556
9Y-7663

Optional Radial Seal


Retrot Kits Axial to
radial seal adapter kit
6I-3828
6I-3829
6I-3830
6I-3831
6I-3831
6I-3830
6I-3832
6I-3833
6I-3833
6I-3833
106-7120
106-7120/222-4376

Radial Seal Type


Standard Primary
6I-2499
6I-2499
6I-2501
6I-2501
6I-2503
6I-2503
6I-0273
6I-2505
6I-2507
6I-2509
106-3969
106-3969
123-6855
131-8822

Radial Seal Type


Primary UHE
132-7164
132-7164
128-2686
128-2686
132-7165
132-7165
132-1674
132-1675
132-7166
132-7167
132-7168
132-7168
132-7169
132-0685

Radial Seal Type


Secondary
6I-2500
6I-2500
6I-2502
6I-2502
6I-2504
6I-2504
6I-0274
6I-2506
6I-2508
6I-2510
106-3973
106-3973
123-6856
131-8821

Cab Air Filtration Upgrade Options

Not for use in ltering hazardous materials

Part Number
107-0266
7T-1890
9X-8216
105-4968

Upgrade Option
175-2841
175-2839
175-2840
139-3204

Type
Dust Reduction
Dust Reduction
Dust Reduction
Dust and Odor Reduction

Filters and Fluids

Odor Reduction Cabin Air Filters


Caterpillar now offers a selection of charcoal impregnated cabin air lters for use in applications, where odors or
airborne irritants are a concern. These lters provide signicant odor reduction, but they are not designed to lter
hazardous materials.
Compatibility and Fit
Odor Reduction Cabin Air Filters can be used as direct replacements for standard lters. No modication is necessary,
and pressure drop is similar to standard, so there is no adverse effect on air ow, A/C and heat performance, or cabin
air pressure. Correct substitutions are indicated in the table below.
Activated-carbon ltering
Odor Reduction Cabin Air Filters use high-performance activated carbon to quickly absorb odor-causing particles and
reduce odors to a comfortable level. A bonded structure holds carbon in place even in high-vibration conditions and
prevents carbon dusting. This design also makes the lters easy to install and safe to dispose.
Improved particle removal
Odor Reduction lters also provide higher particle removal efciency, both initially and throughout lter life. Fewer particles
of soil, dust, pollen, mold spores and other irritants enter the cab, even after sustained use.
High surface dust loading
By holding more dust on the surface, Odor Reduction Cabin Air Filters provide a number of benets. They last longer, are
easier to clean, protect the A/C core from performance-robbing build-up, and reduce maintenance costs for the HVAC unit.
Cleaning and re-use is recommended for Odor Reduction lters under the following circumstances:
Airow restriction is increased
Filter is not damaged
Filter has been used less than 12 months
Odor reduction capabilities are still good
* To clean the lter, use compressed air at 70 psi or less with a 18 inch diameter nozzle at a minimum distance of 2 inches.
Replacement Guidelines
Replace damaged lters, lters used longer than 12 months or lters that no longer reduce odors.

(Continued)

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3-9

Air Filters
Cab Air Filtration Upgrade Options (Continued)
Not for use in ltering hazardous materials

Upgrade Option
175-2838
196-3161
142-7069
233-8359
175-2837
175-2831
141-7903
175-2836
200-8460
175-2834
175-2835
175-2833
175-2832
3E-7904
311-4065
220-8800
282-5339
282-5340
291-3928
307-4442
266-7765
268-6704
268-6705

Type
Dust and Odor Reduction
Dust and Odor Reduction
Dust and Odor Reduction
Dust and Odor Reduction
Dust and Odor Reduction
Dust and Odor Reduction
Dust and Odor Reduction
Dust and Odor Reduction
Dust and Odor Reduction
Dust and Odor Reduction
Dust and Odor Reduction
Dust and Odor Reduction
Dust and Odor Reduction
Dust and Odor Reduction
Dust Reduction
Dust and Odor Reduction
Dust and Odor Reduction
Dust and Odor Reduction
Dust and Odor Reduction
Dust and Odor Reduction
Lower Restriction
Lower Restriction
Lower Restriction

Filters and Fluids

Part Number
112-7448
113-0305
116-5796
119-3355
2V-0036
6T-0988
7G-8116
7T-1889
7X-6012
7X-6041
8P-5343
9G-1518
7T-1890
9W-3639
238-0479
149-1912
107-0266
180-7487
238-0479
209-8217
259-3222
119-3355
209-8217

174
3-10

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Breathers
Retro-Fit Breather Upgrade Options 1
Function of Breathers
Breathers are an important part of any professional contamination control strategy. As the volume of liquid changes inside
a container (e.g., a hydraulic tank), air must enter and exit the container in order to prevent the container from becoming
over-pressurized or in vacuum. Without a breather the exchange of air as it enters and exits tanks introduces air borne
contaminants.
Not ltering small air-borne particles results in:
Pre-mature component replacement
Lower productivity
More frequent lter changes
Use of Breathers
Track-type tractors, stationary engines (industrial, marine, generator sets), motor graders, and Challenger agriculture
tractors are a few product families that have breathers installed on production fuel tanks, hydraulic systems, and gear
boxes. Utilizing breathers in order to improve system performance on Caterpillar production equipment is expanding.
To improve existing uid system contamination control, Caterpillar is providing retrot breathers for eld installation on
Cat equipment and other manufacturers equipment.
Advantage of a Breather
In general, small particles cause abrasive wear on components and larger particles tend to cause sudden breakdowns by
clogging pathways or creating interference between components. Usually, a breather is much less expensive than a lter,
and its use can increase the service interval for the lter. In systems where air is forced out through the breather, such as
in hydraulic or fast ll applications, the dirt is blown out of the element, thereby increasing its life.
Breather Selection
The level of breather ltration required in a system depends on the application. The more sensitive to contamination the
system is, the greater the need for ltration.
General Rule of Thumb
Efciency Higher breather efciencies will maintain a cleaner system.
Restriction If air ow capacity is in question, use the larger breather.
Location When choosing the location for the breather, make sure that it is as convenient as possible to inspect and
change: good clearance and visual line.
Change intervals
Breather change interval can vary widely depending on extremes in operating conditions. As a general rule, change
breathers with every uid change or when breather vent slots appear clogged.
Inspection
Include visual inspection of breathers in routine maintenance inspections. If in doubt, change the breather. The cost
of a new breather is minimal in comparison to the potential downstream costs of not changing it.
Description

Part Number
0.125 inch NPT Pipe Thread

Breather
Breather

5F-5434
8M-2665
0.25 inch NPT Pipe Thread
124-2831
183-3873
4H-6112
9G-5127

Filters and Fluids

Breather
Breather
Breather
Breather
0.375 inch NPT Pipe Thread
Breather
Breather

171-5286
9G-9981
0.75 inch NPT Pipe Thread

Breather
Breather

6G-0078
7U-7613

1.06 inch NPT Pipe Thread Breather Vents with Pressure and Vacuum Relief DO NOT MODIFY, REPLACEMENT PARTS ONLY 2
Breather
116-2810
Breather
160-5615
Breather
188-8844
Breather
191-5439

(Continued)

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3-11

Breathers
Retro-Fit Breather Upgrade Options 1 (Continued)
Description
Part Number
1.06 inch NPT Pipe Thread Breather Vents with Pressure and Vacuum Relief DO NOT MODIFY, REPLACEMENT PARTS ONLY (Continued) 2
Breather
207-5997
Breather
4T-4145
Breather
9J-4703
Breather
2U-7441
1.06 inch NPT Pipe Thread Breather Vents with Manual Pressure Relief DO NOT MODIFY, REPLACEMENT PARTS ONLY 2
Breather
154-6165
Breather
157-7911
Breather
220-0812
Breather
220-0813
Breather
220-0814
Breather
9T-0818
Cartridge/Spin-On Type
Hydraulic Filter Advanced
Breather
Hydraulic Filter Advanced
Breather
Fuel Filter
Fuel Filter Advanced
Breather
Breather
Breather
Breather
Breather

077-5232
171-5286
186-5778
194-7849
1R-0710
1R-0750
245-7451
6G-0078
8X-4575
9C-4937
9T-1119
Metric

Breather
Breather

055-1990
145-0870

Breather Efciency Micron Rating Guide Standard efciency: > 50 m absolute


Advanced efciency: 10-50 m absolute
2
Warning! For breather vents with manual or automatic pressure/vacuum relief, do not modify relief setting! These are replacement parts only, and must not
be interchanged with parts that have different pressure/vacuum relief settings. Original pressure/vacuum relief setting must be retained in order to prevent
pump and/or seal damage.

Filters and Fluids

176
3-12

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Hydraulic Filters
Choosing the Correct Cat Hydraulic Filter
The Cat Hydraulic Filter line now includes Standard, Advanced Efciency and Ultra High Efciency (UHE) lters, providing our
customers the best selection and the best engineered protection available anywhere.
Selection Guidelines
In order to choose the right lter for your machine, always begin by consulting the maintenance manual for proper change
interval and recommended lter part numbers. It is usually safe to substitute a higher-efciency lter, but NEVER substitute
a lower-efciency lter than the one recommended.
If your transmission or hydraulic system has a lter bypass dash indicator and a Standard lter is recommended, you can use
an Advanced Efciency or UHE. If you do not have a bypass indicator, consult your Cat Dealer before upgrading.

Hydraulic and Transmission Filters


Cat Standard Efciency Hydraulic and Transmission Filters
Features standard elements for normal duty ltration.
Designed to maintain system cleanliness.
Available for all Cat equipment models.
Cat Advanced High Efciency Hydraulic and Transmission Filters
Special media provides advanced protection against contaminant introduction
during maintenance and repair.
Engineered for effective contamination control.
Protects hydraulic and drive train systems against accelerated wear.
Cat Ultra High Efciency Hydraulic and Transmission Filters
Super-ne synthetic media removes a higher proportion of very small particles
and an even higher proportion of larger particles.
Specially engineered to aid in optimum contamination control efforts.
Increases system efciency, eliminate system failures and extend oil life.
Reduces exposure of abrasives to critical components extending component
wear life.
Use to clean up systems following repairs and rebuilds.

Hydraulic and Transmission Spin-On Filter Options


Selection Guidelines
In order to choose the right lter for your machine, always begin by consulting the maintenance manual for proper
t and installation.
Upgrade Procedure and Intervals
Higher efciency lters can clog sooner because they trap smaller particles which standard lters do not.

Filters and Fluids


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3-13

Hydraulic Filters
Hydraulic and Transmission Spin-On Filter Options (Continued)
Approx. Size
35
35
36
36
39
39
39
46

Thread Size
13
16 -16
1-12
2-12
M45 2
2-12

Standard Efciency
119-4740

1 38-12

46
46
46
47
47
48
49
49
4 10
57
57
57
58
58
5 11
5 11
5 12
5 12
5 12
5 12
5 14

2-16
1 18-16
1 18-16
1 18-16
1-12 UNF2B
1 12-16
1 14-12
1 38-12
1 18-16
1 12-16
1 12-16
1 12-16
1 34-12
1 12-16
1 12-16
1 12-16
1 34-12
1 34-12
1 34-12
1 38-12
1 34-12

090-2900
123-8189
4T-6915
139-4359

4I-3948

Advanced High
Efciency

Ultra High Efciency


211-1026

077-3492
184-3931
5I-8670
130-3212
4I-3950
185-0337

126-1814
126-1814
126-1814

144-6691

126-1815

121-9868

223-7810
102-2828

156-0214

126-1813

093-7521
161-4741
3T-8642
201-0875
1G-8878
8C-0292

9U-6985
9U-6985

4T-6788
9T-8578
077-3058
9T-6636
209-5590
9U-5870
9U-6984
108-1153
9T-0973
6E-6408
152-6902

223-7809
144-0832
126-1816
9U-6983
9U-6983
126-1817
126-1817
225-4118
126-1818
207-5035

Filters and Fluids

178
3-14

Fire Resistant

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198-3188
134-3014
134-3014

Hydraulic Filters
Hydraulic and Transmission Cartridge Filter Options
Approx. Size
14
23
24
28
28
28
29
2 10
34
34
35
35
35
35
35
36
38
38
38
38
39
39
39
39
3 13
3 17
46
47
47
47
47
48
48
48
48
48
48

Standard Efciency
109-7293
094-1053
109-7289
7F-7238
1G-5459
123-8999
9U-5871
8T-7479
5J-8879
081-4169
1R-0746
9J-6472
2U-6391
094-4421
180-0850
081-2634
9T-9054
134-0964
185-1379
1R-0728
1R-0729
8H-0847

Advanced High Efciency

Ultra High Efciency

Fire Resistant

117-9900

126-1810

9T-7656
7R-4568
4C-6860
185-1278
139-1532

4T-3130

8T-3815
1Q-1688
159-2967
9C-8688
077-3250
077-2825
077-4375
032-9868
123-2873
2C-8410
092-2568
143-2849
159-1427
159-1428

Filters and Fluids


(Continued)

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3-15

Hydraulic Filters
Hydraulic and Transmission Cartridge Filter Options (Continued)
Standard Efciency
1R-0719

Advanced High Efciency


1R-0773
198-7397

Ultra High Efciency


132-8875
139-1533
077-5479

Fire Resistant Fluid


4T-3131

054-1719
089-3940
078-0651
081-3540
046-9290
093-5369
163-4032
7R-8232
077-3569
6E-5216
6J-0363
5J-8877
1R-0735

1R-0777

1R-0741

1R-0778

139-1537
138-1253
132-8876
139-1534

180
3-16

104-6931
4T-3132

9G-6420
1R-0722
109-7287
094-3229

1R-0774

126-2081
094-4412

178-9806

1R-0732

1R-0792
1R-1802
192-1560

185-1375

1R-1809
139-1536
137-7249
139-1539
5I-4530
126-2131
139-1540
4I-9513
167-2009

Filters and Fluids

Approx. Size
49
49
49
49
49
49
49
4 11
4 11
4 16
4 16 (R)
4 16 (R)
4 26
55
56
5 7 (R)
5 7 (R)
59
59
59
5 10.5
5 11 (R)
5 24
6 12
6 12
6 16
6 18
6 18
79
7 9 (R)
10 22

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4T-3134

4T-3133

Lubricants
Cat DEO (Continued)
Location
SAE Viscosity Grade
MB Performance Level
DDC Performance Level
Cummins
Performance Level
Mack Performance Level
MAN Performance Level
RVI Performance Level
Allison
Performance Level
Flash Point, C
(ASTM D92)
Pour Point, C
(ASTM D97)
Viscosity cSt @ 40 C
(ASTM D445)
Viscosity cSt @ 100 C
(ASTM D445)
Viscosity Index
(ASTM D2270)
Sulfated Ash, % wt.
(ASTM D874)
TBN (ASTM D2896)
Zinc, % wt.
(ASTM D4951)
Gravity @ 16 C API
(ASTM D287)
Gravity @ 16 C Specic

Worldwide
SAE 15W-40
SAE 10W-30
228.3

Canada, Mexico, and United States


SAE 15W-40
SAE 10W-30

Brazil

Egypt and
Saudi Arabia
SAE 15W-40

SAE 15W-40
228.3

SAE 10W-30

CES
20071/72/76/77
EO-M Plus
3275
RLD
C4

CES 20071/76
EO-M Plus

CES
20071/72/76/77
EO-M Plus

CES
20071/72/76/77
EO-M Plus
3275
RLD

CES 20071/76

93K214
CES 20071/76/78

CES 20071/76

EO-M Plus

EO-NPP

EO-M Plus

230

222

224

227

220

222

184

-30

-36

-30

-33

-33

-36

-30

103

76

120.5

76

105

75

103

14.2

11.5

15.5

11.5

14.4

11.2

14.2

141

145

135

145

141

142

141

1.3

1.3

1.3

1.3

1.1

1.1

1.3

11.3
0.146

11.3
0.146

11.3
0.146

11.3
0.146

10.6
0.133

10.6
0.133

11.3
0.133

29.3

31.3

29.3

31.8

28.9

31.5

28

0.88

0.869

0.88

0.867

0.88

0.868

0.89

Filters and Fluids

{A} The values shown are typical values and should not be used as quality control parameters to either accept or reject product. Specications are subject to
change without notice.

3-18

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181

Lubricants
Cat DEO (Continued)
Metric Volume (L)
---20
200
208
1000
Bulk
-----1
4
5
18
19
20
200
205
208
1000
Bulk
1

English Volume (gal)


SAE 10W-30
5
55
Bulk
-----0.250 (1 Qt.)
(4x) 1
5
55
Bulk
------------

Part Number 1
3E-9709
3E-9708
155-6198
3E-9844
130-7055
3E-9707
148-3539
5P-2586
3E-9715
248-7518
3E-9713
3E-9712
155-6199
123-4077
3E-9902
3E-9901
3E-9900
3E-9849
3E-9848
3E-9842
3E-9841
3E-9840
3E-9838
8T-9548

Part numbers listed below are not available in all regions. See your Caterpillar dealer for part numbers appropriate for your region.

Filters and Fluids


(Continued)

182

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3-19

Lubricants
Cat DEO Monograde

For Cat 3600 Series Diesel Engines


Recommended Use
Cat DEO Monograde is the only oil approved by Caterpillar for use in the 3600 series diesel engines operating on distillate
diesel fuels.
Cat DEO Monograde is recommended for older Cat engines equipped with precombustion fuel injection systems that permit
the use of American Petroleum Institute CD or CF oil.
Cat DEO Monograde can be used with low-sulfur diesel fuel and protects Cat engines operating on higher sulfur diesel
fuels (3600 series engines operating on fuel containing up to 1.30% sulfur, and precombustion engines operating on fuel
containing up to 0.065% sulfur fuel).
Discover the Difference
Cat DEO Monograde is developed, tested and approved by Caterpillar to meet the same high standards as Genuine
Cat Parts.
Factory-Fill Used as standard factory-ll for Cat 3600 series diesel engines.
Increased Engine Life Resists oxidation and prevents build-up of deposits on pistons and rings.
Extended Drain Intervals Extends oil drain intervals while providing excellent engine protection and performance
when used in conjunction with our SOS Services oil analysis program.
Proven Performance Tested in Cat 3600 series diesel engines worldwide.
SAE Viscosity Grade
API Service Classication Diesel
CCMC
Caterpillar Performance Level (engine)
Allison Performance Level (transmission)
Flash Point, C (ASTM D92)
Pour Point, C (ASTM D97)
Viscosity cSt @ 40 C (ASTM D445)
Viscosity cSt @ 100 C (ASTM D445)
Viscosity Index (ASTM D2270)
Sulfated Ash, % wt. (ASTM D874)
TBN (ASTM D2896)
Zinc, % wt. (ASTM D4951)
Gravity @ 16 C API (ASTM D287)
Phosphorus, % wt. (ASTM D1091)

Typical Characteristics{A}
SAE 30
CF{C}
D3
1M-PC
C-3
234
-33
103
11.6
100
1.9
13.0
0.12
26.8
0.11

SAE 40{B}
CF{C}
D3
1M-PC
C-3
234
-33
133
13.8
100
1.9
13.0
0.12
26.2
0.11

Filters and Fluids

{A} The values shown are typical values and should not be used as quality control parameters to either accept or reject product. Specications are subject
to change without notice.
{B} Passes FZG DIN 51354-2 A/8, 3/90 FLS 12.
{C} Can be used in applications where the obsolete API CD classication oil is recommended.

(Continued)
3-20

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183

Lubricants
Cat DEO Monograde (Continued)
For Cat 3600 Series Diesel Engines
Metric Volume (L)
-----5
20
200
205
208
1000
Bulk

English Volume (gal)


SAE 30
0.250 (1 Qt.)
(4x) 1
5
55
Bulk
--------

-----18
20
200
205
208
1000
Bulk

SAE 40
0.250 (1 Qt.)
1
5
55
Bulk
--------

Part Number
8C-3702
248-7520
8C-3700
8C-3699
155-6201
9X-6178
7X-7840
7X-2887
7X-7839
9X-6462
9X-6271
8C-3698
8C-3707
8C-3706
8C-3705
8C-3704
155-6202
9X-2004
7X-7843
9X-8528
7X-7842
9X-6463
9X-6272
8C-3703

Filters and Fluids

184

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3-21

Lubricants
Cat DEO SYN
Recommended Use
Cat earthmoving, commercial, marine and on-highway truck diesel engines,
excluding 3600, C280, 3126 and 3116 MUI Marine and MaK diesel engines.
The 3116 and 3126 MUI Marine diesel engines with closed crankcase ventilation
systems should use Cat SAEO.
Low-emission diesel engines including Cat engines with ACERT Technology.
Heavy-duty diesel engines made by other manufacturers that recommend
API CI-4, CH-4, CG-4 category oil.
Automotive gasoline engines that require API SL category oils.
Discover the Difference
Cat DEO SYN is developed, tested and approved by Caterpillar to meet the
same high standards as Genuine Cat Parts.
Excellent Cold-Weather Operation Allows cold start-ups at temperatures
as low as -30 C (-22 F) without loss of ow to critical engine parts.
Extended Drain Intervals Extends oil drain intervals while providing
excellent engine protection and performance when used in conjunction
with our SOS Services oil analysis program.
Increased Fuel Economy Reduces friction on internal engine parts.
Typical Characteristics{A}
SAE Viscosity Grade
SAE 5W-40
API Service Classication
CI-4 PLUS{B}, CI-4, CH-4, CG-4, CF, CS
Caterpillar Performance Level
ECF-1-a, ECF-2
Volvo Performance Level
VDS-3
ACEA Performance Level
E5/E4
Cummins Performance Level
71/76/77/78
Mack Performance Level
EO-NPP
MB Performance Level
228.3
Gravity, API
34.1
Specic
0.85
Flash Point, C (F) (ASTM D92)
226 (437)
Pour Point, C (F)
-45 (-49)
Viscosity cSt @ 40 C
95.0
Viscosity cSt @ 100 C
14.8
Viscosity SUS @ 110 F
440.0
Viscosity SUS @ 210 C
77.9
Viscosity Index
151
Sulfated Ash, % wt.
1.35
TBN (ASTM D2896)
12.0
Zinc, % wt. (ASTM D4951)
0.146
Gravity @ 16 C API (ASTM D287)
34.1
Gravity @ 16 C Specic
0.85

Filters and Fluids

{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.
{B} For North America Only
Metric Volume (L)
---5
20
208
Bulk

3-22

English Volume (gal)


SAE 5W-40
(4x) 1
55
Bulk
-----

Part Number
248-7519
141-3341
155-6200
224-8665
224-8666
224-8667
142-1417

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185

Lubricants
Cat Arctic DEO SYN
Applications
Synthetic engine oil for Cat and other OEM earthmoving, commercial, marine
and on-highway truck diesel engines.
Preferred engine oil for arctic climates and operation at temperature extremes.
Features
Blend of two Group IV synthetic base stocks for improved ow and reduced
friction at temperatures as low as -40 C.
Greater lubricating ability and increased resistance to oxidation at temperatures
approaching +30 C (+86 F).
A higher solubility capability in order to keep soot and contaminants in
suspension.
Benets
Maximum productivity, long life and low operating costs at low temperature
extremes.
Extended drain capability when used with SOS Services oil analysis program.
Typical Characteristics{A}
SAE Viscosity Grade
API Service Classication Diesel
API Service Classication Gasoline
Caterpillar Performance Level
Cummins Performance Level
Mack Performance Level
Flash Point, C (ASTM D92)
Pour Point, C (ASTM D97)
Viscosity cSt @ 40 C (ASTM D445)
Viscosity cSt @ 100 C (ASTM D445)
Viscosity Index (ASTM D2270)
CCS Viscosity, cP @ -35 C
Sulfated Ash, % wt. (ASTM D874)
TBN (ASTM D2896)
Zinc, % wt. (ASTM D4951)
Gravity @ 16 C API (ASTM D287)
Gravity @ 16 C Specic

SAE 0W-30
CH-4, CG-4, CF-4, CF
SJ
ECF-1-a
CES 20071/76
EO-M
224
-51
63.3
11.3
176
176
1.25
10.2
0.13
28.0
0.89

{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.
Metric Volume (L)
20
205
Bulk

English Volume (gal)


SAE 0W-30
----

Part Number
228-6071
228-6073
5P-5289

Filters and Fluids

186

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3-23

Lubricants
Cat DEO-ULS

(For the United States, Canada, and Mexico only)


Recommended Use
Cat DEO-ULS exceeds the performance requirements of Caterpillar ECF-3
(Engine Crankcase Fluid Specication) and API CJ-4.
Strongly recommended for all 2007 on-highway engines equipped with
aftertreatment systems using 15-ppm sulfur fuel.
May also be used with engines not equipped with aftertreatment systems
using 500-ppm (or less) sulfur fuel without affecting the oil change interval.
Discover the Difference
Cat DEO-ULS is developed and tested to provide superior protection and life
for Cat engines.
Better Detergents Protects against piston and ring groove deposits.
Advanced Additive Package Improves protection of the engine and the
Diesel Particulate Filter (DPF).
Enhanced Dispersants Provides better soot-related viscosity control,
prevents viscosity loss from shearing and reduces oil consumption.
Improved Protection from Thermal and Oxidative Breakdown Withstands
higher sump temperatures while offering low-temperature pumpability.
Typical Characteristics{A}
SAE Viscosity Grade
SAE 15W-40
API Service Classication Diesel
CJ-4, CI-4 PLUS/CI-4, CH-4, CG-4, CF-4/CF
API Service Classication Gasoline
SM
Caterpillar Performance Level
ECF-3
Volvo Performance Level
VDS-4
ACEA Performance Level
E7
Cummins Performance Level
CES 20081
Mack Performance Level
EO-O Premium Plus
DDC Performance Level
PGOS 93K218
Flash Point, C (ASTM D92)
230
Pour Point, C (ASTM D97)
-30
Viscosity cSt @ 40 C (ASTM D445)
115
Viscosity cSt @ 100 C (ASTM D445)
15.0
Viscosity Index (ASTM D2270)
137
Sulfated Ash, % wt. (ASTM D874)
0.97
TBN (ASTM D2896)
10.3
Phosphorus, % wt. (ASTM D4951)
0.100
Sulfur, % wt. (ASTM D2622)
0.3
Gravity @ 16 C API (ASTM D287)
30.2
Gravity @ 16 C Specic
0.876

Filters and Fluids

{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.

3-24

Metric Volume (L)

English Volume (gal)

Part Number

----

SAE 15W-40
1
5
55

291-3866
291-3868
291-3869

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187

Lubricants
Cat NGEO
Recommended Use
Designed for engines using gaseous fuels.
Compatible with exhaust catalyst applications that require a low-phosphorus oil.
Provides optimum engine and oil life with low-sulfur gaseous fuels that contain
less than 0.43 mg hydrogen sulde per mega Joule (0.35 mg hydrogen sulde
per BTU).
Discover the Difference
Cat NGEO is formulated from select base stocks blended with special additives
to provide an economical engine oil for natural gas applications. Cat NGEO is
developed, tested and approved by Caterpillar to meet the same high standards
as Genuine Cat Parts.
High-Endurance Lubrication Performs throughout the long oil change
intervals common for gaseous fuel engines.
Reduced Piston and Cylinder Wear Anti-oxidation and anti-nitration
properties prevent carbon deposit buildup to minimize scufng, scoring
and wear.
Increased Valve Life Protects against damage to guide faces and seals.
Corrosion Protection Neutralizes acids to prevent rust and copper corrosion.
High-Temperature Performance Provides excellent thermal stability and
resists foaming and sludge formation.
Typical Characteristics{A}
SAE Viscosity Grade
Gravity, API
Flash Point, C (ASTM D92)
Pour Point, C (ASTM D97)
Viscosity cSt @ 40 C (ASTM D445)
Viscosity cSt @ 100 C (ASTM D445)
Viscosity Index (ASTM D567)
Sulfated Ash, % wt. (ASTM D874)
TBN, mg KoH/g (ASTM D2896)
Phosphorus, % wt. (Spectro or AA)
Calcium, % wt. (Spectro or AA)

SAE 40
28
252
-15
126.2
13.2
98
0.52
5.6
0.030
0.12

{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.
Metric Volume (L)

19
200
205
208
209
1000

SAE 40
-------

Part Number
121-0326
9X-8526
121-0327
197-6911
9X-8527
105-3336
166-3491
159-8156

Filters and Fluids

19
205

English Volume (gal)


SAE 30
---

Cat NGEO EL250


Applications
For natural gas engines and other engines requiring low ash oil.
Features
Increased detergent concentration and acid neutralizing capability to assure less lacquer and deposits on pistons
and valves.

(Continued)

188

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3-25

Lubricants
Cat NGEO EL250 (Continued)
Control of sludge formulation.
Outstanding resistance to oil nitration and oxidation.
Benets
Improves ring and liner service life.
Increased soot-handling capability.
Protection against valve guide face and seat damage, piston scufng, scoring and piston/cylinder wear, foam and corrosion
damage, and piston carbon deposits.
Drain Recommendations
G3400 1,000 hrs
G3500 1,250 hrs
G3600 6,000 hrs
Metric Volume (L)
20
208
Bulk

English Volume (gal)


SAE 30
----

20
208
Bulk

SAE 40
----

Part Number
216-9220
216-9223
7X-2425
216-9221
216-9224
7X-2426

Cat NGEO EL350

Filters and Fluids

Recommended Use
Provides superior lubrication in high-horsepower gaseous-fueled engines.
Compatible with exhaust catalyst applications that require a low-phosphorus oil.
Compatible with lean burn engines requiring low-ash oil.
Provides optimum engine and oil life with low-sulfur gaseous fuels that contain
less than 0.43 mg hydrogen per mega Joule (0.35 mg hydrogen sulde per BTU).
May be used in engines that use high-sulfur gas or bio-gas, provided that
shorter drain intervals are employed.
Discover the Difference
Cat NGEO EL350 is developed, tested and approved by Caterpillar to meet the
same high standards as Genuine Cat Parts.
Factory-Fill Used as standard factory-ll for Cat natural gas engines.
Reduced Piston and Cylinder Wear Anti-oxidation and anti-nitration
properties prevent deposit buildup to minimize scufng, scoring and wear.
Increased Spark Plug and Valve Life Excellent detergent and dispersant
additives protect against deposits and damage.
Corrosion Protection Acid neutralizers protect parts from rust and copper
corrosion.
Extended Drain Intervals Provides extended oil drain capabilities when used
in conjunction with our SOS Services oil analysis program.
Drain Recommendations
G3400 2,000 hrs
G3500 2,000 hrs
G3600 8,000 hrs

(Continued)
3-26

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189

Lubricants
Cat NGEO EL350 (Continued)
Typical Characteristics{A}
SAE Viscosity Grade
Gravity @ 16 C, API (ASTM D287)
Gravity @ 16 C, Specic
Flash Point, C (ASTM D92)
Pour Point, C (ASTM D97)
Viscosity cSt @ 40 C (ASTM D445)
Viscosity cSt @ 100 C (ASTM D445)
Viscosity Index (ASTM D2270)
Sulfated Ash, % wt. (ASTM D874)
TBN, mg KoH/g (ASTM D2896)
Phosphorus, % wt. (Spectro or AA)
Calcium, % wt. (Spectro or AA)

SAE 40
29.3
0.882
250
-20
130
13
99
0.5
6.5
0.03
0.13

{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.
Metric Volume (L)
---20
208

English Volume (gal)


SAE 40
5
55
Bulk
---

Part Number
225-5082
225-5083
272-3217
225-5084
225-5085

Cat TDTO

Filters and Fluids

Recommended Use
Preferred lubricant for Cat power shift transmissions, and most nal drives and
wet brake compartments.
Cat machine compartments where TO-4 and TO-4M specication oils are
recommended.
Other manufacturers machines that recommend TO-4 or TO-4M or specication
oils for their transmissions, nal drives and wet brake
compartments.
Discover the Difference
Cat TDTO is developed, tested and approved by Caterpillar to meet the same
high standards as all Genuine Cat Parts.
Factory-Fill Used as standard factory-ll for Cat machine compartments
where TO-4 oils are specied.
Longer Clutch Life Prolongs clutch disc life up to 45%.
Optimum Wear Life Ensures long life and excellent performance for gears,
bearings and friction disc material.
System-Matched Formula Engineered as an integral part of Cat power shift
transmissions, most wet brake compartments, and Hydrostatic Systems.

(Continued)

190

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3-27

Lubricants
Cat TDTO (Continued)
SAE Viscosity Grade
Caterpillar Test
Allison Test
ISO Viscosity Grade
Flash Point, C (F)
(ASTM D92)
Pour Point, C (F)
(ASTM D97)
Viscosity cP @ -25 C
(ASTM D5293)
Viscosity cSt @ 40 C
(ASTM D445)
Viscosity cSt @ 100 C
(ASTM D445)
Viscosity Index
(ASTM D2270)
Sulfated Ash, % wt.
(ASTM D4951)
TBN (ASTM D2896)
Zinc, % wt.
(ASTM D4951)
Gravity API (ASTM D287)
Phosphorus, % wt.
(ASTM D4951)
Calcium, % wt.

Typical Characteristics{A}
SAE 10W
SAE 30
TO-4
TO-4
C-4
C-4
46
100
202 (395)
224 (435)
-33 (-27) min.

SAE 50
TO-4
C-4
220
240 (464)

-18 (0) min.

-15 (5) min.

42.0

100

195

6.1

11.2

18.0

97

97

96

1.2

1.2

1.2

7.9
0.127

7.9
0.127

7.9
0.127

29.7
0.110

27.0
0.110

24.7
0.110

0.298

0.298

0.298

6840

{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.

Filters and Fluids

Metric Volume (L)


---5
19
20
25
200
205
208
209
1000
Bulk

English Volume (gal)


SAE 10W
5
55
Bulk
-----------

-----

SAE 30
(4x) 1
5
55
Bulk

Part Number
8T-9568
8T-9569
155-6212
100-7019
145-0995
7X-7852
9X-8525
112-2866
7X-7851
103-2528
123-3104
166-0393
3P-0659
248-7521
8T-9572
8T-9573
155-6213

(Continued)
3-28

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191

Lubricants
Cat TDTO (Continued)
Metric Volume (L)

Part Number

---5
18
19

English Volume (gal)


SAE 30 (Continued)
---------SAE 50
5
55
Bulk
----

20
200
205
208
1000
Bulk

-------

7X-7858
9X-8530
7X-7857
3E-9478
7X-7612
5P-1228

5
18
19
20
200
205
208
1000
Bulk

9X-6467
9X-2010
9X-8469
7X-7855
7X-2888
7X-7854
9X-6466
7X-7611
2P-9869
8T-9576
8T-9577
155-6214
9X-8443
9X-2012
9X-8531

Cat TDTO-TMS

Filters and Fluids

Recommended Use
Cat transmissions, wet brakes and hydraulic compartments that must operate
in wide temperature ranges.
Cat machine compartments where TO-4 and TO-4M specication oils are
recommended.
Other manufacturers machines that recommend TO-4 or TO-4M specication
oils for their transmissions, nal drives and wet brake compartments.
Discover the Difference
Cat TDTO-TMS is a proprietary formulation that was specically developed,
tested and approved by Caterpillar to ensure peak performance in your
transmission and to meet the same high standards as all Genuine Cat Parts.
Longer Component Life Reduces wear on transmission gears.
Improved Cold-Weather Performance Improves performance and efciency of
transmissions in cold weather, especially for machines with electronic controls.
Optimum Wear Life Ensures long life and excellent performance for gears,
bearings and friction disc material.
Fewer Oils, Fewer Changes Can be used in multiple compartments with
extended drain intervals over multiple seasons.

(Continued)

192

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3-29

Lubricants
Cat TDTO-TMS (Continued)
Typical Characteristics{A}
SAE Viscosity Grade
Caterpillar Test
Allison Test
Gravity, API (ASTM D287)
Flash Point, C (F) (ASTM D92)
Pour Point, C (F) (ASTM D97)
Viscosity cSt @ 40 C (ASTM D445)
Viscosity cSt @ 100 C (ASTM D445)
Viscosity Index (ASTM D2270)
Sulfated Ash, % wt. (ASTM D4951)
TBN (ASTM D2896)
Zinc, % wt. (ASTM D4951)
Phosphorus, % wt. (ASTM D4951)
Calcium, % wt.
KRL Shear Stability

Multi-Viscosity
TO-4M, TO-4
C-4
29.2
222 (432)
-39 (-38)
107
14.2
134
1.2
8.4
0.127
0.110
0.298
10.0%

{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.
Metric Volume (L)
---20
208
Bulk

English Volume (gal)


Multi-Viscosity
5
55
Bulk
----

Part Number
154-0195
154-0194
154-0192
154-0196
154-0197
154-0193

Cat Arctic TDTO

Filters and Fluids

Recommended Use
This synthetic blend provides outstanding protection and performance in
transmissions, torque converters, nal drives, hydraulics, and wet brakes as well
as machines with combined systems in Caterpillar and other original equipment
manufacturer equipment, particularly during cold temperature operation.
Discover the Difference
Controls transmission and brake disc slippage.
Increased transmission clutch life.
Controls clutch chatter.
Provides greater machine rimpull.
Increased machine breakout force.
Multiple compartment use, minimizing the number of oils required.
Excellent compatibility with seals and elastomers, including uorelastomers,
and all disc materials used in Cat machines.
Excellent protection for components during cold temperature operation.
Improved cold weather engine starting ability.
Extends oil drain intervals while providing excellent engine protection
and performance when used in conjunction with our SOS Services oil
analysis program.

(Continued)
3-30

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193

Lubricants
Cat Arctic TDTO (Continued)
Typical Characteristics{A}
SAE Viscosity Grade
Caterpillar Performance Level
Allison Performance Level
Komatsu Performance Level
Vickers Performance Level
Gravity @ 16 C (60 F) API (ASTM D287)
Gravity @ 16 C (60 F) Specic
Flash Point, C (ASTM D92)
Pour Point, C (ASTM D97)
Viscosity cP @ -40 C (ASTM D2983)
Viscosity cSt @ 40 C (ASTM D445)
Viscosity cSt @ 100 C (ASTM D445)
Low Temperature Pumpability @ C (ASTM D4684)
Sulfated Ash, % wt. (ASTM D4951)
TBN (Total Base Number) (ASTM D664)
Zinc, ppm
Phosphorus, ppm
Calcium, ppm

SAE 0W-20
TO-4
C-4
Micro-Clutch
35VQ25
30.8
0.872
170
-54
7,000
32.9
7.5
-54
1.2
7.9
1,250
1,060
3,000

{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.
Metric Volume (L)
20
205

English Volume (gal)


SAE 0W-20
---

Part Number
228-6069
228-6070

Cat SAEO

Filters and Fluids

Recommended Use
Cat Special Application Engine Oil is the only oil approved by Caterpillar for use
in the 3116 and 3126 Marine Diesel Engines with mechanical unit injection and a
closed crankcase ventilation system. This system circulates blowby gases from
the engine crankcase to the turbocharger inlet. These blowby gases can form
harmful deposits in the turbocharger and the aftercooler. Cat Special Application
Engine Oil is designed to reduce or eliminate the formation of these harmful
deposits. 1
Discover the Difference
Stops the buildup of deposits in the turbocharger compressor and the
aftercooler that can reduce power and cause an increase in smoke.
Maintains stable oil consumption within the specied oil change interval and
from one interval to the next.
Stabilizes functional chemistry throughout each service interval.
Stops the buildup of deposits on pistons and rings that can increase oil
consumption.
Helps to eliminate the formation of deposits on pistons that are abrasive enough
to polish the hone pattern from the surface of the liners.
Prevents the clumping of soot particles that can cause an abnormal increase
in viscosity, piston deposits, or sludge.
Cat SAEO should not be used in 3406, 3126, C-10, C-12, or 3116 low emission on-highway truck engines.
Use Cat DEO multi-grade oils.

(Continued)

194

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3-31

Lubricants
Cat SAEO (Continued)
SAE Viscosity Grade
Manufacturers Test Cat
Manufacturers Test Allison
Flash Point, C (ASTM D92)
Pour Point, C (ASTM D97)
Viscosity cSt @ 100 C
(ASTM D445)
Sulfated Ash, % wt. (ASTM D874)
TBN (ASTM D2896)
Zinc, % wt. (ASTM D1549)
Phosphorus, % wt. (ASTM D1091)

Typical Characteristics{A}
SAE 30
1K
C4
232
-23
11.0

SAE 40
1K
232
-18
14.0

0.9
6.5
0.12
0.10

0.9
6.5
0.12
0.10

{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.
Metric Volume (L)
----

English Volume (gal)


SAE 30
1
5
Bulk

---

SAE 40
1
5

Part Number
170-5262
198-7368
161-5824
170-5261
198-7369

Cat FDAO

Filters and Fluids

Recommended Use
Preferred lubricant for Cat Off-Highway Truck front wheels, differentials and
nal drives.
Preferred lubricant for Cat Large Track-Type Tractor, Pipelayer, and Track
Skidder nal drives (steel-tracked machines with elevated nal drives except
the D5M, D6M and 561M).
Compatible with Cat nal drives and axles that previously specied
TO-4 lubricants and do not contain friction material.
Discover the Difference
Cat FDAO is developed, tested and approved by Caterpillar to meet the same
high standards as Genuine Cat Parts.
Factory-Fill Used as standard factory-ll for Cat Off-Highway Trucks and
Large Track-Type Tractors.
Extended Drain Intervals Allows for double-length drain intervals in
off-highway truck nal drives, as compared to TO-4 commercial oils.
Minimal Foaming Formulated to protect against the damaging effects of air.

(Continued)
3-32

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195

Lubricants
Cat FDAO (Continued)
Typical Characteristics{A}
SAE Viscosity Grade
ISO Viscosity Grade
Caterpillar Test
Gravity, 16 C API (ASTM D287)
Gravity, 16 C Specic
Flash Point, C (F) (ASTM D92)
Pour Point, C (F) (ASTM D97)
Viscosity cSt @ 40 C (ASTM D445)
Viscosity cSt @ 100 C (ASTM D445)
Viscosity cP @ -10 C (ASTM D2983)
Viscosity Index (ASTM D2270)
Copper Strip (ASTM D130, 2 hrs @ 100 C)

SAE 60
320
FD-1
25.9
0.899
225 (491)
-15 (5)
334
25.2
75,000
97
1A

{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.
Metric Volume (L)
---18
20
200
205
208
1000
1200
Bulk

English Volume (gal)


SAE 60
5
55
Bulk
---------

Part Number
184-6022
184-6021
184-6020
206-5210
184-8055
198-7672
201-9855
184-8056
221-3445
202-9753
184-8054

Cat FDAO SYN

Filters and Fluids

Recommended Use
Preferred lubricant for Cat Off-Highway Truck and D11R carrydozer front wheels,
differentials and nal drives operating under high load factors.
Compatible with Cat nal drives and axles that previously specied Cat FDAO
or TO-4 lubricants and do not contain friction material.
Discover the Difference
Cat FDAO SYN is developed, tested and approved by Caterpillar to meet the
same high standards as Genuine Cat Parts.
Extended Drain Intervals Extends drain intervals up to a factor of three in
off-highway truck nal drives, as compared to Cat TDTO and TO-4 oils.
Minimal Foaming Formulated to protect against the damaging effects of air.
Longer Bearing and Gear Life Has demonstrated the capability to double
bearing life and quadruple gear life when compared to TDTO and T0-4 oils used
in off-highway truck nal drives.

(Continued)

196

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3-33

Lubricants
Cat FDAO SYN (Continued)
Typical Characteristics{A}
SAE Viscosity Grade
ISO Viscosity Grade
Caterpillar Test
Gravity, 16 C API (ASTM D287)
Flash Point, C (F) (ASTM D92)
Pour Point, C (F) (ASTM D97)
Viscosity cSt @ 40 C (ASTM D445)
Viscosity cSt @ 100 C (ASTM D445)
Viscosity cP @ -20 C (ASTM D2983)
Viscosity cP @ -30 C (ASTM D2983)
Viscosity Index (ASTM D2270)
Copper Strip (ASTM D130, 2 hrs @ 100 C)

Multigrade
320
FD-1
33.4
246 (474) min.
-36 (-38)
320
31.6
34,000
131,200
138
1A

{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.
Metric Volume (L)
--18
208

English Volume (gal)


Multi-Viscosity
5
55
---

Part Number
208-2390
198-7450
206-5211
206-5212

Cat HYDO

Filters and Fluids

Recommended Use
Preferred lubricant for most Cat Hydraulic and Hydrostatic Systems.
Appropriate for other manufacturers machines that recommend oils that pass
the Vickers 35VQ25 vane pump test.
Discover the Difference
Cat HYDO is developed, tested and approved by Caterpillar to meet the same
high standards as Genuine Cat Parts.
4,000-Hour Drain Intervals Provides extended oil-change intervals in
compartments where recommended.
System-Matched Formula Engineered as an integral part of Cat Hydraulic
and Hydrostatic Systems.
High Zinc Levels Contains signicantly more zinc than industrial hydraulic
oils for better anti-wear and water-dispersion performance.

(Continued)
3-34

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197

Lubricants
Cat HYDO (Continued)
Typical Characteristics{A}
SAE Viscosity Grade
Gravity, 16 C API (ASTM D287)
Vickers Vane Pump Test (35VQ25)
Viscosity cSt @ 40 C (ASTM D445)
Viscosity cSt @ 100 C (ASTM D445)
Flash Point, C (ASTM D92)
Pour Point, C (ASTM D97)
Viscosity Index (ASTM D2567)
Zinc, % (ASTM D4591)
Phosphorus, % (ASTM D1091)
Foam Test Seq. 1 ml. (ASTM D892){B}
Foam Test Seq. 2 ml. (ASTM D892){B}
Foam Test Seq. 3 ml. (ASTM D892){B}

SAE 30
28.2
Pass
102
11.5
252
-18
100
0.12
0.110
25/0
50/0
25/0

{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.
{B} New oil, as received, with 0.1% water by volume added.
Metric Volume (L)

----5
18
19
20
60
200
205
208
1000
Bulk

English Volume (gal)


SAE 10W
(4x) 1
5
55
Bulk
-----------

18
20
200
208
Bulk

SAE 30 1
------

Part Number
248-7522
8T-9580
8T-9581
155-6216
9X-6171
9X-2014
9X-8533
7X-7861
121-4044
9X-8532
7X-7860
9X-6468
7X-7613
2P-9063
100-7017
127-5454
122-6627
127-5453
231-3801

Available in Argentina, Botswana, Ecuador, Indonesia, Kenya, Lebanon, Malaysia, Morocco, Pakistan, Philippines, Singapore, Thailand, and Venezuela.

Filters and Fluids

198

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3-35

Lubricants
Cat GO
Recommended Use
Cat GO is a multi-viscosity API GL-5 classication gear oil intended for extremepressure applications, such as the following:
Differentials and nal drives on Cat Wheel Tractor-Scrapers, specic Articulated
Trucks, Wheel Excavators, and Backhoe Loaders.
Cold Planer direct drive transmissions, differentials and nal drives.
Drum bearings on Vibratory Soil Compactors.
Discover the Difference
Cat GO is tested and approved by Caterpillar to meet the same high standards
as all Genuine Cat Parts.
Longer Gear and Bearing Life Superior thermal stability and oxidation
resistance reduce deposits and wear.
Extreme-Pressure Performance Provides extra protection for improved
performance and life in extreme-load conditions.
Simplied Maintenance Multi-purpose capability reduces number of gear
lubricants needed for maintenance.
Wide Temperature Range Provides excellent stability at high temperatures
and superior performance at low temperatures for easier start-ups.
SAE Viscosity Grade
Gravity @ 16 C API (ASTM D287)
Flash Point, C (F) (ASTM D92)
Pour Point, C (F) (ASTM D97)
Viscosity cSt @ 40 C
(ASTM D445)
Viscosity cSt @ 100 C
(ASTM D445)
Viscosity cP @ -26 C
(ASTM D2983)
Viscosity Index (ASTM D2270)
Phosphorus, % wt. (ASTM D1091)

Typical Characteristics{A}
SAE 80W-90
26.6
210 (410)
-27 (-17)
139

SAE 85W-140
25.1
230 (446)
-18 (0)
333

14.5

25.4

110,000

N/A

104
0.087

99
0.087

Filters and Fluids

{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.

(Continued)
3-36

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199

Lubricants
Cat GO (Continued)
Metric Volume (L)
-----5
20
60
208
1000
1200
Bulk

English Volume (gal)


SAE 80W-90
5
15
30
55
Bulk
--------

-4
18
19
20
200
205
209
1000
Bulk

SAE 85W-140
5
----------

Part Number
8T-9582
8C-7398
8T-9583
8T-9584
155-6220
9X-6470
7X-7867
7X-7887
9X-6469
119-5129
8C-9927
2P-9863
9X-6185
7X-7618
133-9643
9X-8535
7X-7617
205-4312
7X-7616
133-9644
7X-7615
7X-7614

Filters and Fluids

200

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3-37

Lubricants
Cat Synthetic GO
Recommended Use
Cat Synthetic GO is a full synthetic multi-viscosity API GL-5 classication
multipurpose gear oil for the following applications:
Sealed-and-lubricated track pins on Cat Track-Type Tractors and Track-Type
Loaders.
Track-Type Tractor equalizer bar ends.
Differentials and nal drives on Cat Wheel Tractor-Scrapers, specic Articulated
Trucks, Wheel and Mini Excavators, and Backhoe Loaders.
Specic Articulated Trucks as recommended in your Operation and
Maintenance Manual.
Motor grader circle drives.
Cold Planer direct drive transmissions, differentials and nal drives.
Drum bearings on Vibratory Soil Compactors.
Speed reducers on augers and elevators.
Discover the Difference
Cat Synthetic GO is tested and approved by Caterpillar to meet the same high
standards as Genuine Cat Parts.
Factory-Fill Used as standard factory-ll for Cat machines.
Maximum Gear and Bearing Life Provides ultimate protection against scoring
of gear teeth, as well as pitting in gear teeth and rolling-element bearings.
Extended Track Life Improves galling resistance, reduces seal wear and
minimizes bushing end grooving in sealed-and-lubricated track joints.
Wide Temperature Range Offers superior stability at high temperatures
and superior performance at low, even arctic, temperatures.
Reduced Wear Provides excellent oxidation resistance which reduces
buildup of harmful deposits.
Extreme-Pressure Performance Offers powerful protection under extreme
duty conditions.
Typical Characteristics{A}
SAE Viscosity Grade
API Service Classication
Gravity API (ASTM D287)
Gravity, Specic
Flash Point, C (F) (ASTM D92)
Pour Point, C (F) (ASTM D97)
Channel Point, C (F, max (FTMS 791A-3456))
Viscosity cSt @ 40 C (ASTM D445)
Viscosity cSt @ 100 C (ASTM D445)
Viscosity Index (ASTM D2270)
Phosphorus, % wt. (ASTM D1091)

SAE 75W-140
GL-5, MT-1
31.7
0.867
220 (428)
-46 (-51)
-45 (-49)
185
25
172
0.141

Filters and Fluids

{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.

3-38

Metric Volume (L)

English Volume (gal)

Part Number

--

SAE 75W-140
5

242-3466

--

55

242-3467

Bulk

--

8C-3400

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201

Lubricants
Cat Arctic GO
Metric Volume (L)
---Bulk

English Volume (gal)


SAE 75W-90
5
55
Bulk
--

Part Number
8C-3688
8C-3747
155-6222
5P-7040

Cat MTO
Recommended Use
Recommended for older Cat Backhoe Loader rear axles and Cat Challenger
Tractors.
Cat components and systems recommending multipurpose tractor uid that
meet Ford/New Holland M2C134D specication.
Most Cat Hydraulic Systems.
Discover the Difference
Cat MTO is developed, tested and approved by Caterpillar to meet the same high
standards as Genuine Cat Parts.
Improved Braking and Clutching Where approved for use, enhances control
and extends life in clutches and wet brakes.
Lower Maintenance Costs Exceptional anti-wear properties extend
equipment and component lives.
Cold-Weather Operation Can be used in temperatures as low as -25 C (-13 F).
Simplied Maintenance Can be used in multiple compartments, reducing
inventory and the chance of using the wrong oil.
Long-Lasting Performance Offers high thermal stability and oxidation
resistance for long service life in severe applications.

Filters and Fluids


(Continued)

202

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3-39

Lubricants
Cat MTO (Continued)
OEM Compatibility
Cat MTO meets the following OEM specications:{B}
Ford New Holland
M2C134/D
Ford New Holland
FNHA-2-C-201.00
John Deere
J29 C
Massey Ferguson
M1135, M1141
Komatsu Dresser
BO6-0001, N06-0002, 35VQ25A Pump
Denison
HF-0, HF-1, HF-2
Vickers
35VQ25 Pump
Sundstrand
22 Axial Piston Pump
AGCO Power Fluids
821 XL
Kubota
UDT
Volvo
WB-101/BM
Cat MTO can be substituted in applications that require the following:
Case
MS1204, MS1205, MS1206,
MS1207, MS1209, MS1210
White-New Idea
Q-1802, Q-1826
Deutz-Allis
821 XL
AGCO Power Fluids
821 XL
Cincinnati Milacron
P-68, P-69, P-70
Allison
C-4 (Agriculture Only)
Typical Characteristics{A}
Gravity API (ASTM D287)
28.6
Flash Point, C (F) (ASTM D92)
214 (417)
Pour Point, C (F) (ASTM D97)
-42 (-44)
Viscosity Brookeld, cP at -20 C
4300
Viscosity cSt @ 40 C (ASTM D445)
58
Viscosity cSt @ 100 C (ASTM D445)
9.3
Viscosity Index (ASTM D2270)
140
Zinc, % wt.
0.15 min.
{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.
{B} Cat MTO does not meet Cat TO-4 or FD-1 and should not be used in compartments that specify TO-4
or FD-1 oil.
Metric Volume (L)

Filters and Fluids

---5
18
19
20
200
205
208
Bulk

3-40

English Volume (gal)


SAE 10W-30
5
55
Bulk
---------

Part Number
105-3335
105-3334
155-6218
172-6894
135-3189
112-9183
109-4395
126-2700
138-4271
120-5286
105-3333

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203

Lubricants
Cat Axle and Brake Oil Additive
Metric Volume (L)
--

English Volume (qt)


1 qt

Part Number
197-0017

English Volume (qt)


1 qt

Part Number
1U-9891

Cat Hydraulic Oil Additive


Metric Volume (L)
--

Filters and Fluids

204

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3-41

Coolants
Health and Safety
Under normal conditions of intended use, these products do not pose a risk to health. Excessive exposure may result in eye, skin
or respiratory irritation. Always observe good hygiene measures. Read and understand the Material Safety Data Sheet (MSDS)
before using this product. For a copy of the MSDS, visit us on the web at www.catmsds.com.

Cat ELC
Recommended Use
Cat ELC meets or exceeds the requirements of the following specications
and guidelines:
Cat EC-1
ASTM D-3306
ASTM D-6210
TMC RP-329
TMC RP-338
SAE J1034
Cat ELC also meets the performance requirements of Cummins, Detroit Diesel,
International, Mack and Volvo.
Discover the Difference
Cat ELC is developed, tested and approved by Caterpillar to meet the same high
standards as Genuine Cat Parts.
Factory-Fill Used as standard factory-ll for all Cat machine cooling systems.
Lower Maintenance Costs Reduces engine coolant and additive costs by as
much as 500% compared to conventional coolants. Cat ELC eliminates the need
for supplemental coolant additives, extends coolant change-out intervals and
reduces disposal requirements.
Advanced Metal Protection Incorporates an advanced formula technology
with organic acid additive corrosion inhibitors, such as a combination of mono
and dicarboxylates for maximum protection of copper, solder, brass, steel, cast
iron and aluminum.
Typical Characteristics{A}
Color
Strawberry Red
Boiling protection with 1 bar (15 psi) radiator cap
50% Cat ELC/50% water
129 C (265 F)
60% Cat ELC/40% water (ELC concentrate added)
132 C (270 F)
Freezing protection
50% Cat ELC/50% water
-37 C (-34 F)
60% Cat ELC/40% water (ELC concentrate added)
-52 C (-62 F)
Nitrite (50% solution)
500 ppm
Molybdate (50% solution)
530 ppm
{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.

Filters and Fluids

Metric Volume (L)


--

English Volume (gal)


Cat ELC Concentrate
1

------

Cat ELC 50/50 Premix


1
5
55
275
Bulk

Part Number
119-5150
101-2844
129-2151 1
101-2845 1
222-1534 1
156-2653 1

(Continued)
3-42

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205

Coolants
Cat ELC (Continued)
Metric Volume (L)

English Volume (gal)

Part Number

Cat ELC Concentrate (with embitterment)


--

238-8647 3

--

205-6615 4

--

Cat ELC Premix 50/50 (with embitterment)


1

238-8648 2

--

238-8649 2

--

55

238-8650 2

--

205-6611 3

25

--

205-6612 3

210

--

205-6613 3

1000

--

205-6614 3

1000

--

237-4953 4

--

215-4245 5

20

--

215-4246 5

NACD Only
NACD North America
3
EAME Europe, Africa, Middle East
4
APD Australia
5
LACD Brazil
1
2

Cat ELC Extender


Recommended Use
Exceeds Cat EC-1 performance requirements.
Protects against cylinder liner/block pitting and cavitation erosion.
Should be added at 500 000 km (300,000 miles) for Cat On-Highway Trucks and
6,000 hours for commercial engines.
Extender is only necessary once during the life of the coolant.
Ensures Cat ELC performance to 1 000 000 km (600,000 miles) or 12,000 hours.
ELC Extender and Flush Intervals
Cat ELC Extender should be added after 6,000 hours or 500 000 km (300,000 miles)
of operation, and the system should be drained and ushed with clean water after
12,000 hours or 1 000 000 km (600,000 miles). No cleaning agents are needed.

English Volume (gal)

Part Number

--

Cat ELC Extender


>0.250 (1 qt)

119-5152

--

210-0786

--

215-4241 1

--

219-3039 1

Filters and Fluids

Metric Volume (L)

LACD Brazil

206

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3-43

Coolants
Cat DEAC
Recommended Use
Cat DEAC is approved for use in all Cat machines, commercial engine and truck
engine applications and most diesel, gas or natural gas engines made by other
manufacturers.
Cat DEAC meets the following ASTM standards:
ASTM D6210 (Heavy-duty antifreeze/coolants)
ASTM D3306 (Automotive applications)
ASTM D4656 (Automotive applications)
ASTM D1384 (Glassware corrosion test)
Discover the Difference
Cat DEAC is developed, tested and approved by Caterpillar to meet the same
high standards as Genuine Cat Parts.
Excellent Performance Contains organic and inorganic corrosion inhibiting
and anti-foam additives, and provides superior protection against pitting,
corrosion and freezing down to -37 C (-34 F).
Convenience Fully formulated, no pre-mixing with supplemental coolant
additive required at initial ll. Concentrate available in 1- and 55-gallon
containers for top-off.
Typical Characteristics{A}
Color
Magenta
Boiling protection C (F) 15 psi pressure cap (ASTM D1177)
50% Cat DEAC/50% water
129 (265)
60% Cat DEAC/40% water (maximum)
132 (270)
Freezing protection C (F)
50% Cat DEAC/50% water
-37 (-34)
60% Cat DEAC/40% water (maximum)
-52 (-62)
Silicate (concentrate) SiO2
900-1100 ppm
Ethylene Glycol (% volume)
95.2% min.
Inhibitors Additives (% volume)
4.3-4.8%
{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.

Filters and Fluids

Metric Volume (L)

----

English Volume (gal)


Cat DEAC Concentrate
1
55
Bulk

Part Number

--20
Bulk

Cat DEAC Concentrate Embittered


1
55
---

238-8651
238-8653
9X-6585 1
2P-9868 1

-20
205

Cat DEAC 50/50 Premix


Bulk
---

156-2650
3E-9441 1
3E-9440 1

8C-3684
8C-3686
156-2649

EAME Europe, Africa, Middle East

3-44

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207

Coolants
Cat SCA
Application
For regular maintenance use with Cat DEAC low silicate heavy-duty diesel
engine coolants, including glycol-based antifreezes.
Features
Helps stop rust and mineral deposits from forming in the cooling system.
Benets
Protects all metals.
Protects against cylinder liner cavitation and corrosion.
Will not affect gaskets or hoses.

Metric Volume (L)

English Volume (gal)


Cat SCA for DEAC
0.063 (12 pint)
0.125 (1 pint)
0.250 (1 qt)
5
55
----

-----1
20
208

Part Number
6V-3542
8T-1589
3P-2044
8C-3680
5P-2907
217-0616
217-0617
217-0618

Cat NGEC
Recommended Use
Cat NGEC Premix 50/50 is a heavy-duty cooling system uid especially designed to provide superior protection against pitting,
freezing, and corrosion in Cat natural gas engines. It protects all metals including aluminum.
Discover the Difference
Cat NGEC is developed, tested and approved by Caterpillar to meet the same high standards as Genuine Cat Parts.
Fully Formulated Does not require an initial supplemental cooling additive.
Quick, easy servicing.
Superior Protection Contains both organic and inorganic corrosion inhibitors as well as anti foam additives. It provides
superior protection against pitting, corrosion and freezing down to -37 C (-34 F).
Typical Characteristics{A}
Color

Purple
265 (129)
270 (132)

Filters and Fluids

Boiling protection with 15 psi pressure cap C (F) (ASTM D1177)


50% Cat NGE/50% water
60% Cat NGEC/40% water (concentrate added)
Freezing protection C (F)
50% Cat NGEC/50% water
60% Cat NGEC/40% water (maximum)
Ash content, % wt. (ASTM D1119)
Silicate (concentrate) SiO2 (ppm)
Ethylene Glycol (% volume)
Inhibitors Additives (% volume)

-34 (-37)
-62 (-52)
0.60
450-550
45.3
2.2-2.4

{A} The values shown are typical values and should not be used as quality control parameters to either accept or reject product. Specications are subject
to change without notice.

(Continued)

208

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3-45

Coolants
Cat NGEC (Continued)
Metric Volume (L)
-----

English Volume (gal)


1
5
55
275

Part Number
233-9797
233-9798
233-9799
239-3649

Cooling System Cleaner Standard


Applications
Cooling system cleaner; full effect after several weeks in the cooling system.
Not for use in removing large amounts of oil from cooling systems.
Features
Removes scale or lime deposits.
Benets
Cleans cooling system while the machine works.

Metric Volume (L)


-1.89
1
2

English Volume (gal)


0.500 (2 qt)
--

Part Number
6V-4511 1
185-5121 2

NACD North America


EAME Europe, Africa, Middle East

Cooling System Cleaner Quick Flush


Applications
For use as preventative maintenance or as a short-time ush at the time
of coolant change.
Not for use in removing large amounts of oil from cooling systems.
Features
Removes limes, scale and solder bloom.
Benets
Allows for one-step cleaning in just 90 minutes.

Filters and Fluids

Metric Volume (L)


------

3-46

English Volume (gal)


0.125 (1 pt)
0.250 (1 qt)
1
5
55

Part Number
4C-4609
4C-4610
4C-4611
4C-4612
4C-4613

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209

Coolants
Cooling Conditioner Test Kit
Applications
Simple dip test takes just minutes to perform.
Features
Does not require dilution, titration or drops to count.
Benets
Includes a color density change for people with color blindness.

Product
Coolant Conditioner Test Kit (100 test strips, sample, bottle, pipette)
Rell test strips

Part Number
4C-9301
4C-9297

ELC Dilution Test Kit

Tests reserve alkalinity and contamination.


Used to test inhibitor level of Cat ELC.
Simple pass/fail system is indicated by color.
Disposable kit contains pre-measured chemicals in sample tubes.

Product
ELC Dilution Test Kit (100 test strips, sample, bottle, pipette)

Part Number
233-9116

Battery and Coolant Refractometer

Used to measure freezing point of coolants plus battery charge condition.


Refractometer uses a prism and lens with simple focus adjustment to provide
accurate and repeatable measurements on easy to read scales.
Easy to operate.
Automatic temperature compensation (ATC).
Requires only 2 to 3 drops of solution.
Carrying case and calibration screwdriver included.
Reads degrees Centigrade and Fahrenheit.
Range
-60 to 32 F propylene glycol freeze point
-50 to 0 C ethylene glycol freeze point
1.15 to 1.30 specic gravity of battery acid

210

Part Number
245-5829

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Filters and Fluids

Product
Battery and Coolant Refractometer

Resolution
10 F
5 C
0.01

3-47

Greases
Health and Safety
Under normal conditions of intended use, these products do not pose a risk to health. Excessive exposure may result in eye, skin
or respiratory irritation. Always observe good hygiene measures. Read and understand the Material Safety Data Sheet (MSDS)
before using this product. For a copy of the MSDS, visit us on the web at www.catmsds.com.

Cat Multipurpose Grease


Recommended Use
Cat Multipurpose Grease is recommended for grease ttings and lubrication
points in low-load, low-speed applications and ambient temperatures ranging
from -30 to 40 C (-22 to 104 F).
Discover the Difference
Cat Multipurpose Grease is developed, tested and approved by Caterpillar to
meet the same high standards as Genuine Cat Parts.
Reduced Component Wear Resists softening and protects parts from wear.
Corrosion Protection Resists oxidation and protects metal against rust.
Will not corrode or damage steel, copper bearing alloys or conventional seal
materials.
Excellent General Purpose Lithium Complex grease for applications where
load, speed, temperature and moisture conditions are low.
Typical Characteristics{A}
NGLI #
Ambient Range, F
Ambient Range, C
Operating Range, F
Operating Range, C
Base Fluid Type
Thickener Type
Color
% Molybdenum disulde
Worked Penetration (mm)
% Change/100,000 stroke
Roll Stability w/H2O, % change
Viscosity Index, Min
Viscosity @ 100 C, cSt
Viscosity @ 40 C, cSt
4 Ball Wear (mm) Max, Typ.
4 Ball E.P. Weld Point (kg) Min.
Timken E.P. Test OK load (lb) Typ.
Oxidation-psi drop/500 hr Max
Rust Test
Copper Corrosion
Dropping Point

2
-22 to +104
-30 to +40
-25 to +300
-32 to +149
Petroleum
Lithium Complex
Blue
0
265-295
-5 to +15
N/A
N/A
19.5-22.5
230-245
0.75
315
55 Min
N/A
Pass
1b
+260 C (+500 F)

Filters and Fluids

{A} The values shown below are typical values and should not be used as quality control parameters
to either accept or reject product. Specications are subject to change without notice.
Metric Volume (kg)
397 g (cartridge)
450 g (cartridge)
16 (metal pail)
16 (plastic pail)
54 (keg)
181 (drum)
1588 (tote)
1

English Volume (lb)


NLGI Grade #2
14 oz (cartridge)
15.9 oz (cartridge)
35 (metal pail)
35 (plastic pail)
120 (keg)
400 (drum)
3,500 (tote)

Part Number
1P-0808
129-1950 1
129-1919
7X-7664
9X-6488
7X-7665
129-1921

Australia use

3-48

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211

Greases
Cat Advanced 3Moly Grease
Recommended Use
Cat Advanced 3Moly Grease is recommended for grease ttings and
lubrication points in medium-load and medium-speed applications with ambient
temperatures ranging from -20 to 40 C (-4 to 104 F).
Discover the Difference
Cat Advanced 3Moly Grease is developed, tested and approved by Caterpillar
to meet the same high standards as Genuine Cat Parts.
Factory-Fill Used as standard factory-ll for most Cat machines.
Long Life Lithium based and enhanced with 3% molybdenum disulde (moly),
Cat Advanced 3Moly Grease is an excellent grease for Cat applications where
speed, load and temperature are moderate and moisture is low.
Reduced Component Wear Resists softening and protects parts from wear.
Corrosion Protection Resists oxidation and protects metal against rust.
Will not corrode or damage steel, copper bearing alloys or conventional seal
materials.
Typical Characteristics{A}
NGLI #
Ambient Range, F
Ambient Range, C
Operating Range, F
Operating Range, C
Base Fluid Type
Thickener Type
Color
% Molybdenum disulde
Worked Penetration (mm)
% Change/100,000 stroke
Roll Stability w/H2O, % change
Viscosity Index, Min
Viscosity @ 100 C, cSt
Viscosity @ 40 C, cSt
4 Ball Wear (mm) Max, Typ.
4 Ball E.P. Weld Point (kg) Min.
Timken E.P. Test OK load (lb) Typ.
Oxidation-psi drop/500 hr Max
Rust Test
Salt Fog Test, hours
Copper Corrosion
Dropping Point

2
-4 to +104
-20 to +40
-5 to +300
-21 to +149
Petroleum
Lithium Complex
Gray
3
265-295
10 Max
N/A
N/A
22
320
0.55
315
55 Min
N/A
Pass
N/A
1b
+260 C (+500 F)

{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.

397 g (cartridge)
450 g (cartridge)
16 (plastic pail)
16 (metal pail)
54 (keg)
181 (drum)
1588 (tote)
1

English Volume (lb)


NLGI Grade #2 (3% Moly)
14 oz (cartridge)
15.9 oz (cartridge)
35 (plastic pail)
35 (metal pail)
120 (keg)
400 (drum)
3,500 (tote)

Part Number

Filters and Fluids

Metric Volume (kg)

5P-0960
129-1952 1
7X-7699
129-1924
9X-6489
7X-7701
129-1926

Australia use

212

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3-49

Greases
Cat Ultra 5Moly Grease
Recommended Use
Cat Ultra 5Moly Grease is formulated for grease ttings and lubrication points in high-load and high-speed applications
with ambient temperatures ranging from -35 to 40 C (-31 to 104 F) for NLGI #1, -30 to 50 C (-22 to 122 F) for NLGI #2,
and -40 C to 36 C (40 F to 95 F) for NLGI #0.
Discover the Difference
Cat Ultra 5Moly Grease is developed, tested and approved by Caterpillar to meet the same high standards as Genuine
Cat Parts.
Moisture Resistance Resists washout from fresh and salt water.
Long Life High-quality calcium sulfonate complex formula with 5% molybdenum disulde (moly) provides long service life
in Cat applications.
Reduced Component Wear Resists softening and continues to protect parts under extreme loads and high speeds.
Corrosion Protection Resists oxidation and protects metal against rust. Will not corrode or damage steel, copper bearing
alloys or conventional seal materials.
Low Environmental Risk Is formulated to use no lead, antimony, zinc, barium, chlorine, phosphorus or free sulfur.
NGLI #
Ambient Range, F
Ambient Range, C
Operating Range, F
Operating Range, C
Base Fluid Type
Thickener Type
Color
% Molybdenum disulde
Worked Penetration (mm)
% Change/100,000 stroke
Roll Stability w/H2O, % change
Viscosity Index, Min
Viscosity @ 100 C, cSt
Viscosity @ 40 C, cSt
4 Ball Wear (mm) Max, Typ.
4 Ball E.P. Weld Point (kg) Min.
Timken E.P. Test OK load (lb) Typ.
Oxidation-psi drop/500 hr Max
Rust Test
Salt Fog Test, hours
Copper Corrosion
Dropping Point

Typical Characteristics{A}
0
1
-40 to +95
-31 to +104
-40 to +35
-35 to +40
-49 to +300
-40 to +300
-45 to +149
-40 to +149
Petroleum
Petroleum
Calcium Sulfonate Complex
Calcium Sulfonate Complex
Gray
Gray
5
355-385
5
5
N/A
11.5
150
0.5
620
60
N/A
Pass
+4,000
1a
+288 C (+550 F)

5
310-340
5
5
N/A
11.5
150
0.5
620
60
N/A
Pass
+4,000
1a
+288 C (+550 F)

2
-22 to +122
-30 to +50
-25 to +300
-32 to +149
Petroleum
Calcium Sulfonate Complex
Gray
5
265-295
5
5
N/A
11.5
150
0.5
620
60
N/A
Pass
+4,000
1a
+288 C (+550 F)

Filters and Fluids

{A} The values shown are typical values and should not be used as quality control parameters to either accept or reject product. Specications are subject to
change without notice.

(Continued)
3-50

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213

Greases
Cat Ultra 5Moly Grease (Continued)
Metric Volume (kg)

181 (drum)
1588 (tote)

English Volume (lb)


NLGI Grade #0
400 (drum)
3,500 (tote)

Part Number

397 g (cartridge)
450 g (cartridge)
16 (plastic pail)
54 (keg)
181 (drum)
1588 (tote)

NLGI Grade #1
14 oz (cartridge)
15.9 oz (cartridge)
35 (plastic pail)
120 (keg)
400 (drum)
3,500 (tote)

161-9203
197-9227 1
183-3432
161-0970
161-0971
266-8564

397 g (cartridge)
450 g (cartridge)
16 (plastic pail)
54 (keg)
181 (drum)
1588 (tote)

NLGI Grade #2
14 oz (cartridge)
15.9 oz (cartridge)
35 (plastic pail)
120 (keg)
400 (drum)
3,500 (tote)

183-3424
183-3425 1
183-3426
183-3427
183-3428
183-3429

206-2406
206-7411

Australia use

Cat Desert Gold Grease


Recommended Use
Cat Desert Gold Grease is recommended for grease ttings and lubrication
points in all load and speed applications and ambient temperature ranges of
-20 to 60 C (-4 to 140 F).
Discover the Difference
Cat Desert Gold Grease is developed, tested and approved by Caterpillar
to meet the same high standards as Genuine Cat Parts.
Extreme Life High-quality calcium-sulfonate complex synthetic base
with 5% molybdenum disulde (moly) delivers unmatched performance in
Cat applications.
Extreme Heat Operation Performs and protects where ambient temperatures
are regularly above 90 F.
Moisture Resistance Resists washout from fresh and salt water.
Reduced Component Wear Resists softening and continues to protect
parts under extreme loads and high speeds.
Corrosion Protection Resists oxidation and protects metal against rust.
Will not corrode or damage steel, copper bearing alloys or conventional
seal materials.
Low Environmental Risk Is formulated not to contain lead, antimony,
zinc, barium, chlorine, phosphorus or free sulfur.

Filters and Fluids


(Continued)

214

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3-51

Greases
Cat Desert Gold Grease (Continued)
Typical Characteristics{A}
NGLI #
2
Ambient Range, F
-4 to +140
Ambient Range, C
-20 to +60
Operating Range, F
-10 to +4500
Operating Range, C
-23 to +2320
Base Fluid Type
Synthetic
Thickener Type
Calcium Sulfonate Complex
Color
Gold
% Molybdenum disulde
5
Worked Penetration (mm)
265-295
% Change/100,000 stroke
1
Roll Stability w/H2O, % change
1
Viscosity Index, Min
Viscosity @ 100 C, cSt
Viscosity @ 40 C, cSt
4 Ball Wear (mm) Max, Typ.
4 Ball E.P. Weld Point (kg) Min.
Timken E.P. Test OK load (lb) Typ.
Oxidation-psi drop/500 hr Max
Rust Test
Salt Fog Test, hours
Copper Corrosion
Dropping Point

125
265-295
370-425
0.45
620
65
5
Pass
+1,100
1a
+302 C (+575 F)

{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.
Metric Volume (kg)
397 g (cartridge)
450 g (cartridge)
16 (metal pail)
16 (plastic pail)
54 (keg)
181 (drum)
1588 (tote)

Part Number
129-1938
129-1937 1
129-1942
129-1941
129-1943
129-1944
129-1946

Australia use

Filters and Fluids

English Volume (lb)


NLGI Grade #2
14 oz (cartridge)
15.9 oz (cartridge)
35 (metal pail)
35 (plastic pail)
120 (keg)
400 (drum)
3,500 (tote)

3-52

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215

Greases
Cat Arctic Platinum Grease
Recommended Use
Cat Arctic Platinum Grease is recommended for grease ttings and lubrication
points in all load and speed applications and ambient temperature ranges of
-50 to 20 C (-58 to 68 F).
Discover the Difference
Cat Arctic Platinum Grease is developed, tested and approved by Caterpillar
to meet the same high standards as Genuine Cat Parts.
Extreme Life High-quality calcium-sulfonate complex synthetic base with
5% molybdenum disulde (moly) delivers unmatched performance in Cat
applications.
Extreme-Cold Operation Performs and protects where ambient temperatures
are regularly below 0 F.
Moisture Resistance Resists washout from fresh and salt water.
Reduced Component Wear Resists softening and continues to protect parts
under extreme loads and high speeds.
Corrosion Protection Resists oxidation and protects metal against rust.
Will not corrode or damage steel, copper bearing alloys or conventional seal
materials.
Low Environmental Risk Is formulated not to contain lead, antimony, zinc,
barium, chlorine, phosphorus or free sulfur.

Filters and Fluids

Typical Characteristics{A}
NGLI #
0
Ambient Range, F
-58 to +68
Ambient Range, C
-50 to +20
Operating Range, F
-70 to +275
Operating Range, C
-57 to +135
Base Fluid Type
Synthetic
Thickener Type
Calcium Sulfonate Complex
Color
Platinum
% Molybdenum disulde
5
Worked Penetration (mm)
355-385
% Change/100,000 stroke
5
Roll Stability w/H2O, % change
5
Viscosity Index, Min
125
Viscosity @ 100 C, cSt
5-7
Viscosity @ 40 C, cSt
30-40
4 Ball Wear (mm) Max, Typ.
0.45
4 Ball E.P. Weld Point (kg) Min.
620
Timken E.P. Test OK load (lb) Typ.
65
Oxidation-psi drop/500 hr Max
5
Rust Test
Pass
Salt Fog Test, hours
N/A
Copper Corrosion
1a
Dropping Point
+260 C (+500 F)
{A} The values shown are typical values and should not be used as quality control parameters to either
accept or reject product. Specications are subject to change without notice.
Metric Volume (kg)
16 (plastic pail)
54 (keg)
181 (drum)

216

English Volume (lb)


NLGI Grade #0
35 (plastic pail)
120 (keg)
400 (drum)

Part Number
129-8708
129-8709
129-8710

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3-53

Greases
Cat High Speed Ball Bearing Grease
Recommended Use
Electric motors, fan drives, starters, alternators, generators
It can also be used in automotive and industrial applications, especially where equipment is operated intermittently
in severe conditions.
Discover the Difference
Cat High Speed Ball Bearing Grease is developed, tested and approved by Caterpillar to meet the same high standards
as Genuine Cat Parts.
Formulated with synthetic thickener and corrosion inhibitors, High Speed Ball Bearing Grease provides excellent lubrication
in ball and roller bearings operating over a broad temperature range.
High-Stress Performance Provides outstanding protection at high speeds (10,000 rpm and greater) and the high
temperatures (163 C/325 F) associated with high speeds.
Moisture Resistance Resists wash out from fresh and salt water.
Increased Component Life Heat resistance provides improved protection, reducing component wear rates.
Low-Temperature Operation Remains mobile in temperatures as low as -30 C (-22 F).
Typical Characteristics{A}
NGLI #
Ambient Range, F
Ambient Range, C
Operating Range, F
Operating Range, C
Base Fluid Type
Thickener Type
Color
% Molybdenum disulde
Worked Penetration (mm)
% Change/100,000 stroke
Roll Stability w/H2O, % change

3-4
-4 to +104
-20 to +40
-40 to +325
-40 to +163
Petroleum
Polyurea
Blue-Green
0
265-295
1
N/A
N/A
9-13
95-110
N/A
N/A
N/A
5
Pass
+1,100
1a
+260 C (+500 F)

Viscosity Index, Min


Viscosity @ 100 C, cSt
Viscosity @ 40 C, cSt
4 Ball Wear (mm) Max, Typ.
4 Ball E.P. Weld Point (kg) Min.
Timken E.P. Test OK load (lb) Typ.
Oxidation-psi drop/500 hr Max
Rust Test
Salt Fog Test, hours
Copper Corrosion
Dropping Point

{A} The values shown are typical values and should not be used as quality control parameters to either accept or reject product. Specications are subject
to change without notice.

Filters and Fluids

Metric Volume (L)


397 g (cartridge)

3-54

English Volume (gal)


NLGI #2
14 oz (cartridge)

Part Number
2S-3230

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217

Greases
White Assembly Grease
Applications
For use in general assembly and other light-duty applications.
Features
Added tackiers, making it ideal for holding gears, bearings, gaskets and other parts during assembly.
Contains no molybdenum disulde.
Benets
Exceptional general purpose grease.
Metric Volume (L)
254 g (tube)

English Volume (gal)


NLGI #0
10 oz (tube)

397 g (cartridge)
16 (plastic pail)

NLGI #2
14 oz (cartridge)
35 (plastic pail)

Part Number
266-9682
129-1966
129-1969

Cat Hammer Paste

Specially formulated for high impact hydraulic attachments.


Metric Volume (L)
397 g (cartridge)
5 kg (tub)

English Volume (gal)


NLGI #2
14 oz (cartridge)
11 lb (tub)

Part Number
130-6951
133-8807

High Vacuum Grease

For applications where maintaining a seal under vacuum or pressure is required.


Metric Volume (L)
113 g (cartridge)

English Volume (gal)


4 oz (cartridge)

Part Number
186-1530

Ultra Synthetic Generator Grease

Clay-thickened, synthetic based oil, multi-service grease.


Provides low temperature breakaway performance.
Metric Volume (L)
397 g (cartridge)

English Volume (gal)


NLGI #1.5
14 oz (cartridge)

Part Number
108-8611

Filters and Fluids

218

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3-55

Introduction

Specialty Chemicals

Introduction

Filters and Fluids

MSDS Information
MSDS Information for Caterpillar Chemicals/Lubricants/Adhesives can be found at www.catmsds.com
Medical Emergency Contacts
For a medical emergency involving Caterpillar Chemicals/Lubricants/Adhesives, call 800-458-5924 (in United States of America)
303-893-1322 (in all other countries)
NOTE:
Not all products are available worldwide. Some products have different part numbers for Europe, Africa, Middle East, and
Common Wealth of Independent States (EAME) dealers and customers to order due to specic hazardous material label
information required in EAME for these products. Products which require specic hazardous material labels in EAME may
not be available in all container sizes in EAME. N/A indicates a product which is not available in EAME.

3-56

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219

Specialty Chemicals

Adhesives and Sealants

High Vibration Adhesive


Part Number
308-3506

EAME Part
Number
185-4003

Size
25.0 ml
(0.85 oz)

Bond wood, metal, glass, most


rubbers and plastics bond serial
number
Fast curing handling strength in
minutes; full strength in 2-4 hours
Heat resistant to 121 C (250 F)
High strength, vibration and oil
resistant
Adhesive quantity: 25 ml (0.85 oz)

Belzona Kit for Block Repair

Used for repair of pitting/cavitation erosion in engine blocks


Contains metal lled epoxy compounds to replace the metal which has been
eroded away by pitting/cavitation in engine blocks
Belzona 1221 Super E-Metal (207-7532 EAME only)
Can be molded or hand formed and machined after it is cured
At 25 C (77 F), has a 3 minute pot life
Can be machined after 35 minutes; has full mechanical properties after
60 minutes; and can be immersed in chemicals after 20 hours
Belzona 1311 Ceramic R Metal (207-7531 EAME only)
Can be molded or hand formed but it must be machined with diamond tooling
or ground after it is cured
At 25 C (77 F), has a 15 minute pot life
Can be machined or ground after 1 hour; has full mechanical properties after
24 hours; and can be immersed in chemicals after 48 hours
Belzona 1111 Super Metal (207-7530 EAME only)
Can be molded or hand formed and machined after it is cured
At 25 C (77 F), has a 15 minute pot life
Can be machined after 1 hour; has full mechanical properties after 24 hours;
and can be immersed in chemicals after 48 hours
Reference
SEHS8869 Special Instruction; contains instructions for making repairs to engine
blocks with 1U-6132 Belzona 1311 Ceramic R Metal
SELD0458 Reconditioning Bulletin for 3500 Cylinder Block Pitting; instructions
for repairing water port damage with 1U-6132 Belzona 1311 Ceramic R Metal
SEBF8263 Reuse and Salvage Guide for 3500 Top Deck Repair on cylinder blocks;
instructions for repairing top deck damage with 1U-6132 Belzona 1311 Ceramic R Metal
Part Number
1U-6142

1U-6132
1U-6136
1U-6128
1

Description
Belzona Kit for Block Repair

Come in handy plastic tool box; knives, spatulas, work surface and tool box are not serviced separately 1
207-7532
Belzona 1221 Super E-Metal
(125 gram) Kit
207-7531
Belzona 1311 Ceramic R Metal
(2 kg) Kit
207-7530
Belzona 1111 Super Metal (2 kg) Kit
NULL
Reinforcement Tape (10 meter)

Qty.
1
4
1
1
1

NOTE: These products are packaged in kits to provide the correct ratio for mixing. They must be mixed only in the correct ratio in order to get satisfactory
results. The various bases and solidiers are not serviced individually. Instructions for use of each of these compounds are included in the kit and the correct
mix ratios are specied for each. If desired, the cure speed of the Belzona compounds can be accelerated by the application of heat. You can apply the heat by
either heat lamps, ovens or heat guns.

220

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3-57

Filters and Fluids

1U-6140

EAME Part Number


--

Adhesives and Sealants

Specialty Chemicals

Belzona Kit for Challenger Track Belt Repair

Used for repair cuts, tears and severe localized wear on the belt of the Challenger track
Contains durable and abrasion resistant two component elastomeric repair system for repairing, rebuilding and protecting
rubber and metal substrates
Belzona D&A can be hand formed during application to conform to any contour. Cured material may be dressed down
or trimmed (as you would the base material).
Order separately: 144-7783 Belzona 2911 Q.C. Conditioner, 150 g unit
A 156-2732 Roughing Brush is available separately to assist in properly preparing the edge of the area to be repaired. It is
specially-designed to prepare the rubber surface prior to repair. (Service Part: 156-2733 Rell Teeth)
Part Number
144-7779
1

Description
Comes boxed as a kit; knives, spatulas and mixing bowls are not serviced separately 1
Belzona 2111 D&A Hi-Build Elastomer Kit,
500 g unit (15.65 oz)

Qty.
1

NOTE: These products are packaged in kits to provide the correct ratio for mixing. They must be mixed only in the correct ratio achieved by carefully emptying
both the base and solidier container. Do not open these containers until you are ready to complete the mixing and application. The material is not usable after
extended exposure to air. The base and solidier are not serviced separately. The 2911 Q.D. Conditioner is used as required to produce a thin, even coat. It is
serviced separately to enable replacement of out-of-date units.

Quickmetal

Adheres to metal and closes gaps of up to 0.5 mm (0.020 in) in diameter on shafts, housings, bearing spinouts, keyways,
and splines
Part Number
269-1943

Size
48.2 g (1.7 oz) tube

Package Quantity
1

Sealant Repair Kits


Part Number
173-0531

EAME Part Number


185-4005

4C-9507
7M-7456
9S-3263
5P-3413

185-3988
185-3994
185-3996
185-3992

169-5464

185-4004

Description
--

Kit Consist
Retaining Compound
Bearing Mount
Thread Lock
Pipe Sealant 12/3 oz
(85 g) tube
Quick Cure Primer

Size
-50 ml (1.69 oz)
50 ml (1.69 oz)
50 ml (1.69 oz)
50 ml (1.69 oz)
133 ml (4.50 oz)

Thread Lock

Filters and Fluids

3-58

Removable strength
Breakaway torque 12.995 Nm
(115 in. lb)
Prevail torque 5.989 Nm (53 in. lb)
Service temperature up to 149 C
(300 F)
Medium Gap ll, up to 0.13 mm
(0.005 in)
10 minute xture 24 hour full
cure time
Used to seal, lock in place, and
prevent rust lock: can be used on
small bolts, set screws, terminal
screws, deck plate cap screws,
radiator guard bolts, roller guard rolls

Part
Number
4C-4030

EAME Part
Number
N/A

9S-3263

185-3996

Size
10 ml
(0.34 oz)
50 ml
(1.69 oz)

Qty.
10
10

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221

Specialty Chemicals

Adhesives and Sealants

High Strength Thread Lock


Part
Number
154-9731

EAME Part
Number
N/A

155-0695

185-3998

Size
10 ml
(0.34 oz)
50 ml
(1.69 oz)

Qty.
10
10

High strength permanent


Breakaway torque 25.99 Nm
(230 in. lb)
Prevail torque 36.16 Nm
(320 in. lb)
Service temperature up to 149 C
(300 F)
Medium Gap ll, up to 0.15 mm
(0.007 in)
10 minute xture 24 hour full
cure time

High Strength/High Temperature Retaining Compounds


Part
Number
4C-9506

EAME Part
Number
N/A

4C-9507

185-3988

Size
10 ml
(0.34 oz)
50 ml
(1.69 oz)

Qty.
10
5

High temperature capacity 232 C


(450 F)
Large gap ll 0.38 mm (0.015 in)
High shear strength 21 mPa
(3,000 psi)
Medium cure speed cure time
2-4 hours
Seals/locks in place, augment slip
ts on large bolts and studs, lip seals
and wear sleeves, pins, gears and
pulleys

Bearing Mounts
Part
Number
4C-4032

EAME Part
Number
N/A

7M-7456

185-3994

Size
10 ml
(0.34 oz)
50 ml
(1.69 oz)

Qty.
10

Filters and Fluids

High shear strength 21 mPa


(3,000 psi)
Service temperature up to 149 C
(300 F)
Medium gap ll, up to 0.13 mm
(0.005 in)
Fast cure speed full cure time
1-2 hours at room temperature
Used to seal, lock in place, augment
press ts and slip ts on: large bolts,
lip seals, ball bearings in housings
or on shafts, thin wall bushings in
housings, sintered bearings, plain
bearings, needle bearings, core
plugs, wear sleeves, cartridge pins
on loader linkages, gears, pulleys,
fan hubs

Pipe Sealant w/Teon

Very low shear strength; large gap ll


Service temperature up to 149 C (300 F)
Very slow cure speed
Seal and lock tapered pipe plugs, nipples, and ttings
Part Number
5P-3413

222

EAME Part Number


185-3992

Size
50 ml (1.69 oz)

Qty.
10

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3-59

Adhesives and Sealants

Specialty Chemicals

Quick Cure Primer

Removes grease and oil from


surface
Reduces cure time on anaerobic
sealants and adhesives such as
thread lock, retaining compound,
and bearing mount
Convenient aerosol application
Single-component, non-CFC solventbased surface activator
Use when temperature is below
15 C (59 F)

Part Number
169-5464

EAME Part
Number
185-4004

Size
133 ml
(4.50 oz)

Clear Adhesive Sealant

Holds seals in place during assembly


Contents comes in a syringe
Used for Single Cylinder Oil Test Engines (SCOTE)

Part Number
1Y-3904

Size
20 ml (0.68 oz)

Wicking Sealant

EAME Part Number


N/A

Size
50 ml (1.69 oz)

Qty.
10

Filters and Fluids

Part Number
4C-9509

Locks and seals fasteners after assembly


Low viscosity approximately 12 mPa (12 cPs)
Small gap ll 0.1 mm (0.004 inch) diametral
High shear strength 21 mPa (3,000 psi) on steel
Fast cure time 1 hr to full cure
High heat resistance up to 149 C (300 F)
Low viscosity (almost as thin as water): makes this material ideal for sealing
and locking tight press ts and allows this material to wick into joints that are
already assembled, then cure in between the mating parts to seal and lock parts
in place, prevent loosening from vibration
Apply Wicking Sealant to: screws in terminal strips on generator sets, lift trucks,
on and off-road equipment to prevent loosening from vibration. (Normally the
screws must be removed individually, cleaned, thread locker applied and then
the screws must be reinstalled) and also to seal minor porosity in welded joints,
castings, and die castings to prevent weeping/seeping type leaks. For best
results, apply to suspect areas before they are contaminated with oils, etc.

(Continued)
3-60

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223

Specialty Chemicals

Adhesives and Sealants

Cyanoacrylate Adhesives
Part Number
157-7228
152-9155

Color
Clear
Black

Use for instant bonding on mated


metal, plastic or rubber parts and
assemblies
Good general purpose liquid
super glue
Fast curing and high strength
153-9155 (black) has increased
impact resistance
Store between 2 C and 8 C
(35.6 F to 46.4 F)
Gap ll: 0.0762 mm (0.003 inch)
for clear and 0.15 mm (0.006 inch)
for black
Size: 3 g (0.105 oz)
See Material Safety Data Sheet
(MSDS) for additional information

Cement
Part
Number
5H-2471

EAME Part
Number
185-4591

Size
236 ml
(7.98 oz)

Qty.
12

Bond, seal or patch


Bond cork, leather, rubber, metal
bond headliners and wall insulation
in cabs
Contains ammable solvent

General Purpose Spray Adhesive


Part Number
222-3113

Size
340 g (11.99 oz)

Works on metal, foam, or decals


Does not require a catalyst
Short open time
Convenient aerosol application
Excellent general purpose adhesive
Quickly xes problems in the shop
or eld

10 pre-measured mixer packets in


each can each one contains the
correct ratio of resin and catalyst
General purpose, high strength,
bonding and sealing

Filters and Fluids

Epoxy Mixer Cup Kit


Part Number
266-3144

Size
41.4 ml
(1.40 oz)

Qty.
10

224

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3-61

Adhesives and Sealants

Specialty Chemicals

Epoxy Adhesive, Nozzle Mixer, Applicator


Model: 3500

Part Number
143-9508
143-9509
143-9510
143-9511

Shear Strength
2,500 psi
2,500 psi
2,500 psi
2,500 psi

Fast cure adhesive


30 minute handling strength

Pot Life
9 minutes
9 minutes
9 minutes
9 minutes

Mix Ratio
1:1
1:1
1:1
1:1

Size
48.2 g (1.70 oz)
48.2 g (1.70 oz)
48.2 g (1.70 oz)
48.2 g (1.70 oz)

Plexus MA 300

General purpose, semi-exible adhesive


Bonds most unprepared common plastics (ABS, PVC, acrylic)
Also bonds ber-reinforced composites and metals
Working time
Fixture time
Shear strength
Size

4 to 6 minutes
12 to 15 minutes
3,000 to 3,500 psi
50 ml duo pack syringe

Part Number
209-0987

Description
Adhesive

Size
50 ml (1.69 oz)

RTV Silicone Adhesive Sealant

Filters and Fluids

Part Number
141-5830
141-5831

3-62

Makes formed-in-place gaskets of any size and shape lling voids and irregular
surfaces for a positive seal
Pressurized dispenser produces a consistent and even bead size
Can be applied faster with less waste than using standard squeeze tubes
Ready-to-use, no mixing and cures at room temperature
Excellent weather resistance and extreme exibility will not harden or crack
Adheres to metal, glass, natural and synthetic rubbers, wood, ceramic, other
silicone rubbers, painted surfaces, and many plastics
Resistant to most chemicals, solvents, and oils blue only, not black
Works for electrical insulating applications blue only, not black
Non-sag can be applied to horizontal or vertical surfaces
Low odor, non-corrosive sealant blue only, not black
Will not harm oxygen sensors blue only, not black
Size
205 g (7.23 oz)
205 g (7.23 oz)

Color
Black
Blue

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225

Specialty Chemicals

Adhesives and Sealants

Gasket Maker
Part Number
6V-6640

EAME Part
Number
185-3985

Size
50 ml (1.69 oz)

Medium strength for rigid anges


where extra shear strength is
desired
Service temperature up to 175 C
(350 F)
Large gap ll, up to 0.5 mm (0.020 in)
Fast cure speeds
Uses original equipment gasket for
many applications, seals and locks,
tapered pipe plugs, nipples, and
ttings, core plugs; some nal drive
anges. Replaces ywheel housing
gasket in several applications.

Gasket Compound # 1
Part Number
4C-9501

Size
85 g (3 oz) tube

Qty.
12

N/A in EAME
Dries hard, machinable
Resists gasoline, diesel fuel, oils,
antifreeze, alkali, acids, steam
Withstands pressures to 34 474 kPa
(5,000 psi)
Withstands temperature to 204 C
(400 F)

Gasket Compound # 2
Part Number
4C-9502

Size
85 g (3 oz) tube

Qty.
12

226

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Filters and Fluids

N/A in EAME
Non-hardening; thick, pasty
Resists gasoline, diesel fuel, oils,
antifreeze, alkali, acids, steam
Withstands pressures to 34 474 kPa
(5,000 psi)
Withstands temperature to 204 C
(400 F)
Seals joints in segmented gaskets,
and T joints

3-63

Adhesives and Sealants

Specialty Chemicals

Gasket Compound # 3

N/A in EAME
Thin, brushable, for sealing nely
machined surfaces
Resists gasoline, diesel fuel, oils,
antifreeze, alkali, acids, steam
Withstands pressures to 34 474 kPa
(5,000 psi)
Withstands temperature to 204 C
(400 F)
Seal many types of gear type
pumps; seals rubber hose to nipple
connections

Part Number
4C-9505

Size
120 ml
(4.06 oz)

Qty.
12

Flexible Gasket Makers

Moderate strength for thin exible


anges
Service temperature up to 177 C
(350 F)
Large gap ll, up to 0.5 mm (0.020 in)
Fast cure speed
Uses original equipment gasket for
many applications, seals and locks,
tapered pipe plugs, nipples and
ttings, and some nal drive anges

Part Number
1U-8846
4C-5300

EAME Part
Number
185-3983
185-3984

Size
50 ml (1.69 oz)
300 ml
(10.14 oz)

Liquid Gasket

Filters and Fluids

Part Number
138-8436

For use on 3176 Engine


Permanently exible
Seals up to 0.08 mm (0.003 in)
Temperature resistance is 149 C (300 F)
Will not cause corrosion on aluminum parts
Contains acetone (highly ammable); does not contain chlorine
236 ml (8 oz) size comes in a brush top can

EAME Part Number


185-4590

Size
236 ml (7.98 oz)

Room Temperature Vulcanizing (RTV) Silicone Adhesive/Sealants

General purpose bonding and sealing applications


Resists cracking, shrinking, and migration
Excellent temperature range
Can be used for some low pressure gasketing applications
Minimum temperature: -73 C (-100 F)

(Continued)
3-64

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227

Specialty Chemicals

Adhesives and Sealants

Room Temperature Vulcanizing (RTV) Silicone Adhesive/Sealants (Continued)


Continuous Max.
Temperature

Size

185-3986
205-8858
185-3987

Intermittent Max.
Color
Temperature
Standard cure for most applications
1
Black
260 C (260.00 F)
10
Clear
249 C (249.00 F)
10
Blue
260 C (260.00 F)

204 C (204.00 F)
204 C (204.00 F)
204 C (204.00 F)

82.8 ml (2.80 oz)


300 ml (10.14 oz)
300 ml (10.14 oz)

8T-9013
4C-9614

205-8857
N/A

10
1

High Temperature Adhesive Sealant


Red
316 C (316.00 F)
Red
316 C (316.00 F)

260 C (260.00 F)
260 C (260.00 F)

300 ml (10.14 oz)


82.8 ml (2.80 oz)

8T-0065

186-1527

Electronic application RTV (Non-corrosive cure)


1
White
260 C (260.00 F)

204 C (204.00 F)

82.8 ml (2.80 oz)

260 C (260.00 F)

204 C (204.00 F)

82.8 ml (2.80 oz)

Glass to glass bonding Windshield seam RTV


1
Clear
249 C (249.00 F)

204 C (204.00 F)

300 ml (10.14 oz)

Part Number

EAME Part Number

3S-6252
8T-9014
8T-9022

4C-9612

Qty.

N/A

119-0781

N/A

Sensor Safe RTV


Ultra-Black

Thermally Conductive RTV Kit


Part Number
4C-6715

Description
RTV Kit

Shelf Life
6 months at
24 C (75 F)

Increases thermal conductivity between diode and aluminum


heat sink assembly on rotating eld of power generator
High thermal conductivity and electrical isolation
Conformable, cure in place thermal interface
Storage at or near freezing (0 C [32 F]) prolongs product life
Also see heat sink compound

Superior E-Z Thrust Caulker


Part Number
4C-6922

Description
E-Z Thrust
Caulker

Cartridge Size
0.01 gal

Holds any 12 oz. tube designed for


use with a caulking gun
Recommended for all grades of
caulks, sealants and adhesives from
heavy to light consistencies

Heavy-Duty Air Powered Caulking Gun


Part
Number
4C-6507

Description
Caulking
Gun

Air Line
Length
10 ft with
standard
1
4 inch
ttings

Required
Air
Pressure
5-100 psi

Easy twist-lock loading


Smooth uniform bead dispensing
No after-dripping
Pistol handle grip for comfort
All metal construction

Filters and Fluids

228

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3-65

Adhesives and Sealants

Specialty Chemicals

Super Ratchet-Type Caulker

Designed for the professionals who


prefer ratchet guns
Will outlast, outperform all other
ratchet guns
Engineered to withstand heavy use
Equipped with ladder hook, built-in
spout cutter, seal puncture tool, and
convenient D ring and wrist strap
Size of cartridge: 110 gal.

Part Number
4C-6923

Description
Ratchet-Type
Caulker

Cartridge Size
0.01 gal

Window Bonding Adhesives and Tooling


Part Number
9U-6919

EAME Part Number


N/A

119-0781

N/A

121-3911

187-4858

Description
Butyl Sealant

Seal glass to glass joints


Clear Silicone Adhesive
Primer for polycarbonate
Window Primer

Size
8 inch 18 inch 50 foot roll

300 ml (10.2 oz) cartridge


250 ml (8.5 oz) tube

Primer for ABS plastic


166-1359

187-4862

ABS Primer

--

Part Number
121-9777

EAME Part Number


--

Description
Cutout Wire

Size
--

121-9778
121-9779
121-9780
121-9781
121-9782
127-6883
127-6421

--------

Cutout Knife
Replacement Blades for 121-9778
Handles for cutout wire
Heavy Duty Caulking Gun
Suction Cup Holder
Sponge Brushes
Window Tool Kit (complete kit)

--------

Window Tool Kit

To Bond Large Windows


Clean the area to be repaired with 9U-6917 NACD only (189-8679 EAME only) (pour top quart) or 222-3117 (aerosol) (189-6296
EAME only). Use 121-3911(187-4858 EAME only) to prepare the area. Wait 10 minutes, then apply 121-3908 (187-4856 EAME only)
to the area.
See SEHS9824-01 Special Instruction (6/99) for detailed instructions.

Filters and Fluids

Part Number
121-3908
121-3911

3-66

EAME Part Number


187-4856
187-4858

Description
Window Adhesive
Window Primer

Size
310 ml (10.5 oz) tube
250 ml (8.5 oz) tube

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229

Specialty Chemicals

Adhesives and Sealants

To Bond Windows to Full Cure Within 2 Hours


Caution: Window must be installed within 10 minutes using this system.
Pre-heat 175-2935 inside 175-2936 Oven for 1 hour prior to repairs. Clean the area to be repaired with 9U-6917 (189-8679 EAME
only) (pour top quart) or 222-3117 (189-6296 EAME only) (aerosol).
If glass is supplied without ceramic coating, use 121-3911 (187-4858 EAME only) to prepare the area. Wait 10 minutes, then use
175-2934 (187-4864 EAME only) to activate the area. Wait 10 minutes, then apply the pre-heated 175-2935 (187-4857 EAME only)
to the area.
1-hour drive-away time, 2-hour full cure
See SEHS9824-01 Special Instruction (6/99) for detailed instructions.
Part Number
121-3911
175-2934
175-2935

EAME Part Number


187-4858
187-4864
187-4857

Description
Window Primer
Activator
Fast Cure Window Adhesive
and Booster

Size
250 ml (8.5 oz) tube
250 ml (8.5 oz) tube
310 ml (10.5 oz) tube

Filters and Fluids

230

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3-67

Cleaners

Specialty Chemicals

Windshield Cleaner

Good for all types of glass


Safe for plastics, vinyl, tile,
and all hard surfaces
Non-streaking
Dries completely
Does not leave a lm

Part Number
222-3120

Size
340 g (11.99 oz)

Xtreme Windshield Washer Fluid

Blue-tinted windshield cleaner


and de-icer
Effective to -28.89 C (-20 F)

Part Number
271-1648

Size
3.79 L (1 gal) jug

Package
Quantity
6

Plastic and Rubber Protectant

Contains no silicone
Formulated with UV inhibitors
to protect surface area
Cleans and protects

Part Number
222-3122

Size
340 g (11.99 oz)

Seal Installation Kit


Filters and Fluids

N/A in EAME
Used to clean and lubricate Duo Cone seals prior to installation
(developed by Cat MVC)
Cleaner dries quickly and leaves no lm
For best results, use cleaner, lubricant, and critical task wipers

(Continued)
3-68

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231

Specialty Chemicals

Cleaners

Seal Installation Kit (Continued)


Part Number
169-0503

Description
--

169-5418
169-5420
265-2256

Seal Lubricant (1 Gallon)


Seal Cleaner (1 Gallon)
Critical Task Wipers

Size
--

Seal Cleaner
237 ml (8 oz)

Seal Installation Kit consist


3.8 L (1 gal)
-3.8 L (1 gal)
----

Seal Lubricant
237 ml (8 oz)

Critical Task Wipers


203 203 mm (8 8 in);
50 per package

----

----

Air Filter Cleaning Kit

Used to clean air lter elements


For use in AIRSEPS technology in marine engine applications
Specially formulated for removing dirt from cotton gauze air lters
prevents shrinkage or other damage to lter element when used according
to manufacturers directions
Air lter oil greatly increases effectiveness of lter oil is added to lter
after cleaning
System includes Formulated Cleaning Solution, Genuine Red Oil, and
spray nozzle
Cleans four 228.6 228.6 mm (9 9 in) tapered lters or equivalent
Part Number
102-9720

Description
Air Filter Cleaning Kit

Qty.
--

9U-7971
102-9721

Service Parts
Air Filter Cleaner
Filter Cleaner Oil

0.95 L (1 qt)
0.35 L (12 oz)

Cabinet Washers and Agitating Tanks


Cat Cabinet and Tank Liquid and Cat Cabinet and Tank Powder
Strong alkaline cleaners that remove dirt, oils, paint, and carbon deposits
from ferrous metal parts
Clean better than previous Hydrosolv products due to increased levels
of surfactants and wetting agents
Well suited for use in cabinet pressure washers and hot tanks
Hydrosolv 4110
Non-foaming aluminum safe cleaner
Strong alkaline cleaner that removes dirt, oils, paint, and carbon deposits
from aluminum and ferrous metal parts without discoloration
Well suited for use in cabinet pressure washers and hot tanks

232

EAME Part Number


185-4593
N/A
N/A
N/A
N/A
N/A

Name
Cat Cabinet & Tank Liquid
Hydrosolv 4110
Cat Cabinet & Tank Liquid
Cat Cabinet & Tank Powder
Cat Cabinet & Tank Powder
Hydrosolv 4110

Qty.
1
1
1
1
1
1

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Size
208.2 L (55 gal)
3.8 L (1 gal)
18.9 L (5 gal)
18.9 L (5 gal)
208.2 L (55 gal)
208.2 L (55 gal)

Filters and Fluids

Part Number
174-6855
4C-8648
174-6854
174-6856
174-6857
4C-8650

3-69

Cleaners

Specialty Chemicals

Pressure Wash
Hydrosolv 4165
Heavy-duty concentrated alkaline cleaner formulated for use in high-pressure
washers
Provides two weeks rust protection if you do not rinse the part after cleaning

Part Number
1U-5490

EAME Part Number


185-4619

Name
Cat HD Pressure Wash

Qty.
1

Size
18.9 L (5 gal)

Defoamant and Descaleant/Conditioner


Hydrosolv defoamant DK100
Designed to knock down excess foam in hot tanks, cabinet washers, anti-freeze
stills, or any other aqueous foaming solution
Hydrosolv Descaleant and Conditioner
Can be used as a concentrate to remove scale from pumps, lines and coils
Should be diluted 50% and used as a water conditioner for high-pressure
washers having automatic water conditioner dispensers

Part Number
1U-8813

EAME Part Number


185-4623

Description
Hydrosolv Defoamant DK100

Qty.
4

Size
1 gal

1U-9698

Hydrosolv Descaleant
and Conditioner

12

1 quart

General Purpose Detergents

Filters and Fluids

Cat GP Wash
Economical ready-to-use general-purpose liquid cleaner for shop maintenance,
machine washing, oor washing, etc.
Provides good detergency for all types of light duty cleaning

Part Number
174-6860
174-6861

3-70

EAME Part Number


N/A
N/A

Name
Cat GP Wash
Cat GP Wash

Qty.
1
1

Size
18.9 L (5 gal)
208.2 L (55 gal)

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233

Specialty Chemicals

Cleaners

Chemtool LAC 110 All-Purpose Cleaner Concentrate

Concentrated all-purpose cleaner and degreaser


USDA-approved for effectiveness and safety
Bio-degradable, non-phosphorous for all washing applications including homes, RVs, ofce industry equipment,
automobiles, and boats
Part Number
269-8297

Size
18.93 L (5 gal) Bucket

Package Quantity
1

Size
0.56 L (19 oz) Aerosol Can

Package Quantity
12

Carpet/Upholstery Cleaner

Easy cleaning of carpet and like fabrics

Part Number
269-1928

Filters and Fluids

234

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3-71

Leak Detection

Specialty Chemicals

Oil Dyes

Highly concentrated oil soluble dyes for adding color to lubricating oils,
transmission oils, hydraulic oils and fuels
Visible at concentrations of 1 part in 10,000 or more. It only takes 30 ml (1 oz)
to color 473 L (125 gal) of light color oil
Use it to color code oils to prevent mixups
Use it to identify the source of leaks when more than one source is possible
Hint: For sumps with dark colored oil, use oil dyes which are visible in black light
(ultraviolet) such as 1U-5572 through 1U-5575

Part Number
9U-5031
9U-5032

EAME Part Number


185-4779
185-4781

Color
Red
Blue

Size
240 ml (8.12 oz)
240 ml (8.12 oz)

Qty.
1
1

Aerosol Liquid Penetrant and Developer

Checks for surface cracks in ferrous and non-ferrous parts with regular light
Contains no chlorine or sulphur bearing solvent
Conforms to MIL-1-25135, RDT F-3-6T standard and other military specications
Simple and easy to use
Description
Penetrant,
Aerosol
Developer,
Aerosol

Cat/Crown
Fault Finder
4C-4804
4C-4805

Cross Reference Chart for Liquid Penetrant Kit


Magnaux
Turco By
Sherwin
Met-L- Check
Spot Check
Check
Dubl-Check
SKL-S
By Check
DP-40
VP-31
SKD-NF

By Check

D-100

D-70

Min. Ship.
Qty.
12 each
12 each

Smoke Candles

Quick and easy way to check for


cab leaks
Inexpensive
Generates 4,000 cu. ft. of dense
white smoke
Easy to use light one smoke
candle and set on oor of cab, close
windows and doors with fan on HI.
Watch for areas where white smoke
is escaping.

Part Number
4C-5623

Qty.
1 Dozen per Box

Filters and Fluids

UV Visible Dyes for Leak Detection

Detects leaks in light or dark oils, fuels, water solutions

(Continued)
3-72

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235

Specialty Chemicals

Leak Detection

UV Visible Dyes for Leak Detection (Continued)


Part Number
1U-5572
1U-5573

Description
Size
To detect oil leaks in engines, transmission, hydraulic systems, etc.
Oil Glo 22 Additive
28.4 g (1 oz) Bottle
Oil Glo 22 Additive
0.47 L (1 pt) Bottle

1U-5574

To detect fuel leaks or suspected fuel dilution


Gas Glo 32 Additive
28.4 g (1 oz) Bottle

1U-5575

Gas Glo 32 Additive

1U-5576
1U-5577

0.47 L (1 pt) Bottle

To detect cooling system leaks, use


Water Glo 23 Additive
28.4 g (1 oz) Bottle
Water Glo 23 Additive
0.47 L (1 pt) Bottle

Dosage
28.4 g (1 oz) per 7.58 L (2 gal) of Oil
28.4 g (1 oz) per 7.58 L (2 gal) of Oil
28.4 g (1 oz) per 37.9 L (10 gal) of Gasoline
or Diesel Fuel
28.4 g (1 oz) per 37.9 L (10 gal) of Gasoline
or Diesel Fuel
28.4 g (1 oz) per 151.6 L (40 gal) of Water
28.4 g (1 oz) per 151.6 L (40 gal) of Water

Leak Detection

Handheld
An anodized aluminum lamp housing
Makes it easier and quicker to detect leaks in oil, fuel and cooling systems
Additives, available separately, can be put in the suspect system and the leak
point will show in the black light (ultraviolet light)
Instructions come with the kit
Also works with uorescent penetrant kit
Optional light cover, made of heat-resistant neoprene rubber, helps protect the
user from possible burn injury, and also provides protection against mechanical
shock damage

Part Number
1U-5566

Description
Black Light, 110 Volts

280-8961

Black Light, 220 Volts


Service Parts

1U-5567
1U-5568

Black Light Filter


110V, 150 Watt Spot Bulb
Optional Items

1U-5570
1U-5569
280-8147
280-8144
280-8148

Storage Case (Heat Resistant)


Ultraviolet Light Cover
120V/100 Watt Ultraviolet Spot Bulb, 26 mm Base,
Average Intensity 7000 milliwatts
120V/100 Watt Ultraviolet Spot Bulb, 30 mm Base,
Average Intensity 7000 milliwatts
240V/150 Watt Ultraviolet Spot Bulb, Average Intensity 7000 milliwatts

Filters and Fluids

236

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3-73

Solvents and Lubricants

Specialty Chemicals

Brake Cleaner Low VOC

Cleans parts of dust, dirt, grease,


oil, and brake uid residue
Non-chlorinated formula
Fast acting cleaner for all
metal parts
Dries quickly
Low level of volatile organic
chemicals
Approved for sale in California

Part Number
222-3117

LACD/APD/
EAME Part
Number
222-3118

Size
340 g (11.99 oz)

Part Number
222-3124

LACD/APD/
EAME Part
Number
222-3119

Size
340 g (11.99 oz)

Electrical Component Cleaner

Leaves no residue
Cleans and dries quickly
no need for rinsing
Will not cause corrosion
Non-ammable material

Mineral Spirits

Filters and Fluids

Part Number
4C-6796
4C-6797

3-74

For use in solvent stands, immersion tanks, and manual cleaning equipment
Can be used with brush, rags, or spray
Has minimum ash point of 96 C (205 F) COC
High quality product with excellent solvency and is capable of being recycled
indenitely through a solvent reclaiming still
If used in spray equipment, follow recommendations of spray equipment
manufacturer
Always follow precautions from Material Safety Data Sheet

EAME Part Number


185-4756
185-4757

Size
18.93 L (5 gal)
208 L (55 gal)

Qty.
1
1

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237

Specialty Chemicals

Solvents and Lubricants

Rust Preventative 1
Part Number
222-3121

Size
340 g (11.99 oz)

Provides a hard lm surface with


good corrosion and rust resistance
Protects equipment stored outside
Helps protect equipment used
around salty environments
Provides protection in humid
environments

NOTE: Read and follow all manufacturers directions and safety precautions when using this product.

Light Penetrating and Lubricating Oil


Part Number
222-3123

Size
340 g (11.99 oz)

Use on anything that squeaks,


sticks, or binds, like door hinges
and hand tools
Lubricates tight tting or stubborn
bolts, nuts, keys, and pins
Displaces water
Can be used to dry wet electrical
system
Loosens nuts, bolts, ttings, battery
cables, and hinges
Rust and corrosion inhibitor

CT2 Air Tool Oil/Lubricant


Part Number
269-1944

Size
0.95 L (1 qt)
Bottle

Package
Quantity
12

Lubricates and protects piston-type


or rotary pneumatic air tools
Prevents rust/corrosion

Filters and Fluids

238

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3-75

Solvents and Lubricants

Specialty Chemicals

Heavy Duty Penetrating Oil

Quickly loosens stubborn parts


frozen nuts, bolts, pipe ttings, heat
valves, rolling pins, press t parts,
and key ways
Heavy-duty
Enhanced penetration action

Part Number
222-3115

Size
340 g (11.99 oz)

Part Number
242-6990

Size
340 g (11.99 oz)

Part Number
222-3111

Size
340 g (11.99 oz)

Part Number
222-3112

Size
340 g (11.99 oz)

Dry Film Lubricant

Dry, low-friction lubricant


Does not attract dust or dirt
For use with sliding surfaces, such
as motor grader blades circles and
backhoe loader extended stick and
side shift mechanisms

Dissolves and neutralizes battery


acid and harmful corrosion from
all battery parts, terminals, cables,
hold-downs, and boxes
Recommended for all construction
and industrial equipment batteries
Can be used on automobile, marine,
and industrial batteries

Battery Cleaner

Battery Saver
Filters and Fluids

3-76

Creates a protective coating, giving


maximum battery protection
Recommended for use on all battery
installations
Keeps dirt and other contaminants
from interfering with the ow
of power
Prolongs battery, cable, and
clamp life

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239

Specialty Chemicals

Solvents and Lubricants

Chain and Cable Lubricant


Part Number
222-3110

Size
340 g (12 oz)

Qty.
12

Good corrosion and rust resistance


Reduces and protects chain against
wear increases life of chain
and cable
Foaming action that helps cover
all surfaces
Fast penetrating action
Resists high temperature breakdown

Reusable, Bulk-Liquid Sprayers


Warranty: Manufacturers

Used to apply oil and water-based bulk chemicals, such as cleaners,


degreasers, penetrating oils, solvents, or lubricants
Compressed air sprayers provide a cost effective, reusable alternative
to traditional spray cans (eliminates both storage and disposal concerns)
Caterpillar compressed air sprayers use a special chemical-resistant
internal seal which virtually eliminates seal replacement problems found
in standard sprayers
Eliminate using ammable and/or environmentally dangerous propellants
Canisters pressurized with compressed air from any standard air compressor
Both sprayers constructed with metal canisters (steel or brass), brass nozzles,
and corrosion resistant internal parts
Steel canister sprayers are used for oil and solvent-based materials while brass
canisters can also be used for water-based materials
Cannot be used for paint application
Capacity: 0.9 L (32 oz)
Part Number
231-7015

Description
Steel Canister Sprayer

231-7020

Brass Canister Sprayer


Service Parts

231-7016
231-7017
231-7018

Adjustable Tube
Seal
Nozzle

Plastic Spray Bottle


Part Number
264-4356

Size
473 ml (15.99 oz)

240

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Filters and Fluids

For general application cleaning


solutions
Trigger-type atomizer cap with
adjustable spray
One or two ounce gradations
Color: opaque

3-77

Solvents and Lubricants

Specialty Chemicals

Thread Lubricant

Moderate temperature
High torque
Prevents galling; eases disassembly
Completely transparent to SOS analysis
Use inside engines, transmissions, etc. where SOS will be used and all highly
torqued undercarriage components
Extremely economical to use
Comes in brush-top can
Part Number
4C-5592
4C-5593

EAME Part Number


N/A
185-3989

Size
227 g (8 oz)
1.13 kg (40 oz)

Qty.
12
12

High Temperature Anti-Seize

Allows easy loosening of joined parts in high temperature environments


Matches Caterpillar production specications
Heavy-duty
Part Number
4C-5599

EAME Part Number


N/A

Description
Brush-top Can

Size
227 g (8 oz)

Qty.
12

5P-3931
222-3114

185-3990
N/A

Brush-top Can
Aerosol

1.13 kg (40 oz)


340 g (12 oz)

12
--

Heat Sink Compound

High thermal conductivity


Does not break down
No migration
Protects high current carrying semi-conductors, power transistors, diodes,
and SCRs
Also see 4C-6715 Thermally Conductive RTV

Part
Number
5P-8937

EAME Part
Number
186-1529

Size
142 g
(5.01 oz)

Qty.
1

Molybdenum Paste

Prevents bushing to thrust ring galling on elevated track model tractors


On head bolts on some model engines
EAME Part Number
186-1531

Size
500 g (17.64 oz)

Qty.
1

Filters and Fluids

Part Number
6V-4876

3-78

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241

Specialty Chemicals

Solvents and Lubricants

Camshaft and Follower Lubricant

Prevents galling on camshafts with slipper type followers


Apply during engine buildup to provide necessary lubrication at startup
Part Number
8T-2998

EAME Part Number


185-4758

Size
236 ml (7.98 oz)

Qty.
12

Silicone Turbo Grease

Silicone grease for turbocharger rebuilding


Not for use on silicone O-rings (yellow or white) or hoses
Part Number
6V-2055

EAME Part Number


186-1530

Size
150 g (5.29 oz)

Qty.
1

Dielectric Tune-Up Grease

Silicone grease lubricate electrical connections


Prevents fusing of spark plug boots
Prevents corrosion in multi pin connectors on wiring harnesses
Part Number
151-1340

EAME Part Number


185-4002

Size
9 ml (0.30 oz)

Filters and Fluids

242

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3-79

Solvents and Lubricants

Specialty Chemicals

Silicone Fluids

For fan drive assemblies and clutches with viscous uid drives
Part No. 8M-0553 is equivalent to Schwitzer Part No. 136874
Part No. 9M-5165 is equivalent to Schwitzer Part No. 138868
Part Number
8M-0553

Qty.
1

9M-5165

4C-6508

Size
150 ml
(5.07 oz)
150 ml
(5.07 oz)
300 ml
(10.14 oz)

Used in
8M-4665 Fan Drive Clutch
2S-5562 Clutch Assembly/7M-3542 Clutch Assembly/
9M-8437 Clutch Assembly
3600 Visconic Damper

Silicone Lubricant

Silicone grease
Extreme temperature resistance
Lubricant for rubber boots on
Caterpillar exible drive couplings
on marine engines
Not for use on silicone O-rings
(yellow or white) or hoses

Part
Number
5N-5561

EAME Part
Number
186-1528

Size
340 g
(11.99 oz)

Qty.
10

Air Conditioning Pump Lubricants PAG Oil

Specially formulated lubricants for use with R-134a Refrigerants

Part Number
4C-2959

EAME Part
Number
206-1990

4C-2960

9U-7551

Qty.
1

185-5141

250 ml
(8.45 oz)

Oil Type
Polyalkylene Glycol
Oil for Sanden
Compressors
Polyester Oil

185-5155

250 ml
(8.45 oz)

Polyalkylene Glycol Oil

Viscosity
High Viscosity
Refrigerant Oil for
R-134a
ISO Viscosity
Refrigerant Oil
for R-134a
Low Viscosity
Refrigerant Oil
for R-134a

Filters and Fluids

Size
250 ml
(8.45 oz)

3-80

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243

Specialty Chemicals

Solvents and Lubricants

A/C Refrigerant Flushing Solvent

Flushes lubricant contaminants and solids from A/C system lines


Compatible with CFC, HCFC and HFC refrigerants
Compatible with mineral, ester and PAG oil lubricants
Use in 153-8537 Air Conditioning Component Flusher (solvent recycler)
See ushing unit operators manual for instructions on use
Part Number
153-8538

EAME Part Number


185-5131

Size
3.8 L (1 gal)

Vacuum Pump Oil

Approved for all Caterpillar vacuum pumps


All vacuum pump suppliers recommend changing the vacuum pump oil after
every pump down to prevent contamination of the next system to be serviced
Part Number
1U-9763

EAME Part Number


N/A

Qty.
12

Size
1 L (0.25 gal)

UPS 250 Vacuum Pump Oil


(UPS) 250
Warranty: One Year

SMCS Code: 4480-039


An annual service schedule for UPS 250 vacuum pump is recommended
Part Number
190-8487
1

Capacity of Pump 1
0.7 L (23.67 oz)

Size
1 L (33.81 oz)

Caterpillar UPS Vacuum Pumps have a capacity of 0.7 L and should not be lled beyond sight gauge ll line. Failure to follow this instruction will cause oil to leak
from pump.

Sealant for Liquid Filled Rims on Wheel Loaders


Seals cracks and pinholes in rims
Use one tube per rim
Part Number
2G-7781

244

Filters and Fluids

Qty.
1 Tube

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3-81

Solvents and Lubricants

Specialty Chemicals

Rubber Lubricant

Lubricates rubber to metal during tire mounting and dismounting


Helps prevent rim corrosion and damage to bead surfaces
Renews appearance of rubber and vinyl products
Prevents squeaks in rubber parts
Part Number
5P-3975

Size
3.8 L (1 gal)

Qty.
1

P-80 Assembly Lubricant


Warranty: Manufacturers

SMCS Code: 0645


Specially formulated liquid that lubricates rubber so it is easy to install, remove,
or otherwise manipulate
Unique feature its ability to provide temporary lubrication (Once the work
with the rubber is complete, emulsion rubber lubricant disappears and surfaces
return to original condition.)
Provides high degree of lubricity while wet; stays wet long enough to complete
the work, then its gone; contains no silicones or other persistent ingredients
so lubricity goes away completely
Lubricated parts wont crumble, tear, or lose their elasticity; lubricant does not
harm glass, metal, wood, or other materials
Keep emulsion rubber lubricant out of freezing or near-freezing temperatures.
In colder climates be especially careful not to leave emulsion rubber lubricant
in any unheated area for lengthy periods.
Part Number
207-1601

EAME Part Number


207-1600

Size
1 L (0.25 gal)

Tire Lubricant

Contains no soaps
Leaves no residue will not rust rims
Helps seal tire to rim without bonding
Reduces bead damage
Nontoxic, odorless
Description
Lubricants

Size
3.8 L (1 gal)

Filters and Fluids

Part Number
139-2398

3-82

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245

Specialty Chemicals

Solvents and Lubricants

Caterpillar 119 Cutting Oil

Straight cutting oil for machining ferrous metal


Drilling, tapping, honing
Contains chlorine and sulfur for optimum tool life and nish
Compounded for easy removal with no troublesome residues
Part Number
1U-8805

Qty.
4

Size
3.8 L (1.00 gal)

Caterpillar 250 Grinding Fluid

Water soluble cutting oil, grinding uid and coolant


Drilling, tapping, honing non-ferrous metals
Grinding on crankshafts, etc.
Compounded for easy removal with no troublesome residues
Formulated with built-in biocide to control bacteria that cause odors
and dermatitis
Part Number
1U-8808

Qty.
4

Size
3.8 L (1 gal)

V.C.I. Oil
Reference
SEHS9031 Special Instructions
Use for storing vehicles and vehicle components such as engines and
transmissions for periods of up to one year
Protects all ferrous parts when maintained at the proper concentration
in a closed container
Has a vapor phase that is more strongly attracted to bare ferrous metals
than water
Will continue to perform indenitely as long as it stays sealed in the
compartment
Meets Mil-P-46002A
EAME Part Number
N/A
185-4770

Qty.
12
1

Size
1.0 L (0.25 gal)
18.9 L (5.00 gal)

Filters and Fluids

Part Number
4C-6792
4C-6794

Compactor Oil
Part
Number
4C-6767

EAME Part
Number
185-4759

Qty.
1

Size
20 L
(5.28 gal)

246

Special synthetic oil used in vibrator


drum of compactors
Packaged in 20 L (5 gal) pails
Large machines take 20 L (5 gal)
per drum
Small machines take 10 L ( 2 12 gal)
per drum

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3-83

Solvents and Lubricants

Specialty Chemicals

Caterpillar 450 Rust Preventive Oil

Water displacing rust preventive oil is more strongly attracted to bare metal
than water
Apply by dipping, brushing, or spraying
Leaves a long lasting, rust preventive lm that protects against rusting for a year
in covered storage conditions
Should be protected from dirt and dust accumulation to prolong its effectiveness
Part Number
1U-8809

EAME Part Number


185-5127

Qty.
4

Size
3.8 L (1 gal)

Caterpillar 4A Rust Preventive Oil

Long lasting, heavy-duty waxy lm


Apply by dipping, brushing, or spraying
Leaves a long lasting, rust preventive lm that protects from damage by outside
condensation, rainfall, etc. up to a year
Must be removed by solvent or hot alkaline cleaner
Part Number
1U-8801

EAME Part Number


185-5123

Qty.
4

Size
3.8 L (1 gal)

O-Ring Assembly Compound

Retains O-rings in the groove in O-ring face seal (ORFS) ttings during assembly
Holds in both horizontal and vertical positions
Nontoxic
Will not harm hydraulic system components
Not for use on air conditioning systems
EAME Part Number
185-4776
N/A

Size
12
4

Qty.
236 ml (8 oz)
3.79 L (1 gal)

Filters and Fluids

Part Number
1U-6396
1U-6395

3-84

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247

Specialty Chemicals

Solvents and Lubricants

Governor Oil

Model: 3600 Engine

For 3600 Engine Woodward Governor

Part Number
136-9642

EAME Part Number


185-4775

Qty.
1

Size
0.95 L

Hydraulic Oil Additive

Low friction additive for some hydraulic systems


Relieves stick-slip on noisy hydraulic cylinders
Not for use on machines which have a common sump for hydraulics, brake, and
transmissions
Part Number
1U-9891

EAME Part Number


185-4771

Size
0.95 L (1 qt) bottle

Qty.
12

Oil Stabilizer

Reduces oil consumption


Reduce engine wear
Helps keep vital engine parts clean
Reduce thermal oil and viscosity breakdown

Part Number
143-3655

248

EAME Part Number


185-4774

Qty.
12

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Filters and Fluids

This product should only be used as needed in the following engines:


Engine Model
Engine Serial No.
3406E
5EK1-Up, 5DS1-Up, 6TS1-Up, 1LW1-Up,
2WS1-Up, 1MM1-Up, 4AS1-Up
C-15
6NZ1-82494
C-16
7CZ1-Up

Size
0.94 L

3-85

Solvents and Lubricants

Specialty Chemicals

Brake Fluid
Meets DOT and SAE requirements
DOT 3
Use where DOT 3 brake uid is specied by service manual or operators guide
Loaders, lift trucks, and service trucks
DOT 5
DOT 5 is for extreme service conditions where higher than normal temperatures
will be encountered or where moisture absorption is a problem
High performance cars and off road vehicles

Part Number

EAME Part Number

Qty.

Size

12
4

0.94 L (1 qt)
3.79 L (1 gal)

12

0.94 L (1 qt)

DOT 3
4C-5585
4C-5586

N/A
185-4663

4C-5588

N/A

DOT 5

Conostan Oil Standards

Five blends to cover your expected ranges


Known accuracy
Reliable and readily available
Element
Ag
AL
Cr
Cu
Fe
Mg
Mo
N2
Ni
Pb
Si
Sn
Zn

Filters and Fluids

Part Number
4C-8344
4C-8339
4C-8340
4C-8341
4C-8342
4C-8343

3-86

4C-8339
10 ppm
10 ppm
5 ppm
10 ppm
10 ppm
10 ppm
5 ppm
10 ppm
10 ppm
10 ppm
10 ppm
10 ppm
10 ppm

4C-8340
25 ppm
25 ppm
10 ppm
25 ppm
25 ppm
25 ppm
10 ppm
25 ppm
25 ppm
25 ppm
25 ppm
25 ppm
25 ppm

4C-8341
100 ppm
100 ppm
25 ppm
100 ppm
100 ppm
100 ppm
25 ppm
100 ppm
100 ppm
100 ppm
100 ppm
100 ppm
100 ppm

Description
Five Blend Oil Group
Five Blend Group Consist
Oil
Oil
Oil
Oil
Oil

4C-8342

4C-8343

500 ppm
500 ppm

150 ppm

500 ppm

500 ppm

Size
--

Qty.
1

236 ml (7.98 oz)


236 ml (7.98 oz)
236 ml (7.98 oz)
236 ml (7.98 oz)
236 ml (7.98 oz)

1
1
1
1
1

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249

Specialty Chemicals

Solvents and Lubricants

Calibration Fluid

Fuel injection test benches


Pop Testers
Part Number
6V-6068
6V-6067

EAME Part Number


185-4665
N/A

Qty.
1
1

Size
18.9 L (4.99 gal)
208 L (54.95 gal)

Filters and Fluids

250

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3-87

Specialty Products

Specialty Chemicals

Radiator Repair

Fills seams and holes in radiators


For temporary in eld repairs
Cures in 15 minutes
Withstands normal cooling system operating pressures
Also see Iron-Stitch Repair Kit in Salvaging Equipment Section
Part Number
8T-9018

Size
14 g (0.49 oz)

Qty.
10

Caterpillar Manifold Sealer

Seals and bonds at temperatures up to 1093 C (2,000 F)


Seals male/female joints in segmented exhaust manifolds
Part Number
2P-2333

Size
473 ml (15.99 oz)

Qty.
1

Ether Cylinder

Filters and Fluids

Cold weather starting aid


Heavy-duty construction
Quick starts from -45.5 C (-50 F)
Easy to install, hand tighten
7N-0296
Fits most 3400 series and smaller engine applications
For measured shot systems
7X-1062
Fits most 3500 series engine applications
Comes with specially designed lter and foam disc collar to keep impurities
out of the system
Part Number
130-8414
7N-0296
7X-1062

3-88

EAME Part Number


N/A
187-4851
187-4852

Qty.
12
24
12

Size
227 g (8 oz)
509 g (18 oz) 7.6 cm (3 in) diameter
594 g (21 oz) 10 cm (4 in) diameter

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251

Specialty Chemicals

Specialty Products

Fuel Tank Repair

Fill seams and holes in fuel tanks


For temporary in eld repairs
Hardens in 15 minutes
Will adhere to fuel wetted surfaces
Also see 1U-8118 Fuel Tank Repair Kit for Plastic Fuel Tanks
Part Number
8T-9019

Size
7.0 g (0.25 oz)

Qty.
10

Heet Gasoline Fuel Additive

For gas engines, removes water from fuel lines, prevents rust and corrosion

Part Number
269-8292

Size
0.35 L (12 oz) Bottle

Package Quantity
24

Size
0.95 L (1 qt) Jug

Package Quantity
12

CT2 Diesel Fuel Winterizer/Antigel

Prevents lter plugging, waxing and fuel gelling


Treats 946.35 L (250 gal)
Reduces need for blends with #1 fuel

252

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Filters and Fluids

Part Number
269-1949

3-89

Specialty Products

Specialty Chemicals

Diesel Fuel Conditioner


A new diesel fuel conditioner, specied for and by Caterpillar, is available.
In order to address customer requests linked to differences in fuel quality found
throughout the world, Caterpillar has responded with a cost effective, multi-purpose
Diesel Fuel Conditioner. It incorporates a much more robust level of chemistry and
performance not found in other products of its type.
Use of the convenient tip (measure) and pour container allows accurate dilution in
all sizes of equipment. 1 ounce of Caterpillar Diesel Fuel Conditioner treats 11 gallons
of diesel fuel (one 32-ounce container will treat 350 gallons of diesel fuel).
The conditioner comes in a case of six 32-ounce containers.
As sulfur restrictions become more stringent, Caterpillar Diesel Fuel Conditioner will
help compensate for reduced lubricity found in some low sulfur diesel fuels. It will
also improve combustion, fuel storage stability, and fuel system life. 1
Lubricity: Compensates for reduced lubricity found in some low sulfur diesel
fuels. Protects fuel pumps and injectors from wear and scufng.
Detergency: Helps maintain correct injector spray pattern. Improves combustion
efciency.
Fuel Stability: Reduces the formation of gums, sludge and deposits that can
block fuel lters. Dramatically improves fuel storage stability. Disperses
insoluble gums.
Water Handling: Helps keep moisture dispersed in the fuel as tiny drops to
be eliminated during the combustion process. Helps to eliminate component
damage caused by water in fuel.
Corrosion Protection: Helps to protect fuel systems against rust and corrosion.
Improves fuel system life.
Part Number
256-4968 1
1

Description
Diesel Fuel Conditioner

Size
0.9 L (0.25 gal)

Not for use in the C7, C9, C13 and C15 2007 Cat On-Highway Engines with ACERT Technology.

CT2 Antifreeze and Rust Guard

Filters and Fluids

Part Number
272-5745

3-90

Provides corrosion protection and prevention for air breaking system


Anti-static and anti-fungal
Also used in pneumatic hose lines

Size
0.95 L (1 qt) Bottle

Package Quantity
12

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253

Specialty Chemicals

Specialty Products

Anti-Spatter Compound

Protects tips on MIG welding torches from weld spatter


Part Number
4C-4217

Qty.
12

Size
207.0 ml (7.00 oz)

Orange Hand Cleaner

Excellent hand cleaning for dirty, oily, greasy hands. For exceptionally dirty
or greasy hands, use Hand Cleaner with Pumice.
Mild citrus smell
Contains Corn Huskers Lotion, aloe, lanolin and jojoba to help prevent dermatitis
Contains NO petroleum solvents
Biodegradable
Works with or without water

Part Number
9U-5026
9U-5027
9U-5028
9U-5029
9U-5030
1

Description
Orange Hand Cleaner (smooth)
Orange Hand Cleaner (smooth)
Orange Hand Cleaner (w/pumice)
Orange Hand Cleaner (w/pumice)
Wall Mount Bracket for 1 gal Container

Size 1
225 ml (7.5 oz)
3.8 L (1 gal)
225 ml (7.5 oz)
3.8 L (1 gal)
--

Qty.
12
4
12
4
1

All 1 gallon jugs come with individual pumps included. 7.5 . oz. bottles have self-sealing ip top caps.

Heavy-Duty Hand Cleaners

Item
1
2

254

Part Number
191-6310
191-6311

Description
Heavy-Duty Hand Cleaner
Heavy-Duty Hand Cleaner

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Filters and Fluids

Heavy-duty hand cleaner for oil, grease, tar, grime, soil, resins, printers ink,
epoxies, paint, and cements
Works faster than standard orange hand cleaner
Fine ground pumice provides a deep scrubbing action to remove difcult grease
and grime
Pleasantly scented, containing lanolin and aloe
Will not irritate most hands and does not leave a greasy residue

Size
15 oz
128 oz

3-91

Specialty Products

Specialty Chemicals

Orange Hand Wipes

Part Number
144-3393
144-3394

Premoistened, heavy-duty towel with pumice like performance


Removes grease, adhesive, oil, lubricant, ink, wax, sealant, paint, and much more
Quickly absorbs dirt and grease from your hands
Contains germ ghting Triclosan and hand conditioners
Available in two sizes 72 count bucket and 250 count counter display which
includes one bucket
Individually packaged towels are easy to store and carry (works great for eld
repair trucks, etc.)
Keep in a pocket in freezing temperatures

Towel Size
266 311.2 mm (10.5 12.25 in)
203 311.2 mm (8.0 12.25 in)

Qty.
72 per Bucket
250 per Display

Units/Case
6

Minimum Purchase Size


1 Case
250 Count Counter Display
and One Bucket

Gojo Lemon with Pumice Hand Cleaner

Part Number
269-1937

Removes grease, tar, and oil from hands, with or without water

Size
2.04 kg (4.5 lb) Plastic Bucket

Package Quantity
4

Zep Cherry Bomb Hand Cleaner

Filters and Fluids

Part Number
269-1939

3-92

Multipurpose cherry-scented hand cleaner for dirt, grease, and oils

Size
3.79 L (1 gal) Plastic Jug

Package Quantity
4

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255

Specialty Chemicals

Specialty Products

Arm and Hammer Baking Soda

Deodorizer/cleaner

Part Number
269-8271

Size
0.45 kg (1 lb) Box

Package Quantity
1

Size
4.54 L (1.2 gal) Plastic Jug

Package Quantity
1

Size
22.68 kg (50 lb) Yellow Poly Bag

Package Quantity
1

Cascade Pure Rinse Dishwasher Soap

General all-purpose cleaner

Part Number
269-1948

Ice-A-Way Rock Salt

Effective to temperatures of -15 C (5 F)


Screened for uniform crystal size
Part Number
269-1941

Filters and Fluids

256

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3-93

Specialty Products

Specialty Chemicals

Ice Foe

Melts 3 times more ice than competition at rate of 0.059-0.12 L (2-4 oz) per 0.84 square meter (1 sq yd)
Effective to -45.55 C (-50 F)
Part Number
269-1950

Size
45.36 kg (100 lb) Carton

Package Quantity
1

DYKEM Hi Spot Bluing Paste

Intensely blue, soft, uniform paste that spreads easily and evenly to show high spots on bearings
Used on at bearing surfaces of lathes, planers, and milling machines
Size
15.59 g (0.55 oz) Tube

Package Quantity
36

Filters and Fluids

Part Number
280-1555

3-94

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257

Specialty Chemicals

Paints

Caterpillar Enamel Topcoats

Pure, lead free industrial enamel suitable for interior or exterior use on
earthmoving, construction and material handling equipment, trucks, engines,
machinery, and metal buildings
Formulated to produce a nish that sets up in minutes, is tack-free in a few
hours, and dries overnight to a hard lm
Very resistant to fading, chalking, cracking, and chipping
Can be applied directly to either wood or metal without using a primer
Part Number
261-7012 1
4C-4200
206-6417
4C-4202
243-5451
4C-4198
4C-5842
4C-5843
9U-7946
9U-7948
127-4966
140-2576
173-4060
243-5459
261-7013 1

249-1814
1

Package Quantity
12
12
12
12
12
12
12
12
12
12
12
12
12
12

Size/Type
340 g (12 oz) Aerosol Can
340 g (12 oz) Aerosol Can
340 g (12 oz) Aerosol Can
340 g (12 oz) Aerosol Can
340 g (12 oz) Aerosol Can
340 g (12 oz) Aerosol Can
340 g (12 oz) Aerosol Can
340 g (12 oz) Aerosol Can
340 g (12 oz) Aerosol Can
340 g (12 oz) Aerosol Can
340 g (12 oz) Aerosol Can
340 g (12 oz) Aerosol Can
340 g (12 oz) Aerosol Can
340 g (12 oz) Aerosol Can

Yellow Paint, High Heat, High Gloss 1


Yellow Paint, High Gloss Fast Drying
Yellow Paint, High Gloss Fast Drying
Yellow Paint, High Gloss Fast Drying
Yellow Paint, High Gloss
Yellow Paint, High Gloss
Yellow Paint, High Gloss
Hiway Yellow Paint, High Gloss
Mojave Brown Paint, Medium Gloss
Power Module White Paint, High Gloss
Power Module White Paint, High Gloss
Black Paint, Medium Gloss
Black Paint, Medium Gloss
Bright Beige Paint, Medium Gloss
Dawn Gray Paint, Medium Gloss
Cat Gray 61 Paint, High Gloss
Matterhorn White Paint, High Gloss
Matterhorn White Paint, High Gloss
Black Paint, High Gloss
Black Paint, Flat
Yellow Paint, High Gloss 3.5 VOC
Yellow Paint, High Gloss 3.5 VOC
Power Module White Paint, High Gloss 3.5 VOC
Black Paint, Medium Gloss 3.5 VOC
Yellow Paint, High Gloss Water Reducible 2.8 VOC
Yellow Paint, High Gloss Water Reducible 2.8 VOC
Black Paint, Medium Gloss Water Reducible 2.8 VOC
Power Module White Paint,
High Gloss Water Reducible 2.8 VOC
Power Module White Paint,
High Gloss Water Reducible 2.8 VOC

4
4
1
1
4
1
1
4
4
4
1
4
1
4
4
4
4
1
4
4
4
1
4
4
4
1
4
4

3.8 L (1 gal) Can


3.8 L (1 gal) Can
19 L (5 gal) Pail
208 L (55 gal) Drum
3.8 L (1 gal) Can
19 L (5 gal) Pail
208 L (55 gal) Drum
3.8 L (1 gal) Can
3.8 L (1 gal) Can
3.8 L (1 gal) Can
19 L (5 gal) Pail
3.8 L (1 gal) Can
19 L (5 gal) Pail
3.8 L (1 gal) Can
3.8 L (1 gal) Can
3.8 L (1 gal) Can
3.8 L (1 gal) Can
19 L (5 gal) Pail
3.8 L (1 gal) Can
3.8 L (1 gal) Can
3.8 L (1 gal) Can
19 L (5 gal) Pail
3.8 L (1 gal) Can
3.8 L (1 gal) Can
3.8 L (1 gal) Can
19 L (5 gal) Pail
3.8 L (1 gal) Can
3.8 L (1 gal) Can

19 L (5 gal) Pail

Filters and Fluids

4C-4184
4C-4192
4C-4207
4C-6129
4C-6122
4C-6127
4C-4185
4C-4186
243-5450
249-1817
4C-4183
4C-4191
9U-7947
9U-7949
243-5458
140-2577
140-2578
225-6502
9U-7714
9U-7719
9U-7720
249-1816
9U-7717
9U-7725
9U-7726
9U-7731
249-1815

Description
Yellow Paint, High Heat, High Gloss 1
Yellow Paint, High Gloss
Hiway Yellow Paint, High Gloss
Mojave Brown Paint, Medium Gloss
Power Module White Paint, High Gloss
Black Paint, Medium Gloss
Black Paint, Flat
Black Paint, High Gloss
Bright Beige Paint, Medium Gloss
Dawn Gray Paint, Medium Gloss
Dark Gray Paint, Medium Gloss
Matterhorn White Paint, High Gloss
Charcoal Gray Paint, High Gloss
Cat Gray 61 Paint, High Gloss

For use with ACERT engines only

258

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3-95

Paints

Specialty Chemicals

Caterpillar Yellow Primer Paint

Part Number
4C-4190
4C-4197
4C-4211
4C-4205

Pure, lead free rust-inhibitive industrial primer sealer with excellent adhesion
and durability
Specially formulated to resist rusting, peeling, and fading
Dries tack-free in a few hours and overnight to hard durable coating with
excellent weather resistance
Should be recoated with Caterpillar enamel topcoat paint

Description
Yellow Primer Paint
Yellow Primer Paint
Yellow Primer Paint
Yellow Primer Paint

Package Quantity
4
1
1
12

Size/Type
3.8 L (1 gal) Can
19 L (5 gal) Pail
208 L (55 gal) Drum
340 g (12 oz) Aerosol Can

Caterpillar Yellow High Gloss Urethane Paint

Filters and Fluids

Part Number
9U-7721

3-96

Specially formulated lead-free industrial 2K polyurethane for repairing or


touching up urethane nishes
Excellent adhesion to a urethane nish when the surface is properly sanded
and prepared
Produces a nish that sets up in minutes, is tack-free in a few hours, and dries
overnight to a hard high-gloss nish
Very resistant to fading, chalking, cracking, and chipping
Recommended for equipment requiring long term outside durability and
exposure to the elements

Description
Yellow Urethane Paint, High Gloss

Package Quantity
4

Size/Type
3.8 L (1 gal) Can

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259

Specialty Chemicals

Paints

Caterpillar Urethane Hardener

For professional or industrial use only


Add to 9U-7721 Caterpillar Yellow Urethane Paint in a 3:1 paint to hardener ratio
Faster drying time
Enhances gloss, durability, and chemical resistance
Used by professional painters
Automotive-quality product line
Follow Caterpillar label directions for use
Mix paint and hardener thoroughly before application
DO NOT mix more than will be used within a 3-hour period
DO NOT use paint that has started to thicken; high temperature will reduce pot life of paint
Part Number
9U-7723

Description
Urethane Hardener

Package Quantity
4

Size/Type
3.8 L (1 gal) Container

Caterpillar Paint and Primer Thinner

Excellent solvent to be used with Caterpillar enamel paint and primer


Leaves the lm quickly and will not impair the setting-up or tack-free time of the
enamel or primer paint
Evaporates fast and is less likely to cause sagging and running
Because of its high solvency, a relatively small amount of thinner is needed to
reduce paint to a spray consistency

Part Number
4C-4189
4C-4196

Description
Paint and Primer Thinner
Paint and Primer Thinner

Package Quantity
6
1

Size/Type
3.8 L (1 gal) Can
19 L (5 gal) Pail

Caterpillar Paint and Primer Thinner with Retarder

Filters and Fluids

Excellent solvent to be used with Caterpillar enamel paint and primer


Leaves the lm slowly to provide ow and leveling in hot or dry conditions and
on large equipment where slower drying is desired
Evaporates slowly and is less likely to cause dry over-spray
Because of its high solvency, a relatively small amount of thinner is needed to
reduce paint to a spray consistency

(Continued)

260

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3-97

Ground Engaging Tools Backhoe Loader Buckets


Front Buckets
Ground Engaging Tools Backhoe Loaders

General Purpose Bucket


For use in handling bank and stockpile materials.

Multi-Purpose Bucket
Provides more dump clearance and grabbing capabilities due to its movable clam.
For use in general loading.
Model*
416/416B/416C/416C IT
416D/420/420D/426
426B/426C/426C IT
428/428B/428C IT
430D/436B/436C/436C IT
446/446B/446D

Base Edge Width


2240 mm (88.0 in)
2262 mm (89.0 in)
2262 mm (89.0 in)
2388 mm (94.0 in)
2395 mm (94.3 in)
2408 mm (94.8 in)
2408 mm (94.8 in)
2413 mm (95.0 in)

Base Edge
9R-0316
9R-4672
9R-4672
9R-5313
9R-5313
9R-4101
6Q-2193
9R-4672

Bucket Corner
LH
RH
9R-4674
9R-5205
9R-4674
9R-5205
9R-5748
6Q-2196

9R-4674
9R-5206
9R-4674
9R-5206
9R-5747
6Q-2197

* J225 Tip Size for Machine Models 446, 446B and 446D.
J200 for all other Bucket Types and Machine Models.

4-2

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261

Ground Engaging Tools Backhoe Loader Edges and Adapters


Front Bucket Bolt-On Edges

Model
416/416B/416C/416C IT
416D/420/420D/426
426B/426C/426C IT
428/428B/428C IT
430D/436B/436C/436C IT
446/446B/446D

Base Edge Width


2240 mm (88.0 in)
2262 mm (89.0 in)
2262 mm (89.0 in)
2388 mm (94.0 in)
2395 mm (94.3 in)
2408 mm (94.8 in)
2408 mm (94.8 in)
2413 mm (95.0 in)

Base Edge**
9R-0316
9R-4672
9R-4672***
9R-5313
9R-5313
9R-4101
6Q-2193
9R-4672

Bucket Corner
LH
RH
9R-4674
9R-5205
9R-4674
9R-5205
9R-5748
6Q-2196

9R-4674
9R-5206
9R-4674
9R-5206
9R-5747
6Q-2197

Bolt-on Edge

Bolt

Nut

9W-8215 (2)
9W-8215 (2)
118-7110 (2)
118-7110 (2)
9U-9665 (2)
9U-9665 (2)
9W-8215 (2)

3F-5108 (8)
3F-5108 (8)
3F-5108 (8)
3F-5108 (8)
3F-5188 (12)
3F-5188 (12)
3F-5108 (8)

4K-0367 (8)
8E-0367 (8)
8E-0367 (8)
8E-0367 (8)
4K-0367 (12)
4K-0367 (12)
4K-0367 (8)

Bolt-on
Adapter

Bolt

Nut

8E-2184 (8)
8E-2184 (8)
8E-2184 (8)
8E-2184 (8)

4F-3656 (16)
4F-3656 (16)
4F-3656 (16)
4F-3656 (16)

4K-0367 (16)
8E-0367 (16)
8E-0367 (16)
8E-0367 (16)

8E-2184 (8)

4F-3656 (16)

4K-0367 (16)

** Eight teeth for all bucket types and machine models except for 9R-0316, 9R-4101 and 6Q-2193 base edges that have no teeth.
*** This base edge does not include teeth when used on 9R-5988 bucket. The base edge is drilled for bolt-on unitooth tips.
Number in parentheses () after the part number indicates the quantity required.

Front Bucket Bolt-On Adapters

Provide excellent impact resistance.


Provide excellent penetration ability.
For use with larger backhoe loaders that work in abrasive conditions.

Model
416/416B/416C/416C IT
416D/420/420D/426
426B/426C/426C IT
428/428B/428C IT
430D/436B/436C/436C IT
446/446B/446D

Base Edge Width


2240 mm (88.0 in)
2262 mm (89.0 in)
2262 mm (89.0 in)
2388 mm (94.0 in)
2395 mm (94.3 in)
2408 mm (94.8 in)
2408 mm (94.8 in)
2413 mm (95.0 in)

Base Edge**
9R-0316
9R-4672
9R-4672***
9R-5313
9R-5313
9R-4101
6Q-2193
9R-4672

Bucket Corner
LH
RH
9R-4674
9R-5205
9R-4674
9R-5205
9R-5748
6Q-2196

9R-4674
9R-5206
9R-4674
9R-5206
9R-5747
6Q-2197

** Eight teeth for all bucket types and machine models except for 9R-0316, 9R-4101 and 6Q-2193 base edges that have no teeth.
*** This base edge does not include teeth when used on 9R-5988 bucket. The base edge is drilled for bolt-on unitooth tips.
Number in parentheses () after the part number indicates the quantity required.

262

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4-3

Ground Engaging Tools Backhoe Loaders

When penetration is not a problem, use bolt-on cutting edges.


Bolt-on cutting edges:
Increase base edge life up to ve times over an unprotected base edge.
Are quick and easy to replace.
Increase bucket capacity.
Provide smooth oor maintenance capability.
Are made of DH-2 steel alloy and are hardened to 430-520 Brinell.

Ground Engaging Tools Backhoe Loader Buckets


Rear Buckets
Ground Engaging Tools Backhoe Loaders

Standard Duty Bucket


For use in handling bank and stockpile materials.

Heavy Duty Bucket


Provides longer life in abrasive materials due to replaceable corners, a thicker
base edge, and bottom wear strips.

High Capacity Bucket


Provides more capacity and a longer tip radius.
Contains the same construction as the heavy duty bucket.
For use in abrasive materials that are easily penetrated.

Extreme Service Bucket


Contains heavy duty side plates, base edges, and corner adapters in addition
to sidebar protectors and bottom wear strips.
For use in prying out rock and concrete.

4-4

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263

264
136-6887
9R-8983*
9R-9459
134-5880
136-7047
136-6888
9R-9241
9R-9458
9R-8984*
9R-8985*
9R-9833
136-6889
9R-9457
136-6890
9R-8986*
9R-9455

451 mm (18 in)

413 mm (16 in)


419 mm (16 in)

603 mm (24 in)


609 mm (24 in)

603 mm (24 in)

570 mm (22 in)

572 mm (23 in)

566 mm (22 in)


718 mm (28 in)
722 mm (28 in)
755 mm (30 in)
724 mm (29 in)
908 mm (36 in)
871 mm (34 in)
876 mm (34 in)

9R-8987
9R-8987
9R-9819
136-6885
9R-9456
136-6885
9R-8987
9R-9456

9R-9456

9R-9819

136-6885

134-5884
136-7051

9R-8987
9R-9456

136-6885

9R-8988
9R-8988
9R-9820
136-6885
9R-9454
136-6885
9R-8988
9R-9454

9R-9454

9R-9820

136-6885

134-5885
136-7049

9R-8988
9R-9454

136-6885

Bucket Corner
LH
RH
9R-8987
9R-8988
134-5884
134-5885
136-7150
136-7150
134-5884
134-5885
136-7051
136-7049

* Bucket does not include teeth. The base edge is drilled for Bolt-On Unitooth tips.
J225 for 446, 446B, and 446D.
J200 for all other machine models.

Base Edge
100-6002
134-5877
136-6886
134-5878
136-7046

Base Edge Width


296 mm (12 in)
335 mm (12 in)
339 mm (12 in)
413 mm (16 in)
457 mm (18 in)

6Y-3224 (4)
6Y-3224 (5)
6Y-3224 (5)
6Y-3224 (5)
6Y-3224 (5)
6Y-3224 (6)
6Y-3224 (6)
6Y-3224 (6)

6Y-3224 (4)

6Y-3224 (4)

6Y-3224 (4)

6Y-3224 (3)
6Y-3224 (3)

6Y-3224 (3)

6Y-3224 (3)

Weld-On Adapter

119-3204/119-3205 (5)
119-3204/119-3205 (5)
119-3204/119-3205 (5)
119-3204/119-3205 (6)

119-3204/119-3205
(4 or 5)
119-3204 (5)
119-3204/119-3205
(4 or 5)
119-3204/119-3205
(4 or 5)
119-3204/119-3205
(4 or 5)
119-3204/119-3205
(4 or 5)

119-3204/119-3205 (3)
119-3204/119-3205 (3)
119-3204 (3)
119-3204/119-3205
(4 or 5)
119-3204/119-3205
(4 or 5)

Weld-On Double
Strap Adapter

8E-2184 (4 or 5)
8E-2184 (5 or 6)
8E-2184 (5 or 6)
8E-2184 (5 or 6)
8E-2184 (5 or 6)
8E-2184 (6)
8E-2184 (6)

8E-2184 (4 or 5)

8E-2184 (4 or 5)

8E-2184 (4 or 5)

8E-2184 (4 or 5)

8E-2184 (3)
8E-2184 (3)

4F-3656 (8 or 10)
4F-3656 (10 or 12)
4F-3656 (10 or 12)
4F-3656 (10 or 12)
4F-3656 (10 or 12)
4F-3656 (12)
4F-3656 (12)

4F-3656 (8 or 10)

4F-3656 (8 or 10)

4F-3656 (8 or 10)

4F-3656 (8 or 10)

4F-3656 (6)
4F-3656 (6)

4F-3656 (6)

4F-3656 (6)

8E-2184 (3)
8E-2184 (3)

Bolt
4F-3656 (6)
4F-3656 (6)
4F-3656 (6)

Bolt-On Adapter
8E-2184 (3)
8E-2184 (3)
8E-2184 (3)

4K-0367 (8 or 10)
4K-0367 (10 or 12)
4K-0367 (10 or 12)
4K-0367 (10 or 12)
4K-0367 (10 or 12)
4K-0367 (12)
4K-0367 (12)

4K-0367 (8 or 10)

4K-0367 (8 or 10)

4K-0367 (8 or 10)

4K-0367 (8 or 10)

4K-0367 (6)
4K-0367 (6)

4K-0367 (6)

4K-0367 (6)

Nut
4K-0367 (6)
4K-0367 (6)
4K-0367 (6)

Ground Engaging Tools Backhoe Loaders

Model
416/416B/416C/416C IT
420/426/426B/426C
426C IT/428/428B
428C IT/436B/436C IT
446/446B/446D

Ground Engaging Tools Backhoe Loader Base Edge and Corners

Rear Bucket Base Edge and Corners*

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4-5

Ground Engaging Tools Backhoe Loader Adapters


Rear Bucket Adapters
Ground Engaging Tools Backhoe Loaders

Weld-On Double Strap Adapters


Provides good retention in high-impact conditions.
Protects the base edge well.
For use in general loading applications where adapter retention is important.

Bolt-On Adapters
Provides excellent impact resistance.
Provides excellent penetration ability.
For use with larger backhoe loaders that work in abrasive conditions.

4-6

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265

Ground Engaging Tools Backhoe Loader Adapters


Model
416D/420D/430D

Base Edge Width


305 mm (12 in)

457 mm (18 in)

610 mm (24 in)

762 mm (30 in)

914 mm (36 in)

Bucket Corner
LH
RH
134-5884

134-5885

134-5884

134-5885

134-5884

134-5885

134-5884

134-5885

134-5884

134-5885

134-5884

134-5885

Weld-on
Adapter

Weld-on Double Strap Adapter


168-1204/195-9204 (3)
168-1204/195-9204 (3)
168-1204/195-9204 (3)
201-1235 (3)
201-1234 (3)
201-1234 (4)
195-9204 (3)
201-1234 (3)
168-1204/195-9204 (4)
168-1204/195-9204 (4)
168-1204/195-9204 (4)
201-1234 (4)
201-1234 (4)
201-1234 (4)
168-1204/195-9204 (5)
168-1204/195-9204 (5)
168-1204/195-9204 (5)
201-1234 (5)
201-1234 (5)
201-1234 (8)
195-9204 (10)
168-1204/195-9204 (5)
168-1204/195-9204 (5)
201-1235 (5)
201-1234 (5)
201-1234 (10)
168-1204/195-9204 (6)
168-1204/195-9204 (6)
201-1235 (6)
201-1234 (6)

Ground Engaging Tools Backhoe Loaders

406 mm (16 in)

Base Edge
174-3951
154-5254
154-5268
219-9494
219-9493
219-9496
134-5878
219-9482
136-7046
134-5879
136-6887
219-9487
219-9483
219-9491
136-7047
134-5880
136-6888
219-9488
219-9484
219-9492
172-8270
134-5881
136-6889
219-9489
219-9485
219-9495
134-5882
136-6890
219-9490
219-9486

Base Edge Part Numbers that start with 174-XXXX, 154-XXXX, 136-XXXX, 134-XXXX, 172-XXXX use DRS200.
Base Edge Part Numbers that start with 219-XXXX use DRS230.

266

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4-7

Ground Engaging Tools Backhoe Loader Tips


Tips
Ground Engaging Tools Backhoe Loaders

Cat backhoe loader bucket tips are side pinned for excellent tip retention and quick,
easy tip changing. The pin hole is located through the tip sides which are the areas
of least wear.
Long Tip
The best choice for most applications.

Short Tip
Provides more strength.
Contains less wear material.

Utility Tip
For use in general purpose excavator and loader bucket applications.

Wide Tip
Contains less wear material.
Provides less penetration.
Provides a cleaner oor and less spillage.

Penetration Tip
Provides better penetration.
Contains less wear material.

Bolt-On Unitooth
Improves penetration where breakage is not a problem.
Tip and adapter are one integrated piece for easy installation and lower
initial costs.
For use in nonabrasive materials.
Sharp Corner Tip/Sharp Center Tip
Provides the best penetration.
Contains the least wear material.

4-8

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267

Ground Engaging Tools Backhoe Loader Tips


Tips
Ground Engaging Tools Backhoe Loaders

Twin Sharp Tip


For use for severe digging in rock and frost.

Heavy Duty Long Tip


Contains more wear material than Abrasion Tip.
Provides greater strength than Long Tip.
Provides better penetration due to a streamlined-prole.

Heavy Duty Abrasion Tip


Contains the greatest amount of wear material.
Provides good strength.
Provides good penetration.

Tips Diagonal Retention System


DRS200 and DRS230
The new system for all rear Backhoe Loader buckets except for the 446 model,
provides good retention that is not affected by surface wear and easier installation
since no clearance is needed between tips.
Proprietary (RH Drive).
20-30% more wear material vs. J200.
Easy access for pin installation & removal (40).

268

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4-9

Ground Engaging Tools Backhoe Loader Tips


Tips
Front Bucket Tips

Ground Engaging Tools Backhoe Loaders

J200
Heavy Duty Abrasion
Heavy Duty Long
Long
Penetration
Short
Utility
Unitooth Center Tip
Unitooth Center Tip Bolt
Unitooth Corner Tip (lh)
Unitooth Corner Tip (rh)
Unitooth Corner Tip Bolt
Standard Pin
Standard Retainer
Heavy Duty Pin
Heavy Duty Retainer

J225
6Y-6223
8E-4222
6Y-3222
6Y-8229
6Y-6221

1U-3202
1U-3209
7T-8202
8J-6207
5J-4771
1U-1868
1U-1869
6F-0196
8E-6208
8E-6209

6Y-3228
8E-6259
132-4762
149-5733

Rear Bucket Tips


J200
Chisel
Heavy Duty Abrasion
Heavy Duty Long
Impact
Long
Penetration
Sharp
Sharp Center
Sharp Center
Short
Twin Sharp
Utility
Wide
Standard Pin
Standard Retainer
Heavy Duty Pin
Heavy Duty Retainer
Flex Pin

4-10

J225

DRS200
195-7202

DRS230
208-5232

6Y-6223
8E-4222
1U-3202
1U-3209

6Y-3222
6Y-8229

9W-8209
9W-8208

6Y-7229
6Y-7228
6Y-6221

135-8208
7T-8202
109-9200
8E-6208
8E-6209

186-3010
6Y-3228
8E-6259
132-4762
149-5733

195-7205
195-7206
195-7209

208-5236
208-5235
208-5239

195-7207

208-5237

195-7210

208-5240
201-1238
201-1239

195-7200

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269

ONE SAFE SOURCE

2008-2009

GROUND ENGAGING TOOLS | BULLDOZERS/COMPACTORS

270

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Ground Engaging Tools Bulldozer Blades


Bulldozer Cutting Edges
Straight Blade (S)

A good general purpose blade for most dozing applications. Available for
most machines.

A straight blade with large wings to carry large loads more efciently over
long distances. Available only for larger models.

A straight blade with small wings to provide better load carrying


characteristics for mid-sized and large machines.

A relatively narrow blade, primarily for pushing scrapers.

A very versatile blade for smaller machines.

An economical, light to medium duty blade designed for use on D8 and smaller
machines where the ability to side-cast is desired.

Universal Blade (U)

Ground Engaging Tools


Bulldozers/Compactors

Semi-U Blade (SU)

Cushion Blade (C)

Power Angle and Tilt Blade (P)

Angle Blade (A)

5-2

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271

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5-3

Power Angle & Tilt


Power Angle & Tilt
Power Angle & Tilt
Power Angle & Tilt
Power Angle & Tilt
Power Angle & Tilt
Power Angle & Tilt

16 mm (0.62 in)
16 mm (0.62 in)
16 mm (0.62 in)
16 mm (0.62 in)
16 mm (0.62 in)
16 mm (0.62 in)
16 mm (0.62 in)

16 mm (0.62 in)

16 mm (0.62 in)
19 mm (0.77 in)

16 mm (0.62 in)

19 mm (0.75 in)

16 mm (0.62 in)

16 mm (0.62 in)
16 mm (0.62 in)
16 mm (0.62 in)
16 mm (0.62 in)
19 mm (0.75 in)

16 mm (0.62 in)
16 mm (0.62 in)
16 mm (0.62 in)
16 mm (0.62 in)

16 mm (0.62 in)

16 mm (0.62 in)
16 mm (0.62 in)
16 mm (0.62 in)

Edge Thickness
16 mm (0.62 in)
16 mm (0.62 in)
16 mm (0.62 in)
16 mm (0.62 in)

Left End/Right End


Center Edge
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge

Center Edge
Center Edge
Center Edge
Center Edge
End Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge

Center Edge
Center Edge
Center Edge
Center Edge
Center Edge

Edge Type
Center Edge
Center Edge
Center Edge
Center Edge

Number in parentheses ( ) after the part number indicates the quantity required.
* Edges are 280 mm (11") wide.
** Extended Wear Life edge. Edge is wider and contains offset bolt holes. Use only Extended Wear Life end bits.

4P-LGP

2YH
4AC,9ZB,5NH,7EH
6CH
8LP
9SH
4GH,8ZH,9YH
5EC,5RH,7CH

Straight

93C

4P

Straight

27F,67E,94G

Straight
Straight

Angle
Straight
Straight
Straight

6AC,2GC
2A,25F,67F
2TC,3CH,3DC
4A,40D

4HC
84E,19J,45J

Angle
Angle
Angle
Angle

12D,78D,05F1-2850
05F,97E,24F,65F
10D,79D,06F1-11299
52E,96E,26F,06F11300-UP,95G,33R

Power Angle & Tilt


Power Angle & Tilt

8HP,8KP
8XP
5LH

4S-LGP

4S

Narrow
PLGP
4A

Super LGP

Blade Model
Straight
Straight
Power Angle & Tilt
Power Angle & Tilt

Serial Number
6EH,15W,86U
31M,40V
8SU,1GP,2JP,9RH
96X,5WH,8JP

Ground Engaging Tools


Bulldozers/Compactors

272

3P

Model
3S

4T-2972
4T-2983
4T-3028
4T-3027
8A-8581
8A-8580
4T-8940 (2)
4T-3028 (2)
4T-3029
4T-2972 (2)
4T-2982
4T-6230 (2)
3G-9306 (2)
6Y-5841 (2)
140-2187 (2)
104-9634 (2)
4T-6232 (2)
4T-8940 (2)

4T-2977
4T-2979
4T-2981
4T-2974
4T-2973 (2)
4T-8940 (2)
4T-2980
4T-3720 (2)
4T-2977
4T-3021

6Y-5841 (2)
141-0413 (2)
4T-6230 (2)
4T-6231
157-7338 (2)

Edge Part
Number
4T-6230 (2)
4T-6231 (2)
4T-6230 (2)
4T-6232 (2)

4F-3654 (4)
4F-3654 (3)
4F-3654 (4)
4F-3654 (3)
4F-3654 (7)
4F-3654 (7)
5J-4773 (8)
4F-3654 (4)
4F-3654 (7)
4F-3654 (4)
4F-3654 (7)
3F-5108 (6)
5J-4773 (6)
3F-5108 (6)
3F-5108 (6)
3F-5108 (6)
3F-5108 (8)
5J-4773 (8)

4F-3654 (18)
4F-3654 (13)
4F-3654 (23)
4F-3654 (5)
4F-3654 (6)
5J-4773 (8)
4F-3654 (15)
5J-4773 (6)
4F-3654 (18)
4F-3654 (18)

3F-5108 (6)
3F-5108 (8)
3F-5108 (6)
3F-5108 (7)
3F-5108 (7)

4K-0367 (4)
4K-0367 (3)
4K-0367 (4)
4K-0367 (3)
4K-0367 (7)
4K-0367 (7)
2J-3506 (8)
4K-0367 (4)
4K-0367 (7)
4K-0367 (4)
4K-0367 (7)
4K-0367 (6)
2J-3506 (6)
4K-0367 (6)
4K-0367 (6)
4K-0367 (6)
4K-0367 (8)
2J-3506 (8)

4K-0367 (18)
4K-0367 (13)
4K-0367 (23)
4K-0367 (5)
4K-0367 (6)
2J-3506 (8)
4K-0367 (15)
2J-3506 (6)
4K-0367 (18)
4K-0367 (18)

4K-0367 (6)
4K-0367 (8)
4K-0367 (6)
4K-0367 (7)
4K-0367 (7)

Bolts Per Edge Nuts Per Edge


3F-5108 (6)
4K-0367 (6)
3F-5108 (7)
4K-0367 (7)
3F-5108 (6)
4K-0367 (6)
3F-5108 (8)
4K-0367 (8)

5P-8247 (6)
5P-8248 (6)
5P-8247 (6)
5P-8247 (6)
5P-8247 (6)
5P-8247 (8)
5P-8248 (8)

5P-8248 (8)

5P-8248 (6)

5P-8248 (8)

5P-8247 (6)
5P-8247 (7)

Washers
Per Edge

Ground Engaging Tools Bulldozer Blades

5-4
Angle
Angle
Angle
Straight
Straight
Straight
Straight

93H1-3846
98H,11J,13J

3AH,2FH,2TH

6AC, 2GC
2BH,4FH
10J,12J,92H,97H

19R,16K

90H

Power Angle & Tilt


Power Angle & Tilt
Power Angle & Tilt
Power Angle & Tilt
Power Angle & Tilt
Power Angle & Tilt
Angle
Angle
Angle
Angle

2AH,2MH,7AH
4GP,6JP

6MH,9WH
8GP
1YH,2SH
4FP,BHY
6PH,9XH,8NP
8ZP
16C5001-UP,37D,81D,16E,03F,04F,40H

15C5001-UP,39D,82D,08E,09E

54U,44E,47G,58G,18H
1BH1-0569,4DH,4LH,3EH

5P

16 mm (0.62 in)
19 mm (0.75 in)
19 mm (0.75 in)
19 mm (0.75 in)
25 mm (1.00 in)

19 mm (0.75 in)
16 mm (0.62 in)
19 mm (0.75 in)
16 mm (0.62 in)
16 mm (0.62 in)
19 mm (0.75 in)
16 mm (0.62 in)
16 mm (0.62 in)
16 mm (0.62 in)
19 mm (0.75 in)

19 mm (0.75 in)

19 mm (0.75 in)
19 mm (0.75 in)

19 mm (0.75 in)

16 mm (0.62 in)

19 mm (0.75 in)

16 mm (0.62 in)
19 mm (0.75 in)
19 mm (0.75 in)

19 mm (0.75 in)

Edge Thickness
16 mm (0.62 in)
16 mm (0.62 in)
16 mm (0.62 in)
19 mm (0.77 in)
16 mm (0.62 in)
19 mm (0.75 in)
19 mm (0.75 in)

Left End Edge/Right End


Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
End Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge

Left End /Right End


Center Edge
Left End/Right End
Center Edge
Center Edge
Center Edge

Edge Type
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Left End /Right End
Center Edge
Left End /Right End
Center Edge
Center Edge
Left End /Right End
Center Edge
Center Edge

Number in parentheses ( ) after the part number indicates the quantity required.
* Edges are 280 mm (11") wide.
** Extended Wear Life edge. Edge is wider and contains offset bolt holes. Use only Extended Wear Life end bits.

6A

5P-LPG

Power Angle & Tilt


Power Angle & Tilt

7BH

5SU

Semi-U

1ZH,3KH
4AH

5S-LGP
5S Pet.

5S

Straight
Straight

Angle

91H,96H,42K

4P-XL

5A

Blade Model
Power Angle & Tilt
Power Angle & Tilt
Power Angle & Tilt

Serial Number
6DH,9TH,8MP
8YP
6XH

Model
4P-LGP
(cont.)

Ground Engaging Tools


Bulldozers/Compactors

9U-8057
4T-6659
3G-4282 (2)
8E-9377 (2)
4T-6659 (2)
3G-9306 (2)
140-0983 (2)
4T-2315 (2)
4T-8940 (2)
6Y-5842 (2)
142-4914 (2)
4T-3008
4T-3020 (2)
4T-2978
4T-3030 (2)
4T-3009 (2)
4T-6262 (3)
7T-9977 (3)

4T-2972
4T-2983
4T-3028
4T-3027
1U-2211 (2)
4T-0731 (2)

Edge Part
Number
6Y-5842 (2)
141-2238 (2)
8E-9377 (2)
4T-6659 (2)
4T-2978
4T-3030 (2)
4T-3008
4T-3020
4T-3013
1U-2207
4T-8940 (2)
3G-6062 (2)
4T-3026
4T-3025
4T-3024

5J-4773 (4)
5J-4773 (7)
5J-4773 (7)
5J-4773 (7)
5J-4773 (7)
5J-4771 (6)
5J-4771 (6)
5J-4773 (10)
5J-4773 (8)
3F-5108 (8)
3F-5108 (8)
3F-5108 (11)
3F-5108 (9)
3F-5108 (24)
3F-5108 (12)
4F-7827 (10)
5J-4773 (7)
5J-4773 (7)

3F-5108 (4)
3F-5108 (3)
3F-5108 (4)
3F-5108 (3)
5J-4773 (9)
5J-4773 (5)

2J-3506 (4)
2J-3506 (7)
2J-3506 (7)
2J-3506 (7)
2J-3506 (7)
2J-3506 (6)
2J-3506 (6)
2J-3506 (10)
2J-3506 (8)
4K-0367 (8)
4K-0367 (8)
4K-0367 (11)
4K-0367 (9)
4K-0367 (24)
4K-0367 (12)
2J-3506 (10)
2J-3506 (7)
2J-3506 (7)

4K-0367 (4)
4K-0367 (3)
4K-0367 (4)
4K-0367 (3)
2J-3506 (9)
2J-3506 (5)

Bolts Per Edge Nuts Per Edge


3F-5108 (8)
4K-0367 (8)
3F-5108 (8)
4K-0367 (8)
5J-4773 (7)
2J-3506 (7)
5J-4773 (7)
2J-3506 (7)
3F-5108 (24)
4K-0367 (24)
3F-5108 (12)
4K-0367 (12)
3F-5108 (24)
4K-0367 (24)
3F-5108 (12)
4K-0367 (12)
5J-4773
2J-3506
5J-4773
2J-3506
5J-4773 (8)
2J-3506 (8)
5J-4773 (7)
2J-3506 (7)
3F-5108 (4)
4K-0367 (4)
3F-5108 (7)
4K-0367 (7)
3F-5108 (28)
4K-0367 (28)

5P-8248 (10)
5P-8248 (7)
5P-8248 (7)

5P-8248 (4)
5P-8248 (7)
5P-8248 (7)
5P-8248 (7)
5P-8248 (7)
5P-8248 (6)
5P-8248 (6)
5P-8248 (10)
5P-8248 (8)
5P-8247 (8)
5P-8247 (8)

5P-8247 (4)
5P-8247 (3)
5P-8247 (4)
5P-8247 (3)
5P-8248 (9)
5P-8248 (5)

5P-8248
5P-8248
5P-8248 (8)
5P-8248 (7)
5P-8247 (4)
5P-8247 (7)
5P-8247 (28)

Washers
Per Edge
5P-8247 (8)
5P-8247 (8)
5P-8248 (7)
5P-8248 (7)

Ground Engaging Tools Bulldozer Blades

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

273

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

5-5

Straight
Straight
Straight
Straight

21H,41H

16C1-5000
09A,01C,06C
1AH,2LH,3FH,1SP,3HP,BHG

Semi-U

Power Angle & Tilt


Power Angle & Tilt
Power Angle & Tilt
Power Angle & Tilt
Power Angle & Tilt
Straight

1WP,9BP

B6X,G6M,G6N
4MP,B6L,G6G
4TP,4WP
G6M
F6W,F6Y

2E,5A,17C1-5000,17E,34D,83D,84C

1TP,3FP,1WP,3RP,4AP,8SP,BHM

Semi-U
Semi-U
Semi-U
Semi-U
Semi-U
Semi-U

Straight
Straight
Straight
Straight

1DH600-Up,1RP,3EP,CLH,BHM
2G,3G,15E,36D,38D,39H,80D,85C
15C1-5000
17H,46G,55G,63S,95E

1CH,2NH,4PH,8AH,8BH
1CH,2NH,4PH,1TP,3FP,1WP,3RP
8AH,8BH
2SP,6GP,ECA,SGD

Straight

1DH1-599,2HH,3JH,4BH

19 mm (0.75 in)
25 mm (1.00 in)

19 mm (0.75 in)
19 mm (0.75 in)
19 mm (0.75 in)
19 mm (0.75 in)
19 mm (0.75 in)

19 mm (0.75 in)
25 mm (1.00 in)

19 mm (0.75 in)
25 mm (1.00 in)

16 mm (0.62 in)
16 mm (0.62 in)
19 mm (0.75 in)
25 mm (1.00 in)
19 mm (0.75 in)
25 mm (1.00 in)
25 mm (1.00 in)
19 mm (0.75 in)

19 mm (0.75 in)

25 mm (1.00 in)
19 mm (0.75 in)
19 mm (0.75 in)
19 mm (0.75 in)

25 mm (1.00 in)

19 mm (0.75 in)

Edge Thickness
19 mm (0.75 in)
25 mm (1.00 in)
19 mm (0.75 in)
25 mm (1.00 in)
19 mm (0.75 in)

Center Edge
Center Edge

Center Edge
Center Edge
Center Edge
Center Edge
Center Edge

Center Edge
Center Edge

Left End/Right End


Center Edge
Left End/Right End
Center Edge
Center Edge
Center Edge
Center Edge
Left End /Right End
Center Edge
Left End/Right End
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
End
Center Edge
Center Edge

Edge Type
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge

Number in parentheses ( ) after the part number indicates the quantity required.
* Edges are 280 mm (11") wide.
** Extended Wear Life edge. Edge is wider and contains offset bolt holes. Use only Extended Wear Life end bits.

6P-LGP
Foldable
7S

6SU
Custom
Wide
6PXL
6P-LGP

6SU

6S-LPG

Angle

Angle

1XP,3GP,1ZP,1YP,3PP,4BP,8TP

6HP

Blade Model
Angle

Serial Number
1BH0570-UP

Ground Engaging Tools


Bulldozers/Compactors

274

6A
Custom
Wide
6S

Model
6A (cont.)

4T-2954
4T-2864

3G-4282 (2)
4T-2315 (2)
127-3050 (2)
3G-4282 (2)
177-4550 (2)

106-0956 (2)
229-6599 (2)

4T-3010
4T-6659
7T-9978
7T-9976**
4T-2985 (3)
4T-3023
4T-3021
4T-3010
4T-3013
4T-3010
4T-3011
4T-2976
4T-2977
4T-6659 (3)
7T-9976 (3)
9W-1878 (8)
6Y-3840 (2)
6Y-3840 (2)
4T-6659
9U-8057 (2)
9W-1878 (2)
6Y-3840 (2)

Edge Part
Number
4T-2952 (4)
4T-2985 (4)
4T-2952 (4)
4T-2985 (4)
109-9093 (4)

5J-4771 (23)
5J-4771 (23)

5J-4773 (7)
5J-4773 (10)
5J-4773 (10)
5J-4773 (7)
5J-4773 (9)

5J-4773 (9)
5J-4773 (9)

5J-4773 (4)
5J-4773 (7)
5J-4773 (4)
5J-4773 (7)
5J-4773 (5)
3F-5108 (22)
3F-5108 (18)
4F-7827 (4)
4F-7827 (7)
4F-7827 (4)
4F-7827 (11)
3F-5108 (22)
3F-5108 (18)
5J-4773 (7)
5J-4773 (7)
5J-4773 (8)
5J-4773 (8)
5J-4773 (8)
5J-4773 (4)
5J-4773 (7)
5J-4773 (8)
5J-4773 (8)

2J-3506 (23)
2J-3506 (23)

2J-3506 (7)
2J-3506 (10)
2J-3506 (10)
2J-3506 (7)
2J-3508 (9)

2J-3506 (9)
2J-3506 (9)

2J-3506 (4)
2J-3506 (7)
2J-3506 (4)
2J-3506 (7)
2J-3506 (5)
4K-0367 (22)
4K-0367 (18)
2J-3506 (4)
2J-3506 (7)
2J-3506 (4)
2J-3506 (11)
4K-0367 (22)
4K-0367 (18)
2J-3506 (7)
2J-3506 (7)
2J-3506 (8)
2J-3506 (8)
2J-3506 (8)
2J-3506 (4)
2J-3506 (7)
2J-3506 (8)
2J-3506 (8)

Bolts Per Edge Nuts Per Edge


5J-4773 (5)
2J-3506 (5)
5J-4773 (5)
2J-3506 (5)
5J-4773 (5)
2J-3506 (5)
5J-4773 (5)
2J-3506 (5)
5J-4773 (6)
2J-3506 (6)

5P-8248 (7)
5P-8248 (10)
5P-8248 (10)
5P-8248 (7)
5P-8248 (9)

5P-8248 (9)
5P-8248 (9)

5P-8248 (7)
5P-8248 (7)
5P-8248 (8)
5P-8248 (8)
5P-8248 (8)
5P-8248 (4)
5P-8248 (7)
5P-8248 (8)
5P-8248 (8)

5P-8248 (4)
5P-8248 (7)
5P-8248 (4)
5P-8248 (7)
5P-8248 (5)
5P-8247 (22)
5P-8247 (18)
5P-8248 (4)
5P-8248 (7)
5P-8248 (4)
5P-8248 (11)

Washers
Per Edge
5P-8248 (5)
5P-8248 (5)
5P-8248 (5)
5P-8248 (5)
5P-8248 (6)

Ground Engaging Tools Bulldozer Blades

5-6
Universal

85D,61K,94R

3CC,4EB,4ZC

Angle

Semi-U

Universal

42G

4DB,2FC,2JH,1JP,8LH,CDT,J6L,BHT

Straight
Universal

3GH,4FG,6JB,4XH,56H
5SB,7AC,9JB,8MH,JIL,CDL

Semi-U

Straight

2RP,8RH,5SP,9KP,J4L,CDN

2FC,2JH,4DB,1JP,8LH,CDT,J6L,BHT

Straight

6JB,3GH,4FG,4XH,5GH

Straight

Straight

23F,31F,59F,14H

49K,53J,60K,64K,57G

Blade Model
Straight

Serial Number
6KB,8ZB,4XC,8NH,J8L,CDL

19 mm (0.75 in)
25 mm (1.00 in)

19 mm (0.75 in)

35 mm (1.38 in)

25 mm (1.00 in)

25 mm (1.00 in)

19 mm (0.75 in)

25 mm (1.00 in)

19 mm (0.75 in)

19 mm (0.75 in)
35 mm (1.38 in)
19 mm (0.75 in)
25 mm (1.00 in)
35 mm (1.38 in)
25 mm (1.00 in)
25 mm (1.00 in)

25 mm (1.00 in)

19 mm (0.75 in)

25 mm (1.00 in)

Edge Thickness
19 mm (0.75 in)
25 mm (1.00 in)
35 mm (1.38 in)
19 mm (0.75 in)

Center Edge
Left End/Right End
Left End/Right End
Center Edge
Center Edge
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Left End/Right End
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Center Edge
Left End/Right End
Center Edge
Center Edge

Edge Type
Center Edge
Center Edge
Center Edge
Center Edge
Left End/Right End
Left End/Right End
Center Edge
Center Edge
Left End/Right End
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Left End/Right End
Left End/Right End
Center Edge

Number in parentheses ( ) after the part number indicates the quantity required.
* Edges are 280 mm (11") wide.
** Extended Wear Life edge. Edge is wider and contains offset bolt holes. Use only Extended Wear Life end bits.

7A

7SU

7U

7S-LGP

Model
7S (cont.)

Ground Engaging Tools


Bulldozers/Compactors

4T-2955
4T-2952 (2)
4T-2985
4T-2890
4T-2917
4T-2916 (2)
4T-3421
4T-3420 (2)
9W-9793*
9W-9792* (2)
7T-6936
7T-6678*
107-3362
107-3363
4T-5318
1U-1192 (2)
4T-3901 (3)
7T-6589 (3)*

5J-4773 (9)
5J-4773 (5)
5J-4773 (5)
5J-4773 (9)
5J-4772 (9)
5J-4772 (5)
5J-4772 (9)
5J-4772 (5)
5J-4772 (9)
5J-4772 (5)
6F-0196 (4)
6F-0196 (6)
6F-0196 (4)
6F-0196 (6)
6F-0196 (6)
6F-0196 (6)
6F-0196 (7)
6F-0196 (7)

2J-3506 (9)
2J-3506 (5)
2J-3506 (5)
2J-3506 (9)
2J-3505 (9)
2J-3505 (5)
2J-3505 (9)
2J-3505 (5)
2J-3505 (9)
2J-3505 (5)
2J-3505 (4)
2J-3505 (6)
2J-3505 (4)
2J-3505 (6)
2J-3505 (6)
2J-3505 (6)
2J-3505 (7)
2J-3505 (7)

Edge Part
Number
Bolts Per Edge Nuts Per Edge
4T-5318 (3)
6F-0196 (6)
2J-3505 (6)
7T-6678*
6F-0196 (6)
2J-3505 (6)
107-3363 (3)
6F-0196 (6)
2J-3505 (6)
4T-2946
5J-4773 (7)
2J-3506 (7)
4T-2945 (2)
5J-4773 (5)
2J-3506 (5)
4T-2991
5J-4773 (5)
2J-3506 (5)
4T-2990
5J-4773 (7)
2J-3506 (7)
4T-2921
5J-4772 (7)
2J-3505 (7)
4T-2922 (2)
5J-4772 (5)
2J-3505 (5)
4T-2992
5J-4772 (5)
2J-3505 (5)
4T-2993
5J-4772 (7)
2J-3505 (7)
9W-9794
5J-4772 (5)
2J-3505 (5)
9W-9795*
5J-4772 (7)
2J-3505 (7)
4T-3901 (3)
6F-0196 (7)
2J-3505 (7)
135-9778 (3)*
6F-0196 (7)
2J-3505 (7)
128-5883 (3)
6F-0196 (7)
2J-3505 (7)
135-6537*
6F-0196 (9)
2J-3505 (9)
145-7846 (3)
6F-0196 (7)
2J-3505 (7)
7T-6537*
6F-0196 (5)
2J-3505 (5)
7T-6592
6F-0196 (4)
2J-3505 (4)
7T-6591 (2)*
6F-0196 (6)
2J-3505 (6)

5P-8248 (8)
5P-8249 (7)

5P-8249 (9)
5P-8249 (5)
5P-8249 (9)
5P-8249 (5)
5P-8249 (9)
5P-8249 (5)

5P-8249 (4)
5P-8249 (6)

5P-8249 (7)
5P-8249 (5)
5P-8249 (5)
5P-8249 (7)
5P-8249 (5)
5P-8249 (7)

Washers
Per Edge
5P-8248 (6)
5P-8248 (6)
5P-8249 (6)

Ground Engaging Tools Bulldozer Blades

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

275

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

5-7

Universal

Universal

Universal
Universal

Universal

6Y1-1395

6Y1396-Up,42Z,82M

11C,74D,88D,24E

20F,45K,48K

29J,30E,73E

45 mm (1.77 in)

45 mm (1.77 in)

40 mm (1.57 in)

35 mm (1.38 in)

25 mm (1.00 in)

25 mm (1.00 in)

45 mm (1.77 in)

35 mm (1.38 in)

28 mm (1.12 in)

45 mm (1.77 in)

40 mm (1.57 in)

35 mm (1.38 in)

35 mm (1.38 in)

25 mm (1.00 in)

45 mm (1.77 in)

35 mm (1.38 in)

28 mm (1.12 in)

Edge Thickness
35 mm (1.38 in)
19 mm (0.75 in)
25 mm (1.00 in)
19 mm (0.75 in)
25 mm (1.00 in)

Center Edge
Center Edge
Left End/Right End
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Center Edge
Left End/Right End
Center Edge
Left End/Right End
Left End/Right End
Center Edge
Center Edge
Left End/Right End
Left End/Right End
Center Edge
Left End/Right End

Edge Type
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Left End/Right End
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Center Edge
Left End/Right End
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Left End Edge/Right End
Center Edge
Left End/Right End

Number in parentheses ( ) after the part number indicates the quantity required.
* Edges are 280 mm (11") wide.
** Extended Wear Life edge. Edge is wider and contains offset bolt holes. Use only Extended Wear Life end bits.

Universal

Angle

13F,13H,22F,30F,72F

1JH,2WP,6AH,9CH,9WP,CXB,A5G,DZB

Blade Model
Angle
Angle

Serial Number
3CC,4EB,4ZC
6A,17C5001-Up,35D,84D,6E,18E

Ground Engaging Tools


Bulldozers/Compactors

276

8U

Model
7A (cont.)

107-3483 (2)
4T-9590
4T-9587 (2)
9W-4398
9W-4397
9W-3927
9W-3926*
4T-3419
4T-2861 (2)
4T-6513
4T-6512 (2)
6Y-6762
6Y-6765
7T-4355**
7T-4354 (2)**
107-3475
107-3478
107-3474

4J-9208 (7)
4J-9058 (14)
4J-9058 (5)
4J-9058 (5)
4J-9058 (14)
4J-9058 (5)
4J-9058 (14)
1J-6762 (12)
1J-6762 (9)
5J-2409 (10)
5J-2409 (6)
5J-2409 (6)
5J-2409 (10)
4J-9058 (10)
4J-9058 (6)
5J-2409 (6)
5J-2409 (10)
5J-2409 (6)

2J-3507 (7)
2J-3507 (14)
2J-3507 (5)
2J-3507 (5)
2J-3507 (14)
2J-3507 (5)
2J-3507 (14)
2J-3506 (12)
2J-3506 (9)
2J-3505 (10)
2J-3505 (6)
2J-3505 (6)
2J-3505 (10)
2J-3507 (10)
2J-3507 (6)
2J-3505 (6)
2J-3505 (10)
2J-3505 (6)

Edge Part
Number
Bolts Per Edge Nuts Per Edge
135-9778*
6F-0196 (7)
2J-3505 (7)
4T-2949 (2)
5J-4771 (15)
2J-3506 (15)
4T-2863 (2)
5J-4771 (15)
2J-3506 (15)
4T-2948 (3)
5J-4771 (7)
2J-3506 (7)
4T-2989 (3)
5J-4771 (7)
2J-3506 (7)
9W-9796 (3)*
5J-4771 (7)
2J-3506 (7)
9W-5232 (2)
4J-9058 (5)
2J-3507 (5)
4T-6378 (2)
4J-9058 (6)
2J-3507 (6)
7T-9127
4J-9058 (5)
2J-3507 (5)
9W-6092 (2)
4J-9058 (6)
2J-3507 (6)
112-2473
4J-9058 (5)
2J-3507 (5)
112-2475 (2)**
4J-9058 (6)
2J-3507 (6)
4T-3422 (2)
4J-9208 (7)
2J-3507 (7)
4T-3417 (2)
4J-9208 (5)
2J-3507 (5)
1U-4929
4J-9208 (5)
2J-3507 (5)
1U-4931 (2)
4J-9208 (7)
2J-3507 (7)
6Y-6359*
4J-9208 (5)
2J-3507 (5)
6Y-6360 (2)*
4J-9208 (7)
2J-3507 (7)
7T-4346/45*
4J-9208 (5)
2J-3507 (5)
7T-4347 (2)*
4J-9208 (7)
2J-3507 (7)
107-3480
4J-9208 (5)
2J-3507 (5)

5P-8250 (5)
5P-8250 (14)
5P-8250 (5)
5P-8250 (14)

5P-8250 (7)

Washers
Per Edge
5P-8248 (8)
5P-8248 (15)
5P-8248 (15)
5P-8248 (7)
5P-8248 (7)
5P-8248 (7)
5P-8250 (5)
5P-8250 (6)
5P-8250 (5)
5P-8250 (6)
5P-8250 (5)
5P-8250 (6)
5P-8250 (7)
5P-8250 (5)
5P-8250 (5)
5P-8250 (7)
5P-8250 (5)
5P-8250 (7)
5P-8250 (5)
5P-8250 (7)
5P-8250 (5)

Ground Engaging Tools Bulldozer Blades

5-8
Semi-U

Semi-U
Semi-U

Semi-U

Semi-U

Semi-U

3E,8A,12C,18C,32D,44C1-1192,86D

4Y1-1939

4Y1940-Up

14J,44K,47K,69E,80V,95S

29E,78C,94E

Blade Model
Universal
Universal

1KH,2PP,2TP,3MP,3WH,
1HP,6LH,9BH,9PH,2NP
05A,9TP,BHW,B8S,DZA

Serial Number
29J,30E,73E
30V,34W,65X,69V

25 mm (1.00 in)
35 mm (1.38 in)
40 mm (1.57 in)
45 mm (1.77 in)
25 mm (1.00 in)
35 mm (1.38 in)

45 mm (1.77 in)

35 mm (1.38 in)

28 mm (1.12 in)

45 mm (1.77 in)

40 mm (1.57 in)

35 mm (1.38 in)

19 mm (0.75 in)
25 mm (1.00 in)
28 mm (1.12 in)

45 mm (1.77 in)

35 mm (1.38 in)

28 mm (1.12 in)

45 mm (1.77 in)

40 mm (1.57 in)

35 mm (1.38 in)

Edge Thickness
45 mm (1.77 in)
25 mm (1.00 in)

Edge Type
Center Edge
Center Edge
Left End/Right End
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Center Edge
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Center Edge
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Center Edge
Left End/Right End
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge

Number in parentheses ( ) after the part number indicates the quantity required.
* Edges are 280 mm (11") wide.
** Extended Wear Life edge. Edge is wider and contains offset bolt holes. Use only Extended Wear Life end bits.

8SU

Model
8U (cont.)

Ground Engaging Tools


Bulldozers/Compactors
Edge Part
Number
Bolts Per Edge Nuts Per Edge
107-3478
5J-2409 (10)
2J-3505 (10)
4T-2986
4J-9058 (5)
2J-3507 (5)
4T-2987 (2)
4J-9058 (6)
2J-3507 (6)
9W-8656
4J-9058 (5)
2J-3507 (5)
9W-8655 (2)
4J-9058 (6)
2J-3507 (6)
7T-4349/50**
4J-9208 (5)
2J-3507 (5)
7T-4352 (2)*
4J-9208 (6)
2J-3507 (6)
107-3481
4J-9058 (6)
2J-3507 (6)
107-3473 (2)
4J-9058 (5)
2J-3507 (5)
4T-6381
4J-9058 (9)
2J-3507 (9)
6Y-5540 (2)
4J-9058 (5)
2J-3507 (5)
7T-9126
4J-9058 (9)
2J-3507 (9)
7T-9125 (2)
4J-9058 (5)
2J-3507 (5)
112-2472
4J-9058 (9)
2J-3507 (9)
112-2471 (2)
4J-9058 (5)
2J-3507 (5)
4T-2944 (2)
1J-6762 (13)
2J-3506 (13)
4T-2860 (2)
1J-6762 (13)
2J-3506 (13)
4T-3417
4J-9208 (5)
2J-3507 (5)
4T-3423 (2)
4J-9208 (6)
2J-3507 (6)
1U-4929
4J-9208 (5)
2J-3507 (5)
1U-4930 (2)
4J-9208 (6)
2J-3507 (6)
6Y-6359**
4J-9208 (5)
2J-3507 (5)
6Y-6358 (2)**
4J-9208 (6)
2J-3507 (6)
7T-4346/45**
4J-9208 (5)
2J-3507 (5)
7T-5235**
4J-9208 (6)
2J-3507 (6)
107-3482
4J-9208 (5)
2J-3507 (5)
107-3480 (2)
4J-9208 (6)
2J-3507 (6)
4T-9586
4J-9058 (11)
2J-3507 (11)
6Y-5540 (2)
4J-9058 (5)
2J-3507 (5)
9W-4398
4J-9058 (5)
2J-3507 (5)
9W-4396
4J-9058 (11)
2J-3507 (11)
9W-3927
4J-9058 (5)
2J-3507 (5)
9W-3925
4J-9058 (11)
2J-3507 (11)
4T-3418 (2)
5J-2409 (10)
2J-3505 (10)
6Y-6763 (2)
5J-2409 (10)
2J-3505 (10)
6Y-5777 (2)**
5J-2409 (10)
2J-3505 (10)
107-3476 (2)
5J-2409 (10)
2J-3505 (10)
4T-6531 (2)
5J-2409 (10)
2J-3505 (10)
6Y-6764 (2)
5J-2409 (14)
2J-3505 (14)
5P-8250 (9)
5P-8250 (5)
5P-8250 (9)
5P-8250 (5)
5P-8250 (9)
5P-8250 (5)
5P-8248 (13)
5P-8248 (13)
5P-8250 (5)
5P-8250 (6)
5P-8250 (5)
5P-8250 (6)
5P-8250 (5)
5P-8250 (6)
5P-8250 (5)
5P-8250 (6)
5P-8250 (5)
5P-8250 (6)
5P-8250 (11)
5P-8250 (5)
5P-8250 (5)
5P-8250 (11)
5P-8250 (5)
5P-8250 (11)
5P-8249 (10)
5P-8249 (10)
5P-8249 (10)
5P-8249 (10)
5P-8249 (10)
5P-8249 (14)

Washers
Per Edge

Ground Engaging Tools Bulldozer Blades

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

277

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

5-9

Angle

Angle

Angle

Angle

Angle

5Y,27B,41Z

07A,18C,33D,99D,87D,07E,22E,72D

28E1-11125

28E11126-UP,93E,14F,77C

BHR,9ZP,DZD,D1E,D1F

45 mm (1.77 in)

35 mm (1.38 in)

28 mm (1.12 in)
35 mm (1.38 in)
45 mm (1.77 in)
25 mm (1.00 in)
25 mm (1.00 in)
28 mm (1.12 in)

25 mm (1.00 in)
35 mm (1.38 in)
40 mm (1.57 in)

25 mm (1.00 in)
35 mm (1.38 in)
40 mm (1.57 in)

19 mm (0.75 in)
25 mm (1.00 in)
35 mm (1.38 in)

45 mm (1.77 in)

40 mm (1.57 in)

35 mm (1.38 in)

28 mm (1.12 in)
35 mm (1.38 in)
45 mm (1.77 in)
25 mm (1.00 in)

Center Edge
Center Edge
Center Edge
Left End/Right End
Center Edge
Center Edge
Center Edge
Left End/Right End
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
End
Left End/Right End
Center Edge
Left End/Right End

Center Edge
Left End/Right End
Center Edge
Center Edge
Center Edge
Center Edge

Edge Type
Center Edge
Center Edge
Center Edge
Center Edge
Left End/Right End
Center Edge
Center Edge
Center Edge
Left End/Right End
Center Edge
Left End Edge/Right End
Center Edge
Left End/Right End
Center Edge
Left End/Right End

Number in parentheses ( ) after the part number indicates the quantity required.
* Edges are 280 mm (11") wide.
** Extended Wear Life edge. Edge is wider and contains offset bolt holes. Use only Extended Wear Life end bits.

Cushion
Rip Dozer
Universal

Angle

1HH,2XP,6NH,9AH,4ZP

8A

71F,77G
43K
1LH,1MP,2ZH,7PH,9MP,CMH,CMN
CMS,CMW,CMZ

Semi-U
Semi-U

44C1193-Up,73D
KMB,LAA,DZC

8SU LGP

Edge Thickness
40 mm (1.57 in)
45 mm (1.77 in)
25 mm (1.00 in)
28 mm (1.12 in)

Ground Engaging Tools


Bulldozers/Compactors

278

8C
8R
9U

Blade Model
Semi-U

Serial Number
29E,78C,94E

Model
8SU (cont.)

4T-6532 (4)
6Y-6761 (4)
107-3474 (4)**
7T-4348 (4)**
4T-2994 (3)
9W-8658 (3)
107-3484 (3)**
7T-4351 (3)**
135-9373 (3)
136-9628 (3)
135-9629 (3)
4T-2867 (1)
4T-3418 (2)
6Y-5538
6Y-5540 (2)
7T-9125
7T-5701
112-2471

7T-4353 (2)**
107-3481
107-3479 (2)
4T-2943 (2)
4T-2888 (2)
9W-8657 (2)

5J-2409 (6)
5J-2409 (6)
5J-2409 (6)
5J-2409 (6)
4J-9058 (8)
4J-9058 (8)
4J-9058 (8)
4J-9058 (8)
4F-4042 (8)
4F-4042 (8)
4F-4042 (8)
5J-2409 (13)
5J-2409 (10)
4J-9208 (15)
4J-9208 (5)
4J-9058 (5)
4J-9058 (15)
4J-9058 (5)

4J-9208 (7)
4J-9208 (6)
4J-9208 (7)
1J-6762 (16)
1J-6762 (16)
1J-6762 (16)

2J-3505 (6)
2J-3505 (6)
2J-3505 (6)
2J-3505 (6)
2J-3507 (8)
2J-3507 (8)
2J-3507 (8)
2J-3507 (8)
2J-3507 (8)
2J-3507 (8)
2J-3507 (8)
2J-3505 (13)
2J-3505 (10)
2J-3507 (15)
2J-3507 (5)
2J-3507 (5)
2J-3507 (15)
2J-3507 (5)

2J-3507 (7)
2J-3507 (6)
2J-3507 (7)
2J-3506 (16)
2J-3506 (16)
2J-3506 (16)

Edge Part
Number
Bolts Per Edge Nuts Per Edge
6Y-5776 (2)*
5J-2409 (14)
2J-3505 (14)
107-3477 (2)
5J-2409 (14)
2J-3505 (14)
4T-2862 (2)
1J-6762 (14)
2J-3506 (14)
4Z-9058
4J-9058 (13)
2J-3507 (13)
6Y-5540 (2)
4J-9058 (5)
2J-3507 (5)
9W-5432*
4F-4042 (9)
2J-3505 (9)
9W-9098
4F-4042 (7)
2J-3505 (7)
112-2474 (3)
4F-4042 (8)
2J-3507 (8)
4T-2987
4J-9208 (6)
2J-3507 (6)
4T-2988 (2)
4J-9208 (7)
2J-3507 (7)
9W-8657
4J-9208 (6)
2J-3507 (6)
9W-8655 (2)*
4J-9208 (7)
2J-3507 (7)
1U-4932
4J-9208 (6)
2J-3507 (6)
1U-4933 (2)
4J-9208 (7)
2J-3507 (7)
7T-4352
4J-9208 (6)
2J-3507 (6)

5P-8250 (15)
5P-8250 (5)
5P-8250 (5)
5P-8250 (15)
5P-8250 (5)

5P-8250 (8)
5P-8250 (8)
5P-8250 (8)

3K-5234 (7)
3K-5234 (6)
3K-5234 (7)

Washers
Per Edge
5P-8249 (14)
5P-8249 (14)
5P-8248 (14)
5P-8250 (13)
5P-8250 (5)
5P-8250 (9)
5P-8250 (7)
5P-8250 (8)
3K-5234 (6)
3K-5234 (7)
3K-5234 (6)
3K-5234 (7)
3K-5234 (6)
3K-5234 (7)
3K-5234 (6)

Ground Engaging Tools Bulldozer Blades

5-10
Universal
Universal

55C

55C
Semi-U

Universal

19Y1475-Up

1LP,1MH,2LP,5BH,7NH,2ZP,2B,9LH,9RP
CLC,CLN,CLY,CMA

Universal

28 mm (1.12 in)

Universal

45 mm (1.77 in)

35 mm (1.38 in)

28 mm (1.10 in)

40 mm (1.57 in)

28 mm (1.12 in)

45 mm (1.77 in)

35 mm (1.38 in)

45 mm (1.77 in)

40 mm (1.57 in)

35 mm (1.38 in)

35 mm (1.38 in)

28 mm (1.12 in)

40 mm (1.57 in)

40 mm (1.57 in)

35 mm (1.38 in)

Edge Thickness
45 mm (1.77 in)

Blade Model
Universal

19Y1-1474,78S

Serial Number
1LH,1MP,2ZH,7PH,9MP,CMH,CMN
CMS,CMW,CMZ
14C,19K,78X
Center Edge
End Edge
Intermediate Edge
Right /Left End Edge
Intermediate Edge
Center Edge
Left End/Right End
Left Intermediate
Center Edge
Right Intermediate
Right/Left End Edge
Intermediate Edge
Center Edge
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Right End Edge
Left End/Right End
Center Edge
Left End Edge/Right End
Center Edge
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Center Edge
End Edge
Left End/Right End
Center Edge
Center Edge
End
Left End/Right End
Center Edge
Left End/Right End

Edge Type
Center Edge

Number in parentheses ( ) after the part number indicates the quantity required.
* Edges are 280 mm (11") wide.
** Extended Wear Life edge. Edge is wider and contains offset bolt holes. Use only Extended Wear Life end bits.

9SU

Model
9U
(cont.)

Ground Engaging Tools


Bulldozers/Compactors

4T-6378 (3)
4T-6378 (3)
4T-6379 (2)
9W-6092
9W-9197
9W-6092
7T-4341*
7T-4336*
7T-4341*
7T-4337*
7J-2959
7J-2979
7J-2959
4T-6382
4T-6381
9W-4503
7T-9126 (2)
6Y-0315*
6Y-0313 (2)**
6Y-0314*
9W-4506
9W-4507 (2)
6Y-0481/80*
6Y-0479 (2)**
7T-9781
9W-0775 (3)
9W-3929
9W-3931 (3)
4T-6453 (1)
4T-6457 (2)
7J-2964
7J-2963
6Y-5539 (1)
6Y-5540 (2)
7T-9125
7T-5702
112-2471

Edge Part
Number
9W-7044**
4J-9058 (6)
4J-9058 (6)
4J-9058 (4)
4J-9058 (6)
4J-9058 (4)
4J-9058 (6)
4J-9058 (6)
4J-9058 (4)
4J-9058 (6)
4J-9058 (4)
4J-9208 (6)
4J-9208 (4)
4J-9208 (6)
4J-9208 (6)
4J-9208 (9)
4J-9208 (6)
4J-9208 (9)
1J-4948 (6)
1J-4948 (9)
1J-4948 (6)
1J-4948 (6)
1J-4948 (9)
1J-4948 (6)
1J-4948 (9)
6V-8360 (5)
6V-8360 (5)
5P-8823 (5)
5P-8823 (5)
4J-9058 (13)
4J-9058 (6)
4J-9058 (6)
4J-9058 (13)
4J-9208 (12)
4J-9208 (5)
4J-9058 (5)
4J-9058 (12)
4J-9058 (5)

2J-3507 (6)
2J-3507 (6)
2J-3507 (4)
2J-3507 (6)
2J-3507 (4)
2J-3507 (6)
2J-3507 (6)
2J-3507 (4)
2J-3507 (6)
2J-3507 (4)
2J-3507 (6)
2J-3507 (4)
2J-3507 (6)
2J-3507 (6)
2J-3507 (9)
2J-3507 (6)
2J-3507 (9)
2J-3507 (6)
2J-3507 (9)
2J-3507 (6)
2J-3507 (6)
2J-3507 (9)
2J-3507 (6)
2J-3507 (9)
3K-9770 (5)
3K-9770 (5)
3K-9770 (5)
3K-9770 (5)
2J-3507 (13)
2J-3507 (6)
2J-3507 (6)
2J-3507 (13)
2J-3507 (12)
2J-3507 (5)
2J-3507 (5)
2J-3507 (12)
2J-3507 (5)

Bolts Per Edge Nuts Per Edge


4J-9058 (15)
2J-3507 (15)

5P-8250 (6)
5P-8250 (6)
5P-8250 (4)
5P-8250 (6)
5P-8250 (4)
5P-8250 (6)
5P-8250 (6)
5P-8250 (4)
5P-8250 (6)
5P-8250 (4)
5P-8250 (6)
5P-8250 (4)
5P-8250 (6)
5P-8250 (6)
5P-8250 (9)
5P-8250 (6)
5P-8250 (9)
5P-8250 (6)
5P-8250 (9)
5P-8250 (6)
5P-8250 (6)
5P-8250 (9)
5P-8250 (6)
5P-8250 (9)
4K-0684 (5)
4K-0684 (5)
4K-0684 (5)
4K-0684 (5)
5P-8250 (13)
5P-8250 (6)
5P-8250 (6)
5P-8250 (13)
5P-8250 (12)
5P-8250 (5)
5P-8250 (5)
5P-8250 (12)
5P-8250 (5)

Washers
Per Edge
5P-8250 (15)

Ground Engaging Tools Bulldozer Blades

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

279

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

5-11

39K

9R

Rip Dozer

Cushion

Angle

28 mm (1.12 in)
40 mm (1.57 in)

28 mm (1.12 in)

40 mm (1.57 in)

28 mm (1.12 in)

28 mm (1.12 in)
40 mm (1.57 in)
28 mm (1.12 in)

45 mm (1.77 in)

35 mm (1.38 in)

40 mm (1.57 in)

28 mm (1.12 in)

45 mm (1.77 in)

40 mm (1.57 in)

Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
End Edge
Left End/Right End
Center Edge
Left End Edge
Center Edge
Right End Edge
Left End/Right End
Center Edge
Left End Edge
Center Edge
Right End Edge
Center Edge
End Edge
Center Edge
End Edge
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
End Edge
Center Edge
End Edge
Center Edge
End Edge
Center Edge
Center Edge

Edge Type
Center Edge

Number in parentheses ( ) after the part number indicates the quantity required.
* Edges are 280 mm (11") wide.
** Extended Wear Life edge. Edge is wider and contains offset bolt holes. Use only Extended Wear Life end bits.

70F,45G,20Y

9C

Semi-U

21E832-Up,53C,89D

55C

Semi-U

18Y1876-Up

9A

Semi-U

21E1-831,25E,06A

Universal

Semi-U

18Y1-1875,42S,52Y

20H

28 mm (1.12 in)
35 mm (1.38 in)
40 mm (1.57 in)
40 mm (1.57 in)
28 mm (1.12 in)

Semi-U

35 mm (1.38 in)

Edge Thickness
45 mm (1.77 in)

Blade Model
Semi-U

Serial Number
1LP,1MH,2LP,5BH,7NH,2ZP,2B,9LH,9RP
CLC,CLN,CLY,CMA
5A,18K,46K,61U,73R

Ground Engaging Tools


Bulldozers/Compactors

280

9U SXS

Model
9SU (cont.)
4T-6386 (3)
9W-4500 (3)
7T-4342 (3)*
7J-2980 (3)
4T-6386
4T-6385 (2)
9W-4502
9W-4500
6Y-0311*
6Y-0310**
6Y-0312*
9W-4508
7J-2980
6Y-0477*
6Y-0476**
6Y-0478*
4T-6459 (1)
4T-6456 (2)
7J-2961 (1)
7J-2960 (2)
7T-9779
7T-9782 (2)
9W-3930
9W-3928 (2)
4T-6448
7J-2962 (2)
4T-6378 (4)
4T-6377 (3)
4T-6379 (2)
4T-6388 (1)
4T-6387 (2)
7J-2966 (1)
7J-2965 (2)
4T-6450(1)
4T-6388 (2)
4T-6386 (3)
7J-2980 (3)

Edge Part
Number
9W-7043
4J-9208 (7)
4J-9058 (7)
4J-9058 (7)
8J-2928 (7)
4J-9208 (7)
4J-9208 (8)
1J-4948 (8)
1J-4948 (7)
4J-9208 (8)
4J-9208 (7)
4J-9208 (8)
4J-9208 (8)
4J-9208 (7)
4J-9208 (8)
4J-9208 (7)
4J-9208 (8)
8J-2928 (9)
8J-2928 (6)
4J-9208 (9)
4J-9208 (6)
6V-8360 (5)
6V-8360 (6)
5P-8823 (5)
5P-8823 (6)
4J-9208 (10)
4J-9208 (10)
4J-9058 (6)
4J-9058 (4)
4J-9058 (4)
8J-2928 (7)
8J-2928 (9)
8J-2928 (7)
8J-2928 (9)
8J-2928 (15)
8J-2928 (7)
8J-2928 (7)
8J-2928 (7)

2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (8)
2J-3507 (8)
2J-3507 (7)
2J-3507 (8)
2J-3507 (7)
2J-3507 (8)
2J-3507 (8)
2J-3507 (7)
2J-3507 (8)
2J-3507 (7)
2J-3507 (8)
2J-3507 (9)
2J-3507 (6)
2J-3507 (9)
2J-3507 (6)
3K-9770 (5)
3K-9770 (6)
3K-9770 (5)
3K-9770 (6)
2J-3507 (10)
2J-3507 (10)
2J-3507 (6)
2J-3507 (4)
2J-3507 (4)
2J-3507 (7)
2J-3507 (9)
2J-3507 (7)
2J-3507 (9)
2J-3507 (15)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)

Bolts Per Edge Nuts Per Edge


4J-9058 (12)
2J-3507 (12)

5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
5P-8250 (8)
5P-8250 (8)
5P-8250 (7)
5P-8250 (8)
5P-8250 (7)
5P-8250 (8)
5P-8250 (8)
5P-8250 (7)
5P-8250 (8)
5P-8250 (7)
5P-8250 (8)
5P-8250 (9)
5P-8250 (6)
5P-8250 (9)
5P-8250 (6)
4K-0684 (5)
4K-0684 (6)
4K-0684 (5)
4K-0684 (6)
5P-8250 (10)
5P-8250 (10)
5P-8250 (6)
5P-8250 (4)
5P-8250 (4)
5P-8250 (7)
5P-8250 (9)
5P-8250 (7)
5P-8250 (9)
5P-8250 (15)
5P-8250 (7)
5P-8250 (7)
5P-8250 (7)

Washers
Per Edge
5P-8250 (12)

Ground Engaging Tools Bulldozer Blades

5-12
Semi-U

1RH,7RH,4KP,6EP,BHJ,BHA

Semi-U

Semi-U

Universal

Blade Model
Universal

79W

1SH,7WH,4LP,6FP,BHF,BHP

Serial Number
80W

Center Edge
End
Left End/Right End
Center Edge
Center Edge
End
Left End/Right End
Center Edge
Center Edge
End
Center Edge
End
Center Edge (ARM)
End
End
Center Edge
End Edge
Center Edge

40 mm (1.57 in)

75 mm (2.95 in)

60 mm (2.36 in)

60 mm (2.36 in)

45 mm (1.77 in)

35 mm (1.38 in)

60 mm (2.36 in)

50 mm (2.00 in)

45 mm (1.77 in)

35 mm (1.38 in)

60 mm (2.36 in)

60 mm (2.36 in)

45 mm (1.77 in)

35 mm (1.38 in)

60 mm (2.36 in)

50 mm (2.00 in)

45 mm (1.77 in)

40 mm (1.57 in)

Edge Type
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Left End/Right End
Center Edge
Center Edge
End
Center Edge
End
Center Edge
End
Center Edge (ARM)
End Edge (ARM)
End Edge (ARM)
Center Edge
End

Edge Thickness
35 mm (1.38 in)

Number in parentheses ( ) after the part number indicates the quantity required.
* Edges are 280 mm (11") wide.
** Extended Wear Life edge. Edge is wider and contains offset bolt holes. Use only Extended Wear Life end bits.

10SU

Model
10U

Ground Engaging Tools


Bulldozers/Compactors

4T-0081 (2)
4T-0082 (2)
6Y-0017 (2)
6Y-0016 (2)
4T-0607 (2)
4T-0604 (2)
6Y-0021 (2)
6Y-0020 (2)
9W-6609 (2)
9W-6608 (2)
9W-6656 (2)
9W-6657 (2)
195-9171 (2)
195-9170
201-1230
8E-2085 (2)**
8E-2086 (2)**
135-9580 (2)**

5P-8823 (9)
5P-8823 (9)
5P-8823 (9)
5P-8823 (9)
5P-8823 (9)
5P-8823 (9)
5P-8823 (9)
5P-8823 (9)
5P-8823 (6)
5P-8823 (5)
5P-8823 (6)
5P-8823 (5)
5P-8823 (6)
5P-8823 (5)
5P-8823 (5)
5P-8823 (6)
5P-8823 (5)
5P-8823 (6)

3K-9770 (9)
3K-9770 (9)
3K-9770 (9)
3K-9770 (9)
3K-9770 (9)
3K-9770 (9)
3K-9770 (9)
3K-9770 (9)
3K-9770 (6)
3K-9770 (5)
3K-9770 (6)
3K-9770 (5)
3K-9770 (6)
3K-9770 (5)
3K-9770 (5)
3K-9770 (6)
3K-9770 (5)
3K-9770 (6)

Edge Part
Number
Bolts Per Edge Nuts Per Edge
1U-4457 (2)
5P-8823 (7)
3K-9770 (7)
1U-4458 (3)
5P-8823 (9)
3K-9770 (9)
4T-0084 (2)
5P-8823 (7)
3K-9770 (7)
4T-0083 (3)
5P-8823 (9)
3K-9770 (9)
6Y-0019 (2)
5P-8823 (7)
3K-9770 (7)
6Y-0018 (3)
5P-8823 (9)
3K-9770 (9)
4T-0608 (2)
5P-8823 (7)
3K-9770 (7)
4T-0609 (3)
5P-8823 (9)
3K-9770 (9)
6Y-0022 (2)
5P-8823 (7)
3K-9770 (7)
6Y-0023 (3)
5P-8823 (9)
3K-9770 (9)
9W-6615 (3)
5P-8823 (5)
3K-9770 (5)
9W-6608 (2)
5P-8823 (5)
3K-9770 (5)
9W-6658 (3)
5P-8823 (5)
3K-9770 (5)
9W-6657 (2)
5P-8823 (5)
3K-9770 (5)
8E-2087 (3)**
5P-8823 (5)
3K-9770 (5)
8E-2086 (2)**
5P-8823 (5)
3K-9770 (5)
223-8149 (3)**
5P-8823 (5)
3K-9770 (5)
195-9170 (1)**
5P-8823 (5)
3K-9770 (5)
201-1230 (1)**
5P-8823 (5)
3K-9770 (5)
1U-4459 (2)
5P-8823 (9)
3K-9770 (9)
1U-4455 (2)
5P-8823 (9)
3K-9770 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (6)
4K-0684 (5)
4K-0684 (6)
4K-0684 (5)
4K-0684 (6)
4K-0684 (5)
4K-0684 (5)
4K-0684 (6)
4K-0684 (5)
4K-0684 (6)

Washers
Per Edge
4K-0684 (7)
4K-0684 (9)
4K-0684 (7)
4K-0684 (9)
4K-0684 (7)
4K-0684 (9)
4K-0684 (7)
4K-0684 (9)
4K-0684 (7)
4K-0684 (9)
4K-0684 (5)
4K-0684 (5)
4K-0684 (5)
4K-0684 (5)
4K-0684 (5)
4K-0684 (5)
4K-0684 (5)
4K-0684 (5)
4K-0684 (5)
4K-0684 (9)
4K-0684 (9)

Ground Engaging Tools Bulldozer Blades

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

281

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

1AP,4BB,4KB,9NH,4XP,8PP

5JP,BHZ

11SU

11
Carrydozer

Left End/Right End


Center Edge
Center Edge
End Edge
Reversible Edge
One-Way Edge
Reversible Edge
One-Way Edge
Reversible Edge
One-Way Edge

60 mm (2.36 in)

45 mm (1.77 in)
60 mm (2.36 in)
60 mm (2.36 in)

Extended Wear Life


Extended Wear Life
(ARM)

75 mm (3.00 in)

45 mm (1.77 in)

75 mm (3.00 in)

60 mm (2.36 in)

60 mm (2.36 in)

45 mm (1.77 in)

Edge Type
End Edge
Right/Left End Edge
Right/Left End Edge
Right/Left Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Center Edge
Right/Left End Edge
Right/Left Center Edge
Center Edge
Center Edge (ARM)
Center Edge (ARM)
Center Edge (ARM)
Center Edge (ARM)
Center Edge
Center Edge
Center Edge
Left End/Right End
Center Edge

Edge Thickness
75 mm (2.95 in)
35 mm (1.38 in)
45 mm (1.77 in)

General Duty

Semi-U

Blade Model
Semi-U
Cushion
Universal

Ground Engaging Tools


Bulldozers/Compactors

282

Number in parentheses ( ) after the part number indicates the quantity required.
* Edges are 280 mm (11") wide.
** Extended Wear Life edge. Edge is wider and contains offset bolt holes. Use only Extended Wear Life end bits.
# 195-5118 Same as 136-6153/4 with one sharp edge.

Serial Number
1RH,7RH,4KP,6EP,BHJ,BHA
83W
4CB,5TB,9MH,9ZH,4YP,8RP

Model
10SU (cont.)
10C
11U

9W-4494
9W-4495 (2)
135-9578 (2)**
135-9577 (2)**
238-3171 (5)
229-7052 (5)
238-3177 (5)
267-8654 (5)
268-8751 (5)
268-8750 (5)

5P-8823 (9)
5P-8823 (9)
5P-8823 (9)
5P-8823 (9)
5P-8361 (8)
5P-8361 (8)
5P-8361 (8)
5P-8361 (8)
5P-8361 (8)
5P-8361 (8)

3K-9770 (9)
3K-9770 (9)
3K-9770 (9)
3K-9770 (9)
3K-9770 (8)
3K-9770 (8)
3K-9770 (8)
3K-9770 (8)
3K-9770 (8)
3K-9770 (8)

Edge Part
Number
Bolts Per Edge Nuts Per Edge
135-9579 (2)**
5P-8823 (5)
3K-9770 (5)
9J-3751
8J-2928 (10)
2J-3507 (10)
9W-2425
5P-8823 (9)
3K-9770 (9)
9W-2424
5P-8823 (9)
3K-9770 (9)
9W-2426
5P-8823 (9)
3K-9770 (9)
138-6483 (2)#
5P-8823 (9)
3K-9770 (9)
138-6484
5P-8823 (9)
3K-9770 (9)
138-6485
5P-8823 (9)
3K-9770 (9)
138-6486
5P-8823 (9)
3K-9770 (9)
9W-4494
5P-8823 (9)
3K-9770 (9)
9W-4493
5P-8823 (9)
3K-9770 (9)
9W-4495
5P-8823 (9)
3K-9770 (9)
195-9173 (2)**
5P-8823 (9)
3K-9770 (9)
195-9174 (1)**
5P-8823 (9)
3K-9770 (9)
195-9175 (1)**
5P-8823 (9)
3K-9770 (9)
201-1231 (1)**
5P-8823 (9)
3K-9770 (9)
195-7187 (2)**
5P-8823 (9)
3K-9770 (9)
135-9577 (2)**
5P-8823 (9)
3K-9770 (9)
135-9578**
5P-8823 (9)
3K-9770 (9)
9W-2425
5P-8823 (9)
3K-9770 (9)
9W-2426 (2)
5P-8823 (9)
3K-9770 (9)

4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (8)
4K-0684 (8)
4K-0684 (8)
4K-0684 (8)
4K-0684 (8)
4K-0684 (8)

Washers
Per Edge
4K-0684 (5)
5P-8250 (10)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)

Ground Engaging Tools Bulldozer Blades

5-13

Ground Engaging Tools Bulldozer End Bits


Bulldozer End Bits
General Duty End Bits
Provides a thicker wear area than the cutting edge.
Made from DH-2 steel in the D3 through D6 sizes.
Made from DH-3 steel in the D7 through D11 sizes.
For use in most dozing applications.

Utility End Bits


Provides good corner protection in high impact, high abrasion materials.
Made from through-hardened DH-2 steel.
For use in applications where face wear is a problem.

Ground Engaging Tools


Bulldozers/Compactors

Extended Wear Life End Bits


Provides an excellent cutting edge to end bit wear ratio in abrasive conditions.
Provides a maximum depth of cut relative to the cutting edge.
Provides a thicker wear area than the cutting edge.
Made from DH-2 steel in the D4 through D6 sizes.
Made from DH-3 steel in the D7 through D11 sizes.

Finish Dozing End Bits


Provides a depth of cut equal to the cutting edge.
Protects the blade corner in low impact, low abrasion materials.
Made from through-hardened DH-2 steel.
For use in nish and semi-nish dozing.

5-14

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

283

284

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com


140-6788#
9F-7074

22 mm (0.88 in)
19 mm (0.75 in)
22 mm (0.88 in)

19 mm (0.75 in)

Straight

Angle

9F-7076

3G-8322

140-6788#

22 mm (0.88 in)

Straight
Power Angle & Tilt
Semi-U
Straight

140-6788#

22 mm (0.88 in)

22 mm (0.88 in)

Power Angle & Tilt

9F-7074
3G-8322

140-6788

9F-7074
3G-8322

Power Angle & Tilt

16 mm (0.62 in)
22 mm (0.88 in)

22 mm (0.88 in)

Power Angle & Tilt

Power Angle & Tilt

16 mm (0.62 in)
16 mm (0.62 in)

Power Angle & Tilt

22 mm (0.88 in)

22 mm (0.88 in)

Straight

Straight

19 mm (0.75 in)
22 mm (0.88 in)

Straight

19 mm (0.75 in)
22 mm (0.88 in)

16 mm (0.62 in)

Straight

Straight

Thickness
16 mm (0.62 in)

Blade Model
Power Angle & Tilt

Number in parentheses ( ) after the part number indicates the quantity required.
# Hot cupped end bits.

D5

D4 LGP

D4

Serial Number
5WH,6EH,85U
96X,8XP,8HP
8KP,2JP,9RH
1GP,8JP
15W,31M,40V
86U,5LH
2A,4A,19J
25F,27F,40D
45J,67E,67F
84E,93C,94G
2TC,3CH,3DC
4HC
2YH,4AC,4GH
6CH,6DH,8ZH
9YH
5EC,5NH,5RH
6XH,9ZB,7CH
7EH
2A,4A,19J
25F,27F,40D
45J,67E,67F
84E,93C,94G
2TC,3CH,3DC
4HC
2YH,4AC,4GH
6CH,6DH,8ZH
9SH,9TH,9YH
8MP,8YP,8LP
5NH,7CH,5EC,
5RH,9ZB
2AH,2MH,7AH
6JP,4GP
HGP,W5C
2BH,4FH,4AH
6MH,9WH,8GP
7BH
10J,12J,16K
10J,12J,16K
19R,90H,92H
97H
91H,96H,42K
11J,13J,98H
9F-7075

3G-8321

140-6787#
9F-7073

140-6787#

140-6787#

9F-7073
3G-8321

140-6787

9F-7073
3G-8321

4T-5408

4T-5408

4T-5408

4T-5408

4T-5408

4T-5408

4T-5408

4T-5407

4T-5407

4T-5407

4T-5407

4T-5407

4T-5407

4T-5407

Extended Wear Life


End Bits
(lh)
(rh)

* Heavy Duty Mining end bit.

Utility End Bits


(lh)
(rh)

Ground Engaging Tools


Bulldozers/Compactors

Model
D3

General End Bits


(lh)
(rh)

4T-3050

4T-3052

8E-9378
8E-7078
8E-9378
4T-3052

8E-9378

8E-9378

4T-6229
6Y-5840

8E-9378

4T-3052
4T-3052

8E-9378

4T-6229
6Y-5840**

8E-9378

4T-3052
4T-3052

4T-6229

4T-3049

4T-3051

8E-9379
8E-7079
8E-9379
4T-3051

8E-9379

8E-9379

4T-6229
6Y-5839

8E-9379

4T-3051
4T-3051

8E-9379

4T-6229
6Y-5839**

8E-9379

4T-3051
4T-3051

4T-6229

Finish Dozing End Bits


(lh)
(rh)
4T-6229
4T-6229

2J-3506 (4)
2J-3506 (4)
2J-3506 (4)
4K-0367 (6)

5P-8248 (4)
5P-8248 (4)
5P-8248 (4)
5P-8247 (6)

** Angled.

3F-5108 (6) 4K-0367 (6)

3F-5108 (6) 4K-0367 (6) 5P-8247 (6)

5J-4773 (4)
5J-4771 (4)
5J-4773 (4)
3F-5108 (6)

5J-4773 (4) 2J-3506 (4) 5P-8248 (4)

5J-4773 (4) 2J-3506 (4) 5P-8248 (4)

3F-5108 (3) 4K-0367 (3) 5P-8247 (3)


3F-5108 (3) 4K-0367 (3) 5P-8247 (3)

5J-4773 (4) 2J-3506 (4) 5P-8248 (4)

3F-5108 (6) 4K-0367 (6) 5P-8247 (6)


3F-5108 (6) 4K-0367 (6) 5P-8247 (6)

5J-4773 (4) 2J-3506 (4) 5P-8248 (4)

3F-5108 (3) 4K-0367 (3) 5P-8247 (3)


3F-5108 (3) 4K-0367 (3) 5P-8247 (3)

5J-4773 (4) 2J-3506 (4) 5P-8248 (4)

3F-5108 (6) 4K-0367 (6) 5P-8247 (6)


3F-5108 (6) 4K-0367 (6) 5P-8247 (6)

3F-5108 (3) 4K-0367 (3) 5P-8247 (3)

Bolts
Nuts
Washers
3F-5108 (3) 4K-0367 (3) 5P-8247 (3)

Ground Engaging Tools Bulldozer End Bits

5-15

5-16

1AH,2LH,3FH
1SP,3HP,BHN

18H,44E,47G
54U,58G

2SP,6GP
ECA,S6D
1TP,3FP,1WP
3RP,4AP,8SP
9BP,BHM
1DH1-599,1AH
2HH,3JH,4BH
1DH600-Up
1RP,3EP
CLH,BHN
3EH,4DH,4LH
1BH1-569
3F,4F,8E
9E,15C5001-Up
16C5001-Up
16E,37D,39D
40H,81D,82D
17H,21H,46G
55G,63S,95E
22 mm (0.88 in)
22 mm ( 0.88 in)
22 mm (0.88 in)
25 mm (1.00 in)

Straight

Straight

Angle

22 mm (0.88 in)
22 mm (0.88 in)

Angle

Angle

5J-1420
3G-8320
3G-8298
8E-9900

3G-8296
9F-7076

6Y-4410

5J-1419
3G-8319
3G-8297
8E-9901

3G-8295
9F-7075

6Y-4411

122-8617

4T-4454

4T-4454

* Heavy Duty Mining end bit.

122-8618

9W-1876

30 mm (1.18 in)

122-8618

Straight

122-8617

9W-1876

4T-4454

6Y-4411

122-8618

Straight

6Y-4410

122-8617

9W-1876

9W-1875

30 mm (1.18 in)

6Y-4411

122-8618

Semi-U

6Y-4410

3G-8321

122-8617

4T-5408
4T-5408
4T-5408

4T-4455

4T-4455

9W-1875

4T-4455

9W-1876

4T-5407

9W-1875

9W-1875

4T-5407
4T-5407
4T-5407

Extended Wear Life


End Bits
(lh)
(rh)

4T-5408

30 mm (1.18 in)
35 mm (1.38 in)

Semi-U

3G-8322

6Y-4411

Utility End Bits


(lh)
(rh)

Semi-U

22 mm (0.88 in)

Straight

6Y-4410

3G-8297
140-6787#
140-6787#
140-6787#

3G-8298
140-6788#
140-6788#
140-6788#

22 mm (0.88 in)
22 mm (0.88 in)
22 mm (0.88 in)
22 mm (0.88 in)

30 mm (1.18 in)
35 mm (1.38 in)

Angle
Power Angle & Tilt
Straight
Power Angle & Tilt

3AH,2FH,2TH
1YH,2SH,8HY
1ZH,3KH
8NP,8ZP
6PH,9XH
1BH570-Up
3PP,4BP,1XP
3GP,1ZP,6HP,1YP
01C,02G,03G
6C,9A,800
15C1-5000,15E
02G,16C1-5000
36D,03G,38D
39H,85C
1CH,2NH,4PH
8BH,8AH

Thickness
22 mm (0.88 in)
19 mm (0.75 in)

Angle

Blade Model

Serial Number
93H1-3846
93H-3847-Up
6RH

Number in parentheses ( ) after the part number indicates the quantity required.
# Hot cupped end bits.

D6 LGP

D6

D5 LGP

Model
D5 (cont.)

General End Bits


(lh)
(rh)
3G-8296
3G-8295
4J-8262
4J-8261

Ground Engaging Tools


Bulldozers/Compactors

4T-4436

4T-3042

4T-3046

4T-3050

4T-4436

9W-8875

4T-4436

9W-8875

8E-9378

9W-8875

9W-8875

4T-3042
8E-9379**
8E-9378
8E-9378
6Y-5840**

4T-4435

4T-3041

4T-3045

4T-3049

4T-4435

9W-8874

4T-4435

9W-8874

8E-9379

9W-8874

9W-8874

4T-3041
8E-9378**
8E-9379
8E-9379
6Y-5839**

Finish Dozing End Bits


(lh)
(rh)
4T-3050
4T-3049
4T-3042
4T-3041
2J-3506 (6)
2J-3506 (4)
2J-3506 (4)
2J-3506 (4)
4K-0367 (3)

5P-8248 (4)
5P-8248 (4)
5P-8248 (4)
5P-8247 (3)

Washers

** Angled.

4F-7827 (6)
4F-7827 (6)
4F-7827 (6)
4F-7827 (6)
5J-4773 (6)

2J-3506 (6)
2J-3506 (6)
2J-3506 (6)
2J-3506 (6)
2J-3506 (6) 5P-8248 (6)

3F-5108 (6) 4K-0367 (6)


3F-5108 (6) 4K-0367 (6)

5J-4773 (6) 2J-3506 (6) 5P-8248 (6)

5J-4773 (6) 2J-3506 (6) 5P-8248 (6)

5J-4773 (6) 2J-3506 (6) 5P-8248 (6)

5J-4773 (6) 2J-3506 (6) 5P-8248 (6)

5J-4773 (6) 2J-3506 (6) 5P-8248 (6)


5J-4773 (6) 2J-3506 (6) 5P-8248 (6)
5J-4773 (4) 2J-3506 (4) 5P-8248 (4)

4F-0391 (3) 4K-0367 (3)

5J-4773 (6) 2J-3506 (6) 5P-8248 (6)


5J-4773 (6) 2J-3506 (6) 5P-8248 (6)

4F-7827 (6)
5J-4773 (4)
5J-4773 (4)
5J-4773 (4)
3F-5108 (3)

Bolts
Nuts
3F-5108 (6) 4K-0367 (6)
4F-7827 (6) 2J-3506 (6)

Ground Engaging Tools Bulldozer End Bits

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

285

286

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com


22 mm (0.88 in)
25 mm (1.00 in)
28 mm (1.12 in)
35 mm (1.38 in)
45 mm (1.75 in)
22 mm (0.88 in)
25 mm (1.00 in)
35 mm (1.38 in)
45 mm (1.75 in)
22 mm (0.88 in)
28 mm (1.12 in)

Angle

42G,61K,85D
5SB,8MH,CDL
J1L,9J8,7AC,94R
6JB,2RP,8RH
5SP,9KP,CDN
J4L
1HH,2XP,6NH
9AH,4ZP,DZD
BHR,9ZP

Angle

6A,6E
17C5001-Up,18E
35D,84D
6KB,14H,8ZB
23F,31F,49K
53J,59F,60K
64K,4XC,8ZB
8NH,CDC
J8L,576

Angle

Straight

Universal

Straight

Universal

40 mm (1.57 in)
50 mm (1.97 in)
60 mm (2.36 in)

28 mm (1.12 in)
35 mm (1.38 in)

22 mm (0.88 in)
25 mm (1.00 in)
28 mm (1.12 in)
35 mm (1.37 in)
35 mm (1.38 in)
45 mm (1.75 in)
45 mm (1.75 in)

35 mm (1.38 in)

Semi-Universal

Straight

19 mm (0.75 in)
22 mm (0.88 in)
30 mm (1.18 in)
35 mm (1.38 in)

Power Angle & Tilt


Power Angle & Tilt

5SB,42G,61K
85D,94R,8MH
7AC,9JB

2E,5A
17C1-5000,17E
34D,83D,84C
4DB,1JP,8LH
2FC,2JH,BHT
J6L,CDT
4EB,13H
22F,30F,72F
13F,3CC,4ZC

Thickness
22 mm (0.88 in)

Blade Model
Power Angle & Tilt

8E-4194

8E-4193

4J-8843
9W-6199

9W-6199

9W-6198

4J-8844
9W-6198

3G-8293
3G-8315
4J-8843

3J-2465
3J-2465

3G-8293
3G-8315

3G-8293
3G-8315
4J-8843
9W-6199

9W-6199

140-6787#
6Y-4411

3G-8294
3G-8316
4J-8844

3J-2466
3J-2466

3G-8294
3G-8316

3G-8294
3G-8316
4J-8844
9W-6198

9W-6198

140-6788#
6Y-4410

Number in parentheses ( ) after the part number indicates the quantity required.
# Hot cupped end bits.

D8

D7 LGP

D7

D6, D6XL

Serial Number
4MP,4TP,4WP
B6L,G6G,G6M
F6W,F6Y
3WP,3XP,B6X
G6M,G6N

100-3140
136-8756

105-0576
105-0576

105-0574

105-0574
105-0576

105-0574
105-0576

122-8617

177-4552

8E-4538

4T-5408
9W-1875

8E-4537

4T-5407
9W-1876

Extended Wear Life


End Bits
(lh)
(rh)
4T-5408
4T-5407

* Heavy Duty Mining end bit.

100-3139
136-8757

105-0577
105-0577

105-0575

105-0575
105-0577

105-0575
105-0577

122-8618

177-4551

Utility End Bits


(lh)
(rh)

Ground Engaging Tools


Bulldozers/Compactors

Model
D6 LGP
(cont.)

General End Bits


(lh)
(rh)
140-6788# 140-6787#

6Y-4278

4T-6506

4T-6506
4T-6506
4T-6506

4T-6668

4T-6506

4T-6506
4T-6506

4T-6506

8E-9378**
9W-8875
4T-6672

6Y-4277

4T-6505

4T-6505
4T-6505
4T-6505

4T-6667

4T-6505

4T-6505
4T-6505

4T-6505

8E-9379**
9W-8874
4T-6671

Finish Dozing End Bits


(lh)
(rh)
8E-9378** 8E-9379**

2J-3505 (7)
2J-3505 (7)
2J-3505 (7)
2J-3505 (7)
2J-3505 (7)
2J-3505 (7)
2J-3505 (7) 5P-8249 (7)

2J-3505 (7)
2J-3505 (7)
2J-3505 (7)
2J-3505 (7)
2J-3505 (7)
2J-3505 (7)
2J-3505 (7)
2J-3505 (7)
2J-3505 (7)
2J-3506 (4)
2J-3506 (3)

** Angled.

4F-4042 (7) 2J-3507 (7) 5P-8250 (7)


4F-4042 (7) 2J-3507 (7) 5P-8250 (7)

6F-0196 (7) 2J-3505 (7)


6F-0196 (7) 2J-3505 (7)

6F-0196 (7)
6F-0196 (7)
6F-0196 (7)
6F-0196 (7)
6F-0196 (7)
6F-0196 (7)
6F-0196 (7)

5J-2409 (7)
5J-2409 (7)
5J-2409 (7)
5J-2409 (7)
5J-2409 (7)
6F-0196 (7)
6F-0196 (7)
6F-0196 (7)
6F-0196 (7)
5J-4771 (4)
1J-6761 (3)

5P-8249 (7)
5P-8249 (7)
5P-8249 (7)
5P-8249 (7)

2J-3506 (4) 5P-8248 (4)


2J-3506 (4) 5P-8248 (4)
2J-3506 (4) 5P-8248 (4)
2J-3506 (7)

6F-0196 (7) 2J-3505 (7)

5J-4773 (4)
5J-4773 (4)
5J-4773 (4)
5J-4771 (7)

Bolts
Nuts
Washers
5J-4773 (4) 2J-3506 (4) 5P-8248 (4)

Ground Engaging Tools Bulldozer End Bits

5-17

5-18

Universal

Universal

6Y1-1395
30V,34W,65X
69V
6Y1396-Up
8ZM,42Z

Universal

35 mm (1.38 in)
45 mm (1.75 in)
50 mm (1.97 in)
60 mm (2.36 in)
28 mm (1.12 in)

Angle

5Y,27B,41Z

11C,74D,88D
24E

28 mm (1.12 in)
40 mm (1.58 in)

Semi-U

4Y1940-Up

Angle

Semi-U

28 mm (1.12 in)
28 mm (1.12 in)
40 mm (1.57 in)
30 mm (1.18 in)
40 mm (1.57 in)
30 mm (1.18 in)
40 mm (1.58 in)
28 mm (1.12 in)
35 mm (1.38 in)
40 mm (1.58 in)
50 mm (1.97 in)
60 mm (2.36 in)
30 mm (1.18 in)
40 mm (1.58 in)

Angle

4Y1-1939

25 mm (1.00 in)

Semi-U

Angle

25 mm (1.00 in)

Semi-U

1KH,2PP,3MP
2TP,9BH,2NP
1HP,6LH,9PH
3WH,05A,9TP
KMB,LAA,BHW
B85,DZA
3E,8A,12C
18C,32D,44C
73D,86D
07A,18C,33D
72D,87D,99D
07E,22E
28E1-11125,93E
14F,77C

28E11126-UP

Thickness
40 mm (1.57 in)
50 mm (1.97 in)
60 mm (2.36 in)
40 mm (1.58 in)
50 mm (1.97 in)
60 mm (2.36 in)

Blade Model
Universal

Serial Number
1JH,6AH,2WP
9CH,9WP,CXB
A5G,DZB

3J-2465

8E-4197

8E-4196
3J-2466

3G-8291

9J-1477
3G-8287

3G-8317
3G-8287

4J-8843
3G-8315
3G-8285
3G-8317
3G-8287
3G-8317
3G-8287
4J-8723
3G-8291
3G-8283
8E-4197

3J-2466

8E-4193

3G-8292

9J-1478
3G-8288

3G-8318
3G-8288

4J-8844
3G-8316
3G-8286
3G-8318
3G-8288
3G-8318
3G-8288
4J-8724
3G-8292
3G-8284
8E-4196

3J-2465

8E-4194

Number in parentheses ( ) after the part number indicates the quantity required.

Model
D8 (cont.)

General End Bits


(lh)
(rh)
8E-4194
8E-4193

100-3138

100-3137

100-3135

100-3137

100-3138

100-3136

100-3135

100-3139
136-8757

100-3139
136-8757

100-3136

100-3140
136-8756

100-3140
136-8756

Utility End Bits


(lh)
(rh)

Ground Engaging Tools


Bulldozers/Compactors

8E-4540

7T-4090

8E-4540
8E-4540

8E-4538

8E-4539

7T-4091

8E-4539
8E-4539

8E-4537

Extended Wear Life


End Bits
(lh)
(rh)
8E-4538
8E-4537

4T-6667

4T-6240
4T-6240

4T-8090

4T-6506

4T-6668

4T-6672

6Y-4278

4T-6668

4T-6239
4T-6239

4T-8089

4T-6505

4T-6667

4T-6671

6Y-4277

Finish Dozing End Bits


(lh)
(rh)
6Y-4278
6Y-4277

2J-3505 (7)
2J-3505 (7)
2J-3505 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)

5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
5P-8250 (7)

4J-9208 (7)
4J-9208 (7)
4J-9208 (7)
4J-9208 (7)
1J-6762 (7)

2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3506 (7)

5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
5P-8250 (7)

4J-9058 (7) 2J-3507 (7) 5P-8250 (7)

5J-2409 (7)
5J-2409 (7)
5J-2409 (7)
4J-9058 (7)
4J-9058 (7)
4J-9208 (7)
4J-9208 (7)
4J-9208 (7)
4J-9208 (7)
4J-9208 (7)
4J-9208 (7)
4J-9208 (7)
4J-9058 (7)
4J-9058 (7)

1J-6761 (7) 2J-3506 (7)

1J-6761 (7) 2J-3506 (7)

4J-9058 (7) 2J-3507 (7) 5P-8250 (7)


4J-9058 (7) 2J-3507 (7) 5P-8250 (7)

Bolts
Nuts
Washers
4J-9058 (7) 2J-3507 (7) 5P-8250 (7)
4J-9058 (7) 2J-3507 (7) 5P-8250 (7)

Ground Engaging Tools Bulldozer End Bits

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

287

288

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

Semi-U

Universal

19Y,78S

32 mm (1.25 in)
35 mm (1.38 in)
40 mm (1.58 in)
50 mm (1.97 in)
40 mm (1.58 in)
45 mm (1.75 in)
55 mm (2.16 in)
60 mm (2.36 in)
60 mm (2.38 in)
40 mm (1.58 in)
45 mm (1.75 in)
55 mm (2.16 in)
60 mm (2.36 in)

Universal

18Y,42S,52Y

35 mm (1.38 in)
40 mm (1.58 in)

Semi-U

1MH,5BH,2BP
2ZP,1LP,2LP
7NH,9LH,9RP
CLC,CLN,CLY
CMA,CMN
5A,18K,21E
25E,53C,61U
73R,89D
14C,19K,20H
55C,78X,CMH

40 mm (1.57 in)
45 mm (1.75 in)
50 mm (1.97 in)
50 mm (1.97 in)
60 mm (2.36 in)
45 mm (1.75 in)
50 mm (1.97 in)
60 mm (2.36 in)

Semi-U

Universal

1LH,1MP,2ZH
7PH,CMS,CMW
CMZ,9MP

Rip Dozer

43K

4J-8723
3G-8291
3G-8283
8E-4197
1U-1545
8E-4199
7T-4689
1U-1545
8E-4199
7T-4689

8E-4198
7T-4688
1U-1546
8E-4198
7T-4688

3G-8289
3G-8281

8E-4197

8E-4197

4J-8843
3G-8315
3G-8285
3G-8301
3G-8279
4J-8843
3G-8315
3G-8285

4J-8724
3G-8292
3G-8284
8E-4196
1U-1546

3G-8290
3G-8282

8E-4196

8E-4196

4J-8844
3G-8316
3G-8286
3G-8302
3G-8280
4J-8844
3G-8316
3G-8286

Number in parentheses ( ) after the part number indicates the quantity required.

D9

Cushioned

71F,77G

28 mm (1.12 in)
28 mm (1.12 in)
40 mm (1.58 in)
28 mm (1.12 in)
40 mm (1.58 in)
28 mm (1.12 in)
28 mm (1.12 in)
40 mm (1.57 in)

Universal

Semi-U

Thickness
28 mm (1.12 in)
40 mm (1.58 in)

Blade Model
Semi-U

29V,30W,60V
68V

Serial Number
14J,29E,44K
47K,69E,78C
94E
20F,24E,29J
30E,45K,48K
73E

100-3134

100-3132

100-3134

100-3132

100-3138

100-3138
100-3136

100-3136

100-3133

100-3131

100-3133

100-3131

100-3137

100-3137
100-3135

100-3135

Utility End Bits


(lh)
(rh)

Ground Engaging Tools


Bulldozers/Compactors

Model
D8 (cont.)

General End Bits


(lh)
(rh)
3G-8300
3G-8299
3G-8278
3G-8277

8E-4542

8E-4542

7T-4094

8E-4540

8E-4540

8E-4541

8E-4541

7T-4095

8E-4539

8E-4539

Extended Wear Life


End Bits
(lh)
(rh)

3G-7764

3G-7764

6Y-4278

6Y-4278

4T-6669
7J-2976

4T-6506

4T-6506

3G-7763

3G-7763

6Y-4277

6Y-4277

4T-6670
7J-2975

4T-6505

4T-6505

Finish Dozing End Bits


(lh)
(rh)

2J-3505 (7)
2J-3505 (7)
2J-3505 (7)
2J-3507 (7)
2J-3507 (7)
2J-3505 (7)
2J-3505 (7)
2J-3505 (7)
2J-3505 (7)
2J-3505 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)

5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
5P-8250 (7)

5P-8250 (7)
5P-8250 (7)

Washers

8J-2928 (7)
8J-2928 (7)
8J-2928 (7)
8J-2928 (7)
5P-8823 (7)
5P-8823 (7)
5P-8823 (7)
5P-8823 (7)
5P-8823 (7)
5P-8823 (7)
5P-8823 (7)
5P-8823 (7)
5P-8823 (7)

2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
2J-3507 (7)
3K-9770 (7)
3K-9770 (7)
3K-9770 (7)
3K-9770 (7)
3K-9770 (7)
3K-9770 (7)
3K-9770 (7)
3K-9770 (7)
3K-9770 (7)

5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
5P-8250 (7)
4K-0684 (7)
4K-0684 (7)
4K-0684 (7)
4K-0684 (7)
4K-0684 (7)
4K-0684 (7)
4K-0684 (7)
4K-0684 (7)
4K-0684 (7)

8J-2928 (7) 2J-3507 (7) 5P-8250 (7)


8J-2928 (7) 2J-3507 (7) 5P-8250 (7)

5J-2409 (7)
5J-2409 (7)
5J-2409 (7)
4J-9058 (7)
4J-9058 (7)
5J-2409 (7)
5J-2409 (7)
5J-2409 (7)
5J-2409 (7)
5J-2409 (7)
4J-9208 (7)
4J-9208 (7)
4J-9208 (7)
4J-9208 (7)
4J-9208 (7)
4J-9208 (7)
4J-9208 (7)

Bolts
Nuts
5J-2409 (7) 2J-3505 (7)
5J-2409 (7) 2J-3505 (7)

Ground Engaging Tools Bulldozer End Bits

5-19

5-20

Cushioned
Semi-U

Universal

83W
4BB,4KB,9NH
19P,8PP,1AP

4CB,5TB,9MH
9ZH,4YP,8DP
8RP

60 mm (2.36 in)
75 mm (2.95 in)
60 mm (2.36 in)
75 mm (2.95 in)
120 mm (4.72 in)

60 mm (2.36 in)
75 mm (2.95 in)
60 mm (2.36 in)
75 mm (2.95 in)

Semi-U

Universal

120 mm (4.72 in)

Universal

Semi-U

1RH,4KP,6EP
7RH,BHJ,BHA
1RH,4KP,6EP
7RH,BHJ,BHA
1SH,4LP,6EP
7WH,BHF,BHP
79W,80W

45 mm (1.75 in)
60 mm (2.36 in)
45 mm (1.75 in)
120 mm (4.72 in)

Cushioned
Cushioned
R
Universal

70F,45G
20Y
39K
1RH,1SH,4LP
6FP,BHF,BHP

Thickness
32 mm (1.25 in)
35 mm (1.38 in)
40 mm (1.57 in)

Semi-U

Blade Model
Angle

Serial Number
52C,90D
11E,26E

8E-4544
8E-4544
8E-4544
8E-4544
109-9047*

8E-4544

8E-4544

113-0338*

107-3516*

8E-4198

8E-4198

Edge
Thickness
60 mm
(2.36 in)
75 mm
(3 in)

8E-4543
8E-4543
8E-4543
8E-4543
109-9047*

8E-4543

8E-4543

113-0338*

107-3515*

8E-4199

8E-4199

8E-9786
8E-9748
8E-9786
8E-9748

8E-9786
8E-9748
8E-9786
8E-9748

100-3132
100-3134
100-3132

273-7231 273-7230

8E-4546

8E-4546

8E-4546

8E-4546

8E-4542

8E-4542

ARM EWL
End Bits
(lh)
(rh)

4T-6538

4T-6389
4T-6392

4T-6358

4T-6389
4T-6391

Finish Dozing End Bits


(lh)
(rh)

2J-3507 (7)
3K-9770 (7)
3K-9770 (7)
3K-9770 (7)

5P-8250 (7)
4K-0684 (7)
4K-0684 (7)
4K-0684 (7)

Nuts
Washers
2J-3507 (7) 5P-8250 (7)
2J-3507 (7) 5P-8250 (7)
2J-3507 (7) 5P-8250 (7)

** Angled.

5P-8361 (9)
5P-8361 (9)
5P-8361 (9)
5P-8361 (9)
8J-2928 (6)
5P-8823 (9)
5P-8823 (9)
5P-8823 (9)
5P-8823 (9)
5P-8823 (9)

3K-9770 (9)
3K-9770 (9)
3K-9770 (9)
3K-9770 (9)
2J-3507 (6)
3K-9770 (9)
3K-9770 (9)
3K-9770 (9)
3K-9770 (9)
3K-9770 (9)

Washers
Per Edge
4K-0684
(9)
4K-0684
(9)

4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
5P-8250 (6)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)
4K-0684 (9)

5P-8823 (9) 3K-9770 (9) 4K-0684 (9)

5P-8823 (9) 3K-9770 (9) 4K-0684 (9)

Bolts
8J-2928 (7)
8J-2928 (7)
4J-9208 (7)
4J-9058 (5)
8J-2928 (7)
5P-8823 (7)
5P-8823 (7)
5P-8823 (7)

ARM Penetration
End Bits
Bolts Per Nuts Per
(lh)
(rh)
Edge
Edge
5P-8361 3K-9770
(9)
(9)
273-7233 273-7232 273-7235 273-7234 223-8128 223-8127 5P-8361 3K-9770
(9)
(9)

EWL
Short End Bits
(lh)
(rh)

8E-4545

8E-4545

8E-4545

8E-4545

8E-4541

8E-4541

Extended Wear Life


End Bits
(lh)
(rh)

* Heavy Duty Mining end bit.

8E-9785
8E-9749
8E-9785
8E-9749

8E-9785
8E-9749
8E-9785
8E-9749

100-3131
100-3133
100-3131

Utility End Bits


(lh)
(rh)

Penetration
Extended Wear Life
End Bits
Standard End Bits
(EWL) End Bits
Short End Bits
(lh)
(rh)
(lh)
(rh)
(lh)
(rh)
(lh)
(rh)
273-7224 273-7223 273-7226 273-7225
273-7229 273-7228

Number in parentheses ( ) after the part number indicates the quantity required.

Model
11
Carrydozer

Serial
Number
5JP,BHZ

Number in parentheses ( ) after the part number indicates the quantity required.

D11

D10

Model
D9 (cont.)

General End Bits


(lh)
(rh)
4J-8724
4J-8723
3G-8291
3G-8292
3G-8283
3G-8284

Ground Engaging Tools


Bulldozers/Compactors

Ground Engaging Tools Bulldozer End Bits

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289

Ground Engaging Tools Bulldozer Wear Bars and Plates


Bulldozer Wear Bars

Offers additional wear resistance and strength to the dozer blade in high
wear/high impact applications.
Made of DH-2 through-hardened alloy steel.
For use over the blade liner or wear plate on a dozer blade.
Item
Wear Bar

Length
2.438 m (8 ft)

Part Number
107-3386

Wear Bar
Wear Bar
Wear Bar
Wear Bar
Wear Bar

2.743 m (9 ft)
3.353 m (11 ft)
3.658 m (12 ft)
3.962 m (13 ft)
4.572 m (15 ft)

107-3387
107-3388
107-3389
107-3390
107-3391

Bulldozer Plates
Reinforcing Wear Plates:
Provides extended blade life in highly abrasive or extreme impact conditions.
Provides a repair or resurface option for worn or damaged moldboards.
Are formed to t the curve of the blade so that they are easily installed.
Pusher Plates:
Are made of heat treated steel.
Are formed to t the curve of the blade so that they are easily installed.
For use on bulldozer blades that are used to push loading scrapers.

Ground Engaging Tools


Bulldozers/Compactors

290

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

5-21

5-22
Wear Plates
Wear Plates
Wear Plates
Wear Plates
Wear Plates

Power Angle & Tilt


Angle
Angle
Straight
Straight
Straight
Power Angle & Tilt
Semi-U

3WP,3XP,B6X,G6N
54U,44E,18H,476
01C,06C,15C,37D,16C5001-Up,39D
81D,82D,08E,09E,16E,03F,04F,40H
09A,16C-5000,85C,80D,15E,02G,03G,39H
95E
1AH,2LH,3FH,1SP,3HP,55H
4MP,B6L
21H

6A,17C,5001-Up,35D,84D,6E,18E
13F,22F,30F,72F,13H,4EB,3CC
23F,31F,59F,14H,58J,49K,60K
64K,05A,1701-5000,84C,34O,83D
02E,6KB,8NH,8ZB,4XC
85D,42G,61K,94R,5SB,8MH,9JB,7AC

Right End Wear Plate


Center Wear Plate
Left End Wear Plate
Wear Plates
Wear Plates
Wear Plates

Semi-U

2SP,ECA,S6D,JCE,S6S

Wear Plates
Wear Plates
Pusher Plate
Wear Plates
Pusher Plate

Angle
Straight

Universal

Number in parentheses ( ) after the part number indicates the quantity required.

D7

D6 LGP

D6

D5

Wear Plates
Wear Plates
Wear Plates
Wear Plates
Wear Plates
Wear Plates
Wear Plates
Wear Plates
Wear Plates
Wear Plates
Wear Plates
Wear Plates
Wear Plates

Angle
Straight
Power Angle
Power Angle & Tilt
Straight
Straight
Angle
Angle
Straight
Semi-U
Straight
Straight
Semi-U

Power Angle & Tilt


Straight
Angle
Power Angle & Tilt

85U1-8375
2A,25F,67F
5F,12D,24F,65F,78D,97E
6YH,8LP,7EH,6DH,9TH,9ZB,4GH
9SH,4AC,5NH
10D,52E,79D,96E,06F,26F,95G,33R
67E
9WH
2AH,4GP,6JP
2BH
10J,12J,19R,92H,97H
11J,13J,93H,98H
42K,91H,96H
90H
ICH,2NH,3TH,4JH,4PH
1RP,3EP
1DH,2HH,30H,50H
3FP,1TP,8SP,4AP,1CH,2NH,1WP,3RP,9BP

D3 LGP
D4

Item
Wear Plates
Wear Plates
Wear Plates
Wear Plates
Wear Plates
Wear Plates
Wear Plates

Blade Model
Power Angle & Tilt

Serial Number
85U8376-Up

Model
D3

Ground Engaging Tools


Bulldozers/Compactors

1077 mm (42.4 in)


1054 mm (41.5 in)

1077 mm (42.4 in)


1054 mm (41.5 in)

787 mm (31.0 in)

610 mm (24.0 in)

787 mm (31.0 in)

940 mm (37.0 in)


1302 mm (51.3 in)

Plate Height

1076 mm (42.4 in)


1054 mm (41.5 in)

1076 mm (42.4 in)


1054 mm (41.5 in)

854 mm (33.6 in)

610 mm (24.0 in)

854 mm (33.6 in)

702 mm (27.6 in)


546 mm (21.5 in)

Plate Width

8 mm (0.31 in)
16 mm (0.63 in)

8 mm (0.31 in)
16 mm (0.63 in)

8 mm (0.31 in)

10 mm (0.38 in)
10 mm (0.38 in)
10 mm (0.38 in)
8 mm (0.31 in)
10 mm (0.38 in)

14 mm (0.55 in)
14 mm (0.55 in)
14 mm (0.55 in)
8 mm (0.31 in)
10 mm (0.38 in)
10 mm (0.38 in)

10 mm (0.38 in)
10 mm (0.38 in)
10 mm (0.38 in)
10 mm (0.38 in)
10 mm (0.38 in)
10 mm (0.38 in)
10 mm (0.38 in)
8 mm (0.31 in)
10 mm (0.38 in)
12 mm (0.5 in)

8 mm (0.31 in)
8 mm (0.31 in)

Plate Thickness
8 mm (0.31 in)
8 mm (0.31 in)
8 mm (0.31 in)
8 mm (0.31 in)
8 mm (0.31 in)
8 mm (0.31 in)
8 mm (0.31 in)

3J-3142 (4)
4J-3699

3J-3142 (3)
4J-3699

3J-3141 (3)

1J-3108 (5)
2J-8526 (5)
3J-3380 (4)
3J-3142 (4)
1J-3108

9W-2757
9J-1659 (3)
9W-2760
3J-3142 (3)
3J-3740 (6)
1J-3106 (5)

3J-3115
3J-3117
3J-3740 (4)
3J-3740 (5)
2J-8526 (4)
1J-3108 (6)
1J-3106 (6)
1J-3106 (5)
1J-3108 (5)
2J-8526 (4)
3J-3142 (3)
2J-8526 (4)
9J-1659 (4)

Reinforcing
Wear Plate
3J-3117
3J-3116 (2)
1J-3108 (5)
3J-3114 (3)
3J-3114 (2)
3J-3116 (2)
3J-3116 (4)

Ground Engaging Tools Bulldozer Wear Plates

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291

292

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Semi-U

Angle
Semi-U
Semi-U

Universal
Universal

Universal
Semi-U
Universal
Universal

1KH,2PP,2TP,3MP,DZA,B8S,2NP
9BH,9PH,1HP,6LH

1LH,2ZH
4Y1-1939

4Y1940-Up,74M,402,9TB,26B

6Y1-1395,4SZ,82M
6Y1396-Up

20F,45K,48K
29V,30W,68V,60V

30E,73E,29J

30V,65X,69V,34W

Number in parentheses ( ) after the part number indicates the quantity required.

Straight
Universal

6JB,2RP,BRH,3GH,4XH,5GH,5SP,9K9
1JH,6AH,2WP,A5G,DZB,9CH,6AH

D7 LGP
D8

Blade Model
Semi-U
Semi-U
Semi-U

Serial Number
4DB,1JP,8L11,CDT
All
CDT

Left Center Wear Plate


Left Center Wear Plate
Center Wear Plate
Right End Wear Plate
Right Center Pusher Plate
Wear Plates
Left End Wear Plate
Left Center Wear Plate
Right Center Wear Plate
Right End Wear Plate
Center Pusher Plate
Wear Plates
Wear Plates
Pusher Plate
Wear Plates
Pusher Plate
Left End Wear Plate
Right End Wear Plate

Item
Push Plate
Wear Plates
Right End Wear Plate
Center Wear Plate
Left End Wear Plate
Wear Plates
Left End Wear Plate
Center Wear Plate
Right End Wear Plate
Left End Wear Plate
Left End Wear Plate
Left Center Wear Plate
Center Wear Plate
Center Wear Plate
Right Center Wear Plate
Right End Wear Plate
Right End Pusher Plate
Pusher Plate
Wear Plates
Wear Plates
Pusher Plate

Ground Engaging Tools


Bulldozers/Compactors

Model
D7 (cont.)

Plate Height

Plate Width

16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
13 mm (0.50 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
13 mm (0.50 in)
12 mm (0.47 in)
16 mm (0.63 in)
12 mm (0.47 in)
20 mm (0.79 in)
12 mm (0.47 in)
12 mm ( 0.47 in)

Plate Thickness
16 mm (0.63 in)
8 mm (0.31 in)
12 mm (0.5 in)
12 mm (0.5 in)
12 mm (0.5 in)
12 mm (0.5 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
10 mm (0.40 in)
13 mm (0.50 in)
16 mm (0.63 in)

9T-0252
9T-0250
4T-9592
9T-0249
9T-0251
1U-4417 (6)
9T-0254
9T-0256
9T-0255
9T-0253
4T-9592
6J-9286 (4)
9J-1659 (5)
9J-6870
4J-4205 (4)
4J-4129
9J-7540
9J-7539

Reinforcing
Wear Plate
4J-3699
3J-3142 (4)
4Z-9148
4Z-9151
4Z-9150
2J-8523 (5)
6Y-7246
6Y-7244
6Y-7245
9W-2760
9W-2760
9W-2759
9W-2756
9W-1771
9W-2758
9W-2757
9W-2757
9W-2756
2J-8526 (5)
1U-4417 (5)
6J-9248

Ground Engaging Tools Bulldozer Wear Plates

5-23

5-24

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

Blade Model
Universal
Rip Dozer
Semi-U
Semi-U
Semi-U
Cushioned
Angle
Universal

Semi-U

Universal

Angle
Semi-U

Universal

Universal

Serial Number
30V,65X,69V,34W

43K
60V,68V,29V,30W

69E,80V,95S,14J,44K,47K
78C,29E,94E

71F,77G
28E,93E,14F,77C,2XP,4ZP,054,412
27B,9AH,6NH
1LH,2ZH,7PH,1MP,9MP,CMS,CMZ,T9H

1MH,5BH,CLY,CMA,7NH,1LP,2LP,2ZP,T9J

All

18Y1876-Up

19Y1-1474,78S1-1474

19Y1475-Up

Number in parentheses ( ) after the part number indicates the quantity required.

D9

Model
D8 (cont.)

Left End Wear Plate


Center Wear Plate
Right End Wear Plate
Left End Wear Plate
Left Center Wear Plate
Center Wear Plate
Center Wear Plate
Right Center Wear Plate
Right End Wear Plate
Right End Wear Plate
Pusher Plate
Wear Plates
Center Wear Plate
Wear Plates
Wear Plates
Left End Wear Plate
Left Center Wear Plate
Center Wear Plate
Right Center Wear Plate
Right End Wear Plate
Left End Wear Plate
Left Center Wear Plate
Center Wear Plate
Right Center Wear Plate
Right End Wear Plate
Left End Wear Plate
Left Center Wear Plate
Center Wear Plate
Right Center Wear Plate

Item
Wear Plates
Pusher Plate
Wear Plates
Pusher Plate
Wear Plates
Wear Plates
Wear Plates
Push Plate
Push Plate
Wear Plates

Ground Engaging Tools


Bulldozers/Compactors
Plate Height

Plate Width

16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
13 mm (0.50 in)
16 mm (0.63 in)
13 mm (0.50 in)
13 mm (0.50 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)

Plate Thickness
12 mm (0.47 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
12 mm (0.47 in)
13 mm (0.50 in)
12 mm (0.47 in)
20 mm (0.79 in)
16 mm (0.63 in)
10 mm (0.4 in)
217-7157
217-7156
217-7155
218-3887
9T-0252
7T-5803
218-3888
9T-0251
218-3885
218-3885
7T-5803
6J-9269 (4)
6J-9248
6J-9249 (4)
3J-3380 (5)
9W-1261
9W-1260
9W-0810
9W-1259
9W-1258
4T-3735
4T-3737
1U-0902
4T-3736
4T-3734
9W-0808
9W-0811
9W-0810
9W-0809

Reinforcing
Wear Plate
9J-1659 (4)
9J-6870
6J-9285
9J-6870
9J-1659
6J-9286 (4)
4J-4205 (4)
4J-4129
2J-9418
2J-8526 (5)

Ground Engaging Tools Bulldozer Wear Plates

293

294

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com


Semi-U

9RP,CLC

Universal
Semi-U
Semi-U

79W537-Up

Angle
Rip Dozer

CMH,CMN
52C,90D,11E,26E
63E,39K

1SH,7WH
79W1-536

Cushioned

70F,45G,20Y1-533,20Y543

Universal

Semi-U

18Y1-1875,52Y1-1875,425

1SH,7WH

Semi-U

53C,89D,21E,25E,06A

Number in parentheses ( ) after the part number indicates the quantity required.

D10

Universal
Universal
Semi-U

55C
14C,19K,78X
18K,46K,73R,61U,05A

All Push-Plates

Blade Model
Universal
Semi-U

Serial Number
19Y1475-Up
52Y

Push Plate
Push Plate
Push Plate
Push Plate
All
Sides
Center
Left End Wear Plate
Left Center Wear Plate
Center Wear Plate
Center Wear Plate
Right Center Wear Plate
Right End Wear Plate
Wear Plates
Pusher Plate
Left End Wear Plate
Left Center Wear Plate
Right Center Wear Plate

Item
Right End Wear Plate
Left End Wear Plate
Right Center Wear Plate
Left Center Pusher Plate
Center Pusher Plate
Wear Plates
Wear Plates
Wear Plates
Push Plate
Right End Wear Plate
Center Wear Plate
Left End Wear Plate
Push Plate
Push Plate
Wear Plates
Push Plate
Right End Wear Plate
Right Center Wear Plate
Center Wear Plate
Left Center Wear Plate
Left End Wear Plate

Ground Engaging Tools


Bulldozers/Compactors

Model
D9 (cont.)

1570 mm (61.8 in)

2005 mm (78.9 in)


1679 mm (66.1 in)

Plate Height

1074 mm (42.3 in)

710 mm (28 in)


1524 mm (60 in)

Plate Width

16 mm (0.63 in)
20 mm (0.79 in)
20 mm (0.79 in)
16 mm (0.63 in)
12 mm (0.47 in)
12 mm (0.47 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
13 mm (0.50 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)

Plate Thickness
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
12 mm (0.47 in)
12 mm (0.47 in)
12 mm (0.47 in)
16 mm (0.63 in)
14 mm (0.55 in)
14 mm (0.55 in)
14 mm (0.55 in)
12 mm (0.47 in)
16 mm (0.63 in)
12 mm (0.47 in)
20 mm (0.79 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)

4J-3868
9J-4567
4T-9534
7T-5803
3J-3380 (5)
6J-9249 (4)
6J-9248
9W-7265
9W-7264
9W-2409
6Y-1080
9W-7262
9W-7263
3G-6344 (8)
3G-6343
4T-3723
4T-3724
4T-3725

Reinforcing
Wear Plate
9W-0812
4T-3731
4T-3732
4T-3733
1U-0902
2J-8525 (4)
6J-9269 (4)
6J-9249 (4)
6J-9248
218-3885
218-3888
218-3887
1U-0903
1U-0902
2J-8523 (4)
2J-8524
4T-3730
4T-3732
1U-0902
4T-3733
4T-3731

Ground Engaging Tools Bulldozer Wear Plates

5-25

5-26
Semi-U

Semi-U

Universal

8PP

4CB,5TB,4CB-Up to 00787

Semi-U

1RH,7RH,4KP,6EP,BHA,BHJ

4BB,4KB,9NH,1AP

Cushion
Universal

Universal
Universal

80W1-467
80W468-Up

83W
4LP,6FP,BHF,BHP

Blade Model
Semi-U

Serial Number
79W537-Up

Number in parentheses ( ) after the part number indicates the quantity required.

D11

Model
D10 (cont.)

Left End Wear Plate


Left End Wear Plate
Left Center Wear Plate
Center Wear Plate
Center Wear Plate
Right Center Wear Plate
Right End Wear Plate
Pusher Plate
Right End Wear Plate
Center Wear Plate
Left End Wear Plate
Left End Wear Plate
Left End Wear Plate
Left Center Wear Plate
Center Wear Plate
Center Wear Plate
Right Center Wear Plate
Right End Wear Plate

Item
Right End Wear Plate
Center Pusher Plate
Wear Plates
Left End Wear Plate
Left Center Wear Plate
Center Wear Plate
Right Center Wear Plate
Right End Wear Plate
Pusher Plate
Right End Wear Plate
Center Wear Plate
Left End Wear Plate
Right End Wear Plate
Right Center Wear Plate
Center Wear Plate
Left Center Wear Plate
Left End Wear Plate
Right End Wear Plate
Center Wear Plate
Left End Wear Plate
Push Plate

Ground Engaging Tools


Bulldozers/Compactors

2050 mm (80.7 in)


693 mm (27.3 in)

1783 mm (70.2 in)

1220 mm (48.0 in)

1783 mm (70.2 in)

1994 mm (78.5 in)

2050 mm (80.7 in)

1900 mm (74.8 in)

Plate Width
524 mm (20.6 in)
2000 mm (78.7 in)
710 mm (28.0 in)

1994 mm (78.5 in)

922 mm (36.3 in)

Plate Height
1430 mm (56.3 in)
1905 mm (75.0 in)
2005 mm (78.9 in)

16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
14 mm (0.55 in)
14 mm (0.55 in)
14 mm (0.55 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)

Plate Thickness
16 mm (0.63 in)
1 mm (0.63 in)
13 mm (0.50 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
20 mm (0.80 in)
14 mm (0.55 in)
14 mm (0.55 in)
14 mm (0.55 in)
14 mm (0.55 in)
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
14 mm (0.55 in)
14 mm (0.55 in)
14 mm (0.55 in)
14 mm (0.55 in)
16 mm (0.63 in)
4T-8144
4T-8144
4T-8146
4T-5308
6Y-1100
4T-8145
4T-8143
4T-5308
136-3984
136-3986
139-3985
4T-7630
4T-7630
4T-7631
4T-5308
6Y-1319
4T-7632
4T-7629

Reinforcing
Wear Plate
4T-3722
1U-3697
3G-6344 (9)
4T-3727
4T-3728
1U-3697
4T-3729
4T-3726
9J-4567
218-3939
218-3941
218-3940
218-3922
9W-7260
9W-2409
9W-7261
218-3923
218-3922
218-3924
218-3923
9W-2409

Ground Engaging Tools Bulldozer Wear Plates

Call +1 305 8872380 | E-mail: info@upperlift.com. or visit www.upperlift.com

295

296
Universal

8RP

Number in parentheses ( ) after the part number indicates the quantity required.

Blade Model
Universal

Serial Number
4CB for 00788 and Up, 9MH,9ZH

Item
Right End Wear Plate
Center Wear Plate
Left End Wear Plate
Right End Wear Plate
Center Wear Plate
Left End Wear Plate

Ground Engaging Tools


Bulldozers/Compactors

Model
D11
(cont.)

Plate Height

Plate Width

Plate Thickness
16 mm (0.63 in)
16 mm (0.63 in)
16 mm (0.63 in)
14 mm (0.55 in)
14 mm (0.55 in)
14 mm (0.55 in)

Reinforcing
Wear Plate
122-2320
122-2322
122-2321
126-8341
126-8343
126-8342

Ground Engaging Tools Bulldozer Wear Plates

Call +1 305