Pghu Eh Lspds 002008 Rev 0

PG-PDS 03-20-08
Upstream Piping Classification Line Class 2500
Mar 2011
SCOPE
1) This Project Design Specification (PDS) contains the Line Class 2500 tables that accompany PGPDS 03-01-01. Additional valve information is contained in PG-PDS 03-20-10.
2) Line classes G1, G5, G11 and G18 are developed to cover the basic requirements for the design
of piping systems for onshore production and processing facilities governed by ASME B31.3.
3) Line class G8 is developed to cover the basic requirements for the design of pipelines governed
by AS 2885.
4) EPC4 are using line classes G1, G5, G11 and G18.
5) EPC5 are using line classes G8.
Esso Highlands Limited
Strictly Confidential - For Venture Use Only
PGHU-EH-LSPDS-002008
Page 2 of 50
Information contained in this document is subject to use and disclosure restrictions under contract
Rev 0
PG-PDS 03-20-08
Mar 2011
TABLE OF CONTENTS
1.
REQUIRED REFERENCES.................................................................................... 4
1.1.
1.2.
1.3.
1.4.
1.5.
1.6.
1.7.
1.8.
2.
LINE CLASSIFICATION SHEETS B31.3 ............................................................... 7

2.1.
2.2.
2.3
2.4
2.5
3.
Project Design Specifications ....................................................................... 4

API American Petroleum Institute.............................................................. 4
ASME American Society of Mechanical Engineers ................................... 4
ASTM American Society for Testing and Materials ................................... 5
MSS Manufacturers Standardization Society ............................................ 6
AS- Standards Australia ............................................................................... 6
Other ............................................................................................................ 6
Calculations .................................................................................................. 6
Class 2500:
Class 2500:
Class 2500:
Class 2500:
Class 2500:
Carbon Steel (Sweet Service) G1C ......................................... 7

Carbon Steel (Sweet Service) G1E ....................................... 16
LT Carbon Steel (Sweet Service) G5E .................................. 24
Stainless Steel Process Piping G11A ................................. 32
Duplex Stainless Steel Process Piping G18A..................... 35
LINE CLASSIFICATION SHEETS AS 2885......................................................... 41

3.1.
Class 2500: Carbon Steel (Pipeline 0.6 Design Factor) G8E .................... 41
APPENDIX: NOTES TO PIPING LINE CLASS 2500 .................................................. 47

ATTACHMENT: PURPOSE CODE DEFINITIONS...................................................... 49
RECORD OF CHANGE ................................................................................................ 50
Page 3 of 50
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PG-PDS 03-20-08
1.
Mar 2011
REQUIRED REFERENCES
1) This Section lists the Practices, codes, standards, specifications, and publications that shall be
used with this document. Unless otherwise specified herein, use the latest edition.
2) The text of the numbered "Notes" referenced in the classification sheets is found in the Appendix
of PG-PDS 03-01-01. A dagger () is used to identify such notes in this PG-PDS.
1.1.
1.2.
1.3.
Project Design Specifications

PG-PDS 03-01-01 Upstream Piping Component Selection and

System Design
PG-PDS 03-20-10 Piping Classifications - Valve Indices and

Descriptions
PG-PDS 03-19-02 Upstream Piping Fabrication, Erection,

Inspection, Testing, and Cleaning
PG-PDS 03-12-09 General Requirements for Valves
PGHU-EH-RSPDS-000102
PG-PDS 29-01-02 Upstream Duplex Stainless Steel Requirements
PG-PDS 29-01-37 Elastomer and Thermoplastic Selection

Guidelines for Oil and Gas Production
PG-PDS 29-01-11 Upstream Pipeline Fittings and Flanges Onshore

/ Offshore
PG-PDS 29-99-09 Onshore Stress Based Design Line Pipe to API
API American Petroleum Institute

API SPEC 5L
Specification for Line Pipe
API SPEC 6A
Specification for Wellhead and Christmas Tree Equipment
API SPEC 6D
Petroleum and Natural Gas Industries-Pipeline Transportation SystemsPipeline Valves
API STD 594
Check Valves: Wafer, Wafer-Lug, and Double Flanged Type
API STD 600
Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas
Industries
API STD 602
Steel Gate, Globe and Check Valves for Sizes DN 100 and Smaller for
the Petroleum and Natural Gas Industries
ASME American Society of Mechanical Engineers

ASME B16.20
Metallic Gaskets for Pipe Flanges Ring-Joint, Spiral-Wound, and

Jacketed
ASME B16.34
Valves - Flanged, Threaded, and Welding End
ASME B16.36
Orifice Flanges
ASME B16.48
Line Blanks
ASME B16.5
Pipe Flanges and Flanged Fittings NPS 1/2 Through NPS 24 Metric/Inch
Standard
Page 4 of 50
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PG-PDS 03-20-08
1.4.
ASME B16.9
Factory-Made Wrought Buttwelding Fittings
ASME B16.11
Forged Fittings, Socket-Welding and Threaded
ASME B18.2.1
Square and Hex Bolts and Screws (Inch Series)
ASME B18.2.2
Square and Hex Nuts (Inch Series)
ASME B31.3
Process Piping
ASME B36.10M
Welded and Seamless Wrought Steel Pipe
ASME B36.19M
Stainless Steel Pipe
Mar 2011
ASTM American Society for Testing and Materials

ASTM A 105/A 105M
Standard Specification for Carbon Steel Forgings for Piping Applications
ASTM A 106/A 106M
Standard Specification for Seamless Carbon Steel Pipe for HighTemperature Service
ASTM A 182/A 182M
Standard Specification for Forged or Rolled Alloy and Stainless Steel

Pipe Flanges, Forged Fittings, and Valves and Parts for HighTemperature Service
ASTM A 193/A 193M
Standard Specification for Alloy-Steel and Stainless Steel Bolting

Materials for High Temperature or High Pressure Service and Other
Special Purpose Applications
ASTM A 194/A 194M
Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High
Pressure or High Temperature Service, or Both
ASTM A 216/A 216M
Standard Specification for Steel Castings, Carbon, Suitable for Fusion

Welding, for High-Temperature Service
ASTM A 234/A 234M
Standard Specification for Piping Fittings of Wrought Carbon Steel and

Alloy Steel for Moderate and High Temperature Service
ASTM A 240/A 240M
Standard Specification for Chromium and Chromium-Nickel Stainless

Steel Plate, Sheet, and Strip for Pressure Vessels and for General
Applications
ASTM A 320/A 320M
Standard Specification for Alloy-Steel and Stainless Steel Bolting

Materials for Low-Temperature Service
ASTM A 333/A 333M
Standard Specification for Seamless and Welded Steel Pipe for LowTemperature Service
ASTM A 350/A 350M
Standard Specification for Carbon and Low-Alloy Steel Forgings,

Requiring Notch Toughness Testing for Piping Components
ASTM A 352/A 352M
Standard Specification for Steel Castings, Ferritic and Martensitic, for

Pressure-Containing Parts, Suitable for Low-Temperature Service
ASTM A 420/A 420M
Standard Specification for Piping Fittings of Wrought Carbon Steel and

Alloy Steel for Low-Temperature Service
ASTM A 516/A 516M
Standard Specification for Pressure Vessel Plates, Carbon Steel, for

Moderate- and Lower- Temperature Service
ASTM A 671
Standard Specification for Electric-Fusion-Welded Steel Pipe for

Atmospheric and Lower Temperatures
ASTM A 694/A 694M
Standard Specification for Carbon and Alloy Steel Forgings for Pipe
Flanges, Fittings, Valves, and Parts for High-Pressure Transmission
Service.
Page 5 of 50
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PG-PDS 03-20-08
1.5.
Standard Specification for Forged Carbon and Alloy Steel Flanges for
Low-Temperature Service
ASTM A 790/A 790M
Standard Specification for Seamless and Welded Ferritic/Austenitic

Stainless Steel Pipe
ASTM A 815/A 815M
Standard Specification for Wrought Ferritic, Ferritic/Austenitic, and

Martensitic Stainless Steel Piping Fittings
ASTM A 860/A 860M
Standard Specification for Wrought High-Strength Low-Alloy Steel ButtWelding Fittings
ASTM A 890/A 890M
Standard Specification for Castings, Iron-Chromium-Nickel-Molybdenum

Corrosion-Resistant, Duplex (Austenitic/Ferritic) for General Application
ASTM A 928/A 928M
Standard Specification for Ferritic/Austenitic (Duplex) Stainless Steel

Pipe Electric Fusion Welded with Addition of Filler Metal
MSS Manufacturers Standardization Society
Pipelines Gas and Liquid Petroleum
Other
PGHU-EO-LRZZZ000001
1.8.
Integrally Reinforced Forged Branch Outlet Fittings - Socket Welding,

Threaded and Buttwelding Ends
AS- Standards Australia

AS 2885
1.7.
Mar 2011
ASTM A 707/A 707M
MSS SP-97
1.6.
Technical Note Use of Unlisted Piping Materials and Components
Calculations
PHGU-CV-LCCAL000001
Pipe Wall Thickness Calculations
PHGU-CV-LCCAL000002
Blank Thickness Calculations
Page 6 of 50
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PG-PDS 03-20-08
2.
Mar 2011
LINE CLASSIFICATION SHEETS B31.3
The text of the numbered "Notes" referenced in the classification sheets is found in the Appendix of
PG-PDS 03-01-01. A dagger () is used to identify such notes in this PDS.
2.1.
Class 2500: Carbon Steel (Sweet Service) G1C

Class 2500 Carbon Steel (Sweet Service) G1C Classification Sheet
Service
General process, hydrocarbons, produced water
Pipe Material
Carbon steel
Corrosion Allowance
1.5mm
Valve Material
Carbon steel
Valve Trim
13 Cr, except ball valves have 316 SS balls
ASME Pressure Class
2500
Design Code
ASME B31.3
PWHT
Not required, except for wall thickness greater than 19 mm (

in.)
Pressure/Temperature Limits
(C)
(kPa-g)
(F)
(psig)
Limits based upon A105 flange

ratings, unless noted otherwise
-29 to +38
42542
-20 to +100
6170
93
38989
200
5655
121
38282
250
5552
149
37576
300
5450
177
36980
350
5365
204
36405
400
5280
(See Note 6)
(*) Reference to PG-PDS 03-01-01,
Appendix E, Note 6, Clause g),
Temperature Range Restrictions for
Elastomers in this Line Class are
indicated below the valve ID No.

Valves
Description
Ball Valves
NPS 1, Class 2500, SW, reduced
API SPEC 6D bore, 316 SS ball/trim, reinforced PTFE
or
seats, fire-safe design
ASME
B16.34
NPS 1, Class 2500, SW x SE, ditto
ASTM
Specifications
ID No.
ASTM A 105/A
105M
GBAA5
ASTM A 105/A
105M
GBAA7
Notes
2, 3, 6,
7, 9,
11, 21,
28, 30
Page 7 of 50
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PG-PDS 03-20-08
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ID No.
Notes
ASTM A 216/A
216M WCB
GBAA2(02)
(177C)*
2, 3, 6,
7, 9,
11, 20,
21, 28
NPS 212, Class 2500, RTJ, reduced

bore, trunnion mounted, DPE x DPE seat
with cavity bleed valve GBAA9, gas
service only, 316 SS ball and trim, main
seats - RPTFE seats, other seals Viton,
fire-safe design
ASTM A 216/A
216M WCB
GBAA2(01)
(177C)*
NPS 212, Class 2500, RTJ, full bore,

trunnion mounted, SR x DPE seat, liquid
and mixed phase service, 316 SS ball
and trim, main seats - RPTFE seats,
other seals Viton, fire-safe design
ASTM A 216/A
216M WCB
GBFA2(02)
(177C)*

trunnion mounted, DPE x DPE seat with
cavity bleed valve GBAA9, gas service
only, 316 SS ball and trim, main seats RPTFE seats, other seals Viton, firesafe design
ASTM A 216/A
216M WCB
GBFA2(01)
(177C)*

bore, trunnion mounted, SR x DPE seat,
liquid and mixed phase service, 316 SS
ball and trim, main seats - RPTFE seats,
other seals HNBR, fire-safe design
ASTM A 216/A
216M WCB
GBAA2(12)
(121C)*

ASTM A 216/A
216M WCB
GBFA2(12)
(121C)*
NPS 2-12, Class 2500, RTJ, reduced

bore, trunnion mounted, SR x SR seat,
gas service only, 316 SS ball and trim,
main seats - RPTFE seats, other seals
Lip seal, fire-safe design
ASTM A 216/A
216M WCB
GBAA2(21)
(204C)*

ASTM A 216/A
216M WCB
GBAA2(21)(31)
(204C)*
Valves
Description
Ball Valves
API SPEC 6D bore, trunnion mounted, SR x DPE seat,
ASTM
Specifications
Page 8 of 50
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PG-PDS 03-20-08
Mar 2011

Valves
Description
ASTM
Specifications
ID No.
Notes

Lip seal, with weld overlay, fire-safe
design
bore, trunnion mounted, DPE x DPE seat
with cavity bleed valve FBAA9, 316 SS
ball and trim, main seats RPTFE, other
seals HNBR, gas service only, with
weld overlay, fire-safe design
ASTM A 216/A
216M WCB
GBAA2(31)
(121C)*

ASTM A 216/A
216M WCB
316 SS ball and trim, main seats RPTFE, other seals Lip seals, liquid and
mixed phase service, fire-safe design
GBAA2(22)
(204C)*

ASTM A 216/A
216M WCB
316 SS ball and trim, main seats RPTFE, other seals Lip seals, liquid and
mixed phase service, with weld overlay,
fire-safe design
GBAA2(22)(32)
(204C)*

316 SS ball and trim, main seats metal
seats, other seals Lip seals, liquid and
fire-safe design
ASTM A 216/A
216M WCB
GBAA2(22)(32)-(M)
(204C)*

ASTM A 216/A
216M WCB
GBAA2(22)-(M)
(204C)*
NPS 2-12, Class 2500, RTJ, Full bore,

trunnion mounted, SR x SR seat, gas
seats - RPTFE seats, other seals Lip
seal, fire-safe design
ASTM A 216/A
216M WCB
GBFA2(21)
(204C)*

ASTM A 216/A
216M WCB
GBFA2(21)(31)
(204C)*
Page 9 of 50
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Mar 2011

Valves
Description
ASTM
Specifications
ID No.
Notes

seal, with weld overlay, fire-safe design

cavity bleed valve FBAA9, gas service
only, 316 SS ball and trim, main seats RPTFE seats, other seals HNBR, with
ASTM A 216/A
216M WCB
GBFA2(31)
(121C)*

trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats RPTFE seats,
other seals Lip seals, liquid and mixed
phase service, fire-safe design
ASTM A 216/A
216M WCB
GBFA2(22)
(204C)*

ASTM A 216/A
trunnion mounted, SR x SR seat, 316 SS 216M WCB
phase service, with weld overlay, fire-safe
design
GBFA2(22)(32)
(204C)*

ASTM A 216/A
ball and trim, main seats Metal seats,
phase service, with weld overlay, fire-safe
design
GBFA2(22)(32)-(M)
(204C)*

trunnion mounted, SR x SR seat, 316 SS
ASTM A 216/A
216M WCB
GBFA2(22)-(M)
(204C)*

bore, trunnion mounted, SR x DPE, with
weld overlay, liquid and mixed phase
service, 316 SS ball and trim, main seats
- RPTFE seats, other seals HNBR, firesafe design
ASTM A 216/A
216M WCB
GBAA2(32)
(121C)*

ASTM A 216/A
216M WCB
GBAA2(32)-(M)
(121C)*
Page 10 of 50
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Valves
Description
ASTM
Specifications
ID No.
Notes

- metal seats, other seals HNBR, firesafe design

trunnion mounted, SR x DPE, with weld
overlay, liquid and mixed phase service,
316 SS ball and trim, main seats RPTFE, other seals HNBR, fire-safe
design
ASTM A 216/A
216M WCB
GBFA2(32)
(121C)*

bore, ASTM A 105/A 105M ENP plated
ball/seat pockets and stem seal area,
nylon seats, other seals-Viton, fire-safe
design
ASTM A 105/A
105M or
ASTM A 216/A
216M WCB
GBAA2(P)
(177C)*
ASTM A 216/A
216M WCB
GBFA2(P)
(177C)*
ASTM A 105/A
105M
GCAA5
NPS 1, Class 2500, RTJ, integral flgs,

ditto
ASTM A 105/A
105M
GCAA2
NPS 1, Class 2500, SW, BC, API trim

8 (13 Cr), piston type, integral HF seat
ASTM A 105/A
105M
GCNA5
NPS 12, Class 2500, RTJ, integral flgs,

ditto
ASTM A 105/A
105M
GCNA2
1
NPS - 1 /2, Class 2500, BW, BC, piston ASTM A 105/A
type, integral HF seat, API trim 8
105M
GCNA4
NPS 1, Class 2500, BW, BC, swing type,

integral HF seat, API trim 8
ASTM A 105/A
105M
GCAA4
Check Valves NPS 210, Class 2500, RTJ, retainerless

API STD 594 dual plates, through-drilled solid lugs,
integral metal seat, Inconel springs, CS
plates and 316 SS pins
ASTM A 216/A
216M WCB
GCYA2
Ball Valves
(optional for
clean service
only)
API SPEC 6D

ASTM A 105/A 105M ENP plated
ball/seat pockets and stem seal area,
nylon seats, other seals-Viton fire-safe
design
Check Valves NPS 1, Class 2500, SW, BC, API trim
API STD 602 8 (13 Cr), swing type, integral HF seat
2, 3, 6,
7, 11,
17, 20,
21, 28
25, 27
23, 24,
25
Page 11 of 50
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Mar 2011

Valves
Description
ASTM
Specifications
NPS 12, Class 2500, RTJ, retainerless

ASTM A 216/A
dual plates, double flanged, integral metal 216M WCB
seat, Inconel springs, CS plates and 316
SS pins
ID No.
Notes
GCYA2
Check Valves NPS 212, Class 2500, RTJ, BC, swing

API SPEC 6D type (piggable), 13 Cr Trim, HF seat
ASTM A 216/A
216M WCB
GCFA2
25, 26
Check Valves NPS 2, Class 2500, RTJ, BC, swing type

API STD 600 (non-piggable), 13 Cr Trim, integral HF
seat
ASTM A 216/A
216M WCB
GCAA2
25, 26,
29
Globe Valves NPS 1, Class 2500, SW, BB, OS&Y,

API STD 602 API trim 8 (13 Cr), graphitic packing
ASTM A 105/A
105M
GTAA5
28
ASTM A 105/A
105M
GTAA2
NPS -11/2, Class 2500, BW, BB, OS&Y, ASTM A 105/A

T-Body, API trim 8 (13 Cr), graphitic
105M
packing
GTAA4
NPS 1, Class 2500, RTJ, ditto
Globe Valves NPS 24, Class 2500, RTJ, BB, OS&Y,

API STD 600 T-Body, API trim 8 (13 Cr), graphitic
packing
ASTM A 216/A
216M WCB
GTAA2
3, 28,
29
NPS 1, Class 2500, SW, BB, OS&Y,

ASTM A 105/A
API trim 8 (13 Cr), standard port, graphitic 105M
packing
GGAA5
22, 28
ASTM A 105/A
105M
GGAA7
NPS 111/2, Class 2500, RTJ, ditto
ASTM A 105/A
105M
GGAA2
NPS -11/2, Class 2500, BW, BB, OS&Y, ASTM A 105/A

solid wedge, API trim 8 (13 Cr), standard 105M
port, graphitic packing
GGAA4
Gate Valves
API STD 600
NPS 212, Class 2500, RTJ, BB, OS&Y, ASTM A 216/A

API trim 8 (13 Cr), standard port, graphitic 216M WCB
packing
GGAA2
Instrument
Connection
Valves
NPS 2, applies to the first block valve

(or double block valve where required).
See Note 4 for additional requirements
and information.
Gate Valves
API STD 602
3, 22,
28, 29
Page 12 of 50
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Valves
Description
Instrument
Double
Isolation
Valves
(Monoblok)
Manufacturers
standard
ASTM
Specifications
NPS 2, Class 2500, 2 RTJ x FNPT,

single body with two obturators and a
bleed, standard bore, DN 20 body, CS
body, fire-safe design
ASTM A 105/A
105M
GSAA10(04)
NPS 2, Class 2500, RTJ, single body with ASTM A 105/A

two obturators and a bleed, standard
105M
bore, DN 50 body, CS body, fire-safe
design
GSAA2
NPS , Class 2500, PE x FNPT,

GSAA10(06)
ASTM A 105/A
105M
Notes
ID No.
NPS 2, Class 2500, RTJ, single body with ASTM A 105/A

two obturators and a bleed, standard
105M
bore, DN 50 body, CS body, Metal Seats,
fire-safe design
GSAA2(M)

body, metal seats, fire-safe design
ASTM A 105/A
105M
GSAA10(04)(M)
NPS 3/4, Class 2500, PE x FNPT, ASTM A 105/A

105M
GSAA10(06)(M)
2, 3, 4,
30
See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

\\

Component/
Standard
Bolting
ASME B18.2.1
and ASME
B18.2.2
Flanges
ASME B16.5
Description
Notes
ASTM Specifications
Stud bolts
ASTM A 193/A 193M B7
Heavy, semi-finished, hex nuts
ASTM A 194/A 194M 2H
NPS 1, Class 2500, RTJ, BW, bore to

match pipe
ASTM A 105/A 105M N
80
86
NPS 112, Class 2500, RTJ, bore to

match pipe
Page 13 of 50
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Component/
Standard
Description
Notes
ASTM Specifications
Orifice Flanges
ASME B16.36

match pipe
Gaskets
ASME B16.20
Class 2500, oval ring, Type R, soft iron,

electroplated zinc for corrosion
protection
Fittings
ASME B16.11
NPS -1, SW, Sch XXS (XXH)Class

9000
ASTM A 105/A 105M N
62, 86
Fittings
ASME B16.9
NPS 2-12, buttweld, same thickness as

pipe, welded
ASTM A420/A420M
WPL6
55, 56
NPS 11/2, buttweld, SMLS, same

thickness as pipe
NPS 1, socketweld outlet, Class
9000
ASTM A234/A234M WPB
Branch Outlet
Fittings (O-lets)
MSS SP-97
Pipe
ASME B36.10M
NPS 16, buttweld outlet, outlet to

match branch wall
NPS 11/2, seamless, thickness (see
below)
NPS 2-12, EFW, welded, normalized,
Class-22 (impact tested for -29C (20F) service for pipe Thk > 31.8mm)
ASTM A 105/A 105M N
86
64
ASTM A 105/A 105M N
62, 86
ASTM A 106/A 106M B
51, 52,
53, 63
ASTM A671 CC65 CL-22,

S2
Spectacle Blind /
NPS 1-12, Female RTJ, Class 2500,
ASTM A516 Gr. 65,
Paddle Blank /
impact tested for -29C service for Thk > Normalized (Refer Table
Spacer
31.8mm
4, PG-PDS 03-01-01 for
ASME B16.48
the type)
Page 14 of 50
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PG-PDS 03-20-08
Mar 2011

Corrosion Allowance (C.A.)
(see Note 87 in the Appendix of PG-PDS 03-01-01)
C
C.A. = 1.5 mm (0.06 in.)
NPS
Sch
NPS
Sch
XXS
38.10mm
12.70mm
10
47.63mm
19.05mm
12
57.15mm
22.23mm
31.75mm
Branch Table
24 BWT
20 BRT BWT
18 BRT BRT BWT
16 VOL BRT BRT BWT
14 VOL VOL BRT BRT BWT
12 VOL VOL VOL BRT BRT BWT

10 VOL VOL VOL VOL BRT BRT BWT
VOL VOL VOL VOL RB BRT BRT BWT
WOL WOL WOL WOL WOL WOL BRT BRT BWT
WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT
WOL WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT
WOL WOL WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT
1 WOL WOL WOL WOL WOL WOL WOL WOL WOL WOL WOL BRT BWT
N
P
S
SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL BRT SWT
SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL BRT SRT SWT
SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL BRT SRT SRT SWT
24
20
18
16
14
12
10
HEADER SIZESNPS
Legend:
BWT = Buttweld Tee
BRT
SOL = Socket Weld O-let Fitting
SWT = Socket Weld Tee
SRT = Socket Weld Reducing Tee
WOL = Buttweld O-let Fitting
RB
= Reinforced Branch
VOL
= Buttweld Reducing Tee
= Vesselet (replace with BRT or RB where

possible)
Page 15 of 50
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PG-PDS 03-20-08
2.2.
Mar 2011
Class 2500: Carbon Steel (Sweet Service) G1E

Class 2500 Carbon Steel (Sweet Service) G1E Classification Sheet
Service
General process, hydrocarbons, produced water
Pipe Material
Carbon steel
Corrosion Allowance
3.0mm
Valve Material
Carbon steel
Valve Trim
13 Cr, except ball valves have 316 SS balls
ASME Pressure Class
2500
Design Code
ASME B31.3
PWHT
Not required, except for wall thickness greater than 19 mm ( in.)
(C)
(kPa-g)
(F)
(psig)
Limits based upon A105 flange

-29 to +38
42542
-20 to +100
6170
93
38989
200
5655
121
38282
250
5552
149
37576
300
5450
177
36980
350
5365
204
36405
400
5280
(See Note 6)

Valves
Ball Valves
API SPEC
6D
Description
ASTM
Specifications
ASTM A 216/A
216M WCB
GBAA2(02)
(177C)*

ASTM A 216/A
bore, trunnion mounted, DPE x DPE seat 216M WCB
with cavity bleed valve GBAA9, gas
seats - RPTFE seats, other seals Viton,
fire-safe design
GBAA2(01)
(177C)*

GBFA2(02)
(177C)*
ASTM A 216/A
216M WCB
Notes
ID No.
2, 3, 6,
7,9, 11,
20, 21,
28
Page 16 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011

Valves
Description
ASTM
Specifications
ID No.

cavity bleed valve GBAA9, gas service
only, 316 SS ball and trim, main seats RPTFE seats, other seals Viton, firesafe design
ASTM A 216/A
216M WCB
GBFA2(01)
(177C)*

ASTM A 216/A
216M WCB
GBAA2(12)
(121C)*

ASTM A 216/A
216M WCB
GBFA2(12)
(121C)*

ball and trim, with weld overlay, main
seats - RPTFE seats, other seals
HNBR, fire-safe design
ASTM A 216/A
216M WCB
GBAA2(32)
(121C)*

and trim, with weld overlay, main seats RPTFE seats, other seals HNBR, firesafe design
ASTM A 216/A
216M WCB
GBFA2(32)
(121C)*

Lip seal, fire-safe design
ASTM A 216/A
216M WCB
GBAA2(21)
(204C)*

Lip seal, with weld overlay, fire-safe
design
ASTM A 216/A
216M WCB
GBAA2(21)(31)
(204C)*
Notes
Page 17 of 50
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PG-PDS 03-20-08
Mar 2011

Valves
Description
ASTM
Specifications
ID No.

ASTM A 216/A
bore, trunnion mounted, DPE x DPE seat 216M WCB
with cavity bleed valve FBAA9, 316 SS
ball and trim, main seats RPTFE, other
seals HNBR, gas service only, with
GBAA2(31)
(121C)*

316 SS ball and trim, main seats RPTFE, other seals Lip seals, liquid
and mixed phase service, fire-safe
design
ASTM A 216/A
216M WCB
GBAA2(22)
(204C)*

316 SS ball and trim, main seats RPTFE, other seals Lip seals, liquid
and mixed phase service, with weld
overlay, fire-safe design
ASTM A 216/A
216M WCB
GBAA2(22)(32)
(204C)*

fire-safe design
ASTM A 216/A
216M WCB
GBAA2(22)(32)-(M)
(204C)*

ASTM A 216/A
216M WCB
GBAA2(22)(M)
(204C)*

ASTM A 216/A
216M WCB
GBFA2(21)
(204C)*

seal, with weld overlay, fire-safe design
ASTM A 216/A
216M WCB
GBFA2(21)(31)
(204C)*
Notes
Page 18 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011

Valves
Description
cavity bleed valve FBAA9, gas service
only, 316 SS ball and trim, main seats RPTFE seats, other seals HNBR, with
ASTM
Specifications
ID No.
ASTM A 216/A
216M WCB
GBFA2(31)
(121C)*

ASTM A 216/A
GBFA2(22)
(204C)*

ASTM A 216/A
phase service, with weld overlay, firesafe design
GBFA2(22)(32)
(204C)*

ASTM A 216/A
phase service, with weld overlay, firesafe design
GBFA2(22)(32)-(M)
(204C)*

ASTM A 216/A
GBFA2(22)(M)
(204C)*

- metal seats, other seals HNBR, firesafe design
GBAA2(32)(M)
(121C)*
ASTM A 216/A
216M WCB
Notes
Page 19 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011

Valves
Description
ASTM
Specifications
Notes
ID No.
NPS - 11/2, Class 2500, BW, BC,

piston type, integral HF seat, API trim 8
ASTM A 105/A
105M
GCNA4
NPS 1, Class 2500, BW, BC, swing type,

integral HF seat, API trim 8
ASTM A 105/A
105M
GCAA4
NPS 210, Class 2500, RTJ, retainerless ASTM A 216/A

dual plates, through-drilled solid lugs,
216M WCB
integral metal seat, Inconel springs, CS
plates and 316 SS pins
GCYA2

dual plates, double flanged, integral
metal seat, Inconel springs, CS plates
and 316 SS pins
NPS 2, Class 2500, RTJ, BC, swing type
(non-piggable), 13 Cr Trim, integral HF
seat
ASTM A 216/A
216M WCB
GCYA2
ASTM A 216/A
216M WCB
GCAA2
25, 26,
29
Globe
Valves
API STD
602
Globe
Valves
API STD
600
Gate Valves
API STD
602
NPS -11/2, Class 2500, BW, BB,

OS&Y, T-Body, API trim 8 (13 Cr),
graphitic packing
ASTM A 105/A
105M
GTAA4
28
NPS 24, Class 2500, RTJ, BB, OS&Y,

T-Body, API trim 8 (13 Cr), graphitic
packing
ASTM A 216/A
216M WCB
GTAA2
3, 28, 29

OS&Y, solid wedge, API trim 8 (13 Cr),
standard port, graphitic packing
ASTM A 105/A
105M
GGAA4
22, 28
Instrument
Double
Isolation
Valves
(Monoblok)

ASTM A 105/A
105M
GSAA10(04)
2, 3, 4,
30
Check
Valves
API STD
602
Check
Valves
API STD
594
Check
Valves
API STD
600
25, 27
23, 24,
25
Manufacturers
standard
NPS 2, Class 2500, RTJ, single body

ASTM A 105/A
with two obturators and a bleed, standard 105M
bore, DN 50 body, CS body, fire-safe
design
GSAA2

GSAA10(06)
ASTM A 105/A
105M
Page 20 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011

Valves
Description
ASTM
Specifications
Notes
ID No.
NPS 2, Class 2500, RTJ, single body

ASTM A 105/A
with two obturators and a bleed, standard 105M
bore, DN 50 body, CS body, Metal Seats,
fire-safe design
GSAA2(M)

ASTM A 105/A
105M
GSAA10(04)(M)
NPS 3/4, Class 2500, PE x

FNPT, single body with two obturators
and a bleed, standard bore, DN 20 body,
CS body, metal seats, fire-safe design
ASTM A 105/A
105M
GSAA10(06)(M)

Component/
Standard
Description
Notes
ASTM Specifications
Bolting
ASME B18.2.1
and ASME
B18.2.2
Stud bolts
ASTM A 193/A 193M B7
Flanges
ASME B16.5

match pipe
ASTM A 105/A 105M N
86
ASTM A 105/A 105M N
86
80

match pipe
Orifice Flanges
ASME B16.36

match pipe
Gaskets
ASME B16.20

electroplated zinc for corrosion
protection
Fittings
ASME B16.11
NPS -1, SW, Sch XXS (XXH)Class

9000
ASTM A 105/A 105M N
62, 86
Fittings
ASME B16.9
NPS 11/2-12, buttweld, same thickness

as pipe, welded
ASTM A420/A420M
WPL6
55, 56
Branch Outlet
Fittings (O-lets)
MSS SP-97
NPS 1, socketweld outlet, Class

9000
ASTM A 105/A 105M N
62, 86
64
NPS 16, buttweld outlet, outlet to

match branch wall
Page 21 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011

Component/
Standard
Pipe
ASME B36.10M
Spectacle Blind /
Paddle Blank /
Spacer
ASME B16.48
Description
Notes
ASTM Specifications
NPS 1, seamless, thickness (see

below)
ASTM A 106/A 106M B
NPS 11/2-12, EFW, welded, normalized,

Class-22 (impact tested for -29C (20F) service for pipe Thk > 31.8mm)
ASTM A671 CC65 CL-22,

S2

impact tested for -29C service for Thk >
31.8mm
ASTM A516 Gr. 65,

Normalized (Refer Table
4, PG-PDS 03-01-01 for
the type)
51, 52,
53, 63
Page 22 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011

E
C.A. = 3.0 mm (0.12 in.)
NPS
Sch
NPS
Sch
-1
XXS
31.75mm
1 /2
12.70mm
41.28mm
15.88mm
10
50.80mm
19.05mm
12
57.15mm
22.23mm
Branch Table
24 BWT
20 BRT BWT
18 BRT BRT BWT
16 VOL BRT BRT BWT

N
P
S
24
20
18
16
14
12
10
HEADER SIZESNPS
Legend:
BWT = Buttweld Tee
BRT
RB
= Reinforced Branch
VOL

possible)
Page 23 of 50
Rev 0
PG-PDS 03-20-08
2.3
Mar 2011
Class 2500: LT Carbon Steel (Sweet Service) G5E

Class 2500 LT Carbon Steel (Sweet Service) G5E Classification Sheet
Service
General process, hydrocarbons
Pipe Material
Impact tested carbon steel (for low temperature service)
Corrosion Allowance
3.0mm
Valve Material
Carbon steel
Valve Trim
13 Cr, except ball valves have 316 SS balls (See note above)
ASME Pressure Class
2500
Design Code
ASME B31.3
PWHT
Yes, except for conditions specified elsewhere in project

specifications
Limits based upon A352 LCB flange
(See Note 6)
Reference to PG-PDS 03-01-01,
(C)
(kPa-g)
(F)
(psig)
-46 to +38
40024
-50 to +100
5805
93
37955
200
5505
149
36647
300
5315
177
35979
350
5220
204
35335
400
5125

Valves
Ball Valves
API SPEC
6D or
ASME
B16.34
Ball Valves
API SPEC
6D
Description
NPS 1, Class 2500, SW, reduced bore,
316 SS ball/trim, reinforced PTFE seats, firesafe design
ASTM
Specifications
ID No.
Notes
ASTM A 350/A
350M LF2
CLASS 1 or
ASTM A 352/A
352M LCB
ASTM A 352/A
352M LCB
GBAB5
2, 3, 5,
6, 7, 9,
11, 21,
28, 30
GBAB2(02)
(177C)*
2, 3, 5,
6, 7, 9,
11, 20,
21, 28
NPS 212, Class 2500, RTJ, reduced bore,

cavity bleed valve GBAB9, gas service only,
316 SS ball and trim, main seats - RPTFE
seats, other seals Viton, fire-safe design
ASTM A 352/A
352M LCB
GBAB2(01)
(177C)*
NPS 2-12, Class 2500, RTJ, full bore,

trunnion mounted, SR x DPE seat, liquid and
mixed phase service, 316 SS ball and trim,
Viton, fire-safe design
ASTM A 352/A
352M LCB
GBFB2(02)
(177C)*
NPS 2-12, Class 2500, RTJ, reduced bore,

main seats - RPTFE, other seals Viton, firesafe design
Page 24 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011

Valves
Description
ASTM
Specifications
ID No.

seats, other seals Viton, fire-safe design
ASTM A 352/A
352M LCB
GBFB2(01)
(177C)*

with weld overlay, main seats - RPTFE seats,
ASTM A 352/A
352M LCB
GBFB2(32)
(177C)*

with weld overlay, main seats - metal seats,
ASTM A 352/A
352M LCB
GBAB2(32)(M)
(177C)*

with weld overlay, main seats - metal seats,
ASTM A 352/A
352M LCB
GBFB2(32)(M)
(177C)*

trunnion mounted, SR x SR seat, gas service
only, 316 SS ball and trim, main seats RPTFE seats, other seals Lip seal, fire-safe
design
ASTM A 352/A
352M LCB
GBAB2(21)
(204C)*

only, 316 SS ball and trim, main seats RPTFE seats, other seals Lip seal, with
ASTM A 352/A
352M LCB
GBAB2(21)(31)
(204C)*

cavity bleed valve GBAB9, 316 SS ball and
trim, main seats RPTFE, other seals
Viton, gas service only, with weld overlay,
fire-safe design
ASTM A 352/A
352M LCB
GBAB2(31)
(177C)*
Notes
Page 25 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011

Valves
Description
ASTM
Specifications

trunnion mounted, SR x SR seat, 316 SS ball
and trim, main seats - RPTFE, other seals
Lip seals, liquid and mixed phase service,
fire-safe design
ASTM A 352/A
352M LCB
GBAB2(22)
(204C)*

and trim, main seats - RPTFE, other seals
Lip seals, liquid and mixed phase service,
with weld overlay, fire-safe design
ASTM A 352/A
352M LCB
GBAB2(22)(32)
(204C)*

and trim, main seats metal seats, other
seals Lip seals, liquid and mixed phase
service, with weld overlay, fire-safe design
ASTM A 352/A
352M LCB
GBAB2(22)(32)-(M)
(204C)*

and trim, main seats metal seats, other
service, fire-safe design
ASTM A 352/A
352M LCB
GBAB2(22)(M)
(204C)*
NPS 212, Class 2500, RTJ, Full bore,

only, 316 SS ball and trim, main seats RPTFE seats, other seals Lip seal, fire-safe
design
ASTM A 352/A
352M LCB
GBFB2(21)
(204C)*

only, 316 SS ball and trim, main seats RPTFE seats, other seals Lip seal, with
ASTM A 352/A
352M LCB
GBFB2(21)(31)
(204C)*

seats, other seals Viton, with weld overlay,
fire-safe design
ASTM A 352/A
352M LCB
GBFB2(31)
(177C)*

and trim, main seats RPTFE seats, other
ASTM A 352/A
352M LCB
GBFB2(22)
(204C)*
ID No.
Notes
Page 26 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011

Valves
Description
ASTM
Specifications
ID No.
Notes

Ball Valves
(optional for
clean service
only)
API SPEC
6D

and trim, main seats RPTFE seats, other
ASTM A 352/A
352M LCB
GBFB2(22)(32)
(204C)*

and trim, main seats Metal seats, other
ASTM A 352/A
352M LCB
GBFB2(22)(32)-(M)
(204C)*

ASTM A 352/A
352M LCB
GBFB2(22)(M)
(204C)*

main seats - metal seats, other seals Viton,
fire-safe design
ASTM A 352/A
352M LCB
GBAB2(02)(M)
(177C)*

main seats - metal seats, other seals Viton,
fire-safe design
ASTM A 352/A
352M LCB
GBFB2(02)(M)
(177C)*

ASTM A 350/A 350M LF2 ENP plated
ball/seat pockets and stem seal area, nylon
seats, other seals-Viton, fire-safe design
ASTM A 350/A
350M LF2
CLASS 1 or
ASTM A 352/A
352M LCB
GBAB2(P)
(177C)*
NPS 624, Class 2500, RTJ, full bore, ditto
ASTM A 352/A
352M LCB
GBFB2(P)
(177C)*
2, 3, 5,
6, 7,
11, 17,
20, 21,
28
Page 27 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011

Valves
Description
ASTM
Specifications
ID No.
Check
NPS 1, Class 2500, SW, BC, API trim 8
Valves
(13 Cr), swing type, integral HF seat
API STD 602
ASTM A 350/A
350M LF2
CLASS 1
GCAB5
NPS 1, Class 2500, RTJ, integral flgs, ditto
ASTM A 350/A
350M LF2
CLASS 1
GCAB2
NPS 1, Class 2500, SW, BC, API trim 8

(13 Cr), piston type, integral HF seat
ASTM A 350/A
350M LF2
CLASS 1
GCNB5
ASTM A 350/A
350M LF2
CLASS 1
GCNB2
ASTM A 350/A
350M LF2
CLASS 1
Check
NPS 310, Class 2500, RTJ, retainerless dual ASTM A 352/A
Valves
plates, through-drilled solid lugs, integral
352M LCB
API STD 594 metal seat, Inconel springs, CS plates and
316 SS pins
GCNB4
1
NPS -1 /2, Class 2500, BW, BC, piston
type, API trim 8 (13 Cr), integral HF seat
NPS 12, Class 2500, RTJ, retainerless dual

plates, double flanged, integral metal seat,
Inconel springs, CS plates and 316 SS pins
(piggable), 13 Cr Trim, HF seat
GCYB2
Notes
5, 25,
27
5, 23,
24, 25
ASTM A 352/A
352M LCB
GCYB2
Check
Valves
API SPEC
6D
Check
Valves
(non-piggable), Trim 8 (13 Cr), integral HF
API STD 600 seat
ASTM A 352/A
352M LCB
GCFB2
5, 25,
26
ASTM A 352/A
352M LCB
GCAB2
5, 25,
26, 29
Globe Valves NPS 1, Class 2500, SW, BB, OS&Y, API

API STD 602 trim 8 (13 Cr), graphitic packing
ASTM A 350/A
350M LF2
CLASS 1
GTAB5
5, 28
ASTM A 350/A
350M LF2
CLASS 1
GTAB2
NPS -11/2, Class 2500, BW, BB, OS&Y, T- ASTM A 350/A

Body, API trim 8 (13 Cr), graphitic packing
350M LF2
CLASS 1
GTAB4
Globe Valves NPS 24, Class 2500, RTJ, BB, OS&Y, TAPI STD 600 Body, API trim 8 (13 Cr), graphitic packing
ASTM A 352/A
352M LCB
GTAB2
3, 5,
28, 29
Page 28 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011

Valves
Description
ASTM
Specifications
Gate Valves NPS 1, Class 2500, SW, BB, OS&Y, API

ASTM A 350/A
API STD 602 trim 8 (13 Cr), standard port, graphitic packing 350M LF2
CLASS 1
ID No.
GGAB5
ASTM A 350/A
350M LF2
CLASS 1
GGAB7
NPS 111/2, Class 2500, RTJ, integral flgs,

ditto
ASTM A 350/A
350M LF2
CLASS 1
GGAB2
ASTM A 350/A
350M LF2
CLASS 1
ASTM A 352/A
352M LCB
GGAB4
NPS -11/2, Class 2500, BW, BB, OS&Y,

solid wedge, API trim 8 (13 Cr), standard port,
graphitic packing
Gate Valves NPS 224, Class 2500, RTJ, BB, OS&Y, API
API STD 600 trim 8 (13 Cr), standard port, graphitic packing
Notes
5, 22,
28
GGAB2
3, 5,
22, 28,
29
4
Instrument
Double
Isolation
Valves
(Monoblok)
Manufacturers
NPS 2, Class 2500, RTJ, single body with two ASTM A 350/A
standard
GSAB10(04)
2, 3, 4,
5, 30
NPS , Class 2500, PE x FNPT, single ASTM A 350/A

body with two obturators and a bleed,
350M LF2
standard bore, DN 20 body, LTCS body, fire- CLASS 1
safe design
GSAB10(06)
NPS 2, Class 2500, RTJ, single body with two ASTM A 350/A
obturators and a bleed, standard bore, DN 50 350M LF2
CLASS 1
body, LTCS body, Metal Seats, fire-safe
design
GSAB2(M)
NPS 2, Class 2500, 2 RTJ x FNPT, single ASTM A 350/A

350M LF2
CLASS 1
standard bore, DN 20 body, LTCS body,
metal seats, fire-safe design
GSAB10(04)(M)
ASTM A 350/A
350M LF2
CLASS 1
GSAB10(06)(M)
Instrument
Connection
Valves
NPS 2, applies to the first block valve (or

double block valve where required). See
Note 4 for additional requirements and
information.
NPS 2, Class 2500, 2 RTJ x FNPT, single ASTM A 350/A
350M LF2
standard bore, DN 20 body, LTCS body, fire- CLASS 1
safe design
obturators and a bleed, standard bore, DN 50

body, LTCS body, fire-safe design
NPS 3/4, Class 2500, PE x FNPT,

single body with two obturators and a bleed,
standard bore, DN 20 body, LTCS body,
metal seats, fire-safe design
GSAB2
350M LF2
CLASS 1

Page 29 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011

Component/
Standard
Description
ASTM Specifications
Bolting
ASME B18.2.1
and ASME
B18.2.2
Stud bolts
ASTM A 320/A 320M L7
ASTM A 194/A 194M 4L
Flanges
ASME B16.5

match pipe
ASTM A 350/A 350M LF2

CLASS 1
Notes
80
NPS 112, Class 2500, RTJ, BW, bore

to match pipe
Orifice Flanges
ASME B16.36

match pipe
Gaskets
ASME B16.20

electroplated zinc for corrosion protection
Fittings
ASME B16.11
NPS -1, SW, Sch XXSClass 9000

CLASS 1
53, 62
Fittings
ASME B16.9
NPS 112, BW, same thickness as

pipe, welded
ASTM A 420/A 420M

WPL6
55, 56
Branch Outlet
Fittings (O-lets)
MSS SP-97
NPS 1, branch outlet fitting, SW outlet,

Class 9000
NPS 16, branch outlet fitting, BW
outlet to match branch wall

CLASS 1
62
Pipe
ASME B36.10M
NPS 1, seamless, thickness (see

below)
ASTM A 333/A 333M Gr.

6
51, 52
53
NPS 11/2-12, EFW, welded, Normalized,

Class-22, impact tested for -46C (-50F)
service, for pipe Thk > 14.3mm
ASTM A671-CC65-S2
Spectacle Blind /
Paddle Spacer /
Blank
ASME B16.48

impact tested for -46C service, for Thk >
14.3mm
ASTM A516 Gr. 65

Normalized (Refer Table
4, PG-PDS 03-01-01 for
the type)
Target Tees
ASME B16.9
NPS 10, BW, same Thk as pipe
ASTM A350 LF2 Class 1

CLASS 1
64
Page 30 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011

E
C.A. = 3.0 mm (0.12 in.)
E
C.A. = 3.0 mm (0.12 in.)
NPS
Sch
NPS
Sch
XXS
31.75mm
1-2
12.70mm
38.10mm
19.05mm
10
44.45mm
22.23mm
12
53.98mm

Branch Table
B
24 BWT
20 BRT BWT
18 BRT BRT BWT
16 VOL BRT BRT BWT

8
N
24
20
18
16
14
12
10
HEADER SIZESNPS
Legend:
BWT = Buttweld Tee
BRT
RB
= Reinforced Branch
VOL

possible)
Page 31 of 50
Rev 0
PG-PDS 03-20-08
2.4
Mar 2011
Class 2500: Stainless Steel Process Piping G11A

Class 2500Stainless SteelProcess Piping G11A Classification Sheet
Service
Corrosive hydrocarbons, chemicals
Pipe Material
316L stainless steel
Corrosion Allowance
0mm
Valve Material
316L stainless steel for SW, BW valves
Valve Material
316 stainless steel for flanged valves
Valve Trim
316 stainless steel
ASME Pressure Class
2500
Design Code
ASME B31.3
PWHT
No
Limits based upon 316L flange ratings,
unless noted otherwise
(see Notes 6 & 33)
(C)
(kPa-g)
(F)
(psig)
-101 to +38
34470
-150 to +100
5000
93
29370
200
4260
149
26200
300
3800
177
25165
350
3650
204
24130
400
3500
Valves
Description
ASTM
Specifications
ID No.
Notes
Ball Valves
API SPEC 6D bore, trunnion mounted, SR x SR seat,
ASTM A 351/A
351M CF8M
GBAJ2(22)-(M)
(204C)*
2, 3, 4,
6, 7, 9,
11, 20,
21, 33,
58
Globe Valves
API STD 600
ASTM A 351/A
351M CF8M
GTAJ2
ASTM A 182/A
182M F316L
GGAK4
3, 28,
29, 33,
58
22, 28,
33, 58
Gate Valves
API STD 602
NPS 2-4, Class 2500, RTJ, BB, OS&Y, TBody, API trim 12 (316 SS), graphitic
packing
OS&Y, solid wedge, API trim 12 (316
SS), standard port, graphitic packing
Page 32 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011

Component/
Standard
Description
Bolting
ASME B18.2.1
and ASME
B18.2.2
Flanges
ASME B16.5
Stud bolts
ASTM
Specifications
Notes
80
NPS 1/212, Class 2500, RTJ, WN, bore to

match pipe
ASTM A 320/A
320M Gr. L7
ASTM A 194/A
194M Gr. 4L
ASTM A 182/A
182M F316L
Orifice Flanges
ASME B16.36
NPS 2-12, Class 2500, RTJ, WN, bore to match

pipe
ASTM A 182/A
182M F316L
89
Gaskets
ASME B16.20
Class 2500, oval ring, Type R, 316 Stainless

steel, All sizes
Fittings
ASME B16.11
NPS 1, SW, Sch 160 and lighter Class

6000, Sch XXS and heavier Class 9000
ASTM A 182/A
182M F316L
62
Fittings
ASME B16.9
NPS11/23, buttweld, SMLS, CL-S, same

thickness as pipe
ASTM A 403/A
403M WP316L
55, 56
NPS 4 - 12, BW, WELD CL-WX
ASTM A 403/A403M
WP316L WX
NPS 1, branch outlet fitting, SW outlet, Sch

160 and lighter Class 6000, Sch XXS and
heavier Class 9000
ASTM A 182/A
182M F316L
62
Branch Outlet
Fittings (O-lets)
MSS SP-97
89
64
NPS 16, branch outlet fitting, BW outlet to

match branch wall
Branch Outlet
Fittings
NPS 3, sweepolet BW outlet fitting (B31.3), to

match branch wall
ASTM A 182/A
182M F316L
see note
in
branch
table
Pipe
ASME B36.10M
ASME B36.19M
NPS 3, thickness (see below)
ASTM A 312/A
312M TP316L
(SMLS)
51, 52,
53
NPS 4 12, EFW, Class 1
ASTM A 358/A
358M 316L (welded)
Spectacle Blind /
NPS 1-12, Female RTJ, Class 2500
Paddle Blank /
Spacer
ASME B16.48
ASTM A240 316

(Refer Table 4, PGPDS 03-01-01 for
type)
Page 33 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011

A
C.A. = 0 mm
NPS
Sch
NPS
Sch
NPS
80S
28.58mm
-1
160
34.93mm
1-3
XXS
10
44.45mm
19.05mm
12
50.80mm
Sch
NPS
Sch
Class 2500Stainless Steel Process Piping G11A Classification Sheet
BRANCH SIZES - NPS
Branch Table
12
BWT
10
BRT
BWT
BRT
BRT
BWT
WOL
BRT
BRT
BWT
WOL WOL
BRT
BRT
BWT
WOL/ WOL/ WOL/ BRT
BRT
BWT
SWL
SWL
SWL
WOL WOL WOL WOL
BRT
BRT
BWT
WOL WOL WOL WOL
WOL
WOL
BRT
BWT
SOL
SOL
SOL
SOL
SOL
SOL
SOL
BRT
SWT
SOL
SOL
SOL
SOL
SOL
SOL
SOL
BRT
SRT
SWT
SOL
SOL
SOL
SOL
SOL
SOL
SOL
BRT
SRT
SRT
SWT
12
10
HEADER SIZESNPS
Legend:
BRT
BWT
= Buttweld Tee
SWT
= Socket Weld Tee
SOL
= Socket Weld O-Let Fitting
WOL
= Buttweld O-let Fitting
SRT
= Socket Weld Reducing Tee
SWL
= Sweepolet Fitting(B31.3) (used for lines affected by AIV)
Page 34 of 50
Rev 0
PG-PDS 03-20-08
2.5
Mar 2011
Class 2500: Duplex Stainless Steel Process Piping G18A

Class 2500Duplex Stainless Steel G18A Classification Sheet
Service
Corrosive Process
Pipe Material
Duplex Stainless Steel
Corrosion Allowance
0mm
Valve Material
Duplex Stainless Steel
Valve Trim
Refer below and PG PDS 03-20-10
ASME Pressure Class
2500
Design Code
ASME B31.3
PWHT
As per design code and PG PDS 03-19-02 requirements
Pressure / Temperature Limits

Limits based upon A182 F51 flange
See Note 6 & 33
(C)
(kPa-g)
(F)
(psig)
51 to +38
43090
60 to +100
6250
93
42747
200
6200
121
40540
250
5880
149
38334
300
5560
Class 2500Duplex Stainless Steel Process Piping G18A Classification Sheet
Valves
Description
ASTM
Specifications
ID No.
Notes
Ball Valves
API SPEC
6D or ASME
B16.34
NPS 1, Class 2500, BW, reduced bore,

Duplex SS ball and trim, floating ball,
RPTFE seats, fire safe design
ASTM A 182/A
182M F51
GBAY4
2, 6, 7,
9, 11,
21, 30,
33, 58
Ball Valves
API SPEC
6D

and mixed phase service, Duplex SS ball
and trim, main seats - RPTFE seats, other
seals Viton, fire-safe design
ASTM A 890/A
890M 4A
GBAY2(02)
2, 3, 6,
7, 9, 11,
20, 21,
33, 58
NPS 2-12, Class 2500, RTJ, reduced bore, ASTM A 890/A

890M 4A
cavity bleed valve GBAY9, gas service only,
Duplex SS ball and trim, main seats RPTFE seats, other seals Viton, fire-safe
design
GBAY2(01)

GBAY2(02)-(M)
ASTM A 890/A
890M 4A
Page 35 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011
Valves
Description
ASTM
Specifications
ID No.
Notes

and trim, main seats - metal seats, other
and trim, main seats - RPTFE seats, other
ASTM A 890/A
890M 4A
GBFY2(02)

ASTM A 890/A
890M 4A
cavity bleed valve GBAY9, gas service only,
Duplex SS ball and trim, main seats RPTFE seats, other seals Viton, fire-safe
design
GBFY2(01)
NPS 2-12, Class 2500, RTJ, reduced bore, ASTM A 890/A

890M 4A
service only, Duplex 316 SS ball and trim,
main seats - RPTFE seats, other seals Lip
GBAY2(21)

trunnion mounted, SR x SR seat, Duplex
316 SS ball and trim, main seats - RPTFE,
ASTM A 890/A
890M 4A
GBAY2(22)

ASTM A 890/A
890M 4A
GBAY2(22)-(M)

ASTM A 890/A
890M 4A
service only, Duplex 316 SS ball and trim,
main seats - RPTFE seats, other seals Lip
GBFY2(21)

316 SS ball and trim, main seats - RPTFE,
GBFY2(22)
ASTM A 890/A
890M 4A
Page 36 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011
Valves
Description
and trim, main seats - metal seats, other
ASTM
Specifications
ASTM A 890/A
890M 4A
Check
NPS 1, Class 2500, BW, BC, Duplex SS, ASTM A 182/A
Valves
swing type, integral HF seat
182M F51
API STD 602
NPS -11/2, Class 2500, BW, BC, Duplex
SS, piston type, integral HF seat, Trim 12
ID No.
GBFY2(02)-(M)
GCAY4
ASTM A 182/A
182M F51
GCNY4
NPS 1, Class 2500, RTJ, integral flanges, ASTM A 182/A

BC, Duplex SS, swing type, integral HF seat 182M F51
GCAY2
NPS 1-2, Class 2500, RTJ, integral

flanges, BC, Duplex SS, piston type, integral
HF seat
Check
Valves
dual plates, through-drilled solid lugs,
API STD 594 integral metal seat, Inconel springs, Duplex
SS plates and pins
Notes
25, 27,
58
ASTM A 182/A
182M F51
GCNY2
ASTM A 890/A
890M 4A
GCYY2
ASTM A 890/A
890M 4A
GCYY2
ASTM A 182/A
182M F51 or
ASTM A 890/A
890M 4A
ASTM A 890/A
890M 4A
GCFY2
25, 26,
58
GCAY2
25, 26,
29, 58
ASTM A 182/A
182M F51
GTAY4
33, 58
ASTM A 182/A
182M F51
GTAY2
Globe Valves NPS 24, Class 2500, RTJ, BB, OS&Y, TASME
Body, Duplex SS, graphitic packing
B16.34
ASTM A 890/A
890M 4A
GTAY2
29, 58
Gate Valves NPS -11/2, Class 2500, BW, BB, OS&Y,

API STD 602 solid wedge, Duplex SS, standard port,
graphitic packing
ASTM A 182/A
182M F51
GGAY4
22, 33,
58
Check
Valves
API SPEC
6D
Check
Valves
ASME
B16.34
NPS 12, Class 2500, RTJ, retainerless dual

plates, double flanged, integral metal seat,
Inconel springs, Duplex SS plates and pins
NPS 210, Class 2500, RTJ, BC, swing
type (piggable), Duplex SS trim, HF seat

(non-piggable), Duplex SS, Duplex SS/HF
seat
Globe Valves NPS -11/2, Class 2500, BW, BB, OS&Y,

API STD 602 T-Body, Duplex SS, graphitic packing
NPS 11, Class 2500, RTJ, integral
flanges, BB, OS&Y, Duplex SS, graphitic
packing
23, 24,
25, 58
Page 37 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011
Valves
Description
Gate Valves
ASME
B16.34
Instrument
Connection
Valves
Instrument
Double
Isolation
Valves
(Monoblok)
Manufacturers
standard
ASTM
Specifications
ID No.
ASTM A 182/A
182M F51
GGAY7
NPS 111/2, Class 2500, RTJ, integral

flanges, BB, OS&Y, Duplex SS, standard
port, graphitic packing
ASTM A 182/A
182M F51
GGAY2
NPS 210, Class 2500, RTJ, BB, OS&Y,

ASTM A 182/A
Duplex SS, HF seat, standard port, graphitic 182M F51 or
packing
ASTM A 890/A
890M 4A
double block valve where required). See
Note 4 for additional requirements and
information.
ASTM A 182/A
single body with two obturators and a bleed, 182M F51
standard bore, DN 20 body, Duplex SS
GGAY2
NPS 2, Class 2500, RTJ, single body with

two obturators and a bleed, standard bore,
DN 50 body, Duplex SS body, fire-safe
design
GSAY2
ASTM A 182/A
182M F51
3, 22,
29, 33,
58
4
GSAY10(04)

ASTM A 182/A
GSAY10(06)
NPS 2, Class 2500, RTJ, single body with

two obturators and a bleed, standard bore,
DN 50 body, Duplex SS body, Metal Seats,
fire-safe design
GSAY2(M)
ASTM A 182/A
182M F51
Notes

ASTM A 182/A
GSAY10(04)(M)
NPS 3/4, Class 2500, PE x FNPT,

ASTM A 182/A
GSAY10(06)(M)
2, 3, 4,
30
Page 38 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011
Class 2500Duplex Stainless SteelProcess Piping G18A Classification Sheet

Component/
Standard
Description
ASTM Specifications
Notes
Bolting
ASME B18.2.1 and
ASME B18.2.2
Stud bolts
Flanges
ASME B16.5
NPS 10, Class 2500, RTJ, WN, bore to

match pipe
ASTM A 182/A 182M F51
Orifice Flanges
ASME B16.36
NPS 210, Class 2500, RTJ, WN, bore to

match pipe
ASTM A 182/A 182M F51
Gaskets
ASME B16.20
Fittings
ASME B16.9
Class 2500, oval ring, Type R, Duplex SS
ASME B16.20
NPS 6, BW, SMLS, CL-WP-S, same

thickness as pipe
ASTM A 815/A 815M UNS 55, 56

31803
ASTM A 320/A 320M Gr.

B8, CL 2
ASTM A 194/A 194M Gr. 8
Heavy, semifinished, hex nuts
64
NPS 8-10, BW, welded, CL-WP-WX

Branch Outlet
Fittings (O-lets)
MSS SP-97
Pipe
ASME B36.10M /
ASME B36.19M
Spectacle Blind /
Paddle Blank /
Spacer
ASME B16.48
Target Tees
ASME B16.9
NPS 6, branch outlet fitting, BW outlet to

match branch wall
ASTM A 182/A 182M F51
62
NPS 6, SMLS , thickness (see below)
ASTM A 790/A 790M

UNS S31803
51, 52, 53
NPS 8-10, EFW, J.F. of 1.0, weld CL-1

NPS 1-10, Female RTJ, Class 2500
ASTM A928/A928M UNS

31803
ASTM A240 UNS 31803
(Refer Table 4 PG-PDS 0301-01 for type)
NPS 10, same thickness as pipe
ASTM A815 UNS31803
Class 2500Duplex Stainless SteelG18A Classification Sheet

Temperature range: -51 C to +149 C
Corrosion Allowance (C.A.) (see Appendix Note 87)
A
C.A. = 0 mm (0 in.)
C.A. = 0 mm (0 in.)
NPS
SCH / THK
NPS
SCH / THK
80S
1.25 (31.75mm)
1-2
160
10
1.5 (38.10mm)
3-6
XXS
Page 39 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011
Class 2500Duplex Stainless SteelProcess Piping G18A Classification Sheet
BRANCH S I Z E S N P S
Branch Table
10
BWT
BRT
BWT
BRT
BRT
BWT
WOL
BRT
BRT
BWT
WOL WOL
BRT
BRT
BWT
WOL WOL WOL
BRT
BRT
BWT
WOL WOL WOL WOL WOL
BRT
BWT
WOL WOL WOL WOL WOL WOL
BRT
BWT
BRT
BRT
BWT
BRT
BRT
BRT
BWT
10
HEADER SIZES NPS

Legend:
BWT = Buttweld Tee
BRT = Buttweld Reducing Tee

Page 40 of 50
Rev 0
PG-PDS 03-20-08
3.
Mar 2011
LINE CLASSIFICATION SHEETS AS 2885
The text of the numbered "Notes" referenced in the classification sheets is found in the Appendix of
PG-PDS 03-01-01. A dagger () is used to identify such notes in this PDS.
3.1.
Class 2500: Carbon Steel (Pipeline 0.6 Design Factor) G8E

Class 2500Carbon Steel (Pipeline Service) G8E Classification Sheet
Service
Pipeline Hides Well Flowlines
Pipe Material
Carbon steel (impact testing per listed codes /

specifications)
Corrosion Allowance
3.0mm
Valve Material
LT Carbon steel
Valve Trim
Refer below and PG PDS 03-20-10
ASME Pressure Class
2500 Refer to Reduced Design Pressure Below
Design Code
AS 2885
PWHT
As required by Approved welding procedure
NPS to 16
(C)
(kPa-g)
(F)
(psig)
-46 to +80
34,400
-50 to +176
4989
Pressure/Temperature limits based on pipeline

design pressure.
See Appendix Note 6 and PG PDS 29-01-37 for
details on temperature limitations for elastomers
and thermoplastics used in valves
ASTM
Valves
Description
Specifications
ID No.
Ball Valves
NPS 1 , Class 2500, BW, regular bore,
ASTM A 350 / A
GBAB4
API SPEC
316 SS ball and trim, floating ball, RPTFE
350M LF2 Class 1
6D or ASME seats, fire-safe design
B16.34
Ball Valves
NPS 1 14, Class 2500, RTJ, regular bore,
ASTM A 350 / A
GBAB2
API SPEC
316 SS ball and trim, trunnion mounted ball,
350M LF2 Class 1
6D
RPTFE seats, fire-safe design
or ASTM A 352 / A
352M LCB

dual seal with cavity bleed valve GBAB9, ditto
ASTM A 350 / A
GBAB2(01)
350M LF2 Class 1
or ASTM A 352 / A
352M LCB
NPS 2 14, Class 2500, RTJ, full bore, 316

SS ball and trim, trunnion mounted ball,
RPTFE seats, fire-safe design
ASTM A 350 / A
GBFB2
350M LF2 Class 1
or ASTM A 352 / A
352M LCB
Notes
2, 3, 6, 7,
11, 21,
28, 30
2, 3, 6, 7,
11, 20,
21, 28,
119
Page 41 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011

ASTM
Description
Specifications
ID No.
Valves
Notes
NPS 2-14, Class 2500, BW, full bore, 316 SS

ball and trim, trunnion mounted ball, RPTFE
seats, fire-safe design, dual seal with drain
valve GBAB9
ASTM A 350 / A
GBFB4(01)
350M LF2 Class 1
or ASTM A 352 / A
352M LCB

and trim, main seats - metal, other seals Lip
seals, liquid and mixed phase service, with
ASTM A 352 / A
352M LCB
GBAB2(22)(32)-(M)

ASTM A 352 / A
352M LCB
GBFB2(22)(32)-(M)
Ball Valves
API SPEC
6D
NPS 2-14, Class 1500, BW x RTJ, full bore /

regular bore, trunnion mounted ball, 316 SS
ball and trim, RPTFE seats, fire safe design
Refer to datasheet for design and construction
detail
ASTM A 350 / A
350M LF2 Class 1
or ASTM A 352 / A
352M LCB
SP Valve
individual
datasheet
required
2, 3, 4, 6,
7, 11, 20,
21, 28
Ball Valves
(optional for
clean
service only)
API SPEC
6D

3mils, ENP plated ball/seat pockets and stem
seal area, trunnion mounted ball, RPTFE
seats, fire-safe design
ASTM A 350 / A
GBAB2(P)
350M LF2 Class 1
or ASTM A 352 / A
352M LCB
2, 3, 6, 7,
11, 17,
20, 21, 28
NPS 6 14, Class 2500, RTJ, full bore, 3mils,

ENP plated ball/seat pockets and stem seal
area, trunnion mounted ball, RPTFE seats,
fire-safe design
NPS 1, Class 2500, BW, BC, API trim 8 (13
Cr), swing type, integral HF seat
ASTM A 350 / A
GBFB2(P)
350M LF2 Class 1
or ASTM A 352 / A
352M LCB
ASTM A 350 / A
GCAB4
350M LF2 Class 1
Ball Valves
API SPEC
6D
(Used by
EPC4)
Check
Valves
API STD
602
2, 3, 5, 6,
7, 9, 11,
20, 21,
28, 119
25, 27
NPS 1 2, Class 2500, RTJ, integral flanges, ASTM A 350 / A

GCAB2
BC, API trim 8 (13 Cr), swing type, integral HF 350M LF2 Class 1
seat
NPS 1, Class 2500, BW, BC, API trim 8 (13 ASTM A 350 / A
GCNB4
Cr), piston type, integral HF seat
350M LF2 Class 1
Check
Valves
API STD
594
NPS 12, Class 2500, RTJ, integral flanges,

BC, API trim 8 (13 Cr), piston type, integral HF
seat
NPS 2 14, Class 2500, RTJ, retainerless
dual plates, through-drilled solid lugs, integral
metal seat, Inconel springs, CS plates and
316 SS pins
ASTM A 350 / A
GCNB2
350M LF2 Class 1
ASTM A 350 / A
GCYB2
350M LF2 Class 1
or ASTM A 352 / A
352M LCB
23, 24, 25
Page 42 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011

ASTM
Description
Specifications
ID No.
NPS 2 14, Class 2500, RTJ, BC, swing type ASTM A 350 / A
GCFB2
(piggable), 13 Cr Trim, HF seat
350M LF2 Class 1
or ASTM A 352 / A
352M LCB
NPS 2 14, Class 2500, RTJ, BC, swing type ASTM A 350 / A
GCAB2
(non-piggable), 13 Cr Trim, HF seat
350M LF2 Class 1
or ASTM A 352 / A
352M LCB
Valves
Check
Valves
API SPEC
6D
Check
Valves
API STD
600 or API
SPEC 6D
Globe
Valves
API STD
602
Globe
Valves
API STD
600
Gate Valves
API STD
602
Gate Valves
API STD
600
Instrument
Connection
Valves
NPS 1, Class 2500, BW, BB, OS&Y, API

trim 8 (13 Cr), graphitic packing
ASTM A 350 / A
GTAB4
350M LF2 Class 1
NPS 1 2, Class 2500, RTJ, integral flanges,

BB, OS&Y, API trim 8 (13 Cr), graphitic
packing
NPS 2 12, Class 2500, RTJ, BB, OS&Y, API
trim 8 (13 Cr), graphitic packing
ASTM A 350 / A
GTAB2
350M LF2 Class 1
ASTM A 350 / A
GTAB2
350M LF2 Class 1
or ASTM A 352 / A
352M LCB
NPS 1, Class 2500, BW, BB, OS&Y, API ASTM A 350 / A
GGAB4
trim 8 (13 Cr), standard port, graphitic packing 350M LF2 Class 1
ASTM A 350 / A
GGAB7
350M LF2 Class 1
NPS 1, Class 2500, SW, ditto
ASTM A 350 / A
GGAB5
350M LF2 Class 1
NPS 1 2, Class 2500, RTJ, integral flanges,

BB, OS&Y, API trim 8 (13 Cr), standard port,
graphitic packing
NPS 2 14, Class 2500, RTJ, BB, OS&Y, API
trim 8 (13 Cr), standard port, graphitic packing
ASTM A 350 / A
GGAB2
350M LF2 Class 1
ASTM A 350 / A
GGAB2
350M LF2 Class 1
or ASTM A 352 / A
352M LCB

double block valve where required). See Note
4 for additional requirements and information.
Notes
25, 26
25, 26, 29
28
3, 28, 29
22, 28
3, 22, 28,
29
Page 43 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011
Class 2500Carbon Steel (Pipeline 0.6 Design Factor) G8E Classification Sheet
Component/
Standard
Description
ASTM Specifications
Notes
Bolting
Stud bolts
ASTM A 320 / A 320M L7 59
ASME B18.2.1 and Heavy, semi-finished, hex nuts
(Note 80
ASME B18.2.2
used by
EPC4)
Flanges
NPS 1/2 3, Class 2500, RTJ, SW, bore to ASTM A 350 LF2 Class 1 65, 113,
ASME B16.5
match pipe
116, 118,
119
NPS 1/2 3, Class 2500, RTJ, WN, bore to
match pipe
[NPS 4 - 14, Class 2500, RTJ, WN, bore to ASTM A 694/ A 694M Gr
match pipe
F60
Orifice Flanges
ASME B16.36
Gaskets
ASME B16.20
N/A
Fittings
ASME B16.11
NPS 1, SW, Sch XXS (XXH) and

heavier Class 9000
ASTM A 350 LF2 Class 1
Fittings
ASME B16.9 /
MSS SP75
NPS 1 3, BW, same thickness as pipe
ASTM A 420 WPL6,

seamless or forged
NPS 4 - 14, BW, same thickness as pipe
ASTM A 860 / A 860M Gr

WPHY 60, seamless or
forged
ASTM A 350 LF2 Class 1 53, 62,
ASTM A 860 Gr WPHY 60 113, 116,
/ ASTM A 694 / A 694M
118, 120
Gr F60, seamless or
forged
Branch Outlet
Fittings (O-lets)
MSS SP-97
Pipe
API SPEC 5L /
ASME B36.10M
N/A
NPS - 14, Class 2500, oval ring, Type

R, soft iron, electroplated zinc for corrosion
resistance.
NPS - 1 branch outlet fitting, SW outlet,

Sch same as fittings
NPS 1 - 6 branch outlet fitting, BW outlet
to match branch wall, material to match
header
NPS 3, seamless, XXS
NPS 4, seamless, thickness t = 11.3 mm

64
53, 54, 62,

113, 114,
116
55, 56,
113, 114,
116, 118,
119
ASTM A 333 / A 333M Gr 51,52, 53,

6, impact tested to satisfy 54, 115,
energy requirement of 27J 118
at -46C (-50F) service
per the requirements of
AS 2885.
API SPEC 5L X60, PSL2, (Note 121
Delivery Condition N and used by
impact tested to satisfy
EPC4)
energy requirement of 60J
at -46C (-50F) service
per the requirements of
AS 2885.

Page 44 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011
Class 2500Carbon Steel (Pipeline 0.6 Design Factor) G8E Classification Sheet
Corrosion Allowance (C.A.) (see Appendix Note 87)
C.A. = 3.0 mm (0.12 in.)
C.A. = 3.0 mm (0.12 in.)

(Used by EPC4)
NPS
SCH / THK
-3
XXS
t =11.3 mm
t =15.2 mm
t =18.8 mm
10
t =22.7 mm
12
t =26.4 mm
Material
ASTM A
333 Gr 6
API 5L
X60, PSL 2
API 5L
X60, PSL 2
API 5L
X60, PSL 2
API 5L
X60, PSL 2
API 5L
X60, PSL 2
NPS
SCH / THK
Material
Sch 160
API 5L X60, PSL 2
t =15.88mm
API 5L X60, PSL 2
t =19.05mm
API 5L X60, PSL 2
10
t =23.83mm
API 5L X60, PSL 2
12
t =26.97mm
API 5L X60, PSL 2
Page 45 of 50
Rev 0
PG-PDS 03-20-08
Mar 2011
BRANCH S I Z E S N P S
Branch Table
16
BWT
12
BRT BWT
10
BRT BRT BWT
BRT BRT BRT BWT
WOL
WOL WOL WOL BRT BRT BWT
WOL WOL WOL WOL BRT BRT BWT
WOL WOL WOL WOL WOL BRT BRT BWT
WOL/
BRT BRT BWT
BRT*
SOL SOL SOL SOL SOL SOL SOL SOL
SOL/
SWT
BRT*
SOL/
SWT
SRT
BRT*
SOL/
SRT SWT
SRT
BRT*
16
12
10
HEADER SIZESNPS
Legend:
BWT = Buttweld Tee
BRT = Buttweld Reducing Tee
WOL = Buttweld O-let fitting
SOL = Socket weld O-let fitting
Note: BRT* used by EPC4
Page 46 of 50
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PG-PDS 03-20-08
Mar 2011
APPENDIX: NOTES TO PIPING LINE CLASS 2500

The Notes for this PDS can be found in PG-PDS 03-01-01. Additional notes that apply to this PDS
are shown below:
112. Special transition pieces may be required to allow connection of ASME B36.10/B36.19 piping to
API 6A flanges and other fittings in line classes containing API 6A flanges. If pipe and fittings
compliant with API 6A dimensions are used, the designer must calculate the wall thicknesses
required for each applicable size used.
113. ASTM-A694/A694M and MSS SP75/ASTM-A860 normalized materials shall be impact tested in
accordance with the following:
Component / Standard
Flanges to ASME B16.5 /

ASME B16.47
Material Specification
Impact Testing
CVN Test
Requirements To
Temperature
ASTM A694 / A694M
ASTM-A707 / A707M
Grade F60
Class 3 / Grade L2
ASTM A860 / A 860M
ASTM A860 / A 860M
WPHY 60
Grade WPHY 60
-46C (-50F)
Fittings to ASME B16.11

Branch Outlet Fittings (OLets) to MSS SP-97
Fittings to ASME B16.9 /
MSS SP-75
-46C (-50F)
Note: where ASME-B31.3, Table 323.3.5, exceeds the requirements under the above stated
specifications for impact testing, ASME-B31.3, Table 323.3.5 shall govern.
114. Where ASTM-A860/A860M WPHY normalized materials are required for services other than low
temperature, impact testing must still be carried out in accordance with the requirements detailed
in standard ASTM-A860/A860M.
115. Supply, Manufacture and Testing (including impact testing) of API 5L Line Pipe shall be in
accordance with PG-PDS 29-99-09.
116. Unlisted components and materials are subject to the requirements of ASME B31.3, or AS 2885
as applicable. Refer to Technical Note Use of Unlisted Piping Materials and Components,
PGHU-EO-LRZZZ-000001 for guidance on proposed qualification methodology for unlisted
materials and components.
117. Deleted.
118. Minimum requirements for materials, manufacture and testing of pipeline and flowline fittings and
flanges installed as part of facilities piping within AS 2885 piping areas in accordance with PGPDS 29-01-11, unless otherwise noted.
119. Butt welds between components of unequal nominal wall thickness shall comply with AS 2885.
Transition pieces may be required in cases where piping components have a specified minimim
yield stress lower than that of matching pipe. The internal diameter of the transition piece shall
not be less than the minimum bore of the matching pipe. Weld test rings shall be supplied for
weld procedure qualification.
120. Branch O-let fittings shall be designed for the pressure-temperature limits stated in the piping
material classification sheets, and shall take into account the diameter, wall thickness, and
material of the header pipe when determining the required branch reinforcement, whilst ensuring
branch attachment welds are not excessive. Branch O-let fittings shall have a clearly designated
weld line that is supported by the branch reinforcement calculation. Custom designed O-let
fittings shall be supplied with area reinforcement calculations and certified dimensional drawing
of the fitting, including weld detail. Proof tested fittings shall be supplied with a statement of
Page 47 of 50
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PG-PDS 03-20-08
Mar 2011
compliance for the nominated branch connection design, in lieu of area reinforcement
calculation.
121. Based on the results of the Fracture Control analyses the following DWTT / Charpy toughness
requirements are recommended for the API 5L Grade X60 PSL2 and ASTM A333 Grade 6 pipe
material used by EPC4 scope of work:
Brittle Fracture Control Requirements:
Pipe Diameter > 400mm
DWTT Min 85% Shear at -10 deg C
Pipe Diameter <= 400mm
Charpy Min 85% Shear at -10 deg C
Initiation / Dynamic Fracture Control Requirements
All Pipe Sizes
60 / 60 J at 0 deg C
These toughness requirements provide adequate Fracture Control and will ensure that the girth
welds can achieve the Charpy requirements specified in AS 2885-2.
Page 48 of 50
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PG-PDS 03-20-08
Mar 2011
ATTACHMENT: PURPOSE CODE DEFINITIONS

Code
Description
Assigned to paragraphs that require the Owners Engineer to provide additional information or
make a decision.
Assigned to paragraphs that require approval from the Owners Engineer before the work may
proceed or the design is finalized.
Assigned to paragraphs whose primary purpose is reduced costs. Reduced cost in this
context refers to initial investment cost and does not include life cycle cost considerations. Life
cycle cost considerations are captured under reliability, maintainability, or operability purpose
codes.
Assigned to paragraphs whose primary purpose is driven by environmental considerations.

Environmental considerations typically include specifications intended to protect against
emissions/leakage to the air, water, and/or soil. Deviations from the specifications contained in
such paragraphs require formal review and approval according to local environmental policy.
Assigned to paragraphs that provide only clarifying information, such as Scope statements,
definitions of terms, etc.
Assigned to paragraphs whose primary purpose is to provide for maintainability of equipment

or systems. Maintainability provisions are those that facilitate the performance of maintenance
on equipment/systems either during downtimes or during onstream operations.
Assigned to paragraphs whose primary purpose is to assure operability of equipment or

systems. Operability is the ability of the equipment/system to perform satisfactorily even
though conditions are off-design, such as during start-ups, process swings, subcomponent
malfunction, etc.
Assigned to paragraphs whose primary purpose is to improve or assure the reliability of

equipment or systems. Reliability is a measure of the ability of equipment/systems to operate
without malfunction or failure between planned maintenance interventions.
Assigned to paragraphs containing specifications/guidance where the primary purpose is the

avoidance of incidents impacting personnel safety, operational safety, and the public in general
and/or involving responses to emergency situations. Any deviation from the specifications
contained in such designated paragraphs requires formal review and approval according to
local safety policy.
Personnel Safety:
Refers to incident-related personnel injuries or illness, e.g., burns, cuts,

abrasions, inhalation of or exposure to dangerous substances, etc., that
could result in medical treatment, restricted work, lost-time incidents, or
fatalities.
Operational
Safety:
Refers to the prevention and control of process releases, fires, and/or

explosions that could result in damage to equipment, process disruption,
or personnel injury or illness.
Page 49 of 50
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PG-PDS 03-20-08
Mar 2011
RECORD OF CHANGE
Revision 0
Location
Action
Date: 21/03/11
Description
Initial Publish
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PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

Upstream Piping Classification Line Class 2500

LINE CLASSIFICATION SHEETS B31.3 ............................................................... 7

Project Design Specifications ....................................................................... 4

Carbon Steel (Sweet Service) G1C ......................................... 7

LINE CLASSIFICATION SHEETS AS 2885......................................................... 41

APPENDIX: NOTES TO PIPING LINE CLASS 2500 .................................................. 47

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

Upstream Piping Classification Line Class 2500

Project Design Specifications

PG-PDS 03-01-01 Upstream Piping Component Selection and

PG-PDS 03-20-10 Piping Classifications - Valve Indices and

PG-PDS 03-19-02 Upstream Piping Fabrication, Erection,

PG-PDS 03-12-09 General Requirements for Valves

PG-PDS 29-01-02 Upstream Duplex Stainless Steel Requirements

PG-PDS 29-01-37 Elastomer and Thermoplastic Selection

PG-PDS 29-01-11 Upstream Pipeline Fittings and Flanges Onshore

PG-PDS 29-99-09 Onshore Stress Based Design Line Pipe to API

API American Petroleum Institute

Specification for Line Pipe

Specification for Wellhead and Christmas Tree Equipment

Petroleum and Natural Gas Industries-Pipeline Transportation SystemsPipeline Valves

API STD 594

Check Valves: Wafer, Wafer-Lug, and Double Flanged Type

API STD 600

API STD 602

ASME American Society of Mechanical Engineers

Metallic Gaskets for Pipe Flanges Ring-Joint, Spiral-Wound, and

Valves - Flanged, Threaded, and Welding End

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

Upstream Piping Classification Line Class 2500

Factory-Made Wrought Buttwelding Fittings

Forged Fittings, Socket-Welding and Threaded

Square and Hex Bolts and Screws (Inch Series)

Square and Hex Nuts (Inch Series)

Welded and Seamless Wrought Steel Pipe

Stainless Steel Pipe

ASTM American Society for Testing and Materials

Standard Specification for Carbon Steel Forgings for Piping Applications

ASTM A 106/A 106M

ASTM A 182/A 182M

Standard Specification for Forged or Rolled Alloy and Stainless Steel

ASTM A 193/A 193M

Standard Specification for Alloy-Steel and Stainless Steel Bolting

ASTM A 194/A 194M

ASTM A 216/A 216M

Standard Specification for Steel Castings, Carbon, Suitable for Fusion

ASTM A 234/A 234M

Standard Specification for Piping Fittings of Wrought Carbon Steel and

ASTM A 240/A 240M

Standard Specification for Chromium and Chromium-Nickel Stainless

ASTM A 320/A 320M

Standard Specification for Alloy-Steel and Stainless Steel Bolting

ASTM A 333/A 333M

ASTM A 350/A 350M

Standard Specification for Carbon and Low-Alloy Steel Forgings,

ASTM A 352/A 352M

Standard Specification for Steel Castings, Ferritic and Martensitic, for

ASTM A 420/A 420M