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PRODUCT CODE
: NA
PRODUCTION CAPACITY
Value
: June, 2014
PREPARED BY
1. INTRODUCTION
PVC self-adhesive insulation tapes are widely used for electrical insulation
and provide good insulation to industrial material. These PVC adhesive tapes can be
extended both crosswise and longitudinally when applied and should be treated by
heat-shrinkage before. These tapes are based on many kinds of pressure sensitive
adhesives where in adhesive is applied on one side. They can be easily put on any
surface very conveniently by applying slight pressure either mechanically or
manually.
2. MARKET POTENTIAL
Adhesive tapes will continue to account for over two-thirds of aggregate
sales. Tapes will make further inroads at the expense of competitive carton sealing
media such as glues and mechanical fasteners. Rising corrugated box sales will also
bode favorably for Adhesive tape demand. Among the other tape types, the best
opportunities exist for technical and specialty tapes, such as the double-sided
adhesive tapes increasingly utilized in fastening and bonding applications in
industries such as building construction, motor vehicle assembly, electronics and
telecommunications, etc.
The unit proposes to work at least 300 days per annum on single shift basis.
The unit can achieve its full capacity utilization during the 3rd year of
operation.
The wages for skilled workers is taken as per prevailing rates in this type of
industry.
Interest rate for total capital investment is calculated @ 14% per annum.
The entrepreneur is expected to raise 20-25% of the capital as margin money.
Costs of machinery and equipment are based on average prices enquired from
machinery manufacturers at the time of preparation of the project profile.
5. IMPLEMENTATION SCHEDULE
The approximate time required for various activities is given below.
However, it may vary from place to place depending upon the local circumstances
and enthusiasm of the entrepreneur:
S. No.
Activity
1.
0-1 Month
2.
1-2 Months
3.
Sanction of loan
2-5 Months
4.
3-4 Months
5.
4-5 Months
6.
Installation of machines
6-7 Months
7.
Power connection
6-7 Months
8.
Trial Run
7-8 Months
9.
Commercial Production
9 Months onwards
6. TECHNICAL ASPECTS
6.1. Process Outline
Jumbo rolls are being used as the raw material. As per the customers
specification/ buyer requirement, rolls are being cut into desired size (width) with
the help of a slicer. With the help of shrink & packaging machine, prefoam cup is
used as packaging material for these tapes. Corrugated box with a set of 20 tapes.
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Chemical Division
7. FINANCIAL ASPECT
7.1. Fixed Capital
Land & Building (Rented):
Description
Amount (Rs.)
Covered Area
12,000
4
5
Particulars
Nos.
03
01
LS
Designation
Manager
Salesman
Skilled Workers
Unskilled Workers
Nos.
01
01
03
02
Salary
Self
7,000
9,000
8,000
Total
Perquisites @ 15% of total Salaries
Total
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Amount (Rs.)
7,000
27,000
16,000
50,000
7,500
57,500
Particular
Qty.(pc)
Rate
(Rs.)/roll
Value (Rs.)
11,250
320
36,00,000
0.40/-
3,00,000
Jumbo Rolls
(1250 mm X 8 mtr)
Printing & Packaging materials @ Rs
0.40/- per pc (7,50,000 pc/month)
1
2
Total
39,00,000
7.2.3. Utilities
S.No.
1
2
Particulars
Electricity charges, 25 units per day for 25 days @ Rs.7/Water charges
Total
Amount (Rs.)
5,250
1,000
6,250
Particulars
Rent
Printing & Stationery
Telephone & Internet
Postage
Consumable Stores
Repair & maintenance
Transportation Charges @ Rs 0.10 per pc
Advertisement
Miscellaneous
Total
Amount (Rs.)
12,000
1,500
2,000
1,000
2,000
2,000
75,000
3,000
2,000
1,00,500
Total
Rs. 5,00,500
Rs. 81,28,500
Rs. 86,29,000/-
8. FINANCIAL ANALYSIS
8.1. Cost of Production (per annum)
S.No.
1.
2.
3.
4.
Particulars
Total Recurring Cost
Depreciation on plant & machinery @ 10%
Depreciation on furniture @ 20%
Interest on total capital @ 14%
Total
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Amount (Rs.)
4,87,71,000
44,550
10,000
12,08,060
5,00,33,610/-
Chemical Division
39,66,390
X 100
5,40,00,000
= 7.35 %
39,66,390
X 100
86,29,000
= 45.97 %
Amount (Rs.)
54,550
2,76,000
64,800
Rent
1,44,000
12,08,060
Total
17,47,410
B.E.P
=
Fixed Cost
X 100
Fixed Cost + Net Profit
17,47,410
X 100
17,47,410 + 39,66,390
= 30.58 %
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