Line Class Designation

Welding Procedure Specification (WPS)

Code : API Std. 1104 and ASME B31.4/B31.8
WPS No. :
M.P.C.C 002
Rev. No. :
Supporting PQR No. :
Welding Process(es) :
GTAW+SMAW
Type(s)
:
Manual

0
Date :
Impact requirement
:
Hardness Requirement
:
NACE MR-0175 Requirement :

Base Metals :

Joint Details :

Yes
Yes
Yes

Material Specification :
API 5LX-60
API 5LX-60
Pipe Diameter range (NPS) :
Wall Thickness Range (mm) :
C.E :
Pcm :

to

20"
23.9 mm
%C :

Filler Metals :
Specification, SFA No.
:
Classification, AWS No. :
Size of Filler Metals (mm) :

5.18+5.5
ER-70S-6+E7018-G

2.4+3.2+4.0

Sequence of Beads :

Brand : ESAB

Position :
Position of Groove :
Direction of Welding :

5G
Up Hill

Preheat :
Preheat Temp. Min. ( C) :
Inter pass Temp. max. ( C) :
Extent of preheat (mm)
:

Technique :

100 C
250 C

Bead (Strin or Weaving)

No. of Welders

:
:

String or Weaving

No. of passes
Time lapse Bet. Passes
Type of Lineup Clamp

:
:
:

By field
Max % Minutes
External

Tungesten Electrode Size :

1.6-3.2 mm
Type
:
EWTH-2
Mode of Metal Transfer for GMAW :
N/A
Electrode Wire Feed Speed Range :
N/A

Removal of Lineup Clamp

Orifice/Gas Cup Size
Stick Out length
Cleaning and / or Grinding
Method of Back Gouging

:
:
:
:
:

Gas :

Multiple or Single Pass (Per Side) :

Post weld Heat Treatment :

Temperature Range. ( C) :
Holding time Range
:

None
None

Electrical Characteristics :

Shield Gas
:
Flow rate (L/min)
:
Gas Backing (L/min) :
Shielding Flux
:

Two Welders

9~16 mm
N/A
Brushing & Grinding

N/A
Multiple

Argon (99.99%)
6~15
N/A
N/A
Filer Metal

Weld
Layer

Welding
Process

AWS Class

1
2
3
4& over

GTAW
GTAW
SMAW
SMAW

ER-70S-6
ER-70S-6
E8018-G
E8018-G

Elctrical Characteristics
Dia.

Type &
Polarity

Amp's
Range

Volt
Range

2.4
2.4
3.25
4.0

DCSP
DCSP
DCRP
DCRP

90~160
90~160
70~150
120~190

8~20
8~20
20~30
20~30

Travel Speed
Range
(mm/min)
40~100
40~100
40~150
100~350

Electrode
Brand
OK-12.64
OK-12.64
OK-73.08
OK-73.08

Line Class Designation

Welding Procedure Specification (WPS)

Code : ASME SEC.IX ,ASME/ANSI B31.3
WPS No. :
M.P.C.C 012
Rev. No. :
MPCC - PQ -10RM
Supporting PQR No. :
Welding Process(es) :
SMAW
Type(s)
:
Manual

20" Interface piping between

phases1-2&3

Date
: 27.Jan.2003
Impact requirement
:
no
Yes(As per TSP spec.)
Hardness Requirement
:
max hardness22 RC
NACE MR-0175 Requirement :

Applicatin:RE-REPAIR

Base Metals :

Joint Details :

Material Specification :
API 5LX-60
API 5LX-60, A234 WPB, A105
Pipe Diameter range (NPS) :
Wall Thickness Range (mm) :
C.E : 0.343 Pcm : 0.171

to

>2
>4.8

%C :

0.076

Filler Metals :
Specification, SFA No.
:
Classification, AWS No. :
Size of Filler Metals (mm) :
Brand : ESAB

5.5
E8018-G

3.2+4.0
Max 1/2 Thickness

Position :

Sequence of Beads :

Position of Groove :
Direction of Welding :

6G
Up Hill

To be filled in accordance with field application

Preheat :

Technique :

Preheat Temp. Min. ( C) :

Inter pass Temp. max. ( C) :
Extent of preheat (mm)
:

120 C
250 C
50 mm Each Side

Post weld Heat Treatment :

Temperature Range. ( C) :
Holding time Range
:
Others
:

(for T>19 only)

590 TO 610
MIN 1 HR.
As Per Code

Electrical Characteristics :
Tungesten Electrode Size :
N/A
Type
:
N/A
Mode of Metal Transfer for GMAW :
Electrode Wire Feed Speed Range :

N/A
N/A

Gas :
Shield Gas
Flow rate (L/min)
Gas Backing (L/min)
Shielding Flux

:
:
:
:

N/A
N/A
N/A
N/A
Filer Metal

Bead (String or Weaving)

No. of Welders
No. of passes
Type of Lineup Clamp
Removal of Lineup Clamp
Orifice/Gas Cup Size

:
:
:
::

String and Weaving

One Welder
By field
N/A

: After Fitup Completion

N/A
:
:
Stick Out length
N/A
Cleaning and / or Grinding : Brushing & Grinding
Method of Back Gouging :
N/A
Multiple or Single Pass (Per Side) : Multiple Pass
Time lapse Bet. Passes
:
Root - Hot Pass
:
Max 5 Minutes
PT Before Welding

Elctrical Characteristics

Weld
Layer

Welding
Process

AWS Class

Dia.

Type &
Polarity

1
2 To N

SMAW
SMAW

E8018-G
E8018-G

3.2
4.0

DCRP 70~150 20~30

DCRP 120~190 20~30

Amp's
Range

Volt
Range

Travel Speed
Range
(mm/min)
40~150
100~350

Prepared By :

Checked By :

Approved By :

Date :

Date :

Date :

Electrode
Brand
FOX EV 63
FOX EV 63