TEXTILE MACHINERY DIVISION

Green-Bldg, 2-6-26, Kitahama, Chuo-ku, Osaka, 541-0041, JAPAN

TEL: +81-(0)6-6202-1385 FAX: +81-(0)6-6202-3096
http://www.muratec.co.jp

INQUIRIES REGARDING OPERATIONS

MURATA MACHINERY, LTD.
TEXTILE MACHINERY DIVISION
TECHNICAL SERVICE DEPARTMENT
136, Takeda-Mukaishiro-cho, Fushimi-ku, Kyoto, 612-8686, JAPAN
TEL: +81-(0)75-672-8230 FAX: +81-(0)75-672-8304

INQUIRIES REGARDING PARTS

MURATA PARTS SALES, LTD.
136, Takeda-Mukaishiro-cho, Fushimi-ku, Kyoto, 612-8686, JAPAN
TEL: +81-(0)75-672-8371 FAX: +81-(0)75-671-0789
http://www.muratec.co.jp/parts.html

GLOBAL SALES & SERVICE NETWORK

MURATA MACHINERY USA INC.
TEXTILE MACHINERY DIVISION
2120 Queen City Drive, P.O.Box 667609,
Charlotte, N.C. 28208, U.S.A.
TEL: +1-704-394-8331 FAX: +1-704-392-6541
http://www.muratec-usa.com

MURATA MACHINERY (SHANGHAI) CO., LTD.

[Registry Add]
135 Fu Te Xi Yi Rd., Wai Gao Qiao Free Trade Zoon,
Pudong, Shanghai, CHINA
[Contact Add]
150 Xin Gao Rd., Qingpu Industrial Zone,
Shanghai, 201700, CHINA
TEL: +86-(0)21-6921-2300 FAX: +86-(0)21-6921-2311

MURATA MACHINERY (SHANGHAI) CO., LTD.

XINJIANG OFFICE
Rm.318, No.75, District 23,North 3 Rd.,Shihezi,
Xinjiang, 832000, CHINA
TEL:+86-(0)993-2085-318 FAX:+86-(0)993-2085-333

MURATA DO BRASIL COMERCIO

E REPRESENTACAO DE MAQUINAS LTDA.
Estrada de Santa Izabel, 3383-KM 38,5,
Itaquaquecetuba-SP-CEP 08599-000 BRASIL
TEL: +55-(0)11-4648-6222 FAX: +55-(0)11-4648-6737

MURATA MACHINERY (SHANGHAI) CO., LTD.

BEIJING BRANCH
Rm.309 Yulin Bldg.,No.5 Er Xiang Jia, Xiangjun Nan Li,
Chaoyang-qu, Beijing, 100020, CHINA
TEL: +86-(0)10-6597-8829 FAX: +86-(0)10-6597-8830

MURATA MACHINERY (H.K.), LTD.

Unit 9-11 5F, Telford House, Wang Hoi Road,
Kowloon Bay, Kowloon, Hong Kong, CHINA
TEL: +852-2332-0009 FAX: +852-2780-6340

MURATA MACHINERY EUROPE GMBH

Hanns-Martin-Schleyer-Strasse 3, D-47877,
Willich, GERMANY
TEL: +49-(0)2154-914-0 FAX: +49-(0)2154-914-188

MURATA MACHINERY (SHANGHAI) CO., LTD.

GUANGZHOU BRANCH
Room 635, United Star Hotel, 172 Chang Gang Rd., C.,
Guangzhou, 510250, CHINA
TEL:+86-(0)20-8434-2882 FAX:+86-(0)20-8434-3463

MURATA MACHINERY TAIWAN, LTD.

18F., No.17, Sec.1, Chengde Rd.,
Taipei 10351, Taiwan, CHINA
TEL: +886-(0)2-2558-3908 FAX: +886-(0)2-2558-3907

MURATA MACHINERY EUROPE GMBH

ITALY LIAISON OFFICE
Via Pajetta 33, 13836 Cossato,
(BI) ITALY
TEL: +39-015-9842527 FAX: +39-015-927614

MURATA MACHINERY (SHANGHAI) CO., LTD.

SHANDONG BRANCH
Rm.DS188 Daixi Villa, Zouping,
Shandong, 256200, CHINA
TEL: +86-(0)543-4359-488 FAX: +86-(0)543-4359-189

MURATA (THAILAND) CO., LTD.

896/14 S.V. City Building 1, 9th Floor, Rama III Road
Bangpongpang, Yannawa, Bangkok 10120, THAILAND
TEL:+66-(0)2294-7734-40 FAX:+66-(0)2294-7732

MURATA MACHINERY, LTD.

CAIRO LIAISON OFFICE
APT 604, 6th Floor, 8, El Mansour Mohamed Street,
Zamalek, Cairo, A.R.EGYPT
TEL: +20-(0)2-7355168 FAX: +20-(0)2-7355168

MURATA MACHINERY, LTD.

TURKEY LIAISON OFFICE
Barbaros Bulvari, Eser Apt. 78/11, Balmumcu 34349,
Istanbul, TURKEY
TEL: +90-(0)212-288-9123 FAX: +90-(0)212-288-9147

KIWOO SUNGUP CO., LTD.

SEOUL OFFICE
1519 Gwanghwamun Offica, 163 Shinmunno-1ga,
Jongno-gu, Seoul, 110-999 KOREA
TEL: +82-(0)2-732-9408 FAX: +82-(0)2-732-9409

MMI SERVICES PRIVATE, LTD.

MUMBAI OFFICE
94, C, Wing (9th Floor), Mittal Tower, 210, Nariman Point,
Mumbai, 400021, INDIA
TEL: +91-(0)22-2-284-4079 FAX: +91-(0)22-2-284-6820

TEXCONE ENGINEERING
290/1 Sonargaon Road, Dhaka, 1205, BANGLADESH
TEL: +880-(0)2-966-6809 FAX: +880-(0)2-966-6810

KIWOO SUNGUP CO., LTD.

DAEGU OFFICE
18F., Yeongnamtower, 111 Sincheon-dong, Dong-gu,
Daegu, 701-020, KOREA
TEL: +82-(0)53-745-0217 FAX: +82-(0)53-745-0219

MMI SERVICES PRIVATE, LTD.

DELHI OFFICE
1010, Hemkunt Tower, 98, Nehru Place,
New Delhi, 110019, INDIA
TEL: +91-(0)11-2-628-0056 FAX: +91-(0)11-2-628-0058

SPINTEX (PRIVATE) LTD.

C-92, KDA Scheme No.1, Karachi, PAKISTAN
TEL: +92-(0)21-4523739, 4523729 FAX: +92-(0)21-4523727

P.T. INDOTEXMAT PRIMA

Ruko Gyan Plaza, D-3, Jln. Terusan Pasirkoja Blok 8,
Bandung, 40222, INDONESIA
TEL:+62-(0)22-604-6633 FAX:+62-(0)22-604-6612

MMI SERVICES PRIVATE, LTD.

COIMBATORE OFFICE
1023, Eureka Chambers 1st Floor, Avanashi Road,
Coimbatore, 641018, INDIA
TEL: +91-(0)422-435-0350 FAX: +91-(0)422-2216872

(AUTHORIZED SERVICE AGENCIES)

We reserve our right to modify them at any time, to be confirmed by authorized specification.
CAT. NO. 21P0M2 07-08-1(NS)

Visual Manager
For Muratec Automatic Winders

(LIAISON OPERATIONS)
MURATA MACHINERY, LTD.
HO CHI MINH LIAISON OFFICE
8A/9C1 Thai Van Lung Street, Ben Nghe Ward,
Dist.1, Ho Chi Minh City, VIETNAM
TEL:+84-(0)8-822-8996 FAX+84-(0)8-827-3068

Integrated Management System

Visual Manager

Integrated Management System for

Muratec Automatic Winders

Integrated Management System

for Muratec Automatic Winders

Visual Manager
The Advantages of Visual Manager
1 Early discovery of problems

From "solving problems" to "preventing problems" - we at Muratec are striving

to help our customers derive maximum performance from their machines, and to
contribute to amplification of yarn quality and productivity. Therefore, we
consider "preventative maintenance" a key element of our customer support.

Visual Manager analyzes data for deviation from the standard

data, and can even pinpoint problems in data from winders
where there is a lot of dispersion.
It enables discovery and correction of small problems before
they become major difficulties.

Visual Manager collects data for analysis via MMM / MMC / VOS built into the
Mach Coner / Link Coner / Process Coner. It then displays data relating to
maintenance, production and quality, as required by the machine supervisor, in
an easy-to-understand manner.
If Visual Manager discovers abnormal data, it advises the origin of the data, and
displays instruction on how to handle the problem. In this way, Visual Manager
software assists in maintaining the machine in the best operating condition at all
times.
Visual Manager can process detailed data for each spindle at each shift, and find
problems in their early stages to enable prompt countermeasures to be taken.

2 Appropriate countermeasures reduce maintenance time

Visual Manager works out the appropriate maintenance
required from the abnormal data, and uses diagrams and
photographs to provide an easy-to-understand explanation.

3 Quality control from the yarn breakage data

Visual Manager analyses yarn breakage data according to
the causes of yarn clearer cuts (S, L, T, etc.).
It can then provide appropriate feedback to the previous
process when abnormal yarn breakages occur.

4 Original data analysis is simple

All data is easily changed to text file format. Utilising these
data for your own analysis is therefore a simple matter.

ail

E-m

5 Networkable

Maintenance

Visual Manager software runs under WindowsXP, so

networking with other systems in the plant is simple.

Productivity
Oroductivity
rk
wo

Yarn
Quality
Quality

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s
on tec
C
ote Mura
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Re by

6 Data transmission by e-mail

Visual Manager enables data transmission by e-mail.
You can check production data via the Internet from
anywhere.

7 Muratec remote diagnosis service (option)

Muratec staff can implement periodic diagnosis of machine
operating conditions over the telephone line, providing advice
as required, thereby helping to raise quality and productivity
(for a separate chargeable contract).

The Ideal Tool

for Winder Management

Visual Manager
Integrated Management System
for Muratec Automatic Winders

Functions of Visual Manager

[ Maintenance ]

Locates places that require maintenance

from abnormal data

1. Visual Manager analyses data from each shift of the last two weeks, providing
notification of abnormal data and the relevant location. At the same time, it
determines the points to check from the type of abnormal data, and displays the
procedure on the screen.
2. The explanation for the check points uses photographs and diagrams to help
understanding, and allows even inexperienced maintenance operators to carry
out the correct countermeasures.

[ Productivity ]

Production control

1. Displays graphs for the production of the past year.

2. Displays a graph of production per lot, machine, and daily.

Production display

Abnormal location display

[ Quality ]
Check point display

Quality control based on yarn breakage rate

1. Visual Manager checks the yarn breakage rate for each shift on a machine and a
spindle basis.
A target value is set on a machine basis, and this value is used to determine if the
collected data is abnormal or not.
2. The yarn breakage data from the past two weeks is shown on a shift basis using
displays such as those below. This allows you to quickly grasp the situation.
3. The causes of yarn clearer cut are also displayed, so feedback to the previous
process is possible.

Matrix display

Graph of yarn breakage causes

The Ideal Tool

for Winder Management

Visual Manager
Integrated Management System
for Muratec Automatic Winders

Functions of Visual Manager

[ Running Data ]
Displays detailed data of the past
month in machine, spindle, lot, and
group units.
You can quickly locate spindles
that have abnormal data from the
graph display.

[ Spinning ]
The spinning efficiency can be displayed when Visual Manager is used for the Link
Coner. This allows you to visually check the production balance between the
spinning machine and the winder. If productivity is low, this enables you to
determine whether the cause is the spinning machine or the winder.

[ Manual ]
The Visual Manager manual is on-line in PDF file format. It can be consulted as
needed by pressing the HELP button.

[ Trend Graph ]
Displays the past working
condition data for each machine.
Data from a maximum of two years
can be displayed.

S pec ific ations of Vis ual Manager

Specifications
1. Visual Manager is intended for use with winders equipped with either the MMM
(MK-7, MK-8), MMC (MMC, MMC/2, MMC3), or VOS, VOS-II
(*excluding the MMM MK-II and MK-5)
2. The customer is required to provide the personal computer and other software
specified below
3. Hardware failures can result in destruction of data . Be certain to back up your
data periodically.
4. We recommend that you use a UPS to prevent data loss due to power failures.

Computer Specifications

[ Past Lot Data ]

1.
2.
3.
4.
5.
6.
7.

OS: Microsoft WindowsXP Professional SP2

CPU: Pentium4, or better
Memory: 512MB or larger
Hard disk: 10GB or larger (Visual Manager requires approx. 2.5GB)
Display: 17 inch or larger (1024 x 765, 16bit color or more)
Color printer
Ethernet network card: indispensable for connecting to VOS

Displays up to two years of quality

(yarn breakage cause) and
production data for each lot.

WindowsXP are registered trade names of the Microsoft Corporation.

Pentium4 is a registered trade name of the Intel Corporation.