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Optional
MTU Display
ECU 7
CAN Bus
SAM or SAM+
2
Abbreviation
ADEC
ECU 7
SAM
DILA
Diagnostic Lamp
ADEC/MDEC Difference
ADEC (ECU7)
MDEC (ECU4)
Injection
Injector
triple
24 - 48 V
single
24 V
Computing velocity
I/O
max. Housing Temperature
Box-Self test
800 %
90
105 C
yes
100 %
75
75 C
no
Features
Connection for
Dialog Cable
Plug X2
Plug X3
Plug X4
System Cable
Sensor Harness
Power Supply
Injector Harness
DILA (Diagnostic
Lamp)
0 Sec
1 Sec
2 Sec
3 Sec
4 Sec
Normal Operation
Applications Loader active
Offline-ITS Error
External RAM defect
External FLASH defect
No Firmware available
Application crashed
Idle
IdleMode
Mode
Alarm
AlarmReset
Reset
DIDI55
DIDI66
Speed
SpeedUp
Up
Speed
SpeedDown
Down
Trans. Outputs
DIDI77
DIDI88
Engine
EngineStart
Start
Override
Override
Digital Input
AI1
AI1 Speed
SpeedDemand
DemandUU
Speed
SpeedDemand
DemandI I
+24V switch
+24V switch
0-10V
0-10V
4-20mA
4-20mA
Analoger Output
AIAI22 Engine
EngineTorque
TorqueDemand
Demand(LSG)
(LSG)0-10V
0-10V
Freq.
Freq.InInSpeed
SpeedDemand
DemandFrequency
Frequency10
10-500
-500Hz
Hz
CAN1
CAN1
CAN2
CAN2
TOP
TOP11 Yellow
YellowAlarm
Alarm
TOP
TOP22 Red
RedAlarm
Alarm
TOP 3 Lube Oil Pressure Stop
TOP 3 Lube Oil Pressure Stop
TOP 4 Starter On
TOP 4 Starter On
AO
AO11 T T- -Coolant
Coolant
AO
AO22 PPLube
LubeOil
Oil
0-10V
0-10V
0-10V
0-10V
Analog Input
PCS 5
Level
LevelCoolant
CoolantWater
Water
F33
F33
BB66
BB99
T T- -Coolant
Coolant
T TCharge
ChargeAir
Air
BB66
BB99
BB33
33
BB26
26
T T- -Fuel
Fuel
BB33
33
BB77
BB34
34
T TLube
LubeOil
Oil
BB77
PPLube
LubeOil
Oil
PPCharge
ChargeAir
Air
BB55
BB10
10
NN- -Crankshaft
Crankshaft
NN- -Camshaft
Camshaft
BB13
13
B1
B1
FF57
57
BB48
48
BB55
BB10
10
BB13
13
B1
B1
10
11
Einfache Diagnostik
Der ADEC Regler fhrt einen Selbsttest whrend
des Einschaltens und im normalen Betrieb durch.
Das Ergebnis wird an einer LED am ADEC Regler
angezeigt (DILA).
LED An
LED Blinkt
LED Aus
ADEC ist OK
ADEC ist defekt.
Keine Spannungsversorgung
Box Tausch
Diagnostik Lampe
12
Power View
MTU
oder
Configuration 1.
SAM or SAM +
Node Nr.4
CAN 1.
CAN 2.
Node Nr.5
Diasys 2.xx
13
Node Nr.6
External
Switchgear
Cabinet
SDMO/Kohler
Configuration 2.
CAN 1.
Diasys 2.xx
CAN 1.
CAN 2.
MAU
14
Node Nr.6
CAN Open/J1939
Configuration 3.
External
Controller
Customer
Switchgear
Cabinet
CAN 1.
CAN 2.
Diasys 2.xx
Serial Interface
RS232/485 /422
CAN Open
SAE J 1939
Diasys 2.xx
Instrumente
T - Coolant
P - Lube Oil
SAM
ADEC
Inputs/Outputs for ADEC
16
Logistic Concept
Easy ADEC/SAM
Hardware change
Application/Engine
Software + Data are
stored in both the SAM
Memory as well as in
the ADEC Memory.
The download of the
complete software is
automatically initiated
after connecting a new
ADEC of SAM
hardware to the
remaining module.
LOP
Backup Engine management
software + data:
SAM
New ADEC
Hardware
SAM Function
17
SAM
ADEC
SAM Function
18
SAM
Service Automation Module
19
SAM
Service Automation Module
Compact Flash
Memory Card
for Application SW
Display for
Fault-Codes
and Mini-Dialog
Pushbutton for
Mini-Dialog
DiagnosticLamp
Plugs with spring
loaded terminal strips
Ethernet Interface
for Remote Diagnostics
and Web Based Monitoring
Interface to DialogUnit
20
SAM
Service Automation Module
Fan Speed & Damper Control
Binary Outputs
Preheater Control
Prefilter Monitoring
WEB Page
21
En
gi
ne
st
ar
t
e
gin
En
Engine start
rt
sta
Engine on
FAN 1 and 2 on Damper open
LIM1 = 28C
LIM2 = 32C
Hyst. LIM1 = 3C
Hyst. LIM2 = 3C
Engine stop
Engine stop
FAN1 off Damper off
Roomtemp>lim1
Engine stop
FAN1 off, Damper open
Roomtemp>lim2
Engine stop
FAN1 and 2 on, Damper open
FAN1 =
BR_OUT3
FAN2 =
BT_OUT8
Damper =
BR_OUT4
Ambient temperature. =
A_IN8
SAM Function
22
Generator
Engine
Engine room
GENO
SAM
Mot
BR_OUT3
Damper
FAN1
23
Roof mounted
Fan radiator
FAN2
Table radiator
TB_Version
Generator
Engine
Engine room
GENO
BR_OUT3
Mot
Damper
FAN1
SAM
Engine Fan Control
control the FAN via the
engine coolant temperature
BT_OUT8
BR_OUT4
SAM Function
24
Preheater Control
BT_OUT18 Circulation pump on preheating system
Output is on when the engine not run.
t
Circulation pump BT_OUT18
24V
0V
t
Coolant temperature
80C
0C
Preheating system BT_OUT19
24V
0V
SAM Function
t
25
Prefilter Monitoring
SAM Function
26
ENGINE SPEED
Rating 1= Limit 1
Rating 2 = Limit 2
Rating 3 = Limit 3
Max_torque_rating
Prepared for
future use
MAX_TORQUE_CAN
RATING_SWITCH2
B_IN 20
REQUESTED_TORQUE
RATING_SWITCH1
B_IN 19
Min
Requested Torque to
Combustion Management
SAM Function
27
0
B_IN11
ECU Parameter 1
ECU Parameter 2
SAM Function
28
SAM Function
29
Activating the input B_IN3 lowers the overspeed switching threshold such that
the engine shut down at any speed. This makes possible to check that the
overspeed shutdown function operates correctly.
SAM Function
30
&
SAM
>=1
>=1
SAM B_IN2
LAMP TEST
BR_OUT 1-4
BT_OUT 1-20
SAM signal
>=1
TOP1-4
&
Default setting
Enable ( ber Parameter)
I/O Config
>=1
CU TOP via
software
SAM Function
31
Funktion
Ausgang
Funktion
Defaultwert
B_IN 2
BR_OUT1
Pre lube on
BR_OUT2
Fuel pump on
BR_OUT3
Fan 1
BR_OUT4
Damper
BT_OUT1
BT_OUT2
Coolant temp.
warning lamp
BT_OUT3
Coolant temp.
stop lamp
BT_OUT4
Charge air
warning lamp
BT_OUT5
BT_OUT6
BT_OUT7
BT_OUT8
Fan 2 on
BT_OUT9
BT_OUT10
BT_OUT11
Engine running
BT_OUT12
BT_OUT13
BT_OUT14
BT_OUT15
BT_OUT16
Subsedary excitation on
BT_OUT17
Generator Voltage
BT_OUT18
Circulation pump on
BT_OUT19
Downtime heating on
BT_OUT20
0
SAM Function
1
32
Input B_IN4 activate for one times the pre lube output BR_OUT1
SAM Function
33
SAM Function
34
Turn Switch
SAM Function
35
Description
0 - 10V to
V_OUT1
Engine Speed
0 - 2000rpm
V_OUT2
Coolant temp.
0 -120C
V_OUT3
0 -120C
V_OUT4
0 - 10 bar
V_OUT5
0 - 5bar
V_OUT6
0 -120C
V_OUT7
Fuel temp.
0 -120C
V_OUT8
Fan control
0 - 10V
SAM Function
36
SAM Function
SAM Plus
V_OUT1
Nominal Speed
0 - 2000rpm
V_OUT1
0 - 2000rpm
V_OUT1
0 - 2000rpm
V_OUT1
0 - 2000rpm
V_OUT4
Pressure 1
0-10bar
V_OUT4
Pressure 2
0-10 bar
V_OUT6
T-Coolant Intercooler
0-120C
V_OUT8
Speed Demand
0-10V
V_OUT8
V_OUT8
V_OUT8
V_OUT8
Nominal Power
kW
V_OUT8
0-100000 Litre
V_OUT8
0-100000 Litre
V_OUT8
Exhaust temp. A
0-800C
V_OUT8
Exhaust temp. B
0-800C
V_OUT8
0-200C
V_OUT8
0-200C
V_OUT8
0-200C
37
SAM Function
Input
Function
Output
Function
B_IN 2
BR_OUT1
Pre lube on
SAM Basic
BT_OUT1
SAM Basic
BT_OUT2
Coolant temp.
warning lamp
SAM Basic
BT_OUT3
Coolant temp.
stop lamp
SAM Basic
BT_OUT4
Charge air
warning lamp
SAM Basic
BT_OUT5
SAM Basic
BT_OUT6
SAM Basic
BT_OUT7
SAM Basic
BT_OUT9
SAM Basic
BT_OUT10
SAM Basic
BT_OUT11
Engine running
SAM Basic
BT_OUT12
SAM Basic
BT_OUT14
SAM Basic
BT_OUT18
Circulation pump on
SAM Basic
38
SAM Function
Input
Function
Output
Function
B_IN 2
BR_OUT2
Fuel pump on
SAM Plus
BR_OUT3
Fan 1
SAM Plus
BR_OUT4
Damper
SAM Plus
BT_OUT8
Fan 2 on
SAM Plus
BT_OUT13
SAM Plus
BT_OUT15
SAM Plus
BT_OUT16
Subsidary excitation on
SAM Plus
BT_OUT17
Generator Voltage
SAM Plus
BT_OUT19
Downtime heating on
SAM Plus
BT_OUT20
SAM Plus
39
SAM Functions
SAM Basic
Redundant Data Storage
Life Data Storage
CAN BUS Communication
Operating Signals
SAM Function
SAM Plus
Fuel Level Monitoring
Day Tank / Storage Tank Control
Fuel Pump Control
Fan Control
Shutter Control
Warnings / Alarms
Fuel Pre- Filter Monitoring
Fault Codes
Web server Access
Remote Control
Next
40
Function
Output
Function
B_IN 2
BR_OUT1
Pre lube on
SAM Basic
BT_OUT1
SAM Basic
BT_OUT2
Coolant temp.
warning lamp
SAM Basic
BT_OUT3
Coolant temp.
stop lamp
SAM Basic
BT_OUT4
Charge air
warning lamp
SAM Basic
BT_OUT5
SAM Basic
BT_OUT6
SAM Basic
BT_OUT7
SAM Basic
BT_OUT9
SAM Basic
BT_OUT10
SAM Basic
BT_OUT11
Engine running
SAM Basic
BT_OUT12
SAM Basic
BT_OUT14
SAM Basic
41
SAM Function
Input
Function
Output
Function
B_IN 2
BR_OUT2
Fuel pump on
SAM Plus
BR_OUT3
Fan 1
SAM Plus
BR_OUT4
Damper
SAM Plus
BT_OUT8
Fan 2 on
SAM Plus
BT_OUT13
SAM Plus
BT_OUT15
SAM Plus
BT_OUT16
Subsidiary excitation on
SAM Plus
BT_OUT17
Generator Voltage
SAM Plus
BT_OUT18
Circulation pump on
SAM Plus
BT_OUT19
Downtime heating on
SAM Plus
BT_OUT20
SAM Plus
42
ANALOGOUTPUT
SAM V_OUT8
Output is switch
able
Exchange
PCS5
Yellow alarm
MINIDIALOG
BR_OUT2
Alarm High +Pump off
Tankanzeige [liter]
A_IN_ISO2
Level4 95%Level > Level4
4-20 mA
BR_OUT2
Level3 90%
Tank
scale
Monitoring
Analoges
Tanklevel [0-100%]
Default: Lineare Tankcurve
10 Points
LEV1 to Level4
is adjustable via
Diasys
Level2 60%
Level >
Level3
Level1 40%
Fuel Pump on
Level >
Level1+Hyst1
BR_OUT2
SAM Function 43
Generator Monitoring
Limit 1
B_OUT15
L1 Temp.
L2 Temp.
>=120C
L3 Temp.
SAM Function
44
SAM Function
45
Logistic Concept
Easy ADEC/SAM
Hardware change
Application/Engine
Software + Data are
stored in both the SAM
Memory as well as in
the ADEC Memory.
The download of the
complete software is
automatically initiated
after connecting a new
ADEC of SAM
hardware to the
remaining module.
LOP
Backup Engine management
software + data:
SAM
New ADEC
Hardware
SAM Function
46
SAM
ADEC
SAM Function
47
SAM Function
48
Interface
for Dialogunit
SAM Function
49