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PROCEDURE
OFFTAKE OPERATIONAL
PROCEDURE
VET-MDK-FMS-17-0003
Rev
Description
Date
Prepared
Checked
Approved
N.D. Hung
Reviewed
30-08-14
H.T. Ngoc
P.V. Chi
Reviewed
12-08-13
M.D. Duong
Vikrant P
Reviewed
07-03-13
M.D. Duong
P.V. Chi
Revision
23-11-11
Ian Red
N.V. Thu
Revision
30-08-11
V. Pansare
B.Edgerton
08-02-10
Ian Red
B.Edgerton
VET-MDK-FMS-17-0003
REVISION HISTORY
Revision
Section
All
Revalidated. Reformatted.
6.1
7.6
All
4.0, 7.1
Review History
PAGE 2 OF 12
TABLE OF CONTENTS
1.0
PURPOSE.............................................................................................................................. 4
2.0
SCOPE................................................................................................................................... 4
3.0
REFERENCES....................................................................................................................... 4
4.0
DEFINITIONS ........................................................................................................................ 4
5.0
5.1
5.2
5.3
GENERAL .......................................................................................................................... 6
IMPORTANT NOTE .......................................................................................................... 6
COMMUNICATIONS .......................................................................................................... 6
6.0
RESPONSIBILITIES .............................................................................................................. 7
7.0
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
8.0
GENERAL .......................................................................................................................... 7
NOTIFICATION OF OFFTAKES ........................................................................................ 8
APPROVALS ...................................................................................................................... 8
PREPARATION FOR OFFTAKE........................................................................................ 8
OFFTAKE OPERATION ................................................................................................... 10
POST-OFFTAKE ACTIVITIES ......................................................................................... 11
DOCUMENTATION .......................................................................................................... 12
MODU OPERATIONS ...................................................................................................... 12
APPENDICES ...................................................................................................................... 12
1.0
PURPOSE
This document describes the methods and requirements for performing Cargo
offtake operations at FSO Rang Dong MV17.
2.0
SCOPE
3.0
4.0
REFERENCES
2507-MI60-15SM-0001
VET-MDK-FMS-00-0001
VET-MDK-FMS-17-0002
VET-MDK-FMS-17-0004
DEFINITIONS
24 mm Messenger
72 mm Polyprop
Agent
Butterfly Valve
Cargo Surveyor
C.C.R
EDP
FSO
IMO
Electronic
apparatus
measurement.
Lightweight Stinger
LMT
Long Stinger
Meter
MODU
Mooring Crew
Mooring Master
Notice of Readiness
OCIMF
ODP
Offtake
Document
Package. A package of
documents required to be generated and collated
after the offtake.
Offloading Hose
Offtake Vessel
Poop deck
Hook
Short Stinger
used
for
distance
Static tow
Terminal Conditions
Tow line
Tow wire
A wire rope
purposes.
specifically
designed
for towage
5.0
5.1
General
The purpose of this procedure and its work instructions is to ensure that
all the necessary steps of the offtake operation are performed safely and undertaken
with a
minimum of risk to all parties involved.
5.2
Important Note
The normal stowage position for the floating hose is streaming astern from starboard
quarter of the facility so that the hose does not impede the launch of the lifeboats. Any
activity, which involves moving the hose so that it is in a position to obstruct the launch
of a lifeboat, shall be subject to a JSA meeting and be planned so that the actual time of
lifeboat obstruction is minimised. In this situation, the SIMOPS shall be considered.
5.3
Communications
Communications between the Facility Central Control Room and the Offtake
Vessel control room shall be conducted on a VHF channel 08. Use low power
(1 watt)
where possible. The Offtake Vessels whistle shall be used for an emergency
shutdown if VHF communications fail.
6.0
RESPONSIBILITIES
Berthing operations at FSO MV17
Mooring Master
Local Pilot
If there are other MODEC personnel transferring to the Offtake Vessel they shall be
trainees and act under the direction of the Mooring Master for the duration of the offtake.
Weather Considerations
The Mooring Master and the
Operations Supervisor
7.0
TASK / ACTIVITY
7.1
General
support
Vessel to Offtake Vessel. The personnel staying on the offtake vessel shall carry
with them such items as they feel necessary to improve their personal comfort. Such
items may include additional clothing, towels, pillow, soap, toilet paper, wet weather
gear and light refreshments.
Personnel on the Offtake Vessel shall carry adequate quantities of
fluids and sunscreen.
All personnel transferring to Offtake Vessel shall carry their ID card with
them. This is to assist implementing requirements of ISPS Code and Rang
Dong Terminal
Security Plan.
Off-take operation check list shall be carried out on the export tanker
and FSO MV17 by Mooring Master and the duty operation personnel and
recorded time of
events accordingly. The duty operation personnel shall be responsible for updating
the time of events throughout the off-take operation.
7.2
The MODEC Operations Manager shall be the approver of all offtake Procedures.
Notification of Offtakes
JVPC Shipping & Offtake Group shall inform the following to the Operations
Supervisor and the MODEC Operations Manager:
7.3
Whether or not Customs are to be involved (if so their name and contact details)
ISPS International Ship Security Certificate and the specific security level of the
offtake tanker
Approvals
If approval is required for the entry of a tanker to the point of loading, this
approval shall be obtained by JVPC.
For at least 48 hours prior to the arrival of the offtake vessel the offtake heading
and
Weather Form (Attachment F01) should be used to record the heading and weather
conditions at the Facility. The course recorder, if available, can be used to monitor
the Facility heading.
The JVPC Representative shall liaise with the Offtake Vessel and/or its
shipping agent to gain the most accurate ETA of the Offtake Vessel at the Facility.
additional
MODEC personnel required for the offtake, in consultation with the Operations
Supervisor and Facility Manager.
A detailed FSO Cargo Transfer Plan is prepared prior to the offtake briefing. This
plan shall ensure that during transfer of the final topping off of cargo that the
performance of the metering system can be readily monitored and that the
quantity remaining for transfer and timing to complete can be readily calculated
from one set of ullages from one Tank and independent of the metering system.
If COW is to be undertaken, all appropriate tests and check lists are completed
and the operation to be included in the overall plan.
Pre-Offtake Briefing:
Prior to an offtake operation, a pre-offtake briefing shall be conducted by the
JVPC Representative. Those attending shall include the Facility Manager,
Operation Supervisor, Mooring Master, Surveyor, Buyers Reprehensive and the
Maintenance Supervisor or his delegate.
The Operations Supervisor/Mooring Master shall state clearly the method for:
Transfer of personnel and equipment
predicted weather
offtake parcel size and expected duration of offtake.
proving and sampling procedures
offtake vessel's name
crew nationality
the specific roles of the Mooring Master
the duties of all personnel shall be confirmed (including the workboat crew) and
in particular those of new personnel - refer to the procedures that specify duties
of personnel.
Bunk allocation onboard the Facility for offtake personnel going to and from
offtake vessel.
reinforce the duties under the MODEC Emergency Response Plan relating to the
emergency release of the Offtake Vessel during a bad weather, gas leak or fire
and other emergencies during the period of the offtake operations.
all personnel who transfer to the Offtake Vessel shall familiarise themselves with
the offtake vessel's alarm signals, manual call points, muster points and lifesaving and fire fighting appliances. The Facility should be notified immediately if
the Offtake Vessels alarms sound.
All radios shall be tested prior to leaving the facility. The radio equipment
taken to the Offtake Vessel shall be as per the Offtake Radio Equipment
Checklist
(Attachment F06).
The Operations Supervisor shall ensure that the oil sales metering
preliminary checks and preparations are performed as per procedure.
The Mooring Master shall ensure that he inspects the static tow stretcher
line prior to the offtake.
Offtake Operation
Operational
Procedure
In the event of deteriorating weather conditions or receipt of an adverse
weather report, the Marine Officer on duty shall inform the Operations
Supervisor
immediately of the circumstances.
If the Mooring Master feels that the offloading hose at the tanker rail is
moving in such a manner that there is concern for the safety of continuing with
offtake they
shall stop the transfer operation and call the Facility Manager and inform the Master
of the Offtake Vessel.
If weather conditions deteriorate during the offtake, the criteria for when
operations shall cease and the offtake vessel shall be released are:
o
Three occurrences of peak mooring hawser tension greater than 100 tf within
one hour;
A single occurrence of peak mooring hawser tension greater than 150 tf.
Post-Offtake Activities
Early Departure:
Early departure of the Offtake Vessel means that the Offtake Vessel is
able to depart without its copies of the offtake documentation.
Early departure shall only be performed if the client has permitted it and
the Agent has the written authority to sign all the offtake documentation on
behalf of the
Offtake Vessels Master.
If the client has not agreed to early departure and foul weather is threatening,
the
Operations Supervisor may request the MODEC Operations Manager to approach
the client to request that an early departure be permitted.
Where EDP does not occur the offtake documents need to be transferred to
the
Offtake Vessel for signing. Transfer the documents to the Offtake Vessel will be via
the 12mm retrieval rope between Offtake Vessel forecastle and Facility poop deck.
A sample normally needs to be transferred to the offtake tanker. Where
conditions may delay such transfer and delay to the departure of the Offtake Vessel
the JVPC
Rep shall be advised. He should seek advice on any commercial implications and
give instructions accordingly.
The JVPC Representative shall sign all the documentation with the Offtake
Vessel
Master and then all the offtake crew and the offtake equipment shall be returned to
the Facility.
7.7
Documentation
the
Terminal Conditions
7.8
MODU Operations
Where a MODU is positioned within 1.5 nm of the Facility a Temporary Work
Instruction shall be raised to cover the interaction with the Offtake Operation.
8.0
APPENDICES
ATTACHMENT F01 OFFTAKE WEATHER AND HEADINGS RECORD
ATTACHMENT F02 OFFTAKE EQUIPMENT CHECKLIST
ATTACHMENT F03 OFFTAKE RADIO EQUIPMENT CHECKLIST
ATTACHMENT F04 PRE-OFFTAKE CARGO HOSE INSPECTION
CHECKLIST
ATTACHMENT F05 FACILITY PRE-OFFTAKE PREPARATION CHECKLIST
ATTACHMENT F06 OFFTAKE OPERATIONS CHECKLIST
ATTACHMENT F07 OFFTAKE PUMPING RECORD
OFFTAKE VESSEL:
HEADING
(Degrees)
TIME
WIND
DIRECTION
(Degrees)
WIND
SPEED
(Knots)
HAWSER
TENSION
(Tonnes)
PAGE 1 OF 1
REMARKS
10 T Long stinger with hook and enlarged link at other end for large hooks
2
4
x
x
Crucifix chains
Snubbing chain (2 hooks)
1
4
x
x
1
1
x
x
"D" shackles
Toolbox
RADIO EQUIPMENT
1 x
UHF radios
2 x
1 x
...........................
1x
........................... 1
x UHF
Offtake Vessel Control
Are the shackles, pins, master links, chains and hammerlocks in good
condition?
Renewed, necessary?
Are the two (2) belly lines and ropes attached and in good
condition?
Ofttake No:
Date:
Name of Supply Boat:
Master Signature:
PAGE 1 OF 1
YES/NO
REMARK
INERT GAS
Blower selection: ONE or
TWO Inert gas system
operational
All alarms functional
Deck seal/ P.V. breaker levels correct
Main line drained of water
All tank valves open
All other valves checked for correct lining up
Deck seal water drain valve SWV 533 closed position
7
DOCUMENTATION
Monitor heading & weather (at least
48hrs) Offtake equipment checklist
Offtake operation checklist
Radio equipment
checklist Offtake
pumping record ISPS
form
Offtake Vessel Safety Checklist
Deck crane checklist
Personnel transfer
checklist Printed Trim &
stability status Pre
pumping checklist
Documented Toolbox
FINAL PREPARATIONS
9
All cargo lines set and checked
Cargo discharge plan ready
Mooring load monitor recorder
switch ON Receiving tank isolated
Tank inspection of all cargo tanks completed
Debottom discharging tanks
Tech
Tech
Tech
Marine
Marine
Marine
Marine
Marine
Offtake No.:
Date:
Inspected by:
Marine
Marine
Marine
Marine
Marine
Marine
Marine
Marine
Marine
Marine
Marine
Marine
Marine
Marine
Marine
Marine
Marine
Marine
PAGE 2 OF 2
2.
3.
4.
5.
6.
7.
9.
10.
11.
2.
3.
4.
5.
6.
7.
Tow winch, tow wire, stretcher line and shackles set up on the Supply
Boat and checked to be in good working condition
Securing pin in place for the shackles on either side of the
stretcher line
8.
9.
10.
11.
PAGE 1 OF 3
Times
(LMT)
1.
2.
3.
4.
5.
6.
Permission given by the Pilot to secure the tow line on the stern of the
Offtake Vessel
7.
8.
9.
10.
11.
2.
5.
6.
7.
8.
Pumping commenced
2.
3.
4.
Date
Times
(LMT)
Completion of Offtake
1.
Pumping completed
2.
3.
4.
3.
4.
5.
6.
7.
8.
9.
Hose slipped
10.
11.
Hawser retrieved
12.
Comments:
Date:
PAGE 3 OF 3
Offtake No.:
Start Date:
Pump(s)
/
of
TIME
Pump Revs
Pump Discharge
Pressure
(Kpa/Bar)
Manifold
Pressure
(Kpa/Bar)
PAGE 1 OF 1
Discharge
Rate
(bbls or
3
m /Hr)
Total
Discharged
by meter
3
(bbls or m )
Offtake
Vessel Total
Received
3
(bbls or m )
Draft
F
IG
O2
Press