Specification For Instrument Cables

Petrofac (Malaysia-PM304) Limited
Cendor Phase 2 Development Project

Specification for Instrument Cables
CP2-0000-00-JI-SPE-0006
PETROFAC (MALAYSIA PM-304) LIMITED

CENDOR PHASE 2 DEVELOPMENT PROJECT
SPECIFICATION FOR INSTRUMENT CABLES
DOCUMENT No. CP2-0000-00-JI-SPE-0006
Rev G2
Page 1 of 39

CP2-0000-00-JI-SPE-0006
DISTRIBUTION LISTING
Copy Number
Master (signed
electronic)
Master
(electronic)
Document Holder
Document Control Centre (DCC)
TeamBinder
Distribution List
001
002
003
004
005
006
007
008
009
010
REVISION CONTROL
Issue
Description of Change
Date
REV A1
Interdisciplinary Check
14/4/2010
REV G1
Issued For Project Implementation
27/5/2010
REV G2
Issued For Project Implementation
6/8/2010
Petrofac (Malaysia-PM304) Limited 2009

Copyright in the whole and every part of this document belongs to Petrofac (Malaysia-PM304) Limited and the information herein
contained may not be used, sold, transferred, disclosed, copied or reproduced in whole or part in any manner or form to any person
without the prior consent of Petrofac (Malaysia PM-304) Limited.
Rev G2
Page 2 of 39

CP2-0000-00-JI-SPE-0006
ABBREVIATIONS
Rev G2
AWA
EPC
EPR
GSWA
GSWB
Aluminium Wire Armour

Engineering Procurement and Construction
Ethylene Propylene Rubber
Galvanised Steel Wire Armoured
Galvanised Steel Wire Braid
ITP
LSZH
LV
PVC
QA
SDRL
SHF2
XLPE
Inspection and Test Plan

Low Smoke Zero Halogen
Low Voltage
Poly Vinyl Chloride
Quality Assurance
Supplier Data Requirements List
Halogen Free Elastomeric or Thermosetting Material
Cross-link Poly Ethylene
Page 3 of 39

CP2-0000-00-JI-SPE-0006
PREFACE
Purpose
The purpose of this specification is to detail the minimum requirement of Instrument Cables for
Cendor Phase 2 Field Development Project in accordance with Petrofac Group practice.
Review and Update
The Technical Authority for this document is the Project Engineering Manager who should also be
consulted if further information on the subject matter is required. The Technical Authority is also
responsible for the accuracy of information contained within this document.
This document will be re-issued before the award of EPC contracts.
The project management system permits continuous update to the document.
Responsibility of Copyholders
The master copy of this document is held within project records and electronic copy is accessible
to all project personnel. Paper copies shall be issued to external parties in Petrofac and
Contractors as registered copy holders.
It is the responsibility of the registered copyholder(s) to maintain the accuracy of this document by
ensuring that all updates are promptly incorporated and acknowledged.
Furthermore, the registered copyholder must at all times maintain custody of this document unless
prior approval is given by the Document Owner.
Rev G2
Page 4 of 39

CP2-0000-00-JI-SPE-0006
TABLE OF CONTENTS
DISTRIBUTION LIST
REVISION CONTROL
ABBREVIATIONS
PREFACE
1.0
INTRODUCTION.................................................................................. 6
1.1
Scope of Specification .......................................................................... 6
1.2
Scope of Supply.................................................................................. 6
1.3
Project Specifications .......................................................................... 6
1.4
Definitions ........................................................................................ 7
1.5
Order of Precedence............................................................................ 7
1.6
Supplier Exceptions ............................................................................. 8
1.7
Language.......................................................................................... 8
2.0
REGULATIONS, CODES AND STANDARDS ................................................... 9
2.1
Codes & Standards .............................................................................. 9
2.2
Regulations ......................................................................................10
3.0
GENERAL REQUIREMENTS ................................................................... 11
3.1
Operations and Design Life ...................................................................11
3.2
Environmental Conditions.....................................................................11
3.3
Materials .........................................................................................11
3.4
HSE Requirements..............................................................................11
3.5
Transportation Loads ..........................................................................12
4.0
CABLES DETAIL SPECIFICATION ............................................................ 13
4.1
Cable Type and Descriptions .................................................................13
5.0
CABLE AND DRUMS IDENTIFICATION ...................................................... 31
5.1
Marking on Cables ..............................................................................31
5.2
Marking on Drums ..............................................................................31
6.0
QUALITY ASSURANCE, INSPECTION & TESTING ......................................... 33
6.1
Quality Assurance ..............................................................................33
6.2
Inspection .......................................................................................33
6.3
Testing ...........................................................................................33
7.0
PREPARATION FOR SHIPMENTS ............................................................ 36
8.0
SUPPLIER DATA REQUIREMENTS ........................................................... 37
9.0
GUARANTEE.................................................................................... 38
10.0
DOCUMENTATION ............................................................................. 39
Rev G2
Page 5 of 39

1.0
INTRODUCTION
1.1
Scope of Specification
CP2-0000-00-JI-SPE-0006
This document together with the referenced document, defines the minimum
requirements for the design, manufacture, construction, tests and delivery of instrument
cables for Cendor Phase 2 Development Project.
The Supplier shall ensure that the cables supplied are complying with requirement stated
in codes and standards stated here in; which form an integral part of this specification.
The Supplier shall ensure that all equipment and services supplied are meeting the
requirements of this specification, codes and standards nominated here in whether the
equipment are supplied by Supplier directly or by Suppliers Sub-Contractor.
1.2
Scope of Supply
The supplier shall, wherever possible, draw upon his existing, pre-engineered or standard
designs to satisfy the requirements of the specifications.
The scope of supply shall include but not limited to the following:
a)
Performance Testing.
b)
Complete documentation submitted in accordance with the specification
c)
All the identified certificates including but not limited to materials and design
verification.
d)
Completed inspection, QA/QC and testing requirements including performance

acceptance tests as defined in the specification along with all supporting
documentation.
e)
Suitable preparation of the units for transportation.
f)
Transportation from the fabrication / assembly location to the point of delivery.
g)
Provision of additional services as may be agreed at the time of order placement.
Supplier may quote alternate arrangements and specifications if they are equal to or
exceed the general requirements of this specification. These alternates shall be clearly
highlighted in Suppliers bid for Purchaser evaluation and approval.
The Supplier shall submit full technical details of his equipment which meets the
requirements detailed herein. Aspects of the requirements, which cannot be met, shall
be identified and the variances explained.
The cables shall be DNV, ABS or LR approved for marine application.
1.3
Project Specifications
Equipment shall be designed in accordance with the latest edition of the following
project specifications:
PETROFAC Project Documents
CP2-0000-00-ST-SPE-0001
Rev G2
General Design Requirements for Fixed Offshore

Structure
Page 6 of 39

CP2-0000-00-ST-SPE-0002
CP2-0000-00-ME-DBM-0001
1.4
CP2-0000-00-JI-SPE-0006
General Design Requirements for Floating Deck

Structure
Design Basis Memorandum
Definitions
The following definitions (including abbreviations) shall apply throughout this document:
1.5
COMPANY
Denotes the generic Petrofac entity, which includes both Petrofac

Energy Developments and Petrofac (Malaysia-PM304) Limited.
PML
Petrofac (Malaysia-PM304) Limited is the legal entity that operates

the Cendor field and the entity that places project related contracts
and insurances. It is also the entity that will eventually operate the
development.
PMT
Project Management Team; specifically refers to that part of

Petrofac which is directly responsible for management of the CP2
Project.
CP2
Cendor Phase 2 Development Project; also referred to as the

Project.
Contractor
Organization contracted directly by PML to complete Work
Sub-Contractor
Organization contracted by a Contractor to provide defined services.
Supplier
Organization responsible for providing defined goods or services

associated with a Purchase Order or contract executed by Contractor
or Sub-Contractor.
Shall
This word, or the terms "REQUIRED" or MUST", indicates an absolute

requirement.
Should
This word indicates a recommendation that whilst preferred may not

be implemented provided some equivalent is proposed and agreed by
Petrofac. The full implications must be understood and carefully
weighed before choosing a different course.
May
This word, or the adjective "OPTIONAL", indicates that an item is

truly optional.
Purchaser
The organization placing a purchase order for the supply of

equipment or services for the CP2 Project. The Purchaser could be
the COMPANY or the Contractor or some other party appointed by the
COMPANY or Contractor.
Order of Precedence
In the event of any conflict arising between this Specification and other documents listed
herein, refer comments to the Purchaser for clarification before design or fabrication
commences. The order of precedence that applies is as follows:
Rev G2
1.
Malaysian legislation governing the equipment and installation.
2.
Purchase Order and Purchase Requisition.
3.
Project Datasheets.
Page 7 of 39

1.6
CP2-0000-00-JI-SPE-0006
4.
This Specification.
5.
Equipment specification
6.
Project Drawings.
7.
Project Specifications.
8.
International Codes and Standards.
9.
Petronas Technical Standards (PTS)
Supplier Exceptions
The Supplier shall be responsible to submit, together with the Tender, a list of deviations
or exceptions to this Specification. In the absence of any exceptions, it will be construed
that the Supplier fully complies with this Specification.
1.7
Language
All documentation and communications shall be in the English language.
Rev G2
Page 8 of 39

2.0
CP2-0000-00-JI-SPE-0006
REGULATIONS, CODES AND STANDARDS

Supplier shall ensure that the supplied equipment conforms to the local and national
regulations for installation and operation in Malaysia.
2.1
Codes & Standards

The Supplier shall include a detailed list of the codes and standards proposed for use to
complete the scope in his proposal. These may include alternatives to those listed
below, but such variances shall be highlighted in the proposal and will be subjected to
the agreement of the COMPANY.
International Electrotechnical Commission (IEC)

IEC 60092-350
Part 350: Shipboard power cables General construction and test
requirements
IEC 60092-351
Part 351: Insulating materials for shipboard and offshore units,
power, control, instrumentation, telecommunication and data
cables
IEC 60092-352
Part 352: Choice and installation of electric cables
IEC 60092-353
Part 353: Single and multicore non-radial field power cables with
extruded solid insulation for rated voltage 1kV and 3kV
IEC 60092-354
Part 354: Single and three core power cables with extruded solid
insulation for rated voltages 6kV (Um = 7.2kV) up to 30kV
(Um=36kV)
IEC 60092-359
Sheathing materials for shipboard power and telecommunication
cables
IEC 60092-359
Part 359: Sheathing materials for shipboard power and
telecommunication cables.
IEC 60092-376
Part 376: Cables for control and instrumentation circuits
150/250V (300V)
IEC 60228
Conductors of Insulated Cables
IEC 60331
Test for Electric Cables under Fire Conditions Circuit Integrity
IEC 60332
Tests on Electric and Optical Fibre Cables Under Fire Conditions
IEC 60446
Basic and safety principles for man-machine interface, marking
and identification - Identification of conductors by colours or
numerals
IEC 60502
Power cables with Extruded Insulation and Their Accessories for
Rated Voltages from 1kV (Um=1.2kV) up to 30kV (Um=36kV)
IEC 60754
Test on Gases Evolved During Combinations of Electric Cables
IEC 60811
Common Test Methods for insulating and sheathing materials for
electric cables
IEC 61034
Measurement of Smoke Density of Electric Cables Burning Under
Defined Conditions
IEC 61892-4
Mobile and Fixed Offshore Units electrical Installations Part 4
Cables
IEC61158-2
Industrial communication networks - Fieldbus specifications Part 2: Physical layer specification and service definition
NEK 606
Technical specification Cables for offshore installation halogenfree and / or mud resistant
Rev G2
Page 9 of 39

2.2
CP2-0000-00-JI-SPE-0006
Regulations
All equipment shall comply with the requirements of the appointed Classification Society
which is a member of IACS. The following classification societies are considered
acceptable:
Rev G2
DNV
Det Norsk Veritas
BV
Bureau Veritas
ABS
American Bureau of Shipping
LR
Lloyds Register of Shipping
Page 10 of 39

3.0
GENERAL REQUIREMENTS
3.1
Operations and Design Life
CP2-0000-00-JI-SPE-0006
The cables shall be designed for minimum life duration of 10 years for FPSO and 20 years
for Wellheads Platforms, in the environment and for the duty specified herein and on the
Project Data Sheets.
3.2
Environmental Conditions
Cables shall be installed on FPSO and Wellheads for all environmental conditions specified
in Design Basis Memorandum CP2-0000-00-ME-DBM-0001.
3.3
Materials
The cables manufactured shall also be a product regularly manufactured by the Supplier.
The cable drum radius should not be less than 125% of the minimum bending radius of
the cables.
Cables shall be manufactured in one continuous length as per ordered drum length.
Cable conductors shall be made of tinned concentric stranded, continuous copper
conductor made up from fully annealed round copper wires free from imperfections in
accordance to IEC 60092. Non-hygroscopic fillers shall be used to maintain a circular
formation.
The cable inner and outer sheath shall be extruded over the insulation and armour. They
shall be resistant to scuffing, rough handling, UV radiation, heat, crude oil, diesel, and
natural gas corrosive agents normally found in crude oil processing facility.
Specific for wellhead applications, cables supplied and manufactured shall be mudresistance of SHF2-Mud type in accordance with NEK 606.
The cable outer sheath shall be coloured according to the cable type and embossed with
the cable identification at one (1) meter intervals.
For non-critical equipment or circuits, cables shall as a minimum be flame retardant
complying with IEC 60332 Part 2 Cat A for instrumentation and communication cables
with the oxygen index of not less than 30 and acidic emission less than 0.5% in
accordance with IEC 60754.
3.4
HSE Requirements
The Supplier shall be responsible for ensuring that the goods and services supplied meet
all applicable regulations on health, safety and environmental issues.
Where required by the procurement documentation, the Supplier shall complete HSE
questionnaires and provide information that may include:
Rev G2
Safety Plan for the Scope of Supplier
Detail of Suppliers Safety Management System
Page 11 of 39

3.5
CP2-0000-00-JI-SPE-0006
Transportation Loads
Supplier to ensure the cables are able to withstand without damage during transfer
handling and the forces during transportation through proper packaging, supports, etc as
defined in CP2-0000-00-ST-SPE-0001, General Design Requirements for Fixed Offshore
Structure and CP2-0000-00-ST-SPE-0002, General Design Requirements for Floating Deck
Structure
Rev G2
Page 12 of 39

CP2-0000-00-JI-SPE-0006
4.0
CABLES DETAIL SPECIFICATION
4.1
Cable Type and Descriptions
4.1.1
Instrumentation and General Process (Flame Retardant Instrument Cable) Type I2

Multi-pair individually screened cable for use in fixed installation, indoors and outdoors.
Cable type
I2
Rated voltage
150/250V
Construction
IEC 60092
Conductors
Tinned annealed stranded copper
Insulation
Ethylene Polypropylene Rubber (EPR)
Screen
Aluminium/PETP tape applied helically with a tinned stranded

copper drain wire of 1.0mm2 in contact with PETP tape.
Bedding
SHF2
Armour
Galvanised steel wire braid
Outer sheath
Flame retardant (IEC 60332), SHF2 halogen free
Light blue for I.S and Black for Non-I.S
Outer sheath
Colour
Cable identification:
As per Section 5.0
No. of Min. Conductor size

pairs
1
1.0mm2
2
1.0mm2
4.1.2
1.0mm2
10
1.0mm2
20
1.0mm2
Core Identification
Black and White
Black, White and
number
Black, White and
number
Black, White and
number
Black, White and
number
each core printed with pair


Multi-pair collectively screened cable for use in fixed installation, indoors and outdoors.
Rev G2
Cable type
I3
Rated voltage
150/250V
Construction
IEC 60092
Conductors
Insulation
Page 13 of 39

CP2-0000-00-JI-SPE-0006
Screen

Bedding
SHF2
Armour
Outer sheath
Outer sheath
Colour
As per Section 5.0

pairs
1
1.0mm2
2
1.0mm2
4.1.3
1.0mm2
10
1.0mm2
20
1.0mm2
Core Identification
Black and White
Black, White and
number
Black, White and
number
Black, White and
number
Black, White and
number


Multi-pair individually and collectively screened cable for use in fixed installation,
indoors and outdoors.
Cable type
I4
Rated voltage
150/250V
Construction
IEC 60092
Conductors
Insulation
Screen

Bedding
SHF2
Armour
Outer sheath
Outer sheath
Colour
Rev G2
As per Section 5.0
Page 14 of 39

CP2-0000-00-JI-SPE-0006

pairs
1
1.0mm2
2
1.0mm2
4.1.4
1.0mm2
10
1.0mm2
20
1.0mm2
Core Identification
Black and White
Black, White and
number
Black, White and
number
Black, White and
number
Black, White and
number


Individually triad screened multitriad cable for use in fixed installation, indoors and
outdoors.
Cable type
I5
Rated voltage
150/250V
Construction
IEC 60092
Conductors
Insulation
Screen

Bedding
SHF2
Armour
Outer sheath
Outer sheath
Colour
As per Section 5.0

Triples
1
1.0mm2
5
1.0mm2
Rev G2
1.0mm2
10
1.0mm2
Core Identification
Red, Black and White
Red, Black and White and each core printed
with triad numbers
with triad numbers
with triad numbers
Page 15 of 39

4.1.5
CP2-0000-00-JI-SPE-0006

Collectively triad screened multitriad cable for use in fixed installation, indoors and
outdoors.
Cable type
I6
Rated voltage
150/250V
Construction
IEC 60092
Conductors
Insulation
Screen

Bedding
SHF2
Armour
Outer sheath
Outer sheath
Colour
As per Section 5.0

Triples
1
1.0mm2
5
1.0mm2
4.1.6
1.0mm2
10
1.0mm2
Core Identification
with triad numbers
with triad numbers
with triad numbers

Collectively and individually triad screened multitriad cable for use in fixed installation,
Rev G2
Cable type
I7
Rated voltage
150/250V
Construction
IEC 60092
Conductors
Insulation
Screen

Bedding
SHF2
Armour
Page 16 of 39

Outer sheath
CP2-0000-00-JI-SPE-0006
Outer sheath
Colour
As per Section 5.0

Triples
1
1.0mm2
5
1.0mm2
4.1.7
1.0mm2
10
1.0mm2
Core Identification
with triad numbers
with triad numbers
with triad numbers
Fire and Gas, Vital Services and Fire Survival (Fire Resistant and Flame Retardant)
Type F2
Fire survival multi-pair individually screened cable for use in fixed installation, indoors
and outdoors.
Fire resistant characteristics tested as per IEC 60331.
Flame retardant characteristics tested to IEC 60332-3 Category A
Cable type
F2
Rated voltage
150/250V
Construction
IEC 60092
Conductors
Insulation
Mica glass tape primary insulation, Ethylene Polypropylene

Rubber (EPR)
Screen
Aluminium/PETP tape applied helically with a stranded

Bedding
SHF2
Armour
Outer sheath
:
halogen free
Fire resistant (IEC 60331), Flame retardant (IEC 60332), SHF2
Outer sheath
Colour
Rev G2

As per Section 5.0
Page 17 of 39

CP2-0000-00-JI-SPE-0006

Pairs
1
1.5mm2
2
1.5mm2
4.1.8
1.5mm2
10
1.5mm2
20
1.5mm2
Core Identification
Black and White
Black, White and
numbers
Black, White and
numbers
Black, White and
numbers
Black, White and
numbers

Type F3
Fire survival multi-pair collectively screened cable for use in fixed installation, indoors
and outdoors.
Cable type
F3
Rated voltage
150/250V
Construction
IEC 60092
Conductors
Insulation

Rubber (EPR)
Screen

Bedding
SHF2
Armour
Outer sheath
:
halogen free
Outer sheath
Colour
Rev G2

As per Section 5.0
Page 18 of 39

CP2-0000-00-JI-SPE-0006

Pairs
1
1.5mm2
2
1.5mm2
4.1.9
1.5mm2
10
1.5mm2
20
1.5mm2
Core Identification
Black and White
Black, White and
numbers
Black, White and
numbers
Black, White and
numbers
Black, White and
numbers

Type F4
Fire survival multi-pair individually and collectively screened cable for use in fixed
installation, indoors and outdoors.
Cable type
F4
Rated voltage
150/250V
Construction
IEC 60092
Conductors
Insulation

Rubber (EPR)
Screen

Bedding
SHF2
Armour
Outer sheath
:
halogen free
Outer sheath
Colour
Rev G2

As per Section 5.0
Page 19 of 39

CP2-0000-00-JI-SPE-0006

Pairs
1
1.5mm2
2
1.5mm2
4.1.10
1.5mm2
10
1.5mm2
20
1.5mm2
Core Identification
Black and White
Black, White and
numbers
Black, White and
numbers
Black, White and
numbers
Black, White and
numbers

Type F5
Fire survival individually triad screened multitriad cable for use in fixed installation,
Cable type
F5
Rated voltage
150/250V
Construction
IEC 60092
Conductors
Insulation

Rubber (EPR)
Screen

Bedding
SHF2
Armour
Outer sheath
:
halogen free
Outer sheath
Colour
Rev G2

As per Section 5.0
Page 20 of 39

CP2-0000-00-JI-SPE-0006

Triples
1
1.5mm2
5
1.5mm2
7
1.5mm2
10
1.5mm2
Core Identification
Red, Black and White and each core printed with
triad numbers
triad numbers
triad numbers
Triplets shall be identified by having the triple number printed on the insulation in
contrasting colour.
4.1.11
Type F6
Fire survival collectively triad screened multitriad cable for use in fixed installation,
Cable type
F6
Rated voltage
150/250V
Construction
IEC 60092
Conductors
Insulation

Rubber (EPR)
Screen

Bedding
SHF2
Armour
Outer sheath
:
halogen free
Outer sheath
Colour
Rev G2

As per Section 5.0
Page 21 of 39

CP2-0000-00-JI-SPE-0006

Triples
1
1.5mm2
5
1.5mm2
7
1.5mm2
10
1.5mm2
Core Identification
triad numbers
triad numbers
triad numbers
contrasting colour.
4.1.12
Type F7
Fire survival collectively and individually triad screened multitriad cable for use in fixed
installation, indoors and outdoors.
Cable type
F7
Rated voltage
150/250V
Construction
IEC 60092
Conductors
Insulation

Rubber (EPR)
Screen

Bedding
SHF2
Armour
Outer sheath
:
halogen free
Outer sheath
Colour
Rev G2

As per Section 5.0
Page 22 of 39

CP2-0000-00-JI-SPE-0006

Triples
1
1.5mm2
5
1.5mm2
7
1.5mm2
10
1.5mm2
Core Identification
triad numbers
triad numbers
triad numbers
contrasting colour.
4.1.13
Type F8
Fire survival pair collectively screened cable for addressable fire alarm system, indoors
and outdoors.
Cable type
F8
Rated voltage
150/250V
Construction
IEC 60092
Conductors
Insulation

Rubber (EPR)
Screen

Bedding
SHF2
Armour
Outer sheath
:
halogen free
Outer sheath
Colour

As per Section 5.0

Pairs
1
2.5mm2
Rev G2
Core Identification
Black and White
Page 23 of 39

4.1.14
CP2-0000-00-JI-SPE-0006
Low Voltage Vital Power Cables (Fire Resistant Type) Type P5

Stranded, annealed tinned copper conductors, mica glass tape primary insulation, ,
galvanised steel wire armoured and extruded LSZH outer sheath or equal, 600/1000V AC
grade cable.
Fire resistant characteristics tested to IEC 60331
Cable type :
P5
Rated Voltage
Conductors :
Circular annealed tinned stranded copper wire to IEC 60228
Insulation :
Mica Glass Tape-Primary Insulation, thermoset
Bedding
LSZH, Black Colour
Armour
Galvanised steel wire armoured
Outer sheath
colour.
:
600/1000V
Fire resistant, SHF-2, oil resistant as per IEC 60092-359. Black
Indelible red stripe along the length of cable
Cable identification
No. of cores
2 (L1,N) or (L1,L2)
3 (L1,L2,L3)
4 (L1,L2,L3,N)
5 and above
4.1.15
As per Section 5.0

Min. Conductor size
2.5mm2
2.5mm2
2.5mm2
2.5mm2
Core Identification
Black with numbering 1 and 2
Brown, Black, Grey
Brown, Black, Grey, Blue
Black number on while sheath
Type TC-Thermocouple Extension Cables, Type K, Chromel-Alumel

Multipair cable, armoured, Polyethylene insulated, PVC outersheath, Steel Wire
Armoured (SWA) and drain wires.
Cable type
TC
Conductors
Copper-Constantant
Insulation
Polyethylene
Drain Wire
Tinned Copper
Screen
0.024 mm AL/PETP tape
Binding
PETP tape
Bedding
Polyethylene black
Armour
Sheath
Flame retardant reduced propagation (FRRP) PVC outer
sheath. Oxygen index greater than 30 by ASTM D2863-74

when burned not greater than 17%
by weight
Rev G2
Page 24 of 39
test, HCL emission

CP2-0000-00-JI-SPE-0006
The external surface of the outer sheath to be
embossed/printed every 1000mm in English with BS

number, cable size, type (FRRP) and manufacturers name
Core identification
To be either colour coded or number system
Outersheath colour
Black
Certification
Test certificate to be supplied per batch, identifying
applicable drums
pairs
10
0.5 mm2
20
0.5 mm2
4.1.16
Type T1-Fixed Installation for Telecom Control, Alarm & other mandatory systems.
Multipair cable, collective screened, armoured,
outersheath, Aluminium foil screen and drain wires.
Polyethylene
insulated,
Cable type
T1
Construction
Fire resistant to IEC 60331
Voltage Rating
100 V (Min)
Conductors
High conductivity solid plain annealed copper wire
Insulation
Silicon rubber
Drain Wire
Tinned Copper
Armour
PVC
Sheath
:
Flame retardant, PVC outer sheath. Oxygen index
greater than 30 by ASTM D2863-74 test, HCL emission
when burned not
greater than 17% by weight

number, cable size, type, voltage grade and manufacturers name
Core identification
Outersheath colour
Black

pairs
2
1/0.8 mm
5
1/0.8 mm
50
1/0.8 mm
Rev G2
Page 25 of 39

4.1.17
CP2-0000-00-JI-SPE-0006
Type T2-Fixed Installation for Telecom Control, Alarm & other mandatory systems.
Armoured, Individual pair, Silicon rubber insulated, Colour coded twisted pair
individually screened aluminium foil screen with tinned copper drain wire EMA/EVA
sheathed SWB.
Cable type
:
T2
Construction
:
Colour coded twisted together. Pairs shall be laid up
and individually screened. Aluminium foil screen/EMA sheath over tinned copper drain
wire. Pairs shall be identified by numbers.
Voltage Rating
100 V (Min)
Conductors
High conductivity solid plain annealed copper wire
Insulation
Silicon rubber
Drain Wire
Aluminium foil screen/EMA sheath over tinned copper

drain wire.
Armour
Sheath
:
Flame retardant, EMA sheathed to IEC 60 332 part 3
Cat. A. Both EMA bedding and outer sheath shall be the type with oxygen index not less
than 30, temperature index not less than 260 Deg. C and HCL emission of maximum 0.5 %
( by weight ).

number, cable size, type, voltage grade and manufacturers name
4.1.18
Core identification
Outersheath colour
Black
No of Pairs
1
2
5
10
Conductor Size (mm)

1.5
1.5
1.5
1.5
1
2
5
10
2.5
2.5
2.5
2.5
Type CAT5e - For low speed/high speed data in fixed installations indoor for Telecom
circuits
Collective screened, multipair cable, braided, Polyethylene insulated and Steel Wire
Braided (SWB)
Rev G2
Cable type
CAT5e
Construction
Flame retardant to IEC 60332
Page 26 of 39

CP2-0000-00-JI-SPE-0006
Voltage Rating
600V
Temperature Rating
-10 deg C to +75 deg C
Construction
TIA/EIA-568-B.2-1
Conductors
Solid insulated copper 24 AWG
Insulation
HD Polyethylene
Collective Screen
0.024 mm AL/PETP tape
Inner Sheath (Shield)
Aluminium/polyester tape and tinned copper continuity

wire
Outer Sheath
UV resistant, abrasion resistant polyethylene
Armour
Flame Test :
LSZH flame retardant to IEC 60332 Part 1
Every 1000mm increment
Outersheath colour
Black
Frequency
100 Hz
Attenuation
22 dB @100 MHz
Near End Crosstalk (NEXT):
35.3 dB (min. @ 100 MHz)
Power Sum NEXT
32.3 dB (min. @ 100 MHz)
Crosstalk (ELFEXT)
23.8 dB (min. @ 100 MHz)
Power Sum ELFEXT
20.8 dB (min. @ 100 MHz)
Return Loss
20.1 dB (min. @ 100 MHz)
Delay skew
45 nsec (max. per 100m)
Nominal impedence
100 ohms 15%
Equal Level Far-end
Wire Colour
Pair No.
Pair 1
Pair 2
Pair 3
Pair 4
4.1.19
A-wire
White
White
White
White
B-wire
Blue
Orange
Green
Brown
Fibre Optic Cables O2

The optical fibres construction shall conform to the relevant standard as listed below:
Rev G2
Single mode fibre ITU Recommendation G652
Multimode fibre
IEC 60793
Page 27 of 39

CP2-0000-00-JI-SPE-0006
The optical fibres shall have characteristics as defined below.

Cable type
O2
Armour
Chemical resistant nylon armour
Inner Sheath
Polyethylene
Outer sheath
Flame retardant (IEC 60332 Part 1), low smoke, zero halogen
thermoset
Black
Outersheath
colour
Single Mode Fibre
Core diameter
9 microns
Cladding diameter
125 microns
Coating diameter
250 microns
Attenuation
@1310nm < 0.4 dB/km, @1550nm < 0.25 dB/km
Bandwidth
~ 100 Terahertz
Dispersion (max)
3.8 ps/nm.km (1310nm), 19 ps/nm.km (1550nm)
Multimode Fibre
Core Diameter
62.5 microns
Cladding Diameter
125 microns
Coating Diameter
250 microns
Attenuation
@850nm < 3.0 dB/km, @1300nm < 1.0 dB/km
Bandwidth
@850nm > 160MHz.km, @1300nm > 500MHz.km
Note:Supplier shall quote in the tender the termination and joints suitable for the type
of the FO cable specified.
4.1.20
Composite Cables C2 For CCTV

CCTV camera cable shall carry the following signals:
Composite video signal
Telemetry signals (for Pan/Tilt, Zoom, Wash/Wipe)
Power supply for Camera Enclosure and Camera.
The cable shall comply with the following minimal specifications:
Rev G2
Conductors
Video
: Coaxial, 75
Telemetry
: Stranded copper, 0.20 mm cross section
Power
: Stranded plain copper, 2.5mm cross section
Page 28 of 39

4.1.21
CP2-0000-00-JI-SPE-0006
Composition
Video
: 1 coaxial
Telemetry
: 2 shielded twisted pairs
Power
: 3 cores
Colour coding
: Shall be adequate to permit identification by

functionality and standards
Insulation
: Cross-linked polyethylene (XLPE)
Insulation resistance
: 5000 M / km minimum
Insulation thickness
: To be compatible with rail-mounted terminals
Flame retardant
: In compliance with IEC 60332-3C
Overall outer sheath
: LSZH
Armour
: steel wire braid armour
Outer sheath colour
: Black
FOUNDATION Fieldbus cable H1

Type A, shielded, twisted pair, Individual screened, SWB,2 pairs for trunk and 1 pair for
spurs
Construction
Cable type
Type A, Twisted Pair With shield
Construction
IEC 61158-2, FF-844
Voltage Rating
300V RMS
Conductors
Stranded Plain Copper
Insulation
Cellular Polyethylene With Skin layer
One side plastic coated aluminium tape, metallic surface

outside in contact with a tinned copper braid
Aluminium/polyester foil 100% coverage
Screen
Inner Sheath (Shield)
Outer Sheath
: Oil resistant, UV resistant, abrasion resistant
Armour
Core Identification
(+) core: orange, (-) core ; blue
Cable Marking
Fieldbus Cable H1, Type A, IEC 61158-2 FF-844
UL-marking, Conductor size, 300v, temperature,

Sunlight resistant marking
Outer sheath colour
Rev G2
polyethylene
Every 500 mm increment
Blue ; I.S / Black : Non I.S
Page 29 of 39

CP2-0000-00-JI-SPE-0006
Physical Properties and Fire Behaviour

Fire Behaviour
Flame Retardant - IEC 60332-1

Flame Propagation - IEC 60332-3, Cat. D
Oil Resistance
IEC 60092-359
UV Resistance
UL 1581, Abs.1200
Temperature Rating
-40C to +105c
Min. Bending Radius
10 x Cable O.D.
Max. Tension
90N
Electrical Characteristic at 20C

Max. DC Resistance per Conductor
: 23.5/km
Impedance at 31.25 kHz
: 100 10
Signal Attenuation at 39 kHz
: < 3 dB/km
Max . DC Resistance for drain wire
: 36.6/km
Wire to Shield capacitive unbalance
: 4.8pF/m
Propagation Delay Change
: Max. 1.7 s/km
7.9 kHz'-39 kHz)

Operating Voltage
: 300V
Test Voltage
: 1500V
No. of Conductor size

pairs
1
1/1.13mm (0.88 mm2)
2
1/1.13mm (0.88 mm2)
20
1/1.13mm (0.88 mm2)
Rev G2
Page 30 of 39

CP2-0000-00-JI-SPE-0006
5.0
CABLE AND DRUMS IDENTIFICATION
5.1
Marking on Cables
The following information shall be indelibly printed in English (all dimension in metric),
on the surface of the cable jacket at regular interval over the entire length of the cable
for each of the identification.
Voltage Grade
Cable type
Cable length (every 1 meter)
Number of Conductors
Conductor Size/Sizes
IEC Standard
Suppliers name
Year of Manufacture
Cable ends shall be properly sealed and fixed to the drum.

5.2
Marking on Drums
RED paint shall be applied on both sides of cable drums for cables intended for FPSO,
while BLUE paint on both sides of cable drums for cables intended for wellhead
platforms.
The non-returnable wooden drums shall be marked with the following information:
Rev G2
Purchase Order Number
Suppliers name or Trademark
Drum number
Cable type
Voltage grade
Insulation type
Number of Cores and core size
Total cable length (m)
Net and gross weight
Manufacturers name or trademark
Month and year of manufacture
Page 31 of 39

CP2-0000-00-JI-SPE-0006
The text shall be printed on stainless steel plate and stapled or fixed to both sided of the
drum.
Actual cable length on the reel should be 3% more than specified on the purchase order.
No negative tolerance shall be allowed
Rev G2
Page 32 of 39

CP2-0000-00-JI-SPE-0006
6.0
QUALITY ASSURANCE, INSPECTION & TESTING
6.1
Quality Assurance
Supplier specific project quality plan shall make reference to and reflect the
requirements of Companys Project Quality Plan CP2-0000-00-QA-QPL-0001. The
Supplier, and his Sub-Suppliers, shall operate a quality system satisfying the applicable
provision(s) of ISO 9000 (series), or agreed equivalent standard, commensurate with the
goods and services provided.
The Supplier shall ensure that his sub-suppliers operate a quality system meeting the
specified conformance criteria to ISO 9000. The Suppliers Quality System will be subject
to the Purchasers approval prior to issue of a Purchase Order. Major Sub-Suppliers will
be subject to the same approvals. The Purchaser reserves the right to conduct a Quality
Audit at the Suppliers /Sub-Suppliers facilities at any stage during manufacture.
The Supplier shall provide facilities for, and cooperate with, Purchaser and Inspectors
during manufacturing, assembly and testing.
6.2
Inspection
Inspection and testing shall be carried out in accordance with the approved Project
Quality Plan CP2-0000-00-QA-QPL-0001and shall comply with the requirements of this
specification, the data sheets and other referenced documentation forming part of the
Purchase Order.
The Purchaser or his nominated consultant reserves the right to carry out its own
inspection at the manufacturers works. The Supplier shall provide free access to his
works, and to that of his Sub-Suppliers, for both the Purchaser and his authorized
representative(s). All necessary certification documents relating to materials, shop test
data, etc., shall be made available to verify that the requirements of the purchase order
are being met.
The responsibility for inspection rests with the Supplier. The approval of any work by the
Purchaser, or their authorized representative, and the release of equipment for
shipment shall in no way relieve the Supplier of any responsibility for carrying out the
provisions of this specification.
The Supplier shall furnish a representative quality plan detailing his normal scope of
inspection and testing with the bid.
6.3
Testing
All testing shall be carried out at the manufacturers test facility. Test equipment shall
be supplied by the manufacturer and shall be calibrated within six months of the test
date. The minimum scope of testing is summarised below. The Supplier shall supply an
ITP with the Tender.
The Supplier shall provide the Purchaser with at least 14 calendar days advance notice to
witness tests performed in either the Suppliers shop or his sub-Suppliers shops.
Arrangement for 3rd party witness/Surveyors shall be by Supplier.
Rev G2
Page 33 of 39

6.3.1
CP2-0000-00-JI-SPE-0006
Visual Tests
Visual inspection for general workmanship, cable construction such as concentricity,
dimension checks, cable marking, colour coding and so on shall be performed.
6.3.2
Type Tests
Non-electrical
Bending test
Flame test on sheath
Ageing test on completed cables to test compatibility between materials
Specific test on insulation material
Test under fire conditions
Test on gas evolved during combustion electric cables
Electrical
6.3.3
6.3.4
Rev G2
Insulation test
Impulse voltage withstand test
Measurement of physical dimension of cable sheath insulation and armour
Mechanical properties of insulation before and after ageing
Insulation resistance measurement at ambient temperature
Insulation resistance measurement at maximum conductor temperature.
Immersion test.
Routine Tests
Spark test on conductor insulation and oversheath
Voltage test on completed cable
Conductor resistance
Partial discharge test (on HV cables)
DC voltage test on oversheath
Special Tests
Conductor examination by inspection and measurement for compliance to IEC

60092.
Measurement of thickness of insulation, sheath, armour/braid, etc.
Armour resistance
4 hour voltage test
Page 34 of 39

CP2-0000-00-JI-SPE-0006
Fire resistance test to IEC 60331
Flame retardant test to IEC 60332
Oxygen Index to ASTM D2863
Acid gas generation as per IEC 60754-1&2
Smoke density test to ASTM E662/IEC 61034-2
Temperature index test.
NEK 606 SHF-2 MUD test
Upon completion of inspection and testing, sample of cable from each reel shall be
provided to Purchaser
After testing, the ends of the cables or wires shall be sealed to prevent the ingress of
moisture. Three copies of certified test reports shall be submitted to Purchaser or their
designated representative for each reel of cable.
Sample of typical cables shall be provided prior to purchase for Purchaser inspection. A
short section of each cable type/size shall be stripped at time of inspection and gland
shall be made off to demonstrate that it forms a certifiable seal. Similarly
crimp/compression connectors shall be made off on the test piece.
If the test shows the cable is not acceptable then the cable shall be rejected and
immediately replaced with suitable cable. If suitable cable is not available then Supplier
shall be responsible for all costs in replacing the cable with suitable cable without
slippage including customs duties and any resultant loss of cost recovery.
Fibre optics bandwidth and attenuation tests shall be performed in accordance to
International standards.
Rev G2
Page 35 of 39

7.0
CP2-0000-00-JI-SPE-0006
PREPARATION FOR SHIPMENTS

The Supplier shall be responsible for preparation for export shipment including: packing,
protection, preservation, labelling and marking of all items.
All cables shall have been fully tested and inspected prior to packaging. No packaging
activities shall commence without the prior consent of the Purchaser. The purchaser
shall be notified of the dates of packaging with sufficient notice to allow attendance for
completion of inspection and release certificates without affecting the required delivery
schedule.
A careful inspection shall be made to ensure that all operating instructions and labels
plates are in place, legible and have not been obscured during painting operations.
Protection shall be provided against atmospheric corrosion while in transit and while in
outdoor storage.
No equipment shall be allowed to leave the Suppliers premises without such certificate
being signed, or a written waiver issued.
Packing shall consider that the cables may be kept in storage for 12 months without
damage in an outdoor tropical climate at fabrication yard and offshore salt laden
environment.
Supplier shall provide full details on the preservation method and any schedule
requirements during the year.
The drums and the cable details shall be recorded in detail on the packing list. The
transported drums shall have necessary fastenings, protections and lifting facilities to
satisfy lifting and sea fastening loads and restraints.
Rev G2
Page 36 of 39

8.0
CP2-0000-00-JI-SPE-0006
SUPPLIER DATA REQUIREMENTS

The Supplier shall provide the following information as appropriate for each size and
type of cable. All units shall be in metric. Certified information shall be supplied a
minimum of 3 weeks before cable is shipped.
Number and size of conductors making up the cross-sectional areas of each core
together with cross-sectional view.
Insulation type and thickness
Inner and outer sheath thickness (max. average and min.)
Shielding (binding) tape thickness and details of shielding including overlap
Individual conductor diameter under and over insulation
Cable diameter, under armour, over armour as well as overall cable diameter
and tolerance on overall diameter
Maximum manufacturing and shipping length using standard cable reel
Approximate net weight per unit length
Reactance per unit length at 60 Hertz
AC resistance per unit length at 60 Hertz
Capacitance per unit length
Short circuit withstand capacity curve
Current carrying capacity at ambient temperature
Current carrying capacity derating factors due to temperature, grouping,

spacing, laying.
Maximum allowable cable pulling tension
Minimum allowable and recommended bending radius
Terminating and splicing instruction including list of suitable terminating fittings
Recommended for field testing of cable after installation
Information on the cable resistance to crude oil, natural gas, diesel, solar
radiation (UV) over an extended period of time
Zero sequence impedance of the cable
Fabrication of any equipment shall not commence until the Purchaser has reviewed and
approved calculations, drawings and any other design documentation.
Rev G2
Page 37 of 39

9.0
CP2-0000-00-JI-SPE-0006
GUARANTEE
The Supplier shall guarantee all equipment furnished to be in compliance with this
specification and drawings.
The Supplier shall guarantee all material against defect, damage or non-conformity and
or workmanship.
If any defect or mal-performance occurs during the guarantee period of 12 months after
commissioning, the Supplier shall make all necessary alteration, repair and replacement
immediately and at no charge to Purchaser.
Rev G2
Page 38 of 39

10.0
CP2-0000-00-JI-SPE-0006
DOCUMENTATION
As a minimum, Supplier is responsible to provide documentation for the equipment items
as defined in Supplier data requirements in Section 8.0. Supplier is responsible for all
documentation in strict accordance with the requirements of the specifications.
The Supplier shall furnish soft copies of drawing/documents that are of suitable
professional quality. Drawings that are, in Purchasers opinion not of suitable quality will
be returned to the Supplier for resubmission or at Purchasers option may be redrafted
by Purchaser or their representatives at Suppliers expense.
The electronics documents required shall be in Microsoft Office 2003 or Adobe PDF file
format.
Rev G2
Page 39 of 39

Specification For Instrument Cables

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Specification For Instrument Cables

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Petrofac (Malaysia-PM304) Limited

Cendor Phase 2 Development Project

PETROFAC (MALAYSIA PM-304) LIMITED

Petrofac (Malaysia-PM304) Limited

Issued For Project Implementation

Issued For Project Implementation

Petrofac (Malaysia-PM304) Limited 2009

Petrofac (Malaysia-PM304) Limited

Aluminium Wire Armour

Inspection and Test Plan

Petrofac (Malaysia-PM304) Limited

Petrofac (Malaysia-PM304) Limited

Scope of Specification .......................................................................... 6

Project Specifications .......................................................................... 6

Supplier Exceptions ............................................................................. 8

REGULATIONS, CODES AND STANDARDS ................................................... 9

Codes & Standards .............................................................................. 9

GENERAL REQUIREMENTS ................................................................... 11

Operations and Design Life ...................................................................11

Transportation Loads ..........................................................................12

CABLES DETAIL SPECIFICATION ............................................................ 13

Cable Type and Descriptions .................................................................13

CABLE AND DRUMS IDENTIFICATION ...................................................... 31

Marking on Cables ..............................................................................31

Marking on Drums ..............................................................................31

QUALITY ASSURANCE, INSPECTION & TESTING ......................................... 33

Quality Assurance ..............................................................................33

PREPARATION FOR SHIPMENTS ............................................................ 36

SUPPLIER DATA REQUIREMENTS ........................................................... 37

Petrofac (Malaysia-PM304) Limited

Complete documentation submitted in accordance with the specification

Completed inspection, QA/QC and testing requirements including performance

Suitable preparation of the units for transportation.

Transportation from the fabrication / assembly location to the point of delivery.

Provision of additional services as may be agreed at the time of order placement.

General Design Requirements for Fixed Offshore

Petrofac (Malaysia-PM304) Limited

General Design Requirements for Floating Deck

Denotes the generic Petrofac entity, which includes both Petrofac

Petrofac (Malaysia-PM304) Limited is the legal entity that operates

Project Management Team; specifically refers to that part of

Cendor Phase 2 Development Project; also referred to as the

Organization contracted directly by PML to complete Work

Organization contracted by a Contractor to provide defined services.

Organization responsible for providing defined goods or services

This word, or the terms "REQUIRED" or MUST", indicates an absolute

This word indicates a recommendation that whilst preferred may not

This word, or the adjective "OPTIONAL", indicates that an item is

The organization placing a purchase order for the supply of

Malaysian legislation governing the equipment and installation.

Purchase Order and Purchase Requisition.

Petrofac (Malaysia-PM304) Limited

International Codes and Standards.

Petronas Technical Standards (PTS)

Petrofac (Malaysia-PM304) Limited

REGULATIONS, CODES AND STANDARDS

Codes & Standards

International Electrotechnical Commission (IEC)

Petrofac (Malaysia-PM304) Limited

Det Norsk Veritas

American Bureau of Shipping

Lloyds Register of Shipping

Petrofac (Malaysia-PM304) Limited