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ABSTRACT
Self-compacting concrete (SCC) is a highly flowable concrete which is able to fill the
formwork and the areas of congested reinforcement completely under its own weight and
without the need for vibration. Here Portland cement (PC) is replaced with 10%, 20%, 30%,
40% and 50% of GGBFS. The w/p ratio is kept constant throughout the investigation as 0.45.
Super plasticizer known as Glenium B233 is used. Since there is no standard method of mix
design is available for SCC. Hence the mix proportion is obtained as per the guidelines given
by European Federation of producers and contractors of special products for structure
(EFNARC).Marsh cone test was used to find the saturation point of different type of cements
by adding the dosage of super plasticizer accordingly. This paper presents an experimental
investigation on strength aspects like compressive, flexural and split tensile strengthand the
workability tests (slump, L-box, U-box and T50). The result of fresh property test satisfies the
limits specified by EFNARC. It is observed that when the cement is replaced with mineral
admixture, the amount of Super plasticizer to be used can be reduced thereby maintaining the
required flowability.Also, the resilience study for SCC after 28 days curing was done by
conducting some of the tests such as saturated water absorption, porosity, carbonation depth
and alkalinity measurement.
Key words: SCC, Ground Granulated Blast Furnace slag, Super plasticizer, fresh property,
compressive, flexural and split tensile strength.
Corresponding Author: SabeerAlavi.C
INTRODUCTION
Concrete is the most extensively used material in civil engineering construction so
that considerable attention is taken for improving the properties of concrete with respect to
Page 510
strength and durability. Numerous types of concrete have been developed to enhance the
different properties of concrete. So far, this development can be divided into four stages. The
earliest is the traditional normal strength concrete which is composed of only four constituent
materials, which are cement, water, fine and coarse aggregates. With a fast population growth
and a higher demand for housing and infrastructure, accompanied by recent developments in
Civil Engineering, such as high-rise buildings and long-span bridges, higher compressive
strength concrete was needed. Thus, here comes a concrete that meeting special combinations
of performance and uniformity requirements that cannot be always achieved routinely by
using conventional constituents and normal mixing called High Performance Concrete
(HPC).HPC is of five types namely High-Early Strength Concrete, High-Strength Concrete,
High-Durability Concrete, Self-Compacting Concrete and Reactive Powder Concrete.
Inspiteof different types of concrete available like High Strength Concrete, High Performance
Concrete, Air Entrained Concrete, Light Weight Concrete, Shotcrete, Pervious Concrete
etc, Self compacting Concrete has its own advantages and applications in the field of Civil
Engineering.
Self-compacting concrete (SCC) first developed in Japan, represents one of the most
significant advances in concrete technology for decades. It can flow and compact in the
formwork under its own self weight without the need for vibration. Use of Self-compacting
concrete offers substantial benefits in enhancing construction productivity, reducing overall
cost, improving working environment and in sustainability. The first generation of SCC used
in the UK and Europe, such as the one developed in a large European research project, which
investigated the practicability of using self-compacting concrete in both civil engineering and
in building structures, contained a high dosage of powder, as well as a high dosage of super
plasticizer (SP), to ensure adequate filling ability and passing abilities and segregation
resistance. Savings in labor costs might offset the increased cost related to the use of more
cement and SP, but the use of mineral admixtures, such as could increase the fluidity of the
concrete, without any increase in the cost. The incorporation of FA, or GGBFS or SF reduced
the requirement of SP necessary to obtain a similar slump flow compared with the same
concrete containing only cement. These supplementary materials also enhanced the
rheological parameters and reduced the risk of the cracking of concrete due to the heat of
hydration, and therefore improved the durability.
The important aspect in achieving SCC is cement- Superplasticizercompactability.
Polycarboxylate are the most effective of all the chemicals used in concrete. The admixture
can cause a reduction in water content of as much as 40%. Generally this chemical exhibit
good slump retention characteristic and do not cause any delay in the gain of strength of
concrete. PCE can work at lower dosage than SNF and Lignosulphonate.In this study, it is
aimed to investigate the effect of GGBFS as mineral admixtures on the fresh and hardened
properties of SCC. Fresh concrete tests such as slump-flow, L-box, T500, U-box.Also, the
resilience study for SCC after 28 days curing was done by conducting some of the tests such
as saturated water absorption, porosity, carbonation depth and alkalinity measurement.
MATERIALS AND METHODS
Ordinary Portland cement of grade 43 conforming to IS: 12269-1987 was used.
Locally available river sand conforming to grading zone II of IS: 383-1970 was used and
crushed stones of nominal size 12.5mm conforming to IS 383-1970 was used. The Specific
gravity of coarse aggregate was 2.77.The specific gravity of cement and sand was 3.15 and
2.65 respectively. Besides this the byproduct ground granulated blast-furnace slag from
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Slag cement
Cement
Loss of ignition(LOI)
1.2
2.0
SiO2
10-19
20
Magnesium oxide(MgO)
11
2.5
Al2O3
1-3
4.85
Fe2O3
22-30
0.6
Calcium Oxide(CaO)
40-52
62.56
MIX PROPORTIONS
One control and five SCC mixes with different replacements of mineral admixture
were prepared and examined to quantify the properties of SCC. Table 2 presents the
composition of SCC mixtures. The replacement was done at levels of 10%, 20%, 30%, 40%
and 50% of cement content. After iterative trial mixes the water/powder mass ratio (w/p) was
selected as 0.45. The total powder content was varied as 400kg/m3, 450 kg/m3, 500 kg/m3 as
iterative values and finally is fixed as 500 kg/m3. Polycarboxylate based high range water
reducing admixture (HRWRA) was used along with these mixes. No single method has been
found which characterizes all the relevant workability aspects so each mix design should be
tested by more than one test method in order to obtain different workability parameters.
Water/powder ratio is usually accepted between 0.9 and 1.0 in volume, depending on the
properties of the powder.
Page 512
TRIAL
CEMENT
Kg/m3
GGBFS
Kg/m3
C.A
Kg/m3
WATER
Kg/m3
SP
ml
VMA
ml
MIX
RATIO
3.25
4.94
4.55
1.46
28.30
2.66
1:1.52:1.4
3.42
4.86
4.10
1.54
29.75
2.80
1:1.42:1.30
3.62
5.14
3.98
1.63
31.49
2.97
1:1.42:1.10
3.50
5.08
4.42
1.58
30.45
2.87
1:1.45:1.26
3.58
5.23
3.94
1.61
31.15
2.95
1:1.46:1.10
Super plasticizer
dosage
(as a percentage
of cement mass)
0.1
Flow time in
second
0.2
12.94
0.4
12.69
16.32
20
0.8
12.6
0.87
12.7
0.9
12.75
12.72
Flow time(sec)
15
10
(OPC-43)
5
0
0.1 0.2 0.4 0.8 0.87 0.9
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FRESH PROPERTIES
Table 4 shows the values of fresh properties of different SCC mixes. In terms of
slump flow, all SCC mixtures exhibited satisfactory slump flows in the range of 690750
mm, which is an indication of a good deformability. When cement is replaced by GGBFS, a
lower dosage of Superplasticizer is required to maintain the same filling ability. Fig 2 shows
the slump value of different SCC mix. T50 times indicates the viscosity of highly flowable
concrete mixes. Lower time indicates greater flowability. The T50 was influenced by the
dosage of water and superplasticizer. V funnel test was performed to assess the flowabilty
and stability of the SCC. Fig 3,4,5,6 shows the test resultsfor T50, V-Funnel, L-Box, and UBox. The increase in coarse aggregate causes the increase in V-Funnel time. L-box ratio
indicates the filling and passing ability of each mixture. L-box test is more sensitive to
blocking. There is a risk of blocking of the mixture when the L-box blocking ratio is below
0.8.The obtained L-box values are tabulated in Table4.
Table4. Fresh Properties of SCC Mixes
MIX
Slump Flow
(mm)
T50 (sec)
V-funnel
(sec)
U-Box
(h2-h1)mm
L-Box
(h2/h1)
M CONTROL
550
12.0
30
0.82
MGGBFS-10%
635
10.8
27
0.87
MGGBFS-20%
650
3.8
9.2
24
0.92
MGGBFS-30%
660
3.5
8.5
22
0.93
MGGBFS-40%
655
3.5
8.3
23
0.93
MGGBFS-50%
640
3.9
8.2
25
0.92
670
660
650
640
630
620
610
0%
10%
20%
30%
40%
GGBFS replacement(%)
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50%
L-BOX TEST
15
10
5
V-FUNNEL TEST
(H2/H1) mm
0.95
0.9
0.85
L-BOX TEST
0.8
0.75
0%
10%
20%
30%
40%
50%
Time flow(sec)
V-Funnel Vs Mix
proportions
GGBFS replacement(%)
GGBFS replacement(%)
Fig 4: V-Funnel Vs Mix proportions
H2-H1(mm)
30
25
20
15
U-BOX TEST
10
5
0
0%
10%
20%
30%
40%
50%
GGBFS replacement(%)
Fig 6: Mix Vs U-Box Height Ratio (H2-H1)
DURABILITY PROPERTIES
The durability study for SCC after 28 days curing was done by conducting
some of the tests such as saturated water absorption, porosity, carbonation depth and
alkalinity measurement.Tables 5,6,7,8 show the values of durability properties of different
SCC mixes. When cement is replaced by GGBFS, a lower dosage of Superplasticizer is
required to maintain the same filling ability. Fig 7 shows the saturated water absorption test
of different SCC mix. Fig 8,9,10 shows the test resultsforporosity, carbonation depth,
alkalinity measurement on concrete respectively.
Table5.Saturated water absorption test result
Replacement of
cement with GGBFS
(percentage)
0%
10%
20%
30%
40%
50%
Water absorption at
24 hours (%)
2.17
2.16
2.04
1.82
1.80
1.78
2.05
2.03
1.89
1.665
1.63
1.59
5.85
6.40
7.93
8.70
10.42
11.94
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Wet weight
(Ws)
(kg)
Dry weight
(Wd)
(kg)
Submerged
weight (Wsub)
(kg)
Effective porosity
(%)
2.17
2.07
1.87
1.67
1.39
1.30
2.05
1.94
1.74
1.54
1.26
1.16
1.07
1.03
0.94
0.77
0.57
0.44
10.90
12.50
13.97
14.40
15.85
16.27
Table7.Carbonationdepth
Replacement of cement with GGBFS(%)
Depth of penetration(mm)
0%
10%
20%
30%
40%
50%
50
47
42
40
37
35
14
12
10
8
6
4
2
0
SATURATED WATER
ABSORPTION TEST
RESULT
pH
11.3
11.0
10.1
9.64
9.23
9.19
20
Effective Porosity (%)
Water absorption(%)
15
10
POROSITY TEST
RESULT
5
0
0% 10% 20% 30% 40% 50%
GGBFS replacement( %)
60
CARBONATION DEPTH
ALKALINITY
MEASUREMENT
ON CONCRETE
12
50
10
40
pH
30
20
10
2
0
0
0%
10%
20%
30%
40%
0%
50%
10%
20%
30%
40%
50%
MECHANICAL PROPERTIES
Table 9 shows the mechanical strength obtained for different mixes. The compressive,
split and flexure studies at different ages are shown in the figures (11, 12, and 13). At the
early stage, pozzolanic reaction GGBFS was not sufficient to increase compressive strength.
Compressive Strength
4
3.5
3
2.5
2
1.5
1
0.5
0
Mixture no
Control
GGBFS-30
GGBFS-40
GGBFS-50
3.2
7days
20
24.1
21.4
18.2
3.3
28 days
30
32.44
31.8
31.55
7days
1.08
1.14
1.15
1.16
2.5
3.44
7days
28 days
Flexural Strength
28 days
1.74
1.89
2.01
2.09
w/p
0.45
0.45
0.45
0.45
7days
2.14
2.24
2.8
3.12
28 days
3
3.2
3.3
3.44
7 days
28 days
1.5
1
0.5
0
SCC MIX
CONTROL
30%
40%
50%
SCC MIX
32.44
31.8
COMPRESSIVE STRENGTH
30
30
24.1
25
21.4
20
18.2
20
7days
15
28 days
10
5
0
CONTROL
30%
40%
50%
SCC MIX
From the above experimental work, it is concluded that when the coarse aggregate
content is reduced better flow in SCC can be achieved due to the less blocking effect.
The volume of coarse aggregate content was reduced to 46% instead of 50% to avoid
segregation.
In this study it has been found that with increase in superplasticizer dosage the
workability is increased. So that the required slump value can be obtained thus full
filling the criteria of EFNARC.
For 30% GGBFS replacement, the fresh properties observed were good as compared
to 10%, 20%, 40% and 50% GGBFS replacement. Hence if we increase the GGBFS
replacement we can have a better workable concrete.
The dosage of VMA should be properly designed as it may change the basic criterion
of SCC. In other words, the flow ability may fall below 500 mm slump if the dosage
of VMA is more than desired.
The locally available Viscosity Modifying Admixture (VMA) has a substantial
influence on the fresh properties of SCC. A small change in VMA dose makes a
substantial change in SCC properties; i.e., flowing ability, passing ability, stability
and segregation resistance.
REFERENCE
[1]
[2]
Page 518
[3]
[4]
[5]
[6]
[7]
[8]
[9]
BIS 1959 IS 516-1959 (reaffirmed 1997), Methods of Tests for Strength of Concrete,
Bureau of Indian Standards, New Delhi.
[10]
BIS 1970 IS 383-1970 (reaffirmed 1997), Specification for Coarse and Fine
Aggregates from Natural Source for Concrete, New Delhi.
[11]
BIS 2000 IS 456-2000 (reaffirmed 2005), Plain and Reinforced Concrete Code of
Practice, Fourth Revision, pp.14, 2000.
[12]
[13]
Shetty, M.S (2003) Concrete Technology Theory and Practice, 5th Edition,
S.Chand& Company Ltd.
[14]
Sylvain Murgier , Hlne Zanni , Daniel Gouvenot (2004) Blast furnace slag cement:
Si and Al NMR Study, C. R. ChimieVol 7 pp 389394.
[15]