FACULTY OF ENGINEERING

UNIVERSITI MALAYSIA SABAH

HK08 MECHANICAL ENGINEERING
KM 43803 CAD/CAM
GROUP PROJECT
LECTURER: DR MOHD KAMAL MOHD SHAH

NAME
SUNDAR A/L GOVINDARAJOO
SRI KUMARAN A/L UVARAJA
MOHAN A/L RAJOO
NOORHIFIANTYLAILY AHMAD

MATRIX NO
BK12160475
BK12160474
BK12110196
BK12110244

AJIANA ISMAIL
MARCIANA JERRY

BK12110010
BK12110176

Signature

1.0 Introduction
According to (RAO, 2011) CAD CAM define to computer software that is used to both
design and manufacture products. CAD is the use of computer technology for design and
design documentation. CAD/CAM applications are used to both design a product and
program manufacturing processes, specifically, CNC machining. CAM software uses the
models and assemblies created in CAD software to generate tool paths that drive the
machines that turn the designs into physical parts. CAD/CAM software is most often used
for machining of prototypes and finished parts.
However, in the past three decades CAD/CAM technology has been successfully
diffused into the manufacturing industry and resulted in significant improvement in
productivity and competitiveness. Advances in computer and communications technologies
have made computer assisted work groups potentially the most convenient and the most
powerful mechanism for geographically distributed groups of people wishing to
communicate. The increasing trend towards manufacturing globalisation has led to the need
for a collaborative CAD/CAM system. Nowadays, the computer are integrated with the
machine to help in the production services. Whereby this integration provide a faster ways for
a manufacturer to produce a prototype to a client. This led the reduction of the waiting time
towards a completion of a project. In a way, it bring down the cost of a product. This reason
become the prime reason for this to be studied and applied in industries.
With the development of computer and information science, CAD/CAM is becoming
more and more important. As a relatively new course in college education, there are a less
reasonable planning and effective integration between the CAD/CAM and other basic
knowledge. For example, CAD basic course is added to foundation class curriculum of
mechanical design, while CAD/CAM technology course is added to manufacturing
technology. That make the content of CAD/CAM course overlap and leave out some
important teaching content so that the teaching effect and efficiency are affected. The teacher
is taken as the center in the tradition CAD/CAM course. Therefore, students are lack of
enthusiasm to learn. Due to the CAD/CAM course lay particular stress on teach mathematics
and computing information knowledge, the students are stuck in technical whirlpool.
Compared with theoretical teaching, practical teaching is a weak link in teaching process. The
problem of practice teaching mainly reflects in the following aspects: the management system
of practical teaching is not perfect enough, the arrangements of content and time exist a large
arbitrariness in practical teaching ,failing to establish system standard practice teaching
assessment method, theory is excessively valued while practice is neglected. It is necessary to
construct a new teaching model, which can make the students play the main role under the
guidance of the teacher.
So as a way, to break the problem as highlighted above and cultivate the
understanding and knowledge of CAD/CAM. KM43803 course provides a conducive
teaching towards this subject by allowing students to design in CAD and used CAM to
provide the machine code (G-code) to operate the Computer Numerical Machine (CNC).
The flowchart will show the flow process of this project.

Flow process
Drafting and
Detailing

Geometric

Model

3D Model
Representation
Dimension
Machine Code
Code)

with

(G,M-

CNC

Prototype

2.0 Project Details

2.1 Drafting and Detailing

2.2 3D Model Representation with Dimension

I.

II.

III.

Top View

Isometric View

Dimensions

2.3 Machine Code (G-Code)

%
O0000(DEI.2)
(DATE=DD-MM-YY - 06-05-16 TIME=HH:MM - 08:06)
(MCX FILE - C:\USERS\USER\LOCAL SETTINGS\DESKTOP\DEI.MCX-9)
(NC FILE - C:\USERS\USER\LOCAL SETTINGS\DESKTOP\DEI.2.NC)
(MATERIAL - ALUMINUM MM - 2024)
( T1 | 10. BULL ENDMILL 3. RAD | H1 )
N100 G21
N110 G0 G17 G40 G49 G80 G90
N120 T1 M6
N130 G0 G90 G54 X1. Y0. A0. S1909 M3
N140 G43 H1 Z25. M8
N150 Z5.
N160 G1 Z0. F190.9
N170 X4.161 F381.8
N180 X4.559 Z-.013
N190 X5.682 Z-.059
N200 X5.823 Z-.078
N210 X6.646 Z-.2
N220 X19.999
N230 X17.709 Y.309
N240 X6.446 Y.113
N250 X5.881 Y.103 Z-.113
N260 X5.455 Y.095 Z-.058
N270 X4.595 Y.08 Z-.022
N280 X3.964 Y.069 Z0.

N290 X1. Y.017

N300 X.999 Y.035
N310 X3.784 Y.132
N320 X4.631 Y.162 Z-.03
N330 X5.258 Y.184 Z-.058
N340 X5.94 Y.207 Z-.15
N350 X6.257 Y.219 Z-.2
N360 X17.005 Y.594
N370 X16.511 Y.865
N380 X6.079 Y.319
N390 X6. Y.314 Z-.187
N400 X5.074 Y.266 Z-.058
N410 X4.669 Y.245 Z-.039
N420 X3.62 Y.19 Z0.
N430 X.999 Y.052
N440 X.998 Y.07
N450 X3.469 Y.243
N460 X4.706 Y.329 Z-.049
N470 X4.903 Y.343 Z-.058
N480 X5.896 Y.412 Z-.2
N490 X16.105 Y1.126
N500 X15.785 Y1.381
N510 X5.701 Y.499
N520 X4.745 Y.415 Z-.058
N530 X3.329 Y.291 Z0.
N540 X.996 Y.087
N550 X.995 Y.105

N560 X3.201 Y.336

N570 X4.564 Y.48 Z-.058
N580 X4.784 Y.503 Z-.087
N590 X5.521 Y.58 Z-.2
N600 X15.501 Y1.629
N610 X15.251 Y1.873
N620 X5.35 Y.657
N630 X4.824 Y.592 Z-.117
N640 X4.392 Y.539 Z-.058
N650 X3.081 Y.378 Z0.
N660 X.993 Y.122
N670 X.99 Y.139
N680 X2.97 Y.417
N690 X4.233 Y.595 Z-.058
N700 X4.865 Y.684 Z-.147
N710 X5.188 Y.729 Z-.2
N720 X15.037 Y2.113
N730 Z0.
N740 X19.75 Y3.128
N750 X19.156 Y3.034
N760 X18.577 Y2.942 Z-.022
N770 X17.914 Y2.837 Z-.058
N780 X17.28 Y2.737 Z-.186
N790 X17.215 Y2.727 Z-.2
N800 X5.035 Y.798
N810 X4.907 Y.777 Z-.178
N820 X4.085 Y.647 Z-.058

N830 X2.897 Y.459 Z0.

N840 X.988 Y.156
N850 X.985 Y.174
N860 X2.826 Y.498
N870 X3.064 Y.54 Z-.015
N880 X3.945 Y.696 Z-.058
N890 X4.883 Y.861 Z-.2
N900 X10.922 Y1.926
N910 X11.112 Y1.959 Z-.184
N920 X11.305 Y1.993 Z-.18
N930 X11.499 Y2.028 Z-.187
N940 X11.636 Y2.052 Z-.2
N950 X16.912 Y2.982
N960 X17.514 Y3.088 Z-.058
N970 X18.154 Y3.201 Z-.015
N980 X18.422 Y3.248 Z0.
N990 X19.685 Y3.471
N1000 X19.621 Y3.814
N1010 X17.969 Y3.493
N1020 X17.728 Y3.446 Z-.017
N1030 X17.208 Y3.345 Z-.058
N1040 X16.897 Y3.285 Z-.133
N1050 X16.64 Y3.234 Z-.2
N1060 X11.944 Y2.322
N1070 X11.783 Y2.29 Z-.168
N1080 X11.586 Y2.252 Z-.139
N1090 X11.419 Y2.22 Z-.124

N1100 X11.266 Y2.19 Z-.119

N1110 X11.112 Y2.16 Z-.123
N1120 X10.946 Y2.128 Z-.138
N1130 X10.751 Y2.09 Z-.166
N1140 X10.583 Y2.057 Z-.2
N1150 X4.724 Y.918
N1160 X3.815 Y.741 Z-.058
N1170 X3.088 Y.6 Z-.021
N1180 X2.759 Y.536 Z0.
N1190 X.982 Y.191
N1200 X.978 Y.208
N1210 X2.694 Y.573
N1220 X3.123 Y.664 Z-.028
N1230 X3.691 Y.785 Z-.058
N1240 X4.576 Y.973 Z-.2
N1250 X10.362 Y2.202
N1260 X10.645 Y2.263 Z-.135
N1270 X10.84 Y2.304 Z-.096
N1280 X10.987 Y2.335 Z-.074
N1290 X11.112 Y2.362 Z-.062
N1300 X11.227 Y2.386 Z-.058
N1310 X11.34 Y2.41 Z-.061
N1320 X11.463 Y2.437 Z-.072
N1330 X11.607 Y2.467 Z-.092
N1340 X11.793 Y2.507 Z-.129
N1350 X12.069 Y2.565 Z-.194
N1360 X12.09 Y2.57 Z-.2

N1370 X16.424 Y3.491

N1380 X16.94 Y3.601 Z-.058
N1390 X17.635 Y3.748 Z0.
N1400 X19.557 Y4.157
N1410 X19.485 Y4.499
N1420 X17.363 Y4.009
N1430 X16.726 Y3.862 Z-.058
N1440 X16.572 Y3.826 Z-.101
N1450 X16.231 Y3.747 Z-.2
N1460 X12.151 Y2.805
N1470 X12.034 Y2.778 Z-.165
N1480 X11.726 Y2.707 Z-.082
N1490 X11.624 Y2.684 Z-.058
N1500 X11.341 Y2.618 Z-.041
N1510 X11.187 Y2.583 Z-.038
N1520 X11.029 Y2.546 Z-.042
N1530 X10.77 Y2.487 Z-.058
N1540 X10.162 Y2.346 Z-.2
N1550 X4.431 Y1.023
N1560 X3.575 Y.825 Z-.058
N1570 X3.155 Y.728 Z-.035
N1580 X2.632 Y.608 Z0.
N1590 X.974 Y.225
N1600 X.97 Y.242
N1610 X2.572 Y.641
N1620 X3.179 Y.793 Z-.042
N1630 X3.465 Y.864 Z-.058

N9080 X0. Y23. I23. J0.

N9090 X23. Y0. I0. J-23.
N9100 X0. Y-23. I-23. J0.
N9110 G3 X-6. Y-29. I0. J-6.
N9120 G1 Y-35.
N9130 G0 Z25.
N9140 M5
N9150 G91 G28 Z0. M9
N9160 G28 X0. Y0. A0.
N9170 M30
%

2.4 Prototype