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Note
ID-No:25338130
Version 2
Issue 2008/09/30
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Preposition
ID-No:25338130
Preposition
Aim of the application
Three-phase squirrel-cage induction motors can be connected to the line
supply and operated at a constant voltage and frequency they can also
be connected to a drive inverter and operated with a variable voltage and
frequency. When an induction motor is fed from a frequency inverter, in
addition to variable speeds up to nrated, speeds above the rated speed are
also possible.
To achieve higher speeds, the drive inverter output frequency is normally
increased. This has the associated disadvantage that the flux and therefore
the motor torque are reduced.
Exclusion
This application does not include a description of
Explosion-protected motors
It is assumed that the reader has basic knowledge about these subjects.
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Application description
Table of Contents
Operating three-phase motors with speeds above the rated speed
ID-No:25338130
Table of Contents
Table of Contents ......................................................................................................... 4
Application description................................................................................................ 5
1
1.1
1.2
3
3.1
Examples ....................................................................................................... 11
Operation in the field-weakening range .......................................................... 12
Schematic representation of the torque characteristic of a motor, fed from a
frequency inverter for field weakening ....................................................... 13
Calculating the motor torque for field-weakening operation ....................... 14
Parameterization of the inverter ................................................................. 16
Operation with the 87Hz-characteristic ........................................................... 16
Schematic representation of the torque characteristic of a motor fed from a
frequency inverter for the 87Hz characteristic............................................ 19
Parameterizing the frequency inverter using STARTER ............................ 21
Parameterizing the frequency inverter using the operator panel ............... 22
Additional information regarding the 87Hz characteristic................................ 22
3.2
3.2.1
5
5.1
5.2
5.3
References .................................................................................................... 23
Reference data ............................................................................................... 23
Internet link data ............................................................................................. 23
History............................................................................................................. 24
Version 2
Issue 2008/09/30
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Application description
Basic information
Operating three-phase motors with speeds above the rated speed
ID-No:25338130
Application description
Motors fed from drive inverters can be operated above their rated
frequency in various ways. On one hand using field weakening and on the
other hand using the 87Hz-characteristic. Both of these versions will now
be briefly described in the following text using examples. The examples and
description refer exclusively to a motor interpreted for Europe.
Basic information
1.1
Mechanical stress, grease lifetime: As a result of high speeds above the rated speed when
fed from a frequency inverter, oscillation/vibration levels increase, the mechanical smooth
running characteristics change and the bearings are subject to higher mechanical loads.
As a result, the grease lifetime is reduced together with the bearing lifetime. Especially for
frequency inverter operation, the mechanical limit speeds nmax at the maximum supply
frequency fmax should be carefully taken into consideration. In this context, also refer to
Catalog D81.1, Catalog section "Motors connected to frequency inverters".
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Application description
Basic information
Operating three-phase motors with speeds above the rated speed
1.2
ID-No:25338130
For the "87 Hz characteristic" this means that the motor must have the appropriate thermal
reserves for operation (above 50 Hz, the iron losses increase as the field is not
weakened).
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Application description
Basic information
ID-No:25338130
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Application description
Operating motors at higher frequencies
Operating three-phase motors with speeds above the rated speed
ID-No:25338130
"87Hz characteristic":
This operating mode is possible for motors that, at the rated frequency, can
be connected-up both in a star as well as a delta circuit configuration. The
star circuit configuration with a voltage that is lower by a factor of root (3) is
used which means that the speed can therefore be increased by a factor up
to root (3) of the motor frequency (87Hz) at an almost constant torque. For
this operating mode, e.g. a 230 / 400V motor is connected-up in the
circuit configuration (50Hz / 230V) - however, the frequency inverter is
parameterized for 87Hz / 400V (for a 400V line supply voltage). For the
motor, this means that from the rated motor frequency (50Hz / 230V), the
voltage is continuously increased up to almost fmax = 87Hz. This means that
the motor is not operated in the field-weakening range, but instead
operates with a constant flux.
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Issue 2008/09/30
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Application description
Operating motors at higher frequencies
Operating three-phase motors with speeds above the rated speed
ID-No:25338130
Engineering information:
When operating a motor above the rated motor frequency (speed), then
the frequency inverter and motor must be appropriately selected,
dimensioned and parameterized. The motor must be dimensioned for
this type of operation. The following should be carefully observed:
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Issue 2008/09/30
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Application description
Operating motors at higher frequencies
Operating three-phase motors with speeds above the rated speed
ID-No:25338130
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Issue 2008/09/30
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Application description
Examples
Operating three-phase motors with speeds above the rated speed
ID-No:25338130
Examples
The two variants "field weakening" and "87 Hz characteristic" are now
shown using an example of a motor.
Frequency inverter
All 400V MICROMASTER 4 and SINAMICS G120 frequency inverters can
be used.
Commissioning tools:
In the example, the STARTER commissioning tool can be used for
commissioning. An operator panel can also be used to commission the
drive.
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Application description
Examples
Operating three-phase motors with speeds above the rated speed
3.1
ID-No:25338130
Task:
The motor selected in the example should operate with an (asynchronous)
operating speed of 2250 rpm.
Note:
With this operating mode, the frequency is increased above the rated
frequency with the voltage kept constant and the frequency changes.
This means that the output voltage of the frequency inverter remains at the
value parameterized for frated. Here, in this particular example, 50Hz / 400V,
whereby, the frequency f* is simultaneously increased (e.g. to 80Hz). .
Copyright Siemens AG 2008 All rights reserved
PDF_Operating_motors_at_higher_frequencies_V2_en.doc
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Issue 2008/09/30
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Application description
Examples
Operating three-phase motors with speeds above the rated speed
ID-No:25338130
Schematic representation of the torque characteristic of a motor, fed from a frequency inverter for field weakening
M = f(n)
MN
P = f(n)
30% difference
X
fmin
Version 2
Speed n
Frequency f
Mechanical limit speeds nmax
at the maximum supply frequency fmax
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Application description
Examples
Operating three-phase motors with speeds above the rated speed
ID-No:25338130
Abbreviations:
foperation =
Moperation =
Operating torque
MKRed. =
nsynchron1 =
noperation =
Pole pair
Slip
f operation =
noperation + s
60
2 =
2250 + 150
2 = 80 Hz
60
Refer to catalog data [the following can apply as rule of thumb: Motor stall torque Mk = 0.85 Nm * 2.7 ~
2,.3 Nm]
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Application description
Examples
Operating three-phase motors with speeds above the rated speed
ID-No:25338130
M operation =
f
f operation
MN
50 Hz
0.85 Nm = 0.53Nm
80 Hz
This means that for the motor in the example, an operating torque of
0.53Nm at an operating frequency of 80Hz.
f
M K Re d . =
f
operation
M K
50 Hz
2 Nm = 0.78 Nm
80 Hz
For the motor used in the example this means a lower stall torque of
0.78Nm for 80Hz.
In order to guarantee reliable operation in the field-weakening range, the
difference between the lower stall torque and the (maximum possible)
operating torque (Moperation max) must be more than 30%!
This is calculated as follows:
Stall l imit =
M operation
M K Re d .
100%
0.53 Nm
100% = 68%
0.78 Nm
The stall limit for our motor in the example is 147% of the operating
point. This means, that for the motor in the example, there is a margin of
47% (MKred - MKoperation = 147% - 100%). Under the prerequisite that the
motor is not subject to a load higher than 0.53Nm in continuous
operation at the operating point, then it may be operated up to 80Hz in
field weakening.
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Application description
Examples
Operating three-phase motors with speeds above the rated speed
ID-No:25338130
Regarding rating plate data set the parameters as follows for operation in
the field-weakening range:
3.2
P0304
400V
P0305
0.42A
P0307
0.12kW
P0308
Motor cosPhi:
0.75
P0310
Motor frequency:
50 Hz
P0311
1350 rpm
P0314
P0350
P1082
f-max:
80Hz
P2000
Reference frequency:
80Hz
When changing P2000 to 80 Hz, the analog input and the serial
connection are automatically re-scaled. This means that the full
scale corresponds to this value. An additional parameter that is rescaled as a consequence of changing the value in P2000 is, for
example, the frequency displayed at the analog output.
Task:
The motor in the example should operate with an (asynchronous) operating
speed of 2250 rpm.
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Application description
Examples
Operating three-phase motors with speeds above the rated speed
ID-No:25338130
For this operating mode, the frequency is increased above the rated
frequency with increasing voltage. This means that the frequency inverter
output voltage increases from frated (50Hz) to the value parameterized for
fmax (87 Hz); as a consequence, both the magnetic flux as well as the
available torque remain approximately constant.
However, the torque has to be reduced due to the iron losses that increase
with the frequency. However, in spite of this, when using this technique, a
significant increase in power is achieved compared to the rated power.
As the frame size increases, this power increase becomes lower and
therefore no longer "pays off".
the higher noise levels when compared to 50Hz must be taken into
account.
Generally, the "87Hz characteristic" only makes sense for motors with a
"lower power rating"; this type of operating mode makes sense up to
approximately 45 kW.
Above the rated motor frequency, the iron losses increase overproportionally. This is the reason that above this frequency, the thermal
motor torque must be reduced.
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Application description
Examples
ID-No:25338130
Motor connection
For this operating mode, the motor is connected-up in the circuit
configuration
Data, 230V; 50 Hz; 0.73A; 0.12kW; 1350 rpm
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Application description
Examples
Operating three-phase motors with speeds above the rated speed
ID-No:25338130
Schematic representation of the torque characteristic of a motor fed from a frequency inverter for the 87Hz characteristic
Voltage V
"Standard" 400V
V/f-characteristic
87Hz characteristic
P N1
V N1 (400V)
Theoretically, UN1
essentially depends on the
modulation depth of the
frequency inverter
M = f(n)
Torque characteristic
for constant flux
P N?
V N? (230V)
1
x Torque characteristic for
field weakening
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Speed n
Frequency f
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Application description
Examples
Operating three-phase motors with speeds above the rated speed
ID-No:25338130
Abbreviations:
foperation =
Operating frequency
noperation =
Operating speed
nsynchron1 =
nsynchron =
nS1
nS
Pole pair
Slip
UN
UN1
f operation =
noperation + s
2250 + 150
2 = 80 Hz
60
f N1 =
U N1
400V
f N =
50 Hz = 87 Hz
U N
230V
nsynchron =
60
2 =
f
87 Hz
60 =
60 = 2610 rpm
p
2
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Application description
Examples
Operating three-phase motors with speeds above the rated speed
ID-No:25338130
230V
0.73A
0.12 kW
0.75
50Hz
1350 rpm
The checkmark to calculate the "87Hz characteristic" can now be set. The
parameters for the example are set as follows after the calculation has
been completed.
P0304 = Rated motor voltage:
400V
0.73A
0.12 kW
0.75
87Hz
2455 rpm
Notes:
P0307 must be manually parameterized for the value required (P = V * I *
cosPhi)!
If the checkmark to calculate the "87Hz characteristic" is set in the
STARTER Configuration / drive data screen form, then P1082 & P2000 are
automatically set to 87Hz (in our particular example, both parameters would
have to be re-parameterized to 80Hz).
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Application description
Examples
Operating three-phase motors with speeds above the rated speed
ID-No:25338130
When parameterizing the frequency inverter using the operator panel (or
expert list) the parameters should be parameterized as follows:
3.2.1
400V
073A
021 kW
075
87Hz
2460 rpm
P1082 = f-max:
87Hz
87Hz
Version 2
MM440: P0350 is valid for the value of the stator resistance, phase-tophase plus the cable resistance the value that is measured between
two phases using an ohmmeter can be directly written into parameter
P0350.
G120: P0350 is valid for the phase value of the stator resistance the
value of the equivalent circuit diagram data can be directly written into
parameter P0350.
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ID-No:25338130
http://support.automation.siemens.com/WW/view/en/29419768
References
5.1
Reference data
This list is in no way complete and only reflects a selection of suitable
references.
Table 5-1
Subject area
5.2
Title
/1/
Manual [INTRANET]
ABC of Motors
/2/
Manual
SINAMICS G120
/3/
Manual
MICROMASTER 4
/4/
Catalogs [INTRANET]
/5/
Catalogs
Subject area
\1\
Version 2
Title
Siemens A&D Customer Support
\2\
Engineering support
(only MM4, only INTRANET)
\3\
FAQ
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Subject area
ID-No:25338130
Title
power
\4\
5.3
Download
STARTER
History
Table 5-3 History
Version
Date
Change
April 2007
First edition
V1.1
May 2007
Links revised
V1.2
September 2008
V1.0
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