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4 AUTHORS, INCLUDING:
Jules van Lier
Adalberto Noyola
SEE PROFILE
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Thiago Ribeiro
Federal University of Minas Gerais
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REVIEW PAPER
Abstract The interest in high-rate anaerobic (pre)treatment of sewage using UASB reactors is steadily
growing since its introduction in the mid-1980s.
Today there are hundreds of full-scale plants in
operation in various parts of the tropical world,
notably in Latin America and India. The main
advantage of UASB technology is the very low or
even zero energy demand, leading to an up to tenfold
drop in operational costs compared to activated
sludge. This paper presents a literature review
focussing on current design criteria and post-treatment
options, alongside discussing the centralized and
decentralized approach. The current limitations and
1 Introduction
With the emergence of the upflow anaerobic sludge
blanket (UASB) technology in the 1980s (Lettinga
et al. 1980), several countries, especially those in Latin
America and India, began to adopt anaerobic sewage
treatment technology to the flowsheets of sewage
treatment plants (STP). Anaerobic sewage treatment,
in various cases followed by units of aerobic posttreatment systems, was regarded an alternative to the
traditional wastewater treatment systems used historically, such as the mechanized activated sludge and the
land-based pond systems. The favourable climate
conditions and the large investments in research and
development, made Latin America, notably Brazil,
123
Colombia and Mexico, to become the present frontrunner in the proper use of UASB reactor systems for
the treatment of municipal wastewater.
In Brazil, the use of UASB reactors for wastewater
treatment was introduced in the early 80s, when
research by several groups of academics and engineers
in the area of wastewater treatment started. During its
introduction, the inappropriate use of UASB reactors
damaged the credibility of this technology within state
water companies and environmental protection agencies. However, this has been restored in recent decades
as a result of the intensification of studies and research in
the area, and also due to the experience gained in the
operation of full-scale plants. Undoubtedly, a great
contribution to the consolidation and dissemination of
the anaerobic technology for the treatment of domestic
sewage in Brazil came from the National Research
Programme on Basic SanitationPROSAB, which was
carried from 1997 to 2007 (Chernicharo et al. 2001).
Likewise, the Indian government launched an
important programme to improve the water quality
of the Yamuna River basin in 1990, called Yamuna
Action PlanYAP, which was based on the previous
experience with the Ganga Action Plan. Under this
YAP, the government decided to implement 16 fullscale UASB reactors with a total capacity of
598,000 m3 day-1, recognizing the technology as a
standard method for sewage treatment in India (Uemura and Harada 2010).
A recent survey in the Latin American region
(Noyola et al. 2012) identified three major technologies
for municipal wastewater treatment: stabilization
ponds, activated sludge (extended aeration and conventional processes) and UASB reactors. A survey of 2734
treatment facilities was carried out in six countries in the
region (Brazil, Colombia, Chile, Dominican Republic,
Guatemala and Mexico). The distribution by number of
these three technologies were 38, 26 and 17 %,
corresponding altogether to 81 % of the surveyed
facilities (Fig. 1a). It is worth noticing that the UASB
system, although a newcomer in the field of municipal
sewage treatment with no more than 25 years of
application within this specific market, took the third
place, behind more than a century old processes.
However, this picture changes when the technologies
in Latin America are ordered by treatment capacity
(design flow). In such case, both versions of activated
sludge turn out to be the most important, followed by
stabilization ponds, enhanced primary treatment and
123
employed anaerobic system treating domestic wastewater, i.e. the UASB reactor, bringing together compiled information regarding design criteria and current
limitations and constraints, notably in full-scale
applications. The paper also evaluates matters regarding odour and methane emissions reported in the
literature, as well as operational constraints, challenges and perspectives regarding treatment and
recovery of nutrients.
123
STP
Effluent concentration
COD
(mg l-1)
BOD
(mg l-1)
India
UASB
202
60
India
Brazil
UASB
ST ? AnF
139567
473
57159
Removal efficiency
Population equivalent
(inhabitants)
References
TSS
(mg l-1)
COD
(%)
BOD
(%)
TSS
(%)
150
63
67
70
93,500
72452
190
2975
39
4579
4070
36
2,141
Brazil
UASB
283
132
58
49
3,047
Brazil
UASB
114
38
132
79
84
59
70,000
Brazil
UASB
251
98
85
65
74
71
24,000
India
UASB
515
115
113
41
50
47
India
UASB
405
153
167
44
40
36
5575
160240
45
60
34
77
320,000
WERF (2010)
58
68
56
544,000
Franco (2010)
India
UASB
145250
Colombia
UASB
60
Brazil
UASB
170
66
75
Brazil
UASB
247
97
112
62
67
54
India
UASB
285
121
357
46
41
49
Brazil
UASB
190
70
60
60
65
61
1,000,000
Chernicharo et al.
(2009)
Pena et al. (2006)
Barea and Alem
Sobrinho (2006)
Colombia
UASB
144
Brazil
UASB
181
75
81
58
65
127
64
74
51
24,719
Brazil
UASB
106
69
72
72
150,000
Carraro (2006)
Brazil
UASB
161
66
77
78
India
UASB
403
130
380
47
50
55,000570,000
Middle
East
UASB
221
83
63
71
70
85
India
UASB
61
61
66
Jordan
UASB
632
180
58
62
Brazil
Brazil
UASB
UASB
237
202
64
127
80
60
67
69
52
61
3,808
18,000
Colombia
UASB
177
Mexico
UASB
69
72
66
78
69
9,000
Busato (2004)
Florencio et al.
(2001)
Pena et al. (2000)
7080
123
Fig. 2 General process configuration of a UASB based STP. Source: van Lier et al. (2010)
123
Unit
Value
Comment
610a,b
m h-1
B 0.7
Useful depth
46
2.03.0
Degrees
C50
Based on above design criteria and typical characteristics of Brazilian sewage, the UASB per capita costs usually vary between 15
and 25 US$/inhabitant for the construction costs and 1.31.9 US$/inhabitant.year for the operation and maintenance costs (basis: US$
1.00 = R$ 3,13; July 2015) (adapted from von Sperling and Chernicharo 2005)
a
This range means a recommended VHL (volumetric hydraulic load) between 2.4 and 4 m3 m-3 day-1
Unit
Value
Comment
812
Upflow velocity
Maximum velocity through the apertures to the
settler
m h-1
m h-1
0.50.6
5
m2 per feed
point
Degrees
50
4.0
0.44
0.15
75
123
UASB ? Activated
Sludge
(AS);
and
UASB ? Flotation Unit (von Sperling and Chernicharo 2005). These alternatives allow the achievement of the necessary efficiencies to comply with the
discharge standards in most of developing countries.
Table 4 summarizes the main results regarding
demo and full-scale systems and lists the qualitative
ranges of effluent concentration and typical removal
efficiencies considering systems properly designed
and operated (Chernicharo 2006).
9.19.8
13.64477
UASBPolishing ponds
3181194
Inf.
(mg l-1)
COD
180270
149510
Eff.
17549333
(m3)
1.112.4
(day)
2040
[8793]
89 [62]
(mg l-1)
TSS
100180
[7083]
184 [59]a
(mg l-1)
COD
4070
[7787]
54 [67]a
(mg l-1)
BOD
50-80
[7383]
136 [60]a
(mg l-1)
TSS
2050
[8393]
16 [94]
(mg l-1)
BOD
Effluent concentration
60150
[7588]
127 [84]
(mg l-1)
COD
Effluent concentration
HRT
Size
OLR
(h)
6.3
HRT
180270
5344
(m3)
455
Size
803
Polishing ponds
2.1
Eff.
(h)
HRT
UASB
8.5
35.113
Inf.
(m3)
Size
(mg l-1)
COD
(h)
(m3)
HRT
Size
OLR
AS
UASB
Table 4 Main results addressed in review papers regarding the most frequently applied post-treatment flowsheets
10-15
[5065]
(mg l-1)
NH4N
515
[5085]
(mg l-1)
NH4N
Chernicharo
(2006)
102104
[35]
\1
von Sperling
and de
Andrada
(2006);
Sato et al.
(2006);
Walia et al.
(2011)
References
Chernicharo
(2006)
Mungray
and Patel
(2011)
(org/100 ml)
Helm.
eggs
[1
106107
[12]
FC
Helm.
eggs
3 9 105 [5.8]
(org/100 ml)
FC
References
123
123
Eff.
611
0.722.2
3151050
Inf.
145525
Eff.
Average values
725.5
(mg l-1)
COD
43.478
(m3)
Size
OLR
180270
1.85
(h)
180
13.87
HRT
450
94
3.8718.75
Size
1.2
250
107174
(m3)
16.8
303532
CW
8.4
0.46b1.4
Eff.
(m3)
UASB
7.78.5
17-22
Inf.
(mg l-1)
COD
Size
OLR
(h)
HRT
180-270
12
Size
186
(m3)
523
TF
1.6
(m3)
UASB
35
Inf.
(mg l-1)
Size
COD
(h)
HRT
Size
(m3)
OLR
SAB
UASB
Table 4 continued
1.24.95
(h)
HRT
2.53.6
(h)
HRT
0.346
(h)
HRT
2050
[8393]
(mg l-1)
BOD
2040 [8793]
26 [88]
(mg l-1)
TSS
2060
[8093]
10 [97]
8 [91]
23 [84]a
(mg l-1)
BOD
2040
[8793]
20 [91]
45 [74]
14 [90]a
(mg l-1)
TSS
73 [67]a
(mg l-1)
COD
16 [85]a
(mg l-1)
BOD
9 [84]a
(mg l-1)
TSS
Effluent concentration
70180
[7388]
50 [88]
68 [76]
63 [79]a
(mg l-1)
COD
Effluent concentration
60150
[7588]
80 [85]
(mg l-1)
COD
Effluent concentration
25 [22]a
(mg l-1)
4.7 9 105
FC
(org/100 ml)
Helm.
eggs
[1
106107
[12]
[15
[\50]
NH4N
(org/100 ml)
Helm.
eggs
[1
106107 [12]
FC
Helm.
eggs
(org/100 ml)
FC
2 [95]
19 [27]a
(mg l-1)
NH4N
515
[5085]
(mg l-1)
NH4N
References
Chernicharo
(2006)
Almeida et al.
(2013)c
Takahashi et al.
(2011)c
Almeida et al.
(2009); Pontes and
Chernicharo
(2011)
References
Chernicharo
(2006)
Goncalves et al.
(2002)
References
Additionally, in terms of effluent quality improvement, it is worth mentioning the treatment potentials
of anaerobic membrane bioreactors (AnMBRs).
AnMBRs can provide an alternative strategy for
domestic wastewater treatment, especially at low
temperatures, where hydrolysis of particulate matter
is the rate-limiting step (Lettinga et al. 2001b). Based
on various review papers focusing different aspects of
AnMBRs (Liao et al. 2006; Smith et al. 2012;
Skouteris et al. 2012; Lin et al. 2013; Ozgun et al.
2013), some points can be highlighted, comprising
advantages and critical obstacles to full-scale
implementation:
2.2.1 Advantages
There are broad integration possibilities of membranes with different types of anaerobic reactors
systems, both completely mixed and sludge retention systems. Recent research shows promising
potentials of integration with UASB reactors since
they provide an SS reduction by entrapment and
biodegradation in the sludge bed. This reduced SS
load to the membrane minimizes fouling due to
cake layer formation and cake compression.
In addition to reaching a high effluent quality, in
terms of COD, SS and pathogen counts, the
permeate of AnMBRs should be of interest for
agricultural use, since macronutrients are not
removed by anaerobic bioprocess.
The improved SRT may reduce the start-up period
in comparison to other anaerobic systems.
123
High investments costs for (trunk) sewers, pumping stations and siphons. Regular maintenance is
indispensable and renovations are required every
6070 years.
Limited flexibility owing to long planning horizons.
Difficult to anticipate on large demographic changes.
Central outflow (even if treated) poses a high load
of pollutants to the environment. As such, more
advanced treatment is required with a higher
degree of centralization.
Gravity flow sewer systems require minimum flow
conditions to prevent sewer clogging. In (semi) arid
climate countries, which suffer from limited tap
water supply, minimum flows are not guaranteed.
Centralized systems generally consist of sewers
that carry both urban sanitation and urban drainage
of pluvial waters. This approach results in large
flows of contaminated water.
Extensive combined sewerage networks have limited hydraulic capacity. Exceeding this capacity
results in sewage overflows, contaminating the
environment.
Extensive sewerage systems are vulnerable for
ruptures and cracks, particularly in seismic sensitive areas, which may result in severe pollution of
water reservoirs and aquifers.
Urban population sense little ownership of centralized services, possibly resulting in discharges
of hazardous compounds into the sewer by
residents, industries, etc. (out of eye, out of
123
123
Table 5 Advantages and constraints of high-rate anaerobic sewage treatment systems over aerobic processes
Advantages
Constraints
The process is robust and can handle periodic high hydraulic and
organic loading rates
Reduced gases, like H2S, that are dissolved in the effluent may
escape causing odor problems
123
Sewage temperature.
Influent suspended solids concentration.
Rate of solids digestion in the reactor.
Filtering capacity of the sludge bed, which are
determined by the applied upflow velocities and
sludge characteristics.
Growth and decay of new sludge.
Sludge retention in the settler, determined by the
applied liquid velocities.
Withdrawal of excess sludge.
123
COD Removal: up to 80 %
BOD Removal: up to 85 %
SS Removal: up to 80 %
Pathogens: negligible
N-Kj: 90200 mg l
-1
123
phosphate) crystallization process has been successfully reported for different kinds of concentrated
wastewaters (Liu et al. 2013). However, struvite
formation in an anaerobic STP has not been demonstrated so far. Very likely, the concentrations in
municipal sewage are simply too low for a costeffective precipitation process.
4.3 Restriction for pathogens and microbiological
indicators
As with most secondary treatment methods, compact
anaerobic processes are not efficient in eliminating
pathogenic organisms from the effluents and, as a
result, require a post-treatment stage if pathogen
removal is pursued. For small systems and under
proper conditions, polishing ponds can be a very
effective method for improving the microbiological
quality of anaerobic effluents (von Sperling et al.
2004). If properly designed and implemented, they can
achieve very high levels of pathogen removal, with
virtually 100 % helminth eggs and protozoan cysts
removal, and 36 log units removal for bacteria and
viruses (von Sperling and Chernicharo 2005). In
addition, the ponds also polish the anaerobic effluent
in terms of organic matter and oxidize ammonia.
Alternatively, the solubilized ammonia can be
removed mainly through algal uptake or volatilized
in the form of ammonium (NH3) due to the high pH as
a result of an intense phototrophic activity (Camargo
Valero and Mara 2007).
In situations when land availability is limited, a
compact disinfection process, such as chlorination, UV
radiation and ozonation, should be regarded as an option
for the post-treatment, as means of improving the overall
efficiency of pathogen removal, especially bacteria and
viruses. However, with regard to chlorination, the risk of
the formation of disinfectant by-products is very high,
owing to the relatively high concentrations of residual
organic matter in the UASB effluents.
Cost-effective pathogen removal along with extensive aeration of residual compounds was obtained in
the so-called Downflow Hanging Sponge (DHS)
system in combination with a UASB pre-treatment
(Uemura and Harada 2010; Tandukar et al. 2005). The
DHS is in fact a biotower trickling filter with
reinforced polyurethane as packing material. Owing
to the open structure of the DHS, the effluent is
passively fully aerated by improved convective
123
123
5 Odour nuisance
Odorous emissions are a huge concern in anaerobic
reactors treating domestic sewage, which certainly
may hamper the diffusion of the technology, especially in urbanised areas. To avoid populations
complaint, several sewage treatment plants have been
employing considerable amounts of chemical products, with the goal to minimize or mask the hydrogen
sulfide and/or other odorous emission in the vicinity.
In most cases, there is no clear identification of the
emissions source, which may be related to the influent
sewage characteristics, reactor performance or the
turbulent discharge of the effluent.
Methane and carbon dioxide are the main gaseous
products of anaerobic digestion; nevertheless,
depending on the nature of the incoming precursors,
pH and redox potential, different odor-related substances may be biologically formed in anaerobic
reactors. Most of the odorous compounds are reduced
sulfur and amino compounds, such as sulfides,
mercaptans, and amino-sulfides. Hydrogen sulfide,
resulting from the de-assimilative reduction of sulfates or thiosulfates, is the most common compound
associated with the sewage odors, but other sulfur
compounds may also contribute (van Langenhove
and de Heyder 2001). In the sewer networks and
Table 7 Typical atmosphere concentrations of H2S in different units of sewage treatment plants and sewerage system
System unit
Sewerage
Pumping station
Pre-treatment
-3
References
ppm
0417
0300
70556
50400
0.57
0.4
13
0.72.0
4.8
3.3
Bohn (1993)
2.851.5
237
Al-Shammiri (2004)
3.5
2.4
Bohn (1993)
Dewatering
6.5
4.5
Bohn (1993)
Waste gasa
073
050
Waste gasb
146730
100500
123
approximately 86 % (Khan et al. 2011); electrochemical technique, with a removal efficiency of approximately 82 % (Dutta et al. 2010); microaeration
technique, with a removal efficiency of around 73 %
(Krayzelova et al. 2014).
6 Operational constraints
6.1 Process operation with low skilled personnel
Lack of qualified operators seems to be one of the
major problems in the sewage sector in Latin America
and countries like India (van Lier et al. 2010). In
Brazil, only by the end of the last century decade,
sewage treatment started to become a priority by local,
state and federal authorities and, therefore, the effects
of new policies in the sanitation sector are still to come.
Although new investment plans in the last decade
facilitated the construction of several treatment plants
in all Brazilian regions, there is still a clear lack of
qualified personnel to work in these newly constructed
facilities. The result is that various plants are poorly
operated, especially regarding the correct management
of excess sludge and scum in UASB reactors.
In this respect, in order to avoid the unwanted loss
of solids in the final effluent and the problems
associated with the non removal of scum on a regular
basis, as discussed latter in this section, there is a
strong need to establish operational routines for excess
sludge management and scum removal from the inner
part of the gasliquidsolids separators (GLSS). So
far, only a few plants in Brazil have these routines
adequately implemented, either due to design constraints or to sole availability of low skilled personnel.
123
Settler
GLSS
Accumulation coefficient
Reference
Value
Unit
100
mL day-1
48
cm year
-1
0.22
3
L msewage
Versiani (2005)
Van Haandel and Lettinga (1994)
Santos (2003)
1
kdCODapplied
0.16
0.32
1
L kgTSSapplied
cm month-1
12.5
cm year-1
15.8
cm year-1
Rocha (2002)
gTS
1
kgCODapplied
0.114.0
gTS
1
kgCODapplied
6.7910.33
1
mlscum kgCODapplied
0.111.26
123
Fig. 5 Schematic representation of the device for hydrostatic removal of scum by pressure relief. Source: Rosa et al. (2012)
123
8 Challenges
8.1 Energy recovery from biogas
Energy recovery from biogas produced in anaerobic
reactors treating domestic sewage is still in early
stages. While many of the small STPs using UASB
123
179.3
28.7
28.7
145.7
96.8
28.7
26.9
133.8
26.9
173.8
47.7
25.1
25.1
129.5
MJ inhab-1 year-1
89.7
26.9
8.1.1 Constraints
MJ Nm-3biogas
25.1
218.4
2.9
7.0
6.2
1.9
4.8
7.9
2.3
5.7
1.2
4.5
3.7
6.7
4.1
0.6
2.4
2.9
1.5
245.0
217.4
211.1
165.6
247.8
5.5
1
MJ kgCODremoved
MJ m wastewater
Unitary energy potential
-3
162.0
94.3
220.1
1
NLbiogas kgCODremoved
60.3
23.8
116.7
NL biogas m-3wastewater
138.3
85.6
273.9
17.1
101.6
64.8
196.0
46.4
168.3
13.9
173.9
13.6
20.8
158.3
9.9
17.7
9.8
5.2
14.1
Unitary biogas yield
NLbiogas inhab
day
1
NLCH4 kgCODremoved
-1
-1
113.4
66.0
154.1
185.8
124.2
219.1
13.7
81.3
51.8
11.1
16.7
64.2
134.6
10.2
7.4
34.8
13.3
103.7
NLCH4 m-3 wastewater
42.2
3.6
16.7
9.9
81.7
Minimum
Maximum
123
6.8
Maximum
Mean
Maximum
Minimum
Mean
Best scenario
Typical scenario
Worst scenario
Unit
Unitary relationship
Table 9 Unitary relationships for the production of methane, biogas and energy production in UASB reactors treating domestic wastewater
Minimum
Mean
8.1.2 Challenges
The increasing number of UASB reactors opens up a
perspective for energy recovery in such systems. In
order to make this potentiality into reality,
Open flares
Closed flares
Boilers
Thermal dryers
123
represent a matter of strong concern to the environment and potential energy losses. So far, only the
methane recovered in the GLSS interior of UASB
reactors can be adequately managed (flared or used as
energy resource). Some alternatives to reduce the
dissolved methane content in the effluent of anaerobic
reactors have been proposed, such as micro-aeration
using biogas (Hartley and Lant 2006) and degasifying
membranes (Cookney et al. 2010), but none of them
have yet proved to be fully viable or effective. In a
recent study using membranes to remove dissolved
gas, Luo et al. (2012) obtained high removal efficiencies for methane, around 86 %; however, it is yet an
expensive technique.
In this sense, Souza et al. (2012) indicated that
significant reductions of methane and hydrogen sulfide
dissolved in the final effluent could be attained simply
by increasing the turbulence of the liquid. These gases
can be emitted to a controlled atmosphere, thereby
allowing its recovery or treatment.
Recent study carried out in a pilot-scale UASB
reactor (Centre for Research and Training in Sanitation UFMG/COPASA, Belo Horizonte, Brazil) tested
a dissipation chamber downstream the reactor to
reduce the concentration of dissolved methane in the
liquid effluent (Gloria et al. 2014). For the best
operation condition (free drop height of 1.10 m and 12
renews h-1), the median dissolved methane removal
efficiency was 73 %. This result indicates that
Table 10 Main possibilities and benefits of using sludge and scum generated in STP for energetic purposes
Direct benefit
Indirect benefit
Type of
benefit
Economical
Environmental
Economical
Economical
Environmental
Environmental
123
Economical
Environmental
Environmental
Social
Economical
9 Final remarks
The feedback of the several pioneer full-scale plants
was crucial to elucidate the limitations of the current
design and managerial approaches and helped to
improve the system, leading to standardized designs.
However, factors like odour nuisance, scum formation,
accurate hydraulic design, are still being improved by
researchers and field specialists. Of interest is that the
assets of anaerobic treatment are considered important
attributes for developing more sustainable environmental technologies in general, such as no or little
fossil fuel consumption, plane and robust technology,
and the recovery of resources. A concern of growing
interest is the emission of the potent greenhouse gas
CH4 from anaerobic reactors. Indeed, in current fullscale UASB systems, large amounts of CH4 are
dissolved in the effluent and are emitted to the
atmosphere when effluents are discharged. Current
research emphasis is therefore directed to recover also
the dissolved CH4, serving energy recovery needs
while preventing greenhouse gas emissions.
As a core technology for sustainable domestic
wastewater treatment (Foresti et al. 2006), the anaerobic
process has a key role in residual waste valorisation
(Batstone and Virdis 2014). In fact, the trends in sewage
treatment are currently evolving from public sanitation
and environmental protection towards the additional
goals of nutrient and energy recovery mainly driven by
increased cost of energy and value of nutrients.
Therefore, anaerobic processes become essential for
energy recovery and conservation of nutrients for future
recovery (McCarty et al. 2011; Batstone and Virdis
2014). Nevertheless, it can be noticed that in developing
countries the achievement of public health and environmental goals is still a challenge and needs an especial
attention. In addition, Life Cycle Assessments (LCA)
arises as an important tool to determine the most
environment-friendly treatment scheme, according to
different geographical, technical and economical settings. However, the outcome of an LCA study depends
on available data, the used weighing factors, and the
assumptions made to the data gaps.
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