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MeasurIT Technologies Ltd.
Craan, Craanford, email: info@measurIT.com X"
Phone: +353 (0) 53 942 8962
A www.measurIT.com Fax: +353 (0) 53 942 8963
Gorey, Co. Wexford, Ireland
measurIT technologies
FCI’s MT Series Multipoint Mass Flowmeters are ideal for today's Rack mountable with card slots for expansion and
most challenging industrial air or gas handling applications and option modules.
continuous emissions monitoring systems (CEMS). Inside large Stainless steel flow element construction; electronics
combustion or preheater systems, HVAC units, ducts or flue enclosure rated NEMA/CSA Type 4.
stacks, MT Series multipoint flowmeters measure flow with Simple maintenance with modular design and interchangeable
exceptional precision under variable thermodynamic conditions. components.
They are an excellent choice for measuring mass flow almost
anywhere variable conditions limit single-point flowmeter
effectiveness. Harsh environments, in which temperature,
vibration, abrasion and corrosion pose difficulties for other
meters, are no problem for the rugged MT Series multipoint MT86 and MT91 Series Multipoint Flowmeters
flowmeters. Instrument accuracy is available to ± 2% of reading, The MT86 and MT91 Series flowmeters are installed in thousands
with repeatability of ± 0.5%. of applications worldwide. The MT91 Series flowmeter is highly
versatile, with a wide turndown range available (from 5:1 to 100:1)
and flow sensitivity from 0.25 to 150 SFPS [0.08 to 46 NMPS]. With
its smart digital flow transmitter and advanced thermal dispersion
technology flow-sensing elements, the MT91 flowmeter meets
federal environmental requirements for CEMS per CFR Title 40,
Key Product Performance Features Part 75.
High accuracy -- up to 16 flow sensing points per meter.
Diagnoses duct temperature stratification with dynamic The MT86 and MT91 are multipoint flowmeters with sensor arrays
temperature output capability. of up to 8 (MT86 unit) or 16 (MT91 unit) independent thermal flow
Wide temperature range from –50° to +850°F [-45° to +454°C]. sensors with a variable insertion length attached to a junction box
Pressures up to 50 psig [3.4 bar(g)]. and connected via cable to a remote electronics assembly.
Continuous built-in testing and calibration adjustment prevent Individual flow sensors are placed along a support assembly to
drift for superior repeatability. meet application-specific requirements. The flow element assembly
Averaging filter dampens response to rapid process fluctuations. for both the MT86 and MT91 flowmeters is available with flanged,
RS232C serial ports for communication with field devices. threaded or retractable process connections with a NEMA /CSA
Choose 4 to 20 mA, 1 to 5 or 0 to 10 Vdc outputs. Type 4 junction box or optional explosion-proof flow element
Menu-driven control for ease of service. enlosure.

Dual sensing point flow element assembly with rack mount MT91 transmitter

MeasurIT Technologies Ltd.


Craan, Craanford, email: info@measurIT.com Phone: +353 (0) 53 942 8962
Gorey, Co. Wexford, Ireland www.measurIT.com Fax: +353 (0) 53 942 8963
measurIT technologies

Dual sensing point flow element assembly with remote MT86 transmitter

The transmitter package for both the MT86 and MT91 flowmeters Smart Flow Transmitter
also is housed in a NEMA/CSA Type 4 or optional explosionproof The MT91 flow transmitter features a powerful microprocessor-
enclosure. The MT86 flowmeter's electronics package is connected driven design for superior signal processing and data collection.
remotely by cable to the flow element assembly up to 500 ft The design includes a user-friendly menu-driven structure with
[152 m] away, while the MT91 flowmeter's electronics package LCD screen and keypad for programming the control, monitoring,
is similarly connected up to 1000 ft [305 m] away. The MT91 display, and driver/alarm functions. A nonvolatile EEPROM chip
flowmeter's electronics package is also available in an optional stores application and calibration data, and protects this data in
19-inch DIN or ANSI /EIA rack mount assembly. the event of a power disturbance.

Thermal Flow Sensing Element


FCI's advanced flow sensing element design, based on thermal
dispersion technology, measures air or gas mass flow with
Area A
exceptional accuracy and repeatability over a wide range of
temperatures and environmental conditions. Each all-metal Area B

flow element features a fouling immune no-moving-parts


design for simple maintenance and long life. The flow element
incorporates two platinum resistance-temperature detectors 5.2 ft.

(RTDs) for temperature and flow measurement. All wetted


surfaces are 316 stainless steel with nickel brazed joints per 7.4 ft.

AMS 4777 (standard) or Hastelloy C-276 as an option. Coating


materials, such as electroless nickel plating or chromium carbide 9 ft.

are also available. Mass flow rate is determined by the MT Series


multipoint flowmeter in the process stream by heating one of
its RTDs while the other senses the temperature of the flowing
media. The temperature differential between the RTDs relates
to the mass flow rate and properties of the process media.
Higher flow rates or denser media, for example, cause increased
cooling of the heated RTD and a reduction in the temperature
differential. Equal-Area Sensing Point Placement

MeasurIT Technologies Ltd.


Craan, Craanford, email: info@measurIT.com Phone: +353 (0) 53 942 8962
Gorey, Co. Wexford, Ireland www.measurIT.com Fax: +353 (0) 53 942 8963
measurIT technologies

Multipoint Versus Single-point Sensing


The unstable air currents and gases, often with particulates,
that are found in large industrial facility ducts or flue stacks and
in air or gas handling systems turn the task of mass flow
measurement into a complex process. This task is often beyond
the capabilities of single-point flowmeters or differential pressure
averaging devices.

As depicted in the accompanying illustration below, inaccurate


flow rate readings can result when single-point metering
instruments are used in ducts and stacks where large cross-
-sectional areas or limited straight-run lengths create irregular
flow profiles.

Designed especially for such air/gas handling systems, the MT


Series offers up to 16 sensing points which meter the mass flow
rate of individual segments of the flow stream. Representing
those rates, the signal outputs of each sensor element are
summed by the instrument’s control logic to provide an accurate
reading of total mass flow rate through the entire duct.

Single-point MT Series
Flowmeter Output Multipoint
100% Flowmeter Output
20
30
30 100%
20 Even Flow Profile
Single-point = Multipoint =
Actual Flow

Actual
Flow
in Duct
Typical Stack Installation 100%

RS232C and HART communication ports offer easy links with Single-point MT Series
controllers or other field devices. Signal outputs available are Flowmeter Output Multipoint
90% Flowmeter Output
4 to 20 mA, 1 to 5 or 0 to 10 Vdc. Other features include real-
15
-time temperature compensation, dynamic process 20
100%
temperature indication, built-in testing and self-diagnostics, 40
25 Slightly Irregular Flow Profile
dynamic conversion, display of application statistics and Single-point = 10% Error
security safeguards against unauthorized access or tampering. Multipoint = Actual

Actual
Typical Applications Flow
in Duct
Stack monitoring for Continuous Emissions Monitoring 100%
Systems (CEMS)
Primary air flow monitoring
Air flow monitoring for performance efficiency MT Series
Single-point
Air monitoring to low NOX burners Flowmeter Output Multipoint
Combustion air flow monitoring 75% Flowmeter Output
Flue gas recirculation monitoring 5
15
Scrubber and precipitator balancing 50 100%
30 Grossly Irregular Flow Profile
Induced or forced draft fan monitoring Single-point = 25% Error
Preheater air to boilers or furnaces Multipoint = Actual
Heavy-duty industrial HVAC
Actual
Flow
in Duct
100%

MeasurIT Technologies Ltd.


Craan, Craanford, email: info@measurIT.com Phone: +353 (0) 53 942 8962
Gorey, Co. Wexford, Ireland www.measurIT.com Fax: +353 (0) 53 942 8963
measurIT technologies

1 2 3
To Stack
MT Series

Exhaust

MT Series

MT Series MT Series

Gas
Recirculation
Fan

Scrubber

MT Series

Furnace
Air
Preheater Dampers

Forced
Draft Fans Boiler

MT Series
MT Series

MT Series

Improving the Efficiency of Industrial Air/Gas Systems 4


with the MT Series Multipoint Mass Flowmeters
1. Combustion Air and Preheater Air
To keep boilers, furnaces, and cogeneration units operating at
maximum efficiency, individual combustion and preheater air
flow feed lines are metered with the MT Series.

2. Stack Emissions
Reliable and accurate measurement of flow from effluent stacks
in power, cogeneration, chemical, paper, refinery, and other
industrial plants is critical to properly calculate total emissions.
The MT Series can be used alone or in conjunction with
environmental and/or radiation monitors for this purpose.

3. Flue Gas/Scrubber Balancing


Industrial pollution control systems can be operated far more
effectively by utilizing the MT Series to meter and balance the
flow of flue gas through scrubbers, precipitators and bag houses. 4. Heating, Ventilation & Air Conditioning
Ultrasensitive, the MT Series offers unsurpassed accuracy across Ultra-low flow sensitivity, wide turndown and easy duct mounting
broad flow ranges. The unit’s low-profile, no-moving-parts design make the MT Series the choice for HVAC flow metering. Accurate at
causes virtually no pressure drop in large lines, and the optional the low flow rates typical in such systems, the MT Series not only
abrasion-resistant probe coating provides outstanding protection measures and totals air flow, it can also be used for controlling
against fly ash and other particulate matter. louvers to balance flow within the system.

MeasurIT Technologies Ltd.


Craan, Craanford, email: info@measurIT.com Phone: +353 (0) 53 942 8962
Gorey, Co. Wexford, Ireland www.measurIT.com Fax: +353 (0) 53 942 8963
measurIT technologies

Remote MT91 Transmitter Assembly -- NEMA/CSA Type 4 and Explosion Proof


22.60
2X Ø.44 [11] [574]
8.00
3.00 (14.00)
10.00
[76] [254] 21.75
[203] [553]

Display
Window

22.60 13.00
20.00 [574] CL [330]
[508] 21.25 1.25
[540] [32]
2X .44 [11] Slot

3X 3.50 [89]
.68
[17]
FLUID COMPONENTS INTL
5.00 [127]

Optional Window
4X 1 Inch NPT .63 [mm]
[16] CL
3.00 [76] 16.00
[406]
4 X 1 Inch NPT Port
[25]

9.35
[237] 14.00
[356]

4.25
[108]

3.50 3.50
[89] [89] [mm]
3.50
[89]

Remote MT91 Transmitter -- Rack Mount

J 16
J6 C S S
DIS P LAY

J 15 O C C
J5 N H H
T
P OWE R S UP P LY

J 14
R S S
O E E
J 13
TB1 L N N
L S S
J 12 E O O
7.50 10.47
R R R [190] [266]
B OAR D

J 11 1 2 3 Y N
J4 4 5 6 > . I I
J 10 N N
7 8 9 < P P P
J3 E 0 # H U U U
J9 T T
J2 J8
FLUID COMPONENTS INTL

J1 J7

18.312
[465]
19.00
[483]

17.25
TB1
[438]

7.30 Fuse
[185]

Power
Supply

[mm]

1.50
[38]

MeasurIT Technologies Ltd.


Craan, Craanford, email: info@measurIT.com Phone: +353 (0) 53 942 8962
Gorey, Co. Wexford, Ireland www.measurIT.com Fax: +353 (0) 53 942 8963
measurIT technologies

MT Series Flow Element Assembly -- NEMA/CSA Type 4


8.00
[203] 4.25
[108]
6.00
[152] 3.35 ±.25
1.00 (14.00)
[85]
[25.4]
2 Inch NPT

.3 -18 UNC - 2B, 1.00

10.75 11.50
[273] [292]

ø2.06 Max Horizontal


Flow
Applications
U - Length

1.50 1.50
[38] [38]
5.00 Vertical
[127] 7.6 ±.25 [mm] Flow
[193] Applications
2X 1 Inch NPT Conduit Port

MT Series Flow Element Assembly -- Explosion Proof


10.75
[273]
.50 [13]
4 PL.

(3 Inch Flange) .5 - 13 UNC - 2B 1.00


2X 1 Inch NPT Port

12.87 [327] 6.50 [165]

6.18 [157]
3.00 U - Length
[76]

3.43 [87]
11.50 8.93 ±.25
4.00 A A [252]
[102] [292]

View A-A [mm] 1/2 X"

X"

Horizontal Vertical
Flow Flow
Applications Applications

Remote MT86 Transmitter Assembly -- NEMA/CSA Type 4 and Explosion Proof


1 Inch NPT Port 20.56 Sq. Shown with Optional Rate
12.00 [522] Display & Totalizer
(14.00) [305] 4X ø.31
[8]
4.78
[121]
.60
4 PL.
[15]

16.75 11.00
17.87 [425] [279]
[454]

Shown with
Optional Rate
Display &
Totalizer

1.50
[38] 3.75
[95] 19.75
12.50 [502] [mm]
[318]
14.93 3rd Port Provided with 6 & 8
[mm] [379] Point Systems
2 x 1 Inch NPT Conduit Port
2 X 1 Inch NPT Port

6.12 10.75
[155] [273] Max
4.25
[108]
2.25 11.00 3rd Port Provided with 6 & 8
[57] [279] Point Systems 8.59 4.03 [102]
[218]
6.53
[166]

MeasurIT Technologies Ltd.


Craan, Craanford, email: info@measurIT.com Phone: +353 (0) 53 942 8962
Gorey, Co. Wexford, Ireland www.measurIT.com Fax: +353 (0) 53 942 8963
MT86 and MT91 Multipoint Mass Flowmeter Specifications
Flow Element Transmitter
Process Connection: 2 inch male NPT or 3 inch, 150 lb. raised MT91
face carbon steel flange. Other flange sizes and materials Analog Outputs: Dual module, field programmable for flow or
available. temperature outputs configured as:
Insertion Length: Variable insertion lengths; customer specified. 4 to 20 mA into a maximum of 600 watts, or
Materials of Construction: All wetted surfaces are 316 stainless 0 to 10 Volts into a minimum of 5000 watts, or
steel nickel brazed per process specification AMS 4777. Hastelloy 1 to 5 Volts into a minimum of 2500 watts
C-276 is also available. Electroless nickel or chromium carbide Relay Outputs: Dual DPDT alarm: 2 amp contact rating. Field
plating is also available. programmable for flow, temperature, or sensing point fault.
Number of Sensing Points per System: Up to 8 points, total. Input Power: 85 to 265 Vac, 47 to 63 Hz, 3.5 amp fused; 20 to
Flow Range: 0.25 to 150 SFPS [0.08 to 46 NMPS] in air at standard 32Vdc, 24 Vdc nominal. Consult factory for special power
conditions of 70°F and 14.7 psia [20°C and 1.013 bar(a)]. requirements.
Consult factory or manufacturer’s representative for application Enclosure: Remote NEMA/CSA Type 4 and equivalent to IP66
information pertaining to gases other than air. electrical enclosure. Optional 19 inch rack in accordance with
Enclosure: NEMA/CSA Type 4 and equivalent to IP66, optional DIN 41494 part 1, ANSI/EIA-RS-310C.
explosion-proof, groups B, C, D - Divisions 1 and 2. Conduit Connection: 1 inch female NPT.
Operating Temperature: Communication Port: RS-232C or HART.
Standard: -50° to +350°F [-45° to +177°C] Operating Temperature:
Optional: -50° to +850°F [-45° to +454°C] With local display: 32° to 140°F [0° to 60°C]
Operating Pressure: To 50 psig [3.4 bar(g)] Without local display: 0° to 140°F [-18° to 60°C]
Design Pressure: To 500 psig [34 bar(g)] LCD Display: 4 lines by 20 characters/line. Menu driven system
prompts the user for system commands.
Keypad: 20 keys provide easy touch programming for
Tramsmitter changing zero, span, switch points, units of measure, etc.
MT86 Flow Accuracy:
Analog Outputs: For ±30°F [±17°C] range: ±2% reading or ±0.2 SFPS
Standard (1 output): 4 to 20 mA, 1000 watts maximum [± 0.06 NMPS]
Optional (up to 4 outputs): 10 to 50 mA, 400 watts maximum For over ±100°F [±55°C] range: ±4% reading or ±0.5 SFPS
0 to 5 Vdc, 2 mA maximum [±0.15 NMPS]
1 to 5 Vdc, 2 mA maximum Flow Repeatability: ±0.5% reading.
0 to 10 Vdc, 2 mA maximum Turndown: 5:1 to 100:1 maximum.
Relay Outputs: Dual DPDT alarm: 2 amp contact rating optional. Stated flow performance from 1 to 100 SFPS [0.3 to 30 NMPS].
Input Power: Contact us for accuracy in applications beyond this flow
Standard: 115 Vac, 50/60 Hz, 50 watts maximum, 1/2 amp fuse range.
Optional: 230 Vac, 50/60 Hz, 50 watts maximum, 1/4 amp fuse .
100 Vac, 50/60 Hz, 50 watts maximum, 1/2 amp fuse Temperature Output Accuracy:
24 Vdc, 1.5 amp fuse For 32° to 212°F [0° to 100°C]: ±0.9°F [±0.5°C]
Enclosure: Remote NEMA/CSA Type 4 and equivalent to IP66. For < 32°F [0°C] and/or > than 212°F [100°C]: ±1.8°F [±1°C]
Explosion-proof optional. Temperature Output Repeatability:
Conduit Connection: 1 inch female NPT For 32° to 212°F [0° to 100°C]: ±0.2% reading
LCD Display: Optional For < 32° F [0°C] and/or > 212°F [100°C]: ±0.5% reading
Operating Temperature: Stated temperature performance at a minimum flow rate of
Without LCD Display: -50° to +150°F [-45° to +66°C]; 5 SFPS [1.5 NMPS]. Contact factory for accuracy of temperature
With LCD Display: 0° to 150°F [-18° to +66°C] indication when flow rate is below 5 SFPS [1.5 NMPS].
Accuracy: ±2% rdg, ±0.5% full scale.
Repeatability: ±1% of reading.
Turndown: 5:1 to 100:1 maximum

Calibration - MT86 and MT91


Performed on NIST traceable equipment.

Represented by

MeasurIT Technologies Ltd.


Craan, Craanford,
Gorey, Co. Wexford, Ireland

email: info@measurIT.com Phone: +353 (0) 53 942 8962


www.measurIT.com Fax: +353 (0) 53 942 8963

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