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INTRODUCTION TO WOODTURNING
Some comments
These documents take the form of a book. They can be read on screen but it will
probably be easier to print them out and file the pages in a four ring binder. They can
be downloaded in Portable Document Format (ie pdf files, see Home page) for
printing.
At present 15 chapters have been installed. More will be added as time goes on.
Subjects still to be covered include the following:
Copyright notice
Before making use of these files please read the copyright notice. Failure to read this
notice does not exempt the user from the conditions of use.
Contents
Chapter 1: Learning to turn
Chapter 2: The workshop and equipment
Chapter 3: The tools
Chapter 4: Sharpening tools
Chapter 5: Safety
Chapter 6: Making the cut
Chapter 7: The effect of grain and other factors on the cut
Chapter 8: Introduction to spindle turning
Chapter 9: Spindle turning - setting up for practice
Chapter 10: Spindle turning - roughing down
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Introduction to Woodturning
Contents in detail
Chapter 1: Learning to turn
1.1 The art of woodturning
1.2 The learning curve
1.3 Developing skills
1.4 The basic principles
1.5 The pleasure of woodturning
Chapter 2: The workshop and equipment
2.1 The workshop
2.2 Moving equipment
2.3 A separate workshop
2.4 The electricity supply
2.5 The equipment
Chapter 3: The tools
3.1 Introduction
3.2 Scrapers
3.3 Chisels
3.4 Parting tools
3.5 Bowl gouges
3.6 Spindle gouges
3.7 Roughing-out gouges
3.8 Interchangeability of gouges
3.9 The different types of steel
3.10 The form of the bevel
3.11 The minimum kit of tools
Chapter 4: Sharpening tools
4.1 The grinder
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Introduction to Woodturning
Introduction to Woodturning
Introduction to Woodturning
Introduction to Woodturning
15.1 Introduction
15.2 Forming a pummel
15.3 Forming a pummel - method 1
15.4 Forming a pummel - method 2
15.5 Creating the waste
15.6 Rounding the end
15.7 Squaring the end - the conventional cut
15.8 Squaring the end - the Raffan cut
15.9 The parting cut
Home
Brian Clifford (June 1999)
Last update: October 2000
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Thank you
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Home
The site is still under development. I expect to go on adding material for some
time. The section of the "Introduction To Woodturning" on spindle turning has
just been completed; now all I have to do is the same for bowl turning. I also have
more ideas for projects, gadgets and other things.
Most of the information has been prepared for a British audience. It is not
practical to try rewrite it for an international audience so I hope that visitors from
other parts of the world take this into account and bear with me. When suggesting
suitable material, for instance, I can only recommend English woods. This can be
misleading. American readers, in particular, should note that common terms do
not always relate to the same species. American sycamore (Platanus accidentalis) ,
for instance, is known as plane in Britain. Conversely European sycamore (Acer
speudoplatanus) is, I think, known as plane in the US. Similarly, basswood (Tilia
americana) belongs to the Lime family (Tiliaceae) and is known as American lime
(or just Lime) in Britain. Butternut (Juglans cinerea) which is a member of the
Walnut family is very rare in Britain; but if it was available here from local
sources it would probably be described simply as walnut. Confusing, isn't it?
The presentation of the information
Because my aim is to provide information I have made little attempt to provide a
jazzy Internet experience. Most of the information is in the form of articles which
need to be read with some care. All of them can be read on screen but it will
probably be easier to print out those of particular interest and file the pages in a
four ring binder.
Brian Clifford
Lincolnshire, England
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Copyright notice
Visitors are invited to reproduce pages from this web site, in part or in full, subject to
the following conditions:
1. The information is not used for commercial purposes.
2. No changes are made to the text or images.
3. Both, the ownership of the copyright and the source (ie Brian Clifford at www.
a1studio.freeserve.co.uk) are clearly acknowledged.
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Learning to turn
Home | Intro to WT
INTRODUCTION TO WOODTURNING
Chapter 1: Learning to turn
1.1 The art of woodturning
Woodturning is an art not a science. Each skilled practitioner has his own particular way of doing things.
The reason for this is that wood unlike, say, metal or plastic, is not an homogeneous substance. No two
pieces of wood are identical even when cut from adjacent positions in the tree. In contrast, consider a
piece of steel to be used in (for instance) a motor car: numerous metallurgists, and other specialists, will
have been employed in its production, and testing, to ensure that it has the required characteristics, and
that these will be consistent from one batch of material to another. This means that properties such as its
granular structure, its hardness, its elasticity and its tensile strength will be the same for every sample.
Wood is not at all like that. Adjacent pieces will exhibit differences in such features as fibre structure,
grain pattern, hardness and elasticity. As each unique work piece spins on the lathe and is traversed by
the tool the turner has to make subtle adjustments to his technique as he is presented with a stream of
changing information. To add to the choices which have to be made a variety of tools can be used to
achieve the same basic forms and these tools can be ground to a variety of shapes and bevel angles. Even
the lathes that turners use can affect their style. As turners develop their skills so they find their own
solutions to the problems they encounter, and blend together the various tools and techniques they have
at their disposal in their own unique ways.
One unfortunate result of the development of individual styles is that beginners can be confused by an
apparent conflict in instructions in teaching manuals, methods used in demonstrations, and even in
techniques shown in woodturning videos. The beginner should not be upset by this. Underlying this
variety there are certain principles which are followed by all successful turners and which enable the
novice to experiment and to explore different techniques with confidence and without danger. These
principles and the way they can be applied to different situations and different tools are set out in the
following chapters.
However, because there are a variety of ways to tackle problems, I, like everybody else, have my
favourite way of doing things. As a consequence the views I will be putting forward may differ from
those of other instructors. They are an amalgam of the things I have found to work for me and my own
particular attitude to woodturning.
Because of such differences in views there is a principle which I think is very important: one should not
make statements in a book of this kind, particularly if they are controversial, without explaining the
reasons for them. The reader (or listener) should always treat unsupported assertions with suspicion.
Learning to turn
Learning to turn
Diagram 1.2
Individual C is a very slow learner but he improves little by little. Individual B is a quick learner and
reaches his full capacity earlier than individuals A or C. But, although A is a slowish learner, he
eventually becomes more skilled than B.
Learning to turn
various cuts, tools and techniques. In order to avoid dangerous practices, some caution is required in
doing this, but experimentation is a very necessary part of the learning process. However, in the early
stages the instructions given in the following chapters should be followed with care.
Whatever his circumstances, and however much time he has available, when the aspiring turner is
practising he must keep thinking about what he is doing and asking himself questions. When things go
wrong he must ask himself: why? What happened? What can I do to try to ensure it does not happen
again. It also helps if the turner can recognise when things are going right, so that he will know what
things he can do, as well as those he cannot.
Good turning entails careful observation involving the three main senses: sight, sound, and touch. The
eyes are the primary source of information. Obviously, it is necessary to look to see what one is doing,
but one should also be watching for the results. What is happening to the shape: is it smooth or is it
ridged? Will I be able to blend it into the profile I want? Are the fibres tearing? What else can I see?
Sound provides further important information so it is necessary to keep ones ears open. For example,
when a cut is being made correctly there will be a variety of sounds but underneath these it should be
possible to hear a relatively quiet, but clearly distinguishable, hiss which is made by the fibres being cut
cleanly. The other sounds carry information as well. When I am teaching more than one person at a time
I can often tell when someone is having trouble from the sound alone.
Yet more vital information is being transmitted back to the turner through the tool. The turner should try
to develop as much sensitivity in the hands as he can, holding the tool as lightly as possible. Even where
a firmer grip is required the turner can still feel what is happening as well as see or hear.
In many cases where a cut is not going correctly all three senses will be telling the turner that something
is wrong. In other cases just one will be enough. For example, when a hidden split, or other defect, in the
wood is encountered there is often a quiet click which warns the turner to stop the lathe to have a look.
In summary therefore it can be said that these three senses are providing the turner with a stream of
information which has to be continually interpreted. Much of the time, it is to be hoped, the signal will
be that all is well, but the turner must be vigilant.
In conclusion it can be said that by applying himself diligently to the task, developing a sensitivity to the
stream of information, continually analysing his actions and their results, and practising as regularly as
possible the turner can learn more quickly and will eventually reach a higher level of skill.
Learning to turn
1.
2.
3.
4.
Consideration must also be given to safety. Safe working habits should become habitual and are as much
part of basic principles as the four points covered above. Unsafe practices may not prevent good turning
but they may cut short a turners career.
Much of the first part of this book is devoted to these basic principles. However, before he can practise
the basic principles the prospective turner must provide himself with a certain amount of equipment. At
the very minimum this will be a lathe, a grinding machine and a set of tools. He will also need
somewhere to keep it and somewhere to work; usually, of course, these are the same place, namely the
workshop. The question of a workshop and equipment is discussed in the next chapter and tools in the
one after that.
Home | Intro to WT
INTRODUCTION TO WOODTURNING
Chapter 2: The workshop and equipment
2.1 The workshop
The first thing anybody taking up woodturning must contemplate is where they are going to put their
lathe and other equipment. This obviously depends on the size and amount of the equipment and the
working space required. But there are other considerations. The three most important are questions of
noise, dust and security.
I have heard of turning being carried out in locations as diverse as a flat, an attic and a greenhouse. To
some extent, therefore, the location of the workshop depends on the ingenuity and determination of the
turner. However, in the discussion which follows I am going to assume that the workshop will be
somewhere outside the house (or domestic area).
Woodturning itself, that is to say work on the lathe, is not very noisy, but some of the activities which
are associated with it can be a cause of nuisance. How much noise can be tolerated by the family and the
neighbours depends partly on their life styles and characters and partly on the amount of noise coming
from the general environment.
The attitude to noise of people living under the flight path of Heathrow or near a busy motorway will be
different to that of those living in a quiet close on the outskirts of town. I know from experience that
noise, or other people's perception of noise, can cause problems and needs to be considered.
Woodturning causes a good deal of mess. Not dirty dirt but lots of dust and small shavings. This can be
reduced by the use of a dust extractor but cannot, by any means, be eliminated. This may cause problems
if the woodturning is to share workshop space with some other activity.
It should be mentioned in passing that shavings refuse to be confined to the workshop; even when
protective clothing is worn they find their way into pockets, shoes, underclothing and all sorts of unlikely
places, and are subsequently deposited all over the house. The only way I have found to deal with this
menace is to keep a rechargeable hand-held vacuum cleaner in a convenient place with which to pick up
the offending particles. Nevertheless, unless one has a tolerant partner, the emergence of errant shavings
can easily be a source of conflict. I admit I find them a nuisance myself, but this nuisance is a small price
to pay for the pleasure of turning.
It is difficult to say what is the minimum size for a workshop. In some cases it depends on whether the
space is to be shared with another activity or whether some ancillary equipment can be located
elsewhere. At the minimum the working space must house a lathe and a grinder and provide the turner
with sufficient room to manipulate the tools. As there are some very small lathes on the market a bench
space, of say, 3ft by 1ft might be sufficient. This would, however, limit the turner to very small work.
So, as with many other activities, the turner's requirements in respect to space and equipment depends on
his aspirations and his resources. The result is likely to be some sort of compromise.
There are two basic ways of looking at this problem. The turner could look at the work space available
and ask: "what can I get into here?". Or he could decide what equipment he would like and then ask:
"how much space do I need and how am I going to find it?" The most likely approach, however, is some
combination of these. In practice many aspiring turners see the garage as the obvious place to use; but
this space may also have to be share with the family car, the garden tools, the lawn mower and, possibly,
some other large item such as a freezer.
There are, however, two possible problems with a timber building: fire risk and security. Some insurers
will not consider such buildings for these reasons. If care is taken the fire risk should not be very terrible,
but security is another matter. It is very difficult to make the typical shed secure against a determined
thief.
Having said that my only experience of theft happened when thieves broke into a workshop which was
in a brick building with a strong door secured with a heavy padlock. The thieves cut the lock off with
bolt cutters. This workshop was in a museum and was open to the public in the day-time but was
deserted at night - the worst possible situation. They took all my powered hand-tools: hundreds of
pounds worth of drills, saws, a router, and similar items. But they took no turning tools, and no big items
such as lathes or a dust extractor. It is possible the thieves might have come back for more but I
immediately vacated this workshop.
What conclusions can one draw from this? One, is that security is affected by the environment. Another,
possibly, is that turning tools are relatively unattractive to thieves because they are difficult to dispose of.
In addition, the large pieces of equipment will be left alone by the casual thief but will not always be
safe.
I learned three important things from my experience. One is to keep the existence of the workshop
known to as few people as possible. Another is to keep the more expensive hand tools out of the
workshop in a more secure place. In case all precautions prove futile it is advisable to take out insurance.
The Association of Woodturners of Great Britain (AWGB) run an excellent scheme in conjunction with
insurance brokers which provides the relevant cover at very competitive rates. Membership of the
Association is worth the money for this alone.
The most obvious piece of equipment required for the prospective turner is of course a lathe. There is a
variety of lathes on the market today. With lathes, as with many other things, you get what you pay for,
but even the cheapest lathe may represent a considerable outlay for the person with only limited funds to
spend on a hobby. Unfortunately, expenditure does not stop at the lathe. Two other things are essential: a
basic set of tools (see Chapter 3) and a grinder (see Chapter 4). Once the beginner has learned the basic
techniques, and gained some confidence, a number of other purchases will begin to beckon. These will
include a combination, or scroll chuck, a bench drill, and sundry small items such as callipers, and a
dressing stone for the grinding wheels.
Other things which may appear on the wish list will be a Jacobs' chuck, a band-saw and a long-hole
boring kit. And, of course, some suitable wood will be required. I mention these things because they add
considerably to the expense. The prospective turner is liable to fail to take this into consideration. It
needs to be borne in mind.
Some points can be made about the choice of some of these items. First and foremost: the lathe. Rule
number one is to buy the biggest lathe one can afford: whilst the smallest items can be turned on a big
lathe, large items cannot be turned on a small lathe. If a suitable second-hand lathe can be found so much
the better. A lathe is a pretty basic piece of machinery; as long as the bearings are in good condition, and
the tailstock aligns properly with the headstock, there is not much more to worry about. If it later
becomes necessary to sell the lathe, either because it is not used or the owner wishes to upgrade to a
better one, then very little money should be lost.
Bowl turning will require a larger lathe than spindle turning. It also needs to be borne in mind that bowl
turning is difficult over the bed of the lathe (particularly for a left-handed person) and that the maximum
size of the bowl that can be turned is determined by the distance between the drive centre and the bed
bars. For bowl turning the lathe will ideally have an outboard turning facility or a swing head.
Outboard turning arrangements require an extension of the drive shaft on the left-hand side of the
headstock so that the turner can work on that side. This has two disadvantages: (1) a considerable
amount of space is required to the left of the lathe; and (2) when viewed from the left-hand side the head
will be seen to be rotating clockwise. The latter point means that the shaft on the outboard side, and face
plates and chucks to be used on it, have a reverse thread. This leads to additional expense. Because of the
disadvantages of the arrangements for outboard turning the swing head has become more popular and
most new lathes of any size have this facility.
Other considerations when buying a lathe are the choice between fixed speeds or variable speeds, as well
as the speed range. An important aspect for the turner who wishes to turn large bowls is the availability
of a low speed. The most expensive option, but the best, is the electronic variable speed, as long as it
provides sufficient torque at the bottom end of the range. Otherwise, given the availability of similar
speeds at the low end, there is probably not a lot to choose between 5 or more speeds on a pulley system
and a mechanical variable speed system but, with another proviso, that the speeds on a fixed pulley
system should be easy to change.
The cheaper lathes have only 3 speeds on a fixed pulley system. This has its limitation in terms of
control over the work but nevertheless many turners manage with it quite adequately. It does help if the 3
speeds provided cover a suitable range. The first lathe I bought had only three speeds: 750, 1500, and
3000 rpm. In my view this was a very poor selection particularly as this lathe had a generous 9 in. swing.
Given just three speeds a much better selection would have been something like 500 (or lower if
possible), 1250 and 2000 rpm.
Often, the problem is that the lowest speed is determined by limitations on the sizes of the smallest and
largest pulleys. The smallest pulley must be large enough to fit on the motor shaft and the largest must fit
inside the headstock casing. It should be remembered that most motors for lathes run at 1500 rpm. As a
consequence the choice of the lowest speed is determined by the size of the largest pulley which will fit
into the headstock. This is just one of the points that must be considered when buying a lathe.
Factors such as the length of the bed and the power of the motor depend on the type of turning which
will be undertaken. Without knowing about this it is difficult to generalise.
Check list on choosing a lathe
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Home | Intro to WT
INTRODUCTION TO WOODTURNING
Chapter 3: The tools
3.1 Introduction
The range of woodturning tools on the market today is enormous. Ashley Iles, for example, produce 350
different woodturning tools. These are all standard tools made in a range of sizes in carbon steel or high
speed steel. In addition a number of manufacturers are making some highly specialised (and very
expensive) tools, such as the Stewart System. Most beginners, however, will only be able to afford a
limited number of standard tools so they will have to make some careful choices. My suggestions for the
minimum basic set of tools is given at the end of this chapter.
But, before coming to the choice of tools the beginner needs to understand the functions of the different
types and the reasons for some relatively subtle differences in shape and form. The difference between
carbon steel and high speed steel also needs to be understood.
When I started turning at the beginning of the eighties only carbon steel tools were available, but since
then high speed steel turning tools have become ubiquitous. High speed steel, which is harder than
carbon steel, was originally developed to enable higher cutting speeds to be used when machining metal.
Because of this high speed steel tools retain their edge longer on wood.
Nevertheless, each type of steel has its advantages and disadvantages. These are discussed later in this
chapter. There are three principal types of tool: scrapers, chisels, and gouges. Gouges can be sub-divided
into three further types: bowl gouges, spindle gouges, and roughing out gouges. Chisels and gouges are
usually described as cutting tools, because they are designed to sever rather than break, or tear, the wood
fibres. In contrast scrapers are often perceived as crude tools which simply tear out a shaving. However,
when employed with care, and the correct technique, scrapers can be used to sever the fibres and leave a
good finish. It must be pointed out, too, that chisels can, on occasion, be used for scraping.
However, there is a clear distinction which can be made between chisels and gouges on the one hand and
scrapers on the other. This concerns the attitude in which they are used. When employed in the cutting
mode chisels and gouges are used with the bevel rubbing and the wood moving onto the edge of the tool
(see also Chapter 6). In contrast scrapers must never be used with the bevel rubbing and the edge must be
trailing. Except in very special circumstances this means that a scraper must be used with the tool
pointing downwards. (See Diagram 3.1) If a chisel is used for scraping it must be held in the same
attitude as a scraper, that is, pointing downwards.
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3.2 Scrapers
Scrapers are mostly made from rectangular bar and are usually ground with a large bevel angle. The size
of the bevel angle is not critical, however, and some turners may make it relatively small. Like a chisel,
the cutting edge of a scraper can be skewed, but it can also be a variety of other shapes. Some of the
most common, which a beginner may wish to use, are shown in Diagram 3.2. They can be made from
either carbon steel or high speed steel and the same shapes are used in both materials.
3.3 Chisels
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Like scrapers chisels are usually made from rectangular bar but the bevels are ground differently. Chisels
usually have double bevels, and the bevel angles are smaller than those normally used on scrapers (see
Diagram 3.3).
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Diagram 3.5 Oval section HSS chisel with curved cutting edge
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the tool. The diameter of the bar determines the strength of the tool.
There are in practice quite substantial differences between manufacturers and I suggest that when
building up a set of bowl gouges an attempt should be made to stick to a single brand.
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are normally much larger than bowl or spindle gouges and it is important to note that they should never
be used to shape bowls. They are made by forging or pressing flat bar into a half-round section. Some
manufacturers of high speed steel roughing gouges extend the wings a little to form a U section which
flares out slightly (see Diagram 3.10).
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spindle gouges. The high speed steel bowl gouges are also made from round bar which also provides a
better shape than the old, forged, carbon steel forms. For skew chisels and scrapers I find that the edge
retaining qualities of high speed steel are not so important. So, for these, I recommend carbon steel; they
are easier to sharpen, they are cheaper, and they will last as long as necessary.
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Carbon steel
It will have been noticed that this list contains 11 tools. This is because have added the 1/8 plain parting
tool to my original list - it is a very useful tool. My choice of a carbon steel skew chisel may surprise and
irritate a lot of turners. The oval, high speed steel, skew chisel has many devotees. I can only say that I
am not enthralled with it, but that is probably a personal idiosyncrasy.
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INTRODUCTION TO WOODTURNING
Chapter 4: Sharpening tools
4.1 The grinder
Once some tools have been acquired they must be sharpened correctly. To do this a grinder will be
required. All that most amateurs need is a relatively cheap machine with two 6in. wheels, a coarse and a
fine. At the time of writing new machines can be purchased for as little as 20. More expensive
machines with water cooled wheels are available but these entail unnecessary additional expenditure.
In order to reduce the possibility of overheating the tool, and to make the sharpening process as efficient
as possible, the grinding wheel must be kept in good condition. If it is not dressed regularly the edges of
the silicon carbide or aluminium oxide granules in the wheel lose their edges and the little crevices
between them get filled with particles of dust. This gives the surface a glazed appearance which can be
seen when the light strikes it at the an angle. In this condition the wheel is inefficient and satisfactory
sharpening is difficult, if not impossible.
There are a number of devices used for dressing a wheel. One of these is called a star wheel. Personally,
I dislike this device intensely because it seems so crude and dangerous. This leaves two alternatives: a
Carborundum stick or a diamond tool. A Carborundum stick is cheap and effective. It is used with the
machine running: with the stick supported by the tool rest, one of the edges at the end is passed firmly
across the face of the wheel so as to remove the glazed surface. A diamond dressing tool can be
somewhat more expensive but it does the job very efficiently. A simple little jig may be required to
ensure that the diamond is passed across the wheel so as to give a smooth square surface.
satisfactory shape can be obtained merely by rotating them in the fingers along their central axis with the
bevel resting on the wheel at the correct angle. This produces a cone shape at the end with the flute
cutting through it; the required edge shape is then created automatically. When sharpened in this way it
is the size of the flute which determines the size of the tool not the diameter of the bar from which it is
made. The diameter of the bar is important in that it determines the strength of the tool.
Spindle gouges are a little more difficult to grind because, to produce the finger nail shape the handle has
to be swung from side to side as the tool is rotated along its axis. This requires some practice.
Let us assume, for the sake of argument, that honing a turning tool can provide a sharper edge. The
question is: how long will a very fine edge last when applied to hardwoods rotating at relatively high
speeds. The friction and the heat generated in this process can destroy a very fine edge in no time at all.
It may be thought that going to the grinder every time a tool needs sharpening will lead to tools being
worn away very quickly. In practice this is not a great problem. Once the turner becomes proficient in
grinding all that is required is just a short, light, touch on the wheel.
4.7 Safety
Potentially, a grinder is a very dangerous machine. However, it used with due consideration safety
should not be a problem. The need to take care when a new wheel is fitted has already been mentioned.
The other principal danger, when the wheel is in use, is that particles of metal can be thrown off with
sufficient force to penetrate the eyeball. As a consequence eye protection should always be used: either
safety glasses or a full face mask should be worn. Similar care should also be taken when dressing a
wheel.
It should be recognised that a grinder will go on revolving long after it has been switched off whilst
being relatively quiet. It remains dangerous in this state not only to the operator but also to anybody else,
particularly a child, who might come into the workshop and unintentionally put their hand on the
machine.
Safety in woodturning
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INTRODUCTION TO WOODTURNING
Chapter 5: Safety
5.1 Introduction
We are getting near the point when we can put a piece of wood in the lathe, switch on and start
practising. But before we do that there are a number of important points regarding safety which need to
be considered. It should be noted, however, that serious accidents from woodturning activities are
relatively rare. Nonetheless, very few human activities are completely risk free and it is sensible to
obtain as complete an understanding as possible of where possible dangers may lie in woodturning. What
we need to be concerned with principally are those accidents which can cause serious hurt or
disablement. In the following I will look at those areas where there is potential danger.
5.2 Clothing
The danger with clothing lies in the possibility that it might be caught in the lathe or the work-piece at it
revolves. As a consequence all clothing should be relatively tight fitting. Ties should not be worn, and
there should be no loose cuffs, or anything of a similar nature, which might get caught up. Unless
watches are covered by clothing they should be removed, as should rings, necklaces and other items of
jewellery. There is also the possibility of injury to the feet. Since I dropped a large bowl blank on my
toes I have thought it a good idea to wear safety shoes. Sandals and even trainers are inadvisable.
5.3 Hair
Long hair should be kept carefully under control when near any machinery. I have never heard of it
happening to a woodturner but in engineering workshops people have been scalped because their hair
has been caught in machinery.
5.4 Eyes
Some sort of protection for the eyes is desirable, at the very least safety glasses should be worn. As I
normally wear glasses with plastic lenses I tend to rely on these under most circumstance. However, if,
when turning, I think there is particular danger of a loose piece of wood or bark flying off I put on a full
face mask. As an extra precaution I also stand out of the firing line. Eye protection is also very necessary
when using the grinder. There is always a possibility that a fragment of metal or other debris may be
flung off the wheel. This is particularly likely when dressing the wheel.
Safety in woodturning
Wood dust, particularly fine dust, is an almost invisible but insidious hazard. Long-term exposure to
wood dust can have effects on the eyes, nose, throat, lungs and skin. Effects on the eyes include:
soreness, watering and conjunctivitis. Those on the nose include: rhinitis (runny nose), violent sneezing,
blockage and (very rarely) nasal cancer. The effects on the lungs include: breathing difficulties,
impairment of lung function and the triggering of asthma attacks. There have been instances where the
inhalation of wood dust has had whole body effects such as headache, thirst, nausea, visual disturbance,
drowsiness, anaemia and hepatitis.
The long-term effects are likely to concern only professional turners who have been working at the craft
for a relatively long period. Nevertheless, some of the effects described above, such sneezing, can occur
after short-term exposure. I have suffered from a sore throat and cold-like symptoms after a few days in
the dusty conditions of a woodworking exhibition.
Relatively short exposure to wood dust, such as that which may be experienced by amateur turners, can
also have irritant effects on the skin which can lead to nettle rashes or irritant dermatitis. Symptoms
usually only persist as long as the affected skin site remains in contact with the dust. Similar, and more
worrying effects, can result from the development of allergic dermatitis caused by contact with the dust
of specific wood species. Asthma can also be caused as a similar specific allergic reaction. Once
sensitised the skin or lungs may react severely if subsequently exposed even to very small amounts of
dust from the specific species.
As far as woodturning is concerned wood dust is mostly produced by sanding, particularly power
sanding, on the lathe, as well as by cutting wood on the band-saw. Dust is also raised by sweeping and
cleaning-up. Any turner who wears glasses will know that when these operations are taking place the
lenses quickly become covered in dust. This is what one is breathing unless precautions are taken.
The most dangerous dust is the finest dust. This fine dust is so light it will hang in the air for a long
period after the activity which produced it has ceased. Ideally an efficient dust extraction system which
will remove the smallest particles should be fitted. But many amateurs, and those who spend only a
limited amount of time turning, will be not be able to justify such expense. In that case some form of
dust mask, or a battery powered respirator, should be worn.
Protection against allergic reactions to wood dust is very difficult to achieve. Fortunately, for most of us,
it is relatively uncommon. Those of us who have not suffered in this way should not be smug, however,
because an allergy can strike without warning and once sensitised the victim will always remain allergic.
There is a mitigating factor in that these allergies, as mentioned above, are specific to particular species.
The answer for those who have become allergic to a species is to try to avoid using it.
Another possible danger from dust is that of fire or explosion. Explosions caused by wood dust are not
unknown but I have never heard of them occurring in a woodturner's work shop. Where the latter is
concerned, one place where high enough concentrations of dust might occur is within a dust extraction
system, particularly if there are positions where dust might collect.
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Safety in woodturning
Fine dust gets everywhere in a work-shop including electrical fittings such as plugs and switches. It is
conceivable that a spark might ignite such dust when it could smoulder for some time before bursting
into flame. Fire and explosion from such causes are unlikely perhaps, but it is well to be aware of the
possibility.
5.6 Noise
Noise can also create a long-term hazard. Persistent exposure to loud noise can result in deafness.
Generally speaking, woodturning is not a noisy occupation, but there can be occasions when it and allied
activities such as powered sawing, particularly with a chain-saw, can produce high sound levels. On such
occasions it is a wise precaution to wear ear protection.
5.8 Guards
Guards, particularly those over pulleys on the lathe and on band-saws, are fitted not only to protect the
operator from an absent minded action, or slip, but also to protect other people who may come into the
work shop. They should be used.
Lathes are sometimes used in public places, such as craft fairs, where guards and safety screens are even
more important. I have seen a lathe at a craft fair used with no guards over the pulleys and nothing to
keep the public at a safe distance. That is irresponsible. I have also seen a turner at a craft fair wearing a
face screen to protect himself but with no safety screen to protect the public. In such circumstances clear
polycarbonate plastic safety screens should be fitted. Polycarbonate is very strong, in contrast acrylic is
unsuitable because it can shatter under impact.
Safety in woodturning
Quite frequently pieces of scrap wood are glued to the work-piece as a means of mounting it on a face
plate, or chuck, to prevent screw marks appearing in the finished piece. It is tempting to use plywood or
MDF (medium density fibreboard) for this purpose. This should be avoided if the work-piece is of any
size. Both of these materials tend to be very weak across the layers and may split under load. The use of
paper in the glue joint is often recommended for the reason that it makes it easier to separate the waste
piece from the finished work. For that very reason this technique should be used only be on relatively
small jobs.
5.12 Polishing
A possible source of danger to the hands is the use of cloth for polishing. When a piece of rag is used,
particularly a piece with loose strands where it has been torn, it can get caught in the rough wood where
the work-piece has been partially parted off. When this happens the cloth is wrapped tightly around the
wood in a fraction of a second. Consequently, when cloth is used, it should be held loosely in the hand so
that if it is caught it will pull out easily. It should definitely not be wrapped around the hand. It is best not
to use cloth at all, many turners now use paper towel for applying finish and polishing. It is readily
available, cheap and, above all, safe. If it does catch on the wood it just tears.
Safety in woodturning
It should become clear from the instructions which follow in subsequent sections of this book that
successful turning will only result from the use of the right tools for the job. There some instances,
however, the use of the wrong tools, or the right tools in the wrong way, can be dangerous. The
instructions given should be followed with care.
5.17 Fire
Fires do occur in work shops.They may not be a source of personal danger but they are a hazard which
could result in damage to property and equipment. Particularly in timber work shops naked lights and
inflammable materials should be handled with care. An eye should also be kept open for the possibility
of electrical faults. Cloth or paper soaked in finishing materials such as cellulose or oil can ignite by
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Safety in woodturning
means of spontaneous combustion if collected together in sufficient concentration. I make sure that each
piece has thoroughly dried out before binning it.
5.18 Conclusion
This chapter turned out to be much longer than I expected when I began writing it. But I make no
apology for labouring the point. Serious accidents to woodturners are uncommon and are no more likely
to occur than accidents to people undertaking other relatively 'safe' activities. I used to know two people
who had accidents playing table tennis; one broke his jaw and the other his ankle. If we were deterred
from such activities because of the fear of an accident then we would not do anything and miss a lot of
pleasure. Having said that, it should be acknowledged that the possibility of an accident can be greatly
reduced by knowing where the dangers may lie. My two table tennis playing friends could have avoided
some serious discomfiture if one had been aware of the danger of slipping on water on the floor and the
other of a brick lying in the corner of the room.
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INTRODUCTION TO WOODTURNING
Chapter 6: Making the cut
6.1 General introduction
This chapter, and the one which follows, deals with the general way in which the turning tool is
controlled so as to produce a good clean cut. This should leave the wood with a smooth surface
unmarred by torn fibres. In later chapters instructions will be given on how to perform the specific
operations by which the range of basic shapes, which form the fundamentals of woodturning, are
produced. A description of these basic forms (or cuts)is given in Chapter 8. This present chapter is
concerned with the factors which are common to all these operations.
In considering these factors we will start with the position of the body and end with thoughts on the
direction of the cut in relation to the grain of the wood in the following progression:
1.
2.
3.
4.
5.
This analysis will focus on the use of cutting tools, eg chisels and gouges. Some thought will be given to
the use of scrapers in a later chapter .
very much. The position of the feet also determines the orientation of the body in relation to the axis of
the lathe. A slightly oblique position is suggested; that is to say a line drawn through the shoulders
should cut the axis of the lathe at an angle of somewhere around 15 degrees. So the feet need to be a
little distance apart and pointing in the correct direction (see Diagram 6.1).
also applies to end grain and bowl turning - that is to say, in these activities as well the body must do as
much of the work as possible. Generally speaking the stance should also be compact but bowl gouges
have long handles and the turner may stand somewhat further away from the lathe. Then the right hand,
holding the end of the handle, may be allowed to rest on the body somewhere in the region of the hip.
from the bevel and is likely to force its way into the wood, producing a 'dig in'. Clearly, unless the bevel
of the tool is either flat or hollow ground the tool will be difficult to control.
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INTRODUCTION TO WOODTURNING
Chapter 7: The effect of grain and other factors on the cut
7.1 Introduction
In the previous chapter, in thinking about the way the tool cuts, three important factors were temporarily
ignored. These are :
In practice of course, particularly in woodturning, there is an infinite range of variations on these cuts.
Not only can any number of intermediate positions between those shown be taken up but the edge of the
tool does not necessarily have to be held at 90 degrees to the direction in which the wood is moving. It
should be noted that in Diagram 7.1 the wood is assumed to be stationary and the tool to be moving.
Often, in woodturning both the wood and the tool are moving, but with the wood moving faster than the
tool. For the purposes of analysis, in this particular context, this does not matter; all that we are
concerned with here is the movement of the wood and the cutting edge in relation to each other.
7.6 The way the work is held on the lathe and the terminology
The different ways in which the work piece can be held on the lathe affect the way the grain runs and
have important implications for consideration of the way in which the wood is cut.
There are three main ways of holding the work-piece in the lathe:
The first of these two is commonly referred to as turning 'between centres'. The term 'spindle turning'
also refers to 'between centres' work but usually in relation to a relatively slender work-piece such as a
chair leg or a lamp column. Generally, however, these terms are interchangeable. It should be noted that
the techniques used in spindle turning can, and frequently are, applied to a work-piece held by one end
only. The stem of a goblet is a good example.
Bowl turning is usually carried out with the work piece held on one side only; nevertheless it is possible
for some, if not all, of the operations to be carried out with the bowl-blank held between centres. Also,
although bowls are usually made from a work-piece in which the grain is orientated at right angles to the
axis of the lathe they can also be made from a piece in which the grain runs parallel to the axis. We need
to use some terminology which will cover all the combinations which these possibilities allow.
When the inside of a bowl, a goblet, or any similar object, is hollowed out with the work-piece held by
one end, or one side, and with the grain parallel to the axis of the lathe, this is commonly referred to as
'end grain turning'. As far as I am aware there is no common term applied to the same operation carried
out where the grain is at right angles to the axis (ie on a 'normal' bowl). The term I apply to this is 'face
turning'. If any of the operations on a bowl are carried out between centres then these would be described
by that term, that is as work carried out 'between centres'.
against the grain, (3) along the grain, (4) with the grain. When the bowl shape is being formed the
question of uphill or down re-emerges as shown in Diagram 7.9. Whether a cut is made uphill or
downhill depends on the direction of the slope of the surface on which it is made (in relation to the axis
of the lathe) and whether it is made on an inside or outside curve.
fibres will have to be torn away at these extremities. Even if the cut can be maintained the surface left
will tend to be very rough.
Spindle turning
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INTRODUCTION TO WOODTURNING
Chapter 8: Introduction to spindle turning
8.1 The basic cuts
When I am teaching students on my courses I always teach spindle turning before end grain or bowl
turning. The reason for this is that it provides a pattern of learning in which the student proceeds in a
short series of simple, easy to understand, steps. These steps pretty well programme themselves and
provide a structured introduction to the discipline of woodturning. When they come to bowl turning
students can then be shown how to adapt the principles they have learned to the new form.
There are only a small number of basic cuts used in spindle turning. Once the turner has learnt to
perform these correctly he can, in principle, turn anything between centres.
Assuming that we are starting with a square blank these cuts are as follows:
Spindle turning
chisel immediately after roughing down. the skew chisel is used to produce a good surface which should
require little sanding.
Spindle turning
Spindle turning
piece unturned and in the original square condition. This, therefore, requires making a transition from the
square section to the round. The section which is left square is called a pummel (see Diagram 8.5)
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INTRODUCTION TO WOODTURNING
Chapter 9: Spindle turning - setting up for practice
9.1 The blank
The most convenient timber to practise on is some kind of softwood. This has the advantage that it is
cheap and readily available. The wood does not have to be of good quality. Old pallet wood, for
example, will do nicely, and offcuts of floor joists can often be picked up on building sites. It is,
however, best to avoid knots as much as possible because they are hard and create wild grain; as a
consequence they are relatively difficult to turn.
Whatever wood is used, It should be cut to provide a blank about 2 in square by 12 ins long. Some
turners, I believe, like to cut the corners off of a square to be used for spindle turning with a power saw
or by planing. Normally, this is not necessary. Someone, I think it was Peter Child, said: "there is a
machine designed to take the corners off, it's called a lathe".
tool will probably have a relatively square corner which can catch quite easily. To allow chisels to slide
more easily it is a good idea to round off any sharp corners with a stone.
Once the work-piece has been mounted the tool rest must be set in position. It should be placed where it
will be about 1/4 in clear of the revolving corners of the work-piece and a little below its centre. It is not
possible to be very specific about the latter distance. I am often asked how high the rest should be; my
answer is "where it is comfortable". The reason for this is that it depends on the height of the turner in
relation to the height of the lathe. However, about 1/4 in should be about right to start with (see Diagram
9.1)
would decide that the speed was wrong and then move up or down a pulley. Now that I am using a lathe
with an electronic variable speed I simply turn the control knob until I judge that the lathe is turning at a
suitable speed. Then, again, I may decide that some adjustment is required.
So where does this leave the beginner. It should be noted that the "correct" speed is determined by a
number of features of the work-piece, such as the diameter, the width or length, the weight, the hardness
and density, and the fibre structure. To add to this there is the variability of turners' techniques and the
choice of tools and bevel angles. Even if there was such a thing as a "correct" speed, the actual choice is
likely to be a compromise when there may be only three speeds available.
Please note, though, that even if it is not possible to choose the "correct" speed it is quite possible to
choose the wrong speed. This is more likely to be too fast than too slow. I think it possible that many
novices consider that high speeds (or the fastest practical speeds) are desirable. It is in fact much better
(it is certainly safer) for the novice to err on the low side when choosing a speed. If that seems too slow
he can then move up to the next speed.
The tendency to choose too high a speed not helped by the fact that some lathes on the market (or which
may be purchased second hand) have a totally inappropriate range of speeds. (See the comments about
lathes in Chapter 2.)
As he gets to know his machine, and his material, the turner begins to know almost instinctively how fast
it should be rotating for a particular job. Often the sound alone will provide sufficient information.
Consequently the experienced turner seldom thinks in terms of rpm or of cutting speeds. However,
particularly in the case of the exercises described below, I will indicate the speed that should be used,
where I think this is appropriate.
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INTRODUCTION TO WOODTURNING
Chapter 10: Spindle turning - roughing down
10.1 Setting up
As explained earlier (see Chapter 8 Section 2) the first job to be done when undertaking a piece of
spindle turning is to 'rough down' the square blank to a cylinder.
For the first exercise a piece of two by two is fitted in the lathe as described in the previous chapter, the
tool rest is positioned, and the lathe set to a suitable speed. For this exercise I would suggest that 2000
rpm is about right.
reached care should be taken to ensure that the cutting edge does not dip into the driving spur.
It should be noted that as the gouge is slid along the rest the initial cutting attitude must be maintained. If
it is not then either the tool will stop cutting or the size of the shaving will increase. The main way to
keep the tool in the right attitude is by moving the trunk of the body rather than by separate movements
of the arms or hands; but, whilst doing this, it may also be necessary to control the size of the shaving by
slightly raising or lowering the handle of the gouge.
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INTRODUCTION TO WOODTURNING
Chapter 11: Spindle turning - the planing cut
11.1 Introduction
Many novice turners seem to think that the packaging on a new skew chisel should carry a Government
Health Warning. Perhaps, because they have adopted the wrong approach, or because they have used an
unsuitable tool, or because someone else has told them worrying stories, there are those who pick up the
skew chisel in trepidation of something unpleasant occurring. This is very unfortunate and totally
unnecessary. There is nothing to be afraid of. If the instructions given below are followed closely then
nothing untoward should occur.
into contact with the work-piece; if it is allowed to do so the tool will dig in and, at best, will ruin the
job. Fortunately, by following the procedures described below this is easy to avoid and there will be no
danger.
Although the lower point should not be allowed to come into contact with the work this does not create
the same hazard. If it happens the cut will continue but a rough surface may be produced.
situation where roughing down has just been completed. For the time being the speed is left unchanged ,
ie about 2000 rpm. It may be necessary to reduce the speed later but the reasons for this will be
explained in due course. The following instructions are for a right handed person.
Before the lathe is switched on think about how much of the work-piece should be planed in the first
stage. It not advisable to attempt to plane the whole length in one go. In any case the tool rest may well
be too short too permit that. It best to do about 6 ins at a time, starting that distance in from the left-hand
end. Having chosen this position take up the recommended stance and make sure that the feet are placed
in a suitable position.
The procedure to be followed in making the first cut is as follows:
1. the first contact the tool makes is with the tool rest - the tip of the tool should be raised above the
work-piece;
2. the tip is lowered until the blade just touches the revolving corners of the wood;
3. the tool is withdrawn so that the heel of the bevel makes contact with the corners;
4. from this position the chisel is slowly manipulated so that the bevel is rubbing and the edge
begins to cut; and then:
5. the chisel is slid sideways to the left along the rest, taking a light cut to the end of the work-piece;
6. This movement is produced by the body rather than the hands (see sections 6.2 and 11.7).
Care should be taken when the end is reached that the tool does not dip into the drive spur. Throughout
this procedure the contact between the tool and the tool rest must be maintained.
This procedure is repeated until the work-piece has been reduced to the required diameter over this first
section. When this has been achieved the adjacent section is tackled, and so on, until the right hand end
of the work-piece is approached. When working to the left the last section should be started an inch or
more to the left of the right hand end. This leaves a small section at the right hand end which must be
tackled in a different way.
The planing cut should not be attempted with the chisel off the end of the work-piece. This means that
the cut must now be made in the opposite direction, that is, moving from left to right. The cut can now be
made either right handed or left handed. Either way the tool must point to the right in the same attitude
as before. Performed right handed this is a little awkward: the body must be twisted round so that it is
between the handle of the tool and the lathe.
When the cut is performed left handed everything must be a mirror image of the attitude described
above. The right hand holds the tool on the rest and the left hand holds the handle. This may seem a
terrifying idea but in practice most novices do not find it too difficult. The key to success is to take it
slowly and carefully. The chisel is applied to the wood so that the heel of the bevel is rubbing, slowly
manipulated until the edge begins to take a fine shaving, and the cut is made to the end of the workpiece.
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INTRODUCTION TO WOODTURNING
Chapter 12: The V cut
12.1 Introduction
Having roughed down and planed the practice piece the next step is to tackle the 'V' cut. This cut is made
with the corner of a chisel. Because it is made with the corner, it can be made with a chisel of almost any
width. This includes the 3/8 inch square beading and parting tool which can be used as a chisel for this
operation. Many turners may find a narrower tool, such as this, somewhat easier to use. Nevertheless,
when I am teaching I start with the 1 1/4 inch skew. I do this primarily to help to overcome any lingering
fears the student may have concerning this tool.
A chisel has two corners, which are often called points (as they will be here). If the chisel is ground
square, like the beading and parting tool, it does not matter which of the points is used for the 'V' cut; but
if it is a skew then the points are formed at different angles (see Diagram 12.1). In that case the long
point should be used.
point of the skew chisel. To prepare to do this the chisel is held with the long edge on the rest, the blade
vertical, and the point well up on the work piece but just clear of the wood. The handle is lifted so that
the point swings into the wood to make a small mark and then lowered to withdraw the point (see
Diagram 12.2).
The reader may think that I have laboured this point and it may seem obvious on paper, but I have found
that beginners have difficulty in translating theory into practice. What often happens is that, when
observed from behind by the instructor, the tip of the handle can be seen to move in a kind of reversed 'J'
movement instead of a straight line. The result is that the form of the 'V' leaves something to be desired.
The beginner should try to avoid this.
Diagram 12.9 The angle at which the tool is held for the swing cut
This angle is the opposite to that which many beginners expect. For a cut on the left-hand side of the 'V'
the handle should be held to the right of the cutting point so that the edge of the bevel is more or less at a
right angle to the axis of the workpiece. This can be seen by careful consideration of Diagram 12.9.
Diagram 12.10 The angle at which the tool is held for the push cut
This angle determines the slope of the side of the 'V'. To make the second cut the tool is simply pushed
into the workpiece slightly to one side of the notch and penetrating a little deeper. The third cut is a
repeat of the second cut but is made on the other side of the notch. These cuts can then be repeated with
each successive cut on opposite sides.
something which is physically threatening, or dangerous, to the turner, but something which damages the
work. What can happen in trying to perform a 'V' cut or roll a bead, is that the tool catches, it then spirals
out of the cut and along the workpiece forming a horrible ragged gash in the wood.
Such an accident is part and parcel of the process of learning to turn. The beginner should accept this
philosophically and just keep trying. With practise these problems should occur less and less frequently.
It is often difficult to understand precisely what mistake has been made in causing this to happen. Most
often it is probable that the heel of the bevel has been allowed to lift from the rubbing position. As a
consequence the cutting point has penetrated too far and buried itself in the wood. As the wood continues
to revolve, and the tool is supported by the rest, something has to give. That something is the wood. The
edge of the tool catches and then acts as an efficient screw-cutting device, leaving the ragged spiral
referred to above.
Why do beginners have problems of this kind? One reason is that the turner has to try to watch a number
of things, such as keeping the bevel rubbing, maintaining the clearance angle, and controlling the speed
and the direction of the cut, all at the same time. This is difficult at first and practice is required to get it
all together.
If an accident does happen and a spiral is cut into the work the turner should immediately start again on
an undamaged part of the workpiece. If an attempt is made to continue working on the damaged portion
the point will probably catch again, in one of the accidental grooves, making still more of a mess.
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INTRODUCTION TO WOODTURNING
Chapter 13: Cutting a bead
13.1 Which tool?
A bead can be cut with several different tools, namely: a skew chisel, a square end chisel, a beading and
parting tool, and a spindle gouge, each in a number of different sizes. The problem in cutting a bead is
that it is easy to get a catch; when this happens the tool is thrown back whilst cutting an ugly spiral
groove in the workpiece. In this respect a spindle gouge is easier to control and less prone to produce a
catch. But it does have one disadvantage, this is that the width and thickness of the tool makes it more
difficult to get to the bottom of the cut without fouling the adjacent surface. Because of this instruction
will begin with the use of a chisel. (For notes on the use of a spindle gouge see paragraph 13.9 below)
A skew chisel of virtually any size over inch can be used to cut a bead. Either the long point or the
short point (see Diagram 12.1 in previous Chapter) can be used. When I was learning to turn I used the
long point because that was what the book I was following told me to do. The use of the short point
provides a slicing cut which produces a cleaner surface; but, as the tool is rolled over in making the bead,
the long point can obscure the view of the cutting point. In time I would recommend the novice to
experiment with this tool trying both points.
Initially, however, I suggest that a beginner should use 3/8 inch square beading and parting tool. In effect
this is a narrow, but relatively thick, square ended chisel. If this is not available a narrow square ended
chisel can be used. I feel that a smaller tool is less daunting. But whichever tool is used the technique is
much the same.
Let's start with the beading and parting tool and cut the right hand side of the bead. A piece of softwood,
similar to that used in previous exercises, ie two by two by twelve inches long, is fixed in the lathe and
the speed set to around 2000 rpm. The square is then roughed down and planed smooth. Two 'V' cuts are
then made about 1 inch apart. These set the width of the bead and provide room for the subsequent cuts.
First one side of the bead is cut and then the other. The side of a bead is made in stages starting near the
edge of the 'V' and the top surface. ie point A in Diagram 13.1.
Diagram 13.3 The position of the tool for the first cut
Having switched the lathe on the first one or two cuts cut can be made just by rotating the tool around its
axis. Diagram 13.4 shows that when the tool is rotated the cutting point will describe an arc. This feature
can be used to cut a small radius on the corner.
the tool is slid to the right and the handle raised, whilst the rotation is continued. The objective now is to
maintain the cut until it runs out into the side of the 'V' (see Diagram 13.5).
In practice the rotational and sliding movements may be made at a constant rate whilst the handle is
raised at an accelerating rate.
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INTRODUCTION TO WOODTURNING
Chapter 14: Cutting a cove
14.1 Preparation
A piece of softwood, similar to that used in previous exercises, ie two by two by twelve inches long, is
fixed in the lathe and the speed set to around 2000 rpm. The square is then roughed down and planed
smooth.
as it enters the wood. If it is not vertical it acts as an efficient screw cutting device and will wind itself
out of the cove. The correct attitude of the cutting edge can be achieved by watching it carefully as the
tool is manipulated into position. Many beginners, however, will have problems with this. Fortunately,
there is an easier way to achieving the required entry. This requires a little preparation.
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INTRODUCTION TO WOODTURNING
Chapter 15: Spindle turning the final cuts
15.1 Introduction
This chapter describes how to perform the last of the cuts to which the reader was introduced in
Chapter 8. It covers the following:
A section of waste is most readily created with a parting tool. First of all a nick can be made
with the corner of the tool at the required distance from the end of the workpiece. Then the tool
is placed on the tool rest with the cutting edge parallel to the axis of the lathe. The edge is
entered into the wood high up, so that the bevel will rub. As it cuts the handle is raised and fed
forward so that the bevel is maintained in the rubbing position.
Diagram 15.5: The position of the tool at the end of the cut
handle is raised so that the wood is cut, not with the corner, but with the cutting edge (see
Diagram 15.7).
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Ashley Iles
Ashley Iles turning tools can
be purchased on-line here.
Introduction To Woodturning
An e-book for beginners
Open
General articles
1. How dry is my wood?
How to determine the moisture
content of your wood without a meter.
2. Creative woodturning
3. Marketing woodturning skills
Introduction
Marketing turnery
Marketing other woodturning skills
Pricing woodturnery
A note on copyright
Widgets/gizmos
A bowl turning attachment
A folding tool rest
A thickness gauge
Bevel angle checkers
A sharpening system
The Galleries:
The author
Video clips
The 'V' cut
Cutting a bead.
Cutting a cove.
Squaring the end of a spindle turning.
Rounding the end of a spindle turning.
Go to video clips
My workshop
Visit my workshop
Useful
accessories
1. Sanding disk
2. Polishing mop
Projects
1. Natural edge goblets
2. A hand mirror
3. A simple box
4. A baby's rattle
5. Wind chimes
6. A Windsor stool
7. Roll holders & mug trees
8. Coffee mills
Most of the above arealso provided as pdf
files which are more suitable for printing.
PDF files
1. Introduction To WT
2. Projects etc.
General interest
Trees, wood and people
Some views about the
importance of trees - in
the past, today and
tomorrow.
General information
About this site
FAQs
Table of updates
What people say
Links
Copyright notice
Before making use of these files please read
the copyright notice. Failure to read this
notice does not exempt the user from the
conditions of use.
Home
The site is still under development. I expect to go on adding material for some
time. The section of the "Introduction To Woodturning" on spindle turning has
just been completed; now all I have to do is the same for bowl turning. I also have
more ideas for projects, gadgets and other things.
Most of the information has been prepared for a British audience. It is not
practical to try rewrite it for an international audience so I hope that visitors from
other parts of the world take this into account and bear with me. When suggesting
suitable material, for instance, I can only recommend English woods. This can be
misleading. American readers, in particular, should note that common terms do
not always relate to the same species. American sycamore (Platanus accidentalis) ,
for instance, is known as plane in Britain. Conversely European sycamore (Acer
speudoplatanus) is, I think, known as plane in the US. Similarly, basswood (Tilia
americana) belongs to the Lime family (Tiliaceae) and is known as American lime
(or just Lime) in Britain. Butternut (Juglans cinerea) which is a member of the
Walnut family is very rare in Britain; but if it was available here from local
sources it would probably be described simply as walnut. Confusing, isn't it?
The presentation of the information
Because my aim is to provide information I have made little attempt to provide a
jazzy Internet experience. Most of the information is in the form of articles which
need to be read with some care. All of them can be read on screen but it will
probably be easier to print out those of particular interest and file the pages in a
four ring binder.
Brian Clifford
Lincolnshire, England
Home
Choosing a lathe
CHOOSING A LATHE
Purchasing
A. New or second-hand
1. Second-hand
i. Well worth considering it will depreciate slower than a new one
ii. Check condition
a. Alignment of headstock and tailstock
b. State of bearings
2. New
i. You tend to get what you pay for but some better value than others
- shop around
K.
L.
M.
N.
Weight
Rigidity
Strength of bearings
Distance between bearings in headstock
Power of motor
Is there a Morse taper in the headstock?
Diameter of swing
Length of bed
Has it a fixed head only?
Arrangements for bowl turning
1. Outboard
i. Direction of revolution
ii. Right-hand thread
2. Rotating headstock
3. Space requirements are different for 1 & 2 above
4. Additional cost of attachments for bowl turning
Speeds
1. Number (five is best, if speed is not continuously variable)
2. Speed range
3. Ease of changing speeds
Ease of adjustment to rest and tailstock
Portability (if important)
Spares and ancillary equipment
1. Availability
2. Nose spindle thread
Choosing a lathe
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http://www.statcounter.com/features/ (4 of 14)09-03-2006 18:49:27
Features
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Visitor Paths
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This tool shows you the latest, up-to-the-second pageloads on your website. It displays the most
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Browser Stats
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Features
This is an important tool that lets you see which browsers your visitors use to view your site,
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This tool shows you which operating systems your visitors use, and ranks them according to
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You can also drill down on an operating system to view specific visitors who use it.
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This tool identifies the display resolutions used by your visitors ranked by popularity. This can be
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sense to revise your site's design to accommodate the majority of your users on the lower
resolution!
Furthermore, you can drill down on specific resolutions to see and magnify indivdual visitors
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JavaScript Stats
This tool identifies the percentage of your visitors that have JavaScript enabled in their
browsers. JavaScript can be embedded in webpages to introduce dynamic content, but if some of
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accessible to them.
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Email Reports
Want to have summaries of your stats sent to your email account? We can send email reports
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Upgraded members can also receive daily email reports featuring a summary of pageloads,
unique, returning and first time visitors for the previous day, as well as summarised Keyword
and Came From stats.
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Categories
03.03.06
The Cabinet Office is using paid-for search engine placements to promote public awareness of the Freedom of
Information Act.
Directgov, the governments central internet portal, has since the summer of last year been using Yahoos
Overture sponsored links service to direct web users to its FOIA page.
The government has revealed that it pays 10p per click to Overture for the sponsored link, which comes up under
searches for the term Freedom of Information Act.
This information itself came to light following a Freedom of Information request made by Steve Wood, a lecturer at
Liverpool John Moores Univesity, who runs the award winning Freedom of the Information Act Blog.
In total, between July last year and February this year, 1917 click-throughs were registered to the page through
Overture sponsorship using the term freedom of information act and 1948 using freedom of information.
In total the government has spent 386.50 on sponsored links since last July.
And the number of views of Directgovs FOIA page has increased considerably since the Overture service began,
rising from 400 in July 2005 to a peak of over 6,700 in October last year. In January this year, 3,895 views were made.
Directgovs use of Overture is not the first time the public sector has used sponsored links to generate more traffic.
Last April eGov monitor revealed that Bristol City Council had become the first local authority to use pay-per-click
advertising to generate more web traffic when it launched a sponsored links through Google and Yahoo to attract
visitors to its e-democracy initiative, AskBristol.com.
Categories: Search Engines, Internet news
posted by Danny Wirken on 03.03.06 @ 9:38 pm | 0 comments
03.03.06
Web search leader Google Inc. aims to become a $100 billion company and plans to put computer systems and other
investments in place to help reach that scale during 2006, executives said on Thursday.Ill leave it to you to judge
whether that is $100 billion in market capitalization or revenue, Google Chief Executive Eric Schmidt coyly said as
he outlined his 2006 priorities to Wall Street analysts at the annual Google Analyst Day meeting.
As of Wednesday, Googles market capitalization was already more than $100 billion, at $111.5 billion. For all of
2005, Google had revenue of $6.14 billion, up 92.5 per cent from 2004s $3.19 billion.
Three quarters of the way through a four-hour presentation, Google executives were relentlessly positive in detailing
the companys plans. They provided no further clues to comments by Chief Financial Officer George Reyes at an
investor meeting earlier this week that Google growth is bound to slow, which sparked a sharp sell-off in its stock.
(more)
Categories: Search Engines
posted by Danny Wirken on 03.03.06 @ 9:33 pm | 0 comments
03.03.06
The long-running antitrust saga involving Microsoft and the European Union took another nasty turn as both sides
engaged in fingerpointing and tossing around accusations of misconduct.
The EU threatened to fine Microsoft some $2.4 million per day if it did not provide the information needed by thirdparty developers to interoperate with Windows products. Microsoft has called out the EU for withholding documents
related to the antitrust case, and accused the EU Competition Commission of colluding with Microsofts competitors.
Just another day in the life of the worlds biggest tech company, as AP reported on the latest developments in the EUs
antitrust case against Microsoft. (more)
Categories: Internet news
posted by Danny Wirken on 03.03.06 @ 8:10 pm | 0 comments
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The idea behind a web tracker is very simple and has been around for many years. Essentially you
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A web tracker also records your visitors if they return to the same page twice or more. This does not
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A big factor is the placement of the StatCounter tracking code. You can use StatCounter to only track
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Overall StatCounter provides a far more detailed, accurate count and tracking of behavior of the 'real'
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Of course the only way to experience our advanced web tracker for yourself is to register right now
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Most members however, freely choose to display a hit counter because the level of configurability is just
so damn good. If you do go for the counter option - then that's all that will be displayed. Your perfectly
configured hit counter! We do not add on any of our own advertising to your counter. It's your website you know what works and looks good. We always prefer to give the control to you - the webmaster.
Begin your starting count at whatever number you wish - very handy if you are transferring over from
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Of course the only way to experience your own web stats in real-time is to register for your free
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StatCounter is the culmination of 6 years of very hard work, and is different to everything else out
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Cullen - The Webmaster) on one dedicated server, and we have seen such explosive growth in the
last year that I have expanded this to a team of 5 exceptional people and 30 dedicated servers (and
growing!). Now can I ask you, if you dedicated and sacrificed 6 years of your life to something, would
you want to keep it a secret, or would you want as many people as possible to use your service?
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decisions, and be more successful online by understanding their visitors". We offer a truly
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Return to:
The Woodturner's
Workshop
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http://www.turningtools.co.uk/shop1/shopenter.html09-03-2006 19:07:52
Purchases
The details of orders placed
on this site will sent directly
to Ashley Iles. They will
process the order and
despatch the goods.
Any enquiries should be
directed to:
support@ashleyiles.co.uk
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Any goods manufactured by
us found faulty in material
or edge keeping quality will
be replaced unconditionally.
Any tool returned to us,
which we have made, we
will regrind free of charge.
Brian Clifford
Home
Woodturning activites
I took up woodturning in 1982. A lot has happened since then. I have been a member
of the Association of Woodturners of Great Britain since its inception. I have served on
its national committee and as chairman of the its Training and Education Steering
Group. I have been instrumental in setting up two woodturning clubs and am past
chairman of both the Hertfordshire and the Lincolnshire Associations of Woodturning.
In January 2005 I was honoured by the Lincolnshire Association who appointed me as
"the first Honorary President and Life member of the Association".
For a period I was editor of the 'Woodturner' magazine (published by Craft Supplies
Ltd). I also wrote articles for the magazine on woodturning projects and associated
topics and have had a number of articles published in 'Practical Woodworking'
magazine. I have regularly taught night-school classes and weekend schools, given
lessons in my own workshop, lectured and demonstrated from time to time.
I began this website sometime in the latter part of 1998. It has grown considerbly since
then and, fate permitting, I intend to develop it further. I am happy that it has provided
me with an opportunity to pass on the knowledge I have gained from my years of
woodturning and a lifetime spent in the pursuit of knowledge.
Other experience
The first 11 years of my working life were spent as a draughtsman in the engineering
industry where my apprenticeship took me through a wide range workshops and
Brian Clifford
Home
weigh it carefully;
bake it in an oven at a temperature of around 100C;
weigh it at intervals until there is no further loss of weight;
remove it from the oven and record its final weight. (This is known as the "oven dry" weight).
The moisture content can then be obtained from the following equation:
MC%
The moisture content can be found with the aid of a meter but meters are expensive and few of us have
access to one. There are also limitations on the accuracy which they can achieve.
There are two types of meter:
1. one measures the electrical resistance of the wood between two probes;
2. the other measures the dielectric properties of the wood between two probes.
Even with long probes the resistance meters can only measure the MC of a piece of wood on its outer
surface. Most pieces of timber will have a moisture gradient between the inside and the outside.
Consequently a meter reading taken on a board which has been hanging around for some time can be
misleading; this is why meter readings should be taken only on a freshly sawn surface. In contrast the
field of a dielectric meter will penetrate deep into the wood - here the difficulties are created by
variations in the dielectric properties of the wood. Due to the differences in the characteristics of the
various species of wood great care must be taken when using any type of meter to ensure that the results
are interpreted correctly.
http://www.turningtools.co.uk/howdry/howdry.html (1 of 4)09-03-2006 19:07:56
The oven method also has certain disadvantages. The biggest drawback is that it results in the destruction
of the sample of wood being measured. It also needs some equipment; namely an oven and a sensitive
pair of scales for weighing the sample. However, the equipment can be made quite easily and the sample
need not be very large, say 100-150 grams in weight.
For example, when I am making a clock (which is to have a ceramic tile face inserted) I usually cut the
circular blank from a square piece of board. This leaves four waste corner pieces which become my
sample. Incidentally, several small pieces of wood will dry more quickly than one large piece; there is no
reason why the sample should not be cut up - as long as this is done before it is weighed.
The sample can be dried in the domestic oven but as it takes several hours even for small pieces this is a
waste of heat. As the oven need only be small it is easy to make one from a tin of a suitable size with an
electric light bulb to supply the heat. My own oven was made from a discarded 5 litre oil can fitted with
a 100 watt bulb.
Sensitive scales can be expensive but with a little ingenuity they too can be home made. Mine were
made from a length of 3/16" diameter aluminium tube, a couple of pieces of bent coat hanger wire and
two tin lids (for the pans). Although it may look primitive, there is no reason why such a balance should
not be reasonably accurate. For a 100 gram sample the degree of accuracy needs to be about plus or
minus 1/2 gram (i.e. 1/2 per cent).
In addition to a set of scales, some weights are required. If a set of commercial weights is not available
more ingenuity will be required. It should be noted that the samples do not necessarily have to be
weighed in conventional units such as grams or ounces - therefore, any small metal objects which come
in standard sizes, such as washers, nuts, bolts or wood-screws, can be utilised as the basic unit of weight.
The balance can then be used to find a suitable larger object which is equal to, say, 10 of the basic units;
and still larger ones to equal 50 or 100 basic units.
Having found a means of determining the actual MC of a sample of wood it is necessary to consider
what the desired MC should be. When a 'wet' piece of wood is put in a 'dry' environment its MC will fall
as the water in it evaporates. At a certain point, determined by the relative humidity (RH) of the
surrounding air, the evaporation of the moisture will cease. The wood will then be said to have reached
its 'equilibrium' MC (EMC). After that the MC will rise and fall as the RH of the air rises and falls - with
the change in MC so the wood will expand and contract.
The relative humidity is the ratio of the amount of water vapour present in the air to that which it would
hold at saturation at the same temperature. Cold air holds less water vapour than warm air; as a
consequence when cold air is admitted into a centrally heated environment the humidity falls to a low
level. In a test made in Wisconsin (USA) indoors in the winter, the MC of a wood sample fell to 3%.
This is very extreme, however, and in the UK it is customary to think in terms of a minimum MC of 10%
as a national average. Due to the equable climate of the UK, neither the seasonal nor the regional
variations are as great as in other parts of the world.
There is, however, one other factor which must be considered. The minimum MC attained by a piece of
domestic turnery, will depend on where it is placed in the house. For instance, a clock put on the wall of
the lounge over a radiator will get much drier than one in an unheated hallway. One of the problems to
be faced by the maker is that he does not know where one of his products will end up.
Although one should be aware of all the factors affecting the movement of the wood, in practice it is
necessary to adopt a rule of thumb. A reason for this is that however carefully the procedures described
in this article are carried out, the variability of timber means that the results will not be perfect and the
desired MC will not be achieved with absolute precision. Nevertheless, they will be good enough to
ensure that one has the situation under control. In those circumstances where the movement of the wood
might lead to damage, my method is to aim at an MC of 10% to 12%. If the wood I have selected is not
dry enough then I dry it some more by the methods discussed below. Then when I turn it I make sure that
there is sufficient clearance in the important places to take care of any further movement.
As a rough guide to the amount of clearance that should be allowed it is found that most common
timbers will shrink by 1.5% to 2% across the grain with a fall in MC of 5%. If, for example, I am making
a clock to take a 150mm (6 inch) diameter ceramic tile insert I allow for a maximum fall in MC of 5%.
As a consequence I have a gap of l.5mm all round the tile, this gives a total allowance of 3mm (or 2%)
across the width of the tile.
Timber which has been kiln dried will probably have an MC of 12% to 15% and will, therefore, be
suitable for most purposes. It should be remembered, though, that it will begin to pick up moisture as
soon as it comes out of the kiln unless it is stored in a place with low humidity. Air dried timber on the
other hand, usually has an MC in the region of 18% to 20% and, for the kind of purposes being
considered here, may well have to be dried further - this further drying is known as conditioning. If there
is no need for haste the simplest way of conditioning timber is to place it in an environment similar to
that which the finished piece will occupy. Unfortunately, this is seldom practicable and so to speed up
the process some way has to be found to create an environment which is warmer and drier than normal.
http://www.turningtools.co.uk/howdry/howdry.html (3 of 4)09-03-2006 19:07:56
It need hardly be said that timbers vary enormously in their response to drying methods. I have found,
for example, that ash is very forgiving - even when samples are baked dry in the oven they often do not
split. Others, such as yew, have to be treated with great care. Trial and error, experience and the
exchange of information with others, are the only guides.
My own experience of the conditioning process is based largely on the ash which I use for clocks. In
winter I have found that a considerable number of clock blanks can be conditioned quite quickly over a
storage heater. I stand them on edge with a gap between each one - they are, of course, raised above the
heater as well - and I rotate them through 90 every day. In summer the blanks can be placed in a box
with a low wattage heater (eg a couple of 100 watt light bulbs). A place favoured by many turners for
small quantities (if their partner does not object) is the airing cupboard, which is available summer and
winter. I tried a microwave oven for small pieces with some success. If you want to have a go I suggest
you use the oven on the defrost setting starting with short periods.
Whatever method is used for the conditioning process it is necessary to follow a regular procedure to
ensure that the desired level of MC is attained. My own procedure is as follows. First I find the MC of a
reasonably representative sample of the batch of timber I am going to use. When taking this sample I
avoid the end of a board (as this may be drier than other parts) and untypical pieces such as a large knot.
It must also be weighed immediately after it is cut. Having found the MC of the sample I assume that the
rest of the batch will have the same MC. I then cut up the rest of the timber into blanks as soon as
possible. Then every blank is immediately weighed and the weight marked on it. Once that is done the
pieces can be conditioned at leisure - they will probably start to lose some weight (i.e. water) as soon as
they are cut.
After a blank has had its initial weighing the target weight (ie the weight it will need to be to attain the
required MC) can be calculated and that too, marked on the blank.
The formula for calculating the target weight is as follows:
Required weight =initial weight x
Once the required weight of a blank has been calculated it will be possible to monitor the MC at any time
by weighing the blank. If the blanks are weighed at regular intervals, then as soon as any blank has
reached the target weight it can be withdrawn from the conditioning process.
Creative Woodturing
Home
Creative Woodturning
Introduction
Once an aspiring turner has mastered the basic techniques, and made the customary assortment domestic
articles, the way forward may not be all that clear. One answer to this problem may be the adoption of a
more creative approach. There are other reasons, too, why a more creative approach should be
encouraged. Thinking about design, exercising the imagination, coming up with new ideas, and using the
craft as a means of self-expression, all enhance the pleasure which the turners can get from their activity.
In addition, as Dale Nish has suggested, woodturners who wish to build a reputation need to "make a
determined effort to develop a style of their own".
What is creativity?
What do we mean by 'creativity'? This question poses a bit of a problem because it is an elusive concept
and one which is difficult to define in a way which will satisfy everybody. One view is that creativity can
only be expressed in work which is not a slavish copy of that of other makers. Originality alone,
however, is not enough; not everything which is original is 'good'. So, as well as being original, a
creative piece of work needs another quality. This quality is the ability to stimulate a special or life
enhancing reaction in the viewer, such as the experience of, beauty, pleasure, excitement, surprise or
amusement.
To be creative a piece of work does not have to be violently different and sometimes an object is given a
'lift' by relatively subtle effects. Also, many different types of turning can exhibit creativity when they
are recognised as being very good of their kind. The word 'style' comes to mind when we encounter
objects of this kind. A piece of work has 'style' when it is immediately perceived as looking 'right'. The
beholder thinks "yes, that's got 'it'". It's like recognising sex appeal.
This leads to the concept of a personal style as referred to by Dale Nish. To have a personal style is to
create a look which is characteristic of your work; a look which is as personal as your signature. This is
much sought after. Since the achievement of a personal style means producing work that has distinctive
characteristics then it must exhibit originality and, by my definition, it must be creative.
In search of creativity
If it is accepted that creativity is a good thing, how do we become more creative? To begin with most
turners, quite rightly, will wish to improve and develop their technical skills. The better a turner's
technique the more avenues there are for exploration. Providing the turner is correctly applying the basic
principles, technical skills can only be increased by practice, and yet more practice, and by gradually
increasing the difficulty of the projects which are tackled.
http://www.turningtools.co.uk/creating/creating.html (1 of 5)09-03-2006 19:08:01
Creative Woodturing
Very often, however, the desire to attain a high level of technical skill, and to be able to emulate the
performance of experts, can blind the turner to the need to acquire other attributes. There is a deadly
danger in putting too much emphasis on skill and technical virtuosity. This emphasis can lead to a
tendency for more attention to be given to the way in which an object is made than to the qualities of the
object itself. The means becomes more important than the end. Contrast this with the attitude of those in
the art world (where the crafts come under the heading of the decorative arts). Here the stress is put on
imagination. This has led to a concern with innovation and the 20th century notion that 'art' can be
created without the use of skilled technique.
There are, therefore, two aspects to creative woodturning; one is craftsmanship, the other is imagination.
Most turners will need to draw a line somewhere between the two extremes. We do not, however, all
have to draw the line in the same place. What is imaginative to one person may be weird to another. But,
in general, we do need to be more open minded about where the boundary of acceptability is drawn.
So, technical ability is one thing, imagination is something else. We may feel the need to develop the
latter aspect of our creative ability, but how do we achieve it? For most of us creative skills are not
innate, nor are we likely to develop them by accident. When considering all the elements that go into the
design of a creative piece of woodturning (see below) it will be noted that most of them involve vision.
Visual skills, like other skills have to be developed; to help this process I have compiled the following
list of suggestions . I will call them the four 'L's : look, listen, learn and labour.
Look
Look at, and handle if possible, as much good woodturning as you can. If this is not possible look at
photos. This is very much second best but very much better than nothing. Look at (and read) books on
design. Visit museums and galleries and look at work in other media, not only at ceramics, pottery and
glass, which have affinities with turning, but also at sculpture.
Look at the world around you - at the natural world - in the garden and countryside, on the beach, or
wherever you happen to be. Inspiration may be found in the shape and texture of a flower, of a seed
head, of a shell, or in something else quite unexpected.
Listen
What is meant by listening in this context is paying attention, and being receptive, to the views of others
even when you disagree. Seek out opportunities to discuss design with other turners, and crafts people in
other media, and listen to what they are saying.
Labour
Work at it. Keep thinking about it and looking for ideas. Brainstorm, with others if possible, if not try it
on your. Consider ideas even if at first sight they do not seem promising. Do not expect ideas to come
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Creative Woodturing
fully fledged but let one idea lead to another. Keep records so that you do not forget the ideas you have
had. Make sketches - this does not require great skill in drawing. It helps to learn some elementary
technical drawing skills (see under design below) which are easy to acquire. It may also be useful to take
a short course in another discipline, such as sculpture, in order to look at design from another viewpoint.
Above all, be prepared to experiment and take risks. We need to take risks in order to get closer to our
individual form of expression.
Other skills
As well as developing visual skills, and applying these with our conventional turning skills,
complementary techniques can be considered, eg, shaping, carving, texturing and colouring. These might
include one or more, but probably not all, of the following: wood carving tools and techniques; the
router; the chainsaw; the Arbotec tool, or similar devices, which can be used on an angle grinder;
engraving tools, such as the Minicraft drill; punches, drills, the wire brush, and other texturing tools;
sandblasting; and painting techniques and airbrushing.
Form
Line
Decoration
Texture
Colour
Contrast or harmony
Dynamics
Composition
Tactile qualities
Volume and weight
Fragility
Selection of material
Beauty of the wood
Technical virtuosity
Style
There are couple of points to be made about these headings. In this context, the term form refers to the
overall three dimensional aspects of the object. Line is a two dimensional concept which can be provided
both by the profile of the piece and by decoration.
Creative Woodturing
When considering the beauty of the wood itself there is a question which needs to be asked: to what
extent can we, or should we, rely on this? Even when the wood is beautiful the above factors are still
important, particularly form, tactile qualities and style. The wood itself may supply elements such as
decoration and colour but all these qualities must be brought into a harmonious whole. It must be said,
too, that not all wood is inherently beautiful; when this is the case the turner must make up for its
deficiencies by techniques such as those suggested earlier.
Design
Up to this point there has been little mention of the concept which, ultimately, is the most important of
all, that of design. Design is the process by which ideas, and the products of such ideas, are developed to
the stage that they can be expressed in a physical form. In a sense design is unavoidable. Even the most
crude pieces of work do not emerge by accident; the people who made them must have had some idea
about what they were trying to achieve.
Prior to putting a piece of wood in the lathe and switching on the power the turner may produce some
preliminary drawings or, as is common, may hope to proceed directly from a mental concept to the
physical form. Unless the design is similar to pieces made in the past, or the turner has an exceptional
visual imagination, the latter is likely to result in a flawed piece of work and a considerable waste of time
and material. The lack of clarity in the preparatory process is often betrayed in the results.
Under the heading of 'labour' I made some suggestions about making drawings and keeping records. It is
worth trying to sketch ideas. These are an important aid to preparation and the development of ideas.
Sketches do not have to be brilliant works of art to be useful and one's skill improves with practice.
Drawing instruments can help. Recourse can be made to the obvious implements such as a pair of
compasses, a ruler and set squares. Straight parallel lines can be drawn by sliding a set square along a
straight edge such as a ruler. As most of the lines are not straight the French curve is an indispensable
tool. A small collection of these curves should be acquired. Most good stationers stock them.
Turnings are symmetrical; drawing both sides to look the same can be a problem. This can be overcome
by drawing one half of the profile, folding the paper along the centre-line, holding it against a window
(or a light box) and tracing the original lines onto the blank half.
In trying to judge if the shapes produced by these methods are satisfactory cut them out of black, or
brown, paper; the cut-outs give a better impression than just lines on paper. If the design has more than
one element, such as a pedestal bowl, then different ideas for the various parts can be cut out and tried in
alternative arrangements. It should be borne in mind though, that a piece of turnery is a three
dimensional object which is not usually observed in profile. As a consequence shapes conceived on
paper in two dimensions may have to modified during the turning process as the form becomes clearer.
As far as the aesthetics of design are concerned there are some basic principles of which every turner
should be aware. These are often called 'rules' but in practice they should be regarded more as rules of
Creative Woodturing
thumb, as guides, which should not be followed slavishly. An example of such a concept is the 'Golden
Mean'. There is no need to go into these any further here because they, and other suggestions, are
competently covered in the chapter on form in Richard Raffan's book on 'Turned Bowl Design'.
Another book which provides an excellent introduction to these matters is a little volume by G. T James
with the title 'Woodturning Design and Practice'. This was published in 1958 and will have been out of
print for ages; however the local library will probably be able to find a copy. I will leave James with the
last word. Design is the heading of the first chapter in this book. He makes no apology for this because,
as he says ".... an essential prelude to making any piece of craft-work is to have a clear idea of what one
is trying to do.... technique is only a means to an end ..."
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Most successful professional turners will be involved in more than one of these activities but only a few
will participate in all five. In a typical case a professional will start his career by selling his work and
then find that some combination of the other activities listed above pay better. Unfortunately, although
those activities may pay well, they will not always provide a full-time income; as a consequence many
professional turners may still have to spend part of their time making and selling their work.
It may have been noted that a distinction can be made between the selling of turnery and the other
activities. The first concerns a physical product; the latter are methods by which turners can augment
their incomes by passing on their skills and knowledge to others. Because of this, and because pricing
can be considered as a separate issue, it is convenient to split this document into three parts:
1. Marketing turnery
2. Marketing other woodturning skills
3. Pricing woodturning
In Part 1 I have concentrated on the way in which general marketing principles may be used to help
prospective professionals sell their turnery. In Part 2, which I am currently writing, I will consider how
marketing principles can be applied to the other four activities referred to in the second paragraph above.
I will also provide detailed guidance on the planning and performance of these activities. Whilst pricing
is dealt with as a separate topic in Part 3 it is important to recognise that a pricing strategy should be an
integral part of a marketing plan.
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Please note that I am writing from the viewpoint of a turner in the UK. However, I think that turners in
North America and elsewhere will have no problem in relating these notes to their own circumstances. I
should add that I believe there must be a lot more to say on these topics but I am offering these thoughts
as a starting point.
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attributes with a disciplined marketing approach should lead to more successful solutions to selling
problems.
There are a number of other things you must do to get your customers interested in your products. These
form a group of activities that I have called The Package. In marketing terminology this is often
referred to as the total offer or the marketing mix. These activities can be summed up as the four Ps:
product, place (the distribution channels), promotion, and pricing. It is very easy to underestimate the
amount of time and money these functions take to implement. If you are going to be successful you must
look at this very carefully. You can start with a SWOT analysis of your situation as a maker. SWOT
stands for strengths, weaknesses, opportunities and threats. Having done that we can consider the
components of "the package".
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Before going any further with your plans you need to ask yourself some searching questions relating to
your strengths and weaknesses. These might well include the following.
Are you sure you have the necessary woodturning and design skills?
Are you properly prepared?
Have you a suitable workshop and the equipment you will require?
Have you space for materials and work in progress?
If you intend to work from home have you checked with the planning laws?
What support do you have?
Are your family willing to help and encourage you?
Have you friends you might call on for advice and assistance?
Have you the right personal characteristics?
Are you a self-starter, do you have any trouble motivating yourself?
Are you totally committed?
Are you good at planning your time?
Are you prepared to work hard?
Do you think you will be able to acquire some business acumen and selling skills?
Are you clear about why you want to do this and what you hope to achieve?
Is your health good?
Think about these questions. Ask yourself: where am I strong and where am I weak? What can you do
about your weak areas? Is there any remedial action you can take? If not, can you work around them?
When considering these factors you should recognise that being self-employed and your own boss can
bring many rewards but for a turner it can be a lonely business. It requires self-confidence, an element of
risk taking and a considerable amount of self-discipline. You can expect to have to work long hours for a
modest income. The plus side is that working as a professional woodturner can provide a very satisfying
life-style.
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Foreign competition is a major problem. Imports of giftware and craft products from third world
countries come in to the UK at absurdly low prices. Another threat will come from swings in the state of
the economy; these have an exaggerated effect on discretionary expenditure.
One problem, as perceived by many turners, is the publics attitude to wood and how much or, rather,
how little, people are prepared to pay for it. Many people say they love wood but, only too often, they do
not value it. Many fail to appreciate how labour intensive woodturning is and how much time is put into
the work.
You must continually keep a watchful eye for such threats, and any others that you may identify, so that
you can counter them, if at all possible. The assessment of your strengths, weaknesses, opportunities and
threats, should be ongoing.
5. The market
The term "the market" can be used to refer to a particular physical location where people congregate to
buy and sell products. It can also be used as an abstract collective term, which is concerned with the
activity of buying and selling wherever, or however, that activity may be performed. Thus when any two
or more people negotiate a transaction by any means, such as the telephone or the Internet, that action
takes place within the market.
People enter markets because they have a need, or needs, they wish to satisfy. For a seller the primary
need will often be money but satisfaction can also be taken from other aspects of the transaction. For
example, if I sell a turned bowl the money I get for it may well be of great importance but I may also get
pleasure from the belief that it confirms my status as a particular type of craftsman. I have met people at
craft markets who have been thrilled to make a sale because it is confirmation that their work has
reached a certain standard: "somebody has paid money for it so it cannot be too bad".
When people make purchases it is not necessarily because they have to, as when they acquire those
things we call "basic necessities", such as a minimum amount of food. When we buy leisure clothes, for
example, our budgets will probably allow us to choose from a wide range of items. What we choose will
be determined not just by "good value" but also by a range of personal considerations, which determine
the amount of satisfaction we derive from our purchases. What satisfaction are people looking for in
your turnings?
Since people will not enter the market unless they have some expectation of a degree of satisfaction we
can widen our definition of the market. We can say that a market is composed of people who wish to
satisfy a need. Before they enter the market that need does not necessarily have to be a conscious need,
nor does it have to be rational. Sometimes, for example, people have to be persuaded that they need
something and others may not be aware they have the need until they are confronted with it.
At its widest the market would embrace the whole world and all the people in it. However, this concept
of the market is too broad to be of any use to any but the very largest of international companies. So it is
necessary to break the market down into relevant manageable parts, or segments, according to the nature
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of the business. Geographically we can do this in terms of smaller divisions of the world such as:
international, national, regional, and local. Within these localities we can consider people in terms of,
say: language; age; sex; social status; spending power; where, how and why they buy; their attitudes; and
tastes.
However, besides those general characteristics listed above there will be many more specific
considerations, which will depend on the nature of the products being exchanged. Woodturnery can have
a number of uses: architectural; domestic furniture and furnishings; decoration: kitchen and table ware;
garden furniture; jewellery; toys and games; and tools of various kinds. Such items may be purchased to
satisfy a variety of personal needs. When considering specific products it is desirable to try to identify
the type of people who might buy them and the satisfaction they hope to achieve from the purchase.
Consideration of such factors should help us to identify the 'position' we should occupy in the market.
That is to say: what we should produce, what type of customer we should be aiming at, where and how
to sell it and what price to sell it at. All these factors are closely inter-linked.
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however, that from the customer's point of view the product is not just the item they commission but also
a satisfactory relationship with the maker.
How do turners compete if they specialise in bespoke turnery? They cannot compete on design or
differentiate the product, because those elements are controlled by the customer, and they may not wish
to compete on price. But they can differentiate in the service they provide. Such a turner can, for
instance, try to get a reputation for reliability as one who can be trusted to get jobs done in an acceptable
amount of time. Or he might provide an emergency service and, let it be known that he his prepared to
work all night if necessary.
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What kind of products will they be looking for? Bear in mind that a visit to a market is often a form
entertainment so to some extent many purchases will be impulse buys. Even if people are hoping to buy
gifts, as for Christmas, it is unlikely that they will be looking for something specific. In fact, when
visiting a market, it is very difficult to know what will be found there, so it is difficult to plan on buying
specific items.
When planning what goods to take to a market all of the above considerations must be taken into
account. There is a finite limit to what can be transported and to what can be displayed. At any fair, even
one, which has been attended before, it is difficult to know which lines will sell best, so multiple
examples of each will have to be taken. When I went to markets I took a range of relatively inexpensive
items ranging from light pulls to wall clocks plus a selection of bowls. The number and type of bowls I
took varied according to the nature of the market. I found that even at the most up-market fairs I attended
the inexpensive items formed a large proportion of my sales.
A common mistake made by newbies is that they make items which incorporate relatively expensive
bought in components, such as pen holders, box lids, clock inserts and many of the other things you can
see at the back of Craft Supplies catalogue. The problem with doing this is that a high proportion of one's
sales revenue is going to a supplier and making money for them rather than oneself. For a long time I
made the mistake of making clocks incorporating expensive dials and glass fronts with brass bezels. I
eventually designed some clocks for which I only had to buy in a movement and hands.
Thought and attention should be given to the stand itself. In the UK stand space is commonly sold in
units of 6 feet because this is conceived as the length of a typical table. In fact tables vary considerably
in length and width so I always took my own. Display space on the surface of a table is very limited so it
is desirable to use shelves to build upwards. The stands will probably have to be collapsible to fit into the
vehicle. Good lighting is essential so this should also be incorporated in the assembly. A well made and
attractive stand contributes to an impression of professionalism and helps to give the public the
confidence to buy.
When considering craft markets as a means of selling your products you should evaluate them in terms
of time and money. The time taken in loading and unloading your vehicle, erecting and manning your
stand, and travelling should be assessed at your normal hourly rate. The financial costs will include the
fee for the stand space, fuel and running costs for the vehicle and, possibly, food and accommodation.
The cost in time and money can then be expressed as a percentage of the sales revenue from the event.
There are benefits to be gained from attending craft markets that are difficult to put a figure on. One
benefit is that it provides an opportunity to meet other crafts people, to exchange experiences, and to
network. Another is the opportunity to advertise training courses and a willingness to undertake
commissions. Appropriate brochures should be prepared and displayed in a prominent position.
If you decide to sell through retailers there are a number of points to consider when making your choice.
These include: the retailers position in the market; whether your products will fit into the retailer's range;
and how this might affect your own portfolio of products. The retailer's position in the market will be
determined not just by the physical location, although that may be important, but also by the price, the
type and quality of the goods, the quality of the decor and the display. These are all things which we tend
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to notice sub-consciously when we enter a shop, but if we are hoping to sell by this means we need to
make a careful, conscious, assessment.
Whether or not you think a specific retail outlet might be suitable will depend on how it fits in with those
you already use and the portfolio of products you have devised for that market. If a retail outlet look
particularly promising you may have to be prepared to modify that portfolio. At the end of the day,
however, the final word will be with the retailer.
Continuity of supply is important to most retailers, and may be of particular concern to large companies
such as departmental stores. As well as keeping the retailer happy the maintenance of a presence in
outlets is also in your interests as this means that customers will know where to find your work. So some
kind of check must be applied to the numbers of outlets, which you employ to prevent you becoming
over-stretched. In discussion with a retailer it may be desirable to consider where and how the products
will be displayed. For example, it is not a good idea for turnery to be placed in a sunny window. Nor will
you want it at the back of the shop where it will not be noticed.
A clear understanding of the terms of payment is also desirable. A small supplier, such as a crafts person
is in a very weak position in relation to a large store. It is not unusual for large stores to delay payment
for excessive periods. By doing so the store is improving its cash flow and reducing its borrowing
requirements (or earning interest as the case may be) at the expense of the supplier.
Sometimes craft people are horrified at the size of the retailer's mark-up. However, I think it should be
accepted that a mark-up in the region of 100% is not unreasonable. Gift shops and galleries have many
expenses to meet that are not immediately apparent. That they have problems is revealed by the fact that
many of these concerns have a short life.
The costs and benefits of selling through retailers should be considered in a similar way to those of craft
markets. Time will be consumed in packaging and, possibly, in transporting the goods. Financial costs
will be incurred in packaging materials and transportation or carriage.
If you have suitable premises in a suitable location, and can obtain planning permission, you may think
about having your own shop. First of all you will need to evaluate the time and costs of setting it up.
Then you will have to think about your position in the market in the same way as any other retailer. You
will also have to think about how you will man the shop. If it is adjacent to the workshop you could take
time out from turning to serve customers but this will have a cost in lost production time. This must be
compared with the cost of hiring staff. Very often in such circumstances the turner's partner will man the
shop. In this case that person's time should be given at least a nominal evaluation - the partner could be
earning money elsewhere.
In some cases turners who own shops sell goods produced by other people. This may, or may not, be
restricted to turnery. But in either way time will be taken up with dealing with prospective suppliers and
other tasks involved in retailing. Some turners have combined shops and retail areas in craft centres or
small retail 'villages'. These are usually in tourist areas. Very often they are purpose built and have
adjacent car parks. For these reasons rents and taxes (e.g. rates in the UK) will probably be high.
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Sometimes groups of crafts people get together to run their own craft markets or their own shop. There is
not a lot that needs to be said here about running such craft markets. In many cases they are relatively
infrequent - perhaps twice a year. If you consider taking part in, or even initiating such a venture, you
need to consider how much of your time will be taken up with helping to organise the affair.
If you participate in the setting up of a joint shop there are a number of things to consider. The group will
have to confront all of the issues, which other retailers have to contend with. These include the location
of the premises, rent, taxes, running the shop and overall management. A problem, which may arise, as
this is a group project, is that it may be difficult to establish a clear position in the market. There may
also be problems in sharing the space between members of the group and allocating display positions.
Clearly, on all of these issues there is considerable room for disagreement and partners in such a project
should be chosen with great care. Nevertheless, some co-operatives make a success of the venture.
Most professional turners will be approached from time to time by members of the public who need
something turned that is not in the turner's normal range. Such requests may come from a number of
sources. Some will be from people in general who need to replace damaged items in their homes, such as
stair spindles or chair spars. Some will be from antique restorers who need replacement parts for
restoration work. Some will be from builders who are renovating old buildings who need such items as
replacement finials. Sometimes they will be from architects, or others, who need components, such as
porch posts, for new buildings. Some will be from bespoke furniture makers who need turned parts such
as table legs.
In most cases, with such work, the customer will wish to know how much it will cost before placing the
order. The turner who deals with such request infrequently may find it difficult to estimate how much
time it will take to source the material and to carry out the work. Because the material may not be to
hand, or the techniques required are outside the turner's accustomed range, it is very easy to make the
price estimate too low. I well remember a lesson from my early days: I priced a small job on the basis of
how long I thought it would take me to make it. I then found that it took me all the time I had allowed
just to find a suitable piece of wood. So, in effect, I did the turning for nothing!
One thing to bear in mind about such requests is that whilst the customer 'needs' the item you don't have
to make it. Therefore the price estimate should be pitched at a level that ensures that the work is done for
a satisfactory return. With time, of course, it should become easier to make realistic estimates and so
avoid rejecting work, which might have added to one's turnover. Another aspect of this is that, as the
price of such work can be raised because the customer needs it, some turner's find it a profitable area in
which to specialise. In such cases it is necessary to build up the right contacts and, if necessary, to
advertise in specialist publications, or send out fliers. The first port of call may be the yellow pages.
All of these methods of selling incur costs, in time or money, which should be evaluated and compared,
as far as this is possible. To carry out the evaluation some research will be required. Your time is at a
premium, and you must keep the cost down, so whatever you do you must do it efficiently. You have to
decide what information you need and where you can find it. It might be as simple as studying the
yellow pages and making a few phone calls. If you have decided to sell through craft markets, gift shops,
or galleries, you might schedule a series of visits to those to see whether they would be suitable outlets
for your type of work. Before you make visits or phone calls, you should be clear in your mind about
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what you want to see, what questions you should ask, and what information you wish to convey. When
visiting shops or galleries, unless you intend to take actual products with you, photographs will be
required. Bear in mind that the way in which you behave on your initial contact may be important in
determining the final outcome. Be brisk and business-like. These things are all part of the way in which
you promote your goods.
8. Promotion
Many people think of promotion as advertising and the type of literature that comes through our
letterboxes. In marketing terms, however, promotion is the result of any form of communication about
the maker and the makers products. This can include unintended negative messages that have the effect
of clouding the image you wish to project. Presentation, both in personal terms and in those of the
product, is very important, but is often neglected.
As a professional turner you should think about the image you are presenting to the world by your
demeanour and the various forms of communication you have with your customers. At the very least you
should have some nicely designed headed paper, business cards, and complimentary slips. In addition
you should create a portfolio of photographs and biographical material. Look for a distinctive logo,
which can be centred on your name. If you are going to craft markets build yourself an attractive stand.
When at craft markets have your portfolio and training course details to hand. Generate a 'house' style by
ensuring that all your literature has a consistent look that is commensurate with the image you are trying
to project.
Remember that you need to create a name for yourself. Other activities by which you sell your skills,
such as writing and demonstrating will help to get your name known. Get as much public exposure as
you can. Try to get a profile in your local paper. Have a standard press release available. Network.
Participate in your local and regional craft organisations.
9. Price
Pricing is an integral part of the marketing mix. The relationship between the type of turning you decide
to specialise in and the prices you set for it will determine your position in the market place. To all
makers there is a range of prices within which they can operate. The lowest price at which they can sell
(if they wish to make a living) is set by the costs of production; the highest level is the price the market
will bear. The way in which these levels are determined will be examined at length in Part 3.
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to pay me. If he is interested, and the terms are acceptable, I can go ahead with the writing.
When writing an article I have to remember that it must capture, and hold, the reader's interest. Not only
must it have an interesting subject, but it must be well crafted (designed and executed). The first person I
have to impress is the editor. He is the 'gatekeeper'; if I cannot get past him then my article will never be
read by its intended audience. I have to bear in mind that he is a busy man and when my article lands on
his desk he will be more inclined to give it his attention if it is well 'packaged'. It needs to be neatly typed
out in the required format rather then scribbled on odd scraps of paper. My submission may also include
some details of my woodturning experience and previous published work. Having put it all together my
next task is to decide how I will deliver it. Will I post it, use a messaging service, send it over the
Internet, or deliver it by hand.
It will be seen that these steps entail the application of a number of marketing concepts such as: the
nature of the product, researching the market, segmenting the market, differentiating the product by
creating a unique selling proposition, pricing, packaging promotion and delivery. It should now be
apparent that an article on some aspect woodturning should be marketed in a similar way to any other
product. That being so we can now look at the way this can be approached in more detail. To start with
we can perform a SWOT analysis. Remember that SWOT stands for strengths, weaknesses,
opportunities and threats. Following that we can look at the market and the four P's (product, place,
promotion and price) which make up the package.
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The package
As we saw in Part 1 of these notes the Package is comprised of the four P's: place (the market), product,
promotion and price. In this case, as mentioned earlier, the product will be dealt with not just in
marketing terms but considerable attention will be given to the ways in which it is created. Promotion,
too, will be handled rather differently - here I will be primarily concerned with the way in which the
article is presented to the editor of the chosen magazine. In this context price needs little consideration.
Some magazines have set rates for all articles; so then it is a question of take it or leave it. With others it
is a matter of negotiating a rate that you feel is satisfactory. It is important, however, to establish the rate
that you will receive before releasing the article for publication. When selling anything it is desirable to
agree a price before parting with the goods and to establish which of the customers will give the best
return. It is also necessary to ensure that the remuneration is sufficient to repay the time and effort put in.
The market
There are at present two types of magazine that form your market: magazines that cover all types of
woodworking and those that are dedicated to woodturning. It should also be borne in mind that the
number of magazines being published on the Internet is steadily increasing. In the future it may be
possible to obtain payment from these sources. In the meantime those turners with their own web sites
may wish to include some articles. There are a number of reasons for this: 1. to make the web site more
attractive; 2. to provide a service to other woodturning enthusiasts; 3. to raise the author's profile and as a
form of advertising for other turning activities; 4. a combination of the above. Whether writing for
magazines or for the web the techniques will be the much the same but in the following I will mostly be
writing with magazine articles in mind.
Most general woodworking magazines contain at least one woodturning article per issue. These will
probably cover the same range of topics as the dedicated turning magazines. Obviously, over a given
period of time, an individual general magazine will publish only a fraction of the number of turning
articles published by a specialist magazine. However there are more general magazines than specialist
and, as a consequence, the general magazines should not be overlooked.
Since these notes are written for an English-speaking readership I think it is reasonable to assume that
any articles my readers write will also be in English. So, if you are thinking of selling an article it could
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be aimed at a magazine anywhere in the English-speaking world. An Australian, for example, can have
an article published in 'Fine Woodworking' in the USA, or an American can have one published in
'Woodturning' in the UK. Potentially, therefore, there is a large market. Another consideration is that
only a few of these magazines have a readership outside of the country in which they are published. As a
consequence it should be possible to sell the same article, with only minor adjustments, to more than one
magazine.
The product
When selling turnery through retailers we have to consider the needs of both the shopkeeper and the end
user. Similarly, when looking at selling to an article to a magazine we should consider needs of the both
the editor and of the magazine reader. The editor of a successful magazine will be a busy person and will
give more attention to writers who make things as easy as possible for him. Most magazines will supply
a set of author's guidelines that will set out their basic requirements. These will be considered in more
detail under the heading of 'presentation' below.
Most magazines have a house style, which reflects the editor's (or the publisher's) view of the tastes and
attitudes of their readers. It is desirable, but not always possible, to read a few issues of a magazine you
are writing for so that, when necessary, the style of writing can be adjusted. However, because few
copies of most woodworking magazines are published outside a particular region (or country) and are,
therefore, not available elsewhere, it is not always possible to research the international market in any
detail.
What are the needs of the readers? First of all it should be borne in mind that woodturners are, of
necessity, practical people and may not be avid readers. Many of the students who have come to me for
introductory lessons have said, "you can't learn turning from a book". However, magazines do sell so
some turners must like reading about their activity. Nevertheless, the editor of a magazine (and therefore
the writer too) will need to ensure that the articles are made as easy to read as possible. To this end the
text should be kept clear and simple. It is often said, "a picture is worth a thousand words" so the article
should be illustrated by well-chosen and well-produced diagrams or photographs. Graphic designers also
like to use illustrations to break up the text. This not only makes the text look less formidable but also
improves the appearance of the page.
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When thinking about structure the most general point that can be made is that an article should have a
beginning, middle, and an end. The beginning, which may only be a few words, should capture the
reader's attention. The middle sets out the story you wish to tell. If it is a 'how to make it' piece it can just
be a chronological description. The end, which can also be short, should tie up any loose ends, round the
piece off, and come to a positive conclusion. The piece should not come to a dying fall, it should end
with a 'bang not a whimper'.
When writing an 'how to do it' piece it is often a good idea to make an example on the lathe and to take
copious notes of the procedure. It is important when writing a piece of this kind that no important steps
in the narrative are omitted. It is also important to ensure that events are described in the correct order. I
once read an article in a woodworking magazine where, towards the end the writer said, "oh, there is
something I ought to have said earlier". That was very sloppy, the writer ought to have rewritten the
article and put the information he had omitted in the correct place. The way to get the general structure
right is to create a plan. A plan is to writing as design is to a piece of turnery. Good design and good
planning both require a lot of thought. If the writer has an exceptionally good memory it may not be
necessary to write it down; most people, however, will have to set it out carefully on paper.
When planning an article care needs to be taken that it will not be too long for the magazine it is
intended for. If it is too long, however good it is in other respects, the editor will reject it. A quick check
of some magazines I have to hand suggests that the upper limit is usually four pages per article.
Occasionally five page articles will be used providing the subject matter warrants it. Sometimes it may
be possible to split an article, into a series of parts to be spread over consecutive issues of a magazine. In
this case, however, each part will have to be more or less self-contained so that it will stand up on its
own.
The number of words for a full page of text (with no illustrations) for the magazines I mentioned above
was be approximately 1250. In practice the number and size of the illustrations that will accompany
them will reduce the number of words employed on each page. In addition, the heading and, possibly, an
editorial introduction will take up some space on the first page. Some leeway is provided by the fact that
editors adjust the size of the illustrations to fit articles into a set of full pages. Occasionally they will use
advertisements to fill space on a page. Taking all of this into consideration it is apparent that only a
rough estimate of the number of words available for a specific article can be made, Nevertheless, it is
necessary to decide on a figure to use as a guide.
When the first draft of you article has been completed you will need to know how many words you have
used. If a word processor is used to produce the article it will probably have a facility for a word count, if
not it will be necessary to count the words manually. As only a rough estimate is required it is
unnecessary to count every word. The way to do it is to select a block of typical text, count the number
of lines and the number words in the block, and then calculate the average number of words per line.
This number is multiplied by the number of lines in a typical page and then by the number of pages, to
give an overall figure for the article.
Creating a plan
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One way of producing a plan is to jot down your ideas as they come to you on a piece of paper. These
jottings should be as brief as possible - just sufficient to act as a reminder. Very often just two or three
words, that form a heading, will be sufficient. At this stage the mind should be allowed to roam freely.
When satisfied that you have entered all your ideas on the subject you can start to rearrange them into a
structure. Number your points in what seems to be the best order and then rewrite them accordingly. As
this is done it may throw up further thoughts that can be incorporated. You may find that you have to go
through this process a number of times before you are satisfied. Another way is to write your initial ideas
on small pieces of paper. A jotter pad is ideal for this. The pieces of paper can then be set out on a table
and moved around until a satisfactory arrangement is found. Then, as with the previous method, the list
can be written out.
Before computers came along this is how writers, such as myself, had to go about producing a plan. Now
that we have computers there are programs that enable the process to be carried out more efficiently.
These programs fall into two types; outliners and mindmaps. In an outliner a series of headings and subheadings can be produced in the following form:
Main heading
Sub-heading
Sub-heading
Sub-sub-heading
And so on
Sub-heading
Sub-heading
Sub-sub-heading
And so on
The beauty of an outliner is that if a heading is dragged into a new position, all of its sub-headings are
dragged with it, and the whole set of notes will be renumbered. Similarly a sub-heading and its children
can be dragged to a different heading. A similar thing can be done in a word processor by highlighting
and dragging headings but it is by no means as convenient as using an outliner. Word for windows has a
built in outliner but I have found that even after a lot of re-configuration it is awkward to use.
In the days of DOS there was a programme called PC-Outline that was, and still is, excellent. Some
years ago a Windows version of PC-Outline was produced but, apparently, this was very 'buggy'. It
seems that both versions of PC-Outline are now unavailable but is a copy of the DOS version can be
found (it used to be issued as shareware) it is still very useful. It will run on versions of windows prior to
XP. However, although outliners are very useful a more recent development in computer programs is
that of mindmaps.
Mindmaps
A layout of a mindmap for these notes made using a computer program shown in Diagram 1. It looks
very different to an outline but works in a similar way - the heading and sub-headings can be dragged
around at will. Compared with an outliner I find that a mindmap conveys a better overall impression. It
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also encourages non-linear thinking and the production of ideas. It may have been noticed that a
mindmap is a little like arranging pieces of paper on a table, but is much more convenient. Most
mindmap programs for computers enable the map to be printed out in the same form as an outliner. This
can be useful when writing up your notes.
A programme called eMindMaps was, for some time, provided free on the cover disks of magazines in
the UK. For some reason, unknown to me, it seems to have been withdrawn. To my taste this programme
had a somewhat crude presentation, but it worked very well. A similar program, which recently appeared
on a cover disk, is MindGenius Home. This has a much cleaner interface than eMindMaps. It seems to
work well although, as of yet, I have not used it to any extent. A free evaluation copy can be downloaded
from www.mindgenius.com/. However, I have recently found a free, open source, mindmap that does
everything I need. Diagram 1 was produced with it. The program can be downloaded from http://
freemind.sourceforge.net/.
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Style
Having considered the structure it is necessary to think about the style of writing to adopt. Some
magazines have a 'house style', a distinctive tone of voice. Some also make clear distinctions about the
levels of skills of the readers. At the time of writing one magazine actually colour codes the articles on
the basis of beginner, inter-mediate, and experienced. However, as a general guideline the aim should be
to keep your writing clear and simple. Sentences and paragraphs should be short and there should be
frequent sub-headings. The amount of detail given should depend on the assumed knowledge of the
reader. Intermediate turners, for example, will not expect to be told how to turn a bead but they might
need to be told how the work-piece should be held on the lathe. Generally you should write how you
speak using words you would use in conversation with another turner. Having said that there are some
reservations to make. Cliches, hackneyed expressions and colloquialisms, should be avoided, as these
may make your prose dull, uninteresting and, possibly, irritating.
Some people, these days, think that spelling is unimportant. I doubt that your editor will take that view he will not relish having to mark up your copy with corrections to spelling mistakes. Run your magnum
opus through a spell checker but beware; make sure it is set to the region you are writing for. Is it set to
English, or American English? A problem with spell checkers is that they cannot determine the meaning
of words. A word may be spelt correctly but have the wrong meaning in the context is which it is used.
Some obvious examples are 'here' and 'hear', and 'their' and 'there'; but there are many more.
Getting grammar and punctuation right is more difficult to achieve than correct spelling. Keeping
sentences short will help. If you are worried about this ask somebody, such as a friend or relation, to read
through your piece. The most important thing is to take care that the meaning is clear. If it is easy to read
then the grammar and punctuation will probably be OK. The article is for turners not members of the
local Literary Society!
Writer's block
Sometimes you may have an idea for an article but find it difficult to get started. In some cases this may
be because you have not got the subject quite clear in your mind. What I do when I have this kind of
writer's block is not to try to start at the beginning but scribble down anything that comes to mind that
seems relevant to the subject. Doing this I may end up with a number of disjointed pieces of text but very
often this process unlocks the mental block. The pieces of scribble I have produced may not appear in
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the finished piece but they will have performed a useful function. I liken the process to that of an artist
who makes a series of sketches before proceeding to the full-scale work.
Re-writing
Speaking for myself, I never regard the first attempt at an article as the finished product. It is just a first
draft, probably the first of many drafts. I read the piece through looking for rough passages where I have
not expressed myself clearly, or have been more elegant, and mark in the corrections. Often I go through
this process a number of times until I think I have got it right. When possible I find it advantageous to
put the piece to one side for a period so that I can come back to it later with fresh eyes.
Before computers re-writing was a tedious process entailing a much re-typing and quite literally 'cutting
and pasting' the revised sections together. However, with a computer, once the text has been entered into
a word processor the drudgery is taken out of the process and there is no excuse for not getting one's
article as perfect as possible. Someone, I forget who it was, once came up with the aphorism: "Easy
writing, hard reading. Hard writing, easy reading." In other words good clear writing is the result of
putting in the effort. Asked to suggest three ways of ensuring a well-written article I would say: "revise,
revise, revise".
Presentation
Having polished the text of your article to the best of your ability the next thing is to prepare it for
submission to a magazine. If possible consult the author's notes. It is customary to type, or print out, the
manuscript (or 'typescript') in double spacing with wide margins. I always put a header on every page
with my name, the date, a short title, and the page number.
For the UK market the article should have a cover sheet. This should have the name and address of the
author, the type of rights you are offering the publisher, the number of words, and the date. I recommend
that you offer 'First British Serial Rights'. This means you will retain the copyright after it has been
published in the magazine.
In some circumstances it may be useful to include with your submission a resume or CV (Curriculum
Vitae) relating to your experience as a woodturner. Finally you will need a covering letter. If the article
has been compiled in a word processor the publisher will appreciate having the file provided on disk.
This needs to be in the appropriate format, such as a Word .doc file, an RTF file, or a simple text file
(without line endings). A self-addressed, stamped, postcard can be included that acknowledges receipt of
the article. The editor should appreciate that as it will save him work. If you would like to have the
manuscript returned in the case of rejection, you should include stamps to cover the postage.
The assemblage of typescript, illustrations, and computer disk should be securely packaged in a strong
envelope, possibly reinforced with plastic tape. It should be posted recorded delivery. Make sure you
have made a secure back up on your computer and/or kept a hard copy. If you have produced the article
on a typewriter I think it will be permissible to send a photocopy and to retain the original. Then if the
article is rejected another copy can be made and submitted to another magazine.
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If at your first attempt you receive a rejection notice do not despair and do not give up. Either try another
magazine or try to see how the article could be rewritten to make it more acceptable. Remember that the
first of J K Rowling's Harry Potter books was rejected by a number of publishers before it was accepted
by Bloomsbury. I should think she is glad she persevered.
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experience.
Cost-plus pricing
The relationship between price and demand has to be such as to give a sufficient volume of sales to
achieve the break-even point by the end of the relevant financial period. The break-even point is where
sales revenue is equal to the costs of production plus wages. Therefore I need to know what is the absolute
minimum that I should charge for my products if I am going to make a living. This is done by dividing the
total costs incurred in making, and selling ones products, by the total number of hours worked. This gives
the hourly rate that is then multiplied by the time taken to make an individual piece.
The result is the minimum unit price. If I cannot clear all my stock at this price then I am in trouble. If, on
the other hand, I have difficulty in keeping up with demand and I have a growing order book the
implication is that my prices are below what the market will bear and that I should increase prices. As it is
not easy to make a living as a woodturner I may well find that the minimum unit price is the price I have to
sell at to get a sufficient volume of sales.
Financial costs
For the one-man band turning is a form of piecework so, basically, a turner is selling time. But as well as
the cost of the turners time the price of the piece must include an element that will cover other costs
incurred in its production. These costs take two forms. On the one hand, there are costs that are unique to
that piece and can be identified as such. Such costs may include those of wood and bought in items such as
pepper mill mechanisms, pen and pencil parts, knife blades, and box lids. On the other hand, there are
costs, such as that of electricity, that are difficult to allocate to individual items. These are usually treated
as overheads and are averaged out over the output.
Productive and non-productive time
When looking at the time that goes into making and selling a product it will be seen that some aspects are
similar to those in the financial area. Notice the emphasis on selling. When a turner is self-employed every
minute of time taken to get a product into the hands of a customer has to be accounted for. It is convenient
to divide a turners time into two elements: productive time and non-productive time.
Productive time is that which can readily be allocated to a particular piece. In the following calculations it
is taken as the time spent making the piece; this is the time taken in turning plus other post-lathe time
required to complete it, such as the fitting and assembly of parts, decoration, and finishing operations.
Non-productive time is that which cannot be tied to any particular item. Although the term nonproductive time has negative connotations it is an essential element of business activity and must be built
into the price structure. It is essential to keep track of this time because it is often more than many makers
realise.
Financial overheads
The precise composition of financial overheads will depend on the nature of the business. Nevertheless,
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some of the most common costs incurred can be outlined, as shown in Box 1. In addition to these the cost
of some consumables, such as tools, abrasives and finishing materials, are difficult to allocate to individual
pieces, and are best averaged out over the range of products.
Box 1:
Financial overheads
Rent
Business rates (or similar taxes)
Electricity and other fuel
Telephone
Interest on loans
Tools, machinery, vehicles, etc.
Depreciation and maintenance of equipment
Insurance: personal, third-party and product liability
Accountants fees
Subscriptions to professional bodies
Fees for courses and seminars
Technical literature, books, plans, etc.
Marketing
Exhibition fees Travelling and accommodation
Health care/insurance
Non-productive time overheads
To some extent the non-productive time overheads mirror the financial overheads. For example,
attendance at a seminar may not only incur a fee but it will take up a significant amount of time. Like
financial overheads time overheads will differ according to the nature of the business. Some of the time
consuming activities that are likely to be relevant to a professional turner are shown in Box 2.
Box 2:
Time overheads
Procuring materials
Preparing materials
Business planning
Developing skills and knowledge
Developing new products
General administration
Preparation of accounts
Customer relations
Marketing
Setting up and manning exhibitions
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Travelling
Packing and delivering goods
Inter-personal interaction
Personal needs: comfort breaks
Doctor, dentist
Illness
The hourly rate
Now it is necessary to translate these factors into a pricing policy that will provide a decent wage. (Do not
forget that this is the minimum price, it may be possible to charge more, depending on what the market
will bear.) The most convenient way of doing this for a craftsperson is to base prices on an hourly rate.
Many professionals in the service sector use this method. I suggest a woodturner should formulate his
hourly rate on the basis of how much time is taken on the lathe to make the piece plus any post-lathe
operations (such as those mentioned earlier) as this time relatively easy to measure. So the price will be
calculated as the time taken, multiplied by the hourly rate, plus the cost of the materials unique to that
piece.
The most convenient way of showing how the hourly rate is determined is by means of a hypothetical
example:
First we need to know the required level of turnover:
Projected annual salary 15,000
Financial overheads
3,000
Total: required turnover 18,000
Then, we need to work out how many hours are available after allowing for time off:
Number of working weeks in year = 48
Hours worked per weeks
= 40
Total hours per year
= 48 x 40 = 1920
From the total hours per year we need to deduct the time overhead (ie, the non-productive time). Let us
assume that this is 25% of the total. This will leave 1440 hours of productive time. Next, we have to divide
the required turnover by the number of productive hours:
18,000 divided by 1440 hours = 12.50 per hour
We can now see how this might be applied to an actual piece: a nutcracker bowl. (This is a bowl with a
mechanism for cracking nuts fixed in the centre.) I have taken the prices of the parts from the current Craft
Supplies (UK) catalogue. The bowl is made from an ash blank 12 ins. x 1 1/2 ins. Lets say, just for the
purposes of illustration, that it takes an hour to turn and finish. It will take some time to fit the nutcracker
to the bowl. So, this time, say 6 minutes, should be included. The price is calculated as follows:
The hourly rate multiplied by the time spent making it:
Time taken x hourly rate = 1.1 x 12.50 = 13.75
Plus
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Conclusion
Some experienced professional bowl turners have been known to use a simple formula, based on the
dimensions of the bowl, as a means of setting prices. This may be as simple as the following:
Price = Diameter of bowl x Height of bowl x C x The hourly rate + The price of the wood
This does not mean that their method is different in any essentials from that which I have outlined above.
It is simply that they know from experience that the size of the bowl is a good indicator of the time
required to make it. The value C is a constant which is used to convert the volume of the bowl into a time
in minutes. Another way of putting this is that HxDxC is a proxy for the time required to turn the bowl. It
is possible, too, that if they were asked, they would deny having calculated the hourly rate in the way I
have described. It may just be a figure they know works for them. Nevertheless, I would suggest that
however their figure has been arrived at it must cover the type of costs identified in this article.
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A note on copyright
An author who puts his work into the public domain needs to have some knowledge of the law of
copyright for two reasons:
(a) to protect his own rights (if necessary), and
(b) to avoid infringement of the rights of others.
I put together the following notes to help myself to understand the law. I have set them out here in the
hope that others may find them useful. I should warn readers that the law of copyright is complex and
that these notes may contain errors. There are certainly many areas of the law that they do not cover.
Before delving into the law of copyright it is useful to briefly consider the relationship between
plagiarism and fraud, and the position on patents. In the UK infringement of copyright is a civil offence
and the remedy has to be found in the civil courts. Fraud, which involves deception or misrepresentation
to gain an advantage or to injure the rights of others, is a crime for which the perpetrator can be punished
by a fine or by prison. In the USA the position is slightly different, there the wilful infringement of
copyright for commercial advantage or private gain may also lead to a fine or imprisonment. This
illustates the fact that the line between the breech of copyright and fraud is very narrow. The protection
of rights by patent is also closely related to that of copyright. Governments grant patents to inventors to
give them ownership rights for a limited period. To be patentable an invention must be totally new and
capable of being used in some kind of industry.
Most advanced countries have their own copyright laws and following notes are principally concerned
with the position in the UK. But there are international conventions, which create a degree of
conformity. One of these is the Berne Convention, the other is the Universal Copyright Convention
(UCC). The former has higher minimum standards than the latter but neither, I think it is fair to say, is as
universal as some in the West might like! Both of these conventions were brought up to date at a meeting
in Paris in 1971. The main principle behind the conventions is the creation of reciprocal rights for the
nationals of a member state in the other member states. Under the UCA copyright lasts for the life of the
author 25 years after his death. Under the Berne Convention it lasts for 50 years after the death of the
author. Some countries improve on these provisions. For example, in the UK, EU and the USA,
copyright protection lasts for 70 years after the death of the author.
Copyright law affords protection to a range of categories of work. Those with which I an concerned here
are "original literary and artistic works". What that phrase means, in this context, is that the work is the
result of the skill and effort of the author. It does not necessarily have to be innovative or have artistic
merit. With two major exceptions the initial owner of a work is its author (that is, the person who created
it). An exception may occur when the work produced by someone in the course of his employment. For
example: some years ago some writing I did, when employed by a body funded by the Government, was
published - I had no rights in relation to that work, nor did I expect to. In certain circumstances, such as
when working to a commission, the author may transfer the copyright of a work. This is usually done at
the commencement of a project.
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There are a number of ways in which the author may transfer the rights to a third party. The rights may
be licensed to another person for a period of time, for a particular geographic region or to a particular
publication. For example, in the UK the author of an article may sell the First British Serial Rights to a
magazine. This means the magazine has the first use of the article but as soon as it has been published
the rights revert to the author. The author can then sell the rights in any way he/she pleases. I believe a
similar arrangement exists in the USA. I have always sold my articles on this basis. No authors should
sell the whole of the rights of articles unless they are satisfied that the fee is sufficient to take that into
account.
In contrast to articles the copyright in a book is usually licensed to the publisher either for a fee, for
royalties or, sometimes, both. Usually the license will be restricted to a particular geographic area. It may
also be restricted to specific applications; thus the rights may be split between such things as hardback
and softback books, translation into other languages and film or television.
Copyright gives authors the ownership of their works and the right to sell, or otherwise dispose of them,
in the manner described above. This enables the author receive some recognition for his/her work and,
possibly, to obtain some financial reward. Without this right there would be little incentive to produce
the work. In the case of articles relating to woodturning infringement of this right will usually be the
result of plagiarism (i.e., copying). Proof of copying is usually substantiated by showing that there are
close similarities between the alleged copy and that claimed to be the original. In the case of the written
word this means that permission from the owner of the rights should usually be obtained even for
relatively short quotations. Photographs, drawings and plans are protected in a similar manner. There are
certain exceptions to this. In many countries these are concerned with the concept of fair use. This
means that permission may not be required for limited use for such things as non-commercial research,
private study, teaching, criticism and reportage.
It should be noted that copyright protection is concerned with the form in which an author expresses his
ideas, but it does not protect the ideas themselves. So, for example, if I write an article on how to turn
beads and coves the form of the words I use would be protected but not the idea of such and article. If
this was not the case then my article would infringe the rights of others as such an article has been
written many times.
In the UK copyright does not protect industrial (as opposed to artistic) products although it may protect
the drawing from which the article is made. Thus, it seems that copying an artistic work such as a piece
of sculpture would be an infringement of copyright, but copying an industrial design for something, such
as a new bicycle, would not. However, the legislation does provide for a design right. This applies to a
design which is original and not commonplace. Like copyright, it is an automatic right, but it is effective
for only a very limited period. A design right can be registered with Patent Office for a small fee. This
extends the protection and the time for which it lasts.
As far as written work is concerned the position in regard to copyright is relatively clear. What is much
less clear in the UK (and probably elsewhere) is the status of woodturning techniques and objects such as
a piece of turnery. It seems that in the woodturning world that as soon as new techniques or new forms
are introduced they quickly become widespread. There seems to be little that the originator can do (if he/
she so wishes) to retain the rights. In woodworking magazines I have noticed that an author will
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sometimes state that the readers have the right to make one copy of the article described providing it is
not for sale. Such restrictions will, however, be difficult to enforce. This being the case I think that most
authors of instructional articles for making specific objects have to accept that readers might make
multiple copies and, possibly, offer them for sale.
Unless a criminal offence has been committed, such as fraud, the remedy for infringement of copyright
has to be found in the civil courts: (a) to put a stop to the infringement and (b) to obtain compensation.
The problem for most woodturners is that the cost of such an action, and the uncertainty of the result,
would mean that it would not be worth undertaking. However, it might be worthwhile to have a solicitor
send a letter to the copier that made it clear that the author was aware of the infringement and demanding
that the copying be terminated. In the case of published works such as books the publisher, being the
owner of the copyright, may decide to take action.
In most countries copyright exists as soon as a work has been recorded in an appropriate medium; as a
consequence it is not strictly necessary to put a copyright notice on a written work. Nevertheless, it is
advisable. In the first place it may act as a deterrent to copying. In the second place, if damages should
be sought, the absence of a copyright notice might mean that the compensation awarded would be
reduced. The copyright notice should be comprised of three elements: either the copyright symbol or
the word copyright; (b) the name of the owner of the copyright; and (c) the date of first publication.
Woodturning Bibliography
Home
Bibliography: Woodturning
A, B, C, D, E, F, G, H, I, J, K, L, M, N, O, P, Q, R, S, T, U, V, W, X, Y, Z.
American Craft Council
The Art of Wood Turning
Ashby, Peter; Ashby, Thomas
Woodturner's Wooden Clock Cases (Plans)
Woodturner's Wooden Clock Cases : Designs, Plans and Instructions for 5
Bell, R.C.
Fun at the Lathe
Blandford, Percy
The Woodturner's Bible
Twenty-four Woodturning Projects
Woodturning
Boase, Tony
Woodturning Masterclass: Artistry, Style, Imagination
Boesel, Jim
Lathes and Turning Techniques
Bowen, Hilary
Woodturning Jewelry
Decorative Techniques for Woodturners
Bridgewater, Alan; Bridgewater, Jill
Woodturning Traditional Folk Toys
Brown, Emmett and Brown, Cyril
Polychromatic Assembly for Woodturning
Brown, Sam
Getting the Most Out of Your Wood Lathe
Cain, Tubal
Workholding in the Lathe
Milling Operations in the Lathe
Woodturning Bibliography
Chapman, Bob
Woodturning: A Fresh Approach
Child, Peter
The Crafstman Woodturner
Christensen, Kip; Burnigham, Rex
Turning Pens and Pencils
Conover, Ernie
The Lathe Book - A Complete Guide for the Wood Craftsman
Turn A Bowl With Ernie Conover
Turning for Furniture
Cooper, Carolyn
Shaping Invention
Cox, Jack
Beyond Basic Turning
Ditmer, Judy
Basic Bowl Turning
Turning Wooden Jewellery
Darlow, Mike
The Fundamentals Of Woodturning
The Practice of Woodturning
Woodturning Methods
Duce, William R.
The Fine Art Of Small Scale Woodturning
Dunbar, Michael
Woodturning for Cabinet Makers
Edic, Martin
Profitable Woodworking (Spindle Turning)
Evans, John
Ornamental Turning
Fine Woodworking On:
Spindle turning
Woodturning Bibliography
Faceplate Turning
Lathes and Turning Techniques
Francis, David
Turning a Bobbin
Frayling, Christopher
David Pye: Woodcarver and Turner
Gustavson, R
Creating in Wood with the Lathe
GMC Publications
Faceplate turning
Further Useful Tips For Woodturners
Essential Tips for Woodturners
Intermediate Woodturning Projects
Practical Tips for Woodturners
Practical Tips For Woodturners and Carvers
Spindle turning
Useful Woodturning Projects
Woodturning: Bowls, Platters and Hollow Forms
Woodturning Techniques
Woodturning Tools and Equipment Test Reports; Bk.1
Hobbs, Robert
Mark Lindquist: Revolutions in Wood
Hodges, Lewis
The Woodturning Handbook with Projects
Hogbin, Stephen
Woodturning: the Purpose of the Object
Re-Turning
Holbrook, W
Contemporary Lamps
Holtzapfell, John Jacob
The Principles and Practice of Hand or Simple Turning
The Principles and Practice of Ornamental or Complex Turning
Hopper, Ray
Multi-centre Woodturning
Woodturning Bibliography
Hunnex, John
Illustrated Woodturning Techniques
Woodturning: A Source Book of Shapes
Ingham, Bob
How to make a treadle operated wood-turning lathe
Irons, Phil
Woodturning
Jacobson, Edward
The Art of Turned Wooden Bowls
Jacobson, James
Small and Exciting Woodturning Projects
James, Gerald
Woodturning - Design and Practice
Jones, Bill
Notes From the Turning Shop
Bill Jones' Further Notes from the Turning Shop
Kauffman, Henry
Easy-to-Make Wooden Candlesticks, Chandeliers and Lamps
Key, Ray
The Woodturner's Work Book
Woodturning and Design
Woodturning with Ray Key
Klenke, William
Art of Woodturning
Lawrence, Terry
Turning Wooden Toys
Leier, Ray; Peters, Jan; Wallace, Kevin
Contemporary Turned Wood
Lincoln, William A
Complete Manual of Wood Turning
Woodturning Bibliography
Lindquist, Mark
Sculpting Wood
Lukin, James
Turning Lathes
Macbeth, A
Woodturning for the Beginner
Marsh, Bert
Bert Marsh: Woodturner
Martin, Terry
Wood Dreaming, Spirit of Australia Captured in Woodturning
The Jane and Arthur Mason Collection
Turning Wood Into Art
Mortimer, Stuart
Techniques of Spiral Work
Nish, Dale
Artistic Woodturning
Creative Woodturning
Master Woodturners
Northcott, Henry
A Treatise on Lathes and Turning
O'Donnell, Michael
Turning Green Wood
Woodworker Guide to Woodturning
Ogden, Warren
Notes on the History and Provenance of Holtzapffel lathes
A Bibliography of the Art of Turning and Lathe and Machine Tool
O'Neill, Hugh
Woodturning - A Guide to Advanced Techniques
Woodturning - Manual of Techniques
Pain, Frank
The Practical Wood Turner
Woodturning Bibliography
Woodturning Bibliography
Sanders, Jan
Colouring Techniques for Woodturners
Seale, Roland
Practical designs for Woodturning
Sherwin, Reg
Pleasure and Profit From Woodturning
Sing, Dick
Pens From the Wood Lathe
Unique and Unusual Pens From the Wood Lathe
Useful Beauty : Turning Practical Items on a Wood Lathe
Wood Lathe Projects for Fun and Profit
Slater, David (ed.)
Woodturning Made Easy
Small, Tunstall and Woodbridge, Christopher
Mouldings and Turned Woodwork of the 16th, 17th and 18th Century
Southern Highland Handicaraft Guild (USA)
Rude Osolnik: A RetrospectiveRude
Spielman, Patrick
The Art of the Lathe
Springett, David
Woodturning Wizardry
Adventures in Woodturning: Techniques and Projects
Turning lace bobbins
Stokes, Gordon
Beginner's Guide to Woodturning
Manual of Woodturning
Modern Woodturning
Woodturning for Pleasure
Thorlin, Anders
Ideas for Woodturning
Time Life
Wood Turning
Woodturning Bibliography
Walshaw, T.D.
Ornamental Turning
Weldon, David
Shapes for Woodturners
Woodturning Centre (USA)
A Selection of Papers from the 1993 World Turning Conference
International Turned Objects Show - Lathe Turned Objects
Woodworker Magazine(?)
"Woodworker" Book of Turning
Wooldridge, W
Woodturning
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Air-dried
See seasoning
Anisotropic
Not possessing the same properties in all directions (the opposite of isotropic). Because
of its fibrous structure wood is anisotropic.
Bast
The inner bark. The carbohydrates, formed in the leaves by photosynthesis, flow down
through the cells in the bast to feed the life processes of the tree.
Backsteady
A means of supporting a long thin spindle to help to stop it flexing in the centre.
Banjo
The part on the lathe which slides along the bed and supports the T rest.
Bead
A rounded raised portion running around a spindle turning.
Beading tool
A small chisel (often square in section) used to form a bead.
Bed
The horizontal part of the lathe which connects the headstock and tailstock
Bevel
The part of the tool which is ground to form the cutting edge.
Birdseye
Numerous small areas on the surface of the wood in which the fibres are distorted so as
to produce elliptical forms somewhat similar to bird's eyes. Found in maple and
sycamore, rare in other species.
Blank
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The blank is the form the piece of wood takes when it has been prepared for turning.
Typically this will be a round disc for a bowl or a similar face turning, or a relatively
slender 'square' sectioned piece for turning between centres.
Bowl gouge
A gouge with a deep flute and a heavy cross-section. Its primary function is for face
turning but it can also be used for spindle turning. It is most commonly ground with a
40- 60 bevel angle.
Bruzze
A rare tool (Sometimes known as a bruzz or a buzz) which has a 'V' section. A turner's
bruzze has the bevels ground on the outside, whereas a carpenter's bruzze is ground on
the inside.
Built-up work
A workpiece which is made by gluing together two or more pieces of wood.
Burl
The American term for a growth on a tree which we in Britain call a burr. See also: burr
(1)
Burnishing
Polishing by friction. In woodturning this is usually carried out by holding a handful of
shavings against the revolving workpiece. The shavings should come from the work
being burnished.
Burr (1)
A large wart-like growth, with twigs sprouting from it, found on the trunk of a tree.
Internally the wood tissue is very confused and usually contains numerous dormant bud
formations. The wood cut from a burr usually shows very attractive figure and is very
highly prized by turners.
Burr (2)
A fine upstanding strip of metal left on the edge of a tool after grinding or the use of a
ticketer. (It is sometime called a wire edge.) This can be honed off but many turners
make use of the burr on a scraper to produce a very fine finishing cut.
Callipers
A measuring tool consisting of two curved arms connected at one end by a hinged type
joint. In their simplest, traditional, form they can be used for both inside and outside
measurements. In their modern form the hinge is sprung and the arms are connected
midway by an adjustable screw. In this form inside and outside callipers are separate
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devices.
Cambium layer
A thin layer of specialised cells which lies between the inner bark and the sapwood. It is
here that the growth of the tree takes place. New sapwood cells are formed on the inner
side of the cambium, and new bark is formed on its outer side.
Centres
The parts in immediate contact with the workpiece when it is held in the lathe by both
ends. Hence the expression 'turning between centres'. See also: cone centre, dead centre,
drive centre, live centre and ring centre
Centrifugal force
The force with which a body revolving around a centre tends to fly away from that
centre. The force which causes pieces to fly off when work is revolving on a lathe.
Check
See split.
Checkered work
See laminated work
Chisel
A woodturning tool with either a square or a rectangular cross-section which is ground
with a double bevel. See also skew chisel and square nose chisel.
Chuck
A device which holds the workpiece on then lathe. A chuck can take many different
forms. See, for example, cup chuck, precision combination chuck, screw chuck, and
scroll chuck.
Collets
The movable metal parts in a chuck which grip the tool or the workpiece.
Cone centre
A live or a dead centre with a cone shaped point in the tailstock used to support the
workpiece. See also centres
Cove
A semicircular hollow running round a spindle turning.
Crotch wood
Wood which lied immediately below the fork of a tree. When this wood is sawn
lengthways (ie parallel to the pith) it can produce exceptionally beautiful, fan shaped,
figure. Because of its beauty crotch figure is greatly prized.
Cup chuck
A chuck with a deep recess into which a spigot on the workpiece can be driven.
Cup shake
A split formed by the separation of the wood fibres around a growth ring.
Dead centre
A cone centre which does not revolve with the work. See also centres
Deep fluted gouge
See bowl gouge
Dividing head
See index plate.
Drive centre
This is attached to the drive shaft in the headstock by either a morse taper or a thread. It
both supports the wood and transmits the drive to it. Usually it has either two prongs or
four prongs which are driven into the workpiece. See also centres
Dovetail recess
A recess with an undercut edge cut in a workpiece to accept the jaws of a chuck.
End check
A split on the end of a board.
End grain turning
Turning in the end of a workpiece, which has the grain running parallel with the axis of
the lathe, the other end of which is held by a screw, or other type of chuck.
Exotic timber
Imported timber of a type not indigenous to Britain.
Faceplate
Circular plate held on the headstock spindle to which the workpiece is attached by
screws.
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Face turning
Turning workpiece held on a faceplate, or a chuck when the grain of the wood runs at
right angles to the axis of the lathe.
Fiddleback
Figure which is produced by wavy grain when quarter sawn. It appears as a rippled
effect on the surface, eg ripple maple/sycamore. The term has come into use because
such wood with this figure has traditionally been used for the backs of violins.
Figure
The pattern on the surface of the wood caused by the combination of such features as
grain, growth rings, rays, tissue structure, colour, knots, burr, and, sometimes, defects.
Filler
Used to fill the grain when a smooth finish is required. It is applied after the primary
sanding operation. The work may be sanded again after the application of the filler and
before the final polishing .
Filling
The application of filler.
Fingernail
The shape of the ground end of a spindle gouge.
Finishing
The final treatment of the work after the tool-work has been complete, eg sanding,
filling and polishing.
Flitch
A section of timber cut lengthwise from the trunk of the tree,
Fluted parting tool
A tool with a wedge shaped section which has a flute on the wider of the two edges.
Forstner bit
Forstner bits are similar to sawtooth bits but they are guided by their rims and do not
have a centre point. As a consequence they cut flat bottomed holes which can overlap
each other or the edge of a board. they do not cut as well as a sawtooth bit in end grain.
Four jaw chuck
A self-centreing chuck similar to the engineering type but with four jaws instead of
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three. These chucks are often known as scroll chucks because of the internal spiral
grooves which move the jaws.
Gouge
A cutting tool with a 'U' shaped cross-section used with the bevel rubbing. There are
three main types: the roughing gouge, the spindle gouge and the bowl gouge. For the
latter two of these some turners prefer the terms shallow fluted gouge and deep fluted
gouge respectively. The reason for this is that bowl gouges can be used for spindle
turning and spindle gouges can be used on face work.
Grain
The alignment of the cells relative to the long axis of the tree, straight, diagonal,
interlocked and wavy grain.
Growth rings
Each of these rings is the result of one year's growth. The rings are often easy to
distinguish because the wood produced in the later part of the year is darker than that
produced when the sap rising.
Headstock
The assembly fixed on the left-hand end of the bed of the lathe which provides the drive
for the workpiece.
Heart shake
A split running radially away from the pith.
Heartwood
The fully developed wood which surrounds the pith. It is often darker in colour and
harder than the sapwood which surrounds it. The cells in the heartwood are dead and
have ceased to transport sap.
High speed steel (H.S.S.)
High speed steel; this is about 6 times harder than carbon steel. HSS tools should be
ground on a 'white' (aluminium oxide grinding wheel).
Hone
To sharpen a tool by hand on a stone.
Honeycomb
An interior split, or group of splits, in a block of wood - usually only found in larger
sections. Probably due to over-quick drying. Unfortunately, often not discovered until
work is in progress.
Hook gate
See Sizing tool
HSS
See high speed steel
Inboard turning
Face turning which is carried out over the bed of the lathe, ie on the right-hand of the
headstock.
Index plate
A plate used to lock the drive-shaft into a series of pre-set regular positions. The plate is
sometimes built into the lathe and sometimes is a separate attachment used for specific
jobs.
Jacob's chuck
Originally a proprietary name for a type of drill chuck which can also be held in the
headstock or tailstock of a lathe. It can be used to hold a small workpiece instead of a
drill.
Kiln-dried
See seasoning
Lace bobbin drive
A drive centre with a recess in the outer end to accept a lace bobbin blank.
Laminated work
A workpiece constructed from glued-up blocks. It should be allowed to dry thoroughly
after gluing and then turned with sharp tools at a slow speed because centrifugal force
can cause the pieces to separate.
Live centre
A centre in the tailstock which revolves with the work. See also centres
Mandrel
A means of holding a workpiece (or workpieces) by use of a rod of wood or metal
running through a central hole, as for toy wheels and napkin rings.
M.C.
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For parting off, ie cutting off the waste, or dividing the workpiece into sections.
Pin chuck
A chuck with a wooden or, more usually, a metal pin which is jammed into a hole
drilled in the workpiece.
Phloem
See 'Bast'
Pith
The narrow channel in the innermost part of the tree, its trunk, each branch and twig,
Polyethylene Glycol (PEG)
A pharmaceutical product which is sometime used by wood workers to stabilise
unseasoned timber. It is available in several grades - PEG 1000 is the grade used by
wood workers. When unseasoned wood is submerged in a solution of PEG 1000 the
PEG is drawn into the wood by the process of osmosis and replaces the water. Given
sufficient time the PEG will replace all the water in the wood. After the wood is
removed from the solution the PEG will set in the pores to prevent shrinking cracking
and distortion.
Precision Combination Chuck
A popular proprietary chuck with attachments which can perform many of the functions
performed by the chucks listed here. It work on the basis of expanding or contracting
collets. Nowadays, scroll chucks are preferred.
Pummel
A section of the workpiece in spindle turning which is left square, eg when turning legs
for chairs or tables.
Rest
See tool rest.
Ring centre
A live or a dead centre in the tailstock which has a small point set in the middle of a
ring. The point locates the centre whilst the ring bears on the surface of the workpiece
thus limiting the penetration of the wood. This helps to prevent splitting and is
particularly useful for built-up or split turnings. See also centres
Ring shake
See cup shake.
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A chuck with a single screw fixed in the centre to which the workpiece can be attached.
Scroll chuck
A four-jaw chuck, now very popular amongst woodturners. So named because the teeth
on the underside of the jaws engage in a raised spiral (ie scroll) on the back-plate.
Movement of the back-plate causes the jaws to move in or out in unison.
Sealing
The first step in the finishing process. A sealer is applied to the bare wood to act as a
barrier to the ingress of moisture and dirt. It also serves as a grain filler and as a base for
further finishing coats.
Seasoning
Drying green wood to a serviceable level.
Air dried: dried by exposure to the air without the use of artifical heat.
Kiln dried: dried in a kiln (or oven) with the aid of artificial heat.
Segmented work
See laminated work.
Shake
See split.
Shallow fluted gouge
See spindle gouge.
Shell augur bit
Used for drilling long holes on the lathes, eg in electric lamp stands.
Sizing tool (or Hook gate)
A hook shaped attachment to a square parting tool which enables the workpiece to be
sized to a pre-set dimension. This is particularly useful when an operation of this sort
has to be performed repeatedly.
Skew chisel
A chisel on which the cutting edge is not square to the sides of the tool.
Spalted wood
Wood which is in the first stages of fungal decay, ie rot. Very often it is made manifest
by irregular dark, or black, lines which run through the material. It is most common in
beech but is found in many other hard woods. The fungae require damp conditions in
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which to grow; when the wood is dried (below about 20% MC) the fungae die and the
process ceases.
Spigot
A parallel projection on the end of a workpiece which is made to fit into a recess of
some kind, eg a socket in a chair seat or in a spigot chuck.
Spigot chuck
See cup chuck.
Spindle gouge
Used for shaping spindle work, eg for turning beads and coves. It has a cross section
with a shallow arc; so is sometimes referred to as a shallow fluted gouge. The cutting
edge is usually ground to a finger nail shape with a 30 - 40 bevel angle.
Split
A longitudinal fissure in the wood. Terminology may vary from place to place but there
can be said to be two types of split: namely, shakes and checks. Shakes can occur in
three main ways:
in the living tree, possibly due to wind stress;
at the time of felling, due to impact; and
shrinkage in the log before conversion.
Checks occur after conversion of the log and are due to shrinkage whilst the material is
drying. See also: cup shake, heart shake, star shake, end check, surface check, through
check and honeycomb.
Split turning
A technique used where two identical semicircular items are required. One method is to
make a complete turning from solid stock and then saw the piece in half. A better way is
to glue two pieces of stock together with a leaf of paper in the joint and then make the
turning. When the turning is complete the paper allows the pieces to be separated.
Square (wood)
A sawn piece of timber which is roughly square in section and ready to be used in
spindle turning.
Square nose chisel
A chisel on which the cutting edge is square to the sides.
Star shake
A group of splits running away from the pith in the form of a star.
Surface check
A split on the surface of the wood.
T&T (or T/T)
See saw cuts.
Tailstock
The movable assembly to the right of the headstock which slides along the bed.
Tang
The tapered end of a woodturning tool which fits into the handle.
Through check
A split which extends through a board from one surface to the other.
Ticketer
A round piece of metal used to form a burr.
Tool rest (or T rest)
Adjustable part of the lathe (usually a 'T' shape) which fits into the banjo and supports
the turning tool whilst work is in progress.
Waney edge
A natural edge left by the outside of the tree on a sawn board.
Wire edge
See burr.
Home
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Brian Clifford (December 2000)
http://www.turningtools.co.uk/widgets/bowlbars/bigrest.html09-03-2006 19:08:44
Home
Not shown in this sketch is a post to fit into the banjo. When I made the rest I was
using a coronet major. I made it so that the top was at the correct height when it was
fixed to the banjo with a nut and bolt. When I changed my lath I had to add a post.
When I did that I made it out of wood and put a bolt down the centre extra strength.
The head of this bolt can be seen in one of the photos below. The bolt is probably
unnecessary - spigot on the top of the post fitting into a hole in the base of the rest
should be adequate. The photo also shows the metal strip I added when the wood at the
Safety
It might be thought that this rest would be unsafe. I can only say that in 15 years of use,
and having made hundreds of lightpulls, I have never had a moments unease when
using it.
Home
Home
Thickness gauge
This thickness gauge performs the same function as calipers. I made it in 1982 to
measure the wall thickness of the first bowl I ever made. I was totally ignorant about
woodturning at the time and I made the bowl with nothing but scrapers made from old
files. I still have the bowl.
The gauge is the first piece of turning equipment I ever owned. It is very useful and I
use it frequently.
This is another gizmo which is very easy to make. Probably, the most difficult thing is
finding a suitable piece of plastic tube to suit the available dowel.
Such a gauge can be made any size to suit the user and the wire can be bent into any
suitable shape. To give an idea of size: in the one shown above I used 1/4 in. dowel 7
ins. long. I joined the wire to the tube with epoxy resin.
Before the gauge can be used the dowel must be pushed up the tube so that it is in
contact with the wire; a pencil mark is then made on the dowel at the outer end of the
tube. The distance between the end of the tube and the mark on the dowel then
indicates the thickness being measured.
Home
Brian Clifford (December 2000)
http://www.turningtools.co.uk/widgets/gauge/gauge.html09-03-2006 19:08:52
Home
Patterns for both widgets are given on another page. These should print out at actual
size.
The easiest way to make the widgets is to glue the patterns on to some reasonably
strong card (such as that from a cereal packet) and cut them out with a pair of scissors.
The patterns could also be glued on to another material (such as aluminium or brass)
and used only as cutting guide. If ordinary PVA glue is used the paper can then be
removed by soaking in water.
Home
Brian Clifford (October 2000)
Home
This easily made sharpening system is made up of two jigs. One is a general jig for
sharpening the full range of turning tools. The other is a jig for creating a long grind on
gouges. The plans are made up of 12 pages of dimensioned diagrams, assemby views
and step-by-step instructions.
The contents:
A. An adjustable jig for general sharpening
1.
2.
3.
4.
5.
6.
7.
Contents page
General plan
Jig: assembly diagram - sheet 1 of 2
Jig: assembly diagram - sheet 2 of 2
Jig parts - sheet 1 of 2
Jig parts - sheet 2 of 2
Step-by-step instructions
The plans are supplied as a pdf file. Because this file contains a number of large
graphics (like that shown above) it comes out at 469 KB, so it takes a couple of
minutes to download. As a consequence it is best to download it direct to a folder on
your hard disk (rather than into Adobe Acrobat in the browser). In Internet Explorer
the file can be downloaded directly into the hard disk by right clicking on the link at
the beginning of this paragraph. (In IE 5.5 choose 'Save Target As ..).
Adobe Acrobat Reader 4 is required to access these pages. This can obtained from
www.adobe.com/acrobat
Before making use of these file please read the copyright notice. Failure to read this
notice does not exempt the user from the conditions of use.
Home
[home] [natural edge vases] [natural edge goblets] [other goblets] [hollow forms]
[boxes] [sculptural pieces] [clocks]
Cup - ash
[home] [bowls] [natural edge vases] [other goblets] [boxes] [hollow forms]
[sculptural pieces] [clocks]
[home] [bowls] [natural edge vases] [natural edge goblets] [hollow forms]
[boxes] [sculptural pieces] [clocks]
Other goblets
4 ins w. x 4 ins h.
spacer.
jpg - 631
Bytes
http://www.turningtools.co.uk/galleries/hollowforms/vesselpage.html
[home] [bowls] [natural edge vases] [natural edge goblets] [other goblets] [boxes]
[sculptural pieces] [clocks]
Ash - 6 ins h.
http://www.turningtools.co.uk/galleries/hollowforms/vesselpage.html
Softwood - 6 ins h.
[home] [bowls] [natural edge vases] [natural edge goblets] [other goblets] [hollow forms]
[sculptural pieces] [clocks]
Some boxes
[home] [bowls] [natural edge vases] [natural edge goblets] [other goblets] [hollow forms]
[boxes] [clocks]
Sculptural Pieces
[home] [bowls] [natural edge vases] [natural edge goblets] [other goblets] [hollow forms]
[boxes] [sculptural pieces]
(Height: 5 inches)
Home page
Video Clips
These videos clips have been provided to amplify the text in the Introduction To
Woodturning. They are meant to be adjunct to the text in the relevant chapters in the
Introduction and not a substitute. So I would urge users to read the text as well. I may
add more clips in the near future. I would be very interested to know whether or not
they are worth the trouble of downloading and whether any additional short videos
might be useful. The videos currently available are:
1.
2.
3.
4.
5.
6.
The links to the videos and some notes on points to look for are set out below.
On all the videos the viewpoint is that of the turner making the cut.
Video files are very large in relation to the length of time they run. In order to
minimise the download times the clips have to be kept short. Using the best
compression methods I have been able to find (commensurate with quality) 20 seconds
of video require around 1,500 KB.
The files are provided in the mpg format. The best way to use these files is to
download them to your hard disk. They can then be played in a viewer as many times
as you like. In Internet Explorer the file can be downloaded directly into the hard disk
by right clicking on the button. (In IE 5.5, or higher, then choose 'Save Target As ..).
The file sizes and the duration of the clip are given in brackets .
I have been using Windows Media Player to view them on a PC. I regret I have no
suggestions as to what viewer Mac or Linux users can employ.
In Windows Media Player a video can be stopped at any point by clicking on the pause
button . Also, if the cursor is held over the slider , and the left button is held down, the
slider can be moved backwards and forwards with the mouse.
Cutting a bead
Points to note
1. The tool is held so that the trailing point of the tool is just clear of the wood
when the leading edge begins to cut.
2. The tool is held well up on the wood so that the bevel at the leading edge is just
rubbing.
3. Watch to see the position of the tool at the commencement of each cut.
4. See how the tool slides along the rest.
5. Note that the wood is slightly burnished by the bevel rubbing behind the cut.
6. I turned the bead with just 5 cuts. Do not be worried if you take a lot more than
that to begin with.
Cutting a bead (1,379KB, 17 secs)
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Cutting a cove
Points to note
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1. Note how the attitude of the tool is altered just after 29 seconds of play. This is
described in paragraphs 14.7 and 14.8 of The to Woodturning.
2. Note how the light catches the burnished surface on the left-hand side of the
cove. This shows that the bevel has been rubbing.
Cutting a cove (1,379KB, 17 secs)
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2. This cut can be made with a chisel but it is easier with a gouge.
3. The technique is very similar to that used for cutting a bead . The only
difference is that in the final stages the tool handle must be moved further round
so that the bevel ends up more or less square to the axis of the lathe.
4. The description of this cut is in Section 15.6 (Chapter 15) of The Introduction to
Woodturning. (In this case the description does not add anything to what is
noted here.)
Rounding the end (2,791KB, 35 secs)
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Cutting a pummel
Sometimes it is necessary to leave a section (or sections) of a spindle turning square.
This is usually when the piece is to be joined to others, eg the rails on a table. This
square section is the pummel.
As with many things in wood turning there is more than one way of cutting a pummel.
Two of these are described in Sections 15.3 and 15.4 of The Introduction to
Woodturning
The method shown in this clip entails cutting a 'V' at the point where the transition
from the square to the round is required.
Points to note
1. The first step is to mark a pencil line all round the workpiece where the V cut
is to be made.
2. The V cut itself is made in exactly the same way as a V cut in a round
section (as described in Chapter 12 and shown in the video above).
3. Making the cut in the square blank is much more difficult because the edges
cannot be seen clearly. As a consequence there is a danger of chipping the
corners of the 'V'. It may help a little to put something white, such as a sheet of
paper, on the bed of the lathe behind the workpiece in the line of sight.
4. The V must be stopped immediately the bottom of the cut forms a continuous
circle around the workpiece.
5. Having made the V cut the corners on the section of the workpiece beyond the
pummel can be removed with a gouge. The shape of the side of the 'V' which
remains can be altered if required. (This is not shown here.)
Cutting a pummel (3,413KB, 43 secs)
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Brian's workshop
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My Workshop
Brian's workshop
Brian's workshop
Brian's workshop
Home page
A sanding disc
One of the most useful accessories in my
workshop is a large sanding disc. It has many
uses - these include sanding flat the base of
goblets and cleaning up the end of spindle
turnings where the waste has been parted off.
This disc, which I have used for many years, is
permanently attached to a spare lathe (see photo
on the right). Not everyone will have the luxury
of a spare lathe but it doesn't matter - a disc can
be attached to your lathe as required with the aid
of a proprietary chuck. Alternatively, those
mechanically minded might be able to knock up
a dedicated sander from an old motor and some
bearings. Or, a small disc could be attached to a
cheap grinding machine or an electric drill on a
stand.
For those with a chuck with expanding jaws fixing a disc to their lathe is simple. All that is necessary is a
flat disc of wood, plywood, chipboard or mdf, about inch (18 mm.) thick. The disc is mounted on a
screw chuck (on the lathe) and the face and edge trued up. This is easier to do if the screw does not go
right through the disk. The disk is then reversed on the screw chuck and the new face is trued up. Then a
recess is formed to suit the chuck. When an abrasive disc is attached to the other side it is ready for use.
When the discs are remounted it may be found that they don't always run true. This does not matter as
long as the wobble is not too severe. For those without a chuck, a faceplate can be used to hold the disc
but this is not so convenient. When a chuck is used a number of discs can be made up with different grits
on the abrasive. Perhaps this is another reason to save up one's pennies for a chuck.
What size should the disc be? I recommend the largest possible size up to a limit of 300 mm in diameter.
The user could cut the circular abrasive discs from sheet material but it is much more convenient to buy
them ready-made. I used to glue them onto the wooden disc with PVA glue but they are now available
(in the UK) in a self-adhesive form with a peel off backing in a range of sizes and grits.
Those with the money could, of course, go out and buy a
dedicated sanding machine. These used to be very expensive but
the price seems to have come down recently. The Perform brand
(available in the UK) does a 300 mm disc sander with a 1 hp
motor at what appears, on paper, to be a very reasonable price. A
combined belt and disc sander could also be considered but I have
found a disc (the one shown above) has satisfied my needs.
However, I have recently purchased a small sander with a 25 mm
belt (shown on right) for a very specific purpose (which I may
reveal one day). In the absence of anything else it would,
however, be very useful for cleaning up the ends of spindle
turnings.
Home page
A polishing mop
This tatty looking object (Figure 1) is a home made polishing
mop. It is used for polishing turnings off of the lathe. I made it
15, or more, years ago; it will last a few years yet - as long as I
need. It is very useful, very effective and I use it frequently. I
put it in my pedestal drill (Figure 2), but it could be used in a
Jacob's chuck held on the lathe. Commercially made mops are
commonly fitted on to bench grinders. I use mine mostly for
polishing the ends of items turned between centres. These have
to be hand finished and polished where the waste wood has
been parted off.
Figure 1
Figure 2
Figure 3
Home
The challenge
Goblets made with a natural edge forming the lip of the bowl present an interesting challenge to the
turner and the opportunity to experiment. Because these goblets involve thin turning it may be thought
that they are not for the inexperienced or the faint-hearted; but don't worry, experimentation costs
nothing but time. The wood can be picked up, free, out of the hedgerow or somebody's firewood pile.
Dry wood is not required; unseasoned wood is easier to turn and, sometimes, as it dries it distorts into
interesting and attractive shapes.
The wood
Most people should be able to lay their hands on some suitable wood without too much trouble. My
favourite woods are hornbeam, holly, cherry and ash, but any close grained hardwood with a relatively
thin bark can be used satisfactorily. For a first attempt a select a small log 4 inches or so in diameter and
as circular as possible. As far as the length is concerned, I have found a good rule of thumb is to have the
height of the goblet equal to the diameter. To this must be added enough material for parting-off and for
the method of mounting.
Now for the most difficult part: the turning of the inside of the natural rim. At this stage there are two
points which need to be remembered. The first is that the rim will be turned thin. The second is that the
thin wood dries out quite quickly and it may begin to distort before the job is finished. For both these
reasons it is necessary to work one's way down from the rim in stages.
As a start, some of the waste is removed from the inside of the bowl - say about 3/4 inch deep and
leaving a wall thickness of 1/8 inch. How deep one goes at this stage is a matter of judgement and
depends on how much out of round the work piece is; the variations in the diameter will cause the height
of the rim to undulate.
Having taken out some of the waste the rim can now be thinned down. For this a very sharp tool is
required - I use a inch high-speed steel bowl gouge with the shoulders ground back and a short bevel.
Another essential is good tool control. To help to achieve this the support for the tool should be close to
the work. Some commercial rests are so shaped that although the rest is close to the work the tool is
supported some distance away, see Figure 1. This is not helpful, a better set up is illustrated in Figure 2.
When working on the inside of a bowl with a small diameter, the top bar of the tool rest should either be
narrow or slope to follow the arc of the rim, see Figure 3. This may mean that either the rest must be
ground to a better shape or one must be specially made.
The reason for a short bevel on the gouge now becomes apparent. The shorter the bevel the closer the
support will be to the cutting edge, particularly when working inside the bowl. Remember the bevel must
be rubbing at all times. If necessary go back to first principles: allow the heel of the bevel to make
contact with the wood first and then move the handle until the gouge is just cutting. Needless to say, very
light cuts are taken.
In turning the inside of the bowl of these goblets I always cut from the outside to the centre.
Theoretically this is wrong because the cut will be made against the grain; but this is not a problem if the
grain does not tear. In my experience it never does.
The difficulty of turning the natural edge thin is compounded by the fact that because it is irregular it is
difficult to see. It may help to set up a tungsten lamp behind the bed and a little above the axis of the
lathe. This is manoeuvered until its light catches the extreme edge of the bowl. It also helps to position
the head so that one eye is looking down the inside surface of the bowl; the tip of the gouge can then be
aligned in relation to that surface. How thin one goes, or can go, is determined by a number of factors, eg
the condition of the bark, the nature of the wood, the degree of irregularity of the edge, and how brave
one is feeling. For ash, for example, 1/16 inch thick is often possible, holly can be made thinner still.
Having finished the inside of the bowl attention is now turned to the outside and to the stem of the
goblet. First, the lamp is moved so that it shines through from the inside of the bowl and the remaining
waste wood on the outside of the bowl is removed whilst gradually cutting towards the top of the stem.
Probably, it will be found that, because of movement of the wood, there is an obvious transition from the
new cuts and those made earlier. Before getting quite to the top of the stem the new and the old surfaces
can be blended together using the shear scraping technique described above. The outside of the bowl can
then be sanded, and finished.
The stem is shaped in successive stages, working from the bowl towards the base. No more of the waste
wood is removed than is necessary to provide room to work in, see Figure 4. How thin the stem is be
made depends on the thinness of the bowl. If the bowl is thin it will be very light and the centrifugal
forces will be small; then the stem can also be made thin without the bowl showing signs of wobbling
out of control as it rotates. If it does wobble then the lathe can be slowed down.
The base should also be made as thin as possible, consistent with good design, because of the danger that
it might split as the wood dries out. This depends on the nature of the wood and how wet it is. It
sometimes helps to dry the goblet in a microwave oven as soon as it is finished. If this is done it should
be set on defrost and run for about 10 minutes. It is also a good idea to put a cup of water in the oven at
the same time. But take care, one of my friends burnt through the stem of a goblet using the microwave.
A word of warning:
In my original article I suggested that, when working on the inside of the goblet, the fingers of the left
hand should support the wood on the outside. I have since found out (the hard way) that this is
potentially dangerous. One evening, when demonstrating at our club, the bowl broke leaving an ugly
jagged edge on the remaining wood. As I was attempting to support the wood at the time I was lucky to
get away with a superficial cut.
Home
A hand mirror
Introduction
Although rewarding, a hand mirror is not a very difficult item to make. It should be within the scope of
those turners with intermediate skills who have mastered the basic principles of spindle turning and
obtained a reasonable amount of confidence with a bowl gouge.
The piece is made from four parts: the head, the handle, a small piece of dowel to join them together, and
the mirror. (See graphic at end.)
The design
A hand mirror should not be too heavy or unwieldy so the parts should not be made any larger than
necessary. The general features of the suggested design are set out in accompanying diagram. There
must be many possible variations on this theme. The simple design illustrated has proved to be attractive,
judging by the comments I have heard, and the fact that people are willing to buy it. One aspect of the
design is determined by the method I use to drill the hole for the dowel in the head. The bead on the back
provides a bearing surface which facilitates clamping the piece vertically on to a jig (to be described
below).
The dimensions shown are for a mirror with a 5in. glass. If the maker wishes to use a bigger mirror glass,
say 6in diameter, then some of the dimensions will have to be scaled up. For the 5in mirror the blank for
the head needs to be a little over 6 3/4in by 1in. The handle should be about 6in by 1in.
The wood
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I have used ash for my mirrors; it turns nicely and it looks attractive. Whatever species is used, the blank
for the head must be chosen with care. The mirror glass is thin, fragile and inflexible. The possibility of
movement of the wood after the piece is finished must be reduced to the minimum. Because of this, the
blank should be quarter sawn, that is to say, when the end grain of a square blank is examined the annual
rings should run more or less vertical to the major faces. If you have a piece of wood in which there is
any sign of cupping I would strongly advise you to reject it for this purpose.
The blank must also be sufficiently dry. In technical terms this means that the moisture content must be
in equilibrium with that of air in a centrally heated room in the winter. 'Air dried' timber (which has been
dried outdoors) will be too wet for this purpose and will need to be dried further. Kiln dried timber will
be fine as long as it has not been too long since it came out of the kiln. Remember that as soon as wood
comes out of the kiln it starts to pick up moisture. If it has been left in a shed, or a similar damp place,
for a few months it may well have become too wet. (See also "How dry is my wood.)
If you have any fears that your wood may not be dry enough the safest thing to do, is to keep a some
blanks in a warm room in the house, or in the airing cupboard, for a few weeks. Clearly, for this job,
some forward planning is required.
Turning
When starting to turn the front of the head, it is usually a good idea to clean up the face, and the edge,
with a bowl gouge. After this the recess for the mirror is cut. This should be deep enough to allow for the
shaping of the bead and a fraction wider than the mirror (a bare 1/32in. all round) to allow for some
movement of the wood. Next, the rim to the outside of the bead can be formed with a small bowl gouge
followed by finishing cuts made with a scraper.
When forming the rim remember that the surface must be taken down far enough to leave an upstanding
fillet for the bead. The bead is then rounded with either a small scraper or, my preference, scraped with
the corner of a small skew chisel. This requires care and delicacy in swinging the handle of the tool in an
arc whilst holding the cutting edge almost stationary.
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Now the recess for the expanding jaws can be cut. After that the front face can be sanded, sealed and
polished using the turner's preferred method.
The work-piece is then reversed onto the expanding jaws and the back is shaped. This is done mostly
with a bowl gouge but the surface adjacent to the bead will have to be cut down with a small shaper. The
bead is rounded in the same way as the one on the front. The edge of the work-piece, which is trued up
with a small bowl gouge, should end up 3/8in. wide. Finally the edge and the back are sanded and
finished.
The turning of the handle presents no special problems. For those still uncomfortable with the skew
chisel most of the shaping can be accomplished with a spindle gouge. The small details at the end can be
done with a 3/8in. square beading and parting tool.
When finishing the handle particular care needs to be taken to ensure that it is well sealed. If this is not
done it may start to look dirty with use.
Possibly, the most tricky job on the handle is ensuring that the hole for the dowel is drilled in line with
the axis of the piece. If a drill press is used, mark the spot on the table vertically below the point of the
drill, then place the bottom of the handle on the mark and drill as required.
Finally, the head and the handle are joined with a piece of 1/4in. dowel and PVA glue, and the mirror is
stuck in place. The mirror can be attached with Clam or any other tile cement specified for use on a
wood surface.
Parts of mirror
Home
Brian Clifford (August 1999)
Woodturning - a box
Home
A simple box
Introduction
Turning boxes can be a source of considerable satisfaction not least because they require
a certain degree of skill. There is the challenge of creating a satisfactory design, making a
well fitting lid, and finishing the box to the level required for an object which is likely to
be treasured by its owner for many years. Small boxes can be used for keeping many
things: stamps, pills, paper clips, buttons, as well as rings, and other small pieces of
jewellery, in short any of those small items which we all seem to accumulate.
Almost any hardwood may be used in the making of a box. The main thing is that it
should be well dried; if is not the the box may distort as it continues to dry out and the fit
of the lid may be spoiled. Air dried wood will require some further drying in a warm place, such as a
centrally heated room in winter or an airing cupboard (see 'How dry is my wood').
Method one
The easiest way to turn a box is one shown in some of the earlier turning manuals. The workpiece is held
by one end, either in a chuck with compression jaws, or on a screw. When the screw chuck is used a
piece of scrap wood can be glued on to save wasting more valuable material. The general arrangement of
the worpiece is shown in Diagram 1. This shows the position, and the orientation, of the lid and the body
as they will eventually be formed.
Woodturning - a box
parted off leaving sufficient material to turn the knob at a later stage. The next step is to hollow out and
finish the inside of the body. Then a spigot is turned on the body and sized so that the lid will be a nice
fit. The lid is fixed on this spigot and the top is shaped and (see Diagram 2). The outside of the body of
the can also be shaped in a manner to suit the lid.
Method two
There is alternative way of making a box which requires only one chucking, and does not require the lid
to be reversed, but this, too, has a drawback. This is that the lid cannot be hollowed out. This is fine if
the box is small but otherwise is unsatisfactory. The general arrangement for this is shown in Diagram 3.
In this case the top of the lid and a groove (to form a spigot on the lid) are formeded before the lid is
parted off.
Woodturning - a box
Note that the parting cut made to separate the lid from the body should be as thin as possible. Ideally the
grain in the wood should run through the body and into the lid in a continuous pattern. If the grain runs at
an angle, the greater the distance between the two parts, the more disrupted the pattern will be (see
Diagram 4). Losing some material in the formation of the spigot cannot be avoided.
Diagram 4: Disruption of grain caused by parting off and the formation of the spigot
Method three
Fortunately, it is not too difficult to modify the above procedures to cope with these problems. A chuck
with contracting collets (eg on a spigot chuck) is better for this method but I will also explain how it can
be done on a screw (see below).
When contracting collets are used the blank is roughed down to a cylinder between centres and a small
spigot turned on each end. It can then be divided into the two parts for the body and the lid. Figure 3
shows the workpiece fitted into the compression jaws of a chuck before being divided. The piece for the
body is parted off with the thinnest parting tool available. The workpiece could also be separated into
two parts with the aid of the bandsaw. In this case a deep groove is made with the thin parting tool whilst
it is still held between centres. This acts as a guide for the saw cut.
Woodturning - a box
Woodturning - a box
not much one can say which will be of much help to the beginner. The best advice is to use a scraper in
the final stages whilst proceeding with extreme caution.
If too much material is inadvertently taken off it is often possible to hold the two together with paper
packing. When turning the outside of the lid with it held in this way the tailstock can be brought up to
support it. If the shape of the box will allow it, putting piece of masking tape around the join that may
also help.
The fit of the lid can also be too tight. When it has been turned and finished the lid has to be removed.
As I have found on a number of occasions this may be a problem. The lid will now be very smooth and
polished. If it has been fitted onto the spigot very tightly, it can be difficult to obtain sufficient purchase
on it to pull it off. As a consequence a compromise is required: it should be tight but not too tight.
Woodturning - a box
If this type of box is to be turned on a screw chuck a square blank is selected which will have sufficient
waste wood at each end for fixing on the screw and for three parting cuts. Alternatively, some scrap
wood can be glued onto the ends of the workpiece to take the screw. In either case the ends of the blank
are cut as square as possible before proceeding. Diagram 8 shows the general layout of the parts.
The blank is fitted to the screw chuck, the tailstock is brought up in support and workpiece is roughed
down to a cylinder. With the tailstock withdrawn the outer end of the workpiece is squared up. This is
most easily done using a small bowl gouge taking very light cuts. Since this face will later be fitted on
the screw chuck it must either be dead square or slightly dished.
The tailstock is then brought up again to support the workpiece whilst a preliminary parting cut is made
to separate the two sections. The use of a narrow parting tool has the double advantage that it will not
only reduce the disturbance to the match in the grain (between the body and the lid), but will also reduce
the stress on the screw mounting. When the thickness of the wood has been reduced to 1/2 in, or so, the
tailstock is again withdrawn and the parting cut completed. The final act of separation may be done with
a saw if so desired. The section removed, which will be used for the body, is put to one side for the time
being. The piece remaining should be left on the screw (see Diagram 8).
Woodturning - a box
Home
A baby's rattle
Introduction
This baby's rattle is based on the woodturners old trick of turning a loose ring on a stem or spindle - in
this case there are three rings and it is these which provide the sound effects. This rattle is an interesting
exercise in woodturning which makes an attractive object. I should explain that it is not my design; in
fact I think rattles of this type may have been around for generations. I have found, too, that versions of
it exist all round the world ( people I have talked to have seen them as far afield as New Zealand) made
out of indigenous timbers. Nevertheless, the great majority of people have never seen one. Those with no
knowledge of woodturning are often very puzzled as to how they are made. They examine them intently
looking for a join by which would enable the rings to be added.
provide adequate support whilst the rest of the job is being completed. After the handle is finished the
knobs are shaped and the outer edges of the rings are rounded over to a semi-circular form. The knobs
are done at this point to provide more room for the miniature scrapers when parting off the rings.
Finishing
As it must be anticipated that a baby's rattle will eventually go into a baby's mouth, it is necessary to
consider very carefully the type of finish which is to be employed. This is important for two reasons,
namely the baby's health and the legal position of the maker. The wood can, of course, be left untreated
but although that would protect the maker I feel that an unsealed wooden surface is likely to pick up
harmful bacteria much more easily than one which has been treated satisfactorily. But what should one
use?
It seems that the relevant piece of legislation (in the UK) is the Consumers Protection Act (1974) which
enforces the Toy Safety Regulations. These refer to paint, varnish and similar materials, which must be
free from a long list of toxic or injurious substancess. The best known of these is lead, but there are many
others. In addition to these I feel that any finish which is affected by water, such as wax, or which may
flake off, such as polyurethane or cellulose (even if they are not proscribed) would be unaesthetic, to say
the least. For the latter reason my preference falls on some kind of oil.
Teak oil may seem a suitable choice but it is necessary to ensure that the brand to be used does not
contain any of the proscribed substances. The basic ingredients of teak oil are linseed oil and white spirit,
which are not harmful, but the product could become contaminated by a toxic substance during
manufacture. As a consequence teak oil should be avoided. My suggestions are olive oil or vegetable
(rape) oil.
Please note: in earlier versions of this article I suggested using a nut oil, such as walnut, for a finish. I am
indebted to Sam Roberts (a reader) who has reminded me that many people are allergic to nuts and can
go into shock if they get any nut related product on, or in, their bodies. Nut oils must definitely be
avoided.
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I am greatly indebted to Tim Yoder for pointing out that the U.S. Consumer Product Safety Division has
published "Requirements for Rattles, 15 C.F.R. Part 1510". See:
http://www.cpsc.gov/BUSINFO/regsumrattle.pdf
Basically, if any part of a rattle can fit into a cavity with a diameter of 1.68 in (42.7 mm) and a depth of
1.18 in (30 mm) it is considered dangerous.
The dimensions given for the rattle described in my article do not meet these requirements.
I unaware of any similar regulations in the UK but it must be accepted that giving such a rattle to a baby
is most definitely undesirable.
I have left the article on my site as:
It serves as a warning about the danger of small turned objects to babies;
It is an interesting technical exercise which may have applications to other turned objects.
(July 2005)
Home
Wind chimes
Introduction
Wind chimes are becoming increasingly popular pieces of garden
furniture. Although such chimes are not a new idea, and can be made in a
wide range of materials, there is a contemporary type which uses
aluminium tubes for producing the sound. Unfortunately, some of these
are very crude and even the best designs I have seen leave something to
be desired. Since these chimes are usually based on a circular form they
lend themselves to turning and I have developed some ideas which I hope
will appeal to readers.
Having used a set of these in my own garden there are a number of
general observations I would like to make before going into the details of
how they are made. First and foremost: the sound needs to be much
quieter than might be thought. What can be a very attractive tinkling
sound in moderation can become irritating if it is too loud or too
prolonged. I find the chimes work best in a light breeze; it follows from
this that some means of silencing them needs to be provided when the
wind freshens. In practice this can easily be achieved by catching the
vane, or the striker, on the hook from which the chimes are suspended.
My own experiments suggest that the desired tinkling effect is best
achieved by means of a fairly heavy striker and a very light vane. Also,
the larger the diameter of the tube the more sonorous and attractive the sound. I would not use anything
less than 1in diameter tube; this is what is used in the design shown here. However, if the design is
scaled up, much larger tubes can be used to good effect. Another point is that a better sound is produced
if the suspension point on the tubes is not at the very top but some distance down. The lengths of the
tubes I used go from 14in to 20 7/8in in 1 3/8in. steps. Those who have greater musical skills than me
may wish to try to tune the tubes to a suitable scale by adjusting their lengths.
A drawing is provided for guidance. The design can be copied in detail or variations can be made to suit
the whims of the maker.
The materials
Some comments on the materials used are also in order. The wood used for the turned parts, that is, the
knob, the cap, and the striker, should be material which will weather well, such as elm or oak, and not
Ash, which is unsuitable. However, a relatively dense piece of pine or, possibly, external grade plywood,
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could be used and painted if required. For the string retainer, which fits under the cap, and is merely a
flat disc, I used oil tempered hardboard. If any other material is used it should be something which will
stand up to the weather or which can be suitably treated. The vane should either be made out of thin
sheet of wood, 1/8 in. maximum thickness, or from some other light material. Oil tempered hardboard
will be all right; the rough side can be sanded smooth to improve the appearance.
To obtain the aluminium tube look up Aluminium Stockists in the Yellow Pages and ring around. I found
one who was prepared to sell small quantities over its trade counter. The tube comes in long lengths;
make sure the stockist will cut it, or take a hacksaw or a plumbers pipe cutting tool with you when you
go to collect it. For the strings, with which the tubes, the striker and the vane are suspended, I used thin
nylon cord (similar to that used on the bathroom light switch).
The cap
The cap is a straightforward piece of face turning. It should be 6 7/8 in. in diameter and, about, 1 3/8 in.
deep, when finished. Since it is going to be drilled in the centre with a 1/2 in. hole, to take the spigot on
the knob, it can be held initially on any screw chuck the turner has to hand.
The bottom of the cap is turned first. It has a recess to take the string retainer (see below) and inside that
a recess to accept the expanding collets of proprietary chuck. If the turner does not possess this type of
chuck the piece can be reversed onto the screw chuck. In this case, of course, the recess for the collets
can be omitted. Also on the bottom, just inside the perimeter, a groove is formed. This is intended to
prevent rain water running across the string retainer, ie, like a drip moulding.
Turning the top of the cap should present no problems. If it is to be refitted on the screw chuck there may
be a minor loss of concentricity. Should the latter be a cause of concern it can be disguised by the using a
slightly different design (see drawing). Because this design eliminates the recess for collets and is a
simpler shape it is also quicker and easier to make. Before the cap is finally removed from the lathe the
1/2 in. diameter hole to take the spigot on the knob is drilled. If a screw chuck is used it is better if the
screw does not go right through the blank; in this case the hole for the spigot can be started whilst the
piece is on the lathe. This will ensure it is positioned accurately on the drill press.
The striker
The striker, which is a simple shape, should be 1 1/4 in. deep and 3 in. in diameter when finished. I find
it hangs best with a piece of 1/4 in. dowel running through it. The strings by which the striker and the
vane are suspended are tied through holes in the end of this dowel. The hole for the dowel can be drilled
in the blank for the striker before the piece is made. It can then be turned using a fixed cone centre in the
headstock and a revolving cone centre in the tailstock. Alternatively it can be turned on a mandrel; this
can be made with a short piece of 1/4 in. studding held in a Jacob's chuck. A small depression is
punched. or drilled, in the centre of the face of the outer end to accept the point of a revolving centre. A
couple of nuts will also be required to hold the workpiece in place.
The tubes
The lengths of the tube are given above. Two 5/32 in. holes, diametrically opposed, are drilled in each
tube 3 1/4 in. from the top end. Since 12 of these holes have to be drilled it is worth making a simple jig
which can be clamped onto the table of the pillar drill. This jig has a short piece of wood with a 'v' cut
into it to support the tube and a stop which ensures that all the hole are drilled at the same distance from
the end of the tubes.
The strings
The strings (nylon cord) are tied in such a way that the knot is hidden inside the tube. This is done by
threading one end of a piece of cord into one hole, and the other end into the opposite hole (from the
outside in both cases). The ends of the cord, being inside the tube, then have to be picked up with a pair
of tweezers, or long nosed pliers, pulled out of the tube and then tied. It is important that all the strings
end up the same length. Another very simple jig will make this relatively straightforward; all that is
required is a piece of wood with a couple of pieces of dowel inserted a suitable distance apart. The end
of the tube, with the loose ends of string hanging out of it, is held against one dowel and the string is tied
around the other. If nylon cord is used it is advisable to spot a dab of waterproof glue on all knots to
prevent them slipping undone.
The vane
As described above, the vane is made from a flat piece of material. The vane is a triangular shape with
the corners rounded off. The size is not critical but it should be approximately 7in. in height and 3in.
wide at the base.
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Assembly
With the vane finished all the pieces should be ready for assembly. The knob is glued into the cap with
waterproof glue. The strings on the tubes are looped over the string retainer (see photograph)and this subassembly is fixed with three screws into the recess on the underside of the cap. Finally the striker and the
vane are attached with two strings. The vane should hang just below the bottom of the longest tube.
Home
However good the turner no two legs will be a perfect match; but, in practice, all that is required is a
reasonable match. When the stool is assembled the casual observer will find it quite difficult to see
differences in the legs which are obvious to the person who made them.
The dimensions
Suitable sizes for a child's stool would be 9 ins in diameter for the seat, with legs 10 ins long
(including the spigot at the top) and those for an adult 11 ins and 13 ins respectively. For full
dimensions see diagram. If other heights are required make the seat 80% of the length of the legs
(including the spigot). Other dimensions for the legs can be made proportionate to the those in the
diagram.
The wood
The woods I normally use are either ash or whatever softwood I have to hand. A problem encountered
when using using softwood is that it is difficult to obtain boards which are wide enough to make the seat
in one piece. I have never been comfortable with the idea of using a seat with a plain butt joint as I have
no confidence that it would be strong enough. If facilities are available to make a biscuit joint that is
likely to be satisfactory. Perhaps a dowelled joint could be tried. In any case ash is better, it looks nice, it
turns well, it can be obtained in wide boards, and it is not necessarily much more expensive than
softwoods.
The work piece is roughed down to a cylinder of the required diameter and planed smooth with a chisel
over the widest part of the leg (including the area where the three beads will be). After this the principal
divisions are marked with a pencil. In the case of the leg shown these are the three beads near the top, the
bead near the bottom and the waste at the bottom.
At this point it is necessary to make a template so that the rest of the legs can be marked accurately in the
same way. The method I use is to take a piece of hardboard about 1 in. wide and the same length as the
leg. The principal divisions are marked on this template to match those on the first leg.
The seat
Turning the seat is straight forward. The method described here results in a seat which reveals no signs
of how it has been held on the lathe. The procedure is as follows.
A piece of scrap wood is glued to the side of the blank which will be the top of the seat. The scrap wood
needs to be large enough for the work piece to be attached to a face plate or to a large screw chuck. This
assembly is then mounted on the lathe and the face (which will be the bottom of the seat) is turned flat,
the corner radiused, sanding done, and the finish applied.
A neat trick
The next step is to take a plywood (or MDF) disc a little smaller in diameter than the work piece and
about in. thick, and to screw this to the work piece whilst the latter is still on the lathe.
The trick is to insert the screws into the area in the top where the holes for the legs will eventually be
drilled. To get the screw holes in the correct positions in both the plywood and the seat a simple paper
template can be made. Cut a piece of paper into a circle of the appropriate size, mark the position of the
holes, and prick through with a bradawl onto both the seat and the plywood disk.
When the plywood disk has been attached a recess for expanding jaws can be turned or the position for a
faceplate marked. In the latter case a very shallow recess could be formed to accept the faceplate as a
snug fit. this will ensure that concentricity is maintained for the following operation.
The work piece is removed from the lathe, reversed, and re-attached by whatever chucking method has
been selected. The top can now be turned, A suggested profile for the seat is shown in the diagram
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below. After it is sanded and the finish applied it is removed from the lathe and the plywood detached.
Aligning the sight line when using a tilting table on the drill press
If the seat is too large to fit on the drill table it will be necessary to make a jig from two boards hinged
together. The lower of these boards is bolted to the drill table with the hinge to the front. Another sight
line is drawn on the top board. This line is drawn at a right angle to the hinge line. The point of the drill
should be immediately above the sight line. The angle of the upper board is set by supporting it with a
block of wood of an appropriate size (see diagram below). When a hole is drilled the sight line on the
seat is lined up with the sight line on the board. The angle of the top board can be set with the aid of a
proprietary device or with a custom made widget. I use the latter.
Assembly
A dry run of the assembly should be made before the legs are glued in. The assembly is place on a
surface which is known to be flat, such as a piece of veneered chipboard. If it is found that the lengths of
the legs need adjusting this should be done by taking the necessary amount off of the top of the spigot of
the relevant legs.
http://www.turningtools.co.uk/projects/mugtree/mug-roll-holder.html
Home
Roll holders and mug trees make good projects for beginners to practise their tool
skills on. Making matching columns for a pair of items, and the pegs for a mug tree,
are particularly good exercises.
Note that the two rows of pegs on the mug tree are staggered. Access to a pillar drill to
drill the holes for the pegs will be necessary.
Plan for mug tree
Plan for roll holder
http://www.turningtools.co.uk/projects/mugtree/mug-roll-holder.html09-03-2006 19:11:06
http://www.turningtools.co.uk/coffee mills/coffeemill.html
Home
Coffee mills
Rummaging through my papers the other day I came across an article
on coffee mills which I wrote 17 years ago. I thought this might still
have some interest today so I decided to resurrect it. The article
covered two designs which looked identical from the outside (see
photo opposite) but were actually somewhat different.
(1) On one of them the mill was mounted on a base which was
hollowed out so that it would stand over a small dish.
(2) The other was made in the form of a box.
The first design is the easiest to make but I liked the design in the
form of a box best. I found they sold well at craft fairs.
Continue to article
Click for a larger image
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Home page
Introduction To Woodturning
The contents pages and chapters in pdf format
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Failure to read this notice does not exempt the user from the
conditions of use.
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Contents
Chapter 1: Learning to turn
Chapter 2: The workshop and equipment
Chapter 3: The tools
Chapter 4: Sharpening tools
Chapter 5: Safety
Chapter 6: Making the cut
Chapter 7: The effect of grain and other factors on the cut
Chapter 8: Introduction to spindle turning
Chapter 9: Setting up for practice
Chapter 10: Roughing down
Chapter 11: The planing cut
Chapter 12: The 'V' cut
Chapter 13: Cutting a bead
Chapter 14: Cutting a cove
Chapter 15: Spindle turning - the final cuts
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Last modified: February 2002
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Home
FAQ 1
Question
I've just had to cut down a Laburnum and a Cherry and am thinking about seasoning the wood
for turning; any hints or tips?
Answer
This is quite a big subject, but I will try to boil it down. Timber shrinks most around the
annual rings; so when it is drying in the log form something has to give. In a section of any size,
ie over several inches in diameter, one or more 'V' shaped splits often open up. If you want to
reduce the splitting the best thing to do is to split the log longitudinally down the centre. Very
often I don't bother to split it - as wood in this form should be free, ie a gift (I wouldn't normally
buy it in this form) I just take my chance that something will be worth salvaging eventually.
When you use wood in this form you must expect some failures, ie splitting or warping after the
piece has been turned. It's worth noting that turner's often have these kinds of problems with
wood bought from the timber merchants.
The most important thing when storing your logs is to keep them cool. They must be kept in
the shade in the summer in a well ventilated place. Keep the sections of log as long as you can
subject to convenient handling and storage. The reason for this is that the ends of timber in the
round will probably split at the ends even if they are coated with something to slow down the
evaporation.
You may find that having taken these precautions even the thinner branches may split - I find
that some do and some don't - even when they are from the same tree. I don't believe it's possible
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turning blank. One is where the blank is very large in relation to the lathe and might cause
vibration. In this case any reduction in weight might be beneficial. (See also FAQ 2 above.)
Another is where a batch of items are to be turned. In this case the time taken to set up the saw
can be spread over a number of items.
Top
FAQ 4 Question
What wood would you use for a baby's rattle?
Answer
I have always used ash for my rattles but I must say that I have not actually made a great many. I
made them for sale for a while but then decided that, with the kind of litigious climate we have
today, it was not worth taking any kind of risk. Having said that I would be quite happy to give
one to a grandchild (were I ever to have one). But note should be taken of what I have to say
about finishes at the end of my article.
Back to wood: I think ash, sycamore, beech, holly or any of the fruit woods should be OK; but
the best of these English woods may be beech because it splinters less than any other. I wouldn't
wish to take any chances with exotic woods. It seems that all the information regarding toxicity is
about the effects of dust. I have never seen any information about the toxicity of wood when it is
ingested, so it's an unknown area. Whichever wood is used I would rely on the good sense of the
parents to take one of these rattles away from a child if there was any sign that it was chewing the
wood away. I have never had any feedback from users at all, so I don't know if it is an issue or
not.
I have always had great fun making these rattles and I feel that they are very attractive objects in
themselves - like little sculptures. So making them can be its own reward. When I used to have
them on my stall at craft fairs people used to pick them up and examine them carefully looking
for the joins! The last one I made was as a demonstration at our turning club a few months ago.
Top
FAQ 5
Question
I have made your baby`s rattle with which I am quite pleased , but the mini scraper I made from a
masonry nail didn`t work very well. I made the handle and glued the masonry nail in and then
ground the head but I don`t think I got it right.Is there any chance of a diagram or photo of how it
should look when correct.
Answer
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Figure 1 (above) shows three views of a mini-scraper for cutting the left-hand side of a ring.
Figure 2 shows a small photograph. The head of the nail is ground as shown.
Top
FAQ 6
Question
I am having trouble visualising how some of the natural edge vases in your gallery are made. Can
you help me?
Answer
The photograph above shows one of my natural edge vases. The photograph below shows the
piece of log left after I cut off the material for this vase.
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The image on the right (in the above photo) is the view looking straight down on the log. The
cross in the middle of the circle is where I place my lathe centre. The points on the wood which
touch the circle will be the highest points on the turning, the places where the wood is furthest
from the circle will be the lowest points. To find the right place to put my centres I made a
polycarbonate (perspex) disk which has a series of circles scribed on it. There is a small hole in
the middle. I lay this over the end of the log so that one of the circles touches in as many places
as possible and then mark the centre.
So, with the centre positioned as shown, the points A, B, and C will be peaks (high points). The
places which I have marked valley will be low points. The one on the right will be the lowest
because the edge of the log at that point is furthest from the circle (or, closest to the centre). Point
D will form a minor peak because the wood on either side is farther from the circle. It will be
lower than A, B, and C.
How deep the minor peaks and the valleys are depends on: (a) the degree of irregularity in the
outline of the log; and (b) on the slope of the side of the vase. In practice, when the piece is
mounted on the lathe, the imaginary circle is described by the point on the rim which is furthest
from the centre point. I always try to get as many points as possible on the circle as I can but I
don't always get it right. So I may end up with one point higher than all the others.
I always mount the piece between centres to start with. I rough turn the bottom end and then turn
a spigot on it to fit my chuck. One way of gaining an appreciation of how the shape comes out,
without doing all the hollowing, is to mount an irregular shaped log between centres and turn the
outside shape. When doing this you will see the peaks and valleys forming.
Top
FAQ 7
Question
http://www.turningtools.co.uk/faqs/faqs.html (5 of 7)09-03-2006 19:11:46
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I have just begun turning and am at my wits end on the angles to sharpen my tools. If you can
spare a few minutes and give me some starting angles on the basic tools I would be grateful.
Answer I am assuming that by the angle to sharpen your tools you mean what I call the 'bevel
angle'. How the bevel angle is measured on differrent tools is illustrated in the diagram below.
The bevel itself is labelled in diagram.
In my opinion the bevel angle is not as important as many people seem to think. I have seen
anything from 25 to 45 degrees recommended for chisels. Anything in that range will cut
effectively. I sharpen mine at around 40 degrees. Similar considerations apply to bowl gouges.
Again for normal use I sharpen mine at around 40 degrees. When I want to keep the bevel
rubbing in the bottom of a deep bowl I use a gouge sharpened to 55 degrees. It still cuts but not as
well. The bevel angle on spindle gouges can be smaller than on bowl gouges - say 35 degrees.
The bevel angle on scrapers is not important. I grind mine at 55 to 60 degrees.
What is extremely important on chisels and gouges is the shape of the bevel. It must be
either flat or hollow ground. (Note: this does not apply to scrapers.)
There is some controversy about how tools should sharpened - in particular about what the grit
size should be on the grinding wheel and whether the bevel should be honed. I use a 60 grit wheel
and normally I do not hone. Sometimes I use a slip stone in the flute of a gouge to take the burr
off the top of the edge. Some pundits pour scorn on this method of sharpening - but it works well
enough for me (see my galleries).
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Top
FAQ 8
Question
I purchased a cheap lathe a few years ago, along with some decent quality tools and
made pens, and some small trinkets to amuse myself. All I had to teach myself was
whatever books I could get my hands on, and from there it was pass and fail as I felt I
slowly improved. Then I found your videos and they hepled tremendously. Now, one of
my main concerns is how to keep an ultra sharp edge on my tools. Is it possible to do
without getting into expensive equipment?
Answer
It really isn't necessary to spend a lot of money on equipment for sharpening. A cheap
grinder with good quality wheels is sufficient. There are instructions on how to make a
jig elsewhere on this web-site but I think it worth trying to learn how to do most of one's
sharpening freehand. I taught myself how to do this when I first started turning and I
find it saves a lot of time. The only thing I need a jig for is the Ellsworth type of grind.
For high speed steel tools I use a 60 grit 'white wheel' (ie, aluminium oxide). For a
conventional gouge shape I put the heel of the bevel on the wheel first and then raise the
handle until the sparks just come over the cutting edge and then rotate the handle.
Remember the bevel must be either flat or concave (see FAQ 7 above). It is true that
many beginners find freehand sharpening difficult - but it should be accepted that it is a
skill which needs practice.
You may wonder why I made a jig if I don't need to use it! The answer is that when I
was teaching I found students were spending a lot of money on elaborate and expensive
commercial jigs - so I designed my jig for them.
I have looked at sharpening in a lot more detail in my 'Introduction To Woodturning'.
Top
Home
Brian Clifford (April 2001) Last amended February 2005
Home
Table of updates
27 January 2006
12 December 2005
6 October 2005
7 July 2005
13 February 2005
7 February 2005
11 January 2004
6 December 2003
2 November 2003
2 November 2003
21 January 2003
19 January 2003
6 January 2003
13 October 2002
24 April 2002
The text of the project 'A baby's rattle' has been altered to make it clear that
nut oils must not be used as a finish. Many people are allergic to nuts and
can go into shock if they get any nut related products on, or in, their bodies.
2 March 2002
18 January 2002
16 November 2001
16 November 2001
2 October 2001
9 September 2001
9 September 2001
4 September 2001
30 July 2001
24 July 2001
24 July 2001
21 July 2001
Gallery - Natural edge goblets page revised with some new images
16 July 2001
15 July 2001
Links added
15 July 2001
Home
*****
I got your site address in a french turning magazine ("Cahiers techniques du
tournage"). I started turning a year ago now, and browsing in turning sites and
newsgroup few months ago. It's really a great site, which is very different from
what I've seen before. I especially appreciated the "introduction to woodturning",
as well as the video clips. Great idea for beginners: I've given your URL to friends
I've recently introduced to woodturning.
P. O. - Grenoble, France - August 2002
*****
A most delightful experience. It almost makes me want to use that treacherous
beading tool again.
Where were you 25 years ago when I first started turning? I could have used
EVERYTHING on your site then.
Thank you
A. C. - New Jersey - June 2003
*****
Wow What a site!! Thank you for providing me with so much information, in
plain language and clearly presented. Your website is a joy to behold and surf, and
as someone who knows a huge amount more about IT than Woodturning I
congratulate you. Your projects have inspired and encouraged me to look at
turning in a more 'creative' light and also to consider other things than bowls from
mail order blanks.
T. G-C. - Dorset UK January 2004
*****
I stumbled onto your site and I have learned more from my brief stay here than I
have learned from several rather expensive books on the subject. I am a beginner
at wood turning and it seems that everything written is aimed at the more
experienced turner. Your site is exactly what I needed..... I will be returning to
your site again and will recommend it to anyone I know who is interested in wood
turning.
E. S. - Pennsylvania, USA - February 2005
*****
I have been on many web sites for woodwork and turning. But your site is the best
I have ever seen. Thank you very much you are now my first stop for me when I
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need information.
D. H. - UK - May 2005
Home
National Associations
The Association of Woodturners of Great Britain
The American Association of Woodturners
National Association of Woodturners of New Zealand
Irish Woodturners Guild
Canadian Woodturners, Association
Association of Woodturners of South Africa
AFTAB - the French Association of art-turning on wood (English version)
Clubs in England
Lincolnshire Association of Woodturners
Avon and Bristol Woodturners
Berkshire Woodturning Association
Chelmer Valley Woodturners
The Cornwall Association of Woodturners
East Surry Woodturners
Forest of Bere Woodturners
Hampshire Woodturners Association
Middlesex Woodturners Association
Northern Federation of Woodturning Clubs
Suffolk, Essex & Camb's Borders Woodturning Society
Surrey Association of Woodturners
West Midlands Woodturners
Wolds Woodturners Association
Suppliers of tools
Other
Alamo Woodworking
"The Shop You Have Always Wanted"!
Behemoth Woodturning Tools
Take the stress out of hollow turning.
Ask Tools
Woodturning, Routing and Carving. Window Industry Tooling specialists
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Manufacturers of
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