Академический Документы
Профессиональный Документы
Культура Документы
1.
2.
Maturity...................................................................................................3
1.2.
1.3.
Current Applications..............................................................................6
Market .....................................................................................................7
2.2.
2.2.1.2.
3.2.
3.3.
3.4.
3.5.
4.
Lookout ............................................................................................................16
5.
Takeaways........................................................................................................16
1.
Introduction SGT5-2000E
1.1. Maturity
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2010
2009
2008
2007
2006
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1997
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1996
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1995
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1994
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1993
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1992
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5
1991
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2
1990
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2
1989
1988
1987
1986
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SGT6-2000E
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1985
1984
1983
1982
1981
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Installations Worldwide
SGT5-2000E
279
The SGT5-2000E is the E class working horse of Siemens. It has been available
for more than 30 years. During these years the SGT5-2000E has satisfied
demands of different markets as Power Generation, and Industrial- as well as Oil
and Gas- applications.
Key factors for this success are the continuous design improvements resulting in
a unique engine maturity and the ability to respond to a broad range of specific
requirements.
The SGT5-2000E proved an availability of 95%. The reliability is even higher and
achieves 99%.
These world class figures are based on a deployment of far more than 300
engines with around 20Mio Total EOH (Equivalent Operating Hours) in the 50Hz
and 60Hz market.
The SGT5-2000E is appreciated for its light-weight design enabling a broad
range of operational modes. The engine serves in continuous duty as well as in
cyclic duty covering peak loads, providing an excellent start up capability.
The SGT5-2000E proves that it is possible to reconcile ambitious economic and
environmental targets. Despite its high flexibility in terms of operation and fuels,
the NOx and CO2 emissions of a SGT5-2000E are minimized.
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6
7
6
8
5
6
5
3
4
2
8
GT
Version
Operation
Mode
Typical
Fuels
Application
Customer
Segment
CO / HFO
Operators
IGCC
IGCC Plant
Simple Cycle
(CO / HFO)
Combined Cycle
Combined
Cycle (HFO
only)
Standard Natural
Gas, Natural
Gas
SynGas
Industrial
Applications
Standard Power
Generation (SC, CC) and
Poly-Generation for Steel
and Chemical Plants
Refinery applications
Standard, LowBTU,
SynGas
Standard, LowBTU,
SynGas
Standard, LowBTU,
SynGas;
Base, Cycling
mode
Compressor Drive
mode.
LowBTU
SGTx-2000E
SGTx-2000E (CO)
SGT5-2000E (LC)
SGTx-2000E (CD) - as
Compressor Drive
SGTx-2000E (CD) - as
Geno-Drive
SGT5-2000E (LC)
SGTx-2000E
SGTx-2000E (CD)
SGT5-2000E (LC)
SGTx-2000E (CO)
2.1. Market
The Oil and Gas market is being segmented into
exploration and production (Upstream)
supply, transport and storage (Midstream)
refinery / petrochemical (Downstream)
The growing potential especially in the up- and midstream area appears
significant due to the fact that O&G companies are expanding their values chain
vertically.
The change from a deployed mechanical driven compressor infrastructure to an
all electrical approach bears for the Oil and Gas companies the potential to
decrease operational costs by increasing the availability. In some areas even the
availability of an own independent power supply becomes more and more
crucial. The larger the exploration fields are, the more an all electrical approach
becomes obvious. This development leads to the expectation of a growing Heavy
Duty Gas Turbine market within the O&G business.
The key success factor for Oil and Gas companies is a proven design that
guarantees availability, reliability and safety operation.
The gas turbine package shall be optimized to fulfill the following requirements:
selected API- (American Petroleum Institute) codes,
flexible application of different fuels,
application of H2S rich gases increased reliability and starting reliability,
extended maintenance concept,
pre-packed solution for fast erection and service
island operation
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3.
Cold Ambient
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P after PLI
Power Output
P before PLI
12
The benefit in power output for cold ambient temperatures is also shown in the
figure above. Assuming the measurements are successful, the extra power due
to the PLI is remarkable
The additional power results in a higher stage load for each stage in the turbine.
Apart from minor validation efforts for other components the most critical
components to be regarded if the power limit is increased are the last turbine
blade rows. To evaluate these essential components measurements have to be
carried out to analyze the frequency behavior under higher loads.
For the Power Limit Increase blade vibration measurements of the Turbine
blades have to be carried out. As strain gauge measurements pose the
disadvantage that the measurements can only be successful in the first weeks
after commissioning, non intrusive NSMS (Non Intrusive Stress Measurement)
measurements were chosen as the best option for the flexible validation at
adequate ambient conditions. Therefore the turbine blades rows have to be
prepared for instrumentation. In each stage several probes have to be placed
and therefore it was checked, if probe positions under the gas turbine are
accessible for the instrumentation and collision has to be avoided. The probes
were placed in accessible positions as shown in the figure below.
The probes can be placed when cold weather conditions occur and therewith
high power output is guaranteed. After the measurement the probes can be
removed and no further exchange of casing components or rotor disks is
necessary. The optical sensors can be easily replaced if a defect is detected.
After a successful validation and evaluation of the data a higher load for the
affected turbine blade rows can be released and therewith the higher power limit
can be confirmed.
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As another example the clearance limits especially during the warm up phase of
the engine were evaluated and the clearances tolerances were adapted
accordingly in order to avoid damages of the rotating equipment.
Some key features are the modified compressor inlet casing (CIC) and the
compressor blade 3. A material change became necessary for these
components, as they are exposed to the cold inlet air. Furthermore the bolt
materials for the CIS-supports and the CIC-struts were optimized in order to bear
the forces.
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The bolt material of the Compressor Inlet Guide Vans (IGV) was revised and
beyond this material change the preset value for the adjusting force was
increased by 40% as a more powerful IGV actuator is used.
The hardware changes go along with necessary validation efforts. Apart from all
calculations that were performed the final release of the SGT5-2000E for -40C is
associated to validation measurements.
The measurements described in the following may give an overview of some of
the validation procedures which are illustrated in Figure 8.
Before the measurements can begin, a tuning of the combustors has to take
place during. The combustion process has to be evaluated with respect to
ignition behavior, fuel gas mass flow, resulting resonance and humming
frequency and last but not least the emission limits that have to be kept.
Commissioning/ Inspection
Validation Measurement
The key measurements after or during commissioning are the non contact
compressor blade vibration measurements for Compressor Blades and the non
intrusive NSMS measurement with the cold temperature resistant blade material.
Additionally the temperature and pressure for the air extractions, the cooling air
temperatures in Turbine Vanes, the pressure at the shaft sealing of the turbine
bearing and the adjustment forces of the IGV have to be measured. After the first
2000 EOH an inspection of the combustion chamber has to be considered.
After this validation program of the SG5-2000E is accomplished, its reliable
operation can be insured also under very cold conditions down to -40 C.
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4.
Lookout
5.
Takeaways
The SGT2000E is a well proven gas turbine that proves its outstanding
capabilities with respect to availability, reliability, safety and operational flexibility
including start up behavior.
These advantages are appreciated not within the power generation market only,
but even within the Oil and Gas business.
The standard SGT2000E package operates down to -15 C ambient
temperature.
The operation down to -40 C ambient temperature ca n be achieved as well,
considering some dedicated adaptations as variations of materials for parts of the
engine that are exposed to or impacted by the very cold intake air.
For ambient temperatures below -40 C air-pre heati ng or further material
substitutions have to be taken into account.
The fleet of Siemens and his partners is able to gain experience from the gas
turbine operation even down to -60 C
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