MCV 1300 1100i FANUC

MCV-1100 i
MCV-1300
VER:IM-V080200
NO:P20ABE13I0
LEADWELL
MCV-1300/1100i
INSTRUCTION MANUAL
P20ABE13I0
INSTRUCTION
MANUAL
CONTENT
PAGES
PREFACE, INTRODUCTION, COPYRIGHT................................... I, II, III

1. SAFETY PRECAUTIONS
1-1 SAFETY RULES.............................................................................................. 1-1
1-2 GENERAL SAFETY INSTRUCTIONS........................................................... 1-3
1-3 THE DIAGRAMS AND DRAWINGS OF SAFETY....................................... 1-5
1-4 DANGER AREAS........................................................................................... 1-11
2. MACHINE FEATURE
2-1 NOMENCLATURE ....................................................................................... 2-1
2-2 MACHINE OUTLINE DIMENSION 2-2
2-3 FOUNDATION. 2-4
2-4 TRANSPORTATION FLOOR.................................................... 2-5
2-5 MACHINE SPECIFICATION......................................................................... 2-6
2-6 SPINDLE MOTOR TORQUE CURVE. 2-8
3. TRANSPORTATION
3-1 PRECAUTION................................................................................................. 3-1
3-2 TRANSPORTATION DRAWING................................................ 3-2
3-3 TRANSPORTATION FLOOR DRAWING.................................................. 3-3
4. INSTALLATION
4-1 PRECAUTION................................................................................................. 4-1
4-2 ENVIRONMENTAL REQUIREMENT....................................................... 4-1
4-3 THE PROCEDURE OF INSTALLATION MACHINE ................................... 4-2
4-4 REMOVE ALL THE FIXED BLOCKS AND SCREWS.. 4-3
4-5 INSTALL THE ACCESSORIES 4-4
4-6 THE PROCEDURE OF ADJUSTING LEVEL.. 4-5
4-7 CORRECT THE DRUM TYPE TOOL CHANGING POSITION 4-6
4-8 CORRECT THE ARM TYPE TOOL CHANGING.. 4-7
INSTRUCTION
MANUAL
5. KEY PARTS FEATURES

5-1 PNEUMATIC SYSTEM ............................................................................. 5-1
5-1-1 FRL UNIT 5-1
5-1-2 TECHNICAL DATA AND OUTLINE DIMENSION........................... 5-2
5-1-3 THE SETTING METHOD OF FRL UNIT................................ 5-3
5-1-4. THE LOOP SKETCH OF PNEUMATIC SYSTEM................................ 5-4
5-1-5 THE ROUTE SKETCH OF PENUMATIC SYSTEM(STANDARD).. 5-5
5-1-6 OPTION FOR AUTOMATIC TOOL LENGTH MESUREMENT... 5-6
5-2 COOLANT SYSTEM ................................................................................. 5-7
5-2-1 OUTLINE DIMENSION OF COOLANT PUMP..................................... 5-7
5-2-2 TECHNICAL DATA............................................................................ 5-7
5-2-3 POSITION OF TERMINAL BOX........................................................ 5-7
5-2-4 PIPE WORK......................................................................................... 5-8
5-2-5 ELECTRICAL CONNECTION........................................................ 5-9
5-2-6 PHASE OF THE PUMP........................................................................... 5-9
5-2-7 TROUBLE SHOOTING........................................................................... 5-9
5-3 SPINDLE OIL CHILLER SYSTEM ....................................................... 5-10
5-3-1 OUTLINE DIMENSION.................................................................. 5-10
5-3-2 CIRCUIT DIAGRAM................................................................... 5-10
5-3-3 WIRE CONNECTION.............................................................. 5-11
5-3-4 GENERAL CAUTION......................................................................... 5-11
5-3-5 MAINTENANCE..........................................................................
5-12
5-3-6 TROUBLESHOOTING........................................................ 5-13

5-4 LUBRICATION SYSTEM ............................................................................. 5-14
5-4-1 OUTLINE DIMENSION...................................................................... 5-14
5-4-2 FULL UP LUBRICATION OIL ........................................................
5-14
5-4-3 THE LUBRICATION SYSTEM SKETCHES OF AXES......................... 5-16

5-5 HEAT EXCHANGER SYSTEM ............................................................ 5-17
5-5-1 OUTLINE DIMENSION OF HEAT EXCHANGER. 5-17
5-5-2 GENERAL CAUTION...................................................................... 5-17
INSTRUCTION
MANUAL
5-5-3 SPECIFICATION AND TECHNICAL DATA...................................... 5-17

5-5-4 BASIC MAINTENANCE .. 5-18
6 OPERATION
6-1 MISCELLANEOUS FUNCTION (M FUNCTION/M CODE) 6-1
6-2 SPECIFYING THE SPINDLE SPEED (S FUNCTION/S CODE) 6-1
6-3 TOOL NUMBER CODE (T FUNCTION/T CODE) ....................................... 6-1
6-4 SPECIFYING THE FEED RATE (F FUNCTION) ......................................... 6-2
6-5 PREPARATORY FUNCTION (G FUNCTION).. 6-2
6-6 PROGRAM .......................................................................................... 6-2
6-7 COORDINATION SYSTEM ...................................................................... 6-4
7 CLEAN AND MAINTENANCE

7-1 DAILY MAINTENANCE................................................................................ 7-1
7-2 WEEKLY MAINTENCE................................................................................. 7-2
7-3 SEMIANNUAL MAINTENANCE............................................................... 7-2
7-4 ANNUAL MAINTENANCE............................................................................ 7-3
7-5 ENVIRONMENTAL CLAIMS....................................................................... 7-3
7-6 OUR GOAL...................................................................................................... 7-3
7-7 WASTE TREATMENT.................................................................................... 7-4
APPENDIXCaution: Spindle Operation
PREFACE
Thank you for purchasing the CNC MACHINE TOOL CENTER. We at
Leadwell are confident your purchase will greatly expand your work
capacity and efficiency. This issue has been prepared to assist you on
ordering replacement, servicing parts, technical problem for the type of
LTC-50. Due to constant improvement in design, you may find slight
variations from the machine delivered to you. This merely indicates that
equipment improvements have been made to better meet your
requirements. If you have any question on your machine or this
publication, please contact your Leadwell dealer or local agent.
BRIEF INTRODUCTION OF LEADWELL

Founded in 1980, Leadwell CNC Machines Mfg., Corp., is now the
largest CNC machine tool maker in Taiwan. Leadwell is constantly
searching for perfection by upgrading the performance, product quality
and reliability of its products which range from CNC Vertical /Horizontal
Machining Centers, Turning Centers, Plastic Injection Molding Machines,
Grinders, Tapping/Drilling Machines to Laser Cutting Machines, 5-face
Machining Centers and Flexible Manufacturing Systems (FMS).
In 1993 Leadwell received the Outstanding Product Award --SYMBOL
OF EXCELLENCE and its quality passed ISO recognition. Hence,
Leadwell products are recognized as highly reliable. In October, 1997
Leadwell has received the National Quality Award by the Executive Yuan,
R.O.C. We have developed our products total quality management with
outstanding result. January of 1999, the grate month, Leadwell passed a
certification of ISO-14001 from the Bureau of Commodity Inspection
And Quarantine (BCIQ) Ministry of Economic Affairs Taiwan.
II
CHANGES AND COPYING

Leadwell reserves the right to make any change or modification to this
manual without giving previous notice and without incurring any
obligation. You may not reproduce or transmit in any form or by any
means without the written permission of Leadwell.
Copyright 2000 LEADWELL CNC Machines Mfg., Corp. All rights

reserved.
III
Safety Precautions
Contents
1.1 SAFETY RULES
1.1.1 The basic conditions given below must always be strictly followed 1-1
1.2 GENERAL SAFETY INSTRUCTIONS
1.2.1 Cautions of operating machine . 1-3
1.2.2 Routine inspections ... 1-4
1.2.3 Warm up and preparation .. 1-5
1.3 THE DIAGRAMS AND DRAWINGS OF SAFETY
1.3.1 Warning signs and labels ... 1-5
1.3.2 Warning signs and labels ... 1-7
1.3.3 Warning signs and labels .. 1-8
1.3.4 Warning signs and labels
1-9
1.3.5 Warning signs and labels (ARM type ATC) .. 1-10

1.4 DANGER AREAS
1.4.1 The area with moving parts ... 1-11
1.4.2 Components high voltage . 1-12
INSTRUCTION
MANUAL
This machine is provided with a number of safety devices to protect personnel and equipment
from injury and damage. Operators should not, however, rely solely upon these safety devices but
should operate the machine after fully understanding what special precautions to take by reading the
following statements thoroughly.
1.1 SAFETY RULES

However, safe operation cannot be ensured if operators use a CNC Machine Center
improperly or do not follow safety rules properly. Failure to comply with these rules may
result in death, injury, or damage to the machine and or products. In addition to the safety
information in this manual, common sense tells us there are many "Don'ts" when operating a
machine. Unless an operation is specifically stated in this instruction manual, consider that
operation a "Don't".
1.1.1 The basic conditions given below must always be strictly followed.
Only qualified personnel are permitted to maintain and or operate this machine.
Read the instruction manual thoroughly and make sure the contents are completely understood
in order to operate a machine efficiently and safely.
Always keep this safety paragraph and the instruction manual at a designated place near the
machine so that they can be easily accessed whenever required.
Use safety shoes which are not damaged by oil, safety goggles with side covers, safety clothes
and other safety protection.
Keys must be kept by a senior qualified person.
Be sure there are no articles around the machine.
Turn off the power source before leaving, checking and daily work.
All persons concerned with operation and maintenance of this machine must be aware of the
emergency stop buttons and switches' location, functions and operation.
In the event of power failure, turn off the main circuit breaker immediately.
Use the recommended hydraulic oils, lubricants and grease or acceptable equivalents.
Replacement fuses should have the proper current ratings.

1-1
INSTRUCTION
MANUAL
Protect the NC unit, operating panel, electric control panel, etc., from shocks, since this could
cause a failure or malfunction.
Do not change parameters, volumes and other electrical settings unnecessarily. If such
changes are unavoidable, record the values prior the change so that they can be returned to
their original settings if necessary.
Do not soil, scratch or remove the caution plate. Should it become illegible or be missing,
order another caution plate from the supplier.
Whenever operating a forklift truck, over-crane similar equipment, special care should be taken
to prevent collisions and damage to surroundings.
1-2
INSTRUCTION
MANUAL
1.2 GENERAL SAFETY INSTRUCTIONS

1.2.1 CAUTIONS OF OPERATING MACHINE
Only well-trained personnel may operate this machine.
Always wear helmet, protecting glasses, safety shoes and other protecting equipment as
required while operating this machine.
Do not wear loose clothing or jewelry that can be caught by moving parts of machine.
Do not touch the chip and blade tip of the cutter with naked hands or the moving parts with
gloves.
During operating, do not take the chip away or touch the rotating portion parts with naked
hands and other tools.
When performing heavy-duty machining, carefully prevent chips from being accumulated since
hot chips can catch fire.
Do not touch any switches with wet fingers.
Always remember the position of the emergency stop button, so that you can press the button
immediately if accident occurred.
Never operate the machine, unless everything is completely set down.
Do not use fuses other than those are specified.
Pay attention to the high voltage devices and keep away from them as possible as you can.
When the machine is operating, do not put your hands into the rotating and moving objects.
Stop the machine before adjusting the position of coolant nozzle or disposing the chips.
Always turn off the power before performing maintenance or inspection.
Cables, cords or electric wires whose insulation is damaged can produce current leaks and
electric shocks. Before using, please check their condition.
Do not operate switches with gloves. This could cause malfunctions, damage, etc..
1-3
INSTRUCTION
MANUAL
Do not cut the kind of material which are easy to cause fire on this machine, such as
magnesium alloy or other material with lower melting point.
During automatic operating, never open the machine door occasionally.
During the time of worming, do not touch or operate the machine parts.
1.2.2 ROUTINE INSPECTIONS

Check pressure gauges for proper reading
Check motors and other parts for abnormal noises.
Check the motor lubrication, sliding parts for evidence of proper lubrication.
Check safety covers and safety devices for proper operation.
Before the first time to use, each sliding parts must be freshly lubricated after unpacking or
keeping the machine idle for a period. For the lubricant and so on, keep the lubricating oil
pump working until oil oozes out from wiper. Contact our service station or agents in
connection with what procedure should be taken since it depends on the type of machine.
Clean the tank so that any abnormalities can be found easily.
Make sure that the gauges for hydraulic pressure, air pressure, lubricating oil pressure indicated
the correct values.
Make sure that lubricating oil and hydraulic oil are properly supplied to the correct places.
Oil reservoirs should be filled to indicated levels. Check and fill it up, if necessary.
Check the coolant level on the tank, and fill it with coolant, if necessary.
All parts and waste oils should be removed by the operator and placed far enough away from
the machine set.
1-4
INSTRUCTION
MANUAL
1.2.3 WARM UP AND PREPARATION

The power cable from the factory feeder switch to the machine main circuit breaker must
check if there is a sufficient sectional area to handle the electric power usage.
Warm up the machine, especially the spindle and feed shaft by running them for ten to twenty
minutes with about half or one-third the maximum speed in the automatic operation
mode.(feed speed 20m/min) must running.
Wire ropes or slings should be strong enough to handle the loads and should conform to the
mandatory provisions.
Tools should conform to the machine specifications, dimensions and type.
After installing a tool, make a trial run.

1.3 THE DIAGRAMS AND DRAWINGS OF SAFETY
1.3.1 WARNING SIGNS AND LABELS
There are several specific safety signs and labels on your machine. These signs and labels
are attached to the machine at easy-to-see locations.
DANGER: Indicated an imminently hazardous situation, which if not avoided, could result in
death or serious injury.
WARNING: Indicated a potentially hazardous situation, which if not avoided, could result in
death or serious injury.
CAUTION: Indicated a potentially hazardous situation, which if not avoided, might result
moderate danger to the machine and death or serious injury.
LABELS:
Indicated some special purpose or production examined by Q.C. DEP..
Make sure that you can read all warning and instruction labels. Clean or replace these
labels if you can not read clearly. By using a cloth, water and soap clean surface of them. Do not
use solvent, gasoline or unknown solution. You must replace new labels if they are broke,
1-5
INSTRUCTION
MANUAL
missing or can not be recognized. In addition to the information given on safety labels, there is a
variety of other cautionary information which must be observed by operators during machine
installation, operating and maintenance. Read all safety-related information carefully.
Failure to observe the danger of caution information can lead operators a serious injury or
damage to the machine. Always observe this information during machine installation, operation
and maintenance.
Those warning and sign labels as shown as following pages.
1-6
INSTRUCTION
CAUTION
A .Pleas e chec k cyli nder o il lev el reg ularly .(spec ificat ion R3 2)
B .To en sur e smo oth ru nni ng and p rol ong ed life of the spindle,Please warm up to the
r eco mm end ed procedure below.
(1) On ly ru n t he spi ndl e w it h c orr ect to ol loaded.Never run the spindle without tool.
Pl eas e g iv e c los e a tte nti on to th e d ynamic balancing requirement of tooling
b efore runnin g at h igh sp eed.
(X)
(O)
(2) Check list of spi ndle w arming up pr ocedur e.
S it uati on
Spi ndle s peed

Ti me
(Max. speed= 100%rp m) (M inute)
Ch ec k item
1.Any noise
Daily runni ng
3 0%
15
S pin dle has been

id led ov er 72hrs
1.3 0%
2.6 0%
15
15
S pin dle has been

id led ov er two weeks
1.25%
2.5 0%
3.65%
4.80%
5.1 00%
15
15
15
15
15
2.Any abnormal vibration

3.Temperature rise less than 20C
1.Any noise
1.Any noise
P le ase no tice e very s tep of the p rocess , if t he tem peratu re ris e exce eds 20 C,ple ase
decre ase th e spee d to 1 000rpm ;after the t empera ture i s high er tha n envi ronmen tal
tem peratu re abo ut 5C ,keep on war ming u p acco rding to the list above.
T he de fin iti on of 20 C is tha t t he tem perature difference between spindle and
e nviron ment s hould be les s than 20C.
If not re solvab le abn ormal situat ions h appen during opera tion,p lease contac t with agent s.
If s pee d e xce eds 80 00r pm , t he dyn ami cal balance of the tool must below 2.5u.
1-7
MANUAL
INSTRUCTION
AIR SOURCE REQUIREMENT

1. AIR PRESSURE : 0.60.1 Mpa (61kg/cm2)
2. COMPRESSED AIR MUST BE VERY DRY
AND CLEAN BEFORE SUPPLY TO MACHINE
OTHERWISE THE RELATED PARTS WILL BE
SERIOUS DAMAGE.
1-8
MANUAL
INSTRUCTION
1-9
MANUAL
INSTRUCTION
CAUTION
A.Please check cylinder oil level regularly.(specification R32)
B.To ensure smooth running and prolonged life of the spindle,Please warm up to the
recommended procedure below.
(1) Only run the spindle with correct tool loaded.Never run the spindle without tool.
Please give close attention to the dynamic balancing requirement of tooling
before running at high speed.
(X)
(O)
(2) Check list of spindle warming up procedure.
Spindle speed
Time
(Max.speed=100%rpm) (Minute)
Situation
Check item
1.Any noise
30%
15

Spindle has been

idled over 72hrs
1.30%
2.60%
15
15
1.Any noise
Spindle has been

idled over two weeks
1.25%
2.50%
3.65%
4.80%
5.100%
15
15
15
15
15
1.Any noise
Daily running


Please notice every step of the process, if the temperature rise exceeds 20C,please
decrease the speed to 1000rpm;after the temperature is higher than environmental
temperature about 5C,keep on warming up according to the list above.
The definition of 20C is that the temperature difference between spindle and
environment should be less than 20C.
If not resolvable abnormal situations happen during operation,please contact with agents.
If speed exceeds 8000rpm, the dynamical balance of the tool must below 2.5u.
AIR SOURCE REQUIREMENT

1. AIR PRESSURE : 0.60.1 Mpa (61kg/cm2)
2. COMPRESSED AIR MUST BE VERY DRY
AND CLEAN BEFORE SUPPLY TO MACHINE
OTHERWISE THE RELATED PARTS WILL BE
SERIOUS DAMAGE.
1.4 DANGER AREAS

1-10
MANUAL
INSTRUCTION
MANUAL
1.4.1 THE AREA WITH MOVING PARTS

When no safety guarding, the inside of machine is an extremely dangerous area due to
High-speed spindles rotation, tool X, Y and Z axes movements, tool magazine rotation, tool
arm rotation, swivel arm of pallet rotation and quill motions.
In addition to chips and
coolant are constantly bouncing and splashing in a wet, very hot environment.
In electric
controlling cabinet, it is touched, can produce current leak and electric shock without
protection or insulation acrylics.
So we had not stuck labels on the cabinet but also warning
statements in the instruction manual.
(Refer to the following drawings)
All areas inside the body cover are Danger area.
1-11
INSTRUCTION
1.4.2 COMPONENTS HIGH VOLTAGE
1-12
MANUAL
Machine Feature
Contents
2. MACHINE FEATURE
2.1 NOMENCLATURE .. 2-1
2.2 MACHINE OUTLINE DIMENSION . 2-2
2.2.1 Working Range and Travel 2-3
2.3 FOUNDATION ... 2-4
2.4 TRANSPORATION FLOOR 2-5
2.5 MACHINE SPECIFICATION . 2-6
2.5.1 Machine hardware specification 2-6
2.6 SPINDLE MOTOR TORQUE CURVE . 2-8
2 MACHINE FEATURE
INSTRUCTION
2.1 NOMENCLATURE
ITEM
DESCRIPTION
AUTOMATIC TOOL CHANGER UNIT
SPINDLE HEADSTOCK UNIT
SPINDLE UNIT
OPERATION CABINET UNIT
SHEET METAL UNIT
COLUMN UNIT
TABLE UNIT
SADDLE UNIT
BED UNIT
10
ELECTRIC CINTROL CABINET UNIT
11
THREE AXES TRANSMISSION UNIT
12
COOLANT TANK UNIT
2-1
MANUAL
2 MACHINE FEATURE
INSTRUCTION
2.2 MACHINE OUTLINE DIMENSION
2-2
MANUAL
2 MACHINE FEATURE
INSTRUCTION
2.2.1 Working Range and Travel
2-3
MANUAL
2 MACHINE FEATURE
INSTRUCTION
2.3 FOUNDATION
2-4
MANUAL
2 MACHINE FEATURE
2.4 TRANSPORATION
INSTRUCTION
FLOOR
2-5
MANUAL
2 MACHINE FEATURE
2.5
INSTRUCTION
MANUAL
Machine Specification
2.5.1 Machine Hardware Specification
MCV-1100 i
Capacity
Spindle
Drum type
Arm type
1100(43.3)
X-axis travel
mm(in)
Y-axis travel
Z-axis travel
635(25)
445+165
61024
mm(in) 17.5+6.4
Table
S P V 1 1 I 0 8 I 0
SPECIFICATIONS
mm(in)
Distance from table (pallet) top to

spindle end
125-570(5-22.4
125-735(5-28.9
mm(in)
Distance from column front to spindle
622(24.4)
center
mm(in)
Working surface (heightwidth)
mm(in)
1120610(4424)
Permissible mass of workpiece
kg(lb)
1000(2200)
Spindle speeds
min-1
4000(6000/8000)
Spindle nose (nominal size, NO.)
Spindle bearing inner dimateter
Rapid traverse
7/24 TaperNo.50
90(3.54)
mm(in)
m/min
20(787)
(IPM)
Feedrate
m/min
10(393)
Feedrate
(IPM)
Max. tool diameter (with adjacent tools)

A.T.C
Max. tool length
Tool change time tool to tool/chip to chip

A.P.C
20
24
mm(in)
125(4.9
125(4.9)
mm(in)
250(9.8)
300(11.8)
15/20
3/10
Tool storage capacity
sec
---
Number of pallets
Pallet changing time
Spindle motor (30min/cont) FANUC
---
sec
kw (HP) 11/15(14.7/20)
Motors
12/3000i/
3/3/7(4/4/9.3)
X,Y,Z-axis feed motors

kw(HP)
Machine size
P22/8000i
12/3000i/
30B/3000i
Height of machine
mm(in)
3100(122)
Floor space
mm(in)
35703600(140.5141.7)
Mass of machine
kg
2-6
7250(15950)
2 MACHINE FEATURE
MCV-1300
Capacity
INSTRUCTION
Spindle
S P V 1 3 I 0 8 I 0
BT-50/40(OPT)
SPECIFICATIONS
i Seris
Motor type
1300(51.1)
X-axis travel
mm(in)
Y-axis travel
Z-axis travel
635(25)
445+165
61024
mm(in) 17.5+6.4
Table
mm(in)
Distance from table (pallet) top to

spindle end
MANUAL
125-570(5-22.4
125-735(5-28.9)
mm(in)
Distance from column front to spindle
622(24.4)
center
mm(in)
Working surface (heightwidth)
mm(in)
1420610(5624)
Permissible mass of workpiece
kg(lb)
1000(2200)
Spindle speeds
min-1
4000(6000/8000)
Spindle nose (nominal size, NO.)
Spindle bearing inner dimateter
Rapid traverse
7/24 TaperNo.50
90(3.54)
mm(in)
m/min
20(787)
(IPM)
Feedrate
m/min
10(393)
Feedrate
(IPM)
Max. tool diameter (with adjacent tools)

A.T.C
Max. tool length
Tool change time tool to tool/chip to chip

A.P.C
20
24
mm(in)
125(4.9)
125(4.9)
mm(in)
250(9.8)
300(11.8)
15/20
3/10
Tool storage capacity
sec
---
Number of pallets
Pallet changing time
Spindle motor (30min/cont) FANUC
sec
kw (HP) 11/15(14.7/20.1)
Motors
Machine size
P22/8000i
12/3000i/
3/3/7(4/4/9.3 12/3000i/
X,Y,Z-axis feed motors

kw(HP)
---
30B/3000i
Height of machine
mm(in)
3100(122)
Floor space
mm(in)
35703600(140.5141.7)
Mass of machine
kg
2-7
7250(15950)
2 MACHINE FEATURE
INSTRUCTION
2.6 SPINDLE MOTOR TORQUE CURVE
2-8
MANUAL
Transportation
Contents
3. TRANSPORTATION
3.1 PRECAUTION 3-1
3.2 TRANSPORTATION DRAWING. 3-2
3.3 TRANSPORTATION FLOOR DRAWING. 3-3
3 TRANSPORTATION
INSTRUCTION
MANUAL
3.1 PRECAUTION
(1) Only trained, qualified workers should operate forklift trucks, cranes or similar equipments
and apply slings.
(2) The wires used to lift should be checked that they are strong enough for the weight of
machine center and in good condition. The dimensions of wire ropes specified in manual.
(Refer to drawings)
(3) Be sure that the wires will not come into contact with any delicate parts of machine center.
Preotect machine by placing cloths or wooden blocks.
(4) Before hoisting the machine, make sure all moving units are fixed in place.
(5) Be careful and avoid the hoisting wires contacting with any piping, unit, parts, electric
cables.
(6) Check around the site of machine and make it clean, proper to be installed, that is, can keep
machine away from jolts during move or transport machine.
(7) Always inspect slings, chains, hoists or other lifting devices prior to us and never work on
a component while it is hanging from a crane or other lifting mechanism.
(8) The floor of machine located must be firm, in order to ensure vibration free and secure
fastening. Should the floor not be firm, a concrete foundation is recommended.
(9) Keep the machines center of gravity at the center of the forks.
Refer to the next pages drawings for hoisting.
3-1
3 TRANSPORTATION
3.2 TRANSPOTATION
INSTRUCTION
DRAWING
3-2
MANUAL
3 TRANSPORTATION
INSTRUCTION
3.3 TRANSPORATION FLOOR DRAWING
3-3
MANUAL
Installation
And
Preparation
Contents
4. INSTALLATION AND PREPARTION
4.1 PRECATION .. 4-1
4.2 ENVIRONMENTAL REQUIREMENT . 4-1
4.3 THE PRECEDURE OF INSTALLATION MACHINE . 4-2
4.4 REMOVE ALL THE FIXED BLOCKS AND SCREWS ... 4-3
4.5 INSTALL THE ACCESSORIES ... 4-4
4.6 THE PROCEDURE OF ADJUSTING LEVEL .. 4-5
4.7 CORRECT THE DRUM TYPE TOOL CHANGING POSITION 4-6
4.8 CORRECT THE ARM TYPE TOOL CHANGING POSITION .. 4-7
4 INSTALLATION AND PREPARTION
INSTRUCTION
MANUAL
4.1 PRECATION
(1) Only trained, qualified workers should operate forklift trucks, cranes or similar equipment
and apply slings.
(2) Use only wires of dimensions specified in the manual. They must be strong enough to
support the weight of the machine.
(3) Before hoisting the machine, make sure that each of the units is fixed securely.
(4) Be careful during remove the machine to proper site and install it.
(5) Keep clean around the machine and floor.
(6) be sure electrical cables and wire will not be damaged during installing machine.
(7) After installation and clean, connect the wire to the power source and ensure the
requirement of power capacity is proper.
(8) Before using, remove the anti-rusty oil by rags with paraffin or fueloil. Toluene compounds
must not be used.
4.2 ENVIRONMENTAL REQUIREMENT

(1) Where the machine avoid exposing to the direct sunlight and/or near to a heat source, etc..
Ambient temperature during operation should be 0 thru 40.
(2) Avoid a location where the humidity is considerable fluctuating and/or it is highly humid,
normally 75 and below in relative humidity.
(3) Avoid using the machine under such invironments as to be specially dustful and or to have
a vaporous. organic corrosive gas highly concentrated.
(4) Where there is no vibration source in the surroundings.
(5) Flat and smooth ground without dust or other particles. The required bearing pressure of
the floor is at least 5000kg/.
(6) The machine must be protected from electrical noise sources, such as electric welders and
an electric discharge machines.
(7) Always ground machine independently, the ground resistance is 100 ohms or less and the
length of ground cable is as short as possible.
(8) The sound pressure level at the operators position is under 85 db A.
(9) Foundation should be constructed of either, reinforced or non-reinforced concrete with
thickness and consistency compatible to industry standards for machine weight.
4-1
INSTRUCTION
MANUAL
4.3 THE PRECEDURE OF INSTALLATION MACHINE

(1) Position the machine after settling down the machine to the adequate place.
(2) Put the foundation pads under the foundation bolts and according to the drawing of
foundation to position machine.
4-2
INSTRUCTION
MANUAL
4.4 REMOVE ALL THE FIXED BLOCKS AND SCREWS

(1) Remove the fixed block under ATC
(2) After power on, let headstock upward a little bit to remove the supported block under
spindle.(4100142000)
(3) Remove the fixed block the front door.(4100160000)
4-3
INSTRUCTION
4.5 INSTALL THE ACCESSORIES

(1) Lock up the front telescopic cover of y-axis.
(2) Mount on the front cover of table.
(3) Lock up the left side cover of enclosure.
(4) Lock up the ATC.
(5) Mount the protecting cover on ATC.
(6) Pipe coolant pump and coolant tank after settling down the coolant tank.
(7) Mount on the telescopic cover of table.
(8) Lock up the transformer.
(9) Lock up the coolant system.
4-4
MANUAL
INSTRUCTION
MANUAL
4.6 THE PROCEDURE OF ADJUSTING LEVEL

(1) Let three axes return to the home position.
(2) Clean the table surface and put the levels gauge on just as the drawing shown.
(3) Adjust the foundation bolts and nuts to make the foundation bolts locate within the slot of
pad.
V1
V2
DOOR
(4) Move X axis to 650mm and Y axis to 317.5mm . Adjust the foundation bolts and ensure
the bubbles of level gauges in the middle position or keep the deviation within 0.01 mm.
(5) Move Y axis to the zero position and -635mm by adjusting the bolts and nuts to make the
difference between the two points within 0.01 mm(V1) /0.04 mm(V2).
(6) After returning Y axis to 317.5mm, move X axis to zero position and1300mm. The
difference value between two points should be within 0.05 mm(V1)/0.04mm(V2).
(7) Tighten the foundation bolts and nuts.
4-5
INSTRUCTION
MANUAL
4.7 CORRECT THE DRUM TYPE TOOL CHANGING POSITION

(1) Z axis returns to home position by manual.
(2) Put a tool into spindle by the switch of clamp or unclamp and make sure the distance
between spindle nose and tool edge is within 0.6-0.8 mm(#40)0.8-1 mm(#50) (As
drawing shown)
(3) Turn off the air source, then orientate spindle by M19.
(4) Push the tool magazine toward spindle by hand and check if the tool key match with tool
keyway.
(5) Reconnect the air source system.
(6) Ensure the movement of tool magazine is smoothly by M21, M22 under manual mode.
(7) Adjust the screws of the air cylinders located on top of tool magazine, if the movement is
stagnant.
(8) If there is a distance along Z-axis between tool magazine and tool in spindle, adjust to
match with tool key of tool magazine by parameter no. 1850(Z) for 0i-MC/21i-MB/
18i-MB, FANUC.
(9) If there is an offset between the changing tool pocket of tool magazine and tool key on
spindle, adjust by the orientation pad mounted on orientation wheel of spindle.
(10) Make sure everything is smoothly, then from beginning to operate.
4-6
INSTRUCTION
MANUAL
4.8 CORRECT THE ARM TYPE TOOL CHANGING POSITION

a. Z axis returns to home position by manual.
b. Put a tool into spindle by the switch of the clamp or unclamp and make sure the distance
between spindle nose and tool edge is within 0.6-0.8mm(#40) 0.8-1 mm(#50).(As
drawing shown)
c. Select the
MPG
mode.
d. Press the
SPINDLE / ORIENT
e. Press the
OFFSET / SETTING .
button.
f. (Look LCD) Press the button below the

g. Select the
MDI
h. Press the
i. Press the
INPUT
SETING
mode.
button. [When (PWO=0 (Can not change date), PWO=1 (can change date)]
button.(showing 100 alarm)
4-7
j. Press the
SYSTEM
INSTRUCTION
MANUAL
button.
k. (Looking LCD) Press the button below the (PMC)

l. Press the
PMCPRM
button.
m. Press the
KEEPRL
n. Press the
o. Press the 1
p. Press the
buttons.
button move cursor to K05. (normal K05 10000001)

0
INPUT
bottons.
buttons.(after finish change it back to K05 10000001)
q. (Make sure the spindle nose higher than arms top) SELECT the
SPINDLE / OPIENT
r. (When you press the
you fingers)
MPG
then press the
buttons.
CYCLE / START
button the arm will be move, so take care of
s. Make sure the distance between spindle nose and arms top is within (BT type 5.900.05mm.
(for CAT type is 3.30.05mm)
(If you want to arm to reverse, change the K06 01000010 to K06 01000011 then press
The CYCLE / START
your fingers.)
button .(before you press the cycle start button take care of
t. Change the KEEPRL K05 10000001 and K06 00100010 and PARAM PWO=0 BACK
u. Select the MDI
M6
EOB
buttons.(for test auto tool change)
4-8
Key parts features
Contents
5. KEY PARTS FEATURES
5.1 PNEUMATIC SYSTEM
5.1.1 FRL UNIT 5-1
5.1.2 TECHNICAL DATA AND OUTLINE DIMENSION . 5-2
5.1.3 THE SETTING METHOD OF FRL UNIT .. 5-3
5.1.4. THE LOOP SKETCH OF PNEUMATIC SYSTEM .. 5-4
5.1.5 THE ROUTE SKETCH OF PENUMATIC SYSTEM (STANDARD) 5-5
5.1.6 OPTION FOR AUTOMATIC TOOL LENGTH MESUREMENT . 5-6
5.2 COOLANT SYSTEM
5.2.1 OUTLINE DIMENSION OF COOLANT PUMP 5-7
5.2.2 TECHNICAL DATA 5-7
5.2.3 POSITION OF TERMINAL BOX .. 5-7
5.2.4 PIPE WORK 5-8
5.2.5 ELECTRICAL CONNECTION .
5-9
5.2.6 PHASE OF THE PUMP .. 5-9

5.2.7 TROUBLE SHOOTING . 5-9
5.3 SPINDLE OIL CHILLER SYSTEM
5.3.1 OUTLINE DIMENSION . 5-10
5.3.2 CIRCUIT DIAGRAM . 5-10
5.3.3 WIRE CONNECTION .. 5-11
5.3.4 GENERAL CAUTION 5-11
5.3.5 MAINTENANCE 5-12
5.3.6 TROUBLE SHOOTING ... 5-13
5.4 LUBRICATION SYSTEM
5.4.1 OUTLINE DIMENSION . 5-14
5.4.2 FILL UP LUBRICATION OIL 5-14
5.4.3 THE LUBRICATION SYSTEM SKETCHES OF AXES 5-16
5.5 HEAT EXCHANGER SYSTEM
5.5.1 OUTLINE DIMENSION OF HEAT EXCHANGER .. 5-17
5.5.2 GENERAL CAUTION 5-17
5.5.3 SPECIFICATION AND TECHNICAL DATA .. 5-17
5.5.4 BASIC MAINTENANCE 5-18
5 KEY PARTS FEATURES
INSTRUCTION
5.1 PNEUMATIC SYSTEM

5.1.1
FRL UNIT
Filter Regulator
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
NAME
Body
Bonnet
Valve Assembly
Filter Element
Baffle
Diaphragm Assembly
Deflector
Bowl
Spring
O Ring(Case)
O Ring(Valve)
MY seal
O Ring
Lubricator
NO.
1
2
3
4
5
6
7
8
5-1
NAME
Body
Sight Dome
Filter Cup
Damper Guide
Needle Valve
Bowl
O Ring
Damper
MANUAL
INSTRUCTION
MANUAL
5.1.2 TECHNICAL DATA AND OUTLINE DIMENSION

a. TECHNICAL DATA
TYPE
AC3010 FILTER REGULATOR LUBRICATOR
Max. operating pressure
9.9 kgf/c
Min. operating pressure
Regulating range
0.58.5 kgf/ c
Ambient and media temperature
560
Pressure gauge indicated
10 kgf/c
Filter rating
5 m
Filter bowl capacity
20 cm3
Max. flow rate
1700 l/min
Lubricator bowl capacity
50 c m3
Recommanded oil
ISO VG 32 (20)
Range of lubricator function
5 drops/min, PIN=5 kgf/ c , 40l/min
kgf/c
NOTE : 1. Polycarbonate bowls may be damaged and possibly fail if exposed to synthetic oils,
thinner solvents, trichlorethylene, kerosene or other aromatic hydrocarbons.
When
used in above atmosphere, please use a metal bowl.

2. Unsuitable for flow is below 100 normal l/min.
3. The drain
line should be 8 mm or more and overall line should be less than 5 M.
5-2
INSTRUCTION
MANUAL
b. OUTLINE DIMENSION
5.1.3 THE SETTING METHOD OF FRL UNIT

(1) Check pressure supply before adjusting system pressure.
(2) The adjustment knob is a locking type. Pull the knob upward from the bodyuntil an orange
band is visible. (Show on the drawing)
(3) Adjust as necessary, that with watch of the pressure gauge and clockwise rotaton of the
knob results in a increasing pressure or counterclockwise turn will reduce the pressure.
(4) Then push the knob back into locking position after adjusting.
(5) Adjust oil droplet by turning a knob of needle valve, clockwise turn will increase oil
capacity and counterclockwise turn(fully open) will stop the oil droplet.
5-3
INSTRUCTION
5.1.4 THE LOOP SKETCH OF PNEUMATIC SYSTEM
5-4
MANUAL
INSTRUCTION
MANUAL
5.1.5 THE ROUTE SKETCH OF PENUMATIC SYSTEM(STANDARD)
5-5
INSTRUCTION
5.1.6 OPTION FOR AUTOMATIC TOOL LENGTH MESUREMENT
5-6
MANUAL
INSTRUCTION
MANUAL
5.2 COOLANT SYSTEM

5.2.1 OUTLINE DIMENTION OF COOLANT PUMP
5.2.2 TECHNICAL DATA

Max. operating pressure
10 bars (0 ~ +40)
6 bars (+41 ~ +90)
Min. inlet pressure
0.75 bar (20/ 50Hz)

0.68 bar (20/ 60Hz)
Liquid temperature range
0 ~ +90
Max. ambient temperature
+55
5.2.3 POSITION OF TERMINAL BOX

(1) The terminal box can be changed to any one of 0, 90, 180. It is not allowed to be
changed by user or owner of this machine.
5-7
INSTRUCTION
MANUAL
5.2.4 PIPEWORK
(1) The pipe should be fitted so that any tension caused by variations in temperature does
not affect the pump. A strainer is recommended in cases where solids could enter the
suction pipe and block the pump.
(2) The pump suction port must be below the lowest coolant level, for the pump is not
self-priming.
(3) If a hose is used as suction pipe, it must be non-collapsible and every joint of the
suction pipe should be completely tight.
(4) The discharge pipe should be at least the same diameter as the discharge port of the
pump to minimize pressure drop, high flow velocities and noise.
5-8
INSTRUCTION
MANUAL
5.2.5 ELECTRICAL CONNECTIONS

(1) The electrical connections should be carried out in accordance with local regulations.
(2) The operating voltage and frequency are marked on the nameplate mounted on pump.
(3) The pump must be connected to an external on/off switch.
NOTE : Never make any connections in the pump terminal box unless the electricity supply has
been switched off.
5.2.6 PHASE OF THE PUMP

(1) Signal- phase motor (1x110/220V, 60Hz), do not incorporate motor protection and must
be connected to an approved motor starter. The other incorporate a thermal overload
switch and require no additional motor protection.
(2) Three-Phases motor must be connected to a motor starter, the set nominal current of
which must correspond to the electrical data on the nameplate.
NOTE : (1) Do not start the pump at first time using until it has been filled with coolant.
(2) Every connection are made as shown on the inside of the terminal box cover.
(3) The pump should rotate counter clockwise when viewed from the motor end and
arrows on the motor fans cover indicated the correct direction of rotation.
(4) To reverse the direction of rotation, switch off the power supply and interchange
any two of in putting supply wire.
5.2.7 TROUBLE SHOOTING

FAULT
CAUSE
Pump does not start.
Supply failure.
Control circuit has cut out or is defective.
Motor is defective.
Pump is blocked by impurities.
Pump is not filled with coolant.
Suction or discharge pipe is blocked by impurities.
Leakage in suction pipe.
Foot or check valve is blocked.
Wrong direction of rotation(three-phase).
Suction lift is too great.
Suction or discharge pipe is blocked.
Pump is blocked by impurities.
Foot or check valve is partly blocked.
Thermal overload switch in motor or external
motor protection cuts out.
Control circuit has cut out.
Pump runs but gives no coolant.
Pump runs at reduced capacity.
Pump stops during operation.
5-9
INSTRUCTION
5.3 SPINDLE OIL COOLER SYSTEM

5.3.1 OUTLINE DIMENSION
TYPE CO-4PT
(L050250t20)
5.3.2 CIRCUIT DIAGRAM
5-10
MANUAL
INSTRUCTION
MANUAL
5.3.3 WIRE CONNECTION

(1) Be sure R.S.T are in phase after turning on.
(2) Check insulation of compressor and pump before running.
(3) 23C temperature meter must set at 25.
(4) Operation switch should be ON position.
(5) When the negative phase relay is triggered, reconnect two of R.S.T three lines of
power wire.
5.3.4 GENERAL CAUTION

(1) The oil cooler is designed for reducing heat and cooling spindle of CNC machinery. It
cant be used out of the range as following illustration.
(2) Oil cooler use mineral hydraulic oil or lubrication oil and the viscosity is 22-32 C.S.T.
Phosphoric ester, chlorinated, hydrocarbon type fluids, cutting oil, grinding oil,
medicine or corrosion liquids, gasoline, kerosene fuel and water-soluble liquid can not
use on this unit.
(3) Do not fall it flat and strike it as moving and put it on a level and solid floor.
(4) Locate the oil cooler at well ventilation place where is free from fire hazard and from
direct sunlight or heat.
(5) Be sure the pressure of oil pump is set from 4 to 8 kg/cm2.
(6) The pressure loss of outlet pipe should be below 3 kg/cm2.
(7) Be sure the installation place of oil cooler unit where exhausting and air suction can be
well performed. (Refer to the following sketches)
5-11
INSTRUCTION
MANUAL
(8) Fit a suction strainer to the suction end of oil piping which is of 100 to 150 mesh
(10-15mm metal net), therefore, it will be free from damage of compressor and drop of
cooling capacity. Both suction and discharge pipes outside must be designed that the
size larger than the size of outlet and inlet of oil cooler.
(9) Before removing the air filter must wait for more 10 minutes after turning off switch.
(10) When the refrigerator once stops, wait for more 3 minutes. If not necessary, do not
ON-OFF of the refrigerator.
5.3.5 MAINTENANCE
(1) Be sure to turn off the main power switch when the oil cooler is checked or maintained.
(2) Do not brush or use polishing powder, acid, solvent, benzene and hot water to clean the
surface of case. It is necessary, clean with dry cloths and neutral detergent.
(3) Clean the suction strainer at the suction end of the oil cooler, oil pipes after work.
(4) Wash the air filter once a week.
(5) Clean up the dirt on radiator of oil cooler with compressive air once half year.
5-12
INSTRUCTION
MANUAL
5.3.6 TROUBLE SHOOTING

SITUATION
CAUSE
Main power turned on, but the Negative

indicate lamp is not lit.
triggered.
phase
REMEDY
relay
Control
is Reconnect the wiring.
circuit Replace the fuse.
protector is blown.
Pump runs but no oil flow and Joint of oil piping is loosened Check the joint of oil pipe at
lower oil circulation rate of air.
from suction side.
suction side and tighten the

loose joint.
Suction strainer clogged.
Clean the suction strainer.

Change the oil of oil tank if the
oil is contaminated.
The oil level in tank is too low. Trace and refill up oil.
undue pressure loss in oil pipe Enlarge the oil pipe diameter or
cause actuation of relief valve. trim shortly the piping.
Oil viscosity too high.
Choose the appropriate oil.
Pump runs but the refrigerator Thermostat is OFF.
Shift the thermostat setting to
does not work.
the
lower
side
until
the
refrigerator starts.
Both pump and refrigerator stop.
Control circuit protector failed. Replace the fuse.

Power failure.
Buzzer
comes
out
while Air filter clogged.
refrigerator runs.
Check the power source.

Clean the air filter.
Obstacle block the suction or Remove the obstacle.

exhausting port.
High pressure switch actuated.
Ambient temperature is too Move the machine to the lower
Thermostat is OFF.
high.
temperature or far from heat

source.
Compressor motor overload relay Compressor out of order.
Replace the compressor.
actuated.
NOTE
(1) If alarm does not display, motor still runs but oil is not cool, please record the situation
and ask technical service or local agent right away.
(2) Damage from cleaning air filter irregularly is not included quarantine period.
5-13
INSTRUCTION
MANUAL
5.4 LUBRICATION SYSTEM

5.4.1. OUTLINE DIMENSION
5.4.2. FILL UP LUBRICATION OIL

(1) After opening the cap of oil inlet, fill up the clean fresh oil till to the top line of high
level.
(2) The oil tank should always preserve clean lubricant.
(3) In case of impurity remains in the oil tank, please take the oil away and wash the tank,
oil net immediately. Then refill up new oil or it will fail the oil feeding.
(4) Adjust oil discharge by taking off the plastic cup and three E type retainers first.
(5) Pull the rod up or down till the requirement volume of discharge is up to the scale on
rod, then fix with the E type retainers.
(6) It is necessary to refill up lubricant oil if oil level is below the lower line during
operating.
NOTE : (1) The oil quantity will reduce gradually under normal application.
(2) Be careful whether the motor is running normally or abnormally, if not, contact to
the local agent or LEADWELL service department.
(3) The lubrication please use MOBIL VACTRA OIL NO.2 or SHELL OIL T32 or
ESSO FEBIS328or another brand of equivalence oil.
PS: Normality each 1000 hours make to once protection.
5-14
INSTRUCTION
MANUAL
5.4.2.1 OIL RECOMMENDATION
The following drawing is a plate of oil usage recommendation .
OIL USAGE RECOMMENDATION

BRAND
MOBIL
SHELL
ESSO
CASTROL
RARUS 424
CORENA S32
TERESSO 32
HYSPIN VG32
ITEM
LUBRICATOR OF
PNEUMATIC
PERFECTO T32
AUTO LUBRICATOR
SYSTEM
VACTRA 2
TONNA T32
FEBIS K32
MAGNA BD32
APINDLE OIL
COOLER SYSTEM
VELOCITE 12
TURBO T32
SPINESSO 22
HYSPIN VG32
PERFECTO T32
HYDRAULIC SYSTEM
DTE LIGHT
TELLUS 32
NUTO H32
HYSPIN AWS32
GEAR OF ROTARY
TABLE
MOBILGARD
OMALA 150
SPARTAN EP
150
ALPHA SP150
SPINDLE MOTOR
GEAR BOC
DTE HEAVY
MEDIUM
TELLUS 68
NUTO H68
ALPHA SP68
5-15
INSTRUCTION
5.4.3 THE LUBRICATION SYSTEM SKETCHES OF 3 AXES
5-16
MANUAL
INSTRUCTION
MANUAL
5.5 HEAT EXCHANGER SYSTEM

5.5.1 OUTLINE DIMENSION OF HEAT EXCHANGER
5.5.2 GENERAL CAUTION

(1) For using in an ambient with high moisture or oil mist content, calk it with sealing
material around.
(2) Keep the air inlet portion of heat exchanger open to fresh air.
(3) Every month clean the fan net with clean water and reinstall in after completely dry.
(4) Replace the filter once a year.
5.5.3 SPECIFICATION AND TECHNICAL DATA

TYPE
EA-5AR
Cooling Capacity (w/k)
25
Voltage
AC 220V
Current
0.6 A
5-17

Ambient temperature
INSTRUCTION
MANUAL
35 below
5.5.4 BASIC MAINTENANCE

(1) Check and ensure that hot air exhausted from the heat exchanger every day.
(2) If no hot air exhausted, check top and lower fans on heat exchanger if they can rotate
normally.
(3) If one of them did not operate, check if the wire connection is correct.
(4) If wire connected correctly, that means, the motor is out of order and contact with our
service person to replace.
(5) If both of fans stop to operate, check the circuit breaker if it is short.
(CP4)
(6) If the circuit breaker is normal condition, check the fans again after resetting.
(7) If it still can not operate, please contact our service person to replace.
5-18
Operation
Contents
6. OPERATION
6.1 MISCELLANEOUS FUNCTION (M FUNCTION/M CODE) . 6-1
6.2 SPECIFYING THE SPINDLE SPEED (S FUNCTION/S CODE) 6-1
6.3 TOOL NUMBER CODE (T FUNCTION/T CODE) .. 6-1
6.4 SPECIFYING THE FEED RATE (F FUNCTION) 6-2
6.5 PREPARATORY FUNCTION (G FUNCTION) 6-2
6.6 PROGRAM
6.6.1 Searching or calling programs .. 6-2
6.6.2 Program editing 6-3
6.7 COORDINATION SYSTEM
6.7.1 Programming zero point 6-4
6.7.2 Coordination system . 6-4
6.7.3 The flowchart of ATC operation 6-5
6 OPERATION
INSTRUCTION MANUAL
6.1 MISCELLANEOUS FUNCTION (M FUNCTION/M CODE)

In operating this machine, specify on/off controls on the operation panel such as spindle
start/stop, coolant on/off, mirror image, table indexing, tool change, etc.. , Within a 2 digits
the address M codes. Two or more M codes other than specially approved combination are
not allowed in the same block.
6.2 SPECIFYING THE SPINDLE SPEED (S FUNCTION/S CODE)

Specify directly a spindle speed with 4 digits numerical values following the address S.
S45
45 rpm
S4000
4000 rpm
Program example :
S500
Specify the spindle speed
M03
Spindle start
S3500
Changing the speed at running condition
M05
Spindle stop
M04
Reverse rotation at 300 rpm
NOTE 1 : During spindle rotation, if the S command is given the spindle will run and change
its speed.
NOTE 2 : If an axis movement command is specified simultaneously with M03 or M04,
spindle rotation and axis movement will start at the same time. If the axis
movement command is specified simultaneously with M05, the spindle will stop
after completing an axis movement.
6.3 TOOL NUMBER CODE (T FUNCTION/T CODE)

Specify within a 2 digits numerical values following the address rang from 0 to 99.
Program example :
M06 T02
Change tool to No.2
NOTE : If only a T command is given, it is for NC memorized no action. However, if T

command is specified simultaneously with M06, the tool changing function will be
performed.
6-1
6 OPERATION
INSTRUCTION MANUAL
6.4 SPECIFYING THE FEED RATE (F FUNCTION)

(1) With a numerical value of 1 to 5000 following the address F, specify a speed at which the
tool moves over a distance between two fixed points by linear or circular interpolation.
F COMMAND
FEED RATE (mm/min.) FEED RATE (inch/min.)
F0001
1.0
0.01
F1
1.0
0.01
F0010
10.0
0.1
F5000
5000.0
50.0
(2) ACTUAL PROGRAM (METRIC UNIT) :

G01 X150.0 F80
G02 X200.0 Y300.0 R400
NOTE : Be sure to use FXXXX together with G01, G02 and G03.
(3) FXXXX is not required for G00 (rapid traverse).
NOTE 1 : The unit for F is either mm/min. or inch/min., indicating feed per minute.
NOTE 2 : You may omit 0 in the upper digit of a numerical value.
6.5 PREPARATORY FUNCTION (G FUNCTION)

.GXX two-digit values following the address G shows what a program command means.
This function prepares for spindle tool movement.
6.6 PROGRAM
6.6.1 SEARCHING OR CALLING PROGRAMS
Classification Function Key switch
Setting Mode switch

PWE=1
button
Program
number
search
SEARCH
Function
button
Operation
EDIT/AUTO PROGRAM [O]Program No.

[](Cursor)
Sequence
number
search
AUTO
Address
word search
EDIT
Address
search
Offset
number
EDIT
6-2
Program No.
PROGRAM search[N]
sequence
No.[](Cursor)
Search address
PROGRAM and data input
[](Cursor)
Search address
PROGRAM [](Cursor)
[P/Q]Offset
OFFSET No.[INPUT]
6 OPERATION
INSTRUCTION MANUAL
6.6.2 PROGRAM EDITING

Classification Function Key switch
Program
memory
used
Deletion of
all program
Deletion of
a program
Deletion of
several
PROGRAM
blocks
EDITING Deletion of
a block
Setting Mode switch Function

PWE=1
button
button
EDIT
PRGRM [P] [ INPUT]
EDIT
PRGRM
EDIT
EDIT
[N]Sequence
PRGRM No.[INPUT]
EDIT
PRGRM [EOB][DELET]
Deletion of
a word
EDIT
Alternation
of a word
EDIT
Insertion of
a word
Operation
EDIT/AUTO
6-3
[O]9999
[DELET]
[O]Program
PRGRM
No.[DELET]
Search the word to

PRGRM be deleted
[DELET]
Search the word to
PRGRM be alteredNew
date[ALTER]
Search the word to
PRGRM be insertedNew
date[insert]
6 OPERATION
INSTRUCTION MANUAL
6.7 COORDINATION SYSTEM

6.7.1 PROGRAMMING ZERO POINT
When execute a program, it must be determined a program zero point at first. The
programmer determines the zero point after viewing the machine drawing. The value of
coordination determines a graphic position with 3 perpendicular lines mutually crossing at a
point as shown as following drawing.
6.7.2 COORDINATION SYSTEM

The coordination system contains of 3 axes and 3 swivel axes as following sketch.
6-4
6 OPERATION
INSTRUCTION MANUAL
6.7.3 THE FLOWCHART OF ATC OPERATION

Power on
Return to the reference point on three axes
Prepare the workbench
Call a proper program
Locate all tools to tool pocket
Mount tool onto the tool magazine
Measure tool length and set tool compensation data
Set work coordination system and zero point
Prepare for automatic operation
Dry run for testing program
Machine program executing
6-5
Cleaning&
Maintenance
Contents
7. CLEAN AND MAINTENANCE
7.1 DAILY MAINTENANCE
7.1.1 Before power on 7-1
7.1.2 After power on .. 7-1
7.1.3 After finishing daily work 7-1
7.2 WEEKLY MAINTENCE . 7-2
7.3 SEMIANNUAL MAINTENANCE ... 7-2
7.4 ANNUAL MAINTENANCE 7-3
7.5 ENVIRONMENTAL CLAIMS 7-3
7.6 OUR GOAL 7-3
7.7 WASTE TREATMENT . 7-4
INSTRUCTION
MANUAL
CAUTION : 1. Shut off the power before doing any maintenance or cleaning job and obey the
instruction or you might be hurt.
2. Any clean or maintenance concerned with removing must be careful and only
well-trained personnel can do it.
7.1 DAILY MAINTENANCE

7.1.1 BEFORE POWER ON
(1) Inspect if the power cable and external cable are normally connected and the voltage
capacity is matched as machine required.
(2) Check if there is oil or coolant leakage on the hydraulic or coolant pipes.
(3) Check if there are enough oil for the hydraulic unit, lubrication unit and coolant unit.
(4) Check if the pressure gauges of hydraulic unit and pneumatic unit were indicated to zero
position.
(5) Check if the auto tool changer unit is at the normal position.
7.1.2 AFTER POWER ON

(1) Check if there is alarm message after NC power on.
(2) NC should be ready to execute the program.
(3) All the running components should be run at normal condition without noise.
(4) The pressure gauge for pneumatic system should be at 6 kg/cm2.
(5) Auto lubricator should be actuated to pump oil with flow setting to 3-6 c.c./cycle.
(6) The lubricant should flow out to the sideways.
(7) The wipers on the telescopic covers should be cleaned from the chips.
(8) Test tool changing unit and make sure the unit can work smoothly.
7.1.3 AFTER FINISHING DAILY WORK

(1) Inspect the oil level of auto lubricator tank to refill up, if it is necessary and is consumed.
(2) If there is water or dirt in the tank, relieve and change fresh oil.
(3) Check the level of coolant to refill up and flush the coolant pump through with clean
water if there is impurities after use.
(4) Clean the chips on the chip tank, conveyor, tool tip and tool magazine.
(5) Remove and centralize the chips on the chip bucket out side of the shop.
7-1
INSTRUCTION
MANUAL
(6) The coolant pump which is not being used during periods frost should be drained (shown
as the following sketch) or it will be harmful for pipe and pump. Take off the priming
plug P and drain plug V for draining.
(7) Turn off working light, power supplier and draw out the connector of power cable
whenever finishing work.
7.2 WEEKLY MAINTENANCE

(1) Clean fan net of heat exchanger on electrical cabinet.
(2) Clean fan net of spindle oil cooler.
(3) Clean fan net of motor on the hydraulic tank.
(4) Clean the motor fan of chip conveyor .
(5) Clean the filter net inside of coolant tank.
(6) Clean ATC motor fan and the brake of surrounding motor.
(7) Fill the grease for the warm gear of ATC transmission unit.
7.3 SEMIANNUAL MAINTENANCE

(1) Check and re-adjust the machine level and static accuracy.
(2) Inspect the home position and reset, if necessary.
(3) Ensure there is enough of lubricant on the line-way, gear of reducer and change or refill
the fresh oil, such as lubricant, hydraulic oil, oil cooler tank, etc.
(4) Inspect the backlash of ball screw on three axes.
(5) Inspect the repeating accuracy and geometric accuracy of machine.
(6) Replace the fan net of heat exchanger on electrical cabinet.
(7) Replace the element of filter on hydraulic tank or other accessory parts.
(8) Clean the electrical motor outside and turn off the power at first.
7-2
INSTRUCTION
MANUAL
(9) Before cleaning the chip or dirt on the conduction block of sensor and magnetic switch,
turn off the power.
(10) Check the smooth function of all limit switches for axes and clean the dirt or re-adjust
the position, if necessary.
7.4 ANNUAL MAINTENANCE

(1) Follow the same procedures as mentioned above semiannual maintenance.
(2) Replace the hydraulic oil and oil filter according to the oil recommendation.
(3) Replace the filter for auto lubricator and clean the lubrication tank, coolant tank.
(4) Do not pour out the wasting oil or coolant liquid casually. Itd better remain in oil bucket
periodically and send to the authorities concerned of shop to do with it.
(5) Check and correct the geometric accuracy of machine.
7.5 ENVIRONMENTAL CLAIMS

God creates this world and gives humanization the rights to rule over the earth. LEADWELL,
a part of this family shall have responsibility and duty to keep the earth away from damage or
pollution during producting.
We all obey the laws and regulations through our policy of quality
control management and concept of environmental protection issue.
We have been devoted
ourselves on the environmental management system no matter at work or in life.
It is our final
destination that to make a sustainable development business and to provid a pure clean environment
to the generations.
7.6 OUR GOAL

1. RESOURCES RECOVERY : Not only check devices periodically and save the resources but
reuse the recyclable resources and develop new less-polluted
resources.
2. REDUCING WASTE : Specify and recycle the waste and reduce the quantity of waste.
3. WATER CONTROL : Inspec the water, wastewater drained off to the sewage treatment plant
through our sanitary sewer.
4. AIR CONTROL : Reduce air pollutants, obey the laws about emissions standard of air
pollution.
remain a high quaility and all devices are in good condition.
7-3
INSTRUCTION
MANUAL
7.7 WASTE TREATMENT

1. DURING OPERATION
(1) Waste Oil : There is any leakage of oil or liquid during operating machine, stop and check
machine.
Meanwhile report to your supervisor or manager to solve.
The waste
oil, solution or liquid must pour into the stored bucket at plant or follow the rules
and procedures of waste treatment of your own control measures.
It can not be
poured out at random and not be allowed draining down through sewer.
(2) Cutting Chips : Some of the cutting chips are able to recycle, after machining, the chips must
seperate and restore by material. It is must be placed and treat according to
the environmental regulations of local plant.
(3) Toxic gas : Check the concentration of exhaust emissions and the emission equipments.
Control the value to standard request every cyclic inspection.
2. AFTER OPERATION
Waste Machine : When machine is out of order can not be fixed, do not throw away directly
and sepreat the machine to pieces by material.
recycled such as casting iron, steel, metal, etc..
Some of the material can be

Some of them can not be
reused such as cables, electrical parts, motors, PCB board, etc..
Store the
same parts according to their material to do with local dealer or the

procedures of waste treatment on your own.
7-4
APPENDIX
Caution: Spindle Operation

A. SPINDLE AIR PURGE
1.Set spindle air purge pressure at 1.2kg/cm21.5kg/cm2.
Caution At power on for turning, check spindle air purge is functioning correctly.
Caution Do not turn off spindle air purge or adjust pressure, it will lead to spindle
defected or damage of spindle.
B. SPINDLE OIL COOLER
1. Spindle shaft and quill with temperature difference may lead to spindle bearing
burns. Spindle oil cooler temperature set up have to 2C higher than room
temperature.
2. Rotary type of spindle oil cooler temperature is 25C at initial. Pls. adjust according
to machine site.
3. Digital spindle oil cooler will detect spindle room temperature, no more adjustment
is required.
Caution At power on for turning, check spindle oil cooler is functioning correctly.
C. SPINDLE WARM UP
To ensure spindle smooth rotation in long term and long lifetime, at machine,
installation or daily turn on, follows spindle warm up operation.
D. SPINDLE TEMPERATURE INCREASE
1. This machine spindle was build up with high accuracy of spindle angular ball
bearing of which add with high temperature endurable grease lubricator effective for
maintain its accuracy with low temperature increasing at rotation.
2. If spindle temperature increased higher than 20C of room temperature, this
indicates abnormal of the spindle. Contact machine builder immediately for
authorized engineer delicate for maintenance will be required.
Caution None authorized personnel disassembling spindle is prohibited. In case this
accident happened, any failure to the spindle is subject to customers obligation.
E. SPINDLE HIGH SPEED ROTATION TIME MANAGEMENTRef. table 1
1. Extreme speed of spindle rotation do not exceeds 1/4 of daily working hours.
2. Spindle speed stay less than normal rotation speed85% of extreme spindle
speedfor machining.
3. Spindle run at normal continuous rotation speed do not exceed 8 hours a day.
Otherwise, lower normal rotation speed to 70% of spindle speed, or reduce
spindle speed to minimum speed for 1 hour will be required.
1
01
4. Spindle speed less than minimum speed is not allowed.

Table 1
Spindle
specification
Extreme speed
of
Spindle rotation
Normal spindle rotation

speed at
85% of Spindle peak
Minimum
speed
8000rpm
8000rpm
7000rpm
10000rpm
10000rpm
8500rpm
3000rpm
12000rpm
12000rpm
10000rpm
5000rpm
15000rpm
15000rpm
12000rpm
6000rpm
F. SPINDLE GUARANTEE
1. Spindle of normal operation, general spare parts will be guaranteed for 1 year.
2. Spindle bearing guaranteed for 2000hrs of rotation.
01
MEMO

MCV 1300 1100i FANUC

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PREFACE, INTRODUCTION, COPYRIGHT................................... I, II, III

5. KEY PARTS FEATURES

5-3-6 TROUBLESHOOTING........................................................ 5-13

5-4-3 THE LUBRICATION SYSTEM SKETCHES OF AXES......................... 5-16

5-5-3 SPECIFICATION AND TECHNICAL DATA...................................... 5-17

7 CLEAN AND MAINTENANCE

APPENDIXCaution: Spindle Operation

BRIEF INTRODUCTION OF LEADWELL

CHANGES AND COPYING

Copyright 2000 LEADWELL CNC Machines Mfg., Corp. All rights

1.3.5 Warning signs and labels (ARM type ATC) .. 1-10

1.1 SAFETY RULES

Replacement fuses should have the proper current ratings.

1.2 GENERAL SAFETY INSTRUCTIONS

1.2.2 ROUTINE INSPECTIONS

1.2.3 WARM UP AND PREPARATION

After installing a tool, make a trial run.

Indicated some special purpose or production examined by Q.C. DEP..

1.3.2 WARNING SIGNS AND LABELS

Spi ndle s peed

S pin dle has been

S pin dle has been

2.Any abnormal vibration

1.3.3 WARNING SIGNS AND LABELS

AIR SOURCE REQUIREMENT

1.3.4 WARNING SIGNS AND LABELS

1.3.5 WARNING SIGNS AND LABELS

2.Any abnormal vibration

Spindle has been

Spindle has been

2.Any abnormal vibration

2.Any abnormal vibration

AIR SOURCE REQUIREMENT

1.4 DANGER AREAS

1.4.1 THE AREA WITH MOVING PARTS

In addition to chips and

So we had not stuck labels on the cabinet but also warning

statements in the instruction manual.

(Refer to the following drawings)

All areas inside the body cover are Danger area.

1.4.2 COMPONENTS HIGH VOLTAGE

AUTOMATIC TOOL CHANGER UNIT

SPINDLE HEADSTOCK UNIT

OPERATION CABINET UNIT

SHEET METAL UNIT

ELECTRIC CINTROL CABINET UNIT

THREE AXES TRANSMISSION UNIT

COOLANT TANK UNIT

2.2 MACHINE OUTLINE DIMENSION

2.2.1 Working Range and Travel

2.5.1 Machine Hardware Specification

Distance from table (pallet) top to

Distance from column front to spindle

Working surface (heightwidth)

Permissible mass of workpiece

Spindle nose (nominal size, NO.)

Spindle bearing inner dimateter

Max. tool diameter (with adjacent tools)

Max. tool length

Tool change time tool to tool/chip to chip

Tool storage capacity

Pallet changing time