Академический Документы
Профессиональный Документы
Культура Документы
ON-LOAD BOILER
CLEANING SYSTEMS
Efficient cleaning of heating and reaction surfaces
Your benefits:
Increased boiler efficiency
Controllable deposit build-up regardless of flexible
boiler operation and changing fuel mixture or
varying fuel quality
Effective and efficient boiler cleaning
Professional consultation in all boiler cleaning
matters
Procedural expertise from more than 60 years of
experience in power plant boiler cleaning solutions
Comprehensive service
Training for your employees by our own experts
Superheater/
Reheater
Furnace
Economiser
Catalyst /
Absorber
Air Preheater/
Gas-Gas Heater
Wall Blower
Shower-Clean
System
SMART Explosion
Retractable
Sootblower
Part Retractable
Sootblower
Part Retractable
Sootblower
Rake Sootblower
Rotating Element
Sootblower
Oscillating Sootblower
Axial Sootblower
SMART RS
Rapping System
Rapping System
SMART Explosion
Rake Sootblower
SMART Jetblower
Multi-Media
Sootblower
Oscillating Sootblower
Part Retractable
Sootblower
Rake Sootblower
SMART Explosion
Standard-compliant design
Durable assembly
As the sootblower travel length increases, the lance or
blowing tubes weight imposes huge forces. To limit
bending tension, these tubes are designed in multiple
parts and with different tube wall thicknesses. The first
partial tube has the largest wall thickness to ensure
structural stability.
Generally, we determine material composition and wall
thickness for lance or blowing tubes specifically for each
installation to match the application conditions and the
operational frequency of each individual sootblower.
This attention to detail will provide lifetime and cost
benefits for our customers.
Safety
Generally, all steam-carrying components are disconnected from the drive. This ensures the safety of your
employees and protects the sootblower from expensive
damage.
Description
Type
Travel
Cleaning
area
Retractable sootblower
Cleaning of heat exchangers with
heavy fouling and high flue gas
temperatures up to 1,500C
PK-H
PS-H
RSG-H
RXC-H
0.3-5.0 m
0.3-10 m
0.5-14 m
12-20 m
360
SMART RSG
Cleaning of heat exchangers with
heavy fouling and high flue gas
temperatures up to 1,500 C
Advanced retractable
sootblower
Dual-motor design which allows
independent and variable traversing
and rotational speeds, cleaning
parameters can be adjusted to the
fouling condition
SMART
RSG
0.5-14 m
0-360
Oscillating sootblower
RS-P
PSG-P
PS-PB
RSG-PB
0.3-6.0 m
0.5-6.0 m
0.3-6.0 m
0.5-6.0 m
60-360
PS-A
RSG-A
0.3-10 m
0.5-14 m
heavy fouling
Axial sootblower
Cleaning of heat exchangers with
heavy fouling
Non rotational movement
Principle of function
Description
Type
Travel
Cleaning
area
PK-HB
Part retractable sooftblower
PS-HB
Cleaning of heat exchangers with
RSG-HB
heavy fouling
Blowing tube remains in flue gas pass
0.3-5 m
0.3-5.5 m
0.5-8 m
360
Wall blower
Cleaning of wall heating surfaces
with heavy slagging and high flue
gas temperatures up to 1,800 C
VS-H
0.255 m
30-360
DB
30-360
0.3-5 m
0.3-5.5 m
0.5-8 m
PK-AR
Rake sootblowers
Cleaning of heat exchangers, DeNOx PS-AR
RSG-AR
and air preheaters
Blowing element remains in flue gas
pass
Non rotational movement
Multi-media sootblower
Cleaning of heat exchangers, DeNOx,
air preheaters and gas-gas heaters
PS-A Multi-Media is part retractrable
design
Jet Blower is fully retractable design
Non rotational movement
PS-A
0.3-10 m
MultiMedia
Jet Blower 0.58,250 m
Principle of function
360
Conventional sootblower
SMART RSG
traversing speed
freely adjustable
rotational speed
freely adjustable
blowing pressure
freely adjustable
intensive cleaning
freely adjustable
repeat cleaning
freely adjustable
oscillation yes/no
freely adjustable
Your benefits:
Description
Travel
Cleaning
area
WLB
SMART Cannon
CB100
Cleaning of the furnace, and in
individual cases may be suitable for
the cleaning of the lateral gas passes
A concentrated water jet cleans the
side and the opposite boiler wall
SMART
Helix
Water
SCS
Type
Principle of function
Description
Type
Travel
Cleaning
area
90 horizontal
90 vertical
Wall blower
Cleaning of wall heating surfaces
with heavy slagging
F149
1.185 m
30-360
0.5-8 m
0-360
Multi-Media sootblower
Cleaning of air preheaters and
gas-gas heaters
The blowing tube is withdrawn
completely from the flue gas pass
Non rotational movement
Jet
Blower
0.58,250 m
360
360
Principle of function
10
11
SMART Cannon
The most effective method of furnace cleaning
Unbeatably efficient
Your benefits:
Technical highlights
Water-jet quality:
A specifically developed high-performance nozzle creates a concentrated
water jet. A rectifier calms the water jet at the lance entry. A very precisely
designed nozzle end prevents the water jet from expanding.
Operation principle
Due to its specially developed control technology, the
water jet creates a meander shaped pattern on the
side and opposite wall. With its horizontal and vertical
blowing arc each of 90, a single cannon can clean a
large area of the furnace. The cleaning configurations
can be determined precisely and repeated consistently.
The lance movements are directly and continuously
monitored. We do not rely on monitoring the drive
unit alone, therefore preventing uncontrolled water
application into the furnace.
High-performance motor:
Moving parts can be blocked by deposits at any time. The direct current
servo drive used also works at a constant drive force at this resistance,
ensuring reliable operation of the SMART Cannon.
6000 N
5000 N
SMART Cannon
direct current servo drive
4000 N
3000 N
2000 N
Conventional
gear drive
1000 N
10
15
20
25
30
35
40
45
50
55
60
Movement speed of
water cannon (mm/s)
12
Your benefits:
Increased plant availability due to reliable cleaning
of the open passes which are important for efficient
plant operation
Stable flue gas temperature
Lower risk for high-temperature corrosion and
reduced corrosion rate
Shorter revision period as time-consuming manual
primary cleaning is almost eliminated
The construction of SCS allows cleaning of narrow
designed open passes
Corrosion protection of the flange by appyling sealing
air
14
CLEAN
GO
STOP
CLEAN
GO
STOP
CLEAN
GO
STOP
GO
Your benefits:
Removal of complex deposits in convective heating
surfaces
Cleaning with water without thermal loading of heat
exchanger pipes (Go-Stop-Clean-Go mode)
On the spot starting and stopping of the water jet for
cleaning minimises the amount of water poured into
the boiler
Even narrow passes are cleaned reliably
Flue gas temperature remains in the rated range
Extension of boiler availability
More flexibility as to the fuel mix since cleaning
intensity can be adjusted to the fouling condition at
any time
No steam required for cleaning
15
Application range
Operation
By rapping the fouled convection heating surfaces the
bank tubes are caused to vibrate so that the deposited
combustion residues fall off.
Cleaning takes place by means of mechanical hammers
or by pneumatically driven impact cylinders. We recommend pneumatic single rappers as their impact energy
can be adjusted to the plant conditions.
Description
Type
Rapping device
Cleaning of heat exchangers and economisers
in plants with varying fuels and light fouling
MKL
PKL
16
Functional principle
17
18
Your benefits:
With SMART Clean, on-load boiler cleaning only
takes place when necessary
Less use of cleaning media
Less erosion on the heating surfaces
Plant
Fuel
MW
lignite
1,000
hard coal
2 x 550
2 x 800
hard coal
3 x 660
hard coal
12 x 800
lignite
3 x 360
hard coal
350
lignite
4 x 165
lignite
& hard coal
6,060
19
Europe
Clyde Bergemann GmbH
Wesel / Germany
Tel.: +49 281 815-0
info@de.cbpg.com
Americas
Clyde
Clyde
Clyde
Clyde
Endat Oy
Espoo / Finland
Tel.: +358 9 2517 2519
info@endat.fi
Asia
Australia
Clyde Bergemann Australia Pty Limited
Wetherill Park / Australia
Tel.: +61 2 9757 7400
info@au.cbpg.com
Africa
Clyde Bergemann Africa Pty Ltd
Kya Sands / South Africa
Tel.: +27 11 704 0580
enquiry@cbz.co.za