Академический Документы
Профессиональный Документы
Культура Документы
I. INTRODUCTION
161
feed of 0.01 ipr, the tool with 5 side cutting edge angle
performed better than 0, and +15. Ravindra et al. [13]
showed that the ratio between force components is a better
indicator of the wear process, compared with the estimate
obtained using absolute values of the forces. It also eliminates
variation in material properties, which was identified as a
major noise source in signals measured during machining.
This paper includes an empirical study that investigated the
effect of tool and cutting condition in the turning operation on
the tool deflection and cutting force.
Fc
B
Le
Fc Le
4F L
= c e3 0.04
3EJ
EBH
(4)
F = Fc + Fa + Fr
2
(1)
F = Fc + Fa
2
(2)
Fs =
Fc
ap a f
(3)
162
(S) and worn (W), tool shape was knife (K) and vee (Ve).
Figs. 4-9 show the effect of sharp and blunt cutting tools of
both vee and knife edge profile and depth of cuts on the both
horizontal deflection (Hor.d) and vertical deflection (Ver.d).
TABLE I
DETAILS OF THE TESTS
Okuma LH35-N
Workpiece material
Work material
Hardness
Composition
BS 970
Brinell 170
0.35% C, 0.05% Si, 0.6% Mg
Tooling material
Tool type
Tool material
Overhang length (mm)
Ver.d(m), S
Cutting conditions
Cutting speed (m/min)
Feed rate (mm/rev)
Depth of cut (mm)
Cutting fluid
Hor.d(m), S
Ver.d(m), W
Hor.d(m), W
45
40
Machine tool
35
30
25
20
15
10
5
0
0.5
1.5
Hor.d(m ), S
Ver.d(m), W
Hor.d(m), W
45
Mercer deflection (m)
40
Workpiece
PC
Tool
Dynamometer
35
30
25
20
15
10
5
0
0.5
Amplifier
1.5
Ver.d(m), S
Hor.d(m ), S
Ver.d(m), W
Hor.d(m), W
45
40
35
30
25
20
15
10
5
0
0.5
1.5
TOOL SHAPE
AND
GEOMETRY
ANGLE
CLEARANCE
ANGLE
EDGE
KNIFE EDGE
VEE SHAPED
14
14
7
7
90
45
30
30
TRAILING
Ver.d(m), S
Hor.d(m), S
Ver.d(m), W
Hor.d(m), W
45
Mercer deflection (m)
40
35
30
25
20
15
10
5
0
0.5
1.5
163
Ver.d(m), S
Hor.d(m), S
Ver.d(m), W
Hor.d(m), W
Ver., V = 40 m/min
Axi., V = 40 m/min
40
35
30
25
20
15
10
5
0
0.5
1.5
45
4
2
0
0.5
1.5
Hor.d(m), S
Ver.d(m), W
Hor.d(m), W
V = 50 m/min
V = 30 m/min
40
45
35
30
25
20
15
10
5
0
0.5
1.5
6
4
2
0
0.5
Dept of cut (m m)
V = 50 m/min
Specific cutting force
(KN/mm)
V = 50 m/min
V = 40 m/min
6
4
2
V = 30 m/min
6
4
2
0
0.5
1.5
0
0.5
1.5
V = 50 m/min
Specific cutting force
(KN/mm)
V = 40 m/min
Specific cutting force
(KN/mm)
1
1.5
2
Depth of cut (mm)
V = 50 m/min
6
4
2
V = 30 m/min
6
4
2
0
0.5
1.5
0
0.5
1.5
164
V = 50 m/min
V = 30 m/min
6
4
2
0
0.5
1.5
V. CONCLUSIONS
REFERENCES
[1]
165
166