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Sulzer Pumps
Sulzer Pumps
Head
Static Head
Flow
Customer presentation | May 2012 Copyright Sulzer Pumps | Slide 2
Sulzer Pumps
Head
System Curve
Dynamic Head
Static Head
Flow
Customer presentation | May 2012 Copyright Sulzer Pumps | Slide 3
Sulzer Pumps
Head
System Curve
Design
Head
Dynamic Head
Static Head
Design
Flow
Flow
Sulzer Pumps
Head
System Curve
Design
Head
Dynamic Head
Pump Curve
Static Head
Design
Flow
Flow
Sulzer Pumps
System Curves
Head
Flow
Customer presentation | May 2012 Copyright Sulzer Pumps | Slide 6
System Curves
Head
Sulzer Pumps
Flow
Customer presentation | May 2012 Copyright Sulzer Pumps | Slide 7
Sulzer Pumps
Head
Design
Head
Design
Flow
Flow
Sulzer Pumps
H / ft
H / psi
150
64
145
140
135
130
60
PE
1 04
125
120
115
110
56
0 /6
52
48
105
100
44
95
90
85
40
36
81.6%
80
75
70
32
65
60
55
50
45
28
24
20
40
35
Head
P / hp
125
120
115
110
105
100
95
90
85
80
Shaf t pow er P2
75
/%
70
60
50
40
30
20
10
Hydraulic ef f iciency
0
0
400
800
1200
1600
2000
2400
2800
3200
3600
4000
4400
4800
5200
5600
6000
6400
6800
7200
7600
Q / US g.p.m.
16
An actual pump
curve for a 12
pump with a
450mm diameter
impeller,
showing Q-H,
P2, and
Hydraulic
Efficiency.
Sulzer Pumps
H / ft
H / psi
150
64
145
140
135
130
60
PE
1 04
125
120
115
56
0 /6
52
48
110
105
100
44
95
90
85
80
40
36
80.1%
75
70
65
60
32
A1
28
24
55
50
45
20
40
35
30
16
Head
P / hp
125
120
115
110
105
100
95
90
85
80
Shaf t pow er P2
75
/%
70
60
50
40
30
20
10
Hydraulic ef f iciency
0
0
400
800
1200
1600
2000
2400
2800
3200
3600
4000
4400
4800
5200
5600
6000
6400
6800
7200
7600
Q / US g.p.m.
A duty point of
4500 gpm at 80
feet (40 feet
static head) has
been added.
Sulzer Pumps
H / ft
H / psi
150
64
145
140
135
130
60
PE
1 04
125
120
115
56
0 /6
52
48
110
105
100
44
95
90
85
80
40
83.74 ft
80.1%
75
70
65
60
36
32
A1
28
24
55
50
45
20
40
35
30
16
Head
P / hp
125
124.9 hp
120
115
110
105
100
95
90
85
80
Shaf t pow er P2
75
/%
79.62 %
70
60
50
40
30
20
10
4712 US g.p.m.
0
0
400
800
1200
1600
2000
2400
2800
3200
3600
4000
4400
4800
Hydraulic ef f iciency
5200
5600
6000
6400
6800
7200
7600
Q / US g.p.m.
Because the
impeller is
oversized for
the duty point,
the actual flow
and head will be
4712 gpm at
83.7 feet the
intersection
point between
the pump curve
and system
curve.
Sulzer Pumps
H / ft
H / psi
145
140
60
135
130
56
125
120
PE
1 04
115
52
0 /6
110
48
105
100
44
95
90
40
85
80
80.01 ft
75
70
65
79.3%
A1
36
32
28
60
55
24
50
45
20
40
35
16
30
Head
P / hp
115.3 hp
115
110
105
100
95
90
85
80
75
Shaf t pow er P2
70
/%
78.65 %
70
60
50
40
30
20
10
4499 US g.p.m.
0
0
400
800
1200
1600
2000
2400
2800
3200
3600
4000
4400
4800
Hydraulic ef f iciency
5200
5600
6000
6400
6800
7200
7600
Q / US g.p.m.
12
Trimming the
impeller to 440
mm shifts the
performance
curve down so
that it intersects
the system
curve at the duty
point.
Sulzer Pumps
H / ft
H / psi
145
140
60
135
130
56
125
120
PE
1 04
115
52
0 /6
110
48
105
100
44
95
90
40
85
80
80.01 ft
75
70
65
79.3%
A1
36
32
28
60
55
24
50
45
20
40
35
16
30
Head
P / hp
115.3 hp
115
110
105
100
95
90
85
80
75
Shaf t pow er P2
70
/%
78.65 %
70
60
50
40
30
20
10
4499 US g.p.m.
0
0
400
800
1200
1600
2000
2400
2800
3200
3600
4000
4400
4800
Hydraulic ef f iciency
5200
5600
6000
6400
6800
7200
7600
Q / US g.p.m.
12
For most
wastewater
pumps, the flow
limits for
smooth reliable
operation is
from 50% of
BEP flow to
125% of BEP
flow.
Sulzer Pumps
Summary
The pump always operates at the head and flow corresponding to the
intersection of the System Curve and the Pump Curve
Sulzer Pumps
Sulzer Pumps
There are three primary reasons to use a VFD to control pump speeds:
Control the output of the pump for process reasons (flow or pressure)
Reduce energy consumption
Manage starting current
Sulzer Pumps
Affinity Laws
Q1 n1
Q2 n2
2
1
2
2
H1 n
H2 n
3
1
3
2
P1 n
P2 n
Sulzer Pumps
Affinity Laws
n1 F1
n2 F2
n = rotational speed
F = output frequency of the VFD
Customer presentation | May 2012 Copyright Sulzer Pumps | Slide 18
1780rpm 60 Hz
1483rpm 50 Hz
Sulzer Pumps
60 Hz 2000 gpm
50 Hz 1667 gpm
60 Hz
Q = flow
H = head pressure
P = power
100 ft
2
50 Hz
69.4 ft
60 Hz 3
67hp
3
50 Hz
38.8hp
Sulzer Pumps
Of course the pump will not necessarily run at this new flow and
head. The actual new operating point depends on where the system
curve intersects with the reduced speed pump curve.
Sulzer Pumps
Sulzer Pumps
Sulzer Pumps
Sulzer Pumps
Sulzer Pumps
Sulzer Pumps
Sulzer Pumps
Sulzer Pumps
Hydraulic efficiency at
full speed duty point,
75%
Sulzer Pumps
Sulzer Pumps
Hydraulic efficiency at
full speed duty point,
75%
Sulzer Pumps
Sulzer Pumps
Sulzer Pumps
Sulzer Pumps
Sulzer Pumps
Sulzer Pumps
Sulzer Pumps
Summary
Sulzer Pumps
Summary
Sulzer Pumps
The End