PT.

INTERNATIONAL NICKEL INDONESIA

Engineering Department

DESIGN BRIEF
EWR No.

MT1063

Title of Project

Analyze of Chemical Pump System

Engineering Discipline

Civil/Structural

Prepared by :

Rusmin Mulyadi
(Design Engineer)

Date :

Reviewed by :

Brent Knox
(Review Engineer)

Date :

Acknowledged by :

Ifham Baharuddin
(Project Engineer)

Date :

Acknowledged by :

Aryamer
(Superintendent Engineer)

Date :

Acknowledged by :

N/A
(Project Manager)

Date :

CONTENTS
1.
2.
3.
4.
5.

INTRODUCTION
SPECIFIC SCOPE OF WORK
DESIGN PARAMETERS
DELIVERABLES
REFERENCES & ATTACHMENT

2
1
0

01.09.10

REV.
NO.

ISSUE
DATE

DATE

Issue for detail design

Project
Engineer

REMARKS

APPROVALS

Review
Engineer

Project
Manager

DESIGN BRIEF
1.

INTRODUCTION
Read this Design Brief together with the Project Scope Definition to determine the details of overall project scope.
This document may comprise the civil, structural, mechanical, electrical and instrumentation design brief for the
project.
Provide a description of the project and the key objectives.

The original background of this project:

PT Inco Mining department mine rehabilitation section has to operate five Ferro
Sulfate (FeSO4) treatment facilities to control chrome. The locations are Petea
west, Petea east, Debbie, Fiona and Lorraine. At The moment, all treatments
facility use traditional injection of constant FeSO4 to water. So, some times ratio
To have advisability treatment facility to comply with EHS issue, we need to replace
the existing with automatic FeSO4 injection system that means injection rate
proportional to flow rate.
In order to establish support for operation of Rescue Boat 1 as emergency respond
in Matano Lake, FES decided to construct floating dock. The installation of floating
dock shall be completed with bridge as access from/to the boat, which is adequate
for rescuer and victim mobilization.
The floating dock will be located in Yacht Club, Salonsa. The installation is
complying with PTI Major Hazard Standard and Environment Hazard Standard. For
improving cost efficiency, scrap material from Process Plant will be utilized for the
project.

2.

SPECIFIC SCOPE OF WORK

Provide details of specific scope of work covered by this design brief. Highlight all related items that are specifically
excluded from the project scope.

To provide design for floating dock installation including the following:

a. Floating dock/Pontoon designs
b. Design of access road to pontoon.
c. Concrete design for Support of floating walkway.
d. Bracing structure support.
e. Additional Construction such as fender, bollards and joint structure.
f. Lighting Installation (optional)

3.

DESIGN REQUIREMENTS
3.1 Design Method

Describe design method to be used.

Design concrete refer to AS 3600 and concrete structure books (McCormac)

For steel structure will be calculated using Computer Analysis Software Staad
Proz2004.
Pontoon calculation will be design refers to handbook of University.

3.2 Design Parameters

Describe design parameters and assumptions e.g. the design codes or
standards, load cases, load combinations etc.
3.2.1

Design standards and codes

PTI Standard
AS 1170.1 Structural Design Actions
AISC, ACI and NAVSTDs
MHS 11 Working near or in water
MHS 05 - Electrical

3.2.2

Pontoon Design
3.2.2.1 Loading Data
a. Area of Floating (5 x 10m)
= 50 m2
(Alternative design is 4 X 8 m)
b. Unit weight of grating
= 0,048 t/m2
c. Unit weight of handrails
= 0,0182 t/m
d. Wind
= 63 kg/m2
e. Steel Structure (W4x13)
= 0,0195 t/m
f. Live load (100kg/m2 x 50 m2 )
= 5000 kg
g. Wave estimation for Matano lake
Mw = C2.L2.B.H.Kb
Mw
: Wave
C2 & Kb : Coefficient
L & B : Length and Widht (m)
H
: Height of wave (m)
h. All materials are scrap from kiln ducting. Ducting use for
pontoon and the other for support of base pontoon.
i. Level of Matano lake in 10 years
Year

Level of Matano lake

Max (m)

Min (m)

1999

392,43

391,94

2000

392,64

391,94

2001

392,73

391,76

2002

392,70

391,50

2003

392,79

391,74

2004

392,77

391,30

2005

392,74

391,38

2006

392,78

391,45

2007

392,80

391,47

2008

392,71

391,40

Level Design

392,80

391,30

Different in levels

j.

1,5 m

Level ground from Top elevation of water of Matano Lake

Data taken on 25 April 2009 when elevation of water is
392,48m
5m

0m

7,5m

10m

12,5m

C1=1,00m

C2=1,54m

C3=1,90m

C4=3,00m

B1=1,10m

B2=1,48m

B3=1,85m

B4=2,88m

A1=1,28m

A2=1,80m

A3=2,00m

A4=5,00m

C
5m

B
5m

A
Offshore line

t.o.soil
t.o.water

392,48m

2,5m
A1=1,28m

A2=1,80m

A3=2,00m

A4=5,00m

Section A-A

3.2.2.2 Design Condition

a. Critical condition when floating in maximum load. Floating is
maximum when live load is full at the pontoon. Live load
maximum equals 50 people with equipment.
b. Stability of pontoon when someone stays at corner of pontoon.
c. Condition in bad weather (maximum wave + wind)
3.2.2.3 Calculation Method
a. Load Combination 1,4 DL + 1,6 LL
DL = Dead Load (Steel structure)
LL = Live Load (People + Equipment)
b. Define center point of structure (G)
c. Define deep of pontoon in the water (h)
d. Define weight and center point of under water structure (B)
e. Define Metacentrum

Io
GB
V
Metacentrum (m)
Inertia moment (m4)
Volume of pontoon in the water (m3)
Measure from G to B

M =
Io =
V =
GB =
3.2.3

Pontoon will be stable if M > 0

Walkway Design
3.2.3.1 Loading Data
a. Area of walkway (1,2 x 10m)
b. Unit weight of grating
c. Unit weight of handrails
d. Live load (100kg/m2 x 50 m2 )

=
=
=
=

12 m2
0,048 t/m2
0,0182 t/m
5000 kg

3.2.3.2 Design Condition

a. Critical condition when walkway in maximum load. Walkway
wills maximum when live load is full. Assume people will be
queue in one line and bringing and equipment.
b. Unit weight of 1 person + equip.
= 100 kg/m2
(Maximum in 10 people in one line)
c. Unit weight of grating
= 0,048 t/m2
d. Unit weight of handrails
= 0,0182 t/m
e. Live load (100kg/m2 x 50 m2 )
= 5000 kg
3.2.3.3 Calculation Method
a. Load Combination 1,4 DL + 1,6 LL
DL = Dead Load (Steel structure)
LL = Live Load (People + Equipment)
b. Dead Load (1,4*(0.048+0.0182))
= 0,09268 kg/m2
c. Live Load (1,6*100)
= 160 kg/m2
d. Self weight of all steels construction.
e. Maksimum deflection L/240
(LRFD Steel design specification)
f. Structure will be designed by Staad pro software.
3.2.4

Concrete Design
3.2.4.1 Loading Data
a. Total height of retaining wall
= 3m
b. Total length
= 2m
c. fc
= 21 Mpa
d. Fy
= 420 Mpa
e. Passive and active earth pressure coefficient
f. Angle of wall friction ()
= 30
g. Angle of wall surface ()
= 14
h. Angle friction of soil ()
= 30
i. Unit weight of soil (t)
= 1,75 t/m3
j. Unit weight of concrete (b)
= 2,40 t/m3
3.2.4.2 Design Condition
a. Precast design, and lifting it to area construction.

b. Cast in design.
c. Temporary support for foundation and slope of ground.
(protecting from wave)
d. Protection ground beside the retaining wall (gabion is option)
e. Construction phase (procedure)

3.2.4.3 Calculation Method

a. Proportioning retaining walls
B = 2/3 * H
d = 7% * H
a = 1/12 * H
x
k

=
=

(H-d) tg
d

H
Ha
d
k

e
B

b. Stability Checks
o Check for overturning
o Check for sliding failure
o Check for bearing capacity
o Check for overall stability
c. Reinforcement
o Steam design reinforcement
o Toe design reinforcement
d. Check Support of Walkway design (anchors design)
3.2.5

4.

Additional design (fender, bollards and joint structure)

Design of fender, bollard, bracing, (mounting) joint structure will be
designed by staad pro, or manual design or refer to existing design. As
per as above

DELIVERABLES

a. Design Brief
b. Cost Estimation
c. Schedule
5.

REFERENCES & ATTACHMENTS

a. Calculation sheet
b. STAAD Pro Calculation Design