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CP-49E
DIGITAL MINILAB
FRONTIER 340/570
MINILABLASER.COM
INTRODUCTION
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CONTENTS
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Product
Code
Replenisher Cartridge
PC
2 Cartridges
P1
Makes 3.7 L
A chemical, B chemical
P2
Makes 3.7 L
A chemical, B chemical
Color
Developer
Start-up
Chemicals Bleach
Fixer
Components
Remarks
Processing capacity:
111m2 per cartridge
Storing Chemicals
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<Storing Chemicals>
Q Store in a cool, dry, well-ventilated area.
<Work Environment>
Q While working with chemicals, you should always open a window or turn on a ventilation
fan to provide adequate ventilation.
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<Emergency Procedures>
Q If you should get any chemical substances on your skin or in your eyes, flush the affected areas with large amounts of running water.
Q If you should ingest chemical substances or get some in your eyes, take the label of the
offending substance and seek medical attention immediately.
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3 FRONTIER 340
3-1 Processing Procedure
<Standard Processing Steps>
Step
Color
Developer
Bleach-Fix
Super
Rinse
*1
*2
*3
Code
P1
P2
PS-1
PS-2
45.00.3
402
40
(38-42)
40
(38-42)
25sec
25sec
Temperature
(C)
Time
Super
Rinse
Super
Rinse
Super
Rinse
Drying
PS-3
PS-4
DRY
40
(38-42)
40
(38-42)
65 85
24sec
<Replenishment Rates>
Solution
P1-R
45 mL
P2-R
35 mL
PS-R
215 mL
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[PC]
P1-R
P2-RA
P2-RB
Mixing Instruction
1 Open the replenisher supply port cover and remove the empty replenisher cartridge.
NOTE After gently detaching the cartridge, rotate it immediately so that the caps
face upward and remove it from the compartment. If the caps face downward, some of the residual solution may leak out (this poses absolutely no
danger).
2 Load a new PC replenisher cartridge into the port.
NOTE Hold the cartridge with the caps facing downward, the arrow on the bottom of the cartridge pointing towards the machine, and the arrow on the
side of the cartridge aligned with the "V" indication inscribed on the left
side of the replenisher supply port.
3 Close the replenisher supply port cover.
(The machine then mixes the replenisher solution automatically.)
1 Open the water supply port cover.
2 Remove the cap to the FSC supply port and insert one FSC100 tablet.
3 Add deionized water (FRSS processed water) into the water supply port.
PS-R
NOTE PS-R is used for preparing P1-R and P2-R (A, B) (as well as bottle washing and
dilution), for rack washing, and for compensating for water evaporation.
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<Tank Solutions>
Tank solutions are prepared using the start-up chemicals (2 Boxes) and are mixed directly in the
tanks.
Tank
Capacity
Preparation
7.1 L
1 Add about 1 L of water into a 5-liter measuring cup, then pour the
solution into the processing tank through the P1 circulation filter port.
2 Add about 2 L of water and 2 bottles of A chemical into a 5-liter measuring cup, then pour the solution into the processing tank in the
same way as in Step 1.
3 Add about 2 L of water and 2 bottles of B chemical into a 5-liter measuring cup, then pour the solution into the processing tank in the
same way as in Step 1.
4 Set the level gauge into the P1 circulation filter port, then add water up
to the P1 line. (Approx. 0.5 L.)
7.3 L
1 Add about 2 L of water and 2 bottles of A chemicals into a 5-liter measuring cup, then pour the solution into the processing tank through
the P2 circulation filter port.
2 Add about 2 L of water and 2 bottles of B chemical into a 5-liter measuring cup, then pour the solution into the processing tank in the
same way as in Step 1.
3 Set the level gauge into the P2 circulation filter port, then add water up
to the P2 line. (Approx. 0.9 L.)
3.9 L
1 Add about 4 L of deionized water (FRSS processed water) into a 5liter measuring cup, then pour the water into the processing tank
through the PS1 sub-tank.
PS-2
2.7 L
1 Add about 3 L of deionized water (FRSS processed water) into a 5liter measuring cup, then pour the water into the processing tank
through the PS2 sub-tank.
PS-3
2.8 L
1 Add about 3 L of deionized water (FRSS processed water) into a 5liter measuring cup, then pour the water into the processing tank
through the PS3 sub-tank.
PS-4
4.1 L
1 Add about 4 L of deionized water (FRSS processed water) into a 5liter measuring cup, then pour the water into the processing tank
through the PS4 circulation filter port.
Solution
P1
P2
PS-1
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4 FRONTIER 570
4-1 Processing Procedure
<Standard Processing Steps>
Step
Color
Developer
Bleach-Fix
Super
Rinse
*1
*2
*3
Code
P1
P2
PS-1
PS-2
43.00.3
432
45
(43-46)
45
(43-46)
19sec
19sec
Temperature
(C)
Time
Super
Rinse
Super
Rinse
Super
Rinse
Drying
PS-3
PS-4
DRY
45
(43-46)
45
(43-46)
75 80
17sec
<Replenishment Rates>
Solution
P1-R
45 mL
P2-R
35 mL
PS-R
175 mL
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[PC]
P1-R
P2-RA
P2-RB
Mixing Instruction
1 Open the replenisher supply port cover and remove the empty replenisher cartridge.
NOTE After gently detaching the cartridge, rotate it immediately so that the caps
face upward and remove it from the compartment. If the caps face downward, some of the residual solution may leak out (this poses absolutely no
danger).
2 Load a new PC replenisher cartridge into the port.
NOTE Hold the cartridge with the caps facing downward, the arrow on the bottom of the cartridge pointing towards the machine, and the arrow on the
side of the cartridge aligned with the "V" indication inscribed on the left
side of the replenisher supply port.
3 Close the replenisher supply port cover.
(The machine then mixes the replenisher solution automatically.)
1 Open the water supply port cover.
2 Remove the cap to the FSC supply port and insert one FSC100 tablet.
3 Add deionized water (FRSS processed water) into the water supply port.
PS-R
NOTE PS-R is used for preparing P1-R and P2-R (A, B) (as well as bottle washing and
dilution), for rack washing, and for compensating for water evaporation.
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<Tank Solutions>
Tank solutions are prepared using the start-up chemicals (3 boxes) and are mixed directly in the
tanks.
Solution
P1
Tank
Capacity
Preparation
11 L
1 Add about 3 L of water into a 5-liter measuring cup, then pour the
solution into the processing tank through the P1 circulation filter port.
2 Add about 2 L of water and 3 bottles of A chemical into a 5-liter measuring cup, then pour the solution into the processing tank in the
same way as in Step 1.
3 Add about 2 L of water and 3 bottles of B chemical into a 5-liter measuring cup, then pour the solution into the processing tank in the
same way as in Step 1.
4 Set the level gauge into the P1 circulation filter port, then add water up
to the P1 line. (Approx. 1.8 L.)
1 Add about 2 L of water into a 5-liter measuring cup, then pour the
solution into the processing tank through the P2 circulation filter port.
2 Add about 2 L of water and 3 bottles of A chemical into a 5-liter measuring cup, then pour the solution into the processing tank in the
same way as in Step 1.
3 Add about 2 L of water and 3 bottles of B chemical into a 5-liter measuring cup, then pour the solution into the processing tank in the
same way as in Step 1.
4 Set the level gauge into the P2 circulation filter port, then add water up
to the P2 line. (Approx. 1.5 L.)
P2
11 L
PS-1
6.4 L
1 Add about 6 L of deionized water (FRSS processed water) and 1 dissolved FSC100 tablet into a 5-liter measuring cup, then pour the solution into the PS1 tank.
PS-2
6.1 L
1 Add about 6 L of deionized water (FRSS processed water) and 1 dissolved FSC100 tablet into a 5-liter measuring cup, then pour the solution into the PS2 tank.
PS-3
2.8 L
1 Add about 7 L of deionized water (FRSS processed water) and 1 dissolved FSC100 tablet into a 5-liter measuring cup, then pour the solution into the PS3 tank.
PS-4
4.1 L
1 Add about 7 L of deionized water (FRSS processed water) and 1 dissolved FSC100 tablet into a 5-liter measuring cup, then pour the solution into the PS4 tank.
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Note 1 : When preparing the PS-1 to PS-4 tank solutions, do this in each of the processing tanks with the processing racks removed.
Note 2 : Referring to the figure below, dissolve a single FSC100 tablet in advance by
placing it into a plastic film case along with deionized water, closing the lid
and then shaking the film case.
Dissolving the FSC 100 tablet in water
FSC 100 (1 tablet)
Plastic Film Case
Gloves
Note 3 : After pouring the solutions into the PS-1 to PS-4 tanks, the processing racks
are attached; however, this should be done in order starting with PS-4.
If the racks are attached starting with PS-1, the tank solutions may overflow
and become deficient. Care should thus be taken to attach the racks in the
proper sequence.
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Solution
Running Solution
pH
Specific Gravity
pH
Specific Gravity
P1
10.300.05
1.0420.005
10.350.05
1.0580.005
P2
5.930.20
1.0730.020
6.000.30
1.1110.020
pH
Specific Gravity
12.600.05
1.0550.005
P2-RA
2.510.10
1.1070.010
P2-RB
5.770.10
1.1940.020
Replenisher
Solution
P1-R
Replenisher
P1
P1-R
P2
P2-RA
PS
P2-RB
PS-R
Note : The durations above are for tank solutions that are stored in the tanks without processing activity.
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Frontier 570
Temperature
Setting (C)
Control Limits
(C)
Temperature
Setting (C)
Control Limits
(C)
P1
45.0
0.3
43.0
0.3
P2
40.0
2.0
43.0
2.0
PS
40.0
38 42
45.0
43 46
B Temperature Calibration
A discrepancy sometimes develops between the actual temperature of a solution and
the displayed temperature output by the thermal sensor used to monitor the solution
temperature. If this occurs, the temperature display of the thermal sensor should be
calibrated.
<Circulation Volume>
An inadequate circulation volume will cause variations in the processing tank temperatures,
which will adversely affect photographic characteristics. To prevent this, do the following
maintenance checks.
A Circulation Filter
If the circulation filters clog, the circulation volume is reduced. To prevent this, replace
the circulation filters once a month.
B Circulation Pump
Since circulation failure is conceivable due to a malfunction in the circulation pumps or
a short in the circulation pump circuit, it is important to visually verify that circulation is
continuing.
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<Replenishment Rate>
The replenishment of processing solutions restores chemical substances that have been
exhausted during processing. The replenishment rate is set as a proportional amount (prescribed volume) which is added to a particular processing solution. If the actual volume of
replenisher added does not meet the prescribed volume, the processing capacity will be altered and the finished product quality will be affected. To prevent this, particular care should
be paid to the following points.
A Replenishment Rate Settings
Make sure to enter the replenishment rate values indicated on page 7 and 10 correctly.
B Replenisher Filter
If the replenisher filter clogs, replenishment rate is reduced. To prevent this, replace the
replenisher filter once a month.
C Replenishment Volume Checks
Since the volume of replenisher provided by the replenisher pump changes according
to the pump performance, replenisher flow rates should be checked once a month.
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Processing
Factor
Temperature
Direction of
Change
Low
C,M
Y
C,M,Y
High
Replenishment
Rate
LD
(Speed)
C,M
Y
Y
C,M
Inadequate
Excessive
Concentration
D-MAX
Diluted
P1
C
M,Y
M,Y
C
C
M,Y
M,Y
C
C,M
Y
C,M
Y
C
(Contrast)
Y
M
C
C,M,Y
STAIN
(Fog)
C,M,Y
C
M,Y
C,M,Y
2
M,Y
C
C
M,Y
C,M,Y
C,M,Y
3
Y
C,M
Small
C,M,Y
Medium
M,Y
C
Large
M,Y
C
Temperature
C,M,Y
Concentrated
P2
Contamination
Figure
Number
Low
C,M,Y
Y
C,M
C,Y
M
C,Y
M
C,M,Y
C,M,Y
M,Y
C
C,M
Y
C,M,Y
M
C,Y
Y
C,M
M,Y
Y
C,M
C,M,Y
C
C,Y
M
C,M,Y
C,M,Y
M
Y
C
C,M,Y
C,M
Y
C,M,Y
C,M,Y
C,M,Y
C,M,Y
High
Replenishment
Rate
Inadequate
C,M,Y
M,Y
C
C,M,Y
M,Y
C
P2
Excessive
Concentration
Diluted
C,M,Y
Y
M
C
C,M,Y
C,M,Y
C,M,Y
C,M,Y
C,M,Y
Concentrated
Temperature
Low
C,M,Y
PS
C,M,Y
C,M,Y
C,Y
M
C,M,Y
C,M,Y
C,M,Y
High
C,M,Y
C,M,Y
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CP-49E Process
Condition Variation Figures Contents
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