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460

3.166666667

POWER MOTOR & COUNTER WEIGHT CALCULATOR


PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Material density
Calculation Conveyor Capacity

PT Newmont
750
EP 500/4
42
43
7
30

L
H
V

Q'

Fly Ash
0.72
77.76

mm
m
m
m
m/min
T/Cu.m
Ton/hours

f
Lo

Friction Factor (f)


0.03
49

Slope, Radiant

Density Table
TABEL 1
TABEL 2
0.2
11.5 Degree

P1

150 Ton/hours

Pt

= Power required to move load on level (kW)


=
f x Q (L + Lo)
367
=
1.13 kW

P3

= Power to Lift load (kW)


=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
2.87 kW

Effective tension (Te) =

6120 x P
V

1503.48 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)


F2

F3

30 m/min

A=K(0.9B-0.05)2 =

751.74 kg

Slope Tension (T3) =


=

W1 ( H +/- f x L )
107.77 kg

Sag Tension (T4) = 50/8 x Lr x W1

Power to move Tripper (kW)


2.65

1.666666667
628

=
=
=

Total Power
P1 + P2 + P3 + Pt
7.37 kW

Choice

11.06 kW
12.00 kW
17.00 hp

Safety factor 1.5


Safety factor 1.63

FRICTION FACTOR
0.2

WEIGHT OF ROTATING PARTS OFCARRIER


Wc
=
13.9 kg/set

DRIVING COEFFECIENT FACTOR


0.5

WEIGHT OF ROTATING PARTS OF RETURN ROLLER


Wr
=
12.2 kg/set
TABEL

BELT WEIGHT STANDART (W1)


13 kg/m

WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR


Wm
=
Qt
0.06 x V

RETURN IDLER SPACING (Lr)


3 m

F4

83.33 kg/m

243.75 kg
CARRY IDLER SPACING (Lc)
1 m

Counter Weight Calculation (Wt)

~
~

2 x T2
2 x T4

=
=

1503.48 kg Choise the Larger Tension


487.5 kg

MINIMUM TENSION OF CARRIER SIDE


F4c
= 12.5 Lc ( Wm + W1 )
=

Safety factor (SF) =


Maximum Tension (FM) ~
or
or
or

7
2751.54
2034.88
2255.22
487.50

Choice Bigest Tension =

5 ~ 10
kg
kg
kg
kg

=
=
=
=

Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r

MINIMUM TENSION OF RETURN SIDE


F4r
= 12.5 Lr . W1
=

Fr

75 cm
4 nos
FM x SF
BW x
n

=
=
CHOICE

1204.17 kg

487.50 kg

2255.22 kg

Belt Width (BW) =


Number of ply (n) =
Breaking Strength of tension layer

0.060078

0.72 kW

P2

FP

0.72 T/cum

Weight of moving parts without material carried


53

= Power required to move empty belt (kW)


=
0.06 x f x W x V (L + Lo)
367
=

0.625
0.0625

= 60 min/jam x Area (A) x Material Density x Belt Speed (m/min)


0.06 Sq.m

Conveyor Capacity Q

K Value

52.6218 kg/cm.ply
210.4872 kg/cm
EP 500/4

Table Tensile Strength

= f ( L + Lo)(w1 + Wr/Lr) - (H.W1)


=

-43.896 kg

m2

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Conveyor Capacity

P1

PT. CAMCO OMYA


450 mm
EP500
200
250
30
45

L
H
V

m
m
m
m/min

Friction Factor (f)


f
0.03
Lo
49

Calcium Carbonate
Q

60 Ton/hours

Weight of moving parts without mater


28

= Power required to move empty belt (kW)


=
0.06 x f x W x V (L + Lo)
367
=

1.85 kW

P2

= Power required to move load on level (kW)


=
f x Q (L + Lo)
367
=
1.47 kW

P3

= Power to Lift load (kW)


=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
4.91 kW

Effective tension (Te) =

6120 x P
V

FRICTION FACTOR
0.2

1119.28 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)


=

467.86 kg

Slope Tension (T3) =


=

W1 ( H +/- f x L )
337.5 kg

BELT WEIGHT STANDART (W1)


9 kg/m

Sag Tension (T4) = 50/8 x Lr x W1

RETURN IDLER SPACING (Lr)


3 m

=
Counter Weight Calculation (Wt) ~
~

DRIVING COEFFECIENT FACTOR


0.418

168.75 kg
2 x T2
2 x T4

=
=

935.72 kg
337.5 kg

Choise the Larger Tension

moving parts without material carried

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
8.23 kW

COEFFECIENT FACTOR

IGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Conveyor Capacity

P1

EMOMI
450
EP500
201.7
98.7
21.3
90

L
H
V

mm
m
m
m
m/min

Friction Factor (f)


f
0.03
Lo
49

ASH WASTE
Q

5 Ton/hours

Weight of moving parts without material c


28

= Power required to move empty belt (kW)


=
0.06 x f x W x V (L + Lo)
367
=

1.83 kW

P2

= Power required to move load on level (kW)


=
f x Q (L + Lo)
367
=
0.07 kW

P3

= Power to Lift load (kW)


=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
0.3 kW

Effective tension (Te) =

6120 x P
V

FRICTION FACTOR
0.2

149.6 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)


=

170.55 kg

Slope Tension (T3) =


=

W1 ( H +/- f x L )
169.83 kg

BELT WEIGHT STANDART (W1)


7 kg/m

Sag Tension (T4) = 50/8 x Lr x W1

RETURN IDLER SPACING (Lr)


3 m

=
Counter Weight Calculation (Wt) ~

DRIVING COEFFECIENT FACTOR


1.14

131.25 kg
2 x T2

341.1 kg

Choise the Larger Tension

2 x T4

262.5 kg

Belt Spesification :

Scandura PN150 x 3 x 5 + 1.5

moving parts without material carried

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
2.2 kW

COEFFECIENT FACTOR

IGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Conveyor Capacity

P1

EMOMI
450
PN150 x 3
93.647
98.7
22.133
60

L
H
V

mm
m
m
m
m/min

Friction Factor (f)


f
0.03
Lo
49

ASH WASTE
Q

10 Ton/hours

Weight of moving parts without material c


28

= Power required to move empty belt (kW)


=
0.06 x f x W x V (L + Lo)
367
=

1.22 kW

P2

= Power required to move load on level (kW)


=
f x Q (L + Lo)
367
=
0.13 kW

P3

= Power to Lift load (kW)


=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
0.61 kW

Effective tension (Te) =

6120 x P
V

FRICTION FACTOR
0.2

199.92 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)


=

227.91 kg

Slope Tension (T3) =


=

W1 ( H +/- f x L )
175.66 kg

BELT WEIGHT STANDART (W1)


7 kg

Sag Tension (T4) = 50/8 x Lr x W1

RETURN IDLER SPACING (Lr)


3 m

=
Counter Weight Calculation (Wt) ~

DRIVING COEFFECIENT FACTOR


1.14

131.25 kg
2 x T2

455.82 kg

Choise the Larger Tension

2 x T4

262.5 kg

Belt Spesification :

Scandura PN150 x 3 x 5 + 1.5

moving parts without material carried

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
1.96 kW

COEFFECIENT FACTOR

IGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Conveyor Capacity

P1

EMOMI
450
PN150 x 3
93.647
97.947
22.133
72

L
H
V

mm
m
m
m
m/min

Friction Factor (f)


f
0.03
Lo
49

ASH WASTE
Q

10 Ton/hours

Weight of moving parts without material c


28

= Power required to move empty belt (kW)


=
0.06 x f x W x V (L + Lo)
367
=

1.46 kW

P2

= Power required to move load on level (kW)


=
f x Q (L + Lo)
367
=
0.13 kW

P3

= Power to Lift load (kW)


=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
0.61 kW

Effective tension (Te) =

6120 x P
V

FRICTION FACTOR
0.2

187 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)


=

213.18 kg

Slope Tension (T3) =


=

W1 ( H +/- f x L )
175.5 kg

BELT WEIGHT STANDART (W1)


7 kg/m

Sag Tension (T4) = 50/8 x Lr x W1

RETURN IDLER SPACING (Lr)


3 m

=
Counter Weight Calculation (Wt) ~

DRIVING COEFFECIENT FACTOR


1.14

131.25 kg
2 x T2

426.36 kg

Choise the Larger Tension

2 x T4

262.5 kg

Belt Spesification :

Scandura PN150 x 3 x 5 + 1.5

moving parts without material carried

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
2.2 kW

COEFFECIENT FACTOR

IGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR


PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Conveyor Capacity

P1

L
H
V
Q

PT. FREEPORT Mc.MORRAN INDONESIA


750
NN200 x 5 X 5/1.5
13
12.76
0
142
SPLIT STONE
200

mm
m
m
m
m/min
Ton/hours

Friction Factor (f)


f
0.03
Lo
49

Weight of moving parts without material c


154

= Power required to move empty belt (kW)


=
0.06 x f x W x V (L + Lo)
367
=

6.63 kW

P2

= Power required to move load on level (kW)


=
f x Q (L + Lo)
367
=
1.01 kW

P3

= Power to Lift load (kW)


=
HxQ
367
=

Effective tension (Te) =

( + ) value for ascent conveyor


( - ) value for descent conveyor
0 kW

6120 x P
V

FRICTION FACTOR
0.2

329.28 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)


=
Slope Tension (T3) =
=

375.38 kg
W1 ( H +/- f x L )

BELT WEIGHT STANDART (W1)


13 kg/m

4.98 kg

Sag Tension (T4) = 50/8 x Lr x W1

RETURN IDLER SPACING (Lr)


3 m

=
Counter Weight Calculation (Wt) ~

DRIVING COEFFECIENT FACTOR


1.14

243.75 kg
2 x T2

750.76 kg

Choise the Larger Tension

2 x T4

487.5 kg

moving parts without material carried

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
7.64 kW

COEFFECIENT FACTOR

IGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR


PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Conveyor Capacity

P1

L
H
V
Q

PT. Krakatau Bandar Samudra


1000
EP800/4
25.5
25
0
142
SOYBEANS
600

mm
m
m
m
m/min
Ton/hours

Friction Factor (f)


f
0.03
Lo
49

Weight of moving parts without material c


154

= Power required to move empty belt (kW)


=
0.06 x f x W x V (L + Lo)
367
=

7.94 kW

P2

= Power required to move load on level (kW)


=
f x Q (L + Lo)
367
=
3.63 kW

P3

= Power to Lift load (kW)


=
HxQ
367
=

Effective tension (Te) =

( + ) value for ascent conveyor


( - ) value for descent conveyor
0 kW

6120 x P
V

FRICTION FACTOR
0.2

498.66 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)


=
Slope Tension (T3) =
=

568.48 kg
W1 ( H +/- f x L )

BELT WEIGHT STANDART (W1)


13 kg/m

9.75 kg

Sag Tension (T4) = 50/8 x Lr x W1

RETURN IDLER SPACING (Lr)


3 m

=
Counter Weight Calculation (Wt) ~

DRIVING COEFFECIENT FACTOR


1.14

243.75 kg
2 x T2

1136.96 kg

Choise the Larger Tension

2 x T4

487.5 kg

moving parts without material carried

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
11.57 kW

COEFFECIENT FACTOR

IGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR


PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Conveyor Capacity

P1

L
H
V
Q

PT. FREEPORT Mc.MORRAN INDONESIA


750
NN200 x 5 X 5/1.5
25.5
28.3
9.3
142
SPLIT STONE
200

mm
m
m
m
m/min
Ton/hours

Friction Factor (f)


f
0.03
Lo
49

Weight of moving parts without material c


154

= Power required to move empty belt (kW)


=
0.06 x f x W x V (L + Lo)
367
=

8.3 kW

P2

= Power required to move load on level (kW)


=
f x Q (L + Lo)
367
=
1.27 kW

P3

= Power to Lift load (kW)


=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
5.07 kW

Effective tension (Te) =

6120 x P
V

FRICTION FACTOR
0.2

630.97 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)


=

719.31 kg

Slope Tension (T3) =


=

W1 ( H +/- f x L )
131.94 kg

BELT WEIGHT STANDART (W1)


13 kg/m

Sag Tension (T4) = 50/8 x Lr x W1

RETURN IDLER SPACING (Lr)


3 m

=
Counter Weight Calculation (Wt) ~

DRIVING COEFFECIENT FACTOR


1.14

243.75 kg
2 x T2

1438.62 kg

Choise the Larger Tension

2 x T4

487.5 kg

moving parts without material carried

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
14.64 kW

COEFFECIENT FACTOR

IGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR


PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Conveyor Capacity

P1

L
H
V
Q

PLN SURALAYA
1800
NN200 x 5 X 5/1.5
528.8
548.5
9.8
198
COAL
2400

mm
m
m
m
m/min
Ton/hours

Friction Factor (f)


f
0.03
Lo
49

Weight of moving parts without material c


154

= Power required to move empty belt (kW)


=
0.06 x f x W x V (L + Lo)
367
=

89.36 kW

P2

= Power required to move load on level (kW)


=
f x Q (L + Lo)
367
=
117.23 kW

P3

= Power to Lift load (kW)


=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
64.09 kW

Effective tension (Te) =

6120 x P
V

8366.48 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)


=

9537.79 kg

Slope Tension (T3) =


=

W1 ( H +/- f x L )
1207.73 kg

Sag Tension (T4) = 50/8 x Lr x W1

DRIVING COEFFECIENT FACTOR


1.14

BELT WEIGHT STANDART (W1)


46 kg/m
RETURN IDLER SPACING (Lr)
3 m

=
Counter Weight Calculation (Wt) ~

FRICTION FACTOR
0.2

862.5 kg
2 x T2

19075.58 kg

Choise the Larger Tension

2 x T4

1725 kg

moving parts without material carried

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
270.68 kW

COEFFECIENT FACTOR

IGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Conveyor Capacity

P1

EMOMI
450
PN150 x 3
93.647
98.7
22.133
72

L
H
V

mm
m
m
m
m/min

Friction Factor (f)


f
0.03
Lo
49

ASH WASTE
Q

10 Ton/hours

Weight of moving parts without material c


28

= Power required to move empty belt (kW)


=
0.06 x f x W x V (L + Lo)
367
=

1.47 kW

P2

= Power required to move load on level (kW)


=
f x Q (L + Lo)
367
=
0.13 kW

P3

= Power to Lift load (kW)


=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
0.61 kW

Effective tension (Te) =

6120 x P
V

FRICTION FACTOR
0.2

187.85 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)


=

214.15 kg

Slope Tension (T3) =


=

W1 ( H +/- f x L )
175.66 kg

BELT WEIGHT STANDART (W1)


7 kg/m

Sag Tension (T4) = 50/8 x Lr x W1

RETURN IDLER SPACING (Lr)


3 m

=
Counter Weight Calculation (Wt) ~

DRIVING COEFFECIENT FACTOR


1.14

131.25 kg
2 x T2

428.3 kg

Choise the Larger Tension

2 x T4

262.5 kg

Belt Spesification :

Scandura PN150 x 3 x 5 + 1.5

moving parts without material carried

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
2.21 kW

COEFFECIENT FACTOR

IGHT STANDART (W1)

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR


PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Conveyor Capacity

P1

MODIFIKASI CONV. BF11 / BF.12 PLN SURALAYA


1400
EP500/4
9.5
8.5
0
165

L
H
V

=
=

=
=
=

P3

m
m
m
m/min

2000 Ton/hours

=
=

Effective tension (Te) =


FP

Power required to move load on level (kW)


f x Q (L + Lo)
367
9.41 kW
Power to Lift load (kW)
HxQ
367

( + ) value for ascent conveyor


( - ) value for descent conveyor
0 kW

6120 x P
V
614.97 kg
Te x 1/e (Driving Coeffecient Factor)

F2
=
Slope Tension (T3) =
=
Sag Tension (T4) =

FRICTION FACTOR
0.2
DRIVING COEFFECIENT FACTOR
0.638

392.36 kg
W1 ( H +/- f x L )
8.42 kg
50/8 x Lr x W1

BELT WEIGHT STANDART (W1)


33 kg/m
RETURN IDLER SPACING (Lr)
3 m

F4
=

Weight of moving parts without mate


154

7.17 kW

=
Slack Side Tension (T2) =

Power required to move empty belt (kW)


0.06 x f x W x V (L + Lo)
367

F3

Friction Factor (f)


f
0.03
Lo
49

COAL
Q

=
P2

mm

618.75 kg
CARRY IDLER SPACING (Lc)

0.7 m
Counter Weight Calculation (Wt)

~
~

2 x T2
2 x T4

=
=

Safety factor (SF) =


Maximum Tension (FM) ~
or
or
or

784.72 kg
1237.5 kg

7
2598.66
1779.73
1007.33
1237.50

Choice Bigest Tension =

=
=
CHOICE

=
=
=
=

Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r

2598.66 kg

Belt Width (BW) =


Number of ply (n) =
Breaking Strength of tension layer

5 ~ 10
kg
kg
kg
kg

Choise the Larger Tension

140 cm
4 nos
FM x SF
BW x
n
32.483240846 kg/cm.ply
129.9329633838 kg/cm
EP 500/4

Table Tensile Strength

Density Table
TABEL 1
TABEL 2
K Value
moving parts without material carried

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
16.58 kW
20.73 kW
21.00 kW

Safety factor 25%


Round up

WEIGHT OF ROTATING PARTS OFCARRIER


Wc
=
90 kg/set

COEFFECIENT FACTOR

WEIGHT OF ROTATING PARTS OF RETURN ROLLER


Wr
=
27.5 kg/set
TABEL

IGHT STANDART (W1)

WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR


Wm
=
Qt
0.06 x V

IDLER SPACING (Lr)

DLER SPACING (Lc)

202.02 kg/m

he Larger Tension

MINIMUM TENSION OF CARRIER SIDE


F4c
= 12.5 Lc ( Wm + W1 )
=

2056.43 kg

MINIMUM TENSION OF RETURN SIDE


F4r
= 12.5 Lr . W1
=

Fr

1237.50 kg

= f ( L + Lo)(w1 + Wr/Lr) - (H.W1)


=

72.7375 kg

COUNTER WEIGHT CALCULATOR


PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Conveyor Capacity

P1

MODIFIKASI CON-1014, PLANT FEED CONVEYOR


750
PN450/3
74
85
10.5
102

L
H
V

=
=

=
=
=

P3

m
m
m
m/min

Friction Factor (f)


f
0.03
Lo
49

COAL
Q

360 Ton/hours

=
=
=

Effective tension (Te) =


FP

Power required to move load on level (kW)


f x Q (L + Lo)
367
3.95 kW
Power to Lift load (kW)
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
10.3 kW

6120 x P
V

FRICTION FACTOR
0.2

1474.8 kg
Te x 1/e (Driving Coeffecient Factor)

F2

F3

940.93 kg

Slope Tension (T3) =


=

W1 ( H +/- f x L )
430.65 kg

Sag Tension (T4) =

Weight of moving parts without m


154

10.33 kW

=
Slack Side Tension (T2) =

Power required to move empty belt (kW)


0.06 x f x W x V (L + Lo)
367

=
P2

mm

DRIVING COEFFECIENT FACTO


0.638

BELT WEIGHT STANDART (W1)


33

50/8 x Lr x W1

RETURN IDLER SPACING (Lr)


3

F4
=

618.75 kg
CARRY IDLER SPACING (Lc)
0.7

Counter Weight Calculation (Wt)

~
~

2 x T2
2 x T4

=
=

1881.86 kg
1237.5 kg

Choise the Larger Tension

Safety factor (SF) =


Maximum Tension (FM) ~
or
or
or

7
2455.25
2889.29
2415.73
1237.50

Choice Bigest Tension =

=
=
CHOICE

=
=
=
=

Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r

2889.29 kg

Belt Width (BW) =


Number of ply (n) =
Breaking Strength of tension layer

5 ~ 10
kg
kg
kg
kg

75 cm
4 nos
FM x SF
BW x
n
67.4167666667 kg/cm.ply
269.6670666667 kg/cm
EP 500/4

Table Tensile Strength

Friction Factor (f)


Density Table
TABEL 1
TABEL 2
K Value
Weight of moving parts without material carried

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
24.58 kW

scent conveyor
escent conveyor

30.73 kW
15.00 kW

Safety factor 25%


Round up

FRICTION FACTOR

WEIGHT OF ROTATING PARTS OFCARRIER


Wc
=
90 kg/set

DRIVING COEFFECIENT FACTOR

WEIGHT OF ROTATING PARTS OF RETURN ROLLER


Wr
=
27.5 kg/set
TABEL

BELT WEIGHT STANDART (W1)


kg/m

WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR


Wm
=
Qt
0.06 x V

RETURN IDLER SPACING (Lr)


m

58.82 kg/m

CARRY IDLER SPACING (Lc)


m
Choise the Larger Tension

MINIMUM TENSION OF CARRIER SIDE


F4c
= 12.5 Lc ( Wm + W1 )

Fp + F4c - Fr
Fp + F4r - Fr

803.46 kg

MINIMUM TENSION OF RETURN SIDE


F4r
= 12.5 Lr . W1
=

Fr

1237.50 kg

= f ( L + Lo)(w1 + Wr/Lr) - (H.W1)


=

-176.99 kg

COUNTER WEIGHT CALCULATOR


PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Calculation Conveyor Capacity

L
H
V
Q'

PT. SELAT NASIK INDOKWARSA


750
EP 400/3
47.5
50
15.5
65
PASIR KWARSA
9.009

Conveyor Capacity Q

P1

mm
m
m
m
m/min
Ton/hours

20 Ton/hours

f
Lo

= Area (A) x Material Density x Belt Speed (m/min)


0.066 Sq.m
2.1 T/cum

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
5.89 kW

Choice

8.84 kW
9.20 kW

4.87 kW

= Power required to move load on level (kW)


=
f x Q (L + Lo)
367
=
0.17 kW

P3

= Power to Lift load (kW)


=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
0.85 kW

6120 x P
V

554.57 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)


F2
=
Slope Tension (T3) =
=

Pt

0.06 x f x W x V (L + Lo)
367

Effective tension (Te) =

65 m/min

Weight of moving parts without material carried


154

P2

FP

Density Table
TABEL 1
TABEL 2
K Value

= Power required to move empty belt (kW)


=

F3

Friction Factor (f)


0.03
49

FRICTION FACTOR
0.2

WEIGHT OF ROTATING PARTS OFCARRIER


Wc
=
13.9 kg/set

DRIVING COEFFECIENT FACTOR


1.14

WEIGHT OF ROTATING PARTS OF RETURN ROLLER


Wr
=
12.2 kg/set
TABEL

BELT WEIGHT STANDART (W1)


23 kg/m

WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR


Wm
=
Qt
0.06 x V

632.21 kg
W1 ( H +/- f x L )
391 kg

Sag Tension (T4) = 50/8 x Lr x W1

RETURN IDLER SPACING (Lr)


3 m

F4
=

Safety factor 1.5


Safety factor 1.57

5.13 kg/m

431.25 kg
CARRY IDLER SPACING (Lc)
1 m

Counter Weight Calculation (Wt)

~
~

2 x T2
2 x T4

=
=

1264.42 kg Choise the Larger Tension


862.5 kg

MINIMUM TENSION OF CARRIER SIDE


F4c
= 12.5 Lc ( Wm + W1 )
=

Safety factor (SF) =


Maximum Tension (FM) ~
or
or
or

7
1182.28
1693.18
1186.78
862.50

Choice Bigest Tension =

5 ~ 10
kg
kg
kg
kg

=
=
=
=

Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r

MINIMUM TENSION OF RETURN SIDE


F4r
= 12.5 Lr . W1
=

Fr

=
=
CHOICE

862.50 kg

1182.28 kg

Belt Width (BW) =


Number of ply (n) =
Breaking Strength of tension layer

351.60 kg

75 cm
4 nos
FM x SF
BW x
n
27.5866398291 kg/cm.ply
110.3465593162 kg/cm
EP 400/3

Table Tensile Strength

= f ( L + Lo)(w1 + Wr/Lr) - (H.W1)


=

-276.112 kg

COUNTER WEIGHT CALCULATOR


PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Calculation Conveyor Capacity

L
H
V
Q'

PT.PURABARUTAMA - KUDUS
1000
EP 400/3
10
10
0
65
PULP PAPER
15.288

Conveyor Capacity Q

P1

mm
m
m
m
m/min
Ton/hours

20 Ton/hours

f
Lo

= Area (A) x Material Density x Belt Speed (m/min)


0.112 Sq.m
2.1 T/cum

Weight of moving parts without material carried


154

P3

= Power to Lift load (kW)


=
HxQ
367
=

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
3 kW

Choice

4.50 kW
4.50 kW

( + ) value for ascent conveyor


( - ) value for descent conveyor
0 kW

6120 x P
V

282.47 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)


F2
=
Slope Tension (T3) =
=

Pt

2.9 kW

= Power required to move load on level (kW)


=
f x Q (L + Lo)
367
=
0.1 kW

Effective tension (Te) =

65 m/min

0.06 x f x W x V (L + Lo)
367

P2

FP

Density Table
TABEL 1
TABEL 2
K Value

= Power required to move empty belt (kW)


=

F3

Friction Factor (f)


0.03
49

FRICTION FACTOR
0.2

WEIGHT OF ROTATING PARTS OFCARRIER


Wc
=
13.9 kg/set

DRIVING COEFFECIENT FACTOR


1.14

WEIGHT OF ROTATING PARTS OF RETURN ROLLER


Wr
=
12.2 kg/set
TABEL

BELT WEIGHT STANDART (W1)


23 kg/m

WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR


Wm
=
Qt
0.06 x V

322.02 kg
W1 ( H +/- f x L )
6.9 kg

Sag Tension (T4) = 50/8 x Lr x W1

RETURN IDLER SPACING (Lr)


3 m

F4
=

Safety factor 1.5


Safety factor 1.5

5.13 kg/m

431.25 kg
CARRY IDLER SPACING (Lc)
1 m

Counter Weight Calculation (Wt)

~
~

2 x T2
2 x T4

=
=

644.04 kg Choise the Larger Tension


862.5 kg

MINIMUM TENSION OF CARRIER SIDE


F4c
= 12.5 Lc ( Wm + W1 )
=

Safety factor (SF) =


Maximum Tension (FM) ~
or
or
or

7
586.16
1097.06
604.49
862.50

Choice Bigest Tension =

5 ~ 10
kg
kg
kg
kg

=
=
=
=

Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r

MINIMUM TENSION OF RETURN SIDE


F4r
= 12.5 Lr . W1
=

Fr

100 cm
3 nos
FM x SF
BW x
n
25.5980666667 kg/cm.ply

=
CHOICE

862.50 kg

1097.06 kg

Belt Width (BW) =


Number of ply (n) =
Breaking Strength of tension layer

351.60 kg

76.7942 kg/cm
EP 400/3

Table Tensile Strength

= f ( L + Lo)(w1 + Wr/Lr) - (H.W1)


=

47.908 kg

COUNTER WEIGHT CALCULATOR


PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Calculation Conveyor Capacity

L
H
V
Q'

PT. SUMATERA PRIMA FIBREBOARD


1200
EP 400/3
47.5
70
5
65
WOOD CHIP
120

Conveyor Capacity Q

P1

mm
m
m
m
m/min
Ton/hours

120 Ton/hours

f
Lo

65 m/min

Weight of moving parts without material carried


154

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
8.66 kW

Choice

12.99 kW
22.00 kW

0.06 x f x W x V (L + Lo)
367

5.85 kW

= Power required to move load on level (kW)


=
f x Q (L + Lo)
367
=
1.17 kW

P3

= Power to Lift load (kW)


=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
1.64 kW

Effective tension (Te) =

K Value

= Area (A) x Material Density x Belt Speed (m/min)


Sq.m
T/cum

P2

FP

Density Table
TABEL 1
TABEL 2

Slope, Radiant 0.104877


6.1 Degree

= Power required to move empty belt (kW)


=

6120 x P
V

815.38 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)


F2

F3

Friction Factor (f)


0.03
49

929.54 kg

Slope Tension (T3) =


=

W1 ( H +/- f x L )
163.3 kg

Sag Tension (T4) = 50/8 x Lr x W1

FRICTION FACTOR
0.2

WEIGHT OF ROTATING PARTS OFCARRIER


Wc
=
13.9 kg/set

DRIVING COEFFECIENT FACTOR


1.14

WEIGHT OF ROTATING PARTS OF RETURN ROLLER


Wr
=
12.2 kg/set
TABEL

BELT WEIGHT STANDART (W1)


23 kg/m

WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR


Wm
=
Qt
0.06 x V

RETURN IDLER SPACING (Lr)


3 m

F4
=

Safety factor 1.5


Safety factor 2.55

30.77 kg/m

431.25 kg
CARRY IDLER SPACING (Lc)
1 m

Counter Weight Calculation (Wt)

~
~

2 x T2
2 x T4

=
=

1859.08 kg Choise the Larger Tension


862.5 kg

MINIMUM TENSION OF CARRIER SIDE


F4c
= 12.5 Lc ( Wm + W1 )
=

Safety factor (SF) =


Maximum Tension (FM) ~
or
or
or

7
1505.87
1696.25
1744.92
862.50

Choice Bigest Tension =

5 ~ 10
kg
kg
kg
kg

=
=
=
=

Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r

MINIMUM TENSION OF RETURN SIDE


F4r
= 12.5 Lr . W1
=

Fr

CHOICE

862.50 kg

1505.87 kg

Belt Width (BW) =


Number of ply (n) =
Breaking Strength of tension layer

672.12 kg

120 cm
4 nos
FM x SF
BW x
n

21.9605660256 kg/cm.ply

87.8422641026 kg/cm
EP 400/3

Table Tensile Strength

= f ( L + Lo)(w1 + Wr/Lr) - (H.W1)


=

-18.372 kg

POWER MOTOR & COUNTER WEIGHT CALCULATOR


PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Material density
Calculation Conveyor Capacity

L
H
V

Q'

PT. ABC
1200
EP 630/4
200
200
4
120
BATUBARA
0.95
1012.32

Conveyor Capacity Q

P1

mm
m
m
m
m/min
T/Cu.m
Ton/hours

1000 Ton/hours

f
Lo

Slope, Radiant

Density Table
TABEL 1
TABEL 2
0.02
1.2 Degree

Weight of moving parts without material carried


154

P3

= Power to Lift load (kW)


=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
10.9 kW

6120 x P
V

2745.33 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)


F2
=
Slope Tension (T3) =
=

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
53.83 kW

Choice

80.75 kW
80.00 kW

22.57 kW

= Power required to move load on level (kW)


=
f x Q (L + Lo)
367
=
20.36 kW

Effective tension (Te) =

Pt

0.06 x f x W x V (L + Lo)
367

P2

FP

K Value

= 60 min/jam x Area (A) x Material Density x Belt Speed (m/min)


0.148 Sq.m
0.95 T/cum
120 m/min

= Power required to move empty belt (kW)


=

F3

Friction Factor (f)


0.03
49

FRICTION FACTOR
0.2

WEIGHT OF ROTATING PARTS OFCARRIER


Wc
=
13.9 kg/set

DRIVING COEFFECIENT FACTOR


1.14

WEIGHT OF ROTATING PARTS OF RETURN ROLLER


Wr
=
12.2 kg/set
TABEL

BELT WEIGHT STANDART (W1)


23 kg/m

WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR


Wm
=
Qt
0.06 x V

3129.68 kg
W1 ( H +/- f x L )
230 kg

Sag Tension (T4) = 50/8 x Lr x W1

RETURN IDLER SPACING (Lr)


3 m

F4
=

Safety factor 1.5


Safety factor 1.49

138.89 kg/m

431.25 kg
CARRY IDLER SPACING (Lc)
1 m

Counter Weight Calculation (Wt)

~
~

2 x T2
2 x T4

=
=

6259.36 kg Choise the Larger Tension


862.5 kg

MINIMUM TENSION OF CARRIER SIDE


F4c
= 12.5 Lc ( Wm + W1 )
=

Safety factor (SF) =


Maximum Tension (FM) ~
or
or
or

7
4658.75
3497.64
5875.01
862.50

Choice Bigest Tension =

5 ~ 10
kg
kg
kg
kg

=
=
=
=

Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r

Fr

=
=
CHOICE

862.50 kg

5875.01 kg

Belt Width (BW) =


Number of ply (n) =
Breaking Strength of tension layer

2023.61 kg

MINIMUM TENSION OF RETURN SIDE


F4r
= 12.5 Lr . W1

120 cm
4 nos
FM x SF
BW x
n
85.6772291667 kg/cm.ply
342.7089166667 kg/cm
EP 630/4

Table Tensile Strength

= f ( L + Lo)(w1 + Wr/Lr) - (H.W1)


=

110.188 kg