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ME3180
Norton: Machine Design
Spring Design
High strength
High yield
Modulus may be low for energy storage
Cost
Temperature resistance (e.g. valve springs)
Corrosion resistance
Working deflection
Assembled
Free
Lengths
Ground
Squared
Ground
Plain
End Treatment
Torsion
Direct shear
Stress concentration Kc
or Wahl factor Kw
Active turns Na
Spring deflection
results from torsion
under load
Spring stress including
4<C<12
Spring index C
Stress Distribution
Depends on set
Before set removed use Wahl factor
After set removed no stress concentration used
Fatigue Strength
Design Choices
Manufacturability
Bend radius
Index C
Stiffness
Material
Lengths
Wire and coil diameter
Diameter
Number of turns
Forces
End treatment and
Reliable operation
constraint
Static factor of safety
Set
and
shot
peen
Fatigue factor of safety
Constraints (other)
Buckling and surge
Functionality
Requirements
Designing Springs
Torsional stress:
Bending stress:
Torsional Springs
Due 11/28/01
In text: 13-1, 13-13 (Must see web page for
starting values in design and problem
statement corrections)
Homework 10