Industrial Lecture

INDUSTRIAL LECTURE I
Name of Topic

: Transformer Manufacturing & Career Opportunities in

Entrepreneurship

Name of Speaker

: Mr. Bhaskar Shridhar Borole

Date

: 29th Jan. 2016

Brief Resume:
i.

Qualification : Diploma in Mechanical Engineering, M.Com,

MBA (Management).

ii.

Designation

: Director, Dwarka Industries, MIDC Jalgaon

iii.

Experience

: 24 years

iv.

Area of Work

: Service Provider, Manufacturer, Supplier.

Brief Information of Organization:

i.

Name of Company

: Dwarka Industries, MIDC, Jalgaon.

ii.

Year of Establishment

: 1983

iii.

Manufacturing Products

: Control Panel Boards, Transformer and

Transformer Components,
Power Distributions switch board.

iv.

Clients

: 1. MAHADISCOM
2. Ordnance factories
3. Jain Irrigation system Ltd.
4. Tulsi Pipe Extrusion System Ltd.
5. Central Railway
6. Raymonds Ltd.
7. North Maharashtra University
8. Emco Ltd.
9. Supreme Industries
10. Shri Vindya paper mills Ltd.

S.S.B.T.S College of Engineering and Technology, Bambhori, Jalgaon

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Brief report:
Entrepreneurship:

Entrepreneurship is the process of designing, launching and running a

new business, i.e. a start-up company offering a product, process or
service.

The Entrepreneurship is a person who organizes and manages any

enterprise, especially a business, usually considerable initiative and
risk.

Challenges faced by Entrepreneurs :

Picking the right business

Keeping up with the market

Planning ahead
Cash flow and financial management
Problem solving skills
Welcoming change
Dealing with the stress of not having a steady pay check
Managing your money, legal protection, taxes
Hiring a Well-skilled employees
Dealing with the competition and building a reputation

Opportunities in Entrepreneurs:
Invest in multiple business
Angel investors
Crowd funding
Start-up incubators
Quality content
Foreign Markets
Opportunities for economic development
Opportunity to launch the project venture
Level of need

S.S.B.T.S College of Engineering and Technology, Bambhori, Jalgaon

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Commercial Barriers:
Development in Infrastructure facilities
Financial Assistance
Hunger for success (capitalistic view)
Social security
Technical/Industrial training facilities
Entrepreneurial inclination
Lack of resource
Lack of economic stability
Influence of demographics
Insufficient to access risk capital
Lack of relevant networks and social position lack of wealth
Lack of knowledge about opportunities
Conclusion:
Todays young peoples need to be enterprising both when working for
others and when setting up their own business and to facilitate the
development of Entrepreneurial skill among young students of science and
technology.

S.S.B.T.S College of Engineering and Technology, Bambhori, Jalgaon

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INDUSTRIAL LECTURE II
Name of Topic

: Power System Protection

Name of Speaker : Jitendra Fulwani

: 12th Feb. 2016

Date

Brief Resume :
i.

Qualification : M. Tech. (Power System)

ii.

Designation

: Add. Executive Engineer, MSETCL

iii.

Experience

: 10 years

iv.

Area of work : High voltage Circuit Breaker and Power System

Protection

Brief introduction of organizationMSETCL

Company profile:
Maharashtra State Electricity Transmission Company limited, a wholly owned
corporate entity under the Maharashtra Government, was incorporated under the
Companies Act, in June, 2005 after restructuring the erstwhile Maharashtra State
Electricity Board to transmit electricity from its point of Generation to its point of
Distribution.
It owns and operates most of Maharashtra's Electric Power Transmission
System. MSETCL operates a transmission network of 39871 Circuit KM of
transmission lines and 559 EHV Substations with 89178 MVA transformation
capacity. This infrastructure constitutes most of the inter regional as well as intra
regional electric power transmission system in the State. Today, MSETCL is the
largest state transmission utility in the country.
The company also has the distinction of being the only power utility in the
state sector to own HVDC lines. The Company operates a 752 km long H 1500
MW, 500 KV bi polar HVDC line from Chandrapur to Padghe. This has been
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marked as a major success as electric power is generated in east Maharashtra, due
to easy availability of coal, whereas the bulk use of power is in the western part of
Maharashtra in and around cities such as Mumbai, Pune and Nashik. The power
losses are very low in the HVDC line. As a result, the power received at Padghe is
practically the same as what is injected at Chandrapur.
The load dispatch center is the nerve centre for the operation, monitoring and
control of the power system. The SLDC Kalwa near Mumbai is fully
computerized and has ultra-modern facilities. Mahatransco also has a Load
Dispatch center at Ambazari near Nagpur. To keep up with the increase in Power
generation in the next 5 years, Mahatransco also has planned to establish a robust
transmission network. It is implementing an ambitious expansion plan over the
period 2011-12 to 2015-16, to meet the evacuation and grid strengthening needs
of the future. The adoption of predictive maintenance practices has helped the
company to reduce interruptions and improve the network's availability to
99.70%.
It has installed ABT metering at 530 Sub-stations for energy accounting
purposes and implementation of FBSM. The ERP system is fully integrated and
being put into use, where functions of key departments are on line. To set up a
comprehensive communication network by utilizing existing infrastructure, an
Optic Fibre communication system of about 2801 km is being installed. It has also
experimented with unmanned remotely controlled substations at two locations and
GIS substations at Bhandup and Hinjewadi. To raise funds from the market for
equity capital/ capex schemes and to reduce its interest burden, MSETCL is
readying itself for the launch of an IPO. It has undertaken an ambitious task of
establishment of a 765 KV substation at Aurangabad. The State Load Dispatch
Centre (SLDC) at Kalwa and Ambazari are being renovated and modernized with
140 Nos. of SCADA - RTU.
The Company has adopted the National Training Policy and has established
Training Centres at 7 different locations which are attached to respective Zonal
offices. These centres impart training on Technical, Safety and Soft skills which
are guided and monitored by the HR/Training Department. It has recently
established a Technical Training Centre - the Power System Learning Centre - at
S.S.B.T.S College of Engineering and Technology, Bambhori, Jalgaon

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Aurangabad where employees are trained on various power system protection and
equipment testing. Recently the Company won the "Special Commendation
National Award 2011" for Innovative Training Practices from the Indian Society
for Training and Development, New Delhi.

Brief report:
What is System Protection?
System protection is the art and science of detecting problems with
power system components and isolating these components.

Problems on the power system include:

Short circuits
Abnormal conditions
Equipment failures

Purpose of System Protection:

Protect the public

Improve system stability

Minimize damage to equipment

Protect against overloads

Employ relay techs and engineers

What Components (Equipment) Do We Protect?

Generators
Transformers, Reactors
Lines
Buses
Capacitors

Transmission line protection:

Transmission lines can vary in length from several hundred feet to
several hundred miles, and in voltage (line-to-line) from 46KV to
750KV.Construction can be simple, such as a single wood pole with insulators
atop a cross arm, with little spacing between the conductors and from the
conductors to ground. At the other end of the scale are metal lattice structures
S.S.B.T.S College of Engineering and Technology, Bambhori, Jalgaon

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with bundled conductors (2 or more conductors per phase) with large spacing
between conductors and between conductors and ground.
Overcurrent Protection
Directional Overcurrent Protection
Distance Protection
Pilot Relaying Scheme
Bus Protection
Capacitor Protection

Conclusion:
System protection is the art and science of detecting problems with
power system components and isolating these components. By the knowledge
of this system protection the life of power system component can be enhance.

S.S.B.T.S College of Engineering and Technology, Bambhori, Jalgaon

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INDUSTRIAL LECTURE III

Name of Topic

: Personality Development & Carrier Guidance

Name of Speaker : Mr. Dinesh Desai

: 16th Feb. 2016

Date

Brief Resume :
i.

Qualification

: B.Sc. (Hons.),Chemistry, 1978

ii.

Designation

: PRO, Jain Irrigation System Ltd. Jalgaon

iii.

Experience

: 38 years

iv.

Area of Work : Public Relations Officer, Marketing and

Selesmanship

Brief Information of Organization:

i.

Name of Company

: Jain Irrigation System Limited

ii.

Year of Establishment

: 1959

iii.

Manufacturing Products : 1. Drip Irrigation System

2. Sprinkler Irrigation System
3. PVC Pipes & Fittings
4. Jain Plumbing System
5. PVC Sheet
6. Food Processing
7. Tissue Culture Plants
8. Green House
9. Renewable Energy

iv.

Clients

: 1. Farmer Association
2. Tulsi Pipe Extrusion System Ltd.
3. Mango Frooti

S.S.B.T.S College of Engineering and Technology, Bambhori, Jalgaon

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Brief report:
What is Personality?

The personality is the typical pattern of thinking, feeling, and

behaviours that make a person unique.

Everyone wants to be attractive to others. To that end, having a

good personality is vital - probably even more so than good looks.

In fact, approximately 85 percent of your success and happiness

will be a result of how well you interact with others.

Ultimately, it is your personality that determines whether people

are attracted to, or shy away from you.

Skills for Personality Development:

Be a better listener. Being a good listener can help you to see the
world through the eyes of others. It enriches your understanding
and expands your capacity for empathy.

Read more and expand your interests. The more you read and
cultivate new interests, the more interesting you are to others.
When you meet new people it gives you the opportunity to share
what you know and to exchange your views with them.

Be a good conversationalist. This relates to how much you read

and know. Once you have much to contribute, learn how to talk
about it with others.

Be yourself. The next most tiresome thing after having no opinions

is trying to be something you're not. Moulding yourself in order to
fit in, or be accepted, usually backfires.

Have an Opinion. There is nothing more tiresome than trying to

talk to someone who has no opinion on anything. A conversation
has nowhere to go if you have nothing to expound on.

Five Vitamins of Personality Development:

Vitamin A Approach

Vitamin B Behaviour

Vitamin C Communication & Concentration

S.S.B.T.S College of Engineering and Technology, Bambhori, Jalgaon

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Vitamin D Determination

Vitamin E - Effective

Conclusion:
Individual differences in personality are universal in that they are
found in all human populations. The roots of individual differences are no
doubt bedded in evolutionary history, selected because of their improved
adaptiveness to conditions in the environment. The specific personality
qualities of an individual, which lead to individual differences between people,
are not based so much in evolution, however, but are the product of many
developmental factors.

S.S.B.T.S College of Engineering and Technology, Bambhori, Jalgaon

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INDUSTRIAL LECTURE IV
Name of Topic

: Switchgear and relay testing

Name of speaker

: Mr. Ashish P. Pahurkar

Date

: 26th Feb. 2016

Brief introduction :
i.

Qualification : B. E. (Electrical), D.E.E.

ii.

Designation

: Deputy Executive Engineer, TPS Koradi

iii.

Experience

Graduate Electrical Engineer with over 20 years experience in

Electrical maintenance, of
1. TLT manufacturing industry and galvanizing plant
maintenance (7 years)
2. High explosive manufacturing chemical industry (6 years)
3. Thermal Power plant (7 years)

Expertise in resource utilization, maintenance and manpower

management.

An Effective communicator with excellent relationship

management skills and strong analytical, problem solving and
organizational abilities.

iv.

Achievements:

Awarded as Best Employee on 15th August 2003, 15th Aug

2007 and 26th Jan 2008

Awarded for Best suggestion in cost saving and increasing

productivity consecutively Two years on 2003 and 2004.

v.

Trainings:

At Abroad:
M/s Ficep s.p.a. Gazzada Milan (Italy) on P803 series
CNC machines used for gussets manufacturing in TLT
industries.

S.S.B.T.S College of Engineering and Technology, Bambhori, Jalgaon

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In India :
1. 52 weeks Induction Training for Power Plant Engineers
at Koradi Training Centre
2. PLC for beginners At Ordnance Factory Institute of
Learning Nagpur ( Siemens S-7, Allen bradely )
3. Industrial Hydraulics At Ordnance Factory Institute
of Learning Ambarnath , Mumbai

Brief description of organization:

Presently working with Maharashtra State Power Generation

Company(MAHAGENCO)

Working as Assistant Engineer in 210 MWX3 at plant Location

Koradi TPS. Nagpur (Maharashtra)

Growth Path:
Joined as

: Junior Engineer Aug 2008

Promoted as : Assistant Engineer Sept 2012

Upgraded to : Deputy Executive Engineer Oct 2015

Key Area:
Trouble shooting of different power plant auxiliaries, like fan
drives, Mills, soot blowers, FSSS,

ESP controllers, rapper

system, Different type of pump motors( HT & LT) ,ODPs ,

MCC, PCC, HT Breakers BTS LT VFDs etc.

Testing of Generator Protection (EE/Areva), Transformer

protection (EE/Areva) and HT motor Protection (EE, Areva)
relaying system during annual overhaul program.

Testing of Generators, Transformers and Motors after their

routine maintenance / breakdown maintenance/repairs activities.

Analysis of trappings and implementation of action suggested.

Up keeping of plant equipments in allocated area to achieve
organizational objectives.

Nominated faculty for electrical systems in power plants at

mahagencos training institute (Koradi Training Centre)

S.S.B.T.S College of Engineering and Technology, Bambhori, Jalgaon

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Brief report:
Switchgear:

Switch is use for making or breaking the circuit. If this switch is

provided with some gears then it is called as switchgear.
Example; Circuit breaker, MCCB, Isolator

MCCB :

It can break the circuit when there is fault.

Difference between isolator and breaker:

Isolator can operate manually and breaker cannot operate manually.

As shown in figure one circuit breaker is on primary side and another

one is on secondary side of the transformer .so that there is no fault on
the transformer. There is provision of isolator. Earth switch is provided
between line and earth. It acts like a capacitor .Capacitor is a device
which can store the charge. Transmission line work as capacitor .In
case of 400 kV line charge store by capacitor is 5 kV.

Formulaes of power:
1. for generating or utilizing the power :
2. when losses occurs-I2R

Arc quenching means to destroy the arc.

Circuit breakers are define on the basis of arc quenching media used
1. Air blast circuit breaker:
These circuit breakers employ high pressure air blast for
extinguishing the arc.

S.S.B.T.S College of Engineering and Technology, Bambhori, Jalgaon

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2. Oil circuit breaker:
This circuit breakers employ insulating oil for arc extinction.
3. Sulphur hexafluoride circuit breaker:
This circuit breakers employ sulphur hexafluoride gas is for
arc extinction.
4. Vacuum circuit breaker:
This circuit breakers employ vacuum is for arc extinction.

Dielectric strength of air is 32 kV/cm2.

Oil losses its dielectric strength after 300 operations. Vacuum losses its
dielectric strength after 500000 operations.

As shown in figure, supply is connected to fixed contactor and load is

connected to moving contactor .To move the contacts gearing system
is used which is known as switchgear. The mechanical system used to
operate the contacts are pneumatic cylinder .There are two ports A &
B. When air is given to port A, pressure will developed towards
moving contact side .So that moving contact will move backward. so
that that the circuit will break. This is known as opening action. When
air is given to port B, the moving contact will move forward.

S.S.B.T.S College of Engineering and Technology, Bambhori, Jalgaon

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In this system instead of compressor spring is provided. For opening of
circuit breaker pressure is given to upper spring. This spring is locked
by pin. So that spring is compressed. By using magnetic circuit this
spring lock will be released .By using the principle of attraction
magnetic flux is created in the coil. The coil will get energized through
relay, by giving one command, the magnet will get energized and this
magnet attract the pin which lock the spring.

fig. 4.1 double break type isolator

fig 4.2 outdoor type circuit breaker

S.S.B.T.S College of Engineering and Technology, Bambhori, Jalgaon

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Functions performed by switchgear:

1.

Switching during normal operating condition for the purpose

of operation and maintenance.

2.

Switching during abnormal condition such as short circuit

fault, earth fault etc. and interrupting the fault current safely.

Faults occurring on electrical system:

1.

Phase to phase fault

2.

Phase to earth fault

Nature of current during fault condition:

1.

Sub transient state

2.

Transient state

3.

Steady state

Arc quenching techniques:

1.

High resistance method

2.

Current zero method

Making current:
The peak value attained by the current during the first cycle after
a switch, circuit breaker or similar apparatus is closed.

Breaking current:
The current that a switch or breaker can interrupt without arcing
or being destroyed.

Conclusion:
Switch is use for making or breaking the circuit. If this switch is
provided with some gears then it is called as switchgear. There is very
important role of switchgears in an electrical field it protect the electrical
equipment and make operation of equipment easier.

S.S.B.T.S College of Engineering and Technology, Bambhori, Jalgaon

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INDUSTRIAL LECTURE V
Name of Topic

: Power station equipment operation and testing

Name of Speaker

: Mr. Rajendra H. Kabra

Date

: 12th Mar. 2016

Brief Resume

i.

Qualification

: BE Electrical

ii.

Designation

: Executive Engineer (Retd.), BTPS

iii.

Experience

: 35 years

iv.

Area of Work : Maintenance of electrical equipment including

Switchgear testing and handling, 500 MW
Commission BTPS.

Brief report:
Power stations equipments:
There are following types of equipment in the thermal power plants
presents,
Boiler
Turbine
Generator
Transformer
Air Compressor
Economizer
Air preheater

Operation of equipments:
The operations of this equipment are as follows:
Boiler:
Boiler uses the heat generated from the furnace to boil the
water and generate the steam which is used to rotate the turbine blades.

S.S.B.T.S College of Engineering and Technology, Bambhori, Jalgaon

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Turbine:
The pressurized steam coming from the boiler rotates the
blades of turbine due to which the shaft of generator rotates.
Generator:
Generator used to convert mechanical energy provide from the
turbine into the electrical energy.
Transformer:
The step up transformer is used. The electrical energy coming
from the generator is first step up then transfer.
Economiser:
It is used to cool down steam and convert it into water for
reuse.
Air preheater
It is used to improve the efficiency of steam which is flowing
toward turbine.

Power station testing :

Electrical safety testing
Gas safety testing
Electrical substation testing and commissioning service
Transformer testing and transformer oil testing
Relay testing and configuration service
Electrical safety testing
Cost of cycling analysis
Condition Based Maintenance
Conclusion:
Operation and maintenance covers all aspects and activities necessary
to run your power plant in safe and economical manner. And operation and
maintenance will help you to minimize your risk and maximize your profit.

S.S.B.T.S College of Engineering and Technology, Bambhori, Jalgaon

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