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CCW Pump commissioning check list CCW Pump No: …………………………………………………. Documents required before trial run: - Time:

CCW Pump commissioning check list

CCW Pump commissioning check list CCW Pump No: …………………………………………………. Documents required before trial run: - Time:

CCW Pump No:

………………………………………………….

Documents required before trial run: - Time:

Date:

Sl. Document Name Docum Remarks no ent status 1 Protocol for Hydro-mechanical equipment’s wet trial run.
Sl.
Document Name
Docum
Remarks
no
ent
status
1
Protocol for Hydro-mechanical
equipment’s wet trial run.
2
Protocol for the trial run of Cooling
& sealing water pump.
3
Protocol for the readiness of
HOBV.
4
Protocol for the no-load trial run of
motor (includes DOR).
5
Protocol for the condenser
Inlet/Outlet MOV’s /debris filter
readiness/Priming pump
readiness.
6
Protocol for the CW pipes internal
inspection.
Check list before the trial run:-
Sl.
General Checks:-
Checks
status
Remarks
no
1
Proper approach for Motor NDE,
DE and Pump DE.
2
All man holes in CW pipes are
properly closed.
3
All ARV’s are erected and its
isolation butterfly valves are
open.
4
Clear water tank is filled and
level is properly maintained.
(Level Transmitter)
5
CCW pump discharge piping is
fully completed & supported
as per the drawings.
6
All tapping’s isolation valves
are closed.
7
CW pipes are properly primed.
After priming, priming line should
be isolated.
CCW Pump commissioning check list 8 Necessary clearances from I&C. (logic and protection). 9 Necessary clearances

CCW Pump commissioning check list

CCW Pump commissioning check list 8 Necessary clearances from I&C. (logic and protection). 9 Necessary clearances
  • 8 Necessary clearances from I&C.

 
 

(logic and protection).

  • 9 Necessary clearances from

 
 

Electrical.

  • 10 Necessary clearances from

 
 

CCR.

  • 11 Necessary clearances from

 
 

HSE.

  Pre start check list Before trial run: Sl. Checks Remarks No Actual Require status
  Pre start check list Before trial run:
Sl.
Checks
Remarks
No
Actual
Require
status
d
1
Level Switch for thrust
bearing oil tank
55
2
Flow Switch pump line shaft
bearing inlet
40
3
Flow Switch pump line shaft
bearing inlet
40
4
Flow switch thrust bearing
outlet
35
5
Level transmitter for sump
6.66
6
Level transmitter for
travelling screen
6.66
7
Level transmitter between
TWS and Trash track
6.66
8
Level transmitter between
Fore bay
6.66
9
Taco for Reverse rotation
10
All Air Vent opened
11
Proper approach for Motor
NDE, DE and Pump DE
bearings for vibration and oil
level inspection
CCW Pump commissioning check list   Load run, checks #1 Before trial run: Sl. Checks

CCW Pump commissioning check list

CCW Pump commissioning check list   Load run, checks #1 Before trial run: Sl. Checks
CCW Pump commissioning check list   Load run, checks #1 Before trial run: Sl. Checks

 Load run, checks #1 Before trial run:

Sl.

Checks

Remarks

No

 

Actual

Require

status

 

d

1

Discharge BFV is 100%

closed.

2

Motor DE/NDE bearing

 

<90Deg

   

temperatures are not

C

HIGH

CCW Pump commissioning check list 3 Motor stator winding temperature NOT HIGH <120Deg C 4 Pump

CCW Pump commissioning check list

CCW Pump commissioning check list 3 Motor stator winding temperature NOT HIGH <120Deg C 4 Pump
3 Motor stator winding temperature NOT HIGH <120Deg C 4 Pump thrust bearing temperature not HIGH
3
Motor stator winding
temperature NOT HIGH
<120Deg
C
4
Pump thrust bearing
temperature not HIGH
<70Deg C
5
Emergency stop push
button near motor is not
operated.
6
Pump reverse rotation not
detected.
7
CCWP not running
feedback available.
8
Thrust bearing oil level is
not low
9
Sump water level is not
LOW
(<EL (+)
0.09mtr
).
10
HT SWGR available.
11
HT SWGR NOT DISTBD.
12
Pump/Motor casing
vibration are not HIGH.
Ref. HIG
13
Cooling and lubrication
water system flow and
pressure is stable.
Permissive, activation
after time delay 5-10
Minutes (field settable
14
Bearing cooling flow to
thrust Bearing is not LOW
<35LPM
15
Lubrication water flow to
<35LPM
pump gland seal is not
LOW
Note: The pumps set have not completed the limit of (3 cold starts or 2 hot
starts)-(Permissive from protection relay for next start).
CCW Pump START command can be given after all the above
conditions satisfied.
After CCW pump has started: Command shall be given to open discharge
BFV100%.
Remarks for time delay of its operation.
CCW Pump commissioning check list 3 Motor stator winding temperature NOT HIGH <120Deg C 4 Pump

 Load run Monitoring list during running:-

Sl.

Parameter Monitoring

Value

Remark

CCW Pump commissioning check list No 1 CCW pumps discharge pressure 2 CCW pump sump water

CCW Pump commissioning check list

CCW Pump commissioning check list No 1 CCW pumps discharge pressure 2 CCW pump sump water
No 1 CCW pumps discharge pressure 2 CCW pump sump water level. 3 Sea water level
No
1
CCW pumps discharge
pressure
2
CCW pump sump water
level.
3
Sea water level
4
Cooling and lubrication
system header pressure
5
CCW Pump rotation
6
CCW motor DE/NDE and
winding temperature.
7
CCW pump thrust
bearing temperature
8
Motor Y phase current.
9
Motor NDE/DE &pump
Vibration
Log sheet attached
Remarks for time delay for starting of next CCW Pump (approx.120-300
sec):-
Other Remarks:
CCW Pump commissioning check list LOG SHEET-I Unit: Date: Activity: Trial Records Time of Start: Starting

CCW Pump commissioning check list

LOG SHEET-I

CCW Pump commissioning check list LOG SHEET-I Unit: Date: Activity: Trial Records Time of Start: Starting
Unit: Date: Activity: Trial Records Time of Start: Starting Current (Amps): Normal Current in all 3
Unit:
Date:
Activity:
Trial Records
Time of Start:
Starting Current (Amps):
Normal Current in all 3 Øs (Amps):
Direction of Rotation (DOR):
Time of Stop:
Motor Bearing
Pump
Motor
Temperature
bearing temp
Time
Wdg
Remarks
Temp
DE
NDE
CCW Pump commissioning check list Log sheet III Vibrations Bearing Dish Temperatures Curren Winding temp Time

CCW Pump commissioning check list

CCW Pump commissioning check list Log sheet III Vibrations Bearing Dish Temperatures Curren Winding temp Time
Log sheet III Vibrations Bearing Dish Temperatures Curren Winding temp Time Pres t s Mot Mot
Log sheet III
Vibrations
Bearing
Dish
Temperatures
Curren
Winding temp
Time
Pres
t
s
Mot
Mot
Pump
Motor
Motor
Pump
DE
NDE
DE
DE
NDE
DE