Вы находитесь на странице: 1из 48

460

3.166666667

POWER MOTOR & COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Belt speed
Material to handled
Material density
Calculation Conveyor Capacity

PT Newmont
750
EP 500/4
42
43
7
30

L
H
V

Q'

Fly Ash
0.72
77.76

mm
m
m
m
m/min
T/Cu.m
Ton/hours

f
Lo

0.03
49

Density Table
TABEL 1
TABEL 2
0.2
11.5 Degree

P1

150 Ton/hours

Pt

=
f x Q (L + Lo)
367
=
1.13 kW

P3

= Power to Lift load (kW)

=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
2.87 kW

6120 x P
V

1503.48 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)

F2

F3

30 m/min

A=K(0.9B-0.05)2 =

751.74 kg

Slope Tension (T3) =

=

W1 ( H +/- f x L )
107.77 kg

Power to move Tripper (kW)

2.65

1.666666667
628

=
=
=

Total Power
P1 + P2 + P3 + Pt
7.37 kW

Choice

11.06 kW
12.00 kW
17.00 hp

Safety factor 1.5

Safety factor 1.63

FRICTION FACTOR
0.2

Wc
=
13.9 kg/set

0.5

Wr
=
12.2 kg/set
TABEL

13 kg/m

Wm
=
Qt
0.06 x V

RETURN IDLER SPACING (Lr)

3 m

F4

83.33 kg/m

243.75 kg
CARRY IDLER SPACING (Lc)
1 m

~
~

2 x T2
2 x T4

=
=

487.5 kg

MINIMUM TENSION OF CARRIER SIDE

F4c
= 12.5 Lc ( Wm + W1 )
=

Safety factor (SF) =

Maximum Tension (FM) ~
or
or
or

7
2751.54
2034.88
2255.22
487.50

5 ~ 10
kg
kg
kg
kg

=
=
=
=

Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r

F4r
= 12.5 Lr . W1
=

Fr

75 cm
4 nos
FM x SF
BW x
n

=
=
CHOICE

1204.17 kg

487.50 kg

2255.22 kg

Belt Width (BW) =

Number of ply (n) =
Breaking Strength of tension layer

0.060078

0.72 kW

P2

FP

0.72 T/cum

53

= Power required to move empty belt (kW)

=
0.06 x f x W x V (L + Lo)
367
=

0.625
0.0625

= 60 min/jam x Area (A) x Material Density x Belt Speed (m/min)

0.06 Sq.m

Conveyor Capacity Q

K Value

52.6218 kg/cm.ply
210.4872 kg/cm
EP 500/4

=

-43.896 kg

m2

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Belt speed
Material to handled
Conveyor Capacity

P1

450 mm
EP500
200
250
30
45

L
H
V

m
m
m
m/min

Friction Factor (f)

f
0.03
Lo
49

Calcium Carbonate
Q

60 Ton/hours

28

= Power required to move empty belt (kW)

=
0.06 x f x W x V (L + Lo)
367
=

1.85 kW

P2

=
f x Q (L + Lo)
367
=
1.47 kW

P3

= Power to Lift load (kW)

=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
4.91 kW

6120 x P
V

FRICTION FACTOR
0.2

1119.28 kg

=

467.86 kg

Slope Tension (T3) =

=

W1 ( H +/- f x L )
337.5 kg

9 kg/m

RETURN IDLER SPACING (Lr)

3 m

=
Counter Weight Calculation (Wt) ~
~

0.418

168.75 kg
2 x T2
2 x T4

=
=

935.72 kg
337.5 kg

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
8.23 kW

COEFFECIENT FACTOR

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Belt speed
Material to handled
Conveyor Capacity

P1

EMOMI
450
EP500
201.7
98.7
21.3
90

L
H
V

mm
m
m
m
m/min

f
0.03
Lo
49

ASH WASTE
Q

5 Ton/hours

28

= Power required to move empty belt (kW)

=
0.06 x f x W x V (L + Lo)
367
=

1.83 kW

P2

=
f x Q (L + Lo)
367
=
0.07 kW

P3

= Power to Lift load (kW)

=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
0.3 kW

6120 x P
V

FRICTION FACTOR
0.2

149.6 kg

=

170.55 kg

Slope Tension (T3) =

=

W1 ( H +/- f x L )
169.83 kg

7 kg/m

RETURN IDLER SPACING (Lr)

3 m

=
Counter Weight Calculation (Wt) ~

1.14

131.25 kg
2 x T2

341.1 kg

Choise the Larger Tension

2 x T4

262.5 kg

Belt Spesification :

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
2.2 kW

COEFFECIENT FACTOR

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Belt speed
Material to handled
Conveyor Capacity

P1

EMOMI
450
PN150 x 3
93.647
98.7
22.133
60

L
H
V

mm
m
m
m
m/min

f
0.03
Lo
49

ASH WASTE
Q

10 Ton/hours

28

= Power required to move empty belt (kW)

=
0.06 x f x W x V (L + Lo)
367
=

1.22 kW

P2

=
f x Q (L + Lo)
367
=
0.13 kW

P3

= Power to Lift load (kW)

=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
0.61 kW

6120 x P
V

FRICTION FACTOR
0.2

199.92 kg

=

227.91 kg

Slope Tension (T3) =

=

W1 ( H +/- f x L )
175.66 kg

7 kg

RETURN IDLER SPACING (Lr)

3 m

=
Counter Weight Calculation (Wt) ~

1.14

131.25 kg
2 x T2

455.82 kg

Choise the Larger Tension

2 x T4

262.5 kg

Belt Spesification :

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
1.96 kW

COEFFECIENT FACTOR

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Belt speed
Material to handled
Conveyor Capacity

P1

EMOMI
450
PN150 x 3
93.647
97.947
22.133
72

L
H
V

mm
m
m
m
m/min

f
0.03
Lo
49

ASH WASTE
Q

10 Ton/hours

28

= Power required to move empty belt (kW)

=
0.06 x f x W x V (L + Lo)
367
=

1.46 kW

P2

=
f x Q (L + Lo)
367
=
0.13 kW

P3

= Power to Lift load (kW)

=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
0.61 kW

6120 x P
V

FRICTION FACTOR
0.2

187 kg

=

213.18 kg

Slope Tension (T3) =

=

W1 ( H +/- f x L )
175.5 kg

7 kg/m

RETURN IDLER SPACING (Lr)

3 m

=
Counter Weight Calculation (Wt) ~

1.14

131.25 kg
2 x T2

426.36 kg

Choise the Larger Tension

2 x T4

262.5 kg

Belt Spesification :

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
2.2 kW

COEFFECIENT FACTOR

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Belt speed
Material to handled
Conveyor Capacity

P1

L
H
V
Q

PT. FREEPORT Mc.MORRAN INDONESIA

750
NN200 x 5 X 5/1.5
13
12.76
0
142
SPLIT STONE
200

mm
m
m
m
m/min
Ton/hours

f
0.03
Lo
49

154

= Power required to move empty belt (kW)

=
0.06 x f x W x V (L + Lo)
367
=

6.63 kW

P2

=
f x Q (L + Lo)
367
=
1.01 kW

P3

=
HxQ
367
=

( + ) value for ascent conveyor

( - ) value for descent conveyor
0 kW

6120 x P
V

FRICTION FACTOR
0.2

329.28 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)

=
Slope Tension (T3) =
=

375.38 kg
W1 ( H +/- f x L )

13 kg/m

4.98 kg

RETURN IDLER SPACING (Lr)

3 m

=
Counter Weight Calculation (Wt) ~

1.14

243.75 kg
2 x T2

750.76 kg

2 x T4

487.5 kg

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
7.64 kW

COEFFECIENT FACTOR

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Belt speed
Material to handled
Conveyor Capacity

P1

L
H
V
Q

1000
EP800/4
25.5
25
0
142
SOYBEANS
600

mm
m
m
m
m/min
Ton/hours

f
0.03
Lo
49

154

= Power required to move empty belt (kW)

=
0.06 x f x W x V (L + Lo)
367
=

7.94 kW

P2

=
f x Q (L + Lo)
367
=
3.63 kW

P3

=
HxQ
367
=

( + ) value for ascent conveyor

( - ) value for descent conveyor
0 kW

6120 x P
V

FRICTION FACTOR
0.2

498.66 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)

=
Slope Tension (T3) =
=

568.48 kg
W1 ( H +/- f x L )

13 kg/m

9.75 kg

RETURN IDLER SPACING (Lr)

3 m

=
Counter Weight Calculation (Wt) ~

1.14

243.75 kg
2 x T2

1136.96 kg

2 x T4

487.5 kg

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
11.57 kW

COEFFECIENT FACTOR

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Belt speed
Material to handled
Conveyor Capacity

P1

L
H
V
Q

PT. FREEPORT Mc.MORRAN INDONESIA

750
NN200 x 5 X 5/1.5
25.5
28.3
9.3
142
SPLIT STONE
200

mm
m
m
m
m/min
Ton/hours

f
0.03
Lo
49

154

= Power required to move empty belt (kW)

=
0.06 x f x W x V (L + Lo)
367
=

8.3 kW

P2

=
f x Q (L + Lo)
367
=
1.27 kW

P3

= Power to Lift load (kW)

=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
5.07 kW

6120 x P
V

FRICTION FACTOR
0.2

630.97 kg

=

719.31 kg

Slope Tension (T3) =

=

W1 ( H +/- f x L )
131.94 kg

13 kg/m

RETURN IDLER SPACING (Lr)

3 m

=
Counter Weight Calculation (Wt) ~

1.14

243.75 kg
2 x T2

1438.62 kg

2 x T4

487.5 kg

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
14.64 kW

COEFFECIENT FACTOR

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Belt speed
Material to handled
Conveyor Capacity

P1

L
H
V
Q

PLN SURALAYA
1800
NN200 x 5 X 5/1.5
528.8
548.5
9.8
198
COAL
2400

mm
m
m
m
m/min
Ton/hours

f
0.03
Lo
49

154

= Power required to move empty belt (kW)

=
0.06 x f x W x V (L + Lo)
367
=

89.36 kW

P2

=
f x Q (L + Lo)
367
=
117.23 kW

P3

= Power to Lift load (kW)

=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
64.09 kW

6120 x P
V

8366.48 kg

=

9537.79 kg

Slope Tension (T3) =

=

W1 ( H +/- f x L )
1207.73 kg

1.14

BELT WEIGHT STANDART (W1)

46 kg/m
RETURN IDLER SPACING (Lr)
3 m

=
Counter Weight Calculation (Wt) ~

FRICTION FACTOR
0.2

862.5 kg
2 x T2

19075.58 kg

2 x T4

1725 kg

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
270.68 kW

COEFFECIENT FACTOR

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Belt speed
Material to handled
Conveyor Capacity

P1

EMOMI
450
PN150 x 3
93.647
98.7
22.133
72

L
H
V

mm
m
m
m
m/min

f
0.03
Lo
49

ASH WASTE
Q

10 Ton/hours

28

= Power required to move empty belt (kW)

=
0.06 x f x W x V (L + Lo)
367
=

1.47 kW

P2

=
f x Q (L + Lo)
367
=
0.13 kW

P3

= Power to Lift load (kW)

=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
0.61 kW

6120 x P
V

FRICTION FACTOR
0.2

187.85 kg

=

214.15 kg

Slope Tension (T3) =

=

W1 ( H +/- f x L )
175.66 kg

7 kg/m

RETURN IDLER SPACING (Lr)

3 m

=
Counter Weight Calculation (Wt) ~

1.14

131.25 kg
2 x T2

428.3 kg

Choise the Larger Tension

2 x T4

262.5 kg

Belt Spesification :

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
2.21 kW

COEFFECIENT FACTOR

IDLER SPACING (Lr)

he Larger Tension

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Belt speed
Material to handled
Conveyor Capacity

P1

1400
EP500/4
9.5
8.5
0
165

L
H
V

=
=

=
=
=

P3

m
m
m
m/min

2000 Ton/hours

=
=

FP

f x Q (L + Lo)
367
9.41 kW
HxQ
367

( + ) value for ascent conveyor

( - ) value for descent conveyor
0 kW

6120 x P
V
614.97 kg
Te x 1/e (Driving Coeffecient Factor)

F2
=
Slope Tension (T3) =
=
Sag Tension (T4) =

FRICTION FACTOR
0.2
DRIVING COEFFECIENT FACTOR
0.638

392.36 kg
W1 ( H +/- f x L )
8.42 kg
50/8 x Lr x W1

BELT WEIGHT STANDART (W1)

33 kg/m
RETURN IDLER SPACING (Lr)
3 m

F4
=

Weight of moving parts without mate

154

7.17 kW

=
Slack Side Tension (T2) =

Power required to move empty belt (kW)

0.06 x f x W x V (L + Lo)
367

F3

Friction Factor (f)

f
0.03
Lo
49

COAL
Q

=
P2

mm

618.75 kg
CARRY IDLER SPACING (Lc)

0.7 m
Counter Weight Calculation (Wt)

~
~

2 x T2
2 x T4

=
=

Safety factor (SF) =

Maximum Tension (FM) ~
or
or
or

784.72 kg
1237.5 kg

7
2598.66
1779.73
1007.33
1237.50

=
=
CHOICE

=
=
=
=

Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r

2598.66 kg

Belt Width (BW) =

Number of ply (n) =
Breaking Strength of tension layer

5 ~ 10
kg
kg
kg
kg

Choise the Larger Tension

140 cm
4 nos
FM x SF
BW x
n
32.483240846 kg/cm.ply
129.9329633838 kg/cm
EP 500/4

Table Tensile Strength

Density Table
TABEL 1
TABEL 2
K Value
moving parts without material carried

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
16.58 kW
20.73 kW
21.00 kW

Round up

WEIGHT OF ROTATING PARTS OFCARRIER

Wc
=
90 kg/set

COEFFECIENT FACTOR

Wr
=
27.5 kg/set
TABEL

Wm
=
Qt
0.06 x V

DLER SPACING (Lc)

202.02 kg/m

he Larger Tension

MINIMUM TENSION OF CARRIER SIDE

F4c
= 12.5 Lc ( Wm + W1 )
=

2056.43 kg

F4r
= 12.5 Lr . W1
=

Fr

1237.50 kg

=

72.7375 kg

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Belt speed
Material to handled
Conveyor Capacity

P1

750
PN450/3
74
85
10.5
102

L
H
V

=
=

=
=
=

P3

m
m
m
m/min

f
0.03
Lo
49

COAL
Q

360 Ton/hours

=
=
=

FP

Power required to move load on level (kW)

f x Q (L + Lo)
367
3.95 kW
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
10.3 kW

6120 x P
V

FRICTION FACTOR
0.2

1474.8 kg
Te x 1/e (Driving Coeffecient Factor)

F2

F3

940.93 kg

Slope Tension (T3) =

=

W1 ( H +/- f x L )
430.65 kg

Weight of moving parts without m

154

10.33 kW

=
Slack Side Tension (T2) =

Power required to move empty belt (kW)

0.06 x f x W x V (L + Lo)
367

=
P2

mm

0.638

33

50/8 x Lr x W1

RETURN IDLER SPACING (Lr)

3

F4
=

618.75 kg
CARRY IDLER SPACING (Lc)
0.7

~
~

2 x T2
2 x T4

=
=

1881.86 kg
1237.5 kg

Safety factor (SF) =

Maximum Tension (FM) ~
or
or
or

7
2455.25
2889.29
2415.73
1237.50

=
=
CHOICE

=
=
=
=

Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r

2889.29 kg

Belt Width (BW) =

Number of ply (n) =
Breaking Strength of tension layer

5 ~ 10
kg
kg
kg
kg

75 cm
4 nos
FM x SF
BW x
n
67.4167666667 kg/cm.ply
269.6670666667 kg/cm
EP 500/4

Friction Factor (f)

Density Table
TABEL 1
TABEL 2
K Value
Weight of moving parts without material carried

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
24.58 kW

scent conveyor
escent conveyor

30.73 kW
15.00 kW

Round up

FRICTION FACTOR

Wc
=
90 kg/set

Wr
=
27.5 kg/set
TABEL

kg/m

Wm
=
Qt
0.06 x V

m

58.82 kg/m

CARRY IDLER SPACING (Lc)

m
Choise the Larger Tension

MINIMUM TENSION OF CARRIER SIDE

F4c
= 12.5 Lc ( Wm + W1 )

Fp + F4c - Fr
Fp + F4r - Fr

803.46 kg

F4r
= 12.5 Lr . W1
=

Fr

1237.50 kg

=

-176.99 kg

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Belt speed
Material to handled
Calculation Conveyor Capacity

L
H
V
Q'

PT. SELAT NASIK INDOKWARSA

750
EP 400/3
47.5
50
15.5
65
PASIR KWARSA
9.009

Conveyor Capacity Q

P1

mm
m
m
m
m/min
Ton/hours

20 Ton/hours

f
Lo

0.066 Sq.m
2.1 T/cum

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
5.89 kW

Choice

8.84 kW
9.20 kW

4.87 kW

=
f x Q (L + Lo)
367
=
0.17 kW

P3

= Power to Lift load (kW)

=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
0.85 kW

6120 x P
V

554.57 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)

F2
=
Slope Tension (T3) =
=

Pt

0.06 x f x W x V (L + Lo)
367

65 m/min

154

P2

FP

Density Table
TABEL 1
TABEL 2
K Value

=

F3

0.03
49

FRICTION FACTOR
0.2

Wc
=
13.9 kg/set

1.14

Wr
=
12.2 kg/set
TABEL

23 kg/m

WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR

Wm
=
Qt
0.06 x V

632.21 kg
W1 ( H +/- f x L )
391 kg

3 m

F4
=

Safety factor 1.5

Safety factor 1.57

5.13 kg/m

431.25 kg
CARRY IDLER SPACING (Lc)
1 m

~
~

2 x T2
2 x T4

=
=

862.5 kg

MINIMUM TENSION OF CARRIER SIDE

F4c
= 12.5 Lc ( Wm + W1 )
=

Safety factor (SF) =

Maximum Tension (FM) ~
or
or
or

7
1182.28
1693.18
1186.78
862.50

5 ~ 10
kg
kg
kg
kg

=
=
=
=

Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r

F4r
= 12.5 Lr . W1
=

Fr

=
=
CHOICE

862.50 kg

1182.28 kg

Belt Width (BW) =

Number of ply (n) =
Breaking Strength of tension layer

351.60 kg

75 cm
4 nos
FM x SF
BW x
n
27.5866398291 kg/cm.ply
110.3465593162 kg/cm
EP 400/3

=

-276.112 kg

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Belt speed
Material to handled
Calculation Conveyor Capacity

L
H
V
Q'

PT.PURABARUTAMA - KUDUS
1000
EP 400/3
10
10
0
65
PULP PAPER
15.288

Conveyor Capacity Q

P1

mm
m
m
m
m/min
Ton/hours

20 Ton/hours

f
Lo

0.112 Sq.m
2.1 T/cum

154

P3

=
HxQ
367
=

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
3 kW

Choice

4.50 kW
4.50 kW

( + ) value for ascent conveyor

( - ) value for descent conveyor
0 kW

6120 x P
V

282.47 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)

F2
=
Slope Tension (T3) =
=

Pt

2.9 kW

=
f x Q (L + Lo)
367
=
0.1 kW

Effective tension (Te) =

65 m/min

0.06 x f x W x V (L + Lo)
367

P2

FP

Density Table
TABEL 1
TABEL 2
K Value

=

F3

0.03
49

FRICTION FACTOR
0.2

Wc
=
13.9 kg/set

1.14

Wr
=
12.2 kg/set
TABEL

23 kg/m

WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR

Wm
=
Qt
0.06 x V

322.02 kg
W1 ( H +/- f x L )
6.9 kg

3 m

F4
=

Safety factor 1.5

Safety factor 1.5

5.13 kg/m

431.25 kg
CARRY IDLER SPACING (Lc)
1 m

~
~

2 x T2
2 x T4

=
=

862.5 kg

MINIMUM TENSION OF CARRIER SIDE

F4c
= 12.5 Lc ( Wm + W1 )
=

Safety factor (SF) =

Maximum Tension (FM) ~
or
or
or

7
586.16
1097.06
604.49
862.50

5 ~ 10
kg
kg
kg
kg

=
=
=
=

Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r

MINIMUM TENSION OF RETURN SIDE

F4r
= 12.5 Lr . W1
=

Fr

100 cm
3 nos
FM x SF
BW x
n
25.5980666667 kg/cm.ply

=
CHOICE

862.50 kg

1097.06 kg

Belt Width (BW) =

Number of ply (n) =
Breaking Strength of tension layer

351.60 kg

76.7942 kg/cm
EP 400/3

=

47.908 kg

COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Belt speed
Material to handled
Calculation Conveyor Capacity

L
H
V
Q'

PT. SUMATERA PRIMA FIBREBOARD

1200
EP 400/3
47.5
70
5
65
WOOD CHIP
120

Conveyor Capacity Q

P1

mm
m
m
m
m/min
Ton/hours

120 Ton/hours

f
Lo

65 m/min

154

Pt

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
8.66 kW

Choice

12.99 kW
22.00 kW

0.06 x f x W x V (L + Lo)
367

5.85 kW

=
f x Q (L + Lo)
367
=
1.17 kW

P3

= Power to Lift load (kW)

=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
1.64 kW

K Value

Sq.m
T/cum

P2

FP

Density Table
TABEL 1
TABEL 2

6.1 Degree

=

6120 x P
V

815.38 kg

F2

F3

0.03
49

929.54 kg

Slope Tension (T3) =

=

W1 ( H +/- f x L )
163.3 kg

FRICTION FACTOR
0.2

Wc
=
13.9 kg/set

1.14

Wr
=
12.2 kg/set
TABEL

23 kg/m

Wm
=
Qt
0.06 x V

3 m

F4
=

Safety factor 1.5

Safety factor 2.55

30.77 kg/m

431.25 kg
CARRY IDLER SPACING (Lc)
1 m

~
~

2 x T2
2 x T4

=
=

862.5 kg

MINIMUM TENSION OF CARRIER SIDE

F4c
= 12.5 Lc ( Wm + W1 )
=

Safety factor (SF) =

Maximum Tension (FM) ~
or
or
or

7
1505.87
1696.25
1744.92
862.50

5 ~ 10
kg
kg
kg
kg

=
=
=
=

Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r

F4r
= 12.5 Lr . W1
=

Fr

CHOICE

862.50 kg

1505.87 kg

Belt Width (BW) =

Number of ply (n) =
Breaking Strength of tension layer

672.12 kg

120 cm
4 nos
FM x SF
BW x
n

21.9605660256 kg/cm.ply

87.8422641026 kg/cm
EP 400/3

=

-18.372 kg

POWER MOTOR & COUNTER WEIGHT CALCULATOR

PROJECT :
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Belt speed
Material to handled
Material density
Calculation Conveyor Capacity

L
H
V

Q'

PT. ABC
1200
EP 630/4
200
200
4
120
BATUBARA
0.95
1012.32

Conveyor Capacity Q

P1

mm
m
m
m
m/min
T/Cu.m
Ton/hours

1000 Ton/hours

f
Lo

Density Table
TABEL 1
TABEL 2
0.02
1.2 Degree

154

P3

= Power to Lift load (kW)

=
HxQ
( + ) value for ascent conveyor
367
( - ) value for descent conveyor
=
10.9 kW

6120 x P
V

2745.33 kg

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor)

F2
=
Slope Tension (T3) =
=

Power to move Tripper (kW)

=
=
=

Total Power
P1 + P2 + P3 + Pt
53.83 kW

Choice

80.75 kW
80.00 kW

22.57 kW

=
f x Q (L + Lo)
367
=
20.36 kW

Effective tension (Te) =

Pt

0.06 x f x W x V (L + Lo)
367

P2

FP

K Value

0.148 Sq.m
0.95 T/cum
120 m/min

=

F3

0.03
49

FRICTION FACTOR
0.2

Wc
=
13.9 kg/set

1.14

Wr
=
12.2 kg/set
TABEL

23 kg/m

WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR

Wm
=
Qt
0.06 x V

3129.68 kg
W1 ( H +/- f x L )
230 kg

3 m

F4
=

Safety factor 1.5

Safety factor 1.49

138.89 kg/m

431.25 kg
CARRY IDLER SPACING (Lc)
1 m

~
~

2 x T2
2 x T4

=
=

862.5 kg

MINIMUM TENSION OF CARRIER SIDE

F4c
= 12.5 Lc ( Wm + W1 )
=

Safety factor (SF) =

Maximum Tension (FM) ~
or
or
or

7
4658.75
3497.64
5875.01
862.50

5 ~ 10
kg
kg
kg
kg

=
=
=
=

Fp + F4c - Fr
Fp + F4r - Fr
Fp + F2
Fp + F4r

Fr

=
=
CHOICE

862.50 kg

5875.01 kg

Belt Width (BW) =

Number of ply (n) =
Breaking Strength of tension layer

2023.61 kg

MINIMUM TENSION OF RETURN SIDE

F4r
= 12.5 Lr . W1

120 cm
4 nos
FM x SF
BW x
n
85.6772291667 kg/cm.ply
342.7089166667 kg/cm
EP 630/4

=

110.188 kg