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NGAANFNPPNTAD35683
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PAINTINGPROCEDURE
PONo:4501076714
Section
Description
All
Nil
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PAINTINGPROCEDURE
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TABLE OF CONTENTS
Section
Description
Page
No.
No.
1.0
PURPOSE.................................................................................................................. 5
2.0
SCOPE....................................................................................................................... 5
3.0
4.0
REFERENCES........................................................................................................... 5
5.0
RESPONSIBILITIES .................................................................................................. 6
5.1
5.2
5.3
5.4
6.0
PROCEDURE ............................................................................................................ 6
6.1
GENERAL ............................................................................................................................................... 6
6.2
6.3
6.4
COMMON ............................................................................................................................................... 7
6.5
7.0
7.1
EXTERNAL TANK COATING SYSTEM: TANK SHELL, ROOF, PIPING/VALVES, STAIRWAYS AND STEEL
SUPPORTS. ........................................................................................................................................... 9
8.0
8.1
GENERAL ............................................................................................................................................. 11
8.2
EXTERNAL TANK COATING SYSTEM: SHELL, ROOF, STAIRWAY, LADDER, HANDRAILS AND STEEL
SUPPORTS. ......................................................................................................................................... 12
8.3
8.4
9.0
10.0
11.0
12.0
13.0
ATTACHMENTS ...................................................................................................... 18
1.0
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PAINTINGPROCEDURE
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PURPOSE
The purpose of this procedure is to ensure that painting and coating application comply
with approved project specification, international standards and manufacturers
requirements.
2.0
SCOPE
This procedure covers the material, surface preparation, coating system; touch up,
inspection and general standard requirements for the cleaning, blasting and painting of
Tank 5009 External Roof and Shell, Tank Internal Bottom plates and Accessories,
Piping and necessary facilities within the bundwall area.
3.0
4.0
WFT:
DFT:
NACE:
SSPC:
WFT:
DFT:
REFERENCES
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
n)
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PAINTINGPROCEDURE
o)
5.0
RESPONSIBILITIES
5.1
Construction Manager
a)
5.2
5.3
5.4
QA/QC Manager
a)
b)
Painting Inspector
a)
b)
Perform on the job visual inspection and issue relevant reports and signed
off with MPN Representative.
SHE Coordinator
a)
6.0
PONo:4501076714
The SHE Coordinator shall be responsible for ensuring that all personnel
involved in the blasting and painting aspect of the project implement this
procedure in a safe manner and also using the appropriate Personnel
Protection Equipment (PPE).
PROCEDURE
6.1
General
Prior to blast cleaning, all visible oil, grease, wax, dirt, paint residues and foreign
matter shall be removed in accordance with SSPC SP1 Solvent Cleaning and
SSPC SP11 Power Tool Cleaning to bear metal. All surfaces to be blast cleaned
shall be subject to inspection by MPN inspector prior to commencement of blast
cleaning.
Prior to abrasive blasting, all burrs sharp edges, slivers, laminations, corrosion pits
and other surface imperfections shall be made flush or smooth by mechanical
means. All edges should have a minimum 2mm radius.
Openings in valves, instrumentation, controls, machinery, etc. shall be protected
against entry of abrasive material.
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PAINTINGPROCEDURE
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All parts of control valves, sight glasses, name plates etc. that are not to be blasted
and painted, and are subject to damage from either the blast or the abrasive
material shall be properly protected.
6.2
Plate surfaces shall be rendered free of rust, mill scale, loosely adhering materials,
paints, oxides, corrosion products and other foreign matter by near white blasting
(SSPC SP10 /NACE No.2 Near White Blast Cleaning). Surface profile after
blasting will be measured with string micrometer or dial surface profile gauge
according to S/S-Sa 2 . Grit material as per MPN specification shall be used for
blasting. The required blast profile achieved shall be in accordance with the
coating manufacturers requirements. Only MPN approved grit abrasive materials
shall be used. A test coupon has to be produced prior to start of the blasting and
painting program. The test plate shall be 125mm x 125mm x 6mm and should be
blasted and coated within the same application parameters as the project.
6.3
Tank Internal
Grease, visible oil, soil and similar contaminant shall be removed by Solvent
Cleaning method prior to blasting. Plate surfaces shall be rendered free of rust, mill
scale, loosely adhering materials, paints, oxides, corrosion products and other
foreign matter by White Metal Blast, (SSPC SP5 /NACE No.1).
Grit material as per MPN specification shall be used for blasting.
The required blast profile achieved (Grade 3 SSPC SP5 /NACE No.1) shall be
in accordance with the coating manufacturer requirements. Only MPN approved
grit abrasive materials shall be used. A test coupon has to be produced prior to
start of the blasting operation of Tank Internal. The test plate shall be 125mm x
125mm x 6mm and should be blasted and coated within the same application
parameters as the project
6.4
Common
After blasting, traces or accumulations of spent residual abrasives that are evident
shall be removed by blow down by compressed air that is free of oil and water. The
surface shall be inspected 15 minutes after blow down to assure that not resettled
on the blasted surfaces. If dust has resettled blow down shall be repeated until
dust is no longer evident. The degree of surface cleanliness shall be verified to
meet the standard of SSPC SP10 AND SSPC VIS1 - Guide and Reference
Photographs for Steel Surfaces Prepared by Dry Abrasive Blast Cleaning
Care shall be taken to prevent rusting and / or contamination of cleaned surfaces.
Cleaned surfaces shall be primed within 4 hours before detrimental corrosion or
recontamination occurs. If rust forms, the surface shall be re-blasted and blown
down ahead of priming as per the same degree of cleanliness as specified by this
procedure for external (SSPC-SP 10) / internal (SSPC-SP5) surfaces.
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PAINTINGPROCEDURE
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Hand and power tool cleaning shall be done when it is not possible to use abrasive
blasting. The surface shall be made free from visible oil, grease and dirt and from
any poorly adhering mill scale, rust, paint coating and foreign matter to specified
standard of SSPC SP 3 and SSPC VIS1.
Hard to reach areas and surfaces that will not be accessible after erection shall be
blasted and painted prior to installation
All blast pots shall have current pressure test certification of max 7.5 bar.
Blasting pressures will be determined by using a hypodermic needle gauge to
measure pressure at the blasting nozzle of 9.6mm (as near to the nozzle as
possible). Pressures will then be compared to the blasting pressure indicated on
the compressor.
Blast hoses (CLEMCO) will contain an anti-static layer within the walls of the hose.
The compressed air supplied for blasting operations shall be dry and free of water
and oil. Oil/water traps and automatic drains shall be provided and shall be
frequently checked and emptied.
Blasting operations are not permitted if the steel temperature is less than 50F
(10C) above the air dew point or if the surface is wet or there is the possibility that
the surface will be subject to wetting before the primer coat can be applied.
The surface to be primed must be blasted, dust and moisture-free before priming.
No coating shall be applied when the atmospheric temperature is below 50F
(10C) and when the steel surface temperature is less than 37.4F (3C)above the
air dew point.
Under no circumstances the paint application operations shall be done during
unfavorable weather conditions (fog, mist, rain, excessive wind, or (harmattan) or
when relative humidity exceeds 85%.
Surfaces for atmospheric exposure shall be blast cleaned to SSPC SP 10.
Surfaces subject to immersion shall be abrasive cleaned to SSPC SP 5.
6.5
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PAINTINGPROCEDURE
7.0
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COATING SYSTEMS
7.1
External Tank Coating System: Tank Shell, Roof, Piping/Valves, Stairways and
Steel Supports.
M2
M2/Lt
Microns
Total/Lt
Colour
14341
5.8
80
2473
Green
5%
124
Primer Coat
Sigma Zinc 109
Thinner 91-92
2
nd
Coat
14341
4.3
Thinner 91-92
150
3335
5%
167
Buff
Top Coat
Sigma Dur 550
14341
9.2
60
1560
Thinner 21-06
5%
78
Cleaner Thinner
90-53
25%
1793
RAL 7038
PRIMER COAT
2nd Coat
(Intermediate)
STRIPE COAT
3rd Coat
Top Coat)
Aliphatic Polyurethane
75-120 microns
Interzinc 52
Carbozinc 859
40-75 microns
Interthane 990
Carbothane134HG
JOTUN
Barrier 80
Penguard Midcoat
Penguard Midcoat
Hard Top AS
HEMPEL
Hempadur 1736
Hempadur mastic
4588
Hempadur Mastic
4588
Hempathane 5521
INTERNATIONAL
CARBOLINE
SHERWIN
Zinc Clad IV
Macropoxy 646
Macropoxy 646
Acrolon 218 HS
WILLIAM
Note 1: 1 mil = 25.4 m = 25.4 microns
Note 2: Nestoil shall use any of the Approved Vendors and Products above as per GP 56-02-03 Appendix A.
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Product Description
Sigma
Primer Coat
2nd Coat
Top Coat
Aliphatic Polyurethane
TANK INTERNALS
Coating system shall be as per GP 56-02-03 Appendix A
Product
M2
M2/Lt
Microns
Total/Lt
5995
6.6
100
908
5%
45
Colour
PRIMER COAT
Sigma Phenguard 930
Thinner 91-92
Maroon
2nd COAT
100
908
5%
45
100
908
Thinner 91-92
5%
45
Cleaner Thinner
25%
681
5995
6.6
Thinner 91-92
Grey
TOP COAT
Sigma Phenguard 940
5995
6.6
Off-white
Note: 1. Holiday Test using a voltage setting of 80,000 ohms as per GP 56-02-03 should be carried out.
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When the applied tank coating has been completed, a 100% "Holiday Test" shall be carried
out to all surface areas coated. The "Holiday Detector shall comply with (STD NACE RP
0188) and shall be of a type that will operate effectively with coating thickness of the specified
coating.
Check the coating system for holidays or discontinuities by using the Tinker-Rasor or an
equivalent holiday detector. It should be a low-voltage type capable of detecting resistances
lower than 80,000 ohms.
Product Description
Sigma Paint
Primer Coat
2nd Coat
Top Coat
8.0
General
Field welding points and damaged areas shall be cleaned in accordance with
manufacturer product data sheet and painted, but if it is impossible to blast some
areas, surface preparation shall be by Hand or Power tool to meet the specified
profile for both internal and external coating systems. MPN approval shall be
sought prior to carrying out this operation.
All weld seam residual flux shall be removed and excessively rough welding shall
be ground relatively smooth prior to blasting according to GP 56-02-03 section 7.1.
All welding and fabrication shall be completed prior to surface preparation. Before
spraying operation start all welding, nuts/bolts, internal & external nozzles shall be
stripe coated.
After painting, touch ups needed to restore all painted parts damaged by abrasions
or various assembly activities must be carried out as soon as possible.
New under coats and covering products should be identical to the original cycle,
both as far as number of coats and thickness.
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8.2
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External Tank Coating System: Shell, Roof, Stairway, Ladder, Handrails and Steel
Supports.
2nd Coat
SigmaCover 456
(5483)
Top Coat
Aliphatic Polyurethane
Sigmadur 550
(5523)
Primer
2nd Coat
Top Coat
The Coating System is for surfaces operating at temperatures between ambient and
120C (250F).
8.4
8.4.1
8.4.2
8.4.3
8.4.4
All used material will have a limited pot life in accordance with
manufacturer specification.
9.0
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8.4.5
8.4.6
8.4.7
The QA/QC system for receiving materials, storage, and control and
issuing shall be in accordance with approved Project Quality Control
Procedure (NGA-NF-QPZZZ-AD-31196) and Material Control
Procedure (NGA-NF-RPZZZ.AD31182).
Surface contamination such as grit debris, are to be either fresh water washed and
allowed to dry or sandpaper cleaned to properly remove all indication of the foreign
materials, prior to applying the next coat of paint. Surface contamination such as dirt, dust
cover spray etc. on the primer or intermediate coat of paint are to be sandpaper cleaned
prior to application of the next coat. All areas sandpapered will be dusted down and
cleaned and checked with a clean rag, prior to paint application. Surface contamination
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such as oil or grease on the primer or intermediate coat is to be solvent cleaned prior to
the application of the next coat.
paint or coating meet the requirement of the specification and this procedure.
Contractor Painting Inspector to give MPN 24 hour notification prior to daily site
Inspection.
The data sheets define in particular:
Pot life of mixed paint
Minimum/Maximum over coating times
Method of application and indicator time.
10.2 Surface preparation shall be carried out in accordance with each individual coating
system. Surface to be treated shall be free from oil or grease before any further action.
The abrasive shall be MPN approved grit, this shall be cleaned and dried grit that would
not jeopardize the surface preparation.
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The painting inspector shall perform a visual check ensuring that the surface is clean and
also that the existing paint is sound and ready to receive the subsequent coat following the
guidelines within Sections 8.3.1, and 8.4.3.
Internal Coatings / Lining shall be tested and holiday free, test voltage shall be as per the
recommendations of NACE STD RP 0188. Any holidays found should be recorded /
repaired and re-tested.
10.3 The dry film thickness and the wet film thickness (guide to application by spray painter to
achieve required dry film thickness) as defined in SSPC PA2 shall be measured regularly.
The final report shall include the result of this inspection.
Microns / Mils
Inspection
Measurement Zone
Acceptance Criteria
A daily field blasting / painting inspection report shall be completed each day by the
painting inspector.
10.4 The following items are required for inspection of coated and blasted areas:
Surface Temperature Gauge
Wet & Dry Film Thickness Gauges
Humidity Gauge
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Holiday Detector
Dew Point Gauge
Hygrometer
Steel Temperature Gauge
Surface Profile Gauge
Hypodermic Needle Gauge
Surface Comparator Device
10.5 Inspection on tools shall be carried out prior to use.
NOTE: ONLY MPN APPROVED EQUIPMENT AND TOOLS SHALL BE
USED. CALIBRATION CERTIFICATES WILL BE SUBMITTED.
11.0 GENERAL REQUIREMENTS (AS PER GP 56-02-03)
11.1 Blasting / Coating of any surface shall not proceed when any of the following
environmental conditions exist.
a)
b)
c)
11.2 A list of all inspected equipment complete with calibration certificates and paint should be
submitted prior to mobilization for approval.
11.3 Power Wash Units will be as per SSPC-SP12.
11.4 After painting/during operations the floor area and the manway will be protected using
polythene sheets.
11.5 All paint materials shall have quality certificates submitted prior to mobilization and when
new materials are brought to site during the project. Paint materials consumption should
be on a first come first out basis.
11.6 Paint buckets shall be stored per the manufacturer instructions.
11.7 Application of each coat of paint shall be as per manufacturer instructions.
11.8 Thinning of paint shall be as per manufacturer instructions.
11.9 Drying time between coats of paint shall be as per manufacturer instructions.
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3
2
4
1
1
1
1
4
12
10
2
2
10
4
4
12+
4
10
Safety signs
Fire extinguishers
Air receiver
Chemical respirators
Tarpaulin
Sky lift (Climber)
20 containers (STORAGE + TOILET)
20 containers (OFFICES)
Office caravan
Pick-up vans HILUX
Self-loading truck
Staff Busses
Scaffold Platforms
Airless spray machines
Graco King - 60-1
President 30-1
Clemco 60-1
Many
20
2
30
5
2
2
2
2
1
1
2
2
1
1
NOTES:
All hoses and airlines shall have maximum pressure of (7.0kg/cm2) indications of pressure
gauge from compressed air.
Standard PPE (Overalls, Gloves, Hard Hat, and Safety Boots & Glasses) shall be worn at all
times on the project.
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14.0 ATTACHMENTS
Paint Material Technical Data
MSDS, paint, thinner / cleaner materials.
Grit Material Data
MSDS, Certificate for Grit
Daily Blasting & Coating Inspection Report Form
DailyPaintingActivitiesReport
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Facility:
Project:
Date:
Area:
ATMOSPHERIC CONDITIONS
Time Readings Taken
Relative Humidity %
Surface Temperature
Dew Point
Air Temperature
AM
2
PM
8
10
12
SSPC 10 or SA2
SURFACE PREPARATION
Standard Achieved
SSPC SP1
10
12
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Abrasive Type
PONo:4501076714
Standard Achieved
Size
SP 5
SSPC 10
or SA2
Surface Profile
SP6
Tools Used
Standard Achieved
Power Tool
Hand Tool
Yes
No
SSPC SP3
SSPC SP2
COATING APPLICATION
Coating
System
Product
Name
Batch No
Thinner
Time of Application
WFT
Manufacturer
Start
DFT
Stop
1st Coat
(Primer)
2nd Coat
(Intermediate)
3rd Coat
Top Coat)
METHOD OF APPLICATION
Airless Spray
Conventional Spray
Brush
Roller
Mitt
REMARKS
Company
Nestoil
MPN
Name
Sign & Date
Av. DFT
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PAINTINGPROCEDURE
NESTOIL
LIMITED
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EQUIPMENT/ITEM DESCRIPTION:
LOCATION:
QIT
AM
PM
AM
PM
Surface
Temp.
Relative
Humidity
AM
PM
AM
PM
DATE:
REPORT NO.:
Air Temp.
NESTOIL QC
INSP.
MPN
INSPECTOR
NESTOIL QC
INSP.
MPN
INSPECTOR
Dew Point
NO. APPLICATIONS
A
PRIMER
(1st Coat)
INTERMEDIATE
COAT
(2nd Coat)
B
A
B
A
TOP COAT
(3rd Coat)
CUMULATIVE
D FT
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PAINTINGPROCEDURE
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FOR: Nestoil--------------------------------------
FOR: MPN---------------------------
Sign / Date:---------------------------------------------
Sign / Date:-----------------------------------