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5
The instructions in this file take precedence over statements made in other documents.
Please read the contents of this file carefully as it contains important information regarding installation and
application of the software.
Before printing out this file, please make sure that the right and left margins are set to
approximately 25 mm for A4 "portrait" orientation .
Table of Contents
Overview of Functions
Installation Instructions
1
Hardware requirements
2
Software requirements
3
Installing and removing the software
User Information
1
Documentation
Important notes
1
Important notes / Limitations of function
2
DriveMonitor general
3
MICROMASTER / MIDIMASTER / COMBIMASTER information
4
MASTERDRIVES information
5
SIMOREG information
6
SIMOVERT PM information
7
Known problems
Overview of Functions
DriveMonitor
The DriveMonitor is the start-up tool for drives in product families
SIMOVERT MICRO/MIDI/COMBIMASTER
SIMOVERT MASTERDRIVES
SIMERVERT MV
SIMOREG
SIMADYN
Unlike Drive ES Basic Software, the Drive Monitor operates without project structure and only on the file
system. And - also in contrast to Drive ES Software - communication is possible via USS only.
Installation Instructions
The installation instructions contain important information which you will need to install the software.
Please carefully read these instructions before commencing with installation.
1 Hardware requirements
In order to work with the DriveMonitor software, you need a programming device or a PC with the
following minimum requirements for processor speed/performance, RAM and graphics capability:
PG or PC
2 Software requirements
2.1 Operating system
DriveMonitor software requires one of the following Microsoft operating systems:
Microsoft Windows 2000 SP4
2.3
3.2 Removal
Note
You must remove software products in conformance with MS Windows procedures.
To remove a software package (e.g. "DriveMonitor"), use the MS Windows "Add/Remove Programs"
application (select Start > Settings > Control Panel > Add/Remove Programs on the MS Windows
interface). This is the only way to remove software under MS Windows.
To remove DriveMonitor software packages, it is absolutely essential to delete individual components and
product families. If you install a new version of the DriveMonitor in another directory, the DriveMonitor will
not be able to find the previously installed databases.
Entries made by the system in files WINSTART.BAT/CONFIG.SYS/AUTOEXEC.BAT are not deleted when
software is de-installed. Furthermore, files generated dynamically by DriveMonitor might not be erased
when software is removed. These residual files are detected by the Uninstall tool which displays the
message " Some elements could not be removed. You should manually remove items related to the
application." You can, but do not need to delete these files.
User Information
1 Documentation
When you install this documentation, you can read and/or print out the DriveMonitor software
documentation.
You will also find the documentation of the DriveMonitor software se documents on the CD-ROM on the
"Manual" file.
Once you have installed DriveMonitor, the documentation will also be accessible as online help.
Important notes
1
1.1
General
Should update problems occur when configuring the drive monitor (e.g. when calling up a dialog box),
they can be remedied by minimizing them in the task bar and then maximizing them again.
While starting DriveMonitor on a PC with Windows Vista out of STEP 7 the following errors occure:
- "p7vrvapx.dll: The following function couldn't be loaded"
- "AutApiSupport couldn't be loaded"
- "An error occurred when the application was started"
Background: DriveMonitor needs administrator rights on a PC with Windows Vista Business or
Ultimate if it is started out of STEP 7. Therefore STEP 7 must be executed with administrator rights. A
right click on the shortcut "SIMATIC Manager" opens a contextual menu and there STEP7 can be
executed as administrator.
Alternatively the UAC (User Account Control) of Windows Vista can be turned of (Control Panel ->
User accounts).
While starting DriveMonitor on a PC with Windows XP the following error can occure:
"p7vrvisx.exe - Illegal System DLL Relocation"
To fix this error the following patch from Microsoft had to be downloaded and installed: KB935448
This BusServer may require up to 70 seconds (timeout time) before it detects the loss of the
connection. However, the loss of the connection is normally detected after approx. 15 seconds
(compare timeout).
Free parameterizations that can be stored in files with the extension .nnn:
The files are stored in the DriveMonitor system directory. For example, MASTERDRIVES MC files are
stored under "..\DriveMonitor\P7vrvisx\system\device\MDMC". The new free parameterization
converts all the *.nnn files in this directory. After conversion, the files are transferred into the
BackupNNN subdirectory. The free parameterization checks whether there are *.nnn files at every
start so that other *.nnn files can be integrated into the free parameterization on each occasion.
The Menue Prompted Start-Up (actually available for MASTERDRIVES MC, MASTERDRIVES MC
Compact Plus MASTERDRIVES VC(CUVC), MASTERDRIVES VC Compact Plus, SIMOREG DC
Master) may be used only once in a drive's window. Do not start twice (in both panes).
If some of the columns of the comparison result are not visible in the print preview, the portrait setting
can be changed to landscape in the printer settings. The widths of the columns of the comparison
result can also be adjusted to improve the preview and printout still further.
Do not call graphic evaluation of trace memory more than in more than one drive window or subwindow. End the trace before switching to another drive window. Failure to observe these instructions
may result in an errored trace recording.
The SIMOREG 6RA24 cannot be identified by the DriveMonitor. The firmware of the SIMOREG
6RA24 does not support that feature.
The DriveMonitor can only be started once per time. A second call of the DriveMonitor results in
message that the DriveMonitor is already started. This message must be acknowledged before the
actually running DriveMonitor is closed otherwise DriveMonitor reports an error on shut down.
The decimal point must always be used in wait commands in scripts when decimal values have to be
checked.
If a drive window is split and the split is then removed, the dialog in the deselected window is not
closed but merely hidden. The can lead to problems. In order to avoid this, the complete free
parameterization or parameter list should be selected in the deselected part.
When a delta upload is converted from one device version to a higher one, a complete set of
parameters is generated on the basis of the factory setting, and not just
the parameters of the delta upload. Responses are subject to long delays when the conversion is initiated
under Windows ME.
1.2
The communication via USS only works correctly, if the number of process data words (PZD) are
accordingly set in the drive and in DriveMon. For safety reasons the number of PZD-words will be
automatically set to the value, which has been entered as the number of PZD in the Drive Properties
(Drive ES Manager). This is performed during establishing the USS communication and only for drives of
the families SIMOVERT MASTERDRIVES and SIMOREG DC MASTER.
The factory default settings in the drives and in Drive ES-Manager are accordingly 2 words.
Attention:
The communication may be erroneous after a factory setting had been performed in a drive.
For MICROMASTER drives the number of PZD-words is fixed (2 words), so that no problems are to be
expected.
The USS Busscan function attempts to identify devices connected with the set baud rate and PZD
number. The baud rate and PZD number are not automatically changed during the identification
procedure.
1.3
MASTERDRIVES
The maximum value of the rated traverse rate may be exceeded when using high resolution encoders.
In this case, the encoder resolution and/or the actual value weighting factor have to be changed for
technical control reasons in order to prevent malfunction of the control.
If the connectors are missing in the PROFIBUS diagnostics screen, this can be rectified by opening a
change connector dialog in the parameter list, and reopening the PROFIBUS diagnostics screen.
menu prompted start-up will try to set the selected value into P70 (MLFB). If this selected value is not
approved for MASTERDRIVES MC, it will be refused by the drive (the old value in P70 remains valid).
Result: The menu prompted start-up should be repeated. This error will be fixed in the sw. version 1.4
of MASTERDRIVES MC/MC Compact Plus.
Base unit: If the selection of the motor temperature sensor is "No sensor", the parameter P131 (motor
temperature sensor) will be set to either "1" (KTY sensor) or won't be set at all. The correct value
should been "0". Result: The user has to enter the correct value "0" into the selection field. If this is not
done, the old value in P131 remains valid.
Base unit: If in the Drive Properties in the Drive ES Manager the number of process data words (PZD,
factory default setting=2) has been changed (e.g. to the value 4), the result of the menu prompted
start-up will cause communication errors because the factory default setting will then have been reestablished (PZD=2). Result: the menu prompted start-up may only be performed with PZD=2
(P703=2). After having terminated the menu prompted start-up the number of process data words can
be changed without problems (P703 and in the Drive ES Manager!).
With PROFIBUS communication between DriveMon and MASTERDRIVES, the communication will be
lost after the drives's parameters have been reset to the FACTORY SETTINGS (which also causes
the communication board CBP to be re-initialized). The communication can only be re-established by
terminating and restarting DriveMon and switching the MASTERDRIVES base unit OFF and ON. This
problem will be solved in communication boards CBP, SW versions greater than 1.24. The menu
prompted start-up also causes a reset to factory settings and therefore only may be used with
communication boards CBP, SW version greater than 1.24. There are no such restrictions when using
USS communication.
If the script command WRITE is used to write "index 0" of an indexed parameter, index 1 will be
written according to the specification. But the new value will not be displayed before the drive is reinitialized (voltage reset).
For a learned database which is not supported by the normal installation the Menu prompted start-up
should not be started.
Scripts which are created by the Menu prompted start-up are not available in the SIMATIC Manager.
They must be imported through the normal import function of the SIMATIC Manager.
It is not possible to load the firmware of any option board via the PROFIBUS.
Prompted parameterizing technology applications can no longer be loaded under Simovis as from
SIMOVERT V 5.1.3.1.
When loading the application 'SIMOTION link => standard message frame 5' in the prompted
parameterizing technology, the error message "Canceled" can be ignored as only the last command of
the script (Reboot 0) is not properly evaluated.
Parameter 60 of both the basic device and the technology should not be changed during the prompted
parameterization.
The rated motor current ( P102 ) for the MASTERDRIVE VC Compact Plus is sometimes incorrectly
entered in the script for the prompted parameterization of the basic device. This parameter must be
checked on the PMU or OP1S.
MASTERDRIVE VC Compact Plus: Only values between 0.6A and 6553.5A can be entered in
parameter 102. Other values must be entered on the operator panel front.
1.4
When using CBP for process data control via Drive ES without an active class 1 master, the message
control must be set to zero in the basic unit (parameter number P722). Note: When starting up a class 1
master, the monitoring time must be set to higher than zero (default value: 10).
1.5
Printing
Parameters that have been changed must be stored prior to printing. Otherwise, the changed parameter
values might be lost.
1.6
To enable DriveMonitor to recognise the technology, the "Ident. Par." parameter must be present and have
a value 134 to denote the T400.
1.7
SIMOREG DC-MASTER
The device identification for a Simoreg DC-Master shows the firmware version of optioncards not correctly.
With parameters r060 und r065 the correct version can be read.
DriveMon general
2.1
Select bus type USS in the DriveMon menu ONLINE Settings. Changes will not take effect until you start
the DriveMon again.
For USS bus operation a RS232 to RS485 converter is required. It is recommended that this converter
should offer some form of electrical isolation in order to protect the PC and be capable of operating at a
minimum of 9600 Baud in order to obtain a reasonable response.
Recommended: SIEMENS interface converter US1,
order No.: 6SX7005-0AA00.
Alternatively, for MICROMASTER/MIDIMASTER/COMBIMASTER SIEMENS OPM2, order No.: 6SE32900XX87-8BF0-Z "ISSUE D or Higher" can be also used.
Single drive operation (point-to-point, RS232) for:
PC (COMx) and PG7xx (COM2):
Pin 2 ---> transmit line of the drive (see below),
Pin 3 ---> receive line of the drive (see below),
Pin 5 ---> reference potential of the drive (see below).
To connect to the COM1 of a PG7xx a 25-pin to 9-pin adapter can be used.
If your PC/PG still only has USB interfaces instead of the RS232 interface, you can use conventional
USB<->RS232 adapters. Please ensure that the relevant manufacturers' current drivers are used. The
following adapters are used in the test:
www.loginpc.de; item number: 41USBMODEM
2.2
For further details please refer to the online help within the Drive ES Manager, topic "Set PG/PC
interface...".
Communication boards for the drives: see below.
Information about
P091 = 0 - 30
P092 = 3 - 6
P094 = User
This is the serial link nominal setpoint, which is user and drive dependent.
Setpoints are transmitted to the drive as percentages.
This value represents the 100% setpoint value.
Note the maximum motor frequency P013 must be equal to
or greater than P094 for the 100% setpoint to be reached.
P095 = 1 or 2
P099 = 0
P910 = 1 to 4
P971 = 1
P094 = User
This is the serial link nominal setpoint, which is user and drive
dependent. Setpoints are transmitted to the drive as percentages.
This value represents the 100% setpoint value. Note the maximum
motor frequency P013 must be equal to or greater than P094 for the
100% setpoint to be reached.
P095 = 1 or 2
P099 = 1
P918 = 1-126
P927 = 1
P963 =
P971 = 1
The setup for USS bus is as per section 3.1.2.a), except for P099.
Profibus V2 operation is not supported .
In the Drive ES Manager configure the drive as follows:
For Micromaster Junior: Drive - Micromaster; software version - 98.9
For Micromaster 2:
Drive - Micromaster; software version - 99.9
P910 = 2 = Local control & Remote control of the frequency & parameter change possible
P910 = 3 = Remote control & Remote control of the frequency & parameter change possible
The previously selected operation mode is lost and must be setup manually
The drive must be stopped in order to change P910 between Remote and Local mode
When P910 is changed from Remote to Local Control Mode the drive cannot be parameterised from
DriveMon. In Local mode P910 can only be changed via the drives front panel.
After changing P910 = 3 to P910 = 1 the User is required to perform a stop befor trying to run the drive
(Select Stop in the Drive Operation Line in DriveMon)
3.2 MICROMASTER 4
This section details how to configure MICROMASTER 4 for use with DriveMon. These include hardware
installation and inverter parameterisation.
Full details of drive parameter sets can be found in the respective product handbooks.
via RS485 Interface of the inverter (clamps); A separate RS232/RS485 converter is needed.
c) Inface-setting on PC-side
Please use the menue in DriveMon Tools --> ONLINE-Settings... and set follow values:
register Extended:
Request retries: 700...1000
Response timeout: 300
used.
P2014 Index 0 = 0
P2000 = User
This is the serial link nominal setpoint, which is user and drive dependent.
Setpoints are transmitted to the drive as percentages.
This value represents the 100% setpoint value.
Note the maximum motor frequency P1082 must be equal to
or higher than P2000 for the 100% setpoint to be reached.
MASTERDRIVES Information
4.1
Hardware installation
A point-to-point connection (RS232) between the PC and one MASTERDRIVES converter is only
possible using the SST1 interface of the converter.
For PC (COMx) and PG7xx (COM2):
Pin 2 ---> Pin 7 (X300)
Pin 3 ---> Pin 2 (X300)
Pin 5 ---> PIN 9-1-5 (X300)
A complete connecting cable (length 3m) is available with
order No.: 9AK1012-1AA00.
Bus operation is possible with the serial interfaces SST1 and SST2. See also 2.1).
4.2
Baud rate
Baud rate
(SST1): P700.001 = 0 to 30
(SST2): P700.002 = 0 to 30
Baud rate
Number of parameter identifier value words (SST1): P702.001 = 127 (variable message length)
(SST2): P702.002 = 127
Number of PZD words
(SST1): P703.001 = 2 to 16
(SST2): P703.002 = 2 to 16
CAUTION!!! The number of PZD words set in the converter must be the same as the setting in the
drive properties in the Drive ES Manager.
4.3
General notes
Texts of alarms: the alarm parameters (r953 ... r960) may contain up to 16 different alarms. In
4.4
DriveMon only one warning text is given in the parameter list from each alarm parameter, even if more
than one warning is present. Only when the first displayed warning is no longer active another
warning, if present, will be displayed (a complete solution enabling the display of all present warning is
being developed).
After using the "Quick parameter setting" (CUMC, CUVC) the drive's base unit will be reset to factory
settings, which also effects the interface parameters to be reset. Therefore the "Quick parameter
setting" may only be performed using the factory settings of the interface parameters (for USS i.e.:
Baudrate=9600Bd, bus address=0). Otherwise the parameterization would not be tranferred into the
drive completely.
MASTERDRIVES CR Operation
SIMOREG Informations
5.1
SIMOREG 6RA24
RS232 operation can be performed with the interface X501 on a SIMOREG 6RA24 drive. You can use
a standardized connecting cable (refer to the operation instructions, chap. 10.7.5).
RS485 operation (with interface converter RS232/RS485) is can be performed with X500 or X502
(option A1618). Details please see 2.1).
(X500): P786 = 0 to 30
(X501): P796 = 0 to 30
Baud rate
(X500): P781 = 2 to 16
(X501): P791 = 2 to 16
CAUTION!!! The number of PZD words set in the converter must be identical with the setting in the Drive
ES Manager .
5.2
The SW versions 1.0, 1.1 und 1.2 can only be parameterized in German
language! Newer versions can be parameterized in English and German.
RS232 operation can only be performed with the serial interface SST1 (9 pin socket in the case front).
(SST1): P786 = 0 to 30
(SST2): P796 = 0 to 30
Baud rate
(SST1): P781 = 2 to 16
(SST2): P791 = 2 to 16
CAUTION!!! The number of PZD words set in the converter must be identical with the setting in the Drive
ES Manager.
SIMOVERT PM Information
Attention: The free parameterization (menu "Parameter") is available for SIMOVERT PM drives with the
following restriction: Sub-indices (to select inverters 1...24) cannot be entered. The free parameterization
is thus limited to central unit parameters (sub-index=0).
Caution: The number of PZD words set in the SIMOVERT PM must be the same as the PZD number set
in the DriveMonitor drive settings.
Programming permitted
P450 = 0 -31
P451 = 0 - 5
USS baud rate. All drives must have the same baud rate.
P146 = 0 - 2
Telegramm monitoring
P146 = 0: No monitoring
P147 = 1 -600 Telegramm monitoring time
(irrelevant)
P131 = 0 - 5
P132 = 0 - 11
P133 = 0 - 7
P134 = 0 - 5