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PVC SELF ADHESIVE INSULATION TAPE

PRODUCT CODE

: NA

QUALITY AND STANDARDS

: IS: 7809 - 1986

PRODUCTION CAPACITY
Value

: 90,00,000 pcs. (per Annum)


: Rs. 5,40,00,000/-

MONTH AND YEAR


OF PREPARATION

: June, 2014

PREPARED BY

: Sh. Sandeep Agarwal


Assistant Director (Chemical)

1. INTRODUCTION
PVC self-adhesive insulation tapes are widely used for electrical insulation
and provide good insulation to industrial material. These PVC adhesive tapes can be
extended both crosswise and longitudinally when applied and should be treated by
heat-shrinkage before. These tapes are based on many kinds of pressure sensitive
adhesives where in adhesive is applied on one side. They can be easily put on any
surface very conveniently by applying slight pressure either mechanically or
manually.

2. MARKET POTENTIAL
Adhesive tapes will continue to account for over two-thirds of aggregate
sales. Tapes will make further inroads at the expense of competitive carton sealing
media such as glues and mechanical fasteners. Rising corrugated box sales will also
bode favorably for Adhesive tape demand. Among the other tape types, the best
opportunities exist for technical and specialty tapes, such as the double-sided
adhesive tapes increasingly utilized in fastening and bonding applications in
industries such as building construction, motor vehicle assembly, electronics and
telecommunications, etc.

3. PRODUCTION TARGETES (PER ANNUM)


Quantity
Value

: 90,00,000 pcs per annum


: Rs. 5,40,00,000/-22-

PVC Self Adhesive Insulation Tape

4. BASIS AND PRESUMPTIONS


i.
ii.
iii.
iv.
v.
vi.

The unit proposes to work at least 300 days per annum on single shift basis.
The unit can achieve its full capacity utilization during the 3rd year of
operation.
The wages for skilled workers is taken as per prevailing rates in this type of
industry.
Interest rate for total capital investment is calculated @ 14% per annum.
The entrepreneur is expected to raise 20-25% of the capital as margin money.
Costs of machinery and equipment are based on average prices enquired from
machinery manufacturers at the time of preparation of the project profile.

5. IMPLEMENTATION SCHEDULE
The approximate time required for various activities is given below.
However, it may vary from place to place depending upon the local circumstances
and enthusiasm of the entrepreneur:
S. No.

Activity

Period (in Months)

1.

Scheme Preparation and Approval

0-1 Month

2.

SSI Provisional Registration & Preparation of


Project Report

1-2 Months

3.

Sanction of loan

2-5 Months

4.

Clearance from State Pollution Control Board

3-4 Months

5.

Placement of order for machinery and delivery

4-5 Months

6.

Installation of machines

6-7 Months

7.

Power connection

6-7 Months

8.

Trial Run

7-8 Months

9.

Commercial Production

9 Months onwards

Due to overlapping of some activities, normally 6-9 months are required to


implement the project.

6. TECHNICAL ASPECTS
6.1. Process Outline
Jumbo rolls are being used as the raw material. As per the customers
specification/ buyer requirement, rolls are being cut into desired size (width) with
the help of a slicer. With the help of shrink & packaging machine, prefoam cup is
used as packaging material for these tapes. Corrugated box with a set of 20 tapes.

6.2. Quality Control and Standards


As per IS: 7809, 1986 (Part III, Section I)

-23-

Chemical Division

6.3. Pollution Control


There is no major pollution problem associated with this industry except for
disposal of waste which should be managed appropriately. The entrepreneurs are
advised to take "No Objection Certificate" from the State Pollution Control Board.

6.4. Energy Conservation


Only necessary machinery and equipment and jig-jags should be purchased.
Proper space is given to proper flow for raw material and finished products. Control
is maintained over consumption of electricity light and fuel so that extravagance
expenditure can be checked.

7. FINANCIAL ASPECT
7.1. Fixed Capital
Land & Building (Rented):
Description

Amount (Rs.)

Land & Building (Rented)

200 Sq. meters.

Covered Area

100 Sq. meters.

12,000

7.1.1. Machinery and Equipments


S.No
1
2
3

4
5

Particulars

Nos.
03
01
LS

Rate (Rs.) Value (Rs.)


Slicer
80,000
2,40,000
Shrink & Packaging Machine
1,25,000
1,25,000
Lab Equipments
40,000
Total
4,05,000
Installation/Electrification @10%
40,500
Total
4,45,500
Furniture
LS
50,000
Preoperative Expenses
5,000
Total
5,00,500

7.2. Working Capital (per month)


7.2.1. Personnel
S. No.
1.
2.
2.
3.

Designation
Manager
Salesman
Skilled Workers
Unskilled Workers

Nos.
01
01
03
02

Salary
Self
7,000
9,000
8,000
Total
Perquisites @ 15% of total Salaries
Total

-24-

Amount (Rs.)
7,000
27,000
16,000
50,000
7,500
57,500

PVC Self Adhesive Insulation Tape

7.2.2. Raw Material & Packing Material


S.No.

Particular

Qty.(pc)

Rate
(Rs.)/roll

Value (Rs.)

11,250

320

36,00,000

0.40/-

3,00,000

Jumbo Rolls
(1250 mm X 8 mtr)
Printing & Packaging materials @ Rs
0.40/- per pc (7,50,000 pc/month)

1
2

Total

39,00,000

7.2.3. Utilities
S.No.
1
2

Particulars
Electricity charges, 25 units per day for 25 days @ Rs.7/Water charges
Total

Amount (Rs.)
5,250
1,000
6,250

7.2.4. Other Contingent Expenses


S. No.
1
2
3
4
5
6
7
8
9

Particulars
Rent
Printing & Stationery
Telephone & Internet
Postage
Consumable Stores
Repair & maintenance
Transportation Charges @ Rs 0.10 per pc
Advertisement
Miscellaneous
Total

Amount (Rs.)
12,000
1,500
2,000
1,000
2,000
2,000
75,000
3,000
2,000
1,00,500

Total Recurring Expenditure (per month) Rs. 40,64,250/-

7.3. Total Capital Investment


Total Fixed Capital
Total Working Capital (for 2 months)

Total

Rs. 5,00,500
Rs. 81,28,500

Rs. 86,29,000/-

8. FINANCIAL ANALYSIS
8.1. Cost of Production (per annum)
S.No.
1.
2.
3.
4.

Particulars
Total Recurring Cost
Depreciation on plant & machinery @ 10%
Depreciation on furniture @ 20%
Interest on total capital @ 14%
Total
-25-

Amount (Rs.)
4,87,71,000
44,550
10,000
12,08,060
5,00,33,610/-

Chemical Division

8.2. Turnover (per annum)


Rs. 5,40,00,000/-

90,00,000 pcs of tape @ Rs. 6

8.3. Net Profit (per annum)


=
=
=

Turnover cost of production


Rs. 5,40,00,000 5,00,33,610
Rs. 39,66,390/-

8.4. Net Profit Ratio


=

Net profit per year


X 100
Turnover per year

39,66,390
X 100
5,40,00,000

= 7.35 %

8.5. Rate of Return


=

Net profit per year


X 100
Total Capital Investment

39,66,390
X 100
86,29,000

= 45.97 %

8.6. Break-even Point


S. No.
1

Fixed Cost (Per Annum)


Total Depreciation

Amount (Rs.)
54,550

40% of salary & wages

2,76,000

40% of other expenses

64,800

Rent

Interest on total investment

1,44,000
12,08,060
Total

17,47,410

B.E.P
=

Fixed Cost
X 100
Fixed Cost + Net Profit

17,47,410
X 100
17,47,410 + 39,66,390

= 30.58 %

-26-

PVC Self Adhesive Insulation Tape


NAME & ADDRESSES OF MACHINERY SUPPLIERS
S. No.

Name of the Supplier

Address of the Supplier

M/s. Leo Sales Corporation

E-17, Ground Floor, Lajpat Nagar-I,


New Delhi-10024

M/s. Euro Technologies

D-6, Ground Floor, Rana Pratap


Bagh, Delhi-110007

M/s. Print Packs

411, Functional Industrial Estate,


Patparganj, Delhi-110092

M/s. Rishabh Enterprises

D-1, Sector-3, DSIIDC, Bawana,


Delhi-110039

Britomatics India Private Limited

312L, Udyog Kendra Extn-2,


Greater Noida-201306 (UP)

-27-

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