Академический Документы
Профессиональный Документы
Культура Документы
www.elsevier.com/locate/ces
Received 1 July 2006; received in revised form 30 January 2007; accepted 30 January 2007
Available online 24 March 2007
Abstract
A literature review shows that dispersion coefcients in uidized beds differ by more than ve orders of magnitude. To understand the
phenomena, two types of hydrodynamics models that compute turbulent and bubbling behavior were used to estimate radial and axial gas
and solid dispersion coefcients. The autocorrelation technique was used to compute the dispersion coefcients from the respective computed
turbulent gas and particle velocities.
The computations show that the gas and the solid dispersion coefcients are close to each other in agreement with measurements. The
simulations show that the radial dispersion coefcients in the riser are two to three orders of magnitude lower than the axial dispersion
coefcients, but less than an order of magnitude lower for the bubbling bed at atmospheric pressure. The dispersion coefcients for the bubbling
bed at 25 atm are much higher than at atmospheric pressure due to the high bed expansion with smaller bubbles.
The computed dispersion coefcients are in reasonable agreement with the experimental measurements reported over the last half century.
2007 Elsevier Ltd. All rights reserved.
Keywords: Fluidization; Gas-particle ow; Computational uid dynamics; Reynolds stresses
1. Introduction
Traditional design of gasiers for the FutureGen project and
other reactors requires the knowledge of dispersion coefcients,
as demonstrated by Breault (2006). However, they are known to
vary by 5 orders of magnitudes (Gidaspow et al., 2004; Breault,
2006).
From experimental investigations over the last half-century,
the dispersion coefcients are known to be large for large diameter bubbling beds and small at low gas velocities. Surprisingly,
they differ by two to three orders of magnitudes at the same
gas velocity. Hence, a better understanding of the phenomena
causing such large differences is needed. This study presents a
computational method of determining the gas and solid axial and radial dispersion coefcients in bubbling beds and
risers.
The physical denition of dispersion coefcients is based
on the kinetic theory of gases (Bird et al., 2002; Chapman
and Cowling, 1970) and granular ow (Gidaspow, 1994). For
diffusion of gases or particles the diffusivity, D, is dened as
the mean free path, L, times the average velocity, C, as shown
below:
D = L C,
where the peculiar velocity, C is given by
C = c v,
(1)
(2)
3398
Table 1
Hydrodynamic viscosity model
Continuity equations
j(g g )
+ (g g vg ) = 0
jt
j(s s )
+ (s s vs ) = 0
jt
Momentum equations
L = C ,
(4)
j(s s vs )
+ (s s vs vs ) = Ps I + s + B (vg vs )
jt
(6)
This denition is identical to that used in single phase turbulent ow (Hinze, 1959). For gasparticle ow we have two
types of dispersion coefcients, that for the gas and for the particles. In this paper we computed only the turbulent dispersion
coefcients.
Hence the dispersion coefcients in the x and y directions
are computed from the normal Reynolds stresses in the x and
y directions. For the riser, the normal Reynolds stresses in the
direction of ow are shown here to be about two orders of
magnitude larger than the radial Reynolds stresses due to the
fact that the radial velocities are small compared to the axial
velocities. This provides an explanation for the large anisotropy
of the dispersion coefcients in the riser and not in bubbling
beds, where the velocities in radial and axial directions are
similar.
Constitutive equations
(1) Denitions
g + s = 1
(2) Gas pressure
g
Pg = g RT
(3) Stress tensor (i = gas or solid)
s = 0.1651/3
s g0 poise
(5) Fluid-particulate interphase drag coefcients for < 0.8 (based on the
Ergun equation)
2. Hydrodynamics models
The physical principles used are the conservation laws of
mass, momentum and energy for each phase, the uid phase and
the particulate phases. This approach is similar to that of Soo
(1967) for multiphase ow and of Jackson (1985) for uidization. A Newtonian or power law constitutive equation for the
surface stress of phase k will depend at least on its symmetrical gradient of velocity. The kinetic theory of granular ow
provides a physical motivation for such an approach (Gidaspow,
1994). Hence, the general balance laws of mass and momentum for each phase, with phase change, are given by Eqs. (7)
and (8) and the constitutive equation for the stress is given by
Eq. (9).
Continuity equation for phase k:
j
k.
(k k ) + (k k vk ) = m
jt
s
s
k g g
+
g
k=g,s
(5)
j(g g vg )
+ (g g vg vg ) = P I + g B vg vs + g g
jt
(7)
= 150
2s g
g s
+ 1.75
| g s |
g d p
2g dp2
= Cd
g s |g s |
dp
2.65
g
where
Cd =
24
[1 + 0.15Re0.697
]
p
Rep
Cd = 0.44
Rep =
g g dp |vg vs |
g
3399
Table 2 (continued)
where
75
ds 1/2
384 s
Continuity equations
dil =
j(g g )
+ (g g vg ) = 0
jt
j(s s )
+ (s s vs ) = 0
jt
j(g g vg )
+ (g g vg vg ) = P + g B (vg vs ) + g g
jt
j(s s vs )
+ (s s vs vs ) = Ps + s + B (vg vs )
jt
+ s (s g )g
( = 1/3 C 2 )
3 j
(s s ) + (s s vs ) = (Ps I + s ) : vs + (
s ) s
2 jt
Constitutive equations
(6) Denitions
B = 150
3
4
B = Cd
g s |vg vs |
dp
(),
g < 0.74
g 0.74
where
0.0214
0.5760 +
4(
0.7789)
+ 0.0040
31.8295 + 32.8295
Cd =
g + s = 1
2s g
g s |vg vs |
+ 1.75
,
g dp
2g dp2
24
[1 + 0.15Re0.697
]
p
Rep
Cd = 0.44
g g dp |vg vs |
g
g
Pg = g RT
Rep =
jvs,w
6s s,max
us,w =
3s s g0 jn
with
Di = 21 [vi + (vi )T ]
2
3s s vs,slip
g0 3/2
j
+
w =
w jn
6s,max w
Ps = s s [1 + 2(1 + e)g0 s ]
s =
2sdil
(1 + e)g0
4
1 + (1 + e)g0 s
5
4
+ 2s s ds g0 (1 + e)
5
where
w =
2 ) g 3/2
3(1 ew
s s 0
4s,max
4 2
s = s s ds g0 (1 + e)
3
where g0 is the radial distribution function and sdil is the particle phase
dilute viscosity
g0 = 1
sdil
s
1/3 1
s,max
5
=
dp 1/2
96 p
2
2
6
1 + (1 + e)g0 s
dil + 22s s ds g0 (1 + e)
(1 + e)g0
5
(8)
(9)
3400
Outlet
System Geometry and System Properties
Riser diameter
0.186 m.
0.093 m.
Riser height
8 m.
Particle size
54 m
Particle density
1398 kg/m3
Restitution coefficient, e
0.9
0.6
Specularity coefficient,
0.6
Grid size, (x y)
0.465 cm 2.68 cm
Grid number
Time step
5 10-5
Inlet
Fig. 1. System geometry for simulations based on Wei et al. (1998a) experiments.
3401
800
0.4
8
700
0.35
7
600
0.3
500
0.25
0.2
300
0.15
200
0.1
Height, m.
400
5
4
3
2
1
0.05
100
0
0.0001
0
5
10
0.001
0.01
0.11
Laminar Granular Temperature m2/s2
15
Fig. 2. (a) Snapshot of solid volume fraction, (b) axial laminar granular temperature prole for Ws = 132 kg/m2 s and Ug = 4.57 m/s.
Table 3
Equations for obtaining the averaged velocity and stresses
v i (r) =
vi vi =
m
1
vik (r, t)
m k=1
m
1
(vik (r, t) vi (r))(vik (r, t) vi (r))
m k=1
temperature is shown as Fig. 2(b). The laminar granular temperature increases with increasing bed height due to the oscillation of individual particles.
3402
10
0.25
9
8
0.2
vx vx m2/s2
vyvy m2/s2
7
6
5
4
0.15
0.1
3
2
0.05
1
0
-1
-0.8
-0.6
-0.4
-0.2
-1
-0.8
-0.6
-0.4
-0.2
-1
-0.8
-0.6
-0.4
-0.2
-1
-0.8
-0.6
-0.4
-0.2
0.25
10
9
8
0.2
vx vx m2/s2
vyvy m2/s2
7
6
5
4
3
2
0.15
0.1
0.05
1
0
-1
-0.8
-0.6
-0.4
-0.2
10
0.25
9
0.2
8
vx vx m2/s2
vyvy m2/s2
7
6
5
4
3
0.15
0.1
0.05
2
1
0
-1
-0.8
-0.6
-0.4
-0.2
r/R
Gas phase
Solid phase
r/R
Gas phase
Solid phase
Fig. 3. Axial normal Reynolds stress per bulk density of gas and solid phases
at (a) 2 m, (b) 4 m and (c) 6 m.
Fig. 4. Radial normal Reynolds stress per bulk density of gas and solid phases
at (a) 2 m, (b) 4 m and (c) 6 m.
the viscosity model, as given in Table 1. The system geometry and the system properties are summarized in Fig. 5. For
boundary conditions, the non-slip boundary condition was used
for the gas phase at the wall. For the solid phase, the free-slip
boundary condition was chosen. Initially, the bed was lled with
particles at a solid volume fraction of 0.58. In this study we
simulated bubbling beds under two different pressures, a high
pressure, 25 atm, and a low pressure, atmospheric pressure.
3403
y = 16.475 cm
Axial
Number of Grid
Radial Axial
30 74 cells
Gas velocity
Temperature
Pressure
Case 1
Case 2
0.45 m/s
0.58
4 m.
300 K
Atmospheric pressure, 1 atm
25 atm
Fig. 5. System geometry and operating conditions for bubbling bed simulations.
Table 4
A comparison of expanded height ratio and equivalent bubble diameter at
two pressures
P (atm)
1
25
1.21
2.40
0.70 0.14
0.58 0.18
where DB is the equivalent bubble diameter, U0 is the superthe minimum uidization velocity, h
cial gas velocity, Umf is
is the initial bed height, 4 A0 is 0.03 m for a porous-plate gas
distributor.
In the high-pressure system there is a high expansion and
small bubbles, as shown in Table 4. It is well known in the
uidization community (Sobreiro and Monteiro, 1982; Rowe
et al., 1983; Piepers et al., 1984; Gidaspow, 1994) that under
high pressure, Geldarts Type B powders undergo considerable
expansion before bubbling.
At atmospheric pressure, the equivalent bubble diameter obtained from the above equation is 0.58 m. This shows a reasonable agreement with bubble size in Table 4.
3404
100
90
4
3
2
1
Axial
80
Radial
70
60
50
40
30
20
10
20
25
30
35
Time, sec
40
45
50
0.8
0.025
0.4
2
3
Frequency (Hz)
0.030
0.6
0.2
0
-0.2
-0.4
-0.6
-0.8
20
25
30
35
Time, sec
40
45
50
0.015
0.010
0.005
0.000
Frequency (Hz)
Fig. 7. Typical time series of axial (a) and radial (b) hydrodynamic velocities
(v) for particles in the center region at a bed height of 4.
3.2.3. Fluctuations
Fig. 7 shows typical time series of axial and radial hydrodynamic velocities for particles at 25 atm. The hydrodynamic
velocities are obtained directly from the code. Their frequency
distributions of hydrodynamic velocities are shown in Fig. 8(a).
The main frequency for the axial direction is 0.233 Hz, and
the main frequency for the radial direction is 0.3 Hz. Fig. 8(b)
shows the power spectrum density of bed void at 25 atm. The
dominant frequency (f ) of porosity oscillations in the bubbling bed can be estimated by an analytical solution, as follows
(Gidaspow et al., 2001; Jung et al., 2005):
1 g 1/2 (3s /g + 2)s 1/2
f=
,
2 H
s0
0.020
(11)
where s0 and H0 are some initial solid volume fraction and
initial bed height.
The time averaged solid volume fraction at the center of
column is approximately 0.80. The initial bed height is 4 m. The
calculated main frequency for porosity oscillations obtained
from the above equation is 0.24 Hz. This shows a reasonably
good agreement with the main frequency in Fig. 8.
Fig. 8. Frequency and power spectral magnitude of (a) hydrodynamic velocities and (b) bed void. Main frequency: axial velocity = 0.233 Hz; radial
velocity = 0.3 Hz; bed void = 0.3 Hz.
4. Dispersion coefcients
There are two kinds of mixing in uidization: that due to individual particle oscillations and that due to cluster oscillations.
An order of magnitude estimate of the dispersion coefcient
due to individual particles oscillations can be obtained from
the laminar granular temperature (Jiradilok et al., 2006). Turbulent dispersion coefcients can be obtained as a function of
normal Reynolds stress corresponding the Lagrangian integral
time scale as described below.
4.1. Turbulent dispersion coefcients calculation
The dispersion coefcients in the radial and axial directions
are expressed as in Hinze (1959), as follows:
DT (a) = v (a)2 TL ,
(12)
where v (a)2 is the mean square uctuating velocity corresponding to normal Reynolds stress and TL is the Lagrangian
1
Axial correlation coefficient
0.8
0.6
0.4
0.2
0
-0.2
RL (y,t)
-0.4
0.1
0.2
0.3
0.4
0.4
0.6
0.5
0.2
0.6
Time, sec
1
0.8
0.6
0.4
0.2
0
0
0.1
0.2
-0.4
RL (x,t)
-0.6
0.3
0.4
0.6
0.4
0.5
0.2
0.6
0
Time, sec
Fig. 9. Typical autocorrelation functions of solid phase (a) axial; (b) radial
for Ws = 98.8 kg/m2 s and Ug = 3.25 m/s.
v (t)v (t + t )
v2
(14)
(15)
Eq. (12) is a special case of the second-order tensor dispersion matrix, Eq. (6).
Fig. 9 shows typical autocorrelation functions of solid phase
in radial and axial directions for Ws = 98.8 kg/m2 s and Ug =
3.25 m/s. The autocorrelation function decays with time from
the maximum value of one, and goes to zero. For the radial
autocorrelation, the prole dips below zero, then oscillates to a
stationary value of zero due to the wall limitation of x direction.
For the direction of ow, the autocorrelation coefcient simply
decayed exponentially, corresponding to Roy et al. (2005) in
a liquidsolid system and Godfroy et al. (1999) in a gassolid
riser.
-0.6
-0.2
3405
(16)
(17)
3406
Fig. 10. Snapshots of solid volume fraction at 6.5, 7.5 and 8 s for Ws = 98.8 kg/m2 s and Ug = 3.25 m/s.
5. Conclusions
We have shown how to compute radial and axial particle and
gas dispersion coefcients in the turbulent regime of a riser
with ow of FCC particles and in bubbling commercial size
uidized beds at low and high pressures.
The dispersion coefcients were computed from the turbulent
velocity oscillations of the gas and the particles obtained
by direct numerical solutions of the coupled NavierStokes
equations for gasparticle ow in the two uid model.
The computed dispersion coefcients are in reasonable agreement with the experimental measurements reported over the
last half century. The CFD computations suggest that the reported differences in the dispersion coefcients may be due
to geometrical effects of the risers and the bubbling beds,
since the geometry strongly affects the local gas and particle
velocities from which the dispersion coefcients are derived.
100
80
60
40
0.2
0.4
0.6
0.8
r/R
0.01
A
0.001
B
0.2
0.4
0.6
0.8
10
400 cm
1
0.1
Bed Diameter (m)
0.1
Li , 1989
Wei, 2001
0.01
0.001
0.0001
600 cm
Fig. 11. Radial distributions of characteristic lengths (a) axial; (b) radial for
Ws = 98.8 kg/m2 s and Ug = 3.25 m/s.
10
CFD-Riser-FCC particles
4 m.
Dry, 1989
6 m.
2 m.
CFD,1 atm
Kim, 1998 & 1999
(Bubbling)
r/R
200 cm
Axial,
Bubbling, 1 atm
Computation
May (1959)
Thiel and Potter (1978)
Avidan et al (1985)
Morooka et al (1972)
Du et al (2002)
Jung et al (2005)
Lewis et al (1962)
de Groot (1967)
Liu and Gidaspow (1981)
Lee and Kim (1990)
Mostoufi et al (2001)
Jung et al (2005)
This study (Computation)
Fig. 12. Effect of the bed diameter on experimental and computed solid
dispersion coefcients for bubbling and turbulent uidized beds for Geldart
A and B particles (Avidan and Yerushalmi, 1985; Du et al., 2002; de Groot,
1967; Jung et al., 2005; Lee and Kim, 1990; Lewis et al., 1962; Liu and
Gidaspow, 1981; May, 1959; Morooka et al., 1972; Mostou and Chaouki,
2001; Thiel and Potter, 1978).
0.1
0.0001
0.01
20
0
1
Solids Dispersion Coefficients (m2/s)
3407
4
5
6
7
Gas Velocity (m/s)
Fig. 13. Effect of the gas velocity on experimental and computed axial gas
dispersion coefcients (Dry and White, 1989; Kim and Namkung, 1998,
1999; Li and Weinstein, 1989; Wei et al., 2001).
Table 5
A comparison of computed radial and axial solid and gas dispersion coefcients at various heights for FCC particles in a riser
s
Height (m)
2
4
6
0.25
0.14
0.04
Axial
Radial
Axial
Radial
0.347 0.120
1.221 0.289
1.331 0.757
0.002 0.001
0.001 0.001
0.009 0.005
0.614 0.323
2.032 0.927
1.134 0.821
0.004 0.004
0.002 0.002
0.004 0.003
Table 6
A comparison of computed radial and axial solid and gas dispersion coefcients at two pressures for the bubbling beds
P (atm)
1
25
s
0.41
0.20
10
Axial
Radial
Axial
Radial
0.069 0.042
0.791 0.373
0.012 0.005
0.030 0.009
0.06 0.027
0.891 0.464
0.019 0.011
0.040 0.018
3408
10
1
Leckner,
(hot) 2000
0.1
Leckner,
(cold) 2000
Wei, 2001
CFD, 1atm
(Bubbling)
Rhodes,
1993
0.01
6 m. CFD-riser Werther, 1992
2 m. (FCC particles)
4 m.
0.001
Leckner, 2002
0.0001
Adanez, 1997
Notation
0
10
100
10
1
0.1
Experiment
FCCparticles-Cluster
Computation
Computation
NETL ,
Cork particles
Bubble
Computation, 1 atm
0.01
0.001
0.01
Single particle
oscillation
0.1
1
Gas Velocity (m/sec)
10
Fig. 15. Effect of the gas velocity on experimental and computed radial solid
dispersion coefcients (Du et al., 2002; Thiel and Potter, 1978; Avidan and
Yerushalmi, 1985; Wei et al., 1995, 1998a, b; Gidaspow et al., 2004; Jiradilok
et al., 2006).
0.1
0.01
Du et al. (2002)
Koenigdorff and Werther (1995)
Wei et al. (1998)
We i et al. (1995)
Jiradilok et al. (2006), FCCparticles
2 m.
4 m.
6 m.
This study (Bubbling Bed, 500 m)
Experiment
a
c
Cd
dk
DP
DT
e
g
g0
L
P
Pk
vi
vi
vi vj
x or y directions
instantaneous velocity
drag coefcient
characteristic particulate phase diameter
particle dispersion coefcients
turbulent dispersion coefcients, due to cluster oscillations
coefcient of restitution
gravity
radial distribution function at contact
mean free path
continuous phase pressure
dispersed (particulate) phase pressure
hydrodynamic velocity in i direction
mean particle velocity in i direction
Reynolds stress (i = j normal Reynolds stress; i =
j shear Reynolds stress)
Greek letters
B
k
k
k
k
Computation
Bubble
Computation, 1 atm
Acknowledgment
This study was supported by the US Department of Energy
Grant (DE-FG26-06NT42736).
FCC particles-cluster
Computation
References
0.001
0.1
1
Gas Velocity (m/sec)
10
Fig. 16. Effect of the gas velocity on experimental and computed radial solid
dispersion coefcients (Du et al., 2002; Koenigsdorff and Werther, 1995; Wei
et al., 1995, 1998a, b; Jiradilok et al., 2006).
Adanez, J., Gayan, P., de Diego, L.F., 1997. Radial gas mixing in fast uidized
bed. Powder Technology 94, 163.
Avidan, A., Yerushalmi, J., 1985. Solids mixing in an expanded top uid
bed. A.I.Ch.E. Journal 31, 835.
Bird, R.B., Stewart, W.E., Lightfoot, E.N., 2002. Transport Phenomena.
second ed. Wiley, New York.
Bouillard, J.X., Lyczkowski, R.W., Gidaspow, D., 1989. Porosity distributions
in a uidized bed with an immersed obstacle. A.I.Ch.E. Journal 35, 908.
3409
Lee, G.S., Kim, S.D., 1990. Axial mixing of solids in turbulent uidized
beds. Chemical Engineering Journal 44, 1.
Lewis, W.K., Gilliland, E.R., Girouard, H., 1962. Heat transfer and solids
mixing in a bed of uidized solids. Chemical Engineering Progress
Symposium Series 58, 87.
Li, J., Weinstein, H., 1989. An experimental comparison of gas backmixing in
uidized beds across the regime spectrum. Chemical Engineering Science
44 (8), 16971705.
Liu, Y., Gidaspow, D., 1981. Solids mixing in uidized bedsa hydrodynamic
approach. Chemical Engineering Science 36, 539.
May, W.G., 1959. Fluidized-bed reactor studies. Chemical Engineering
Progress 55, 49.
Morooka, S., Kato, Y., Miyauchi, T., 1972. Holdup of gas bubbles and
longitudinal dispersion coefcient of solid particles in uidized contactors
for gassolid systems. Journal of Chemical Engineering of Japan 5, 161.
Mostou, N., Chaouki, J., 2001. Local solid mixing in gassolid uidized
beds. Powder Technology 114, 23.
Piepers, H.W., Cottaar, E.J.E., Verkooijen, A.H.M., Rietema, K., 1984. Effects
of pressure and type of gas on particleparticle interaction and the
consequences for gassolid uidization behaviour. Powder Technology 37
(1), 5570.
Rhodes, M.J., Amos, G., Mineo, H., 1993. Gas mixing in gassolids risers.
Chemical Engineering Science 48 (5), 943.
Rowe, P.N., Foscolo, P.U., Hoffmann, A.C., Yates, J.G., 1983. X-ray
observation of gas uidized beds under pressure. In: Kunii, D., Joei, R.
(Eds.), Proceedings of the 4th International Conference on Fluidization,
Japan, 1983. A.I.Ch.E., New York.
Roy, S., Kemoun, A., Al-Dahhan, M.H., Dudukovic, M.P., 2005. Experimental
investigation of hydrodynamics in a liquidsolid riser. A.I.Ch.E. Journal
51, 802835.
Sobreiro, L.E.L., Monteiro, J.L.F., 1982. The effect of pressure on uidized
bed behaviour. Powder Technology 33 (1), 95100.
Soo, S.L., 1967. Fluid Dynamics of Multiphase Systems. Blaisdell Publishing.
Tartan, M., Gidaspow, D., 2004. Measurement of granular temperature and
stresses in risers. A.I.Ch.E. Journal 50, 17601775.
Thiel, W.J., Potter, O.E., 1978. The mixing of solids in slugging gas uidized
beds. A.I.Ch.E. Journal 24, 561.
Wei, F., Jin, Y., Yu, Z., Chen, W., Mori, S., 1995. Lateral and axial mixing
of the dispersed particles in CFB. Journal of Chemical Engineering of
Japan 28, 506.
Wei, F., Lin, H., Cheng, Y., Wang, Z., Jin, Y., 1998a. Proles of particle
velocity and solids fraction in a high-density riser. Powder Technology
100, 183189.
Wei, F., Cheng, Y., Jin, Y., Yu, Z., 1998b. Axial and lateral solids dispersion
in a binary-solid riser. Canadian Journal of Chemical Engineering
76 (1), 19.
Wei, F., Yang, Y., Jia, X., Yong, J., 2001. Hydrodynamics and lateral gas
dispersion in a high density circulating uidized bed reactor with bluff
internals. Chinese Journal of Chemical Engineering 9 (3), 291296.
Werther, J., Hartge, E.-U., Kruse, M., 1992. Radial gas mixing in the upper
dilute core of a circulating uidized bed. Powder Technology 70, 293.
Yang, N., Wang, W., Ge, W., Wang, L., Li, J., 2004. Simulation of
heterogeneous structure in a circulating uidized-bed riser by combining
the two-uid model with EMMS approach. Industrial and Engineering
Chemistry Research 43, 55485561.