Page |1

aa equations and their solution, heat dissipation from infinite long fin, insulated tip , fin performance .

Unit 2. Convection: Stroke energy equation, hydrodynamic and thermal boundary layers: laminar
boundary layer equation; forced convection appropriate non dimensional members, flow over flat plate,
similarity solution. Von-karmans method, effect of Prandtl number. laminar flow through circular pipe.
Natural Convection: Dimensional analysis Grashoff number, boundary layers in external flow (flow over
a flat plate only), boundary layer equations and their solutions. Heat transfer Correlation.
Unit 3. Radiation: Salient features and characteristics of radiations, absorptive, reflectivity and
transmissivity, spectral and spatial energy distribution, wavelength distribution of black body radiation,
plancks law. Total emission power. Stefan Boltzman law, Wiens displacement law,kirchoffs law ,
intensity of radiation & Lamberts consine law.

Unit 4 Heat transfer in IC engine: Water and air cooling of engines, combustion systems and variation
of gas temperatures, heat transfer coefficients, calculations of heat rejection to coolant. Heat transfer,
temperature distribution and thermal stress in piston, piston ring, cylinder liner. Heat transfer through
cylinder head, fins and valves, Effect of various operating parameter on engine heat transfer.

Unit 5. Heat exchangers used in IC engine : Principles of different type of Heat exchanger. Type of
radiators , inter cooler and after cooler . EGR cooling and EGR coolers. Engine coolant and their
properties.

CONTENTS
Unit 1
Unit 1 interview questions
Unit 1 numerical questions
First mid term paper

3-30
31,32
33

Unit 2
ARYA COLLAGE OF ENGINEERING AND INFORMATION TECHNOLOGY
BY MANU GUPTA- manukota1@gmail.com

Page |2

Unit 3
Unit 3 interview questions

35-51
52-55

HEAT TRANSFER
Unit1

DIFFERENCE BETWEEN HEAT AND TEMPERATURE

Temperature is a measure of the amount of energy possessed by the molecules of a substance. It
manifests itself as a degree of hotness, and can be used to predict the direction of heat transfer. The
usual symbol for temperature is T.
SI units scales are Celsius and Kelvin temperature.

ARYA COLLAGE OF ENGINEERING AND INFORMATION TECHNOLOGY

BY MANU GUPTA- manukota1@gmail.com

Page |3
Heat, on the other hand, is energy in transit. Spontaneously, heat flows from a hotter body to a colder
one.
SI systemcommon units for measuring heat are the Joule and calorie.
INTRODUCTION
Energy can be converted from one form to another. (Second law)
Heat is energy in transition.
And this heat transfer is caused by temperature difference.
Rate of heat transfer is temp difference and 1/ to resistance by material.
DIFFERENCE BETWEEN THERMODYNAMICS AND HEAT TRANSFER they are
complimentary
Thermodynamics tells us:
How much heat is transferred (dQ)
How much work is done (dW)
Final state of the system
Heat transfer tells us:
How (with what modes) dQ is transferred
At what rate dQ is transferred
Temperature distribution inside the body
Classification
Transit: example radiator.
Periodic: example of engine.
Modes of Heat Transfer
Conduction:
An energy transfer across a system boundary due to a temperature difference by the mechanism of
intermolecular interactions. Conduction needs matter and does not require any bulk motion of
matter.
By Oscillation: in non conductor
By electron and oscillation: in conductor
By impact: in fluids
Examples:
Conduction rate equation is described by the Fourier Law: this law is based on observations
rate of heat flow is to area of flow (A) and temperature difference (T) and 1/ to thickness
(dx) So ..
We assume case of one dimensional heat flow and k remains constant.
q Ax dT/dx = kAx dT/dx
k = thermal conductivity of material (W/m K) (which varies with temperature but we
assume it to be constant..)
q = heat flow vector, (W) or (J/s)
A = Cross sectional area in direction of heat flow. (m2 )
dT = temp difference in one direction.
Conduction rate equation rectangular coordinate system
q = kAx (dT/dx i + dT/dy j + dT/dz k)
Conduction rate equation radial system
qr = kAr dT/dr

ARYA COLLAGE OF ENGINEERING AND INFORMATION TECHNOLOGY

BY MANU GUPTA- manukota1@gmail.com

Page |4
Conduction rate equation if temperature gradient is constant
q = kA T2-T1
x2-x1
** Here area will remain constant in direction of flow, later we will derive other cases.
One end of the block of 1mx1mx.5m is at
A=1m2
100oC, another is maintained at 0oC. (k=
l= .05m
385W/m K). find (1)rate of heat transfer (2) k= 385W/m K
thermal resistance.
T= 385
(i)
q = kA T = 385X1X100/0.05 = 770
kW
l
(ii)
R= l/kA = 0.05/(385X1)=1.3 X 10-4

Convection: heat transfer is by mixing of fluid

An energy transfer across a system boundary due to a temperature difference by the combined
mechanisms of intermolecular interactions and bulk transport. Convection needs fluid matter.
Type :

Natural convection: the mixing is carried out by difference in density of cold and hot partials(induced
by buoyancy forces)..
Ex:
Hot plate to atmosphere.
Water heating system.
Heating of room by stove.
Forced convection: the mixing is carried out by pump, fan etc. here heat transfer rate speeds up.
Cooling of I.C engine.

Heat transfer through wall to fluid or fluid to wall is very important in engineering heat transfer.

Convection rate equation is described by the Newtons Law of Cooling:

q = h As T
but
q = kA dT/dx = kA(Tw Ts) = h As (Tw Ts)/
so
k=h/
q = h As T
Where:
q = heat flow from surface, (W)
h = heat transfer coefficient (which is not a thermodynamic property of the material, but may
depend on geometry of surface, flow characteristics, thermodynamic properties of the fluid,
etc. (W/m 2 K)

ARYA COLLAGE OF ENGINEERING AND INFORMATION TECHNOLOGY

BY MANU GUPTA- manukota1@gmail.com

Page |5
As = Surface area from which convection is occurring. (m 2 )
T = TS Tw Temperature Difference between surface and coolant. (K)
Q. An air cooler has surface area 0.12m2 and temp 65 oC. atmospheric temp is 30 oC surface
coefficient of heat transfer 45.5 W/m 2 K. calculate heat transfer.
Sol.
q = h As (TS Tatm)
= 45.4 X (0.12)(65-30) =190W
Q. Water is heated up to boiling by a wire (rod) of 10cm X 1mm , 23.5 watt of power is
consumed. h=5000 W/m 2 K find temperature of wire for steady state.
Sol.
q = h As (Twire Twater)
23.5=5000 x ( x d x l) (Twire Twater)= 5000 x ( x 0.001x 0.1) (Twire 100)= 1.57(Twire 100)
Twire= 23.5/1.57 + 100 = 115 oC
Radiation:
Radiation heat transfer involves the transfer of heat by electromagnetic radiation (where the energy is
carried by photons of light in the infrared and visible portions of the electromagnetic spectrum) that
arises due to the temperature of the body. Radiation does not need matter.
Mechanism: heat flow through radiation occurs in 3 phase
1. Thermal energy is converted in to em waves: all body above absolute zero emit radiant energy
via photons.
2. photons can travel in space without media @ light
3. when photon strike another surface they are absorbed /reflected/ transmitted but absorbed
and converted in to heat in perfect black body.
Radiation rate equation is described by the STEFAN BOLTZMAN LAW: Total emission
from a black body per unit area per unit time is proportional to forth power of absolute
temperature of the body.
E=Ts4 (W/ m 2 )

Where:

= emissivity, which depand on surface, finish and material ( = 1 is black body)

= Steffan Boltzman constant = 5.67 x 10 -8W/m 2 K 4 .
Ts = Absolute temperature of the surface (K)
This eq does not give heat exchange, for heat exchange

E=A(Ts4 - Tsur4 )

Where:
Tsur = Absolute temperature of surroundings. (K)

EXAMPLE1:

ARYA COLLAGE OF ENGINEERING AND INFORMATION TECHNOLOGY

BY MANU GUPTA- manukota1@gmail.com

Page |6
Two perfect black bodies surround each other such that all radiant energy of inner surface at 1000oC
reaches outer surface at 200oC find net rate of heat transfer per unit area.
Sol
Ts1 = 200+273 = 473
Ts2 = 1000+273= 1273
E/A=(Ts14 Ts24 )
= 146kW/m2
EXAMPLE2:
5 cm dia pipe at steady state temp 60 oC kept in a room of temp 25 oC , =0.7, h= 6.5 W/m 2 K
Calculate total heat loss / unit length
Sol
Conv. q = h As T= h ( x d x l)(60-25)= 6.5x ( x 0.05x1)(60-25) = 35.72W
Rad. q= A(Ts14 Ts24 ) = 0.7 x ( x d x l) x 5.67 x 10 -8 ((60+273)4-(25+273)4)
total

q= 33.72W
Q=35.72+33.72=69.44W

OVERALL HEAT TRANSFER COFF.:

qci=
qk =

hiA(Ti-Ta)

kA(Ta-Tb)
l
qco = hoA(Tb-To)

= (Ti-Ta)
Rci
= (Ta-Tb)
Rk
= (Tb-To)
Rco

Ti

Ta
q

ci

Tb
q

To
q

co

qci = qk = qco = q
Now we can measure Ti and T o but not Ta and Tb so we eliminate them
(Ti-Ta) + (Ta-Tb) + (Tb-To) = q Rci + q Rk + q Rco
Ti To = q (Rci + Rk + Rco)
q=
(Ti To)
(Rci + Rk + Rco)
By Newtons law of cooling
q = UAT = (Ti To)
(Rci + Rk + Rco)
UA=
1
.
(Rci + Rk + Rco)
ELECTRICAL ANALOGY TO HEAT FLOW

ARYA COLLAGE OF ENGINEERING AND INFORMATION TECHNOLOGY

BY MANU GUPTA- manukota1@gmail.com

Page |7
Ti
Ti

Ta
q

ci

Tb
q

Ta

Tb

To

To
q

co

V= I(R1+R2+R3)
T= q (Rci + Rk + Rco)
Rci
1/ hiA

Rk
l/kA

Rco
1/ hoA

Q. in furnace, combustion is at 1000oC and

outside temp is 25oC, convection heat
transfer coefficient between furnace and
wall= 10W/m2 and wall to outside air 5
W/m2 , thermal conductivity of brick
material of wall is k= 1.04 W/mK. Find
thickness of wall if wall temperature should
not exceed 800oC.

Heat from furnace to wall

qci/A= hi(Ti-Ta) =10(1000-800)=2000Wm2
From wall to atmos.
q/A = ho(Tb-To) = 5(Tb - 25) = 2000
Tb = 425 oC
Eq for conduction
q/A = k(Ta - Tb)/ l = 2000
l
= 0.195 m

USE OF HEAT TRANSFER CALCULATIONS IN DESIGN:

Engineers have only two types of problems regarding HMT they either have to stop heat flow or to
promote heat flow.
Design of condenser, heat exchanger, air-conditioning (to calculate heat load as well as airconditioning required).
To calculate heat load of a building in civil engineering.
Heat treatment of metals,

UNIT 1 Lesson 2 CONDUCTANCE

ARYA COLLAGE OF ENGINEERING AND INFORMATION TECHNOLOGY
BY MANU GUPTA- manukota1@gmail.com

Page |8
GENERAL HEAT EQUATION
Why We Need It?
Fourier Law is for steady flow, in one dimension, and without heat generation.
The cases other then this can not be solved by this equation.
Cartesian Coordinates: T(r, , z)
Derivation:

Assumptions:

K (conductivity), c (pecific heat) and (denisity) do not vary with

position.

Heat generation is uniform.

Consider a small volume whose dimensions are dx, dy, dz. Material is
homogenous and isotropic. Means its properties (density, h, k ) are same
everywhere.

Temperature is indicated by T
Temperature is a function of distance do T changes as distance changes ( T changes as dx changes).
So rate of change of temperature T/ x
Change of temperature at a distance dx=> Tx - Tx+dx =>
In d s Kumar it is
Now
heat inflow during
time dt

=>

+ heat generated Eg
during time dt

ENERGY BALANCE EQ.

(dqx+dqy+dqz)dt
+Eg(dxdydz)dt

/x

dx

/x dx

= heat outflow
during time dt

+ change in
internal energy
during time dt Est

(dqx+dx + dqy+dy +dqz+dz)dt

c(dx.dy.dz)dT
Est =mcdT
m= X volume

ARYA COLLAGE OF ENGINEERING AND INFORMATION TECHNOLOGY

BY MANU GUPTA- manukota1@gmail.com

Page |9
Now consider single direction x and apply Fourier eq
Heat inflow per unit time:
dqx = -k(dydz)

/x

where dy.dz is area

Heat outflow in x direction per unit time: it is increased by dx

dqx+dx = dqx +

/x (dqs ).dx = - /x (-k(dydz) T/x ) + /x { (-k(dydz) T/x) dx}

=qx= -k (dx dydz) /x { (T/x ) }

T
dqx+dx dqx = -k (dx dydz) 2 /x2
dqx+dx dqx

Heat outflow in y direction

dqy+dy dqy

-k (dx dydz)

2T

/y2

Heat outflow in z direction

dqy+dy dqy

= -k (dx dydz)

2T

/y2

Putting them in energy balance eq and solving we get GENERAL HEAT CONDUCTION EQ
2T

/x2 + 2T/y2 + 2T/z2 + Eg/k

cT

/kt = (c/k) (T/t)

Net transfer of thermal energy into Thermal energy

the control volume (inflowgeneration
outflow)

Change in thermal
energy storage

control volume (inflowSIGNIFICANCE OF GENERAL HEAT CONDUCTION EQ

This eq. tells us about temp. distribution and heat flow in a solid homogeneous and isotropic
material Via conduction.
Thermal Diffusivity
o k/ c = is called thermal diffusivity and is property of the material science it consist of all
property terms. Greater it is greater is the ability to store or conduct heat.
o Thermal diffusivity is ratio of conductivity (k) to thermal storage capacity(c) .
o Liquids have low conductivity but high heat storage capacity. Metals have low c and high k.
o This also tells us how fast temperature change can occur in a material if surrounding
temperature is changed.
o Temperature distribution in unsteady state depend on conductivity and storage capacity / but in
unsteady state only on conductivity.
If heat generation is nil Eg = 0 this eq. is Fouriers eq. in three dimension.
If system is in steady state but with heat generation this eq. is called poissons eq.
If no heat source and in steady state this is called laplace,s eq.
For one dimension / without generation / steady state the equation is
d2T

/dx2

=0

HEAT CONDUCTION EQUATION (RADIAL SYSTEMS)

ARYA COLLAGE OF ENGINEERING AND INFORMATION TECHNOLOGY
BY MANU GUPTA- manukota1@gmail.com

P a g e | 10
When conduction occurs in shapes of radial geometries it is more convinent to work in cylindrical
systems.
Cylindrical Coordinates: T(r, , z)
Derivation:

Assumptions: same

Now consider single direction x and apply Fourier eq

Net Heat flow in r direction per unit time
dqr+dr dqr = -k (dr ddz) 2T/r2
Net Heat flow in direction per unit time
dq+d dq = -k (dr ddz) 2T/2
Net Heat flow in z direction per unit time
dqz+dz dqz = -k (dr ddz) 2T/z2
Net heat generated per unit time
Eg r(dr ddz)
Net heat generated per unit time
c r (dr ddz) dT/dt

Putting in energy balance eqn and solving we get

2T

/r2 + (1/r) T/r +(1/r2) 2T/2 + 2T/z2 + Eg/k

Net transfer of thermal energy into

the control volume (inflowoutflow)

Thermal energy
generation

(c/k) (T/t) =(1/) (T/t)

Change in thermal
energy storage

** Every other thing remains same as derivation before

control volume (inflow

For one dimension / without generation / steady state the equation is

2T

/r2+(1/r) T/r = 0
1
/r2 d/dr ( r dT/dr ) = 0

SPHERICAL COORDINATES: T(r, , )

Derivation:

Assumptions: same

ARYA COLLAGE OF ENGINEERING AND INFORMATION TECHNOLOGY

BY MANU GUPTA- manukota1@gmail.com

P a g e | 11

Volume = (dr.rd.rsin.d)
Heat flow r- plan, direction per unit time
T

Inflow = dq = -k(dr . r.d)( r. sin .

Heat stored or change in heat energy

dq+d - dq =

( q ) r. sin .d .dt
r. sin .

dq+d - dq = k(dr.rd.rsin.d) [
Heat flow r- plan, direction

1
2T
.dt
r 2 . sin 2 . 2

Inflow = dq = -k(dr . sin.d)( r.

dq+d - dq =
solving for time dt

(q) . rd
r.

dq+d - dq = k(V)

( r 2 . sin ) ( sin ).dt

Heat flow - plan, r direction

Similarly

dqr+dr - dqr =

(q) . dr
r

solving for time dt

dqr+dr - dqr = k(V)

(r

T
r

) . dt

Putting in energy balance eqn and solving +

1
1
2T
.dt + ( 2
2
2
r . sin .
r . sin
2

) ( sin T
)+

(r

T
r

) + Eg/k =(1/) (T/t)

For one dimension / without generation / steady state the equation is

1

/r2 d/dr ( r2 dT/dr )

=0

OVER ALL
Steady-state conduction, no internal generation of energy
For one-dimensional, steady-state transfer by conduction without heat generation

ARYA COLLAGE OF ENGINEERING AND INFORMATION TECHNOLOGY

BY MANU GUPTA- manukota1@gmail.com

P a g e | 12
i = 0 rectangular coordinates
i = 1 cylindrical coordinates
i = 2 spherical coordinates

THERMOPHYSICAL PROPERTIES
Thermal Conductivity: A measure of a materials ability to transfer thermal energy by conduction.

Thermal Diffusivity: A measure of a materials ability to respond to changes in its thermal

environment.

ARYA COLLAGE OF ENGINEERING AND INFORMATION TECHNOLOGY

BY MANU GUPTA- manukota1@gmail.com