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3:
The president of Hill Enterprises, Terri Hill, projects the firms aggregate demand
requirements over the next 8 months as follows:
Her operations manager is considering a new plan, which begins in January with 200 units on
hand. Stockout cost of lost sales is $100 per unit. Inventory holding cost is $20 per unit per
month. Ignore any idle-time costs. The plan is called plan A.
Plan A: Vary the workforce level to execute a chase strategy by producing the quantity
demanded in the prior month. The December demand and rate of production are both 1,600
units per month. The cost of hiring additional workers is $5,000 per 100 units. The cost of
laying off workers is $7,500 per 100 units. Evaluate this plan.
Ans:
Stock on Hand 200 unit
Month
Dec
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Demand
1400
1600
1800
1800
2200
2200
1800
1400
Production
1600
1200
1600
1800
1800
2200
2200
1800
1400
Hire
Layoff
Cost
400
$30,000
$20,000
$10,000
$0
$20,000
$0
$30,000
$30,000
$140,000
400
200
400
400
400
Ans:
The average requirement is found by summing the total demand from January through
August, and dividing the result by 8 months to find 1,775 units per month.
Month
Dec
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Demand
1400
1600
1800
1800
2200
2200
1800
1400
Production
1775
1775
1775
1775
1775
1775
1775
1775
Ending Inv.
200
575
750
725
700
275
0
0
375
Stock-out
150
25
Cost
$11,500
$15,000
$14,500
$14,000
$5,500
$15,000
$2,500
$7,500
$85,500
Total cost for the plan is $85,500. We would recommend plan C over plan A.
b) Plot the demand with a graph that also shows average requirements. Conduct your analysis
for January through August.
We we can see that the demand from January till February is below the average requirement
and then from March till July the demand is above the the average requirement and then in
the month of August, the demand goes below the average requirement.
Chapter 13 problems 13.9:
Mary Rhodes, operations manager at Kansas Furniture, has received the following estimates
of demand requirements:
July Aug. Sept. Oct. Nov. Dec.
1,000 1,200 1,400 1,800 1,800 1,600
a) Assuming stockout costs for lost sales of $100 per unit, inventory carrying costs of $25 per
unit per month, and zero beginning and ending inventory, evaluate these two plans on an
incremental cost basis:
Plan A: Produce at a steady rate (equal to minimum requirements) of 1,000 units per month
and subcontract additional units at a $60 per unit premium cost.
Plan B: Vary the workforce, which performs at a current production level of 1,300 units per
month. The cost of hiring additional workers is $3,000 per 100 units produced. The cost of
layoffs is $6,000 per 100 units cut back.
Ans:
Plan A
Month
June
July
August
Septem
ber
October
Novemb
er
Decemb
er
Dema
nd
Product
ion
1000
1000
1000
1200
1000
End of
period
Inventory
Sub
Contrac
t Units
Invent
ory
Cost
Subcontr
act Cost
0
0
0
200
0
0
0
12000
1400
1800
1000
1000
0
0
400
800
0
0
24000
48000
1800
1000
800
48000
1600
1000
600
36000
Total
Cost
$ 168000
Plan B
Month
June
July
August
Septem
ber
October
Novemb
er
Decemb
er
Dema
nd
Product
ion
Hire
1300
1000
1000
1200
1200
0
200
300
0
0
6000
18000
0
1400
1800
1400
1800
200
400
0
0
6000
12000
0
0
1800
1800
1600
1600
200
12000
24000
30000
Total
Cost
Hire
Cost
Layof
Layof
Cost
Ans:
Comparing both the plan, we find that Plan B is better.
Estimate of Billable
Hours
600
500
1000
1200
650
590
Cohen has an agreement with Forrester, his former partner, to help out during the busy tax
season, if needed, for an hourly fee of $125. Cohen will not even consider laying off one of
his colleagues in the case of a slow economy. He could, however, hire another CPA at the
same salary, as business dictates.
Refer to the CPA firm in Problem 13.20. In planning for next year, Cohen estimates that
billable hours will increase by 10% in each of the 6 months. He therefore proceeds to hire a
fifth CPA. The same regular time, overtime, and outside consultant (i.e., Forrester) costs still
apply.
a) Develop the new aggregate plan and compute its costs.
Ans:
Cost with the 1st plan of 4 CPAs and using Forrester as outside consultant (Previous
aggregate plan)
Month
Estimate
of Billable
Hours
Capaci
ty
Extra
Hours
Regular
Cost
Overti
me
Forrest
er
Total
Cost
Jan
Feb
Mar
Apr
May
Jun
600
500
1000
1200
650
590
640
640
640
640
640
640
-40
-140
360
560
10
-50
20000
20000
20000
20000
20000
20000
0
0
20000
20000
625
0
Total
Cost
0
0
5000
30000
0
0
20000
20000
45000
70000
20625
20000
1956
25
Cost with the 2nd plan of 5 CPAs and using Forrester as outside consultant with
increased billable hours (New aggregate plan)
Month
Jan
Feb
Mar
Apr
May
Jun
Estimate
of Billable
Capaci Extra
Regular
Overti
Forrest Total
Hours
ty
Hours
Cost
me
er
Cost
660
800
-140
25000
0
0 25000
550
800
-250
25000
0
0 25000
1100
800
300
25000
18750
0 43750
1320
800
520
25000
25000
15000 65000
715
800
-85
25000
0
0 25000
649
800
-151
25000
0
0 25000
Total
2087
Cost
50
b) Comment on the staffing level with five accountants. Was it a good decision to hire the
additional accountant?
Ans:
With five accountants, the total cost is higher compared to the 1st plan of 4 CPAs. So, I dont
think that it was a good decision to hire the additional accountant.