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2001 ELECTRIC RANGER

2001 ELECTRIC RANGER VEHICLE

WIRING DIAGRAMS
FCS-12887-01
FORD CUSTOMER SERVICE DIVISION
Quality is Job 1
Ford Customer Service Division has developed a new format for the 2001 Electric Ranger Wiring Diagrams. Our goal is to ORDERING INFORMATION
provide accurate and timely electrical information.
Information about how to order
2001 Wiring Diagrams Features additional copies of this publication or
other Ford publications may be obtained
D Schematic pages do not contain Component Location references to full-view illustrations and Component Descriptions by writing to Helm, Incorporated at the ad-
that describe the system function of a component. (This information is available in CELL 152 Location Index or the Work- dress shown below or by calling
shop Manual.) 1-800-782-4356. Other publications
D “COMPONENT TESTING” procedures (CELL 149) that tell the user how to perform diagnostic tests on various circuits. available include:
D NOTES, CAUTIONS and WARNINGS contain important safety information. D Workshop Manuals

D Full view “COMPONENT LOCATION VIEWS” (CELL 151) to help locate on-vehicle components. D Service Specification Books

D Circuit voltages have been added to schematic pages to help simplify troubleshooting. D Car/Truck Wiring Diagrams
Nonessential troubleshooting hints have been deleted.
D Powertrain Control/Emissions Diag-
D Cellular Pagination: A specific section (or cell) in all Wiring Diagrams is numbered by cell and starts with page 1. For ex- nosis Manuals
ample: “HOW TO USE THIS MANUAL” is CELL 2 and begins with page 2-1.

D “CONNECTOR FACES” (CELL 150) will contain all connectors, to aid in servicing electrical wiring. Helm Incorporated
P.O. Box 07150
D “C” numbers have been assigned for all electrical connectors. “C” numbers are listed in the Detroit, Michigan 48207
“LOCATION INDEX” (CELL 152).

D “HARNESS CAUSAL PART NUMBERS” (CELL 153) has been added to aid in identifying warranty concerns.

D In-line connector numbers contain a suffix to denote connector “gender” type (F-socket, M-prior blade).
All rights reserved. Reproduction by any
D HIGH VOLTAGE WIRES are identified by “white” wires with a black outline. Black stripes may also appear on these wires, means, electronic or mechanical, includ-
indicating a tracer. Wiring harnesses with high voltage wiring will be identified in the vehicle by orange convolute around ing photocopying, recording, or by any in-
that harness auxiliary loads such as the A/C system, power steering pump, heater and certain control components. These formation storage and retrieval system or
components should be treated with extreme caution. Do not perform any service on them until all high voltage power has translation in whole or part is not permitted
been disconnected. without written authorization from Ford
NOTE: The descriptions and specifications contained in this manual were in effect at the time this manual was Motor Company.
approved for printing. Ford Motor Company reserves the right to discontinue models at any time, or change
specifications or design without notice and without incurring any obligation. Copyright E 2000, Ford Motor Company
1Ć1 TABLE OF CONTENTS/INDEX
2001 RANGER ELECTRIC VEHICLE

Table of Contents Component Testing . . . . . . . . . . . . . . . . . 149Ć1 Cooling Fan Relay Box . . . . . . . 13Ć2, 13Ć17
Grounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Ć1 Connector Faces . . . . . . . . . . . . . . . . . . . 150Ć1 Evac/Fill Connector #1, #2 . . . . 13Ć2, 13Ć17
Fuse Panel/Circuit Protection . . . . . . . . 11Ć1 Component Location Views . . . . . . . . 151Ć13 Horn Relay . . . . . . . . . . . . . . . . . . 13Ć3, 13Ć18
Auxiliary Battery Charging System . . . 12Ć1 Location Index . . . . . . . . . . . . . . . . . . . . . 152Ć1 Ignition . . . . . . . . . . . . . . . . . . . . . 13Ć1, 13Ć16
Power Distribution (Low Voltage) . . . . . 13Ć1 Harness Causal Part Number . . . . . . . 153Ć4 Inertia Switch . . . . . . . . . . . . . . . . 13Ć3, 13Ć18
Power Distribution (High Voltage) . . . 13Ć32 Interface Adapter Assembly (IAA)
Multiplex Communication Network . . . 14Ć2 Module . . . . . . . . . . . . . . . . . . . 13Ć3, 13Ć18
Traction Battery System . . . . . . . . . . . . . 16Ć1 Index I/P Fuse Panel . . . . . . . . . 13Ć2, 14, 17, 13Ć19
Traction Battery Charging/Heating Air Bag Restraint System . . . . . . . . . . . . . . 46Ć1 Main Light Switch . . . . . . . . . . . . 13Ć5, 13Ć20
System . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Ć1 Air Conditioner/Heater . . . . . . . . . . . . . . . . 54Ć1 Multifunction Switch . . . . . . . . . . . . . . . . 13Ć5
Traction Battery Cooling/Ventilation . . 19Ć1 AntiĆLock Brakes . . . . . . . . . . . . . . . . . . . . . 42Ć1 Oil Pump Relay . . . . . . . . . . . . . . 13Ć6, 13Ć21
Emergency Power Off (EPO)/Interlock Auxiliary Battery Charging System . . . . . . 12Ć1 Preheat Inverter Relay . . . . . . . . . . . . . 13Ć18
System . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Ć1 Backup Lamps . . . . . . . . . . . . . . . . . . . . . . . 93Ć1 Power Point . . . . . . . . . . . . . . . . . . . . . . . 13Ć3
Contactor Box Relay Control . . . . . . . . . 21Ć1 Circuit Protection . . . . . . . . . . . . . . . . . . . . . 11Ć1 Power Windows . . . . . . . . . . . . . . . . . . . 100Ć1
Motor/Transaxle Control . . . . . . . . . . . . . 26Ć1 Component Location Views . . . . . . . . . 151Ć13 Traction Battery Cooling
Cooling System . . . . . . . . . . . . . . . . . . . . . 33Ć1 Component Testing: Fan Relay . . . . . . . . . . . . . . . . . 13Ć5, 13Ć20
Shift Lock . . . . . . . . . . . . . . . . . . . . . . . . . . 37Ć1 Exterior Rear View Mirror Switch . . . 149Ć10 Vacuum Pump Relay . . . . . . . . . 13Ć4, 13Ć19
AntiĆLock Brake System (ABS) . . . . . . . 42Ć1 Ignition Switch . . . . . . . . . . . . . . . . . . . . 149Ć4 Electronic Power Steering . . . . . . . . . . . . . 43Ć1
Electronic Power Steering . . . . . . . . . . . 43Ć1 Introduction . . . . . . . . . . . . . . . . . . . . . . 149Ć1 Emergency Power Off (EPO)/Interlock
Horn/Cigar Lighter . . . . . . . . . . . . . . . . . . 44Ć1 Left/Right Door Lock Switch . . . . . . . . 149Ć7 System . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Ć1
Air Bag Restraint System . . . . . . . . . . . . 46Ć1 Main Light Switch . . . . . . . . . . . 149Ć2, 149Ć3 Generic Electronic Module (GEM) . 59Ć1, 59Ć3
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Ć1 Master Window Control Switch . . . . . 149Ć8 Grounds:
Air Conditioner/Heater . . . . . . . . . . . . . . . 54Ć1 Micro ISO Relay . . . . . . . . . . . . . . . . . 149Ć12 G101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Ć2
Generic Electronic Module (GEM) . . . . 59Ć1 Mini ISO Relay . . . . . . . . . . . . . . . . . . . 149Ć11 G103 . . . . . . . . . . . . . . . . . . . . . . . 10Ć4, 10Ć11
Instrument Cluster . . . . . . . . . . . . . . . . . . 61Ć1 Multifunction Switch G105 . . . . . . . . . . . . . . . . . . . . . . . 10Ć7, 10Ć12
Instrument Illumination . . . . . . . . . . . . . . 71Ć1 (Except Postal) . . . . . . . . . . . 149Ć5, 149Ć6 G200 . . . . . . . . . . . . . . . . . . . . . . . 10Ć8, 10Ć16
Interval Wiper/Washer . . . . . . . . . . . . . . . 81Ć1 Right Window Switch . . . . . . . . . . . . . . 149Ć9 G203 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Ć10
Headlamps . . . . . . . . . . . . . . . . . . . . . . . . . 85Ć1 Contactor Box . . . . . . . . . . . . . . . . . . . . . . 16Ć10 G1997 . . . . . . . . . . . . . . . . . . . . . . 10Ć8, 10Ć18
Courtesy Lamps . . . . . . . . . . . . . . . . . . . . 89Ć1 Contactor Box Relay Control . . . . . . . . . . . 21Ć1 G1998 . . . . . . . . . . . . . . . . 10Ć8, 10Ć17, 10Ć18
Turn/Stop/Hazard Lamps . . . . . . . . . . . . 90Ć1 Cooling System . . . . . . . . . . . . . . . . . . . . . . 33Ć1 G1999 . . . . . . . . . . . . . . . . . . . . . . 10Ć8, 10Ć18
Exterior Lamps . . . . . . . . . . . . . . . . . . . . . . 92Ć1 Electric Vehicle Power Distribution Box (EVPDB): G4999 . . . . . . . . . . . . . . . . . . . . . . 10Ć9, 10Ć18
Backup Lamps . . . . . . . . . . . . . . . . . . . . . . 93Ć1 Fuses: Gauges:
Daytime Running Lamps . . . . . . . . . . . . . 97Ć1 Battery Charger . . . . . . . . . . . . . . 13Ć4, 13Ć19 Distance to Empty . . . . . . . . . . . . . 61Ć2, 61Ć7
Power Windows . . . . . . . . . . . . . . . . . . . . 100Ć1 Battery Control Module (BCM) . 13Ć4, 13Ć19 Economy . . . . . . . . . . . . . . . . . . . . 61Ć2, 61Ć7
Power Mirrors . . . . . . . . . . . . . . . . . . . . . . 124Ć1 Blower Motor Relay . . . . . . . . . . 13Ć6, 13Ć21 Motor Enabled . . . . . . . . . . . . . . . . 61Ć2, 61Ć7
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130Ć1 Contactor Box . . . . . . . . . . . . . . . 13Ć3, 13Ć18 Speedometer . . . . . . . . . . . . . . . . . 61Ć2, 61Ć7
Vacuum System . . . . . . . . . . . . . . . . . . . . 139Ć1 Coolant Pump Relay . . . . . . . . . 13Ć6, 13Ć21 Temperature . . . . . . . . . . . . . . . . . . 61Ć2, 61Ć7
TABLE OF CONTENTS/INDEX 1Ć2
2001 RANGER ELECTRIC VEHICLE

Traction Battery State of Charge 61Ć2, 61Ć7 Interval Wiper/Washer . . . . . . . . . . . 81Ć1, 81Ć3 Lamps:
Headlamps . . . . . . . . . . . . . . . . . . . . . 85Ć1, 61Ć2 I/P Fuse Panel: Backup . . . . . . . . . . . . . . . . . . . . . . 93Ć1, 93Ć2
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Ć1 Fuse1 . . . . . . . . . . . . . . . . . . . . . 13Ć12, 13Ć28 Hazard . . . . . . . . . . . . . . . . . . . . . . 90Ć2, 90Ć8
High Voltage Power Distribution Box (HVPDB): Fuse 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Ć8 Headlamps . . . . . . . . . . . . . . . . . . . 85Ć1, 85Ć2
A/C Inverter Motor Controller . . . . . . . 13Ć32 Fuse 4 . . . . . . . . . . . . . . . . . . . . . 13Ć15, 13Ć31 License . . . . . . . . . . . . . . . . . . . . . 90Ć10, 92Ć1
DC/DC Converter . . . . . . . . . . . . . . . . . 13Ć32 Fuse 5 . . . . . . . . . . . . . . . . . . . . . 13Ć11, 13Ć27 Outside Cargo/High Mount Stop . . . . 90Ć10
Positive Temperature Coefficient (PTC) Fuse 7 . . . . . . . . . . . . . . . . . . . . . 13Ć14, 13Ć30 Park (Front) . . . . . . . . . . . . . . . . . . 92Ć2, 92Ć4
Switching Module . . . . . . . . . . . . . . . 13Ć32 Fuse 8 . . . . . . . . . . . . . . . . . . . . . 13Ć15, 13Ć31
Power Steering Controller Park (Rear) . . . . . . . . . . . . . . . . . . 90Ć10, 92Ć1
Fuse 9 . . . . . . . . . . . . . . . . . . . . . 13Ć12, 13Ć28
Assembly . . . . . . . . . . . . . . . . . . . . . . 13Ć32 Stop . . . . . . . . . . . . . . . . . . . . . . . . . 90Ć4, 90Ć9
Fuse 10 . . . . . . . . . . . . . . . . . . . . . 13Ć8, 13Ć23
Horn/Cigar Lighter . . . . . . . . . . . . . . . . . . . 44Ć1 Turn . . . . . . . . . . . . . . . . . . . . . . . . . 90Ć3, 90Ć5
Fuse 11 . . . . . . . . . . . . . . . . . . . . 13Ć10, 13Ć25
Ignition Switch . . . . . . . . . . . . . . . . . 13Ć1, 13Ć16 Motor/Transaxle . . . . . . . . . . . . . . . . . . . . . . 26Ć1
Fuse 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Ć8
Indicators: Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130Ć1
Fuse 13 . . . . . . . . . . . . . . . . . . . . 13Ć11, 13Ć27
ABS . . . . . . . . . . . . . . . . . . . . . . . . . 61Ć4, 61Ć9 Traction Battery Charger . . . . . . . . . . . . . . 18Ć1
Fuse 14 . . . . . . . . . . . . . . . . . . . . . 13Ć8, 13Ć23
Air Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Ć4 Traction Battery Cooling Fan . . . . . . . . . . . 19Ć1
Fuse 15 . . . . . . . . . . . . . . . . . . . . 13Ć10, 13Ć25
Auxiliary Battery . . . . . . . . . . . . . . . 61Ć1, 61Ć6 Traction Battery Heaters . . . . . . . . . . . . . . . 18Ć2
Fuse 16 . . . . . . . . . . . . . . . . . . . . . 13Ć7, 13Ć22
Brake Warning . . . . . . . . . . . . . . . . 61Ć3, 61Ć8
Fuse 17 . . . . . . . . . . . . . . . . . . . . . 13Ć9, 13Ć24 Traction Battery System . . . . . . . . . . . . . . . 16Ć1
Charge . . . . . . . . . . . . . . . . . . . . . . 61Ć1, 61Ć6
Fuse 19 . . . . . . . . . . . . . . . . . . . . 13Ć10, 13Ć25 Vacuum System . . . . . . . . . . . . . . . . . . . . . 139Ć1
Door Ajar . . . . . . . . . . . . . . . . . . . . . . . . . 61Ć3
Fuse 20 . . . . . . . . . . . . . . . . . . . . . 13Ć8, 13Ć23
Economy Mode . . . . . . . . . . . . . . . 61Ć1, 61Ć6
Electrical Hazard . . . . . . . . . . . . . . 61Ć3, 61Ć8 Fuse 21 . . . . . . . . . . . . . . . . . . . . . 13Ć9, 13Ć24
Hi Beam . . . . . . . . . . . . . . . . . . . . . 61Ć4, 61Ć9 Fuse 22 . . . . . . . . . . . . . . . . . . . . . 13Ć9, 13Ć24
Fuse 23 . . . . . . . . . . . . . . . . . . . . 13Ć12, 13Ć28 WARNING: This vehicle contains
Left Turn . . . . . . . . . . . . . . . . . . . . . 61Ć4, 61Ć9
Fuse 24 . . . . . . . . . . . . . . . . . . . . . 13Ć8, 13Ć23 highĆvoltage components and wiring.
Low Oil Pressure . . . . . . . . . . . . . . 61Ć1, 61Ć6
Fuse 25 . . . . . . . . . . . . . . . . . . . . . 13Ć9, 13Ć24 Do not attempt any service procedures
Low State of Charge . . . . . . . . . . . 61Ć3, 61Ć8
Fuse 26 . . . . . . . . . . . . . . . . . . . . . 13Ć9, 13Ć24 without direction from the workshop
Malfunction Indicator Lamp . . . . . 61Ć1, 61Ć6
manual. Failure to follow this warning
Power Light . . . . . . . . . . . . . . . . . . 61Ć1, 61Ć6 Fuse 27 . . . . . . . . . . . . . . . . . . . . 13Ć12, 13Ć28
may result in severe personal injury or
Power Reset . . . . . . . . . . . . . . . . . . 61Ć1, 61Ć6 Fuse 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Ć8
death.
Right Turn . . . . . . . . . . . . . . . . . . . . 61Ć4, 61Ć9 Fuse 29 . . . . . . . . . . . . . . . . . . . . . 13Ć9, 13Ć24
Seat Belt . . . . . . . . . . . . . . . . . . . . . 61Ć3, 61Ć8 Fuse 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Ć2
Instrument Cluster . . . . . . . . . . . . . . . 61Ć1, 61Ć6 Fuse 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Ć2
Instrument Illumination . . . . . . . . . . . 71Ć1, 71Ć3 Fuse 33 . . . . . . . . . . . . . . . . . . . . 13Ć15, 13Ć31
1Ć3 TABLE OF CONTENTS/INDEX
2001 RANGER ELECTRIC VEHICLE

IMPORTANT SAFETY NOTICE


Appropriate service methods and proper
repair procedures are essential for the safe,
reliable operation of all motor vehicles, as
well as the personal safety of the individual
doing the work. This Manual provides genĆ
eral directions for accomplishing service
and repair work with tested, effective techĆ
niques. Following them will help assure reĆ
liability.

There are numerous variations in proceĆ


dures, techniques, tools, and parts for servĆ
icing vehicles, as well as in the skill of the
individual doing the work. This Manual canĆ
not possibly anticipate all such variations
and provide advice or cautions as to each.
Accordingly, anyone who departs from the
instructions provided in this Manual must
first establish that the choice of methods,
tools, or parts does not compromise perĆ
sonal safety or the vehicle integrity.
TABLE OF CONTENTS/INDEX 1-4
2001 RANGER ELECTRIC VEHICLE
2-1 HOW TO USE THIS MANUAL
2001 ELECTRIC RANGER VEHICLE

The purpose of this manual is to show electrical cir- Schematic pages contain circuit voltages to help The “LOCATION INDEX” (Cell 152) provides the
cuits in a clear and simple fashion to make trouble- simplify troubleshooting hints. 12V is used to imply base part numbers, locations, connector face refer-
shooting easier. NOTES, CAUTIONS and WARN- battery voltage on a component connector terminal, ences and illustration references for all components,
INGS contain important information. and 0V is used to show that there should be continu- connectors, splices and grounds.
ity to ground on that particular terminal. Conditional
D NOTES describe how switches and other compo- voltages such as “12V with the ignition switch in
nents operate to help complete a particular pro- RUN” will also be provided. Troubleshooting hints HELPFUL REMINDERS
cedure. that can’t be simplified with circuit voltages will be Before using the Wiring Diagrams for troubleshoot-
D CAUTIONS provide information that could pre- shown at the end of each cell. ing, refer to these HELPFUL REMINDERS:
vent making an error that may damage the Component connector face information specific to
vehicle. 1. The abbreviation T/O, for take out, used in the
a certain cell is found at the end of that cell. A Con- Location Index (Cell 152), refers to the point at
D WARNINGS provide information to prevent per- nector Face Reference List is provided to locate con- which a group of wires branch off the harness
sonal injury. nector faces that are shown in different cells. Com- trunk. Refer to the wiring harness illustration.
ponent connectors with five or more terminals are
The WARNINGS list on page 2-2 contains general illustrated and are accompanied by a pinout chart
warnings to follow when servicing a vehicle. Wiring harness at back of Instrument Panel,
that lists the function of all circuitry associated with showing typical T/O (Take Out) locations
Components that work together are shown that component.
together. All electrical components used in a specific “GROUNDS” (Cell 10) contains ground circuitry T/O
system are shown on one diagram. The circuit shown in complete detail. This information is useful (Take Out)
breaker or fuse is shown at the top of the page. All for checking interconnections of the ground circuits
wires, connectors, components and splices are of different systems.
shown in the flow of current to ground at the bottom
of the page. If a component is used in several differ- “POWER DISTRIBUTION” (Cell 13) contains
ent systems, it is shown in several places. For exam- power distribution circuitry shown in complete detail. T/O
ple, the Headlamp Switch is electrically a part of This section displays how the various fuses are pow- (Take Out)
many systems and is repeated on many pages. ered and, in turn, how each system is powered. Harness Trunk

In some cases, a component may seem (by its “COMPONENT TESTING” (Cell 149) contains 2. If a connector serves the same purpose in two
name) to belong to a system where it has no electri- testing procedures for various switches. This separate versions (e.g., Automatic/Manual), but
cal connection. For example, Radio Illumination is information includes schematics, component termi- is physically different, two connector numbers
electrically part of Instrument Illumination, but nal locations and step-by-step procedures. are used. However, if a connector serves the
because it has no electrical connection to the Radio same purpose in two separate versions (e.g.,
“IN-LINE CONNECTOR FACES” (Cell 150) con-
system, it is not shown on the Radio diagram. Automatic/Manual) and is physically the same,
tains illustrations of all the in-line connectors that
but the wire colors are different, only one connec-
Schematic pages contain references to full-view have 6 or more terminals. The terminals have pin
tor number is used. If the same physical connec-
illustrations and description notes for various com- numbers assigned to them.
tor is used more than once, then more than one
ponents. The references are reverse-text blocks
“COMPONENT LOCATION VIEWS” (Cell 151) connector number is used.
located next to each component and connector and
contains full-view illustrations which show the loca-
refer the user to the appropriate illustration page and
tion of components and connectors in the vehicle.
zone. The description notes describe the operation
of the component.
HOW TO USE THIS MANUAL 2-2
2001 ELECTRIC RANGER VEHICLE

3. Wiring schematics provide a picture of how and 5. WARNINGS Step 1. Verify the concern.
under what conditions the circuit is powered, of
D Operate the complete system to check the accu-
the current path to circuit components, and of D Always wear safety glasses for eye protec-
tion. racy and completeness of the customer’s com-
how a circuit is grounded. Each circuit compo-
plaint.
nent is named (underlined titles). Wire and con- D Use safety stands whenever a procedure
nector colors are listed as follows (standard Ford requires being under a vehicle. Step 2. Narrow the concern.
color abbreviations are used):
D Be sure that the Ignition Switch is always D Using the Wiring Diagrams, narrow down the
in the OFF position, unless otherwise possible causes and locations of the concern to
COLOR ABBREVIATIONS pinpoint the exact cause.
required by the procedure.
BU Blue NA Natural
BK Black OG Orange D Set the parking brake when working on any D Read the description notes at the components
vehicle. An automatic transmission should and study the wiring schematic. You should then
BN Brown PK Pink
be in PARK. A manual transmission should know enough about the circuit operation to deter-
DB Dark Blue RD Red
be in NEUTRAL. mine where to check for the trouble. Further
DG Dark Green SR Silver
GN Green TN Tan D Operate the engine only in a well-ventilated information can be found by referring to the Work-
area to avoid danger of carbon monoxide. shop Manual pages listed in the box at the top of
GY Gray VT Violet
D Keep away from moving parts, especially the the page.
LB Light Blue WH White
LG Light Green YE Yellow fan and belts, when the engine is running. Step 3. Test the suspected cause.
D To prevent serious burns, avoid contact with D Use electrical test procedures to find the specific
Note: Whenever a wire is labeled with two col- hot metal parts such as the radiator, exhaust cause of the symptoms.
ors, the first color listed is the basic color of manifold, tail pipe, catalytic converter and
the wire, and the second color listed is the D The component location reference bars and the
muffler.
stripe marking of the wire. pictures will help you find components. The Loca-
D Do not allow flame or sparks near the battery. tion Index (at the end of the manual) gives com-
Gases are always present in and around the ponent location information for connectors,
4. When reporting Vehicle Repair Location Codes to
battery cell. An explosion could occur. diodes, resistors, splices and grounds.
Ford Customer Service Division, refer to Cell 160
(beginning on page 160-1). Note: Do not use the D Do not smoke when working on a vehicle.
Step 4. Verify the cause.
illustrations in Cell 151 (beginning on page 151-1) D To avoid injury, always remove rings,
for reporting Vehicle Repair Location Codes. watches, loose hanging jewelry and avoid D Confirm that you have found the correct cause by
wearing loose clothing. connecting jumper wires and/or temporarily
installing a known good component and operat-
ing the circuit.
Step 5. Make the repair.
HOW TO FIND ELECTRICAL
CONCERNS D Repair or replace the inoperative component.
Step 6. Verify the repair.
TROUBLESHOOTING STEPS
These six steps present an orderly method of trou- D Operate the system as in Step 1 and check that
bleshooting. your repair has removed all symptoms without
creating any new symptoms.
2-3 HOW TO USE THIS MANUAL
2001 ELECTRIC RANGER VEHICLE

Some engine circuits may need special test equip- An Ohmmeter shows the resistance between two
ment and special procedures. See the Workshop connected points (Figure 1). CAUTION
Manual and other service books for details. You will
When using a self-powered test lamp or ohmme-
find the circuits in this manual to be helpful with those TEST LAMP ter, be sure power is off in circuit during testing.
special test procedures.
Hot circuits can cause equipment damage and
false readings.
TROUBLESHOOTING TOOLS
TEST
JUMPER WIRE LAMP
This is a test lead used to connect two points of a FUSE
circuit. A Jumper Wire can bypass an open to com-
plete a circuit. BATTERY
JUMPER
Figure 2 – Test Lamp WIRE
WARNING ACROSS
A Test Light is a 12-volt bulb with two test leads SWITCH
Never use a jumper wire across loads (motors, (Figure 2).
etc.) connected between hot and ground. This
direct battery short may cause injury or fire. Uses: Voltage Check, Short Check.
TEST LAMP MOTOR
SELF-POWERED TEST LAMP M

VOLTMETER
A DC Voltmeter measures circuit voltage. Connect SELF-
SWITCH
negative (- or black) lead to ground, and positive (+ POWERED
TEST
or red) lead to voltage measuring point.
LAMP Figure 4 – Switch Circuit Check and
Voltage Check
OHMMETER
In an inoperative circuit with a switch in series with
the load, jumper the terminals of the switch to power
Figure 3 – Continuity Check the load. If jumpering the terminals powers the cir-
cuit, the switch is inoperative (Figure 4).
The Self-Powered Test Lamp is a bulb, battery and
set of test leads wired in series (Figure 3). When con- CONTINUITY CHECK
OHMS
nected to two points of a continuous circuit, the bulb (Locating open circuits)
glows.
Connect one lead of Self-Powered Test Lamp or
Uses: Continuity Check, Ground Check. Ohmmeter to each end of circuit (Figure 3). Lamp will
glow if circuit is closed. Switches and fuses can be
Figure 1 – Resistance Check checked in the same way.
HOW TO USE THIS MANUAL 2-4
2001 ELECTRIC RANGER VEHICLE

VOLTAGE CHECK 4. Connect one Test Lamp lead to hot end of blown Turn on power to the circuit. Perform a Voltage
Connect one lead of test lamp to a known good fuse. Connect other lead to ground. Bulb should Check between the suspected inoperative ground
ground or the negative (-) battery terminal. Test for glow, showing power to fuse. (This step is just a and the frame. Any indicated voltage means that the
voltage by touching the other lead to the test point. check to be sure you have power to the circuit.) ground is inoperative (Figure 6).
Bulb goes on when the test point has voltage (Figure Turn off power to the circuit. Connect one lead of
5. Disconnect the test lamp lead that is connected
4). a Self-Powered Test Lamp or Ohmmeter to the wire
to ground, and reconnect it to the load side of the
fuse at the connector of the disconnected compo- in question and the other lead to a known ground. If
nent. (In Figure 5, connect the test lamp lead to the bulb glows, the circuit ground is OK (Figure 6).
FUSE BLOCK
C1 connector C4.)
The circuit schematics in this manual make it easy
D If the Test Lamp is off, the short is in the dis- to identify common points in circuits. This knowledge
C2 connected component. can help narrow the concern to a specific area. For
D If the Test Lamp goes on, the short is in the example, if several circuits fail at the same time,
X
wiring. You must find the short by discon- check for a common power or ground connection
C3 (see Power Distribution or Grounds). If part of a cir-
necting the circuit connectors, one at a time,
TEST cuit fails, check the connections between the part
LAMP
C4 until the Test Lamp goes out. For example,
that works and the part that doesn’t work.
BATTERY MOTOR in Figure 5 with a ground at X, the bulb goes
M DISCONNECTED out when C1 or C2 is disconnected, but not For example, if the lo beam headlamps work, but
after disconnecting C3. This means the short the high beams and the indicator lamp don’t work,
is between C2 and C3. then power and ground paths must be good. Since
the dimmer switch is the component that switches
this power to the high beam lights and indicator, it is
Figure 5 – Short Check
most likely the cause of failure.
A fuse that repeatedly blows is usually caused by
a short to ground. It’s important to be able to locate SELF-
such a short quickly (Figure 5). POWERED VOLTAGE
TEST CHECK
1. Turn off everything powered through the fuse. LIGHT USING
OR VOLTMETER VOLTS
2. Disconnect other loads powered through the OHMMETER
fuse:
D Motors: disconnect motor connector (Con-
nector C4 in Figure 5).
Figure 6 – Ground Check
D Lights: remove bulbs.
3. Turn Ignition Switch to RUN (if necessary) to
power fuse.
2-5 HOW TO USE THIS MANUAL
2001 ELECTRIC RANGER VEHICLE

Locked Male Half Female Half


Terminal
TROUBLESHOOTING WIRING HARNESS Seal
AND CONNECTOR HIDDEN CONCERNS

The following illustrations are known examples of wiring harness,


splices and connectors that will create intermittent electrical con-
cerns. The concerns are hidden and can only be discovered by a
physical evaluation as shown in each illustration.

NOTE: Several components, such as the PCM, utilize gold plated Seal
terminals in their connections to the wiring harness. If those termi-
nals need to be replaced, they must be replaced with a gold plated Unlocked
terminal. Terminal Intermittent Check for unlocked terminals
(Hidden by Contact by pulling each wire at the end
Wire Seal) of the connector.

TERMINAL NOT PROPERLY SEATED


Displaced Female
Tab Half Lock may be displaced into an
unlocked position; pull on the
connector to verify the lock.
Seal Seal

Intermittent Intermittent
Signals Contact
Through
Pierced
Insulation Male
Half Intermittent
Contact
Proper Insulation Wire
Crimp Not Strands Type A Type B
Removed Missing

DEFECTIVE INSULATION STRIPPING PARTIALLY MATED CONNECTORS


HOW TO USE THIS MANUAL 2-6
2001 ELECTRIC RANGER VEHICLE

A A
Solder coated wire pierced through
Solder Coated the insulation of another circuit.
Wire to Ground
Any probe entering the
terminal may
enlarge the contact
spring opening creating
an intermittent signal.
Insert the correct mating
Harness
terminal (Location A)
Protective Tape
from the service kit and Intermittent
feel for a loose fit. Short

Enlarged Normal Grounding Foil

DEFORMED (ENLARGED) FEMALE TERMINALS ELECTRICAL SHORT INSIDE THE HARNESS

Intermittent Short
Operate the system Remove the tape and
and flex the harness flex/feel each circuit
at splice location for a reduction in
noted in Section 152. diameter at break.

Splice Tape Removed Circuit Insulation


Wire Strand Wiring
Splice Tape Strand

Harness Tape

Broken Strands
Splice Covered Intermittent Signal
Wiring Harness Tape

ELECTRICAL SHORT WITHIN THE HARNESS BROKEN WIRE STRANDS IN HARNESS


2-7 HOW TO USE THIS MANUAL
2001 ELECTRIC RANGER VEHICLE

ELECTRICAL SYMBOLS
DASHED FUSE
COMPONENT
BOX CURRENT SPLICE OR
20A RATING S100
ONLY PART OF THE CRIMP
COMPONENT IS SHOWN TERMINAL
ON THE PAGE; THE
COMPONENT IS SHOWN
COMPLETE IN ANOTHER
LOCATION

14 GA DG FUSIBLE LINK
COMPONENT
WITH FROM
CONNECTORS WIRE SIZE AND COLOR POWER
“CUT” WIRES
A
REFERENCED
BETWEEN PAGES
MAXI-FUSE ARROWS SHOW
or CURRENT FLOW
FUSIBLE LINK FROM POWER
CARTRIDGE TO GROUND
A
+ 30A
CURRENT RATING
TO
BATTERY LOAD

– CIRCUIT
BREAKER “REFERENCE”
WIRES
20A REVERSING COMPLETE WIRING
CURRENT
RATING LAMPS SHOWN ON
ANOTHER PAGE

SCREW TERMINAL ALTERNATE


ON COMPONENT CIRCUIT
PATHS

SEALED 63 AUTOMATIC MANUAL


SOLID WIRES
ELECTRONIC RD TRANSMISSION TRANSMISSION
SOLID STATE COMPONENT
ANY CIRCUITRY
C305F
SHOWN INSIDE THE
BOX IS A FUNCTIONAL C305M C305M
EQUIVALENT ONLY
981
AND IS NOT EXACT STRIPED WIRES
RD/WH

GROUND
CONNECTION
HOW TO USE THIS MANUAL 2-8
2001 ELECTRIC RANGER VEHICLE

ELECTRICAL SYMBOLS

M MOTOR DIODES
CURRENT FLOWS
IN DIRECTION OF
C105F ARROW ONLY
C105M SOCKET

C100F IN-LINE
C100M CONNECTOR
HEATING
ELEMENT CAPACITOR

PIN OR BLADE

SINGLE DASHED LINE INDICATES THAT


WIRE ON LEFT ALSO PASSES THROUGH
THE SAME CONNECTOR THERMISTOR OR TRANSISTOR

DASHED WIRE
CIRCUITRY IS NOT
SEE GROUNDS
SHOWN IN COMPLETE
PAGES 10-1, DETAIL, BUT IS GAUGE
10-2 COMPLETE RHEOSTAT
ON ANOTHER PAGE OR
POTENTIOMETER

LIGHT
EMITTING
DIODE
(LED)

SOLENOID

LIGHT
SHIELD BULB
WIRES ARE
COVERED
BY A SHIELD
DUAL FILAMENT
SWITCH LIGHT BULB

GANGED RELAY
FIELD COIL CONTACTS
SWITCHES CHANGE POSITION
CONTACTS MOVE WITH CURRENT
AT THE SAME TIME THROUGH COIL
10-1 GROUNDS
2001 RANGER ELECTRIC VEHICLE

GENERIC
ELECTRONIC PASSENGER
MODULE INSTRUMENT AIRBAG AIR BAG
(GEM) CLUSTER SLIDING AIR BAG DIAGNOSTIC DEACTIVATION
DATA LINK PAGES 59Ć1, PAGES 61Ć2, CONTACT MONITOR (PAD) SWITCH
PAGE 14Ć5 59Ć3 61Ć7 DATA LINK PAGE 44Ć1 PAGE 46Ć1 PAGE 46Ć1
CONNECTOR
(DLC)
PAGES 14Ć1,
1 2 6 14Ć5 10 21
5
C2099 C221 C215 C209 C219 C250

C256

570 BK/WH 570 BK/WH 570 BK/WH 570 BK/WH 570 BK/WH 649 BK/OG 649 BK/OG 649 BK/OG

POSTAL

S205

570 BK/WH

TO C136
PAGE 10Ć2
GROUNDS 10-2
2001 RANGER ELECTRIC VEHICLE

* POSTAL
TRACTION INVERTER ** EXCEPT POSTAL
MODULE (TIM)
INDEPENDENT BATTERY
PAGE 26Ć3
CONTACTOR OBSERVER CONTROL
BOX MODULE (IOM) MODULE
PAGE 16Ć11 PAGE 16Ć5 PAGE 16Ć5 FROM S205
PAGE 10Ć1
39 29
A
C4998
7 16 4 3
3233 BK/LB 3233 BK/LB
C1982 C1810 C1987 570 BK/WH

570 BK/WH S4998 S4999

570 BK/WH 570 BK/WH


3233 BK/LB 3233 BK/LB
S1800
C3999

WITH NiMH
570 BK/WH BATTERY 570 BK/WH **3233 BK/LB **3233 YE/LG

C1939 **C201

**3233 LB/WH **3233 YE/LG

570 BK/WH 570 BK/WH *N A YE *N YE


C136

570 BK/WH **3233 BK/LB


*N A **3233 YE/LG
YE *N YE

S1962

570 BK/WH

G101
10-3 GROUNDS
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL All wires are 57 (BK)


unless otherwise noted.
I/P RELAY
A/CĆHEATER HEATER BLOWER ALL ALL A/CĆHEATER
CENTER
CONTROL CONTROL SWITCH LOCK UNLOCK CONTROL CIGAR POWER
BOX
ASSEMBLY ASSEMBLY PAGES RELAY RELAY ASSEMBLY LIGHTER POINT RADIO
PAGE 54Ć4 PAGE 53Ć4 53Ć3, 54Ć3 PAGE 110Ć1 PAGE 110Ć1 PAGE 54Ć4 PAGE 44Ć1 PAGE 44Ć1 PAGE 130Ć1

2 B 4 4 1 2

C233 C233 C232 C234 C227 C235 C228

WITH A/C WITHOUT A/C


WITH
A/C
S2998

S209

C136

TO S131
PAGE 10Ć4
GROUNDS 10-4
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL All wires are 57 (BK)


unless otherwise noted.

A/C
INDEPENDENT BATTERY TRACTION BRAKE INVERTER
FLOWĆ OBSERVER BATTERY RECIRCUĆ CONTROL BATTERY WINDSHIELD FLUID MOTOR
THRU MODULE CONTROL LATING CONTACTOR MODULE COOLING CONTACTOR WIPER LEVEL CONTROLLER
FAN (IOM) MODULE FAN BOX PAGES 16Ć5, FAN BOX MOTOR SWITCH (IMC)
PAGE 19Ć2 PAGE 19Ć3 PAGE 16Ć5 PAGE 19Ć2 PAGE 16Ć11 19Ć1 PAGE 19Ć1 PAGE 16Ć11 PAGE 81Ć1 PAGE 61Ć3 PAGE 54Ć6

2 33 8 33 G 8 3 6

C1802 C1810 C1986 C1801 C1982 C1986 C1984 C1982 C131 C137 C1947

S1994

S1996 S1994
S1996

ANTIĆLOCK
S1972 BRAKE
CONTROL
MODULE
PAGE 42Ć1

NiMH LEAD ACID


FROM FROM FROM 8 24
C136 C135 C136
PAGE 10Ć3 PAGE 10Ć5 PAGE 10Ć8 C1939 C154
B C D

S131 FROM C124


E PAGE 10Ć6
S1965

G103
10-5 GROUNDS
2001 RANGER ELECTRIC VEHICLE

All wires are 57 (BK)


EXCEPT POSTAL
unless otherwise noted.

HEATER A/CĆHEATER FRESH/ RECIRCULATION POWER TRACTION


CONTROL CONTROL RECIRCULATION INSTRUMENT VACUUM STEERING INVERTER
ASSEMBLY ASSEMBLY SELECT SWITCH CLUSTER SOLENOID ASSEMBLY MODULE (TIM)
PAGE 53Ć4 PAGE 54Ć4 PAGES 53Ć4, 54Ć4 PAGES 61Ć4, 61Ć5 PAGES 53Ć3, 54Ć3 PAGE 43Ć1 PAGE 26Ć1

4 4 3 2 16

C234 C234 C2998 C216 C214 C2994

WITHOUT A/C WITH A/C C2999

I/P
DOOR RELAY
ACCESSORY
AJAR CENTER
DELAY RELAY
RELAY BOX
PAGE 100Ć1
PAGE 61Ć3

C239

S214

C135

C POWER TRACTION
STEERING INVERTER
ASSEMBLY MODULE (TIM)
TO S131 GROUND GROUND
PAGE 10Ć4 STRAP STRAP
GROUNDS 10-6
2001 RANGER ELECTRIC VEHICLE

POSITIVE All wires are 57 (BK)


TEMPERATURE
COEFFICIENT
unless otherwise noted.
LEFT FRONT TRACTION POWER (PTC)
SIDE MARKER LEFT FRONT LEFT FRONT BATTERY STEERING SWITCHING COOLANT VACUUM
LAMP PARK/TURN PARK/TURN CHARGER ASSEMBLY MODULE PUMP PUMP
PAGE 92Ć2 LAMP LAMP PAGE 18Ć3 PAGE 43Ć1 PAGES 53Ć5, 54Ć5 PAGE 33Ć1 PAGE 139Ć1
PAGE 92Ć2 PAGE 92Ć2

6 11 22 9

C181 C148 C180 C1991 C1992 C1999 C1998 C1996

S123 S1999

C124

E
F
TO S1965
PAGE 10Ć4
TO S117
PAGE 10Ć7 OR
TO S117
PAGE 10Ć12
10-7 GROUNDS
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL All wires are 57 (BK)


unless otherwise noted.

VARIABLE DAYTIME
BLOWER RUNNING RIGHT FRONT WINDSHIELD
COOLING CONTROLLER LAMPS (DRL) RIGHT FRONT SIDE MARKER RIGHT FRONT WASHER PUMP CHARGER
FAN (VBC) MODULE LEFT RIGHT PARK/TURN LAMP PARK/TURN MOTOR INLET
PAGE 33Ć1 PAGES 53Ć1, 54Ć1 PAGE 97Ć1 HEADLAMP HEADLAMP LAMP PAGE 92Ć2 LAMP PAGE 81Ć2 PAGE 18Ć3
PAGE 85Ć1 PAGE 85Ć1 PAGE 92Ć2 PAGE 92Ć2

6 5 4

C1968 C1971 C150 C147 C155 C156 C183 C182 C164 C5000

S1971

C1969

S117 FROM S123


F PAGE 10Ć6

G105
GROUNDS 10-8
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL All wires are 57 (BK)


unless otherwise noted.

BRAKE
OUTSIDE PEDAL
SAFETY CARGO/HIGH POSITION
INTERFACE ADAPTER AUXILIARY
BELT MOUNTED SHIFT LOCK MAIN LIGHT (BPP) DC/DC
ASSEMBLY (IAA) BATTERY
SWITCH STOP LAMP ACTUATOR FLASHER SWITCH SWITCH CONVERTER
DATA LINK MODULE
PAGE 59Ć2 PAGE 89Ć1 PAGE 37Ć1 PAGE 90Ć1 PAGE 13Ć13 PAGE 90Ć4 + PAGE 12Ć1
CONNECTOR
(DLC)
PAGE 14Ć1
86 7 5 80 81 87
4

FROM S500 C900 C212 C211 C205 C209 C210 C1945 -


PAGE 10Ć10
H 570 BK/WH 570 BK/WH

570 BK/WH
C200 C303 C208

C201

S300 S244 S1969


FROM C252
G PAGE 10Ć10
I
TO C3999
PAGE 10Ć9

570 BK/WH
C136

D DC/DC
CONVERTER
TO S131 GROUND
G200 G1999 G1998 G1997 STRAP
PAGE 10Ć4
10-9 GROUNDS
2001 RANGER ELECTRIC VEHICLE

All wires are 57 (BK)


EXCEPT POSTAL unless otherwise noted.

LEFT RIGHT LEFT RIGHT OIL


BACKUP LEFT REAR LEFT REAR RIGHT REAR RIGHT REAR BACKUP LICENSE LICENSE PRESSURE
LAMP TURN LAMP PARK/STOP PARK/STOP TURN LAMP LAMP LAMP LAMP OIL PUMP SWITCH
PAGE 93Ć1 PAGE 90Ć3 LAMP LAMP PAGE 90Ć3 PAGE 93Ć1 PAGE 92Ć1 PAGE 92Ć1 PAGE 26Ć2 PAGE 26Ć2
PAGE 90Ć4 PAGE 90Ć4

1 4 5 6 3

C401 C402 C400 C404 C406 C405 C411 C412 C4992 C4997

C403

S400 S4992

FROM S300 C3999


PAGE 10Ć8 G

G4999
GROUNDS 10-10
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL All wires are 57 (BK)


unless otherwise noted.

RIGHT RIGHT EXTERIOR MASTER


DOOR DOOR REAR VIEW WINDOW
LOCK AJAR LEFT DOOR MIRROR CONTROL LEFT DOOR
SWITCH SWITCH LOCK SWITCH SWITCH SWITCH AJAR SWITCH
PAGE 110Ć2 PAGE 59Ć2 PAGE 110Ć2 PAGE 124Ć1 PAGE 100Ć2 PAGE 59Ć2

3 3 2

C603 C606 C503 C502 C506

C509

S500
S600

C252

I H

TO S244 TO C200
PAGE 10Ć8 PAGE 10Ć8
10-11 GROUNDS
2001 RANGER ELECTRIC VEHICLE

POSTAL All wires are 57 (BK)


unless otherwise noted.

INDEPENDENT BATTERY BATTERY TRACTION


FLOWĆ OBSERVER CONTROL CONTROL BATTERY
THRU MODULE MODULE RECIRCUĆ CONTACTOR MODULE COOLING CONTACTOR
FAN (IOM) (BCM) LATING FAN BOX PAGES 16Ć4, FAN BOX
PAGE 19Ć2 PAGE 19Ć3 PAGE 19Ć2 PAGE 19Ć2 PAGE 16Ć11 19Ć1 PAGE 19Ć1 PAGE 16Ć11

2 33 1 8 33 G 8

C1802 C1810 C1986 C1801 C1982 C1986 C1984 C1982

S1994

S1996 S1994
S1996
S1972
ANTIĆLOCK BRAKE
CONTROL MODULE
PAGE 42Ć1

8 24
NiMH LEAD ACID
C154

EVAC/FILL
CONNECTOR #1 C1941 C1939
EVAC/FILL C1946
CONNECTOR #2
H J

TO S131 TO S131
PAGE 10-12 PAGE 10-12
G103
GROUNDS 10-12
2001 RANGER ELECTRIC VEHICLE

POSTAL All wires are 57 (BK)


unless otherwise noted.

FROM
C136
PAGE
BRAKE 10-16
RIGHT FRONT FROM CHARGER FLUID LEVEL
RIGHT FRONT M
SIDE MARKER C124 INLET SWITCH
RIGHT PARK/TURN
LAMP PAGE PAGE 18Ć3 PAGE 61Ć8
HEADLAMP LAMP FROM FROM FROM C1939
PAGE 92Ć4 10-6
PAGE 85Ć2 PAGE 92Ć4 C136 C135 PAGE 10-11
PAGE PAGE
E
10-13 10-15
K L H J
C155 C182 C5000 C137
C183

C1969

S131
S180 S117

G105
10-13 GROUNDS
2001 RANGER ELECTRIC VEHICLE

POSTAL All wires are 57 (BK)


unless otherwise noted.

RELAY
RECIRCULATION WINDSHIELD TURN SIGNAL HAZARD WIPER PREHEAT MODULE
SHIFT LOCK VACUUM WIPER FLASHER FLASHER PARK IGNITION
ACTUATOR SOLENOID DATA LINK MOTOR RELAY RELAY RELAY RELAY
DATA LINK
PAGE 37Ć1 PAGE 54Ć3 PAGE 14Ć5 PAGE 81Ć3 PAGE 90Ć5 PAGE 90Ć8 PAGE 81Ć5 PAGE 53Ć6
CONNECTOR
(DLC)
PAGE 14Ć5
4 A 86 86 4 2
4
C212 C2994 C209 C2099 C131 C211 C272

C2999
S209

Q AUXILIARY
RELAY BOX #2
TO C3999 N R PAGE 10-14
PAGE 10-18
S
C136

TO S131
PAGE 10-12
GROUNDS 10-14
2001 RANGER ELECTRIC VEHICLE

All wires are 57 (BK)


unless otherwise noted.

AUXILIARY
RELAY BOX
R/H TURN L/H TURN REPEATER #2
ECONO HAZARD HAZARD REAR HAZARD ISOLATION
MODE RELAY RELAY RELAY ONLY RELAY LEFT HI BEAM RIGHT HI BEAM RELAY
PAGE 71Ć4 PAGE 90Ć6 PAGE 90Ć6 PAGE 90Ć8 PAGE 85Ć2 PAGE 85Ć2 PAGE 90Ć6

1 2 2 1 1 1 86

P Q R S

TO S209
PAGE 10-13
10-15 GROUNDS
2001 RANGER ELECTRIC VEHICLE

POSTAL All wires are 57 (BK)


unless otherwise noted.

TRACTION
FRESH/ POWER INVERTER
PREHEAT BLOWER RECIRCULATION STEERING MODULE
SWITCH A/CĆHEATER CONTROL ASSEMBLY SWITCH SELECT SWITCH ASSEMBLY (TIM)
PAGE 53Ć6 PAGE 54Ć4 PAGE 54Ć3 PAGE 54Ć4 PAGE 43Ć1 PAGE 26Ć1

3 1 4 2 B 3

C262 C234 C233 C232 C2998

S214 POWER TRACTION


STEERING INVERTER
ASSEMBLY MODULE
GROUND (TIM)
STRAP GROUND
C135
STRAP

TO S131
PAGE 10-12
GROUNDS 10-16
2001 RANGER ELECTRIC VEHICLE

POSTAL All wires are 57 (BK)


unless otherwise noted.

BRAKE PEDAL
GRUMMAN HEADLINER MAIN LIGHT HAZARD CIGAR POSITION CARGO SWITCH
HARNESS SWITCH SWITCH LIGHTER INSTRUMENT CLUSTER (BPP) SWITCH GUIDE LAMP
PAGE 90Ć10 PAGE 13Ć29 PAGE 90Ć8 PAGE 44Ć1 PAGES 61Ć9, 61Ć10 PAGE 90Ć4 PAGE 71Ć4

H P 1 4 16 2 5

C903 C261 C257 C227 C214 C216 C210 C905

S923

S244

C136
TO S131
M
PAGE 10-12

G200
10-17 GROUNDS
2001 RANGER ELECTRIC VEHICLE

POSTAL All wires are 57 (BK)


unless otherwise noted.

VARIABLE
BLOWER WINDSHIELD
COOLING CONTROLLER LEFT FRONT WASHER PUMP BACKUP
LEFT FRONT
FAN (VBC) SIDE MARKER MOTOR ALARM
LEFT PARK/TURN
PAGE 33Ć1 PAGE 54Ć1 LAMP PAGE 81Ć2 PAGE 93Ć2
HEADLAMP LAMP
PAGE 92Ć4
PAGE 85Ć2 PAGE 92Ć4

6 5 B 3 3

C1968 C1971 C147 C181 C180 C164

S1971

S181

C135M
(NOT USED)

G1998
GROUNDS 10-18
2001 RANGER ELECTRIC VEHICLE

POSTAL All wires are 57 (BK)


unless otherwise noted.

OIL FROM
PRESSURE S209 AUXILIARY DC/DC
SWITCH OIL PUMP PAGE INTERFACE ADAPTER ASSEMBLY BATTERY CONVERTER
PAGE 26Ć2 PAGE 26Ć2 10-13 (IAA) MODULE PAGE 12Ć1
N +

1 3 4 5 6 80 81 87

C4997 C4992 C1945 –

C3999 570 BK/WH 570 BK/WH 570 BK/WH

S4992 S1969

570 BK/WH

G4999 G1999 G1998 G1997

DC/DC
CONVERTER
GROUND
STRAP
11-1 FUSE PANEL/CIRCUIT PROTECTION
2001 RANGER ELECTRIC VEHICLE

CIRCUIT PROTECTION DEVICES MAXIĆFUSEăCARTRIDGE


FUSE COLOR CODING
Electrical circuits on this vehicle may be proĆ
SIDE VIEW TOP VIEW AMPERE RATING HOUSING COLOR
tected by fuses, fusible links, fusible link carĆ
tridges, circuit breakers, or a combination of 4 Pink
these devices. 60A 5 Tan
7.5 Brown
10 Red
BLADE TYPE FUSE 15 Light Blue
GOOD BLOWN AMPERE 20 Yellow
TOP VIEW SIDE VIEW RATING 25 Natural
30 Light Green
20 MaxiĆfuse cartridges have a transparent colĆ 40 Amber
ored plastic housing. To check a maxiĆfuse carĆ 50 Red
tridge, look at the fuse element through the side 60 Blue
AMPERE of the housing.
RATING
GOOD BLOWN To replace a maxiĆfuse cartridge, pull it from
FUSE FUSE the fuse box or panel. Always replace a blown
maxiĆfuse cartridge with a new one having the
Blade type fuses have a transparent plastic same ampere rating.
housing. To check a fuse, pull it from the fuse
panel and look at the fuse element through the The ampere rating of a maxiĆfuse cartridge
housing. Always replace a blown fuse with a can also be determined by following the color
new fuse that has the same ampere rating. code shown in the chart.

The ampere rating of a blade type fuse can


also be determined by following the color code
shown in the chart.
FUSE PANEL/CIRCUIT PROTECTION 11-2
2001 RANGER ELECTRIC VEHICLE

* POSTAL ELECTRIC VEHICLE


FUSE
POSITION AMPS CIRCUITS PROTECTED
13 10 Stop Lamp Relay, Stop Lamp Switch
14 10 EVAC/Fill Connector #1, AntiĆLock Brake
Control Module
4 8
15 7.5 Main Light Switch, Instrument Cluster
12 16 20 24 28 35
16 30 Windshield Wiper Motor, Windshield Wiper
3 7 11 15 19 23 27
36 Speed Relay, Windshield Wiper Relay,
Windshield Washer Pump Motor Relay
2 6 10 14 18 22 26 30 32
34
17 10 Cigar Lighter
18 - NOT USED
33
1 5 9 13 17 21 25 29 31
19 15 Steering Wheel Sensor, Interface Adapter
Assembly (IAA) Module, Contactor Box,
Battery ControlĂ Module, ĂPower ĂSteering
Assembly, Independent Observer Module (IOM)Ă
I/P FUSE PANEL
20 10 Radio, Generic Electronic Module (GEM)
21 15 Signal Flasher
22 15 Flasher, Multifunction Switch
FUSE 23 15 Main Light Switch
POSITION AMPS CIRCUITS PROTECTED 24 7.5 Traction Inverter Module (TIM)
1 10 Instrument Cluster 25 10, *7.5 Generic Electronic Module (GEM)
2 7.5 Air Bag Diagnostic Monitor 26 15 Digital Transmission Range (DTR) Sensor,
Backup Lights, DRL Module
3 - NOT USED
27 10 Battery Saver Relay
4 10 Left Headlamp
28 7.5 Generic Electronic Module (GEM)
5 7.5 Data Link Connector (DLC)
29 10 Radio
6 - NOT USED
30 - NOT USED
7 7.5 Instrument Illumination Dimming Module
31 15 Power Door Locks
8 10 Right Headlamp
32 7.5 Power Mirrors
9 10 Traction Inverter Module (TIM)
33 15 Instrument Cluster
10 7.5 Generic Electronic Module (GEM),
Shift Lock Actuator 34 - NOT USED
11 7.5 Traction Inverter Module (TIM) 35 - NOT USED
12 10 Radio 36 - NOT USED
11-3 FUSE PANEL/CIRCUIT PROTECTION
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL

1 2 3 21 22 23 24
4 5
B

55 56
6 7 8 9 10 25 26 27 28
A

11 12 29 30 31 32
13 14 15
53

33 34 35 36
54
37 38 39 40 51

18 19 20 41 42 43 44 52
16 17

B B B

45 46 49
47 48 50

A A A

ELECTRIC VEHICLE
POWER DISTRIBUTION
BOX (EVPDB)
FUSE PANEL/CIRCUIT PROTECTION 11-4
2001 RANGER ELECTRIC VEHICLE

POSITION FUSE/ AMPS CIRCUITS PROTECTED POSITION FUSE/ AMPS CIRCUITS PROTECTED
RELAY RELAY
1 Maxi 50 Ignition Switch 30 - - NOT USED
2 Maxi 40 I/P Fuse Panel 31 - - NOT USED
3 Maxi 30 AntiĆLock Brake Control Module 32 - - NOT USED
4 - - NOT USED 33 Mini 20 Power Windows
5 - - NOT USED 34 Mini 20 Main Light Switch, Battery Saver Relay
6 Maxi 60 AntiĆLock Brake Control Module *35 Mini 30 Traction Battery Cooling Fan
7 Maxi 50 Fan Speed Relays, Cooling Fan **35 Mini 15 FlowĆThru Fan
8 - - NOT USED 36 - - NOT USED
9 - - NOT USED 37 - - NOT USED
10 - - NOT USED 38 - - NOT USED
11 Maxi 20 Headlamps 39 - - NOT USED
12 Maxi 20 Lube Pump 40 - - NOT USED
13 - - NOT USED 41 - - NOT USED
14 - - NOT USED 42 - - NOT USED
15 - - NOT USED 43 - - NOT USED
16 Maxi 20 Coolant Pump 44 Mini 5 AntiĆLock Brake Motor
17 Maxi 40 Blower Motor 45 Relay - Horn Relay
18 - - NOT USED 46 Relay - Wiper High/Low Relay
19 - - NOT USED 47 - - NOT USED
20 - - NOT USED 48 - - NOT USED
21 Mini 15 Inertia Switch 49 Relay - Blower Motor
22 Mini 10 Contactor Box 50 Relay - Washer Pump, Brake ON/OFF
23 Mini 10 Interface Adapter Assembly (IAA) 51 - - NOT USED
24 Mini 30 Power Point 52 Diode - Diode
25 Mini 10 Horn 53 Diode - Diode
26 Mini 10 Battery Control Module (BCM), 54 Relay - Coolant Pump
Independent Observer Module (IOM)
55 - - NOT USED
27 Mini 20 Vacuum Pump
56 - - NOT USED
28 Mini 20 Battery Charger
* LEAD ACID
29 - - NOT USED EXCEPT POSTAL ** NiMH
11-5 FUSE PANEL/CIRCUIT PROTECTION
2001 RANGER ELECTRIC VEHICLE

POSTAL

33 29 ELECTRIC VEHICLE
14 10 POWER DISTRIBUTION
18 1
6
BOX (EVPDB)

19 2
36 23
38 35 27 15 11 7

30 20 3
37
34 24
16 12
21 8 4
31
25

22 17 13 9 5
32 28
26
FUSE PANEL/CIRCUIT PROTECTION 11-6
2001 RANGER ELECTRIC VEHICLE

POSITION FUSE/ AMPS CIRCUITS PROTECTED POSITION FUSE/ AMPS CIRCUITS PROTECTED
RELAY RELAY
1 Maxi 50 Ignition Switch 24 Mini 5 ABS Motor
2 Maxi 40 I/P Fuse Panel Fuses 1, 5, 9, 13, 17, 25 - - NOT USED
21, 25 and 29
26 - - NOT USED
3 Maxi 30 EVAC/Fill Connector, AntiĆLock Brake
Control Module 27 JSO - Winshield Wiper Hi/Low Relay
4 Maxi 60 EVAC/Fill Connector, AntiĆLock Brake 28 JSO - Brake On/Off (BOO) Relay
Control Module 29 ISO - Coolant Pump Relay
5 Maxi 50 Fan Speed Relays, Cooling Fan 30 Diode - Diode
6 - - NOT USED 31 Diode - Diode
7 Mini 15 Inertia Switch 32 - - NOT USED
8 Mini 10 Contactor Box 33 JSO - Vacuum Pump Relay
9 Mini 10 Interface Adapter Assembly (IAA) 34 ISO - Battery Pack Blower Relay
Module
35 JSO - Horn Relay
10 - - NOT USED
36 JSO - Windshield Washer Pump Relay
11 Mini 10 Horn Relay, Horn Switch, Horn
37 ISO - Blower Motor Relay
12 Mini 10 Battery Control Module (BCM),
Independent Observer Module (IOM) 38 - - NOT USED
13 Mini 20 Vacuum Pump Relay, Vacuum Pump,
Interface Adapter Assembly (IAA)
Module
14 Mini 20 Battery Charger
15 - - NOT USED
16 Mini 20 Park Lamps
17 - - NOT USED
18 Maxi 20 Main Light Switch, Multifunction Switch POSTAL
19 Maxi 20 Oil Pump Relay, Oil Pump
20 Maxi 20 Coolant Pump Relay, Coolant Pump
21 Maxi 40 Blower Motor Relay, Blower Motor,
Interface Adapter Assembly (IAA)
Module
22 Maxi 30 Battery Pack Blower Relay
23 JSO - Windshield Wiper Park Relay
11-7 FUSE PANEL/CIRCUIT PROTECTION
2001 RANGER ELECTRIC VEHICLE

FUSE
POSITION AMPS CIRCUITS PROTECTED

1 10A DC/DC Converter


2 25A AC Inverter Motor Controller (IMC)
DC/DC
3 25A Positive Temperature Coefficient (PTC) 1 10 AMP
Switching Module AC
2 25 AMP

4 10A Power Steering Assembly 3 25 AMP


PTC
4 10 AMP

PWR STR

HIGH VOLTAGE POWER


DISTRIBUTION BOX (HVPDB)
25A
CHARGER
FUSE
C1954 C1955
10A
HEATER FAN LOW FAN HIGH
FUSE SPEED RELAY SPEED RELAY
40A 30 5
AUXILIARY
FUSE
2 1

86 85 6

87 3

COOLING FAN RELAY BOX

CONTACTOR BOX
FUSE PANEL/CIRCUIT PROTECTION 11-8
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL

I/P RELAY CENTER BOX

OIL DOOR ALL


PUMP AJAR LOCK
RELAY RELAY RELAY

BATTERY ALL INTERIOR ONE TOUCH


SAVER UNLOCK LAMP DOWN RELAY
RELAY RELAY RELAY MODULE
11-9 FUSE PANEL/CIRCUIT PROTECTION
2001 RANGER ELECTRIC VEHICLE

POSTAL

RELAY MODULE AUXILIARY RELAY BOX #2

RIGHT
HIGH ECONO LH TURN/
OIL POWER WIPER ISOLATION BEAM MODE HAZARD
PUMP STEERING PARK RELAY RELAY RELAY RELAY
RELAY RELAY RELAY

PREHEAT PREHEAT LEFT REAR RH TURN/


IGNITION INVERTER HIGH HAZARD HAZARD
RELAY RELAY BEAM ONLY RELAY
RELAY RELAY
FUSE PANEL/CIRCUIT PROTECTION 11-10
2001 RANGER ELECTRIC VEHICLE
12-1 AUXILIARY BATTERY CHARGING SYSTEM
2001 RANGER ELECTRIC VEHICLE

For diagnostic information, refer to Section * POSTAL ELECTRIC VEHICLE WARNING: This system contains highĆvoltage
414Ć02 of the Workshop Manual. components and wiring. Do not attempt any
service procedures without direction from the
HOT IN START OR RUN
workshop manual. Failure to follow this
warning may result in severe personal injury
HIGH VOLTAGE
DC/DC
POWER DISTRIBUTION or death.
BOX (HVPDB)
10A PAGE 13Ć32

C1914 ELECTRIC
3117 DB 38 MEGA VEHICLE
FUSE POWER
3118 WH BK/OG
DISTRIBUTION
175A BOX (EVPDB)
PAGE 13Ć1
DC/DC
+ - AUXILIARY POWER
HIGH HIGH BATTERY CONVERTER
DISTRIBUTION
VOLTAGE VOLTAGE POSITIVE
POWER FEED POWER RETURN 2037 RD PAGE 13Ć1

DC/DC
CURRENT SIGNAL DC/DC AUXILIARY + AUXILIARY
*5 *10 FAULT ENABLE BATTERY
RETURN BATTERY
2 1 *9 6 *7 4 *8 3 NEGATIVE

C1943

-
57

3224 DG/PK BK
3989 GY/RD 3259 YE/BK

3223 YE/RD 3994 BK/YE

57 BK

C1953 C1945 G1997


AUXILIARY 24 73 100 INTERFACE
DC/DC
BATTERY ADAPTER
CONVERTER
TEMPERATURE ASSEMBLY
GROUND
SENSOR (IAA)
MODULE
STRAP Refer to Location Index, Cell 152, for
Component, Connector, Splice, and
Ground descriptions and locations.
AUXILIARY BATTERY CHARGING SYSTEM 12-2
2001 RANGER ELECTRIC VEHICLE
13-1 POWER DISTRIBUTION (LOW VOLTAGE)
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL For diagnostic information, refer to Section


418Ć01 of the Workshop Manual.
ELECTRIC
AUXILIARY MEGA FUSE VEHICLE POWER
BATTERY 38 DISTRIBUTION
CHARGING BOX (EVPDB)
SYSTEM BK/OG 1
175A
PAGE 12Ć1
50A

2037 RD 37 YE
C136

37 YE
+ AUXILIARY
BATTERY S232

37 YE 37 YE
(NOT USED) 37 YE
- C213
B1 B2 B3 B4 B5 IGNITION
START START START START START START START SWITCH
RUN ACC RUN ACC RUN ACC RUN ACC ACC RUN ACC RUN ACC
OFF
LOCK LOCK LOCK LOCK RUN LOCK LOCK
OFF OFF OFF LOCK OFF OFF
OFF
12 A1 STA A4 A3 A2 1 P1 GND P2

C213
(NOT USED) 687 GY/YE (NOT USED) 687 GY/YE
1050 LG/VT (NOT USED)
297 BK/LG 32 RD/LB
I/P
FUSE
16 12 20 25 24 26 22 10 14 2 11 15 19 PANEL
10A 15A 15A 7.5A 7.5A 15A
30A 10A 10A 7.5A 7.5A 10A 7.5A

1001 WH/YE 298 VT/OG 8 OG/YE


63 RD 1002 BK/PK 601 LB/PK 364 BK/LG 584 YE 295 LB/PK

137 YE/BK 1002 BK/PK 33 WH/PK 298 VT/OG 295 LB/PK


1003 GY/YE 364 BK/LG 640 RD/YE 584 YE

POWER
DISTRIBUTION POWER DISTRIBUTION POWER DISTRIBUTION POWER DISTRIBUTION POWER DISTRIBUTION
PAGE 13Ć7 PAGE 13Ć8 PAGE 13Ć9 PAGE 13Ć8 PAGE 13Ć10
POWER DISTRIBUTION (LOW VOLTAGE) 13-2
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL

ELECTRIC VEHICLE
TO ELECTRIC POWER DISTRIBUTION
B VEHICLE POWER BOX (EVPDB)
2 3 6 7
DISTRIBUTION BOX
PAGE 13Ć3
40A 30A 60A 50A

1052 TN/BK
50 RD
483 RD 534 YE/LG
S1977
TO I/P C136
FUSE PANEL C154
PAGE 13Ć9
25 9 50 RD 50 RD
A
50 RD 50 RD
1052 TN/BK COOLING
ANTIĆLOCK BRAKE C1954 C1955 FAN
CONTROL MODULE FAN LO FAN HI RELAY
1052 TN/BK 85 87 3 2
PAGE 42Ć1 SPEED SPEED BOX
RELAY RELAY
86 30 5 1 6

I/P C1954 C1955 (NOT USED)


1 13 5 31 32 FUSE
PANEL
10A 3828 OG/BK 261 OG/BK
10A 7.5A 15A 7.5A

260 RD/OG 3829 LB/BK


742 LB 10 LG/RD 171 BK/WH
C1945 C1968 C1945
10 LG/RD 693 OG 956 OG/LG 101
69

INTERFACE COOLING FAN INTERFACE


POWER POWER ADAPTER PAGE 33Ć1 ADAPTER
POWER DISTRIBUTION DOOR MIRRORS ASSEMBLY ASSEMBLY
PAGES 13Ć11, 13Ć12 LOCKS PAGE (IAA) MODULE (IAA) MODULE
PAGE 124Ć1 PAGE 33Ć1 PAGE 33Ć1
110Ć1
13-3 POWER DISTRIBUTION (LOW VOLTAGE)
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL

ELECTRIC
FROM ELECTRIC VEHICLE
B POWER
VEHICLE POWER 21
25 24 22 23 DISTRIBUTION
DISTRIBUTION
BOX BOX (EVPDB)
10A
PAGE 13Ć2 10A 30A 15A 10A

460 YE/LB 1049 BN/PK 1048 LB/WH 190 WH/OG 931 OG 931 OG

460 YE/LB C135 C136 C1939

ELECTRIC
VEHICLE
1 5 HORN
POWER
RELAY
DISTRIBUTION
2 3 BOX (EVPDB)

6 YE/LG
1049 BN/PK 1048 LB/WH 190 WH/OG
C134
1 DB
6 YE/LG
C219 C144 C235 C249 C1982 C1945

17 75 76

AIR BAG HORN POWER INERTIA CONTACTOR INTERFACE


SLIDING PAGE 44Ć1 POINT SWITCH BOX ADAPTER
CONTACT PAGE 44Ć1 PAGE 20Ć1 PAGES 16Ć11, ASSEMBLY (IAA)
PAGE 44Ć1 18Ć2 MODULE
PAGE 16Ć5
POWER DISTRIBUTION (LOW VOLTAGE) 13-4
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL
ELECTRIC
VEHICLE
TO ELECTRIC
C POWER
VEHICLE POWER
26 27 28 34 DISTRIBUTION
DISTRIBUTION
BOX (EVPDB)
BOX
10A 20A 20A 20A
PAGE 13Ć5

787 PK/BK
576 DG 576 DG 566 DG 88 BK/WH
787 PK/BK

C1939 C134

WITH NiMH 787 PK/BK ELECTRIC


BATTERY VEHICLE
1 3 VACUUM
POWER
787 PK/BK PUMP 88 BK/WH
DISTRIBUTION
RELAY
S1804 2 5 BOX (EVPDB)

3230 LB/OG

C124 I/P FUSE


787 PK/BK 787 PK/BK 3021 GY/BK PANEL
27 23

3230 LB/OG
10A 15A
566 DG

792 TN/YE
C1810 C1986 C1945 C1996 C1991
195 TN/WH
29 20 10 30 5

INDEPENDENT BATTERY INTERFACE VACUUM TRACTION POWER


OBSERVER CONTROL ADAPTER PUMP BATTERY DISTRIBUTION
MODULE MODULE ASSEMBLY PAGE 139Ć1 CHARGER PAGE 13Ć12
(IOM) PAGE 16Ć1 (IAA) MODULE PAGE 18Ć1
PAGES 16Ć1, 19Ć3 PAGE 139Ć1
13-5 POWER DISTRIBUTION (LOW VOLTAGE)
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL
ELECTRIC
VEHICLE
FROM ELECTRIC
C POWER
VEHICLE POWER
35 33 11 DISTRIBUTION
DISTRIBUTION
BOX (EVPDB)
BOX 30A (LEAD ACID) 20A
PAGE 13Ć4 15A (NiMH)
20A

170 RD/LB
554 YE/BK
C135
C1939
196 DB/OG
170 RD/LB
554 YE/BK
C239
LEAD ACID NIMH
87
ACCESSORY C134
DELAY RELAY
PAGE 100Ć1
554 YE/BK 196 DB/OG
554 YE/BK
196 DB/OG
S1995
S1995 S230
554 YE/BK
554 YE/BK 554 YE/BK
554 YE/BK 554 YE/BK 554 YE/BK 196 DB/OG
196 DB/OG
C1983 C1983 C2038
C208
86 87 TRACTION 87 86 FLOWĆTHRU 86 87 RECIRCULATING
BATTERY FAN RELAY FAN RELAY
COOLING PAGE 19Ć2 PAGE 19Ć2
85 30 30 85 85 30
FAN RELAY 196 DB/OG
PAGE 19Ć1 C1983 C2038
C1983
3850 LG/VT 3395 OG/LB 3852 BK/LG C205 C254 C150
3397 WH/RD 3850 LG/VT 3396 YE/LG 6 196 2

C1987 C1984 C1802 C1986 C1801

E
MAIN MULTIĆ DAYTIME
23 2 23 10 2
LIGHT FUNCTION RUNNING
SWITCH SWITCH LAMPS
PAGE 13Ć13 PAGE 85Ć1 (DRL)
BATTERY TRACTION FLOWĆTHRU BATTERY RECIRCULATING MODULE
CONTROL BATTERY FAN CONTROL FAN PAGE 97Ć1
MODULE COOLING FAN PAGE 19Ć2 MODULE PAGE 19Ć2
PAGE 19Ć1 PAGE 19Ć1 PAGE 19Ć2
POWER DISTRIBUTION (LOW VOLTAGE) 13-6
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL
ELECTRIC VEHICLE
POWER DISTRIBUTION
12 16 17 BOX (EVPDB)

20A 20A 40A

1059 LB/OG
262 BN/PK
C135

S1970
1059 LB/OG
193 YE/LG
1059 LB/OG 262 BN/PK
I/P 193 YE/LG
RELAY 262 BN/PK
1 3 OIL
CENTER
PUMP
BOX
RELAY
2
5 ELECTRIC
VEHICLE
87 85 COOLANT BLOWER POWER
85 87 87A
PUMP MOTOR DISTRIBUTION
3005 VT/LG 3004 VT/LG RELAY RELAY BOX (EVPDB)
30 86 86 30

C201

3004 VT/LG 3020 LB


3229 WH/RD
3005 VT/LG S2988
181 BN/OG
C124
3004 VT/LG
3020 LB
C3998 C3999
3229 WH/RD
3005 VT/LG 3004 VT/LG
C1998 C1945 C161
C4998 C4992
19
37 2

COOLANT INTERFACE BLOWER


TRACTION OIL PUMP
PUMP ADAPTER MOTOR
INVERTER PAGE 26Ć2
PAGE 33Ć1 ASSEMBLY (IAA) PAGES 53Ć1, 54Ć1
MODULE
MODULE
(TIM)
PAGE 33Ć1
PAGE 26Ć2
13-7 POWER DISTRIBUTION (LOW VOLTAGE)
2001 RANGER ELECTRIC VEHICLE

HOT IN ACC OR RUN


EXCEPT POSTAL
I/P FUSE
PANEL
16

INTERVAL
WIPER/WASHER 30A
PAGE 81Ć1
63 RD
C136
63 RD
S1968

63 RD 63 RD
671 LB

950 WH/BK 950 WH/BK


1 5 4 WINDSHIELD
63 RD 63 RD
WIPER RELAY

2 3

28 BK/PK
646 YE/WH ELECTRIC
3 1 WINDSHIELD 5 WINDSHIELD VEHICLE
C136 1
WIPER SPEED WASHER PUMP POWER
RELAY MOTOR RELAY DISTRIBUTION
4 5 2 2 3 BOX (EVPDB)

646 YE/WH 58 WH 647 GY/LB 686 TN/RD


56 DB/OG C136
941 BK/WH
647 GY/LB 686 TN/RD
C131 C224 C131 C224 C164

4 4 2 1 5 10

WINDSHIELD GENERIC WINDSHIELD GENERIC ELECTRONIC WINDSHIELD


WIPER MOTOR ELECTRONIC WIPER MOTOR MODULE (GEM) WASHER PUMP
PAGE 81Ć1 MODULE (GEM) PAGE 81Ć1 PAGE 59Ć2 MOTOR
PAGE 59Ć2 PAGE 81Ć2
POWER DISTRIBUTION (LOW VOLTAGE) 13-8
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL

HOT IN START HOT IN RUN

I/P FUSE
PANEL
12 20 25 24 2 14 10

7.5A
10A 10A 10A 7.5A 10A 7.5A

33 WH/PK 601 LB/PK

C201
1002 BK/PK 1001 WH/YE
C136

33 WH/PK

137 YE/BK 1002 BK/PK 364 BK/LG 364 BK/LG 601 LB/PK 1003 GY/YE
C3998

S163
33 WH/PK
364 BK/LG C256

364 BK/LG

C228 C239 C221 C4999 C250

10 86 17 1 8 13 2 20

RADIO ACCESSORY GENERIC TRACTION AIR BAG PASSENGER ANTIĆLOCK SHIFT LOCK
PAGE 130Ć1 DELAY RELAY ELECTRONIC INVERTER DIAGNOSTIC AIR BAG BRAKE CONTROL ACTUATOR
PAGE 100Ć1 MODULE (TIM) MODULE (TIM) MONITOR DEACTIVATION MODULE PAGE 37Ć1
PAGE 59Ć1 PAGE 26Ć1 PAGE 46Ć1 (PAD) SWITCH PAGE 42Ć1
PAGE 46Ć1
13-9 POWER DISTRIBUTION (LOW VOLTAGE)
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL
FROM I/P FUSE PANEL
PAGE 13Ć2
A

1052 TN/BK
HOT IN RUN

I/P FUSE
17 25 29 21 22 26 PANEL

15A
10A 10A 10A 15A 15A

383 RD/WH 8 OG/YE 298 VT/OG 298 VT/OG

C208 C201

383 RD/WH 8 OG/YE

C211 C135
298 VT/OG
85 30 FLASHER

40 LB/WH 1001 WH/YE 797 LG/VT


86 87 87A
C3999

C211
44 LB

57 BK 385 WH/RD 298 VT/OG 298 VT/OG

C226 C221 C228 C253 C4996 C150


GROUNDS
1 9 PAGE 10Ć8 44 385 9 3

CIGAR GENERIC RADIO MULTIFUNCTION DIGITAL DAYTIME


LIGHTER ELECTRONIC PAGE 130Ć1 SWITCH TRANSMISSION RUNNING
PAGE 44Ć1 MODULE (GEM) PAGE 90Ć2 RANGE (DTR) LAMPS (DRL)
PAGE 59Ć1 SENSOR MODULE
PAGE 26Ć3 PAGE 97Ć1
POWER DISTRIBUTION (LOW VOLTAGE) 13-10
2001 RANGER ELECTRIC VEHICLE

HOT IN START OR RUN


EXCEPT POSTAL
I/P FUSE
PANEL
11 15 19

15A
7.5A 7.5A

640 RD/YE 584 YE 584 YE 295 LB/PK


640 RD/YE 295 LB/PK

C201 C136

C221 295 LB/PK


S1959
15 S2774
640 RD/YE
295 LB/PK
GENERIC
ELECTRONIC C3998 C124
MODULE
(GEM)
PAGE 59Ć1 295 LB/PK
640 RD/YE 584 YE 584 YE
295 LB/PK S1998
S4994
295 LB/PK
C1939

640 RD/YE 295 LB/PK


2 295 LB/PK 295 LB/PK
640 RD/YE 295 LB/PK

C4998 C205 DOOR C216 C2990 C1945 C1982 C1986 C1992


AJAR
10 20 4 RELAY 4 4 97 13 14 10 21
PAGE
61Ć3

TRACTION MAIN I/P RELAY INSTRUMENT STEERING INTERFACE CONTACTOR BATTERY POWER STEERING
INVERTER LIGHT CENTER BOX CLUSTER WHEEL ADAPTER BOX CONTROL CONTROLLER
MODULE (TIM) SWITCH PAGE 61Ć3 SENSOR ASSEMBLY PAGES 16Ć11, MODULE ASSEMBLY
PAGE 26Ć1 PAGE PAGE 43Ć1 (IAA) MODULE 21Ć1 PAGE 16Ć1 PAGE 43Ć1
13Ć13 PAGE 16Ć4
13-11 POWER DISTRIBUTION (LOW VOLTAGE)
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL

HOT AT ALL TIMES

I/P FUSE
PANEL
13 5

10A
7.5A

10 LG/RD
C134 10 LG/RD
693 OG
10 LG/RD S2995
S1967
C209
10 LG/RD 10 LG/RD
16

ELECTRIC DATA LINK


VEHICLE CONNECTOR
2 3 STOP
POWER (DLC)
LAMP
DISTRIBUTION PAGE 14Ć1
RELAY
1 5 BOX (EVPDB) 10 LG/RD 10 LG/RD
PAGE 90Ć4

C210

1 3

BRAKE PEDAL
POSITION (BPP)
SWITCH
PAGE 90Ć4
POWER DISTRIBUTION (LOW VOLTAGE) 13-12
2001 RANGER ELECTRIC VEHICLE

HOT AT ALL TIMES EXCEPT POSTAL


I/P FUSE
PANEL
1 9 23 27

10A 10A 15A 10A

276 BN 195 TN/WH 792 TN/YE


792

TN/YE
C201 C205
I/P
742 LB 5
RELAY
5 1 BATTERY CENTER
276 BN
SAVER BOX
RELAY
MAIN LIGHT 3 2
C3998
SWITCH
PAGE 13Ć13
S2900 705 LG/OG INTERIOR LAMPS
276 BN S221 PAGE 89Ć1 1005 VT/OG
705 LG/OG
S4993 705 LG/OG 55 BK/PK
C135
705 LG/OG 55 BK/PK
705 LG/OG 705 LG/OG
705 LG/OG
I/P
742 LB 742 LB C901
RELAY
1 5 4 INTERIOR
CENTER
LAMPS
BOX
742 LB 742 LB 276 BN 276 BN RELAY
2 3

ELECTRIC
VEHICLE
POWER 1008 LG/OG 53 BK/LB
DISTRIBU- C201
TION BOX
53 BK/LB
(EVPDB)
GLOVE C204 C224 C902 C224
C216 C215 C4998
BOX
9 1 10 12 9
LAMP 1 7 8
19

INSTRUMENT GENERIC DOME/MAP GENERIC ELECTRONIC


ILLUMINATION ELECTRONIC LAMP MODULE (GEM)
INSTRUMENT CLUSTER TRACTION INVERTER DIMMING MODULE PAGE 89Ć1 PAGE 59Ć1
PAGES 61Ć1, 61Ć2 MODULE (TIM) MODULE (GEM)
PAGE 26Ć1 PAGE 71Ć1 PAGE 59Ć2
13-13 POWER DISTRIBUTION (LOW VOLTAGE)
2001 RANGER ELECTRIC VEHICLE

HOT IN START OR RUN HOT AT ALL TIMES HOT AT ALL TIMES EXCEPT POSTAL
I/P FUSE ELECTRIC I/P FUSE
15 11 23
PANEL VEHICLE POWER PANEL
PAGE 13Ć10 DISTRIBUTION PAGE 13Ć12
7.5A 20A BOX (EVPDB) 15A

PAGE 13Ć5
584 YE 196 DB/OG

SEE POWER SEE POWER 195 TN/WH


DISTRIBUTION DISTRIBUTION
PAGE 13Ć10 PAGE 13Ć5

C205

4 6 5
MAIN LIGHT
SWITCH
HEAD
SEE PAGE 149Ć2
OFF
HEAD OFF HEAD OFF
ILLUMINATION FOR SWITCH
TESTING
PARK PARK PARK

9 8 2 3 7

C205

15 RD/YE 14 BN
19 LB/RD 57 BK
484 OG/BK

SEE A
INSTRUMENT S208 S244
ILLUMINATION C215 HEADLAMPS TO S2900
PAGES 71Ć1, PAGE 85Ć1 PAGE 13Ć14
5 SEE GROUNDS
71Ć4 57 BK
19 LB/RD
ECONOMY PAGES 10Ć4, 10Ć8
MODE
INDICATOR

G103
INSTRUMENT
CLUSTER
C204 PAGE 61Ć1
4

INSTRUMENT
ILLUMIINATION
DIMMING
MODULE
PAGE 71Ć1
POWER DISTRIBUTION (LOW VOLTAGE) 13-14
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL FROM C205


PAGE 13Ć13
A

14 BN

S2900

14 BN 14 BN 14 BN 14 BN
I/P
7
FUSE C201 C134
PANEL
7.5A
14 BN

C3999
14 BN
1011 TN/OG
14 BN
S1004

C224 C204
18 2
14 BN 14 BN 14 BN
EXTERIOR
C403 LAMPS
GENERIC INSTRUMENT PAGE 92Ć1
ILLUMINATION 14 BN
ELECTRONIC
MODULE DIMMING C411 C412
(GEM) MODULE
PAGE 59Ć2 PAGE 71Ć1 EXTERIOR
LAMPS
PAGE 92Ć1
LEFT RIGHT
LICENSE LICENSE
LAMP LAMP
PAGE 92Ć1 PAGE 92Ć1
13-15 POWER DISTRIBUTION (LOW VOLTAGE)
2001 RANGER ELECTRIC VEHICLE

HOT AT ALL TIMES HOT AT ALL TIMES


EXCEPT POSTAL ELECTRIC MAIN LIGHT
11 6
VEHICLE POWER SWITCH
DISTRIBUTION OFF HEAD PAGE 13Ć13
BOX (EVPDB) SEE PAGE 149Ć2
20A
PAGE 13Ć5 PARK
FOR SWITCH
2
TESTING
C205
SEE POWER
DISTRIBUTION 196 DB/OG 15 RD/YE
C208
PAGE 13Ć5
15 RD/YE
12V (HEAD)
C254

196 15
MULTIFUNCTION DAYTIME
SWITCH RUNNING
PASS HI PASS PAGE 85Ć1 LAMPS (DRL)
HI
SEE PAGE 149Ć6 1 MODULE
LO 12 LO 507 FOR SWITCH PAGE 97Ć1
TESTING C150
C254
632 GY/OG 13 RD/BK
C208
13 RD/BK C135
13 13
632 GY/OG
RD/BK RD/BK

I/P FUSE
PANEL
33 4 8

15A 10A 10A

1055 WH/LG
1056 DB/LG
12 LG/BK
C134
12 LG/BK
12 LG/BK 12 S122 1056 DB/LG
12
LG/BK LG/BK
C216 C150 12 LG/BK
1 5 1055 WH/LG
C147 C155

INSTRUMENT DAYTIME
CLUSTER RUNNING
PAGE 61Ć4 LAMPS (DRL) LEFT HEADLAMP RIGHT HEADLAMP
MODULE PAGE 85Ć1 PAGE 85Ć1
PAGE 97Ć1
POWER DISTRIBUTION (LOW VOLTAGE) 13-16
2001 RANGER ELECTRIC VEHICLE

POSTAL For diagnostic information, refer to Section


418Ć01 of the Workshop Manual.
ELECTRIC
MEGA FUSE VEHICLE POWER
AUXILIARY 38 DISTRIBUTION BOX
BATTERY (EVPDB)
CHARGING BK/OG 1
175A
SYSTEM
PAGE 12Ć1 50A

2037 37 YE
C136
RD
+ AUXILIARY 37 YE
BATTERY S232

37 YE 37 YE
(NOT USED) 37 YE
- C213
B1 B2 B3 B4 B5 IGNITION
START START START START START START START SWITCH
RUN ACC RUN ACC RUN ACC RUN ACC ACC RUN ACC RUN ACC
OFF
LOCK LOCK LOCK LOCK RUN LOCK LOCK
OFF OFF OFF OFF LOCK OFF OFF

12 A1 STA A4 A3 A2 1 P1 GND P2

C213
(NOT USED) (NOT USED) 687 GY/YE
687 GY/YE 1050 LG/VT (NOT USED)
297 BK/LG 32 RD/LB
I/P
FUSE
16 20 24 26 22 10 14 11 15 19 PANEL
10A 15A 15A 7.5A 7.5A 15A
30A 7.5A 7.5A 10A

63 RD 1002 BK/PK 33 WH/PK 8 OG/YE 601 LB/PK 640 RD/YE 584 YE 295 LB/PK
298 VT/OG
1003 GY/YE 640 RD/YE 584 YE 295 LB/PK

POWER
DISTRIBUTION POWER DISTRIBUTION POWER POWER POWER DISTRIBUTION
PAGES 13Ć22 PAGES 13Ć23 DISTRIBUTION DISTRIBUTION PAGE 13Ć25
PAGE 13Ć24 PAGE 13Ć23
13-17 POWER DISTRIBUTION (LOW VOLTAGE)
2001 RANGER ELECTRIC VEHICLE

POSTAL

ELECTRIC VEHICLE
TO ELECTRIC
E POWER DISTRIBUTION
VEHICLE POWER
2 3 4 5 BOX (EVPDB)
DISTRIBUTION BOX
PAGE 13Ć18
40A 30A 60A 50A

1052 TN/BK
50 RD
483 RD 534 YE/LG
S1977
TO I/P C136
FUSE PANEL EVAC/FILL
PAGE 13Ć24 CONNECTOR #1 C1946
EVAC/FILL C1941 50 RD 50 RD
D CONNECTOR #2
50 RD 50 RD
1052 TN/BK COOLING
1052 T/BK C1954 C1955 FAN
483 RD 534 YE/LG RELAY
85 87 FAN LO 3 2
FAN HI
I/P SPEED SPEED BOX
FUSE RELAY RELAY
C154 86 30 5 1
PANEL 6

25 9 C1954 C1955
1 13 5 9
(NOT USED)
10A 3828 OG/BK 261 OG/BK
10A 7.5A 10A
ANTIĆLOCK BRAKE
260 RD/OG 3829 LB/BK
CONTROL MODULE
742 LB 10 LG/ 276 BN PAGE 42Ć1
RD
C1945 C1967 C1945
10 LG/RD 693 OG 69 101

INTERFACE COOLING FAN INTERFACE


ADAPTER PAGE 33Ć1 ADAPTER
POWER DISTRIBUTION ASSEMBLY ASSEMBLY
PAGES 13Ć27, 13Ć28 (IAA) MODULE (IAA) MODULE
PAGE 33Ć1 PAGE 33Ć1
POWER DISTRIBUTION (LOW VOLTAGE) 13-18
2001 RANGER ELECTRIC VEHICLE

POSTAL

ELECTRIC
FROM ELECTRIC
E VEHICLE
VEHICLE POWER
11 7 8 9 POWER
DISTRIBUTION
DISTRIBUTION
BOX
10A BOX (EVPDB)
PAGE 13Ć17 10A 15A 10A

460 YE/LB 1048 LB/WH 190 WH/OG 931 OG

S147
460 YE/LB C136 C1939

931 OG

ELECTRIC
VEHICLE
1 5 HORN C135
POWER 931 OG 931 OG
RELAY
DISTRIBUTION
2 3 BOX (EVPDB)

931 OG

6 YE/LG
1048 LB/WH 190 WH/OG 931 OG
C134
1 DB
6 YE/LG 3 1

C219 C144 C249 C1982 C1945

17 75 76 PREHEAT INVERTER
RELAY
PAGE 53Ć6
AIR BAG HORN INERTIA CONTACTOR INTERFACE RELAY MODULE
SLIDING PAGE 44Ć1 SWITCH BOX ADAPTER
CONTACT PAGE 20Ć1 PAGES 16Ć11, ASSEMBLY (IAA)
PAGE 44Ć1 18Ć2 MODULE
PAGE 16Ć5
13-19 POWER DISTRIBUTION (LOW VOLTAGE)
2001 RANGER ELECTRIC VEHICLE

POSTAL
ELECTRIC
VEHICLE
TO ELECTRIC
F POWER
VEHICLE POWER
12 13 14 16 DISTRIBUTION
DISTRIBUTION
BOX (EVPDB)
BOX
10A 20A 20A 20A
PAGE 13Ć20

787 PK/BK
576 DG 576 DG 566 DG 88 BK/WH
787 PK/BK

C1939 C134

WITH NiMH 787 PK/BK ELECTRIC


BATTERY VEHICLE
1 3 VACUUM
POWER
787 PK/BK PUMP 88 BK/WH
DISTRIBUTION
RELAY
S1804 2 5 BOX (EVPDB)

3230 LB/OG

C124 I/P FUSE


3021 GY/BK PANEL
787 PK/BK 787 PK/BK
27 23

10A 15A
3230 LB/OG
566 DG

C1810
C1986 C1945 C1996 C1991
792 TN/YE 792 TN/YE 195 TN/WH
29
20 10 30 5

INDEPENDENT POWER DISTRIBUTION


BATTERY INTERFACE VACUUM TRACTION
OBSERVER PAGE 13Ć28
CONTROL ADAPTER PUMP BATTERY
MODULE
MODULE ASSEMBLY PAGE 139Ć1 CHARGER
(IOM)
PAGE 16Ć1 (IAA) MODULE PAGE 18Ć1
PAGES 16Ć1, 19Ć3
PAGE 139Ć1
POWER DISTRIBUTION (LOW VOLTAGE) 13-20
2001 RANGER ELECTRIC VEHICLE

ELECTRIC
FROM ELECTRIC VEHICLE
VEHICLE POWER F
22 18 POWER
DISTRIBUTION DISTRIBUTION
BOX BOX (EVPDB)
30A (LEAD ACID)
PAGE 13Ć19 20A
15A (NiMH)

554 YE/BK
S182

554 YE/BK 196 DB/OG


554 YE/BK 554 YE/BK
C1939

554 YE/BK C134


LEAD ACID NIMH BATTERY
85
87 PACK
BLOWER
86 RELAY 196 DB/OG
30

C261
554 YE/BK 3850 LG/VT 3397 WH/RD
554 YE/BK (NOT USED) C1939 C135 4

S1995 (NOT USED)


S1995
554 YE/BK
554 YE/BK 554 YE/BK MAIN
554 YE/BK LIGHT
554 YE/BK 554 YE/BK
SWITCH
C2038 PAGE 13Ć29
C1983 C1983
86 87 TRACTION 87 86 FLOWĆTHRU 86 87 RECIRCULATING
BATTERY FAN RELAY FAN RELAY
COOLING PAGE 19Ć2 PAGE 19Ć2
85 30 30 85 85 30
FAN RELAY
PAGE 19Ć1 C1983 C2038
C1983
3850 LG/VT 3395 OG/LB 3852 BK/LG
3397 WH/RD 3850 LG/VT 3396 YE/LG
POSTAL
C1987 C1984 C1802 C1986 C1801

23 E 2 23 10 2

BATTERY TRACTION FLOWĆTHRU BATTERY RECIRCULATING


CONTROL BATTERY FAN CONTROL FAN
MODULE COOLING FAN PAGE 19Ć2 MODULE PAGE 19Ć2
PAGE 19Ć1 PAGE 19Ć1 PAGE 19Ć2
13-21 POWER DISTRIBUTION (LOW VOLTAGE)
2001 RANGER ELECTRIC VEHICLE

ELECTRIC VEHICLE
POWER DISTRIBUTION POSTAL
19 20 21 BOX (EVPDB)

20A 20A 40A

1059 LB/OG
262 BN/PK
C135

1059 LB/OG
S1970
193 YE/LG
1059 LB/OG 262 BN/PK
RELAY 193 YE/LG
MODULE 262 BN/PK
1 3 OIL
PUMP
RELAY
2
5 ELECTRIC VEĆ
HICLE POWER
87 85 COOLANT BLOWER DISTRIBUTION
85 87 87A
PUMP MOTOR BOX (EVPDB)
RELAY RELAY
30 86 86 30
3005 VT/LG 3004 VT/LG

C3999 3229 WH/RD 3020 LB


C3998 181 BN/OG

C124 S148
3005 VT/LG 3004 VT/LG
3020 LB 181 BN/OG
181 BN/OG
C4998 C4992 3229 WH/RD C161
C135
2
37 C1998 C1945
181 BN/OG
19
RELAY
TRACTION OIL PUMP MODULE
INVERTER BLOWER
PAGE 26Ć2
MODULE MOTOR 2
COOLANT INTERFACE PAGE 54Ć1
(TIM) PUMP ADAPTER
PAGE 26Ć2 PAGE 33Ć1 ASSEMBLY (IAA)
MODULE PREHEAT
PAGE 33Ć1 IGNITION
RELAY
PAGE 54Ć8
POWER DISTRIBUTION (LOW VOLTAGE) 13-22
2001 RANGER ELECTRIC VEHICLE

I/P FUSE
POSTAL HOT IN ACC OR RUN
PANEL
16

30A
INTERVAL
WIPER/WASHER 63 RD S150
PAGE 81Ć3 63
S149
RD
63 RD
C136 63 RD 63 RD
63 RD
RELAY
MODULE
S1968
2 5
WIPER
PARK
RELAY
63 RD 63 RD PAGE 81Ć5
671 LB

2 5 4 WINDSHIELD
WIPER RELAY 63 RD

1 3

950 WH/BK 950 WH/BK

28 BK/PK
646 YE/WH ELECTRIC VEĆ
3 2 WINDSHIELD 5 WINDSHIELD HICLE POWER
C136 2
WIPER SPEED WASHER PUMP DISTRIBUTION
RELAY RELAY BOX (EVPDB)
646 YE/WH 4 5 1 1 3

58 WH 647 GY/LB 686 TN/RD


56 DB/OG C136
941 BK/WH
647 GY/LB 686 TN/RD
C224
C131 C224 C164
4
4 5 5 10

GENERIC
ELECTRONIC WINDSHIELD GENERIC ELECTRONIC WINDSHIELD WASHER
MODULE (GEM) WIPER MOTOR MODULE (GEM) PUMP MOTOR
PAGE 59Ć4 PAGE 81Ć3 PAGE 59Ć4 PAGE 81Ć4
13-23 POWER DISTRIBUTION (LOW VOLTAGE)
2001 RANGER ELECTRIC VEHICLE

POSTAL
HOT IN START HOT IN RUN

I/P FUSE
PANEL
20 24 14 10

10A 7.5A 10A 7.5A

601 LB/PK

33 WH/PK
C136

601 LB/PK
C3998
1002 BK/PK 1003 GY/YE
EVAC/FILL
CONNECTOR
#1 C1946
EVAC/FILL C1941
33 WH/PK
CONNECTOR
#2
601 LB/PK

C221 C4999 C154 C212

17 8 20

GENERIC TRACTION ANTIĆLOCK SHIFT LOCK


ELECTRONIC INVERTER BRAKE ACTUATOR
MODULE (GEM) MODULE CONTROL PAGE 37Ć1
PAGE 59Ć3 (TIM) MODULE
PAGE 26Ć1 PAGE 42Ć1
POWER DISTRIBUTION (LOW VOLTAGE) 13-24
2001 RANGER ELECTRIC VEHICLE

POSTAL
FROM I/P
FUSE PANEL
PAGE 13Ć17
D

1052 TN/BK HOT IN RUN

I/P FUSE
PANEL
17 25 29 21 22 26

15A
10A 7.5A 10A 15A 15A

383 RD/WH 8 OG/YE


298 VT/OG
S171 S170

C3999
8 OG/YE

40 LB/WH 1001 WH/YE 797 LG/VT 383 RD/WH 383 RD/WH 8 OG/YE
C208
298 VT/OG

1344 VT/LB

C226 C221 C270 C257 C211 C254 C4996

2 85 30 1 9
1

CIGAR GENERIC DASH FAN HAZARD TURN SIGNAL MULTIFUNCĆ DIGITAL


LIGHTER ELECTRONIC SWITCH SWITCH FLASHER RELAY TION SWITCH TRANSMISSION
PAGE 44Ć1 MODULE (GEM) PAGE 53Ć7 PAGE 90Ć8 PAGE 90Ć5 PAGE 90Ć5 RANGE (DTR)
PAGE 59Ć3 SENSOR
PAGE 26Ć3
13-25 POWER DISTRIBUTION (LOW VOLTAGE)
2001 RANGER ELECTRIC VEHICLE

POSTAL
HOT IN START OR RUN

I/P FUSE
PANEL
11 15 19

15A
7.5A 7.5A

640 RD/YE 640 RD/YE 584 YE 584 YE 295 LB/PK 295 LB/PK

AUXILIARY RELAY
C221 C216
RELAY BOX #2 MODULE
C3998 X
15 4 4 1

TO C136
PAGE 13-26
GENERIC ECONO INSTRUMENT PREHEAT
ELECTRONIC 640 RD/YE MODE CLUSTER IGNITION
MODULE RELAY PAGE 61Ć8 RELAY
(GEM) PAGE 71Ć4 PAGE 53Ć6
PAGE 59Ć3

S4994 295 LB/PK

C2990

4
640 RD/YE 640 RD/YE

STEERING
C4998 WHEEL
SENSOR
10 20 PAGE 43Ć1

TRACTION INVERTER
MODULE (TIM)
PAGE 26Ć1
POWER DISTRIBUTION (LOW VOLTAGE) 13-26
2001 RANGER ELECTRIC VEHICLE

POSTAL
FROM I/P
RELAY FUSE 19 RELAY
MODULE PAGE 13-25 MODULE
POWER PREHEAT
STEERING X INVERTER
RELAY RELAY
5 4
PAGE 43-2 PAGE 53-6
295 LB/PK

C136

705 LG/OG 295 LB/PK


Y WH
S1959
C135
C135

705 LB/PK 295 LB/PK 295 LB/PK


YA BK
295 LB/PK 295 LB/PK
S174 S175
C1939
ELECTRIC
F WH E VEHICLE POWER
DIODE 1 DIODE 2 295 LB/PK 295 LB/PK DISTRIBUTION
BOX (EVPDB)

C1982 C1986 ZA BK
DB DA 13 14
Z BK Y BK
S176 C1945
K OG CONTACTOR BATTERY 97 83
BOX CONTROL
C124
PAGES 16-11, MODULE
21-1 PAGE 16-2
295 LB/PK INTERFACE ADAPTER
ASSEMBLY (IAA)
MODULE
PAGE 16-2
295 LB/PK 295 LB/PK
C1992

POWER
10 21
STEERING
ASSEMBLY
PAGE 43-2
13-27 POWER DISTRIBUTION (LOW VOLTAGE)
2001 RANGER ELECTRIC VEHICLE

HOT AT ALL TIMES


POSTAL
I/P FUSE
PANEL
13 5

10A
7.5A

10 LG/RD
C134
693 OG
10 LG/RD
S1967

10 LG/RD 10 LG/RD
10 LG/RD
S172
ELECTRIC
VEHICLE
1 3 STOP
POWER
LAMP
DISTRIBUTION
RELAY
2 5 BOX (EVPDB)
693 OG 693 OG
S2995

P BK 511 LG
C209 C2099
C136 C134 16
5
DATA LINK
511 LG CONNECTOR
P YE/LG (DLC)
S229 PAGE 14Ć5
DATA LINK
C3998 PAGE 14Ć5
10 LG/RD 10 LG/RD
3235 YE/LG 511 LG 511 LG

C4998 C903 C210

6 M 2 1 3

TRACTION GRUMMAN BRAKE PEDAL POSITION (BPP) SWITCH


INVERTER HEADLINER PAGE 90Ć9
MODULE HARNESS
(TIM) PAGE 90Ć10
PAGE 26Ć4
POWER DISTRIBUTION (LOW VOLTAGE) 13-28
2001 RANGER ELECTRIC VEHICLE

POSTAL

HOT AT ALL TIMES

I/P FUSE
PANEL
1 9 23 27

10A 10A 15A 10A

742 LB 276 BN

C3998 195 TN/WH 792 TN/YE

276 BN
S291
S2900
S4993 792 TN/YE S292

792 TN/YE
742 LB 742 LB 276 BN 276 BN 195 TN/WH 195 TN/WH
742 LB 742 LB
792 TN/YE
C216 C215 C4998 C260 C903 C904 RELAY
MODULE
9 1 10 12 9 19 5 J 3 1

INSTRUMENT CLUSTER TRACTION MAIN LIGHT GRUMMAN CARGO POWER STEERING


PAGES 61Ć6, 61Ć7 INVERTER SWITCH HEADLINER LAMP RELAY
MODULE (TIM) PAGE 13Ć29 HARNESS SWITCH PAGE 43Ć2
PAGE 26Ć1 PAGE 89Ć3 PAGE 89Ć2
13-29 POWER DISTRIBUTION (LOW VOLTAGE)
2001 RANGER ELECTRIC VEHICLE

POSTAL

HOT AT ALL TIMES HOT AT ALL TIMES

ELECTRIC I/P FUSE


FROM I/P 18
VEHICLE POWER 23
PANEL
FUSE 7 DISTRIBUTION PAGE 13Ć28
PAGE 13Ć30 20A BOX (EVPDB) 15A
PAGE 13Ć20
Z
196 DB/OG 195 TN/WH

C134 SEE POWER


S291
DISTRIBUTION
1011 TN/OG PAGE 13Ć28
196 DB/OG 195 TN/WH

C260 C261 C260


MAIN LIGHT
1 4 5
SWITCH
SEE PAGE 149Ć3
OFF HEAD
HEAD HEAD ILLUMINATION FOR SWITCH
OFF OFF
TESTING
PARK PARK PARK

6 6 5 4 1

C261 C260 C261 C260 C261

19 LB/RD 53 BK/LB 13 RD/BK 14 BN 57 BK

S244
G
C903
INSTRUMENT HEADLAMPS
ILLUMINATION N PAGE 85Ć2 TO S2993 SEE GROUNDS
57 BK
PAGE 71Ć3 PAGE 13Ć30 PAGE 10Ć16

G200
GRUMMAN
HEADLINER
HARNESS
PAGE 89Ć3
POWER DISTRIBUTION (LOW VOLTAGE) 13-30
2001 RANGER ELECTRIC VEHICLE

POSTAL

FROM C260
PAGE 13Ć29
G

14 BN

S2993

14 BN

14 BN
I/P
7
FUSE
PANEL
7.5A

C134
14 BN 14 BN 14 BN

1011 TN/OG
14 BN
AUXILIARY
C224 C903
RELAY
Z
2 BOX #2 18 E

TO C260 EXTERIOR
PAGE 13Ć29 LAMPS
PAGE 92Ć1

ECONO GENERIC GRUMMAN


MODE ELECTRONIC HEADLINER
RELAY MODULE HARNESS
PAGE 71Ć4 (GEM) PAGE 90Ć10
PAGE 59Ć4
13-31 POWER DISTRIBUTION (LOW VOLTAGE)
2001 RANGER ELECTRIC VEHICLE

HOT AT ALL TIMES


POSTAL
4 MAIN LIGHT
SWITCH
OFF HEAD PAGE 13Ć29
SEE PAGE 149Ć3
PARK 5 FOR SWITCH
TESTING
C261

13 RD/BK

S173

13 RD/BK 13 RD/BK

I/P FUSE
33 PANEL
4 8

15A
10A 10A

15 RD/YE

C208

15 RD/YE 1055 WH/LG 1056 DB/LG

S293

15 RD/YE 15 RD/YE
C254 AUXILARY
RELAY BOX
6 10 3 3
#2

LEFT HIGH RIGHT HIGH


MULTIFUNCTION
BEAM RELAY BEAM RELAY
SWITCH
PAGE 85Ć2 PAGE 85Ć2
PAGE 85Ć2
POWER DISTRIBUTION (HIGH VOLTAGE) 13-32
2001 RANGER ELECTRIC VEHICLE

WARNING: This system contains highĆvoltage components


and wiring. Do not attempt any service procedures without
direction from the workshop manual. Failure to follow this
warning may result in severe personal injury or death.

TRACTION
FROM C1935
BATTERY
PAGE 13Ć33
CHARGER
- + PAGES 18Ć3,
18Ć4 H I J K

3171 WH 3170 OG 3133 WH 3132 YE EMERGENCY POWER


3130
OFF (EPO)/INTERLOCK SYSTEM
C1923 3134 OG 3131 RD DG PAGE 20Ć2

INTERLOCK HIGH VOLTAGE


C1931 POWER
SWITCH
C1933 CLOSED DISTRIBUTION
WITH C1932 BOX (HVPDB)
COVER ON

A/C PWR
PTC
IMC STR C1888 DC/DC
HTR
25A 10A 10A
25A

C1920 C1917 C1914


3150 DB
3104 DB 3140 BK 3008 RD 3118 WH
EXCEPT POSTAL
3105 WH 3151 WH 3141 WH 3009 DG 3117 DB

C1895

+ - POSITIVE + -
A/C INVERTER + - POWER + - DC/DC
TEMPERATURE MOTOR STEERING CONVERTER
SOLID STATE COEFFICIENT CONTROLLER ASSEMBLY PAGE 12Ć1
(PTC) (IMC) INTERLOCK PAGE 43Ć1
SWITCHING PAGE 54Ć7
MODULE
PAGE 54-5
13-33 POWER DISTRIBUTION (HIGH VOLTAGE)
2001 RANGER ELECTRIC VEHICLE

TRACTION
TRACTION BATTERY PACK
UPPER LOWER BATTERY
PAGES 16Ć6, 16Ć7
BATTERY BATTERY SUPPORT
HEATER HEATER TRAY

C1859 C1861 C1863 C1862


WITH
LEAD 57 BK S1954 57 BK 1161 3403 OG
3403 OG TRACTION
ACID 3709 RD
DB/OG BATTERY
BATTERY 1201 DB/WH
57 BK SEE TRACTION FUSE
HEATERS 250A
BATTERY SYSTEM
PAGES 16Ć6, 16Ć7
C1864 +312V 0V

C B A D E
CONTACTOR
+
BOX
6 PAGE 16Ć11
C1982 EMERGENCY
3134 OG 3133 WH 3131 RD 3132 YE
3410 YE POWER OFF
C3985 (EPO)/
3180 OG 3181 OG C1980
INTERLOCK
3134 OG 3133 WH 3131 RD 3132 YE 3410 YE 974 OG SYSTEM
PAGE 20Ć1

C1935 C3994

INTERLOCK
PAGE 20Ć1

3134 OG 3133 WH 3131 RD 3132 YE 3180 OG 3181 OG

TRACTION
INVERTER
H I J K MODULE (TIM)
PAGE 26Ć4

TO HIGH VOLTAGE POWER WARNING: This system contains highĆvoltage


DISTRIBUTION BOX (HVPDB) components and wiring. Do not attempt any
PAGE 13Ć32
service procedures without direction from the
workshop manual. Failure to follow this
warning may result in severe personal injury
or death.
POWER DISTRIBUTION (HIGH VOLTAGE) 13-34
2001 RANGER ELECTRIC VEHICLE
14-1 MULTIPLEX COMMUNICATION NETWORK
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL
HOT AT ALL TIMES

BATTERY INTERFACE TRACTION I/P FUSE


5
CONTROL ADAPTER INVERTER PANEL
20 21 MODULE (BCM) 27 28 ASSEMBLY (IAA) 15 5 MODULE (TIM) PAGE 13Ć11
7.5A
PAGE 16Ć3 MODULE PAGE 16Ć3
C1987 C1945 C4998
915 PK/LB

914 TN/OG 915 PK/LB 914 TN/OG 693 OG

915 PK/LB 914 TN/OG C3999


915 PK/LB
914 TN/OG
C1939 C201
915 PK/LB
914 TN/OG
915 PK/LB C136
915 915 S2990

S1958 PK/LB PK/LB


914 TN/OG
915 PK/LB
S2992

S1957 914 TN/OG


C209
10 2 16
DATA LINK CONNECTOR (DLC)
5 4
C209

570 BK/WH 57 BK

S205 S244

SEE GROUNDS SEE GROUNDS


PAGES 10Ć1, 10Ć2 570 BK/WH 57 BK PAGE 10Ć8

G101 G200
MULTIPLEX COMMUNICATION NETWORK 14-2
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL

AIR BAG GENERIC ANTIĆLOCK BRAKE


DIAGNOSTIC ELECTRONIC CONTROL MODULE
5 MODULE 3 MODULE (GEM) 23
PAGE 42Ć1
PAGE 46Ć1 PAGE 59Ć1
C250 C221 C154

70 LB/WH

70 LB/WH 70 LB/WH C134

70 LB/WH

S205

70 LB/WH

C209
7
DATA LINK CONNECTOR (DLC)

Refer to Location Index, Cell 152, for


Component, Connector, Splice, and
Ground descriptions and locations.
14-3 MULTIPLEX COMMUNICATION NETWORK
2001 RANGER ELECTRIC VEHICLE

POSTAL

BATTERY INTERFACE TRACTION


CONTROL ADAPTER INVERTER
20 21 MODULE (BCM) 27 28 ASSEMBLY (IAA) 15 5 MODULE (TIM)
PAGE 16Ć3 MODULE PAGE 16Ć3
C1987 C1945 C4998
915 PK/LB

914 TN/OG 915 PK/LB 914 TN/OG

915 PK/LB 914 TN/OG C3999


915 PK/LB

C1939 914 TN/OG

915 PK/LB C136 S2990


915 915

914 TN/OG S1958 PK/LB PK/LB


S2992
914 914

TN/OG TN/OG
S1957

915 PK/LB
915 PK/LB

914 TN/OG 914 TN/OG

C209 C2099
10 2
2 3
DATA LINK
DATA LINK
CONNECTOR
(DLC)
MULTIPLEX COMMUNICATION NETWORK 14-4
2001 RANGER ELECTRIC VEHICLE

POSTAL

INTERFACE POSITIVE TRACTION BATTERY TRACTION BATTERY


ADAPTER TEMPERATURE BATTERY CONTROL BATTERY CONTROL
ASSEMBLY COEFFICIENCY CHARGER MODULE CHARGER MODULE
37 (IAA) MODULE 1 (PTC) SWITCHING 1 PAGE 16Ć4 5 (BCM) 4 PAGE 16Ć4 8 (BCM)
PAGE 54Ć5 MODULE PAGE 16Ć4 PAGE 16Ć4
PAGE 54Ć5
C1945 C1999 C1993 C1986 C1991 C1986

3035 LG/OG 3035 LG/OG 3826 WH 3826 WH 3827 GY/WH 3827 GY/WH

C124 C1939
C124 C1939 C124

3035 LG/OG 3826 WH 3826 WH 3827 GY/WH 3827 GY/WH

S177 S178 S179

3035 LG/OG 3826 WH 3827 GY/WH

C135

3035 LG/OG 3826 WH 3827 GY/WH

C2099

DATA LINK
6 7 8
14-5 MULTIPLEX COMMUNICATION NETWORK
2001 RANGER ELECTRIC VEHICLE

POSTAL
HOT AT ALL TIMES
GENERIC ANTIĆLOCK
I/P FUSE
ELECTRONIC BRAKE CONTROL 5
PANEL
MODULE MODULE
3 23 PAGE 13Ć27
(GEM) PAGE 42Ć1 7.5A
PAGE 59Ć3
C221 C154
70 LB/WH
693 OG
EVAC/FILL
CONNECTOR
#1 C1941
70 LB/WH C1946
EVAC/FILL
S172
CONNECTOR
#2

70 LB/WH
693 OG 693 OG
S2050

70 LB/WH

C209 C2099
7 16 DATA LINK
5
DATA LINK CONNECTOR (DLC)

5 4 4 1
C209 C2099

570 BK/WH 57 BK 57 BK 570 BK/WH

S205 S209 S209 S205

SEE GROUNDS SEE GROUNDS SEE GROUNDS


570 BK/WH 57 BK 57 BK
PAGE 10-1, 10-2 PAGE 10-12, 10-13 570 BK/WH PAGE 10-1, 10-2

G101 G105 G105 G101


MULTIPLEX COMMUNICATION NETWORK 14-6
2001 RANGER ELECTRIC VEHICLE
16-1 TRACTION BATTERY SYSTEM
2001 RANGER ELECTRIC VEHICLE

For diagnostic information, refer to Section


414Ć03 of the Workshop Manual.
EXCEPT POSTAL

HOT IN START OR RUN


HOT AT ALL TIMES

ELECTRIC I/P FUSE


26 WARNING: This system contains highĆvoltage 19
PANEL
VEHICLE POWER
12 (Postal)
DISTRIBUTION components and wiring. Do not attempt any PAGE 13Ć10
15A
10A BOX (EVPDB) service procedures without direction from the
PAGES 13Ć4, 13Ć19 workshop manual. Failure to follow this
warning may result in severe personal injury
or death. 295 LB/PK
295 LB/PK 12V
787 PK/BK (START
OR RUN)
C2990
C136
4 STEERING
WHEEL
787 PK/BK 295 LB/PK
SENSOR
PAGE 43Ć1
C124 S1959
295 295

LB/PK LB/PK

C1939 295 LB/PK 295 LB/PK


S1998

WITH NiMH 787 PK/BK


BATTERY
C1939
295 LB/PK 295 LB/PK 295 LB/PK
12V 12V
S1804 (START OR (START OR RUN) 295 LB/PK 295 LB/PK
RUN) C1992
787 PK/BK C1945 C1982
POWER
787 PK/BK 10 21 INTERFACE CONTACTOR
STEERING 97 13
787 PK/BK ASSEMBLY ADAPTER BOX
12V 12V C1986
PAGE 43Ć1 ASSEMBLY (IAA) PAGES 16Ć11
BATTERY MODULE
20 10 CONTROL
SOLID STATE MODULE
(BCM) 12V
C1810 (START OR RUN) C1986
INDEPENDENT
29 BATTERY
OBSERVER 14
CONTROL
MODULE (IOM) SOLID STATE MODULE
PAGES 18Ć6, 19Ć3
(BCM)
TRACTION BATTERY SYSTEM 16-2
2001 RANGER ELECTRIC VEHICLE

POSTAL HOT IN START OR RUN

I/P FUSE
19 PANEL
PAGE 13-25
RELAY 15A RELAY
POWER MODULE
PREHEAT MODULE
STEERING INVERTER
RELAY RELAY
5 PAGE 43-2 4
295 LB/PK PAGE 53-6

C136

POWER
705 LG/OG DISTRIBUTION 295 LB/PK Y WH
PAGE 13-25
C135
C135
S1959
705 LB/PK 295 LB/PK 295 LB/PK
YA BK
S174 S175 295 LB/PK 295 LB/PK
ELECTRIC
C1939
F WH E VEHICLE POWER
DIODE 2 DISTRIBUTION
DIODE 1
295 LB/PK 295 LB/PK BOX (EVPDB)

ZA BK
C1982 C1986
DB DA
13 14 Z BK Y BK

S176 C1945

K OG 97 83
CONTACTOR BATTERY
C124 BOX CONTROL
PAGE 16-11, MODULE
295 LB/PK 21-1
INTERFACE ADAPTER ASSEMBLY
(IAA) MODULE

295 LB/PK S1998 295 LB/PK


C1992 WARNING: This system contains highĆvoltage
components and wiring. Do not attempt any service
POWER
10 21
STEERING procedures without direction from the workshop
ASSEMBLY manual. Failure to follow this warning may result in
PAGE 43-1 severe personal injury or death.
16-3 TRACTION BATTERY SYSTEM
2001 RANGER ELECTRIC VEHICLE

* EXCEPT POSTAL
TRACTION
SOLID STATE INVERTER
3 13 20 5 15 MODULE (TIM)
DIGITAL
TRANSMISSION DATA LINK DATA LINK
RANGE(DTR) SENSOR C4998 C4999 C4998
6 5 CONNECTOR (DLC) PAGE 14Ć3
PAGE 26Ć3 PAGES 14Ć1, 14Ć3
3404 YE 3501 DB 915 PK/LB 2 10
C4996
C209
3503 YE 914 TN/OG 2 3
3503 YE 3501 DB
C2099
C3999 915 PK/LB
S4995

915 PK/LB
3501 DB 914 914 TN/OG
TN/OG
S4996
3503 YE *C201
C3998
915 PK/LB
914 TN/OG
CHARGER 3404 YE 3503 YE 3501 DB
INLET
PAGE 18Ć3 *C201

3404 YE 3503 YE 3501 DB 914 TN/OG


915 PK/LB
C136 C135 C136
POSTAL
915 PK/LB
C1969 3404 YE S1957
3404 914
S1960 TN/OG
YE
C1969 S1958 915
3404 YE 3503 YE 3501 DB 914 TN/OG
3984 RD WITH NiMH PK/LB
915 PK/LB
BATTERY
C1939 C1939
3404 YE 3503 YE
3404
3984 RD S1803 3501 DB 915 PK/LB
YE 914 TN/OG
3404 YE L M
C1810 C1987
INDEPENDENT BATTERY
33 30 12 18 17 20 21 TO C1945 TO C1945
OBSERVER CONTROL
SOLID STATE PAGE 16Ć5 PAGE 16Ć5
MODULE (IOM) MODULE (BCM)
PAGES 18Ć1, 18Ć4
TRACTION BATTERY SYSTEM 16-4
2001 RANGER ELECTRIC VEHICLE

* POSTAL

TRACTION
BATTERY
6 8 3 7 1 2 4 3 4 2 1 CHARGER
PAGE 18Ć1
C1993 C1991

3008 VT 3401 DB/LG 3826 WH 3002 OG/LB 3827 GY/WH 3993 YE/RD
3992 BN/YE 3009 OG/RD 3990 LB/RD 3985 PK 3800 LG/BK

C124
3826 WH DATA 3827 GY/WH DATA 3993 YE/RD
3008 VT 3401 DB/LG 3990 LB/RD 3985 PK
LINK LINK
*S178 *S179
3992 BN/YE PAGE 3002 OG/LB PAGE
3009 OG/RD 3826 WH 14Ć4 3827 GY/WH 14Ć4 3800 LG/BK
C1939

3008 VT 3401 DB/LG 3826 WH 3002 OG/LB 3827 GY/WH 3993 YE/RD
3992 BN/YE 3009 OG/RD 3990 LB/RD 3985 PK 3800 LG/BK

C1986 C1987 C1986 C1987


BATTERY
12 7 11 6 5 35 5 13 8 14 2
CONTROL
SOLID STATE
MODULE
7 9 22 1 15 1 2 31 3 18 (BCM)
C1987 C1986
3136 WH 3138 LB/BK 3706 DB 3001 PK/OG 3000 VT

3006 VT/LG

3137 GY/YE 3602 TN/YE 3003 VT/WH 3007 VT/YE 3006 TO S1961
S1997 N
PAGE 16Ć5
VT/LG

3006 VT/LG

C1982

3 20 12 23 15 4 2 14 10 9
CONTACTOR
BOX
PAGE 16Ć11
16-5 TRACTION BATTERY SYSTEM
2001 RANGER ELECTRIC VEHICLE

* POSTAL ELECTRIC VEHICLE FROM S1957 FROM S1958


PAGE 16Ć2 PAGE 16Ć2
HOT AT ALL TIMES

BATTERY INDEPENDENT ELECTRIC


23 M L
CONTROL OBSERVER VEHICLE POWER
SOLID STATE *9
MODULE (BCM) MODULE (IOM) DISTRIBUTION
33 4 3 16 10A
BOX(EVPDB)
C1986 C1987 C1810 PAGE 13Ć3, 13Ć18
0V 0V 0V
914 TN/OG 915 PK/LB

570 BK/WH 570 BK/WH 570 BK/WH 931 OG

931 OG
57 BK
12V 12V C1945
S1800
28 27
INTERFACE
75 76
ADAPTER
570 BK/WH WITH NiMH SOLID STATE ASSEMBLY
BATTERY 91 (IAA)
MODULE
C1945

S1996 C1939
3006 PK/LG

570 BK/WH C1939


3006 3006 FROM S1997
S1961 N
PAGE 16Ć4
VT/LG VT/LG

S1962
57 BK 3006 VT/LG

570 BK/WH
C124
SEE
GROUNDS 3006 VT/LG
PAGES 10Ć4, SEE
10Ć11, 10Ć12 GROUNDS C1999
PAGE 10Ć2
8 POSITIVE TEMPERATURE
G103 COEFFICIENT (PTC)
G101 SWITCHING MODULE
*G105
PAGES 53Ć5, 54Ć5
TRACTION BATTERY SYSTEM 16-6
2001 RANGER ELECTRIC VEHICLE

BATTERY MODULE BATTERY MODULE


BATTERY MODULE
39 38 37 LEAD ACID
3403 3403 3403 3403 TO BATTERY 36
B PAGE 16Ć7
OG + 8V - OG + 8V - OG + 8V - OG

S1955 FROM
A BATTERY 1
PAGE 16Ć7
S1956
3403 OG 3403 OG 3403 OG 3403 OG 3403 OG

30.9K 30.9K 30.9K


RESISTOR RESISTOR RESISTOR
3403 OG 3403 OG 3403 OG

30.9K 30.9K 30.9K 30.9K 30.9K


RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR
3089 LB/WH 3213 BK/LB 3215 PK/BK
C1882
3214 LB 3212 DB 3211 WH/LB 3210 LG/WH 3209 WH/BK

C1885 C1887 C1886


3089 LB/WH 3213 BK/LB 3215 PK/BK

3214 LB 3212 DB 3211 WH/LB 3210 LG/WH 3209 WH/BK


C1866 C1865
BATTERY
30 40 39 38 28 13 7 1
CONTROL
SOLID STATE MODULE
16 17 (BCM)
C1986
3996 RD/YE

3705 LB

C1982
+312V
21 22 CONTACTOR
+
BOX
FROM 250A PAGE 16Ć11
TRACTION 3403
BATTERY P -

FUSE OG 0V

PAGE 16Ć7
16-7 TRACTION BATTERY SYSTEM
2001 RANGER ELECTRIC VEHICLE

BATTERY BATTERY BATTERY BATTERY BATTERY


MODULE MODULE MODULE MODULE MODULE LEAD ACID
1 2 3 4 5
TO
S1955 3403 3403 3403 3403 3403 3403 FROM
A C BATTERY 6
PAGE
OG - 8V + OG - 8V + OG - 8V + OG - 8V + OG - 8V + OG PAGE 16Ć8
16Ć6
3403 OG 3403 OG 3403 OG 3403 OG 3403 OG 3403 OG

250A 30.9K 30.9K 30.9K 30.9K 30.9K


TRACTION RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR
BATTERY
FUSE

BATTERY BATTERY BATTERY BATTERY


MODULE MODULE MODULE MODULE
FROM 36 35 34 33
BATTERY 3403 3403 3403 3403 3403 TO
37 B D BATTERY
PAGE 16Ć6 OG + 8V - OG + 8V - OG + 8V - OG + 8V - OG 32
PAGE 16Ć8

3403 OG 3403 OG 3403 OG 3403 OG


3403 OG
30.9K 30.9K 30.9K 30.9K
RESISTOR RESISTOR RESISTOR RESISTOR

P
3208 GY/BK 3207 VT/LB 3206 LG/YE 3205 OG/YE
TO CONTACTOR
BOX (-) 3072 PK/YE 3073 RD/WH 3074 BK/OG 3075 YE 3076 YE/WH
PAGE 16Ć6
C1884 C1886 C1876 C1886 C1884 C1878 C1876 C1878 C1881

3072 PK/YE 3073 RD/WH 3074 BK/OG 3075 YE 3076 YE/WH


3208 GY/BK 3207 VT/LB 3206 LG/YE 3205 OG/YE
C1865 C1866 C1865 C1866 C1865 C1866 C1865 C1866 C1865
BATTERY
19 18 20 8 21 7 15 6 9
CONTROL
SOLID STATE MODULE
(BCM)
TRACTION BATTERY SYSTEM 16-8
2001 RANGER ELECTRIC VEHICLE

BATTERY BATTERY BATTERY BATTERY BATTERY


MODULE MODULE MODULE MODULE MODULE LEAD ACID
TO 6 7 8 9 10
BATTERY 3403 3403 3403 3403 3403 3403 FROM
5 C E BATTERY
PAGE 16Ć7 OG - 8V + OG - 8V + OG - 8V + OG - 8V + OG - 8V + OG 11
PAGE 16Ć9
3403 OG 3403 OG 3403 OG 3403 OG 3403 OG

30.9K 30.9K 30.9K 30.9K 30.9K


RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR

BATTERY BATTERY BATTERY BATTERY


MODULE MODULE MODULE MODULE
32 31 30 29
FROM
BATTERY 3403 3403 3403 3403 3403 TO
D F BATTERY
33
OG + 8V - OG + 8V - OG + 8V - OG + 8V - OG 28
PAGE 16Ć7
PAGE 16Ć9

3403 OG 3403 OG 3403 OG 3403 OG

30.9K 30.9K 30.9K 30.9K


RESISTOR RESISTOR RESISTOR RESISTOR

3204 LG/OG 3203 LG/RD 3202 TN/YE 3201 LG/BK

3077 OG/LB 3078 LB/OG 3079 WH/PK 3080 RD/LB 3081 WH/RD

C1880 C1878 C1879 C1875 C1879 C1874 C1879 C1875 C1877

3077 OG/LB 3078 LB/OG 3079 WH/PK 3080 RD/LB 3081 WH/RD

3204 LG/OG 3203 LG/RD 3202 TN/YE 3201 LG/BK

C1865 C1866 C1865 C1866 C1865 C1866 C1865 C1866 C1865


BATTERY
3 16 4 26 10 36 16 35 22
CONTROL
SOLID STATE MODULE
(BCM)
16-9 TRACTION BATTERY SYSTEM
2001 RANGER ELECTRIC VEHICLE

BATTERY BATTERY BATTERY BATTERY BATTERY


MODULE MODULE MODULE MODULE MODULE LEAD ACID
TO 11 12 13 14 15
BATTERY 3403 3403 3403 3403 3403 3403 FROM
10 E G BATTERY
PAGE 16Ć8 OG - 8V + OG - 8V + OG - 8V + OG - 8V + OG - 8V + OG 16
PAGE 16Ć10
3403 OG 3403 OG 3403 OG 3403 OG 3403 OG

30.9K 30.9K 30.9K 30.9K 30.9K


RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR

BATTERY BATTERY BATTERY BATTERY


MODULE MODULE MODULE MODULE
28 27 26 25
FROM
BATTERY 3403 3403 3403 3403 3403 TO
29 F H BATTERY
PAGE 16Ć8 OG + 8V - OG + 8V - OG + 8V - OG + 8V - OG 24
PAGE 16Ć10

3403 OG 3403 OG 3403 OG 3403 OG

30.9K 30.9K 30.9K 30.9K


RESISTOR RESISTOR RESISTOR RESISTOR

3200 RD/BK 3099 BN 3098 RD/YE 3097 RD/LG

3082 BK/LG 3083 YE/WH 3084 BK/PK 3085 OG/LG 3086 WH/VT

C1879 C1875 C1874 C1873 C1877 C1870 C1872 C1870 C1874

3200 RD/BK 3099 BN 3098 RD/YE 3097 RD/LG

3082 BK/LG 3083 YE/WH 3084 BK/PK 3085 OG/LG 3086 WH/VT

C1865 C1866 C1865 C1866 C1865 C1866 C1865 C1866 C1865


BATTERY
23 25 24 15 18 5 12 4 6
CONTROL
SOLID STATE MODULE
(BCM)
TRACTION BATTERY SYSTEM 16-10
2001 RANGER ELECTRIC VEHICLE

BATTERY
MODULE
BATTERY
MODULE
BATTERY
MODULE
BATTERY
MODULE
BATTERY
MODULE
LEAD ACID
TO 16 17 18 19 20
BATTERY 3403 3403 3403 3403 3403
15 G
PAGE 16Ć9 OG - 8V + OG - 8V + OG - 8V + OG - 8V + OG - 8V +

3403 OG 3403 OG 3403 OG 3403 OG 3403 OG

30.9K 30.9K 30.9K 30.9K 30.9K


RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR

BATTERY BATTERY BATTERY BATTERY


MODULE MODULE MODULE MODULE
24 23 22 21
FROM
3403 3403 3403 3403 3403
BATTERY
H
25 OG OG OG OG OG
+ 8V - + 8V - + 8V - + 8V -
PAGE 16Ć9

3403 OG 3403 OG 3403 OG 3403 OG

30.9K 30.9K 30.9K 30.9K


RESISTOR RESISTOR RESISTOR RESISTOR

3096 WH 3095 OG/YE 3094 LB/RD 3093 WH/LB

3087 DG/VT 3088 DB/OG 3090 VT 3091 LB/BK 3092 GY/OG

C1873 C1870 C1869 C1867 C1869 C1871 C1868 C1869

3096 WH 3095 OG/YE 3094 LB/RD 3093 WH/LB

3087 DG/VT 3088 DB/OG 3090 VT 3091 LB/BK 3092 GY/OG

C1866
BATTERY
1 3 11 13 21 23 31 33 32
CONTROL
SOLID STATE MODULE
(BCM)
16-11 TRACTION BATTERY SYSTEM
2001 RANGER ELECTRIC VEHICLE

To High Voltage Power Distribution Box (HVPDB)

Y O W R
CONTACTOR
BOX

To Traction
To Traction
Inverter
Battery
Module
(TIM)
TRACTION BATTERY SYSTEM 16-12
2001 RANGER ELECTRIC VEHICLE

BATTERY MODULE
25
NiMH
3403 3403 TO BATTERY 24
J PAGE 16Ć16
OG + 12V - OG

S1955 FROM
3403
3403 OG K BATTERY 1
OG PAGE 16Ć13
S1956
3403 OG 3403 OG 3403 OG

30.9K 30.9K 30.9K


RESISTOR RESISTOR RESISTOR
3403 OG 3403 OG 3403 OG

30.9K 30.9K 30.9K


RESISTOR RESISTOR RESISTOR
3089 LB/WH 3213 BK/LB 3215 PK/BK
C1750
3214 LB 3212 DB 3097 RD/LG

C1747 3089 LB/WH 3213 BK/LB 3215 PK/BK

3214 LB 3212 DB 3097 RD/LG


C1866 C1865
BATTERY
30 40 4 13 7 1
CONTROL
SOLID STATE MODULE
16 17 (BCM)
C1986
3996 RD/YE

3705 LB

C1982
+312V
21 22 CONTACTOR
+
BOX
FROM 250A PAGE 16Ć11
TRACTION 3403
BATTERY Q -

FUSE OG 0V

PAGE 16Ć13
16-13 TRACTION BATTERY SYSTEM
2001 RANGER ELECTRIC VEHICLE

BATTERY BATTERY BATTERY BATTERY BATTERY


MODULE MODULE MODULE MODULE MODULE NiMH
1 2 3 4 5
TO
S1955 3403 3403 3403 3403 3403 3403 FROM
K R BATTERY 6
PAGE
OG - 12V + OG - 12V + OG - 12V + OG - 12V + OG - 12V + OG PAGE 16Ć14
16Ć12
3403 OG 3403 OG 3403 OG 3403 OG 3403 OG 3403 OG

250A 30.9K 30.9K 30.9K 30.9K 30.9K


TRACTION RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR
BATTERY
FUSE

3403 OG

TO CONTACTOR
BOX (-) 3072 PK/YE 3073 RD/WH 3074 BK/OG 3075 YE 3076 YE/WH
PAGE 16Ć12
C1752 C1751 C1752 C1751 C1753

3072 PK/YE 3073 RD/WH 3074 BK/OG 3075 YE 3076 YE/WH

C1865
BATTERY
19 20 21 15 9
CONTROL
SOLID STATE MODULE
(BCM)
TRACTION BATTERY SYSTEM 16-14
2001 RANGER ELECTRIC VEHICLE

BATTERY BATTERY BATTERY BATTERY BATTERY


MODULE MODULE MODULE MODULE MODULE NiMH
TO 6 7 8 9 10
BATTERY 3403 3403 3403 3403 3403 3403 FROM
5 R S BATTERY
PAGE 16Ć13 OG - 12V + OG - 12V + OG - 12V + OG - 12V + OG - 12V + OG 11
PAGE 16Ć15
3403 OG 3403 OG 3403 OG 3403 OG 3403 OG

30.9K 30.9K 30.9K 30.9K 30.9K


RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR

3077 OG/LB 3078 LB/OG 3079 WH/PK 3080 RD/LB 3081 WH/RD

C1753 C1754 C1753 C1754 C1755

3077 OG/LB 3078 LB/OG 3079 WH/PK 3080 RD/LB 3081 WH/RD

C1865 C1866
BATTERY
3 4 10 16 22
CONTROL
SOLID STATE MODULE
(BCM)
16-15 TRACTION BATTERY SYSTEM
2001 RANGER ELECTRIC VEHICLE

BATTERY BATTERY BATTERY BATTERY BATTERY


MODULE MODULE MODULE MODULE MODULE NiMH
TO 11 12 13 14 15
BATTERY 3403 3403 3403 3403 3403 3403 FROM
10 S T BATTERY
PAGE OG - 12V + OG - 12V + OG - 12V + OG - 12V + OG - 12V + OG 16
16Ć14 PAGE 16Ć16
3403 OG 3403 OG 3403 OG 3403 OG 3403 OG

30.9K 30.9K 30.9K 30.9K 30.9K


RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR

3082 BK/LG 3083 DG/LG 3084 BK/PK 3085 OG/LG 3086 WH/VT

C1754 C1755 C1756 C1757

3082 BK/LG 3083 DG/LG 3084 BK/PK 3085 OG/LG 3086 WH/VT

C1866
BATTERY
23 29 18 12 6
CONTROL
SOLID STATE MODULE
(BCM)
TRACTION BATTERY SYSTEM 16-16
2001 RANGER ELECTRIC VEHICLE

BATTERY
MODULE
BATTERY
MODULE
BATTERY
MODULE
BATTERY
MODULE
BATTERY
MODULE
NiMH
TO 16 17 18 19 20
BATTERY 3403 3403 3403 3403 3403
15 T
PAGE OG - 12V + OG - 12V + OG - 12V + OG - 12V + OG - 12V +
16Ć15
3403 OG 3403 OG 3403 OG 3403 OG 3403 OG

30.9K 30.9K 30.9K 30.9K 30.9K


RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR

BATTERY BATTERY BATTERY BATTERY


MODULE MODULE MODULE MODULE
24 23 22 21
FROM
3403 3403 3403 3403 3403
BATTERY
J
25 OG OG OG OG OG
+ 12V - + 12V - + 12V - + 12V -
PAGE
16Ć12

3403 OG 3403 OG 3403 OG 3403 OG

30.9K 30.9K 30.9K 30.9K


RESISTOR RESISTOR RESISTOR RESISTOR

3096 WH 3095 OG/YE 3094 LB/RD 3093 WH/LB

3087 DG/PK 3088 DB/OG 3090 PK 3091 LB/BK 3092 GY/OG

C1758 C1748 C1759 C1748 C1758 C1749 C1759 C1758

Refer to Location 3096 WH 3095 OG/YE 3094 LB/RD 3093 WH/LB


Index, Cell 152,
for Component, 3087 DG/PK 3088 DB/OG 3090 PK 3091 LB/BK 3092 GY/OG
Connector, Splice,
Ground and Base C1866

Part Number 13 26 3 36 4 35 5 25 15
BATTERY
descriptions and CONTROL
SOLID STATE MODULE
locations. (BCM)
18-1 TRACTION BATTERY CHARGING/HEATING SYSTEM
2001 RANGER ELECTRIC VEHICLE

TRACTION DIGITAL TRANSMISSION


For diagnostic information, refer to Section
SOLID STATE INVERTER RANGE (DTR) SENSOR
414Ć03 of the Workshop Manual. 3 13 20 MODULE (TIM) 5 6 PAGE 26Ć3
PAGE 16Ć3
HOT AT ALL TIMES C4998 C4999 C4996
ELECTRIC VEHICLE 3503 YE 3501 DB 3501 DB
28
POWER DISTRIBUTION 3404 YE S4995 3503 YE
14 (Postal)
BOX (EVPDB) S4996
20A
PAGE 13Ć4, 13Ć19
C3998

3404 YE 3503 YE 3501 DB


566 DG INDEPENDENT
OBSERVER *C201 * EXCEPT POSTAL
MODULE (IOM)
30 PAGE 16Ć3 3404 YE 3503 YE 3501 DB
C136 C135
C1810 FROM C1969 3404 3404 YE WARNING: This system contains highĆvoltage
PAGES 18Ć3, A S1960 3501 DB
YE components and wiring. Do not attempt any
18Ć4 3404 YE 3503 YE
WITH NiMH
service procedures without direction from the
C1939
BATTERY workshop manual. Failure to follow this
3404 YE 3503 YE 3501 DB
3404 warning may result in severe personal injury
S1803 or death.
YE
3404 YE
C1987
12 18 17 BATTERY
CONTROL
SOLID STATE MODULE (BCM)
5 14 2 13 8 5 35 7 11 12 6
PAGE 16Ć3, 16Ć4
C1987 C1986

3002 OG/LB 3993 YE/RD 3827 GY/WH 3990 LB/RD 3401 DB/LG 3009 OG/RD
3800 LG/BK 3985 PK 3826 WH 3992 BN/YE 3008 VT
C1939
3993 YE/RD 3827 GY/WH DATA 3826 WH DATA
3002 OG/LB LINK LINK
3990 LB/RD 3401 DB/LG 3009 OG/RD
3985 PK PAGE PAGE
3800 LG/BK 3827 GY/WH 3992 BN/YE 3008 VT
14-4 3826 WH 14-4
C124

566 DG 3002 OG/LB 3993 YE/RD 3827 GY/WH 3990 LB/RD 3401 DB/LG 3009 OG/RD
3800 LG/BK 3985 PK 3826 WH 3992 BN/YE 3008 VT
12V C1991 C1993 C1991 C1993

5 4 2 1 3 4 1 2 8 3 6 7 TRACTION
BATTERY
CHARGER
TRACTION BATTERY CHARGING/HEATING SYSTEM 18-2
2001 RANGER ELECTRIC VEHICLE

HOT AT ALL TIMES

ELECTRIC VEHICLE
22
POWER
8 (Postal) DISTRIBUTION UPPER LOWER
10A
BOX (EVPDB) WITH LEAD BATTERY BATTERY
WITH LEAD
PAGE 13Ć3, 13Ć18 ACID HEATER HEATER
ACID
BATTERY
BATTERY
HEATERS
C1859 C1861 C1863 C1862 HEATERS
190 WH/OG
1201 DB/WH
1161
C1939 57 BK S1954 57 BK WITH LEAD
3709 RD DB/OG ACID
BATTERY
190 WH/OG HEATERS
57 BK
12V C1982 C1864

17 C B A D E
CONTACTOR
BOX
PAGE 16Ć11

21 22 2 10 14 12 3 20

C1982

3996 RD/YE 3138 LB/BK

3705 LB 3136 WH

3001 VT/OG 3137 GY/YE


3000 VT

3007 VT/YE

C1986 C1987
16 17 2 3 31 22 7 9 BATTERY
CONTROL
MODULE (BCM)
SOLID STATE PAGE 16Ć4
18-3 TRACTION BATTERY CHARGING/HEATING SYSTEM
2001 RANGER ELECTRIC VEHICLE

* POSTAL
LEAD ACID
CHARGER
INLET

0V C5000

57 BK 3404 YE 3984 RD 3174 DG 3172 OG


C1969

57 BK 3404 YE
3984 RD
3173 WH
C1939

A 3984 RD
S117

57 BK TO S1960 C1939
PAGE 18Ć1
SEE GROUNDS 3984 RD
PAGES 10Ć7,
10Ć12 C124
G105

3984 RD
240VAC 240VAC
C1993 C1938

5
TRACTION
BATTERY
CHARGER

6 - +

0V C1991

57 BK 3171 WH 3170 OG

*S1999
C1923
S131
HIGH VOLTAGE
POWER DISTRIBUTION
57 BK
BOX (HVPDB)
SEE GROUNDS PAGE 13Ć32
PAGES 10Ć4, 10Ć6, G103
10Ć12 *G105
TRACTION BATTERY CHARGING/HEATING SYSTEM 18-4
2001 RANGER ELECTRIC VEHICLE

CHARGER
* POSTAL
INLET NiMH

0V C5000

57 BK 3404 YE 3984 RD

C1969 3174 DG 3172 OG

3984 RD
57 BK 3404 YE C1939
3984 RD
C1810 3173 WH
A INDEPENDENT
S117 33
OBSERVER
57 BK TO S1960 MODULE (IOM)
PAGE 18Ć1 34
SEE GROUNDS
PAGES 10Ć7, C1810
10Ć12 4009 LB/RD
G105
C1939

4009 LB/RD

C124
4009 LB/RD
240VAC 240VAC
C1993 C1938
TRACTION
5
BATTERY
CHARGER
6 - +

0V C1991

57 BK 3171 WH 3170 OG

*S1999
C1923
*S131
HIGH VOLTAGE
POWER DISTRIBUTION
57 BK BOX (HVPDB)
SEE GROUNDS
PAGES 10Ć4, 10Ć6, G103 PAGE 13Ć32
10Ć12
*G105
18-5 TRACTION BATTERY CHARGING/HEATING SYSTEM
2001 RANGER ELECTRIC VEHICLE

LEAD ACID

BATTERY
CONTROL
MODULE (BCM)
SOLID STATE
PAGE 19Ć1

40 9 21 22 24 25 26 27

C1986

1163 BN 1199 GY/BK 1197 LG/BK 1203 BK/LB

3703 BN/WH 3760 DG 3704 RD/WH 3759 DG/WH

C1988 C1989 C1981 C1985


UPPER UPPER LOWER LOWER
FRONT PACK REAR PACK FRONT PACK REAR PACK
TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE
SENSOR #1 SENSOR #2 SENSOR #3 SENSOR #4
TRACTION BATTERY CHARGING/HEATING SYSTEM 18-6
2001 RANGER ELECTRIC VEHICLE

* POSTAL HOT AT ALL TIMES

ELECTRIC
NiMH
26
VEHICLE POWER
*12
DISTRIBUTION
10A
BOX (EVPDB)
PAGES 13Ć4, 13Ć19
SEE POWER
787 PK/BK
DISTRIBUTION
PAGE 13Ć4
C1810

29
INDEPENDENT
OBSERVER
MODULE (IOM)
22 35 23 36 24 37 32 31 16

C1810
4001 OG
4003 WH 4002 LG 4005 BN 4004 VT 4008 RD/BK
4000 LB
C1803 C1804 C1805
BATTERY BATTERY BATTERY
2 1 2 1 2 1 4007 YE/LG 570 BK/WH
TEMPERATURE TEMPERATURE TEMPERATURE
SENSOR #1 SENSOR #2 SENSOR #3
(IOM) (IOM) (IOM)

C1986 C1987
BATTERY
36 11 CONTROL
MODULE
24 25 21 22 26 27 9 40 4 3 (BCM)
C1986 C1987
3217 LG/BK 3218 GY/BK 3219 BK/LB 3703 BN/WH 570 BK/WH
3704 RD/WH 3760 DG 3758 OG/RD 3216 BN 570 BK/WH
C1815 C1816

2 1
BATTERY 2 1
BATTERY S1800
TEMPERATURE TEMPERATURE
SENSOR #3 SENSOR #4 SEE GROUNDS 570 BK/WH
PAGE 10Ć2

C1814 C1813 G101

2 1
BATTERY 2 1
BATTERY Refer to Location Index, Cell
TEMPERATURE TEMPERATURE
SENSOR #2 SENSOR #1
152, for Component, ConĆ
nector, Splice, and Ground
descriptions and locations.
19-1 TRACTION BATTERY COOLING/VENTILATION
2001 RANGER ELECTRIC VEHICLE

For diagnostic information, refer to Section FROM C1983


THIS PAGE LEAD ACID
414Ć03 of the Workshop Manual.
B
* POSTAL
HOT AT ALL TIMES

3397 WH/RD
ELECTRIC VEHICLE
35
POWER DISTRIBUTION
*22
BOX (EVPDB) C1984
30A
PAGES 13Ć5, 13Ć20
TRACTION
E
BATTERY
554 YE/BK SEE POWER M
COOLING FAN
DISTRIBUTION G C D A
PAGES 13-5, FROM C1983
C1939 13-20 THIS PAGE
C1984
57 BK 3396 YE/LG
A
S1996
554 YE/BK 3852 BK/LG 3395 OG/LB 3850 LG/VT
57 BK
57 BK C1986 C1987
S1995
33 34 28 32 23
BATTERY
CONTROL
C1939 SOLID STATE MODULE (BCM)
40 9 21 22 24 25 26 27
554 YE/BK 554 YE/BK
C1983 57 BK C1986
TRACTION 1163 BN 1199 GY/BK 1203 BK/LB
86 87 1197 LG/BK
BATTERY S131
COOLING
85 30 FAN RELAY
57 BK 3703 BN/WH 3760 DG 3704 RD/WH 3759 DG/WH
C1983
3850 LG/VT
C1988 C1989 C1981 C1985
3397 WH/RD
UPPER UPPER LOWER LOWER
FRONT REAR FRONT REAR
A B
PACK PACK PACK PACK
SEE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE
TO C1987 TO C1984 GROUNDS SENSOR #1 SENSOR #2 SENSOR #3 SENSOR #4
THIS PAGE THIS PAGE PAGES G103
10Ć4, 10Ć11,
10Ć12 *G105
TRACTION BATTERY COOLING/VENTILATION 19-2
2001 RANGER ELECTRIC VEHICLE

HOT AT ALL TIMES


* POSTAL
35
ELECTRIC NiMH
VEHICLE POWER
*22 DISTRIBUTION
15A BOX (EVPDB)
PAGE 13Ć5, 13Ć20

554 YE/BK
C1939 SEE POWER
DISTRIBUTION
554 YE/BK PAGE 13-5, 13-20
554 S1995 554

YE/BK YE/BK
554 554

YE/BK YE/BK
C1983 C2038

87 86
FLOWĆTHRU 86 87 RECIRCULATING
FAN RELAY FAN RELAY

30 85 85 30

C1983 C2038
3395 OG/LB 3850 LG/VT 3852 BK/LG 3396 YE/LG
C1987
BATTERY
23 10
CONTROL
MODULE
6 33 28 (BCM)

C1987 C1986
3851 YE/RD 57 BK 3605 DB/WH

C1802 C1801
FLOWĆTHRU RECIRCULATING
2 3 3 2
FAN FAN

1 1

C1802 C1801
S1996
57 BK
57 BK

SEE GROUNDS
57 BK
PAGES 10Ć4,
10Ć11, 10Ć12 G103
*G105
19-3 TRACTION BATTERY COOLING/VENTILATION
2001 RANGER ELECTRIC VEHICLE

HOT AT ALL TIMES


* POSTAL
ELECTRIC NiMH
26
VEHICLE POWER
*12 DISTRIBUTION
10A
BOX (EVPDB)
SEE POWER PAGES 13Ć4, 13Ć19
DISTRIBUTION 787 PK/BK
PAGES 13Ć4,
13Ć19
C1810

29
INDEPENDENT
OBSERVER
MODULE (IOM)
22 35 23 36 24 37 32 31 16

C1810
4001 OG 4000 LB 4003 WH 4002 LG 4005 BN 4004 VT 4008 RD/BK
C1803 C1804 C1805
BATTERY BATTERY BATTERY
2 1 2 1 2 1 4007 YE/LG 570 BK/WH
TEMPERATURE TEMPERATURE TEMPERATURE
SENSOR #1 SENSOR #2 SENSOR #3
(IOM) (IOM) (IOM)

C1986 C1987
BATTERY
36 11 CONTROL
MODULE
24 25 21 22 26 27 9 40 4 3 (BCM)
C1986 C1987
3217 LG/BK 3218 GY/BK 3219 BK/LB 3703 BN/WH 570 BK/WH
3704 RD/WH 3760 DG 3758 OG/RD 3216 BN 570
C1815 C1816 BK/WH
2 1
BATTERY 2 1
BATTERY S1800
TEMPERATURE TEMPERATURE
SENSOR #3 SENSOR #4 SEE GROUNDS 570 BK/WH
PAGE 10Ć2

C1814 C1813 G101

2 1
BATTERY 2 1
BATTERY Refer to Location Index, Cell
TEMPERATURE TEMPERATURE
SENSOR #2 SENSOR #1
152, for Component, ConĆ
nector, Splice, and Ground
descriptions and locations.
TRACTION BATTERY COOLING/VENTILATION 19-4
2001 RANGER ELECTRIC VEHICLE
20-1 EMERGENCY POWER OFF (EPO)/INTERLOCK SYSTEM
2001 RANGER ELECTRIC VEHICLE

For diagnostic information, refer to Section * POSTAL


414Ć03 of the Workshop Manual. ** EXCEPT POSTAL

HOT AT ALL TIMES

ELECTRIC INTERFACE CONTACTOR INTERFACE


21
VEHICLE ADAPTER BOX ADAPTER
*7 POWER 45 ASSEMBLY (IAA) 6 16 4 9 PAGE 16Ć11 91
ASSEMBLY
15A DISTRIBUTION MODULE (IAA)
BOX (EVPDB) C1945 C1982 C1945 MODULE
PAGES 13Ć3, 13Ć18
1048 LB/WH 3069 WH
C136 3410 YE 3997 DG 3006 VT/LG 3006 VT/LG

1048 LB/WH 3069 WH

C249

INERTIA C1980 C1939


SWITCH S1997 3006 C1939 3006
3997 DG 3003 VT/WH S1961
VT/LG VT/LG
C134
C249
3410 YE 3997 DG 3006 VT/LG
974 OG
**C201
C134
C124
3006 VT/LG
974 OG 3997 DG
*977 VT/WH C3998
TRACTION
C1939 C1980 BATTERY
974 *977 974 974
S1963 SUPPORT 3006 VT/LG
OG VT/WH OG OG TRAY 3997 DG
PAGE 13Ć33
*977 VT/WH C4998 C1986 C1999
974 OG C3994 TRACTION BATTERY POSITIVE
35 1 18 8
INVERTER CONTROL TEMPERATURE
A MODULE (BCM)
INTERLOCK MODULE COEFFICIENT
(PART OF TRACTION (TIM) PAGE 16Ć4 (PTC)
TO C1948 BATTERY HIGHĆVOLTAGE SWITCHING
PAGE 20Ć2 TWOĆPIN CONNECTOR MODULE
TO TRACTION INVERTER PAGES 53Ć5,
MODULE) 54Ć5
EMERGENCY POWER OFF (EPO)/INTERLOCK SYSTEM 20-2
2001 RANGER ELECTRIC VEHICLE

* POSTAL

FROM S1963
PAGE 20Ć1 CONTACTOR
A BOX
PAGE 16Ć11

*977 VT/WH 3131 RD


974 OG C3985

C1948 3131 RD

C1935
3130 DG
3131 RD
HIGH VOLTAGE
C1931 POWER DISTRIBUTION
INTERLOCK BOX (HVPDB)
SWITCH PAGE 13Ć32
C1932
CLOSED WITH
COVER ON
C1888

3009 DG 3008 RD

C1895
POWER
STEERING
CONTROLLER
INTERLOCK ASSEMBLY
PAGE 43Ć1 Refer to Location Index, Cell 152, for
Component, Connector, Splice, and
Ground descriptions and locations.
21-1 CONTACTOR BOX RELAY CONTROL
2001 RANGER ELECTRIC VEHICLE

For diagnostic information, refer to Section


418Ć06 of the Workshop Manual.

HOT IN START OR RUN HOT AT ALL TIMES

I/P FUSE ELECTRIC


19 22
PANEL VEHICLE POWER
8 (Postal) DISTRIBUTION
PAGES 13Ć10,
15A 10A
13Ć25 BOX (EVPDB)
PAGES 13Ć3, 13Ć18

SEE POWER 190 WH/OG


DISTRIBUTION
PAGES 13Ć10,
13Ć25, 13Ć26

S1959

295 LB/PK

C1939

295 LB/PK 190 WH/OG

12V (START OR RUN) 12V C1982

13 17
CONTACTOR
BOX
PAGE 16Ć11
CONTACTOR BOX RELAY CONTROL 21-2
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL HOT IN START OR RUN


TRACTION
INVERTER
I/P FUSE SOLID STATE
19 MODULE (TIM)
PANEL
8 18
PAGE 13Ć10
15A
C4998
SEE POWER
DISTRIBUTION 3986 DG 3991 TN
PAGE 13Ć10
C3998

S1959 3986 DG 3991 TN

C201

3986 DG 3991 TN

C134

3986 DG 3991 TN

295 LB/PK C1939

3986 DG 3991 TN
C1982
CONTACTOR
11 18
BOX
PAGE 16Ć11
1 19 7 8

0V 0V C1982
57 BK
3999 DB/LG 3998 GY 570 BK/WH
S1994
C1939
570 BK/WH 57 BK
3999 DB/LG 3998 GY S1962 S131

12V(START
OR RUN) C1945 570 BK/WH 57 BK

97 26 42 INTERFACE
ADAPTER G101 G103
SOLID STATE ASSEMBLY (IAA)
MODULE SEE GROUNDS SEE GROUNDS
PAGE 10Ć2 PAGE 10Ć4
21-3 CONTACTOR BOX RELAY CONTROL
2001 RANGER ELECTRIC VEHICLE

POSTAL
RELAY
PREHEAT MODULE
HOT IN START OR RUN INVERTER TRACTION
RELAY INVERTER
I/P FUSE PAGE 53Ć6
19 SOLID STATE MODULE (TIM)
PANEL
PAGE 13Ć25 8 18
15A
C4998
SEE POWER 4
DISTRIBUTION 3986 DG 3991 TN
PAGE 13Ć25
C3998
Y WH
S1959 3986 DG 3991 TN
C135
C134
295 LB/PK YA BK
3986 DG 3991 TN

C1939
ELECTRIC
VEHICLE 3986 DG 3991 TN
POWER
C1982
DISTRUBUTION
BOX (EVPDB) CONTACTOR
11 18
BOX
ZA PAGE 16Ć11
1 19 7 8
BK
0V 0V C1982
57 BK
3999 DB/LG 3998 GY 570 BK/WH
Z BK Y BK S1994
C1939
570 BK/WH 57 BK
3999 DB/LG 3998 GY S1962 S131

12V(START
OR RUN)
C1945 570 BK/WH 57 BK

97 26 42
INTERFACE
ADAPTER G101 G105
SOLID STATE ASSEMBLY (IAA)
MODULE SEE GROUNDS SEE GROUNDS
PAGE 10Ć2 PAGES 10Ć11, 10Ć12
CONTACTOR BOX RELAY CONTROL 21-4
2001 RANGER ELECTRIC VEHICLE
26-1 MOTOR/TRANSAXLE CONTROL
2001 RANGER ELECTRIC VEHICLE

For diagnostic HOT AT ALL TIMES HOT IN START AND RUN HOT IN START WARNING: This system contains highĆvoltage
information, refer to components and wiring. Do not attempt any
Sections 303Ć01, I/P FUSE PANEL
9 11 24
PAGES 13Ć8, service procedures without direction from the
303Ć14, 307Ć05, 13Ć10, 13Ć12, workshop manual. Failure to follow this
310Ć02, 414Ć03 of the 13Ć23, 12Ć25, warning may result in severe personal injury
10A 7.5A 7.5A
Workshop Manual. 13Ć28 or death.
276 BN 640 RD/YE 33 WH/PK
MULTIPLEX ANTIĆLOCK ELECTRONIC TRACTION BATTERY
SEE POWER DISĆ SEE POWER DISĆ SEE POWER BRAKE SYSTEM POWER CHARGING/HEATING
COMMUNICATION
TRIBUTION TRIBUTION DISTRIBUTION (ABS) STEERING SYSTEM
NETWORK
PAGES 13Ć12, 13Ć28 PAGES 13Ć10, 13Ć25 PAGES 13Ć8, 13Ć23 PAGE 42Ć2 PAGE 43Ć1 PAGE 18Ć1
PAGES 14Ć1, 14Ć3
S4993 S4994 C3998

914 TN/OG 276 BN 640 RD/YE


33 WH/PK 491 OG/LB 679 GY/BK 3404 YE
915 PK/LB 276 BN 640 RD/YE
C4998 C4999 C4998
TRACTION
15 5 9 19 10 20 8 6 7 3
INVERTER
MODULE
21 22 23 5 3 4 11 9 10 17 15 16 (TIM)

C4999
3601 WH/RD 3603 RD 3836 YE/LB 3835 YE/WH 3011 BK/OG 3013 GY/BK 3015 WH/RD

3600 RD/WH 3837 GY/YE 3010 TN 3012 WH 3014 BK/WH


C3997 57 BK

3601 WH/RD 3603 RD 3836 YE/LB 3835 YE/WH 3011 BK/OG 3013 GY/BK 3015 WH/RD
* EXCEPT
3600 RD/WH 3837 GY/YE 3010 TN 3012 WH 3014 BK/WH POSTAL

*C201

3601 WH/RD 3603 RD TRACTION


3836 YE/LB 3835 YE/WH 3011 BK/OG 3013 GY/BK 3015 WH/RD INVERTER
3600 RD/WH MODULE (TIM)
C135
GROUND
3837 GY/YE 3010 TN 3012 WH 3014 BK/WH STRAP
3601 WH/RD 3603 RD
3600 RD/WH
C1940 C2995
MASTER G A F D B C E J K ACCELERATOR
CYLINDER POSITION
BRAKE SENSOR (APS)
PRESSURE
SENSOR
MOTOR/TRANSAXLE CONTROL 26-2
2001 RANGER ELECTRIC VEHICLE

HOT AT ALL TIMES


* POSTAL
WARNING: This system contains highĆvoltage
ELECTRIC VEHICLE components and wiring. Do not attempt any
12 ** EXCEPT POSTAL
POWER DISTRIBUTION
*19
BOX (EVPDB)
service procedures without direction from the
20A PAGES 13Ć6, 13Ć21 workshop manual. Failure to follow this
warning may result in severe personal injury
1059 LB/OG
or death.
C135
1059 LB/OG 1059
12V LB/OG
* RELAY
ELECTRIC
MODULE
MOTOR
3 1 OIL 3 PHASE
** I/P RELAY
PUMP A/C POWER
CENTER BOX
RELAY
5 2

3004 VT/LG 3005 VT/LG


*C201 A WH B WH C WH
3004 VT/LG 3005 VT/LG

*S2988 C3998

3004 VT/LG 3005 PK/LG


C4998
C3999 TRACTION
37
INVERTER
3004 VT/LG
12 40 36 26 30 2 11 31 MODULE (TIM)
C4992
C4999 C4998
2 OIL
PUMP 3605 DB/WH 57 BK
S4991
1 4 5 6 3 3605 DB/WH 3659 BK/VT 3701 DB/WH 3708 BN
C4992 C4997 S4997
0V 3700 LB/RD 3707 OG 3757 BK/WH
OIL
57 BK 57 BK PRESSURE
SWITCH
57 BK 57 BK 57 BK
C4993
S4992 57 C4997 MOTOR/
9 4 1 8 5 2
TRANSAXLE
BK

57 BK SEE GROUNDS
PAGES 10Ć9, 10Ć18
G4999
26-3 MOTOR/TRANSAXLE CONTROL
2001 RANGER ELECTRIC VEHICLE

HOT IN RUN
* EXCEPT POSTAL
I/P BATTERY
26
FUSE SOLID STATE CONTROL
PANEL MODULE (BCM)
15A 17 18
PAGES 13Ć9, PAGE 18Ć1
13Ć24 C1987
298 VT/OG
3501 DB 3503 YE

*C201
C1939

3501 DB 3503 YE

298 VT/OG C135 C136

3501 DB 3503 YE

*C201 TRACTION
INVERTER
C3999 SOLID STATE MODULE (TIM)
3501 DB 3503 YE
13 20 7 18 24 39 29
C3998
C4999 0V 0V
C4998
3501 DB 3502 DG 3233 BK/LB 3233 BK/LB
3501 DB 3503 YE
3503 YE
3500 RD 3504 BK/OG S4998 S4999
298 VT/OG S4996
3233 BK/LB 3233 BK/LB
C3999
S4995
SEE GROUNDS
PAGE 10Ć2
Z
3503 YE 3501 DB
12V BK S1962
(RUN) C4996

9 DIGITAL
REVERSE NEUTRAL 10 N/C 12 6 5 4 3 2 570 BK/WH
TR4 TR2 TR1 TR3A SENSOR
TRANSMISSION
GROUND RANGE (DTR)
PARK DRIVE
SENSOR
11
G101
C4996
140 BK/PK

BACKUP LAMPS
PAGES 93Ć1, 93Ć2
MOTOR/TRANSAXLE CONTROL 26-4
2001 RANGER ELECTRIC VEHICLE

* EXCEPT POSTAL CONTACTOR


BOX
PAGES 21Ć2, 21Ć3
11 18 16

C1982
SIEMANS INTERACTIVE
AUTOMOTIVE DIAGNOSTIC 3986 DG 3997 DG
INTERFACE SYSTEM (SIADIS) (NOT USED) 3991 TN
C409 C1939

3986 DG 3997 DG
3991 TN
C134

3986 DG 3997 DG

3991 TN
ANTIĆLOCK 3018 WH 3019 GY/BK
HIGH VOLTAGE
ANTIĆLOCK BRAKES *C201 POWER DISTRIBUTION
BRAKES PAGE 42Ć3 PAGE 13Ć33
PAGE 42Ć2 3017 DG/WH 3016 LG/BK
3986 DG 3997 DG
3991 TN
C3998
224 TN/WH *3235 YE/LG
810 RD/LG 3180 OG 3181 OG
3986 DG 3997 DG
P YE/LG
3991 TN
C4999 C4998

TRACTION
1 14 6 4 13 14 23 8 18 35 + -
INVERTER
MODULE
(TIM)

WARNING: This system contains highĆvoltage components


and wiring. Do not attempt any service procedures without Refer to Location Index, Cell 152, for
direction from the workshop manual. Failure to follow this Component, Connector, Splice, and
warning may result in severe personal injury or death. Ground descriptions and locations.
33-1 COOLING SYSTEM
2001 RANGER ELECTRIC VEHICLE

For diagnostic information, HOT AT ALL TIMES

refer to Section 303Ć03 of the ELECTRIC VEHICLE


Workshop Manual. POWER DISTRIBUTION
16 7
BOX (EVPDB)
*20 *5 PAGES 13Ć2, 13Ć6, 13Ć17,
13Ć21
* POSTAL 20A 50A

50 RD
S1977

50 RD 50 50 RD
193 YE/LG 193 YE/LG 50 RD
RD
12V 12V
COOLING FAN
C1954 C1955 RELAY BOX
87 85 COOLANT FAN LOW FAN HIGH
85 87 2 3
PUMP SPEED SPEED
30 86
RELAY RELAY RELAY
86 30 1 5

C1954 C1955

3229 WH/RD 3828 OG/BK


3020 POWER 3829
3020 LB DISTRIBUTION 261 OG/BK
LB PAGES 13Ć6, 13Ć21 LB/BK
C124 C1945
19 69 101 INTERFACE
3229 WH/RD ADAPTER
ASSEMBLY 260 RD/OG
70 95
C1998 (IAA) MODULE C1968
C1945
COOLANT COOLING
PUMP FAN
M
P 3064 BK/OG

0V C1998 0V C1968
3065 LG/VT
57 BK
57 BK
S1999
C1966
* S117 S1971
COOLANT
TEMPERATURE SEE GROUNDS
57 BK SEE GROUNDS
SENSOR 57 BK PAGES 10Ć7, 10Ć17
PAGES 10Ć4, 10Ć6,
10Ć12
G103 G105
* G105 * G1998
COOLING SYSTEM 33-2
2001 RANGER ELECTRIC VEHICLE
37-1 SHIFT LOCK
2001 RANGER ELECTRIC VEHICLE

For diagnostic information, HOT IN RUN HOT AT ALL TIMES


refer to Section 307-05 of I/P FUSE
the Workshop Manual. 10 13 PANEL
PAGES 13-8, 13-11,
7.5A 10A 13-23, 13-27
* POSTAL
** EXCEPT POSTAL
10 LG/RD
SEE POWER
DISTRIBUTION S2995
PAGES 13-8, 13-23 10 LG/RD
10 LG/RD
C210
C210
1003 GY/YE 3 1 BRAKE PEDAL
POSITION (BPP)
5
** S227 SEE TURN/STOP/ SWITCH
4 2
57 BK HAZARD LAMPS
PAGES 90-4, 90-9 C210

* G103 810 RD/LG 511 LG


* G200
1003 GY/YE * S228
SEE GROUNDS
PAGES 10-8, 10-16 * S209 TURN/STOP/
810 RD/LG HAZARD LAMPS
12V (RUN) 12V (BPP SWITCH CLOSED) C212 PAGES 90-4, 90-9
SHIFT
LOCK
ACTUATOR

SOLID STATE

0V C212

57 BK

* S244
* S209
SEE GROUNDS 57 BK Refer to Location Index, Cell 152, for Component,
PAGES 10-8, 10-13
* G200 Connector, Splice, Ground and Base Part Number
* G105 descriptions and locations.
SHIFT LOCK 37-2
2001 RANGER ELECTRIC VEHICLE
42-1 ANTIĆLOCK BRAKE SYSTEM (ABS)
2001 RANGER ELECTRIC VEHICLE

For diagnostic information, HOT AT ALL TIMES HOT AT ALL TIMES HOT IN RUN
refer to Section 206Ć09 of the
ELECTRIC ELECTRIC I/P FUSE
Workshop Manual. 6
VEHICLE POWER
3
VEHICLE POWER
14
PANEL
*4
DISTRIBUTION DISTRIBUTION PAGES 13Ć8,
60A 30A 10A
* POSTAL BOX (EVPDB) BOX (EVPDB) 13Ć23
** EXCEPT POSTAL PAGES 13Ć2, 13Ć17 PAGES 13Ć2, 13Ć17
601 LB/VT
534 YE/LG 483 RD
C136
601 LB/VT

* C1946 EVAC/FILL CONNECTOR #1


* C1941 EVAC/FILL CONNECTOR #2

534 YE/LG 483 RD 601 LB/VT


C154
ANTIĆLOCK
9 25 20
BRAKE
CONTROL
21 22 6 7 17 18 3 4 8 24 23
MODULE

C154

519 LG/BK 518 LG/RD 523 RD/PK 524 PK/BK 57 BK 57 BK 70 LB/WH

C135 * C1941
* C1946
522 TN/BK 516 YE/BK
519 LG/BK 518 LG/RD 523 RD/PK 524 PK/BK
57 BK 57 BK 70 LB/WH

** C201 521 TN/OG 514 YE/RD

MULTIPLEX
519 LG/BK 518 LG/RD 523 RD/PK 524 PK/BK G103 COMMUNICATION
NETWORK
C3999 SEE GROUNDS PAGES 14Ć2, 14Ć5
PAGES 10Ć4, 10Ć11
519 LG/BK 518 LG/RD 523 RD/PK 524 PK/BK
** C1951 * C1970
C4994 C4995
** C151 ** C158
LEFT REAR RIGHT REAR LEFT FRONT RIGHT FRONT
ANTIĆLOCK ANTIĆLOCK ANTIĆLOCK ANTIĆLOCK
BRAKE BRAKE BRAKE BRAKE
SENSOR SENSOR SENSOR SENSOR
ANTIĆLOCK BRAKE SYSTEM (ABS) 42-2
2001 RANGER ELECTRIC VEHICLE

* POSTAL
** EXCEPT POSTAL TRACTION INSTRUMENT
INVERTER CLUSTER
MODULE (TIM) ABS PAGES 61Ć4, 61Ć9
6 1 INDICATOR

C4999 6

C216
491 OG/LB 224 TN/WH

C3997 C3998

491 OG/LB 603 DG 603 DG

** C201

603 DG

S2996
491 OG/LB

603 DG

C134

491 OG/LB

ELECTRIC
44
VEHICLE POWER
*24
DISTRIBUTION
5A
BOX (EVPDB) 603 DG

491 OG/LB

C1944

491 BK
C154
ABS ANTIĆLOCK
16
M MOTOR BRAKE
CONTROL
MODULE
42-3 ANTIĆLOCK BRAKE SYSTEM (ABS)
2001 RANGER ELECTRIC VEHICLE

HOT AT ALL TIMES


* POSTAL
I/P
13
FUSE PANEL
PAGES 13Ć11,
10A
13Ć27

10 LG/RD
10 LG/RD C134

SEE POWER 10 LG/RD


DISTRIBUTION S2995
PAGES 13Ć11, 13Ć27 S1967

10 LG/RD 10 LG/RD 10 LG/RD

12V C210 ELECTRIC VEHICLE


12V 12V POWER DISTRIBUTION
3 BRAKE
3 2 STOP LAMP BOX (EVPDB)
PEDAL
RELAY PAGES 13Ć11, 13Ć27
POSITION
4 (BPP)
5 1
C210 SWITCH
PAGES 90Ć4,
90Ć9 3235 BK/LB
810 RD/LG
511 LG *P BK
S228 C136
TURN/STOP/ 3235 YE/LG
810 RD/LG HAZARD LAMPS *P BK
PAGES 90Ć4, 90Ć9
810 RD/LG C201 EXCEPT POSTAL

810 RD/LG 3235 YE/LG


C135 810 RD/LG *P YE/LG

C3997 C3998

*P YE/LG
810 RD/LG 810 RD/LG
3235 YE/LG

C154 C212 C4999 C4998 Refer to Location Index,


ANTIĆLOCK SHIFT LOCK TRACTION
Cell 152, for Component,
2 14 6
BRAKE ACTUATOR INVERTER Connector, Splice, and
CONTROL PAGE 37Ć1 MODULE (TIM) Ground descriptions and
MODULE
locations.
ANTIĆLOCK BRAKE SYSTEM (ABS) 42-4
2001 RANGER ELECTRIC VEHICLE
43-1 ELECTRONIC POWER STEERING
2001 RANGER ELECTRIC VEHICLE

HOT IN START OR RUN


HOT IN START OR RUN For diagnostic information, I/P FUSE WARNING: This system contains highĆvoltage
19
HIGH VOLTAGE refer to Section 211Ć02 of the PANEL components and wiring. Do not attempt any
10A PAGES
POWER DISTRIBUTION Workshop Manual. 15A service procedures without direction from the
BOX (HVPDB) 13Ć10,
PWR
13Ć25 workshop manual. Failure to follow this
STR PAGE 13Ć32
warning may result in severe personal injury
295 LB/PK or death.
295 LB/PK
3140 BK EMERGENCY POWER
12V (START
C2990
OFF (EPO) INTERLOCK OR RUN) STEERING
4
SYSTEM WHEEL
SEE POWER
PAGE 20Ć2 SENSOR
DISTRIBUTION
1 3 2
PAGES 13Ć10,
13Ć25, 13Ć26 C2990 * POSTAL
3228 BN ** EXCEPT POSTAL
S1998 3226 BK/LG 3227 RD
3141 WH 3009 DG
C135 C134 C136

3008 RD 3226 BK/LG 3227 RD


295 LB/PK 295 LB/PK 3228 BN
C124
3228 BN
3226 BK/LG 3227 RD
C1895 12V (START OR RUN) 12V (START OR RUN)
C1992
+ - 10 21 5 6 7 POWER
STEERING
INTERLOCK ASSEMBLY
11 22 17 13 15

0V
0V
C1992
3023 BK/OG
679 GY/BK
3022 RD/YE 57 BK
57 BK 57 BK C124
POWER
679 GY/BK
STEERING
S1999
3023 BK/OG C135 ASSEMBLY
679 GY/BK GROUND
** C201 C3999 STRAP
3022 RD/YE 679 679 679
57 BK
S2991 GY/BK GY/BK GY/BK
SEE GROUNDS 679 GY/BK
PAGES 10Ć4, C214 C221 C4998
C1945
10Ć6, 10Ć12
99 44 INTERFACE ADAPTER 14 INSTRUMENT 14 GENERIC ELECTRONIC 7 TRACTION
G103 ASSEMBLY (IAA) CLUSTER MODULE (GEM) INVERTER
* G105 MODULE PAGE 61Ć2 PAGES 59Ć1, 59Ć3 MODULE (TIM)
ELECTRONIC POWER STEERING 43-2
2001 RANGER ELECTRIC VEHICLE

POSTAL HOT IN START OR RUN HOT AT ALL TIMES

I/P FUSE I/P FUSE


19 PANEL 27 PANEL
PAGE 13-25 PAGE 13-28
15A 10A

SEE POWER SEE POWER


295 LB/PK DISTRIBUTION 792 TN/YE DISTRIBUTION
PAGES 13-25, PAGE 13-28
13-26
S1959 S292

295 LB/PK 792 TN/YE

792 TN/YE
S175
RELAY
F WH MODULE
3 POWER
1 STEERING
RELAY
5 2

DB
S176

705 LG/OG
DA
K OG 1005 VT/OG
C135
C124
705 LB/PK
E S174
295 LB/PK

S1998
C224
GENERIC
8
295 LB/PK 295 LB/PK ELECTRONIC
MODULE (GEM)
PAGE 59Ć3
C1992
POWER
10 21
STEERING Refer to Location Index, Cell 152, for Component,
ASSEMBLY Connector, Splice, Ground and Base Part Number
descriptions and locations.
44-1 HORN/CIGAR LIGHTER
2001 RANGER ELECTRIC VEHICLE

HOT AT ALL TIMES HOT AT ALL TIMES


For diagnostic
information, refer ELECTRIC VEHICLE I/P
POWER DISTRIBUTION FUSE
to Section 413Ć06 25 24 17
*11 BOX (EVPDB) PANEL
of the Workshop 30A PAGES 13Ć3, 13Ć18 10A
10A PAGES 13Ć9,
Manual. 13Ć24

* POSTAL 1049 BN/BK

460 YE/LG 460 YE/LG 40 LB/WH


C135

12V 12V
ELECTRIC 1049 BN/BK
VEHICLE POWER
HORN DISTRIBUTION C235
5 1 12V C226
RELAY BOX (EVPDB) POWER CIGAR
2
PAGES 13Ć3, 13Ć18 POINT
3 LIGHTER

EXCEPT POSTAL 0V C235


6 YE/LG
0V C227
C134

6 YE/LG
57 BK 57 BK
C219
1 DB AIR BAG
SLIDING
CONTACT
PAGE 46Ć1

0V C219 S209

570 BK/WH * S244


S205

C144 570 BK/WH


57 BK
HORN
HORN SEE GROUNDS
SWITCH SEE GROUNDS
PAGES 10Ć1, 10Ć2 PAGES 10Ć3, 10Ć4,
10Ć16
G101 G103
* G200
HORN/CIGAR LIGHTER 44-2
2001 RANGER ELECTRIC VEHICLE
46-1 AIR BAG RESTRAINT SYSTEM
2001 RANGER ELECTRIC VEHICLE

HOT IN RUN
For diagnostic information, refer to Section
501Ć20 of the Workshop Manual. OO I/P
2
FUSE
7.5A PANEL
DRIVER PASSENGER PAGES 13Ć1, 13Ć8
AIR BAG AIR BAG
364 BK/LG
MODULE MODULE
364 BK/LG
C218 C242 C256
S163

500W OFF PASSENGER AIR


BAG DEACTIVATION
AIR BAG
(PAD) SWITCH
SLIDING
CONTACT 607 LB/OG 1000W ON

PAGE 44Ć1 616 PK/BK

S163
C219 C256
614 GY/OG 1113 YE/LG
364 BK/LG
615 GY/WH 364 BK/LG 1112 WH/LB 649 BK/OG
12V (RUN) C250
AIR BAG
3 4 6 7 13 2 9 8
DIAGNOSTIC
MODULE
25 28 20 5 10 21

0V 0V C250
619 PK/WH 608 BK/YE 70 LB/WH 649 BK/OG
C135
649 BK/OG
619 PK/WH 183 TN/YE
S156 INSTRUMENT MULTIPLEX
CLUSTER COMMUNICATION S205
619 PK/WH 619 PK/WH PAGE 61Ć4 NETWORK
PAGE 14Ć2
C1967 C1950 C221
RIGHT LEFT 19 GENERIC
PRIMARY PRIMARY ELECTRONIC
CRASH CRASH MODULE (GEM) 570 BK/WH Refer to Location Index, Cell 152,
SENSOR SENSOR PAGE 59Ć1 for Component, Connector, Splice,
SEE GROUNDS
Ground and Base Part Number
PAGES 10Ć1, 10Ć2
descriptions and locations.
G101
AIR BAG RESTRAINT SYSTEM 46-2
2001 RANGER ELECTRIC VEHICLE

6
9 8 7 6 5 4 3 2 1 2

17 16 15 14 13 12 11 10 5

26 25 24 23 22 21 20 19 18
4
1

C250
AIR BAG DIAGNOSTIC MONITOR
C256
PIN CIRCUIT CIRCUIT FUNCTION
PASSENGER AIR BAG DEACTIVATION (PAD) SWITCH
1 - NOT USED
2 364 (BK/LG) Power (Hot in Run)
3 614 (GY/OG) Driver Air Bag PIN CIRCUIT CIRCUIT FUNCTION
4 615 (GY/WH) Driver Air Bag 1 - NOT USED
5 70 (LB/WH) Data Link Connector 2 - NOT USED
6 607 (LB/OG) Passenger Air Bag Module 3 1112 (WH/LB) Passenger Air Bag Diagnostic (PAD)
7 616 (PK/BK) Passenger Air Bag Module
8 1112 (WH/LB) Passenger Air Bag Deactivation (PAD) 4 649 (BK/OG) Ground
Module 5 364 (BK/LG) Power (Hot In Run)
9 1113 (YE/LG) Passenger Air Bag Deactivation (PAD) 6 1113 (YE/LG) Passenger Air Bag Deactivation
Module Illumination Module Illumination
10 649 (BK/OG) Ground
11 - NOT USED
12 - NOT USED
13 364 (BK/LG) Power (Hot in Run)
14 - NOT USED
15 - NOT USED
16 - NOT USED
17 - NOT USED
18 - NOT USED
19 - NOT USED
20 608 (BK/YE) Warning Indicators
21 649 (BK/OG) Ground
22 - NOT USED
23 - NOT USED
24 - NOT USED
25 619 (PK/WH) Crash Sensors
26 183 (TN/YE) Generic Electronic Module (GEM)
53-1 HEATER
2001 RANGER ELECTRIC VEHICLE

For diagnostic information, refer to Section


412Ć02 of the Workshop Manual.

HOT AT ALL TIMES

ELECTRIC
17
VEHICLE POWER
DISTRIBUTION
40A
BOX (EVPDB)
PAGE 13Ć6

262 BN/PK C1971

4
VARIABLE BLOWER
CONTROLLER
S1970 (VBC)
5 2 3 1

0V C1971
262 BN/PK 262 BN/PK 57 BK
515 OG/RD 148 YE/RD
12V 12V ELECTRIC
VEHICLE
361 RD
85 87 87A BLOWER POWER
MOTOR DISTRIBUTION S1971
RELAY BOX (EVPDB)
86 30
PAGE 13Ć6 57 BK

C1945
SEE ELECTRIC
GROUNDS 5 38 64 INTERFACE VEHICLES
3020 LB 181 BN/OG ADAPTER COOLANT
PAGE 10Ć7 POWER
SOLID STATE ASSEMBLY PUMP
C161 DISTRIBUTION
19 (IAA) 86 RELAY
BLOWER G105 BOX (EVPDB)
C1945 MODULE PAGE 33Ć1
M MOTOR

3020
C161 LB

758

PK/WH
HEATER 53-2
2001 RANGER ELECTRIC VEHICLE

BLEND DOOR INĆCAR


ACTUATOR TEMPERATURE
SENSOR

7 8 1 5 6

C240 C2997

245 BN/LG 437 YE/LG 436 RD/LG 3050 WH/OG 3060 GY/RD

246 VT 438 RD/WH


C136 C134

245 NR/LG 437 YE/LG 436 RD/LG

246 VT 438 RD/WH 3050 WH/OG 3060 GY/RD


C1945

6 7 51 72 85 79
INTERFACE
49
ADAPTER
SOLID STATE ASSEMBLY
(IAA) MODULE
77 96

C1945

3062 BK/WH 3061 LB/OG

C1952
AMBIENT
TEMPERATURE
SENSOR
53-3 HEATER
2001 RANGER ELECTRIC VEHICLE

RECIRCULATION CLIMATE
VACUUM PRESSURE CONTROL
SENSOR TEMPERATURE ASSEMBLY
CONTROL

C2993
3068 BN/PK 3066 OG/YE
C231
3067 LB/RD
C2999

3068 BN/PK 3066 OG/YE 3059 YE/LG 3058 LG/RD 3057 LG/OG

3067 LB/RD
C135 C134
C134
3068 BN/PK 3066 OG/YE 3059 YE/LG 3058 LG/RD 3057 LG/OG
3067 LB/RD
C1945
90 94 103 50 84
INTERFACE
71
ADAPTER
ASSEMBLY
SOLID STATE (IAA) MODULE
35 62 61 60

C1945
3052 YE/LG 751 DB/WH 754 LG/WH
C136 752 YE/RD
C134
3052 YE/LG
751 DB/WH 754 LG/WH
C2999 752 YE/RD
CLIMATE
C232
3052 YE/LG CONTROL
ASSEMBLY
C2994 BLOWER
MED LO MED HI HI
SWITCH
RECIRCULATION
VACUUM LO
SOLENOID

C2994

C2999 C232
57 BK 0V
57 BK
S214
S2998
SEE GROUNDS SEE GROUNDS
57 BK PAGES 10Ć4, 10Ć5 57 BK PAGE 10Ć3, 10Ć4

G103 G103
HEATER 53-4
2001 RANGER ELECTRIC VEHICLE

INSTRUMENT INTERFACE ADAPTER INSTRUMENT


ILLUMINATION ASSEMBLY (IAA) ILLUMINATION
PAGE 71Ć2 58 MODULE PAGE 71Ć2

C1945
3056 TN/LG
19 LB/RD C134 19 LB/RD

3056 TN/LG
C233 C234
HEATER
3 MODE SELECT
CONTROL
SWITCH C2998
ASSEMBLY
2 FRESH/
PANEL/FLOOR FLOOR
RECIRCULATION
OFF FLOOR/DEFROST
SELECT SWITCH
PANEL DEFROST

4 3 4 1

0V C233 0V C234 C2998

57 BK 57 BK 57 BK 3054 BK/LG

3053 BN/WH

S214 C134
S2998
3054 BK/LG

57 BK 57 BK 3053 BN/WH
C1945
SEE GROUNDS
PAGES 10Ć3, SEE GROUNDS INTERFACE
63 66
10Ć4 PAGES 10Ć4, 10Ć5 SOLID ADAPTER
STATE ASSEMBLY
(IAA) MODULE
G103 G103
53-5 HEATER
2001 RANGER ELECTRIC VEHICLE

INTERFACE
WARNING: This system contains highĆvoltage
ADAPTER components and wiring. Do not attempt any
74 33 34 37 53 65 ASSEMBLY service procedures without direction from the
(IAA) workshop manual. Failure to follow this
C1945 MODULE
warning may result in severe personal injury
3036 YE/WH 3261 PK/YE 3038 OG
EMERGENCY
or death.
3260 OG/WH 3035 LG/OG 3834 LG
POWER OFF
S1966 (EPO)/INTERLOCK POWER DISTRIBUTION
SYSTEM (HIGH VOLTAGE)
3036 YE/WH PAGE 20Ć1 PAGE 13Ć32

C124

3036 YE/WH 3261 PK/YE 3038 OG


3006 VT/LG 3104 DB 3105 WH
3260 OG/WH 3035 LG/OG 3834 LG
C1999

2 4 5 1 7 6 8
POSITIVE TEMPERATURE
COEFFICIENT (PTC)
SWITCHING MODULE

9 3

C1912 0V C1999
3037 GY/WH
57 BK C124

3101 RD 3102 DB S1999 3037 GY/WH

3100 DG C134
3036 YE/WH 3103 WH
57 BK
3037 GY/WH
SEE GROUNDS C2999
PAGES 10Ć4, 10Ć6
3037 GY/WH
G103
C2992
POSITIVE
TEMPERATURE POSITIVE TEMPERATURE
COEFFICIENT (PTC) COEFFICIENT (PTC) HEATER
HEATER OVERTEMPERATURE
SWITCH

C2991

3036 YE/WH Refer to Location Index, Cell 152, for


C136 C2999
3036 Component, Connector, Splice, and
YE/WH Ground descriptions and locations.
HEATER 53-6
2001 RANGER ELECTRIC VEHICLE

INSTRUMENT
HOT IN START OR RUN
POSTAL ILLUMINATION
HOT AT ALL TIMES

I/P FUSE PAGE 71-4 ELECTRIC


19 9
PANEL VEHICLE POWER
PAGE 13Ć25 DISTRIBUTION
15A 10A BOX (EVPDB)
19 LB/RD PAGE 13-18

C262
PREHEAT
295 LB/PK 295 LB/PK X LG/BK SWITCH
S147

C262 931 OG
RELAY
W RD/LG 57 BK C135
MODULE
1 5 4 PREHEAT
IGNITION 931 931 OG
S214
RELAY
2 3 OG
RELAY
MODULE
1 3 PREHEAT
57 BK 181 BN/OG INVERTER
G105 RELAY
2
S209 S135 5

SEE GROUNDS SEE GROUNDS


PAGES 10-12, 181 BN/OG PAGES 10-12,
10-15 Y WH
10-13
B C135
C136 G105
YA BK
TO S148
295 LB/PK PAGE 54-1

295

S1959 LB/PK
SEE POWER
DISTRIBUTION ELECTRIC VEHICLE
PAGE 13-26 POWER DISTRIBUTOR
BOX (EVPDB)
ZA
Z BK BK Y BK
C1945
INTERFACE ADPTER
97 83
ASSEMBLY (IAA)
MODULE
53-7 HEATER
2001 RANGER ELECTRIC VEHICLE

POSTAL HOT AT ALL TIMES

I/P FUSE
29 PANEL
PAGE 13-24
10A

797 LG/VT

C270
DASH FAN
SWITCH

C270

R LG S RD

C271
DASH
FAN

Refer to Location Index, Cell 152, for Component,


Connector, Splice, Ground and Base Part Number
descriptions and locations.
HEATER 53-8
2001 RANGER ELECTRIC VEHICLE
54-1 AIR CONDITIONER/HEATER
2001 RANGER ELECTRIC VEHICLE

For diagnostic information, refer to


Section 412Ć03 of the Workshop Manual.

HOT AT ALL TIMES


* POSTAL
ELECTRIC
17
VEHICLE POWER
DISTRIBUTION
40A
BOX (EVPDB)
PAGES 13Ć6, 13Ć21

262 BN/PK
C1971
S1970 4
VARIABLE BLOWER
SENSE SENSE CONTROLLER
LINE LOW 12V LINE HIGH (VBC)
5 2 3 1
262 BN/PK 262 BN/PK
0V C1971
12V 12V
ELECTRIC 57 BK
VEHICLE 515 OG/RD 148 YE/RD
85 87 87A BLOWER POWER
MOTOR DISTRIBUTION 361 RD
RELAY BOX (EVPDB)
86 30 S1971
PAGES 13Ć2,
13Ć6
57 BK

3020 LB 181 BN/OG C1945


ELECTRIC
181 FROM C135 5 38 64 INTERFACE VEHICLE
S148 B SENSE SOLID 12V SENSE ADAPTER COOLANT
PAGE 54-8 POWER
BN/OG LINE
STATE LINE ASSEMBLY PUMP
DISTRIBUTION
LOW 19 HIGH
(IAA) 86 RELAY
181 BN/OG G105 BOX (EVPDB)
C1945 MODULE PAGE 33Ć1
C161 * G1998
BLOWER POSTAL SEE GROUNDS 3020
M MOTOR PAGES 10Ć7, 10Ć17 LB

C161
758

PK/WH
AIR CONDITIONER/HEATER 54-2
2001 RANGER ELECTRIC VEHICLE

BLEND DOOR INĆCAR


ACTUATOR TEMPERATURE
SENSOR

7 8 1 5 6

C240 C2997

245 BN/LG 437 YE/LG 436 RD/LG 3050 WH/OG 3060 GY/RD

246 PK 438 RD/WH


C136 C134

245 BN/LG 437 YE/LG 436 RD/LG

246 PK 438 RD/WH 3050 WH/OG 3060 GY/RD


C1945

6 7 51 72 85 79
INTERFACE
49
ADAPTER
ASSEMBLY
SOLID STATE
(IAA) MODULE
77 96

C1945

3062 BK/WH 3061 LB/OG

C1952
AMBIENT
TEMPERATURE
SENSOR
54-3 AIR CONDITIONER/HEATER
2001 RANGER ELECTRIC VEHICLE

RECIRCULATION CLIMATE
VACUUM PRESSURE CONTROL
SENSOR TEMPERATURE ASSEMBLY
CONTROL

C2993
3068 BN/PK 3066 OG/YE
C231
3067 LB/RD
C2999 * POSTAL
3068 BN/PK 3066 OG/YE 3059 YE/LG 3058 LG/RD 3057 LG/OG

3067 LB/RD C134


C134
C134
3068 BN/PK 3066 OG/YE 3059 YE/LG 3058 LG/RD 3057 LG/OG
3067 LB/RD C1945

90 94 103 50 84
INTERFACE
71
ADAPTER
ASSEMBLY
SOLID STATE (IAA) MODULE
35 62 61 60

C1945
3052 YE/LG 751 DB/WH 754 LG/WH
C136 752 YE/RD
C134
3052 YE/LG 751 DB/WH 754 LG/WH
C2999 752 YE/RD
3052 YE/LG CLIMATE
C232
C2994 CONTROL
ASSEMBLY
RECIRCULATION BLOWER
MED LO MED HI HI
VACUUM SWITCH
SOLENOID LO

C2994

C2999

57 BK 0V C232

57 BK
S214
SEE GROUNDS S2998 SEE GROUNDS
* S209
PAGES 10Ć4, 10Ć5, * S214 PAGES 10Ć3, 10Ć4,
57 BK 10Ć12, 10Ć13 10Ć12, 10Ć15
57 BK

G103 * G105 G103 * G105


AIR CONDITIONER/HEATER 54-4
2001 RANGER ELECTRIC VEHICLE

INSTRUMENT INTERFACE * POSTAL


ILLUMINATION ADAPTER ** EXCEPT POSTAL
PAGES 71Ć2, 71Ć5 **59 58 ASSEMBLY (IAA)
MODULE
C1945
** 3055 BN/LG 3056 TN/LG
19 LB/RD
C134 INSTRUMENT
** 3055 BN/LG 3056 TN/LG ILLUMINATION
C233 C234 PAGES 71Ć2, 71Ć5
A/CĆHEATER
2 3
MODE SELECT SWITCH CONTROL
ASSEMBLY
19 LB/RD
OFF PANEL/FLOOR OFF PANEL/FLOOR
PANEL FLOOR PANEL FLOOR C2998
FLOOR/ FLOOR/
A/C DEFROST A/C DEFROST FRESH/
2
RECIRCULATION
DEFROST DEFROST
MAX A/C SELECT SWITCH
MAX A/C

2 1 4 3 4 1

0V C233 0V 0V C234 C2998

3053 BR/WH

57 BK 57 BK 57 BK 57 BK 3054 BK/LG
C134

S214 3054 BK/LG


S2998 S209
3053 BR/WH
* S214 * S214
C1945
57 BK 57 BK 57 BK
INTERFACE
63 66
SEE GROUNDS SEE GROUNDS SEE GROUNDS ADAPTER
PAGES 10Ć3, 10Ć4, PAGES 10Ć3, 10Ć4, PAGES 10Ć4, 10Ć5, ASSEMBLY
10Ć12, 10Ć15 10Ć12, 10Ć15 10Ć12, 10Ć15 (IAA) MODULE

G103 G103 G103


* G105 * G105 * G105
54-5 AIR CONDITIONER/HEATER
2001 RANGER ELECTRIC VEHICLE

INTERFACE ADAPTER WARNING: This system contains highĆvoltage


ASSEMBLY (IAA)
74 33 34 37 53 65 MODULE
components and wiring. Do not attempt any service
procedures without direction from the workshop
C1945 manual. Failure to follow this warning may result in
3036 YE/WH 3035 LG/OG severe personal injury or death.
* DATA LINK
3260 OG/WH * S177
PAGE 14Ć4
S1966 POWER DISTRIBUTION * POSTAL
EMERGENCY POWER OFF
3261 PK/YE 3038 OG (HIGH VOLTAGE)
(EPO)/INTERLOCK SYSTEM
3036 YE/WH PAGE 20Ć1 PAGE 13Ć32
3035 LG/OG 3834 LG
C124
3104 DB
3036 YE/WH 3261 PK/YE 3038 OG 3006 VT/LG
3834 LG 3105 WH
3260 OG/WH 3035 LG/OG C1999

2 4 5 1 7 6 8
POSITIVE
TEMPERATURE
COEFFICIENT (PTC)
SWITCHING
9 3 MODULE

C1912 0V C1999
3101 RD 3102 DB 3037 GY/WH
57 BK
C124
3103 WH 3100 DG
S1999 3037 GY/WH
C134
3036 YE/WH 57 BK
3037 GY/WH
SEE GROUNDS
C2999
PAGES 10Ć4,
10Ć6, 10Ć12 G103 3037 GY/WH
* G105 C2992
POSITIVE POSITIVE TEMPERATURE
TEMPERATURE COEFFICIENT (PTC) HEATER
COEFFICIENT OVERTEMPERATURE
(PTC) SWITCH
HEATER
C2991

3036 YE/WH
C136 C2999
3036

YE/WH
AIR CONDITIONER/HEATER 54-6
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL

A/C INVERTER
MOTOR
A/C LOW CONTROLLER
PRESSURE (IMC)
SWITCH
7 9 8 5 3 6

C1973 C1947
0V

3232 PK 3232 PK 3026 RD/PK 3024 DB/LG 57 BK

3222 PK/LB S1964 S1965


3027 RD/WH 3025 YE/LG
SEE
57 BK GROUNDS
3232 PK/LG
PAGE 10Ć4

G103
C1945

56 36 78
INTERFACE
40 46 93
ADAPTER
ASSEMBLY
(IAA)
MODULE
3 82 86 47 57 67 102

C1945
3029 DG/OG 3030 DG/OG
3220 PK 3221 BN/LB
3031 BK/PK
3063 TN/OG
C124

3029 DG/OG 3030 DG/OG 3221 BN/LB 3051 BK/YE

3031 BK/PK 3220 PK

C1994 C1995 C1972


A/C A/C EVAPORATOR
PRESSURE OVERTEMPERATURE TEMPERATURE
SENSOR SENSOR SENSOR
54-7 AIR CONDITIONER/HEATER
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL WARNING: This system contains highĆvoltage


components and wiring. Do not attempt any
POWER DISTRIBUTION service procedures without direction from the
(HIGH VOLTAGE)
PAGE 13Ć32
workshop manual. Failure to follow this
warning may result in severe personal injury
or death.

3150 DB 3151 WH

+ - A/C INVERTER
H. V INPUT
MOTOR CONTROLLER
(IMC)

A B C

C1902

3152 DG

3153 WH

3154 BK

Z Y X
A/C
COMPRESSOR
M

Refer to Location Index, Cell 152, for Component,


Connector, Splice, Ground and Base Part Number
descriptions and locations.
AIR CONDITIONER/HEATER 54-8
2001 RANGER ELECTRIC VEHICLE
59-1 GENERIC ELECTRONIC MODULE (GEM)
2001 RANGER ELECTRIC VEHICLE

For diagnostic information, refer to EXCEPT POSTAL


Section 419Ć10 of the Workshop Manual.

HOT IN RUN OR ACC HOT IN ACC OR RUN HOT AT ALL TIMES HOT AT ALL TIMES

I/P FUSE I/P


11 20 25
PANEL 1 5 BATTERY RELAY
PAGES 13Ć8, SAVER CENTER
7.5A 10A 10A
13Ć9, 13Ć10 RELAY BOX
2 3 PAGE 13Ć12
640 RD/YE 1002 BK/PK 1001 WH/YE

SEE POWER SEE POWER SEE POWER 705 LG/OG


DISTRIBUTION DISTRIBUTION DISTRIBUTION
PAGE 13Ć10 PAGE 13Ć8 PAGE 13Ć9 1005 VT/OG
POWER
DISTRIBUTION
12V (RUN) 12V (ACC OR RUN) 12V C221 12V C224 PAGE 13Ć12

15 17 1 8 BATTERY GENERIC
SAVER ELECTRONIC
IGNITION IGNITION BATT RELAY MODULE (GEM)
(ACC OR RUN) (ACC OR RUN) CONTROL

SIGNAL REĆ SELF TEST


TURN ISO
2 20 3 19 9 11 11 12

OV C221 C224 C224 C221

570 BK/WH 359 GY/RD 70 LB/WH 183 TN/YE 1007 YE/RD 991 TN/LB 995 GY 996 OG/WH

S205 INTERVAL MULTIPLEX AIR BAG


WIPER/ COMMUNICATION DIAGNOSTIC
POWER WINDOWS
WASHER NETWORK MODULE
PAGES 100Ć1, 100Ć2
PAGE 81Ć2 PAGE 14Ć2 PAGE 46Ć1

570 BK/WH

SEE GROUNDS
PAGES 10Ć1, 10Ć2

G101
GENERIC ELECTRONIC MODULE (GEM) 59-2
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL
INTERVAL
MAINLIGHT INSTRUMENT INSTRUMENT WIPER/WASHER
CLUSTER CLUSTER PAGES 81-1, 81-2 I/P RELAY
SWITCH INTERIOR
PAGE 61-4 PAGE 61-3 CENTER BOX
PAGE 13-13 COIL LAMP
3
RELAY
2
C205 PAGE 89-1

SEE POWER
14 BN DISTRIBUTION 871 YE 627 BK/OG 671 LB 647 GY/LB 646 YE/WH 686 TN/RD 1008 LG/OG
PAGE 13-13,
13-14
C224
GENERIC
18 6 3 2 5 4 10 7
INTERIOR ELECTRONIC
SAFETY DOOR PARK WIPER WIPER WASHER LAMP MODULE (GEM)
BELT AJAR SENSE HI–LO RUN/PARK PUMP RELAY
INDICATOR INDICATOR RELAY RELAY RELAY CONTROL
CONTROL CONTROL CONTROL CONTROL CONTROL

BATT MODE INTERVAL BATT BATT BATT


SAFETY SELECT DELAY/ IGNITION KEY PASSENGER DRIVER DOOR
VSS
BELT SWITCH WASH WARNING DOOR AJAR AJAR INPUT
OUTPUT
5 INPUT 9 INPUT 10 INPUT 18 INPUT 14 INPUT 13
14
C221 C224

85 BN/LB 679 GY/BK 684 PK/YE 680 LB/OG 158 BK/PK 761 GY/RD 765 YE/BK

C201
C219 C252 C200
VEHICLE SPEED
85 BN/LB SENSOR (VSS)
761 GY/RD 765 YE/BK
PAGE 64-2
C303
C606 C506
SAFETY IGNITION RIGHT DOOR LEFT DOOR
BELT KEY WARNING AJAR SWITCH AJAR
SWITCH INTERVAL SWITCH SWITCH
WIPER/WASHER
0V PAGES 81-1, 81-2
0V C606 0V C506
C303
SEE GROUNDS SEE GROUNDS 57 BK SEE GROUNDS 57 BK
57 BK PAGE 10-8 PAGE 10-10 PAGE 10-10

G200
59-3 GENERIC ELECTRONIC MODULE (GEM)
2001 RANGER ELECTRIC VEHICLE

POSTAL
HOT AT ALL TIMES

HOT IN ACC OR RUN HOT IN ACC OR RUN HOT AT ALL TIMES RELAY
1 3 POWER MODULE
I/P FUSE STEERING
11 20 25 PANEL RELAY
PAGES 13Ć23, 2 5 PAGE 43Ć2
7.5A 10A 7.5A 13Ć24, 13Ć25

640 RD/YE 1002 BK/PK 1001 WH/YE 705 LG/OG


SEE POWER
DISTRIBUTION ELECTRONIC
PAGE 13Ć25 1005 VT/OG POWER
STEERING
PAGE 43Ć2
12V (ACC OR RUN) 12V (ACC OR RUN) 12V
C221 C224
GENERIC
15 17 1 8 POWER
ELECTRONIC
STEERING
IGNITION IGNITION BATT MODULE (GEM)
RELAY
(ACC OR RUN) (ACC OR RUN)
CONTROL

SIGNAL SELF TEST VSS


RETURN ISO LINK OUTPUT
2 20 3 14

0V C221

570 BK/WH 359 GY/RD 70 LB/WH 679 GY/BK

S205 MULTIPLEX ELECTRONIC


COMMUNICATION POWER
NETWORK STEERING
PAGE 14Ć5 PAGE 43Ć1
570 BK/WH
INTERVAL
WIPER/
SEE GROUNDS WASHER
PAGES 10Ć1, 10Ć2 PAGE 81Ć2

G101
GENERIC ELECTRONIC MODULE (GEM) 59-4
2001 RANGER ELECTRIC VEHICLE

POSTAL INTERVAL WIPER/WASHER


PAGES 81-3, 81-4

684 PK/YE 680 LB/OG 671 LB 647 GY/LB 646 YE/WH 686 TN/RD

C221 C224
GENERIC
9 10 2 5 4 10
ELECTRONIC
PARK WIPER WIPER WASHER
MODE INTERVAL MODULE (GEM)
SENSE HI–LO RUN/PARK PUMP
SELECT DELAY/
SWITCH WASH RELAY RELAY RELAY
INPUT INPUT CONTROL CONTROL CONTROL

BATT
MAIN LIGHT
VSS IGNITION KEY SWITCH
OUTPUT WARNING ON INPUT
14 18 INPUT 18

C221 C224
158 BK/PK SEE POWER
14 BN DISTRIBUTION
679 GY/BK C219 PAGES 13-29, 13-30

C260
IGNITION MAIN LIGHT
4
KEY WARNING SWITCH
SWITCH PAGE 13-29
VEHICLE SPEED
SENSOR (VSS)
PAGE 64-2

Refer to Location Index, Cell 152, for Component,


Connector, Splice, Ground and Base Part Number
descriptions and locations.
59-5 GENERIC ELECTRONIC MODULE (GEM)
2001 RANGER ELECTRIC VEHICLE

* POSTAL

10 9 8 7 6 5 4 3
2 1

12 11
20 19 18 17 16 15 14 13

C221
GENERIC ELECTRONIC MODULE (GEM)

PIN CIRCUIT CIRCUIT FUNCTION PIN CIRCUIT CIRCUIT FUNCTION

1 1001 (WH/YE) Power (Hot at All Times) 12 996 (OG/WH) One Touch Down Sense (Low)
2 570 (BK/WH) Power Ground * – NOT USED
3 70 (LB/WH) Data Link Connector (DLC) 13 – NOT USED
4 – NOT USED 14 679 (GY/BK) Vehicle Speed Sensor Output (RABS)
5 85 (BN/LB) Safety Belt Swtich Input 15 640 (RD/YE) Warning Lamp Feed
* – NOT USED 16 – NOT USED
6 – NOT USED 17 1002 (BK/PK) Ignition (Hot in Acc or Run)
7 – NOT USED 18 158 (BK/PK) Ignition Key Warning Switch Input
8 – NOT USED (Hot in Acc or Run)
9 684 (PK/YE) Wiper Mode Select Switch 19 – NOT USED
10 680 (LB/OG) Internal Delay/Wash Input 20 359 (GY/RD) Signal Return
11 995 (GY) One Touch Down Sense (High)
* – NOT USED
GENERIC ELECTRONIC MODULE (GEM) 59-6
2001 RANGER ELECTRIC VEHICLE

* POSTAL

10 9 8 7 6 5 4 3
2 1

12 11
20 19 18 17 16 15 14 13

C224
GENERIC ELECTRONIC MODULE (GEM)

PIN CIRCUIT CIRCUIT FUNCTION PIN CIRCUIT CIRCUIT FUNCTION

1 – NOT USED 11 991 (TN/LB) Down Window Command Input


2 671 (LB) Wiper Sense Input * – NOT USED
3 627 (BK/OG) Door Ajar Indicator Output 12 – NOT USED
* – NOT USED 13 765 (YE/BK) Left Door Switch Input
4 646 (YE/WH) Wiper Run/Park Relay Control * – NOT USED
5 647 (GY/LB) Wiper High/Low Relay Control 14 761 (GY/RD) Right Door Switch Input
6 871 (YE) Safety Belt Indicator Control * – NOT USED
* – NOT USED 15 – NOT USED
7 1008 (LG/OG) Interior Lamp Relay Control 16 – NOT USED
17 – NOT USED
* – NOT USED
18 14 (BN) Tail Lamps Feed
8 1005 (VT/OG) GEM Battery Saver Output Module
19 183 (TN/YE) Tone Generator
9 1007 (YE/RD) One Touch Down Relay Output
* – NOT USED
* – NOT USED 20 – NOT USED
10 686 (TN/RD) Wiper Pump Relay Control
61-1 INSTRUMENT CLUSTER
2001 RANGER ELECTRIC VEHICLE

HOT AT ALL TIMES


For diagnostic information, refer to
Section 413Ć01 of the Workshop Manual. I/P FUSE PANEL
EXCEPT POSTAL
1
PAGE 13Ć12
HOT IN START OR RUN 10A

4 MAIN LIGHT
742 LB
HEAD
SWITCH
OFF PAGE 13Ć13 S2900
742 TO C216
PARK
C
9 8 PAGE 61Ć2
LB
C205
19 LB/RD

484 OG/BK 742 LB 742 LB 742 LB

INSTRUMENT
ILLUMINATION
PAGE 71Ć1 12V 12V 12V C215

5 10 1 12
TO
D
INSTRUMENT
ECONOMY MALFUNCTION POWER CHARGE AUXILIARY POWER LOW OIL CLUSTER
MODE INDICATOR RESET INDICATOR BATTERY LIMIT PRESSURE PAGE 61Ć3
INDICATOR LAMP (MIL) INDICATOR INDICATOR WARNING INDICATOR
5 8 2 7 1 3 INDICATOR 2

C214 C215 C214 INSTRUMENT


CLUSTER
3044 LB 3045 TN 3402 WH/BK 3041 BK 3046 YE 3400 BN/LB 3043 WH/PK

C136 C134 C136

3044 LB 3045 TN 3402 WH/BK 3041 BK 3046 YE 3400 BN/LB 3043 WH/PK

C1945

17 31 9 10 32 8 12
INTERFACE
ADAPTER
ASSEMBLY
SOLID STATE (IAA) MODULE
INSTRUMENT CLUSTER 61-2
2001 RANGER ELECTRIC VEHICLE

FROM C1945 FROM S2900


THIS PAGE PAGE 61Ć1 EXCEPT POSTAL
A C

3049 BK/LG

C134 742 LB

3049 BK/LG
S2997

3049 BK/LG 3049 BK/LG 3049 BK/LG


C214 C215 C214 12V C216

12 11 4 9 TO
E
INSTRUMENT
DISTANCE TO TRACTION BATTERY MOTOR CLUSTER
TEMPERATURE EMPTY (DTE) STATE OF CHARGE ENABLED SPEEDOMETER ECONOMY PAGE 61Ć3
GAUGE GAUGE (SOC) GAUGE GAUGE GAUGE

6 11 10 4 13 14 15

0V C215 C214 C215 C214 INSTRUMENT


679 GY/BK CLUSTER
3406 DG/LG 3047 YE/WH 3048 OG 3405 GY/RD 3408 DB/OG
570 BK/WH B
C134 C134

3406 DG/LG 3047 YE/WH 3048 OG 3405 GY/RD TO S2991 3408 DB/OG
PAGE 61Ć5
C1945
S205
22
INTERFACE
20 98 21 15
ADAPTER
SOLID STATE ASSEMBLY
41 (IAA)

570 BK/WH C1945

3049 BK/LG
SEE GROUNDS
PAGES 10Ć1, 10Ć2 A

TO C134
G101
THIS PAGE
61-3 INSTRUMENT CLUSTER
2001 RANGER ELECTRIC VEHICLE

HOT IN START OR RUN


EXCEPT POSTAL
I/P FUSE
15
PANEL
PAGE 13Ć10
7.5A

584 YE
S2774
584 YE
(START OR RUN) 12V C216

FROM FROM 4 TO
INSTRUMENT D INSTRUMENT E F INSTRUMENT
CLUSTER ELECTRICAL CLUSTER CLUSTER
PAGE 61Ć1 DOOR HAZARD PAGE 61Ć2 LOW STATE OF BRAKE
PAGE 61Ć4
AJAR WARNING CHARGE (SOC) WARNING
INDICATOR INDICATOR INDICATOR INDICATOR

9 9 7 7

INSTRUMENT
C215 C214 C215 C216
CLUSTER
977 VT/WH
627 BK/OG 3407 RD/WH 3042 PK/LG

S2989
584 YE 977 VT/WH 162 LG/RD

C134 C136
I/P
RELAY 977 VT/WH
CENTER DAYTIME
DOOR 3042 PK/LG C201
3 2
BOX RUNNING
AJAR
LAMPS
RELAY S120
4 5 1
(DRL)
3407 RD/WH 512 T/LG 977 VT/WH PAGE 97Ć1
C137
C1945 BRAKE 162 LG/RD
FLUID
57 BK SEE GROUNDS C202
13 11 39 LEVEL
PAGE 10Ć5 PARK
627 BK/OG SOLID SWITCH
0V
BRAKE
STATE C137 SWITCH
G103 57 BK
C224
GENERIC INTERFACE ADAPTER S1965
3
ELECTRONIC ASSEMBLY (IAA) MODULE
SEE GROUNDS
MODULE 57 BK
PAGE 10Ć4
(GEM)
PAGE 59-2 G103
INSTRUMENT CLUSTER 61-4
2001 RANGER ELECTRIC VEHICLE

HOT IN PASS, OR HI W/ MAIN


EXCEPT POSTAL LIGHT SWITCH IN HEAD
TURN/STOP/HAZARD LAMPS
I/P PAGE 90Ć2
33
FUSE
PANEL
15A
PAGE 13Ć15

SEE POWER
12 LB/BK 3 LG/WH 2 WH/LB
DISTRIBUTION
12V
PAGE 13Ć15
(HI OR PASS) C216 C214

FROM 1 5 8 INSTRUMENT
INSTRUMENT F CLUSTER
CLUSTER
PAGE 61Ć3 AIR BAG SEAT BELT ABS HI BEAM LEFT RIGHT
INDICATOR INDICATOR INDICATOR INDICATOR TURN TURN
SIGNAL SIGNAL

3 10 6 2

C216
871 YE OV
C224 603 DG
6
GENERAL
608 BK/YE ELECTRONIC 57 BK
MODULE (GEM)
C250 5 PAGE 59Ć2

20
AIR BAG C224
DIAGNOSTIC ANTIĆLOCK
85 BN/LB
MONITOR BRAKES S214
PAGE 46Ć1 C201 PAGE 42Ć2

85 BN/LB

C303

SAFETY
BELT 57 BK
SWITCH

0V

C303
57 BK
S300 SEE GROUNDS
SEE GROUNDS PAGES 10Ć4, 10Ć5
57 BK
PAGE 10Ć8
G200 G103
61-5 INSTRUMENT CLUSTER
2001 RANGER ELECTRIC VEHICLE

FROM C214 INSTRUMENT


PAGE 61Ć2 ILLUMINATION
EXCEPT POSTAL
PAGE 71Ć2
B

19 LB/RD
679 GY/BK

S208
S2991

19 LB/RD 19 LB/RD
12V 12V
679 GY/BK 679 GY/BK C214 C215
(PARK OR HEAD) (PARK OR HEAD)
679 GY/BK 6 3 INSTRUMENT
CLUSTER
C201 C135
INSTRUMENT
ILLUMINATION

679 GY/BK 679 GY/BK


16

0V
C221 C214

14 GENERIC
C3999 ELECTRONIC C124 57 BK
MODULE (GEM)
PAGE 59Ć2

679 GY/BK 679 GY/BK S214

C4998 C1992
7 TRACTION 15 POWER
INVERTER STEERING
MODULE (TIM) ASSEMBLY 57 BK
PAGE 43Ć1
SEE GROUNDS
PAGES 10Ć4, 10Ć5

G103
Refer to Location Index, Cell 152, for Component,
Connector, Splice and Ground descriptions and locations.
INSTRUMENT CLUSTER 61-6
2001 RANGER ELECTRIC VEHICLE

HOT AT ALL TIMES


POSTAL
I/P FUSE PANEL
1
PAGE 13Ć28
10A

742 LB

INSTRUMENT S2900
742 TO C216
G
ILLUMINATION PAGE 61Ć7
PAGE 71Ć4 LB

484 OG/BK 742 LB 742 LB 742 LB

C215

5 10 1 12
TO
H
INSTRUMENT
ECONOMY MALFUNCTION POWER CHARGE AUXILIARY POWER LOW OIL CLUSTER
MODE INDICATOR RESET INDICATOR BATTERY LIMIT PRESSURE PAGE 61Ć8
INDICATOR LAMP (MIL) INDICATOR INDICATOR WARNING INDICATOR
5 8 2 7 1 3 INDICATOR 2

C214 C215 C214 INSTRUMENT


CLUSTER
3044 LB 3045 TN 3402 WH/BK 3041 BK 3046 YE 3400 BN/LB 3043 WH/PK

C136 C134 C136

3044 LB 3045 TN 3402 WH/BK 3041 BK 3046 YE 3400 BN/LB 3043 WH/PK

C1945

17 31 9 10 32 8 12
INTERFACE
ADAPTER
ASSEMBLY
SOLID STATE (IAA) MODULE
61-7 INSTRUMENT CLUSTER
2001 RANGER ELECTRIC VEHICLE

FROM C1945 FROM S2900


THIS PAGE PAGE 61Ć6 POSTAL
I G

3049 BK/LG

C134 742 LB

3049 BK/LG
S2997

3049 BK/LG 3049 BK/LG 3049 BK/LG


C214 C215 C214 12V C216

12 11 4 9 TO
K
INSTRUMENT
DISTANCE TO TRACTION BATTERY MOTOR CLUSTER
TEMPERATURE EMPTY (DTE) STATE OF CHARGE ENABLED SPEEDOMETER ECONOMY PAGE 61Ć8
GAUGE GAUGE (SOC) GAUGE GAUGE GAUGE

6 11 10 4 13 14 15

0V C215 C214 C215 C214 INSTRUMENT


679 GY/BK CLUSTER
3406 DG/LG 3047 YE/WH 3048 OG 3405 GY/RD 3408 DB/OG
570 BK/WH J
C134 C134

3406 DG/LG 3047 YE/WH 3048 OG 3405 GY/RD TO S2991 3408 DB/OG
PAGE 61Ć10
C1945
S205
22
INTERFACE
20 98 21 15
ADAPTER
SOLID STATE ASSEMBLY
41 (IAA)

570 BK/WH C1945

3049 BK/LG
SEE GROUNDS
PAGES 10Ć1, 10Ć2 I

TO C134
G101
THIS PAGE
INSTRUMENT CLUSTER 61-8
2001 RANGER ELECTRIC VEHICLE

HOT IN START OR RUN


POSTAL
I/P FUSE
15
PANEL
PAGE 13Ć25
7.5A
SEE POWER
DISTRIBUTION
PAGE 13Ć25
584 YE

C216

FROM FROM 4 TO
INSTRUMENT H INSTRUMENT K L INSTRUMENT
CLUSTER CLUSTER CLUSTER
PAGE 61Ć6 ELECTRICAL DOOR PAGE 61Ć7 LOW STATE OF BRAKE
PAGE 61Ć9
HAZARD AJAR CHARGE (SOC) WARNING
WARNING INDICATOR INDICATOR INDICATOR
INDICATOR
9 9 7 7

C214 C215 C216 INSTRUMENT


(NOT USED) CLUSTER
162 LG/RD

S2989

3407 RD/WH 3042 PK/LG


162 LG/RD 162 LG/RD

C134 C136
C136

512 T/LG 162 LG/RD


3407 RD/WH
3042 PK/LG
C137 C202

C1945 BRAKE PARK


FLUID BRAKE
INTERFACE LEVEL SWITCH
13 11 39
ADAPTER SWITCH
ASSEMBLY 0V
C137
SOLID STATE (IAA)
MODULE 57 BK
S117

SEE GROUNDS
57 BK
PAGE 10Ć12
G105
61-9 INSTRUMENT CLUSTER
2001 RANGER ELECTRIC VEHICLE

POSTAL TURN/STOP/
HAZARD LAMPS
HEADLAMPS
PAGE 90Ć6
PAGE 85Ć2

632 GY/OG 3 LG/WH 2 WH/LB

C216 C214

FROM 1 5 8 INSTRUMENT
INSTRUMENT L CLUSTER
CLUSTER
PAGE 61Ć8 AIR BAG SAFETY BELT ABS HI BEAM LEFT RIGHT
INDICATOR INDICATOR INDICATOR INDICATOR TURN TURN
SIGNAL SIGNAL

3 10 6 2

0V C216
(NOT USED) (NOT USED)
603 DG

57 BK

ANTIĆLOCK
BRAKES S244
PAGE 42Ć2

57 BK SEE GROUNDS
PAGE 10Ć16

G200
INSTRUMENT CLUSTER 61-10
2001 RANGER ELECTRIC VEHICLE

FROM C214 INSTRUMENT


PAGE 61Ć7 ILLUMINATION
POSTAL
PAGE 71Ć5
J

19 LB/RD
679 GY/BK

S208
S2991

19 LB/RD 19 LB/RD

679 GY/BK 679 GY/BK C214 C215


679 GY/BK INSTRUMENT
6 3
CLUSTER
C135
INSTRUMENT
ILLUMINATION

679 GY/BK
16

0V
C221 C214

14 GENERIC
ELECTRONIC C124 57 BK
C3999 MODULE (GEM)
PAGE 59Ć4

679 GY/BK 679 GY/BK S244

C4998 C1992
7 TRACTION 15 POWER
INVERTER STEERING
MODULE (TIM) ASSEMBLY 57 BK
PAGE 43Ć1
SEE GROUNDS
PAGE 10Ć16

G200 Refer to Location Index, Cell 152, for


Component, Connector, Splice and
Ground descriptions and locations.
71-1 INSTRUMENT ILLUMINATION
2001 RANGER ELECTRIC VEHICLE

For diagnostic information, refer to


Section 413Ć00 of the Workshop Manual. HOT AT ALL TIMES

5 MAIN LIGHT SWITCH EXCEPT POSTAL


PAGE 13Ć13
HEAD
SEE PAGE 149Ć1 FOR
OFF
SWITCH TESTING
PARK 3

C205

14 BN TO S208
PAGE 71Ć2
SEE POWER
DISTRIBUTION
PAGES 13Ć13, 13Ć14 B C

I/P
COURTESY 7 19 LB/RD 19 LB/RD
FUSE
LAMPS
PANEL C205 C228
PAGE 89Ć1 7.5A PAGE 13Ć14
9
MAIN LIGHT SWITCH 1
RADIO
PAGE 13Ć13 PAGE 130Ć1
705 LG/OG 1011 TN/OG SEE PAGE 149Ć1 FOR
SWITCH TESTING
12V (PARK 7 2
OR HEAD) C204 0V 0V
C205 C228
1 2 INSTRUMENT
DOME ILLUMINATION
DIMMING 57 BK 57 BK
MODULE
3 4

C204 SEE GROUNDS SEE GROUNDS


PAGES 10Ć8, 10Ć4 PAGES 10Ć3, 10Ć4
19 LB/RD
55 BK/PK

A G103 G103

TO S208
PAGE 71Ć2
COURTESY
LAMPS
PAGE 89Ć1
INSTRUMENT ILLUMINATION 71-2
2001 RANGER ELECTRIC VEHICLE

FROM C204
PAGE 71Ć1 EXCEPT POSTAL
A

19 LB/RD
TO C205 19 S208 19
TO C228
B C
PAGE 71Ć1 PAGE 71Ć1
LB/RD LB/RD

19 LB/RD
C219

AIR BAG
SLIDING
CONTACT
19 LB/RD 19 LB/RD 19 LB/RD 19 LB/RD

C233 C2998 C214 C215


HEATER OR A/CĆ AIR BAG 2 FRESH/ 6 3 INSTRUMENT
HEATER CONTROL SLIDING RECIRCULATION CLUSTER
ASSEMBLY CONTACT SELECT PAGE 61Ć5
PAGES 53Ć4, 54Ć4 3 SWITCH
PAGES 53Ć4, 54Ć4
0V 16
C233 C2998
C219 0V C214

57 BK

57 BK 570 BK/WH 57 BK
S214

SEE GROUNDS
SEE GROUNDS SEE GROUNDS SEE GROUNDS
PAGES 10Ć4, 10Ć5
PAGES 10Ć3, 10Ć4 PAGES 10Ć1, 10Ć2 PAGES 10Ć4, 10Ć5

G103 G101 G103 G103


71-3 INSTRUMENT ILLUMINATION
2001 RANGER ELECTRIC VEHICLE

POSTAL HOT AT ALL TIMES

I/P FUSE
23
PANEL
FROM I/P PAGE 13Ć28
15A
FUSE 7
THIS PAGE
SEE POWER
Z 195 TN/WH
DISTRIBUTION
PAGES 13Ć28
S291
1011 TN/OG
195 TN/WH
C260
MAIN LIGHT
1 5
SWITCH
PAGE 13Ć29
HEAD
ILLUMINATION HEAD
OFF OFF

PARK PARK

1 6 6 4

C261 C260
SEE POWER
57 BK DISTRIBUTION 14 BN
19 LB/RD PAGES 13Ć29, 13Ć30

I/P
S244 7
FUSE
B
PANEL
7.5A
PAGE 13Ć30
SEE GROUNDS TO S208
57 BK
PAGE 10Ć8 PAGE 71Ć5
1011 TN/OG
G200

TO C260
THIS PAGE
INSTRUMENT ILLUMINATION 71-4
2001 RANGER ELECTRIC VEHICLE

POSTAL
HOT IN START OR RUN HOT IN HEAD OR PARK
FROM S208
I/P FUSE PAGE 71Ć5
15 7
PANEL
PAGES 13Ć25,
7.5A 7.5A
13Ć30 C A D

SEE POWER DISTRIBUTION


584 YE 14 BN PAGES 13-29, 13-30 19 LB/RD 19 LB/RD

19 LB/RD
S924

AUXILIARY 19 LB/RD

4 5 2 ECONOMY RELAY C905 C262


MODE BOX #2
CARGO 2 PREHEAT
RELAY
SWITCH SWITCH
3 1
GUIDE PAGE 53Ć6
LAMP 3
57 BK
C905 C262
484 OG/BK SEE GROUNDS
G105 PAGES 10Ć12, 57 BK 57 BK
10Ć13, 10Ć14

C215 S923 S214


5 INSTRUMENT
CLUSTER SEE GROUNDS SEE GROUNDS
PAGE 61Ć1 57 BK 57 BK
PAGE 10Ć16 PAGES 10Ć12,
4 10Ć15

C214 G200 G105

3044 LB
C136
3044 LB
C1945
INTERFACE
17
ADAPTER
ASSEMBLY (IAA)
MODULE
PAGE 61Ć1
71-5 INSTRUMENT ILLUMINATION
2001 RANGER ELECTRIC VEHICLE

TO S924
PAGE 71Ć4 POSTAL
A

19 LB/RD
19 TO ECONOMY
FROM C261 19 S208
B C MODE RELAY
PAGE 71Ć3 LB/RD
LB/RD PAGE 71Ć4

19 LB/RD
19 LB/RD
C219

AIR BAG D
SLIDING
CONTACT TO S262
PAGE 71Ć4
19 LB/RD 19 LB/RD 19 LB/RD 19 LB/RD

C233 C2998 C214 C215


HEATER OR A/CĆ AIR BAG 2 FRESH/ 6 3 INSTRUMENT
HEATER CONTROL SLIDING RECIRCULATION CLUSTER
ASSEMBLY CONTACT SELECT PAGE 61Ć5
PAGE 54Ć4 3 SWITCH
PAGE 54Ć4
0V 16
C233 C2998
C214
C219
57 BK
57 BK

57 BK 570 BK/WH
S214 S244
57 BK
SEE GROUNDS
SEE GROUNDS SEE GROUNDS SEE GROUNDS
PAGE 10Ć16
PAGES 10Ć12, 10Ć15 PAGES 10Ć1, 10Ć2 PAGES 10Ć12, 10Ć15

Refer to Location Index, Cell 152, for


G105 G101 G105 G200 Component, Connector, Splice, and
Ground descriptions and locations.
INSTRUMENT ILLUMINATION 71-6
2001 RANGER ELECTRIC VEHICLE
81-1 INTERVAL WIPER/WASHER
2001 RANGER ELECTRIC VEHICLE

HOT IN ACC OR RUN


For diagnostic information, refer to EXCEPT POSTAL
Section 510Ć16 of the Workshop Manual. SEE POWER 16
I/P FUSE
PANEL
DISTRIBUTION
PAGE 13Ć7
PAGE 13Ć7 30A

950
63 RD A TO WINDSHIELD
WH/BK WASHER PUMP
950 RELAY
B PAGE 81Ć2
S1968 WH/BK

28

63 RD BK/PK 63 RD 63 RD

ELECTRIC ELECTRIC
12V (RUN) 12V (RUN) 12V (RUN) 12V (RUN)
VEHICLE VEHICLE
1 3 WINDSHIELD POWER 3 5 1 WINDSHIELD POWER
WIPER DISTRIBUTION WIPER DISTRIBUTION
SPEED BOX (EVPDB) RELAY BOX (EVPDB)
2 5 4 RELAY PAGE 13Ć7 4 2 PAGE 13Ć7

63 RD
56 DB/ 671 LB
OG
S133 646 YE/WH
647 GY/LB 58 WH
671 LB 671 LB
C131
C136
1 2 4 5
WINDSHIELD
HI
WIPER
LO MOTOR C136
M
COMMON
647 GY/LB 671 LB 646 YE/WH

C224

2 4 GENERIC
ELECTRONIC
3
C224 MODULE (GEM)
GENERIC 0V C131 PAGE 59Ć2
5
ELECTRONIC 57 BK
MODULE (GEM)
PAGE 59Ć2 S1965
SEE GROUNDS
57 BK PAGE 10Ć4

G103
INTERVAL WIPER/WASHER 81-2
2001 RANGER ELECTRIC VEHICLE

EXCEPT POSTAL
MULTIFUNCTION
SWITCH
401 SEE PAGE 149Ć5

1910

1370

956

634

402

249
1910
FOR SWITCH
TESTING

2670
955
INT
A OFF LOW
FROM S1968 WASHER
PAGE 81Ć1 SWITCH
OFF HIGH
B
590 993 685

950 WH/BK 950 WH/BK C254

12V (RUN) 12V (RUN) 680 LB/OG 359 GY/RD 684 PK/YE
ELECTRIC
1 5
WINDSHIELD VEHICLE
WASHER POWER
PUMP DISTRIBUTION
3
2
RELAY BOX (EVPDB) C208
PAGE 13Ć7

686 TN/RD 941 BK/WH

C164
C136 WINDSHIELD
WASHER 680 LB/OG 359 GY/RD 684 PK/YE
M
PUMP MOTOR

C164
686 TN/RD
57 BK
C221
S117 GENERIC
C224 10 20 9
ELECTRONIC
10 GENERIC 57 BK SEE GROUNDS MODULE (GEM)
ELECTRONIC PAGE 10Ć7 PAGES 59Ć1, 59Ć2
MODULE
(GEM)
PAGE 59Ć2 G105
81-3 INTERVAL WIPER/WASHER
2001 RANGER ELECTRIC VEHICLE

HOT IN ACC OR RUN


POSTAL
I/P FUSE
SEE POWER 16
PANEL
DISTRIBUTION
PAGE 13Ć22
PAGE 13Ć22 30A

950
63 RD C TO WINDSHIELD
WH/BK WASHER PUMP
950 RELAY
D PAGE 81Ć4
S1968 WH/BK

28

63 RD BK/PK 63 RD 63 RD

ELECTRIC VEHICLE ELECTRIC


12V (RUN) 12V (RUN) 12V (RUN) 12V (RUN)
POWER DISTRIBUTION VEHICLE
2 3 WINDSHIELD BOX (EVPDB) 3 5 2 WINDSHIELD POWER
WIPER PAGE 13Ć22 WIPER DISTRIBUTION
SPEED RELAY BOX (EVPDB)
1 5 4 RELAY FROM WIPER 4 1 PAGE 13Ć22
PARK RELAY
PAGE 81-5
56 DB/OG 58 WH
E 671 LB
C135 C136
646 YE/WH
647 GY/LB 61 YE/RD 671 LB
56 DB/OG 58 WH
C131 S297
C136
D B C
WINDSHIELD
671 LB 671 LB
WIPER
HI LO MOTOR C136
M
COMMON F
647 GY/LB 646 YE/WH
TO WIPER
PARK RELAY C224
PAGE 81-5
2 4 GENERIC
ELECTRONIC
A
MODULE (GEM)
C224 C131 PAGE 59Ć3

GENERIC 57 BK
5
ELECTRONIC S209
MODULE (GEM) SEE GROUNDS
PAGE 59Ć4 57 BK PAGES 10Ć12, 10Ć13

G105
INTERVAL WIPER/WASHER 81-4
2001 RANGER ELECTRIC VEHICLE

MULTIFUNCTION
POSTAL SWITCH
401

1910

1370

956

634

402

249
1910

2670
955
INT
OFF LOW
WASHER
C SWITCH
FROM S1968 OFF HIGH
PAGE 81Ć3
D 2 3 4

C254
950 WH/BK 950 WH/BK
680 LB/OG 359 GY/RD 684 PK/YE

12V (RUN) 12V (RUN)


ELECTRIC
2 5
WINDSHIELD VEHICLE
WASHER POWER C208
PUMP DISTRIBUTION
1 3
RELAY BOX (EVPDB)
PAGE 13Ć22

686 TN/RD 941 BK/WH

C164 680 LB/OG 359 GY/RD 684 PK/YE


C136 WINDSHIELD
WASHER
M
PUMP MOTOR

C164
686 TN/RD
57 BK C221
GENERIC
10 20 9
S181 ELECTRONIC
C224 MODULE (GEM)
PAGES 59Ć3, 59Ć4
10 GENERIC 57 BK SEE GROUNDS
ELECTRONIC PAGE 10Ć17
MODULE
(GEM) Refer to Location Index, Cell 152, for Component,
PAGE 59Ć4 G1998
Connector, Splice, Ground and Base Part Number
descriptions and locations.
81-5 INTERVAL WIPER/WASHER
2001 RANGER ELECTRIC VEHICLE

HOT IN ACC OR RUN


POSTAL
I/P FUSE
16
PANEL
PAGE 13Ć22
30A

SEE POWER
63 RD DISTRIBUTION
PAGE 13Ć22

S150

63 RD 57 BK

63 RD S209
I/P RELAY
CENTER SEE GROUNDS
5 4 WIPER 57 BK
2 BOX PAGES 10Ć12, 10Ć13
PARK
RELAY
1 3 G105

61 YE/RD 671 LB

E
F
TO C131 FROM S297
PAGE 81-3 PAGE 81-3
INTERVAL WIPER/WASHER 81-6
2001 RANGER ELECTRIC VEHICLE
85-1 HEADLAMPS
2001 RANGER ELECTRIC VEHICLE

For diagnostic information, HOT AT ALL TIMES HOT AT ALL TIMES


EXCEPT POSTAL
refer to Section 417Ć01 of the ELECTRIC MAIN LIGHT SWITCH
11 6
Workshop Manual. VEHICLE POWER PAGE 13Ć13
* WITH MULTIFUNCTION
DISTRIBUTION HEAD
SEE PAGE 149Ć2
OFF SWITCH IN HIGH OR PASS
20A BOX (EVPDB) FOR SWITCH TESTING
PARK ** WITH MULTIFUNCTION
PAGE 13Ć5 2
SWITCH IN LOW
C205
SEE POWER
15 RD/YE
DISTRIBUTION 196 DB/OG
PAGE 13Ć5 C208
15